JP2013188548A - Resin board for pinball game machine - Google Patents

Resin board for pinball game machine Download PDF

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JP2013188548A
JP2013188548A JP2013129482A JP2013129482A JP2013188548A JP 2013188548 A JP2013188548 A JP 2013188548A JP 2013129482 A JP2013129482 A JP 2013129482A JP 2013129482 A JP2013129482 A JP 2013129482A JP 2013188548 A JP2013188548 A JP 2013188548A
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sheet
resin
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methacrylic resin
game machine
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JP5470488B2 (en
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Hiroshi Kuriaki
廣 栗秋
Makoto Ito
信 伊藤
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Asahi Kasei Chemicals Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a transparent Pachinko board surface capable of driving brass nails into a sheet surface without causing whitening or cracking, having superior nail holding force and cutting workability, and capable of preventing a sheet from becoming cloudy (due to high-temperature haze) due to a temperature rise in the board surface.SOLUTION: A resin board for a pinball game machine comprises a methacrylic resin sheet, comprising a transparent methacrylic resin containing a multi-layer structure particles of acrylic rubber, wherein the resin includes 15-50 wt.% of acetone-insoluble parts.

Description

本発明は、弾球遊技機用樹脂基盤に関するものであり、詳しくは基盤表面にNC加工機(多軸穴あけ機)で穴あけ後、打った釘の周辺に白化やクラックを発生させることなく、かつ、基盤裏面に液晶表示装置を組込むことによる該基盤の温度上昇に伴う白濁を抑えることが可能である透明メタクリル樹脂シートからなる弾球遊技機用樹脂基盤に関するものである。   The present invention relates to a resin base for a ball game machine, and more specifically, without causing whitening or cracking around the hit nail after drilling the base surface with an NC processing machine (multi-axis drilling machine), and Further, the present invention relates to a resin base for a ball game machine comprising a transparent methacrylic resin sheet capable of suppressing white turbidity associated with a temperature rise of the base by incorporating a liquid crystal display device on the back of the base.

現在、パチンコ遊技盤(以下、単に遊技盤ということもある。)の素材はベニア合板が主流であるが、ベニア合板は板と板とを接着剤で貼り合わせる際に空洞が出来ることがあり、この空洞によりパチンコ釘を打ち込んだ後の釘の保持力が不均一で弱くなり、釘の緩みが問題となることがある。また、ベニア合板の素材は輸入に頼っていることから、供給国の自然災害、木材伐採による環境破壊及び、輸入に伴う諸問題により供給面に不安がある。また一方で、遊技盤をより面白く、魅力的なものにするといった要求がある。
そこで、これらの問題や要求を解決するために遊技盤の素材を、ベニア合板に代え、透明メタクリル樹脂シートとし、更にこの遊技盤に液晶表示装置やLED照明装置(発光ダイオード)等を組み込んで、より面白く、魅力的なものにすることが提案されている(例えば、特許文献1〜2参照)。
しかしながら、このメタクリル樹脂シート遊技盤にNC加工機で穴あけ後、パチンコ釘を打ち込むと、釘周辺にミクロクラックに伴う割れが発生するという重大問題が発生する。
これを解消するために、メタクリル樹脂にアクリル系ゴムからなる多層構造粒子を配合し耐衝撃性を改善する方法が考えられる。ところが、この遊技盤のメタクリル樹脂シートに液晶表示を取り付け(全面液晶或いは部分液晶表示)点灯させた場合、遊技盤内部の温度が上昇し、遊技盤の構造、液晶表示装置の取り付けによっても変わるが、その液晶側のメタクリル樹脂シート表面温度は約40℃に上昇する。
そして、メタクリル樹脂にアクリル系ゴムからなる多層構造粒子を配合した場合の最大の問題として、温度上昇に伴いメタクリル樹脂とアクリル系ゴムの屈折率の相違(ズレ)によって、該樹脂シートが白濁する高温ヘーズの問題が発生する。この問題は、樹脂シート厚依存性が大きく樹脂シート厚が厚くなる程ヘーズ値(曇価)が大きくなり、液晶画面が不鮮明となりかつ照度が低下する。
そこで、打った釘周辺に白化やクラックを発生させることなく、且つ樹脂シート表面の白濁を低減させ、ベニア合板以上の釘の保持力及び耐久性を有することになれば、パチンコを始めとして、その他スロットマシーン等を含めての弾球遊技機一般用の樹脂基盤(以下、弾球遊技機用樹脂基盤という。)として、産業上貢献すること大である。
Currently, veneer plywood is the mainstream material for pachinko game boards (hereinafter sometimes referred to simply as game boards), but veneer plywood may have a cavity when the plates are bonded together with an adhesive. Due to this cavity, the holding force of the nail after driving the pachinko nail becomes uneven and weak, and the looseness of the nail may become a problem. In addition, because the veneer plywood material relies on imports, there are concerns about supply due to natural disasters in the supplying countries, environmental destruction caused by timber cutting, and various problems associated with imports. On the other hand, there is a demand for making the game board more interesting and attractive.
Therefore, in order to solve these problems and requirements, the material of the game board is replaced with a veneer plywood, a transparent methacrylic resin sheet, and further, a liquid crystal display device, an LED lighting device (light emitting diode), etc. are incorporated in this game board, It has been proposed to make it more interesting and attractive (for example, see Patent Documents 1 and 2).
However, when a pachinko nail is driven into the methacrylic resin sheet game board with an NC processing machine, there is a serious problem that cracks associated with microcracks occur around the nail.
In order to solve this, a method of improving impact resistance by blending methacrylic resin with multilayer structure particles made of acrylic rubber can be considered. However, when a liquid crystal display is attached to the methacrylic resin sheet of this game board (full liquid crystal display or partial liquid crystal display) is turned on, the temperature inside the game board rises, and it varies depending on the structure of the game board and the installation of the liquid crystal display device. The methacrylic resin sheet surface temperature on the liquid crystal side rises to about 40 ° C.
And as the biggest problem when blending methacrylic resin with multilayer structure particles made of acrylic rubber, the resin sheet becomes cloudy due to the difference in refractive index between methacrylic resin and acrylic rubber as the temperature rises. Haze problems occur. As for this problem, the haze value (cloudiness value) increases as the resin sheet thickness increases and the resin sheet thickness increases, and the liquid crystal screen becomes unclear and the illuminance decreases.
Therefore, without causing whitening or cracking around the hit nail, reducing the cloudiness of the resin sheet surface, and having nail retention and durability more than veneer plywood, other pachinko and other It contributes industrially as a resin base for general ball and ball machines including slot machines (hereinafter referred to as a resin base for ball and ball machines).

特開2000−061047号公報JP 2000-061047 A 特開平07−000614号公報Japanese Patent Laid-Open No. 07-000614

本発明は、メタクリル樹脂にアクリル系ゴムからなる多層構造粒子を配合して耐衝撃性を改善することにより、打った釘周辺に白化やクラックを発生させることなく、遊技盤のメタクリル樹脂シート基盤の温度上昇に伴う該樹脂シートの白濁を抑え、且つ釘の保持力や切削加工性に優れ、素材の供給も安定している、弾球遊技機用樹脂基盤を提供すること
を目的とする。
The present invention improves the impact resistance by blending methacrylic resin with multilayer structure particles made of acrylic rubber, so that the methacrylic resin sheet base of the game board can be produced without causing whitening or cracking around the hit nail. An object of the present invention is to provide a resin base for a ball game machine that suppresses white turbidity of the resin sheet due to temperature rise, has excellent nail holding power and cutting workability, and has a stable material supply.

本発明者らは、パチンコ遊技盤の材料として、ベニア合板(ラワン材)に代わる色々な部材を鋭意研究した結果、特定の組成を有する耐衝撃性を有する透明メタクリル樹脂シートを使用することにより、前記課題が全て解決されることを見出し、本発明を完成させるに至った。
即ち、本発明は、
[1]平均粒径が0.05〜0.30μmであるアクリル系ゴムからなる多層構造粒子を含有する透明メタクリル樹脂からなり、該樹脂のアセトン不溶部が15〜50重量%であるメタクリル樹脂シートからなり、該メタクリル樹脂シートの厚さが8〜19mmである弾球遊技機用樹脂基盤であって、該基盤表面に釘打ち用に穴あけされたことを特徴とする弾球遊技機用樹脂基盤
[2]該樹脂の平均粒径が0.10〜0.30μmであることを特徴とする[1]に記載の弾球遊技機用樹脂基盤
[3]該樹脂のアセトン不溶部が19〜29重量%であることを特徴とする[1]又は[2]に記載の弾球遊技機用樹脂基盤
[4]該樹脂のアセトン不溶部が24〜29重量%であることを特徴とする[1]〜[3]の中から選ばれたいずれか1つに記載の弾球遊技機用樹脂基盤
[5]メタクリル樹脂シート引張弾性率が、1500〜2500MPaであることを特徴とする[1]〜[4]の中から選ばれたいずれか1つに記載の弾球遊技機用樹脂基盤である。
As a result of earnestly researching various members to replace the veneer plywood (Lawan material) as the material of the pachinko game board, the present inventors have used a transparent methacrylic resin sheet having a specific composition and having impact resistance, The present inventors have found that all the above problems can be solved and have completed the present invention.
That is, the present invention
[1] A methacrylic resin sheet comprising a transparent methacrylic resin containing multilayer structure particles made of acrylic rubber having an average particle diameter of 0.05 to 0.30 μm, and an acetone insoluble part of the resin being 15 to 50 % by weight A resin base for a ball game machine, wherein the thickness of the methacrylic resin sheet is 8 to 19 mm, wherein the base plate surface is perforated for nailing. ,
[2] The resin base for a ball game machine according to [1], wherein the resin has an average particle size of 0.10 to 0.30 μm ,
[3] The resin base for a ball game machine according to [1] or [2], wherein an acetone insoluble part of the resin is 19 to 29% by weight ,
[4] The resin base for a ball game machine according to any one of [1] to [3], wherein an acetone insoluble part of the resin is 24 to 29% by weight ,
[5] The resin base for a ball game machine according to any one of [1] to [4], wherein the methacrylic resin sheet has a tensile elastic modulus of 1500 to 2500 MPa. It is.

本発明弾球遊技機用樹脂基盤は、メタクリル樹脂にアクリル系ゴムからなる多層構造粒子を配合することにより、打った釘周辺に白化やクラックを発生させることなく、且つ液晶表示装置を取り付けた際の温度上昇による高温ヘーズの低減化が図れ、且つ釘保持力や切削加工性に優れるので、従来の遊技機用透明メタクリル樹脂シートに比べて、極めて有用である。   The resin base for a ball game machine of the present invention has a structure in which a multilayer structure particle made of acrylic rubber is blended with a methacrylic resin without causing whitening or cracking around the hit nail and when a liquid crystal display device is attached. The high temperature haze can be reduced by increasing the temperature of the steel and the nail holding power and cutting workability are excellent.

本発明について、以下詳細に説明する。
(1)メタクリル樹脂
本発明の弾球遊技機用樹脂基盤は、アクリル系ゴムからなる多層構造粒子を含有する透明メタクリル樹脂からなる。
透明メタクリル樹脂としては、メタクリル酸メチル70〜100重量%と、これと共重合する単量体30〜0重量%とを(共)重合したものが好ましい。
重量平均分子量は80,000〜220,000が好ましく、さらに好ましくは90,000〜200,000である。
The present invention will be described in detail below.
(1) Methacrylic resin The resin base for a ball game machine of the present invention is made of a transparent methacrylic resin containing multilayer structure particles made of acrylic rubber.
As the transparent methacrylic resin, a resin obtained by (co) polymerizing 70 to 100% by weight of methyl methacrylate and 30 to 0% by weight of a monomer copolymerized therewith is preferable.
The weight average molecular weight is preferably 80,000 to 220,000, and more preferably 90,000 to 200,000.

共重合できる単量体としては、メタクリル酸ブチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸シクロヘキシル、メタクリル酸フェニル、メタクリル酸2−エチルヘキシルなどのメタクリル酸エステル類、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸シクロヘキシル、アクリル酸フェニル、アクリル酸2−エチルヘキシル等のアクリル酸エステル類、メタクリル酸、アクリル酸、スチレン、無水マレイン等が挙げられる。
上記重合方法については何ら限定されるものではなく、従来公知の方法が採用できる。
Monomers that can be copolymerized include methacrylic acid esters such as butyl methacrylate, ethyl methacrylate, propyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, 2-ethylhexyl methacrylate, methyl acrylate, ethyl acrylate, acrylic Examples thereof include acrylic acid esters such as butyl acid, cyclohexyl acrylate, phenyl acrylate, and 2-ethylhexyl acrylate, methacrylic acid, acrylic acid, styrene, and maleic anhydride.
The polymerization method is not limited at all, and a conventionally known method can be employed.

(2)アクリル系ゴムからなる多層構造粒子
本発明に用いられるアクリル系ゴムからなる多層構造粒子(以下、単にアクリル系ゴム
粒子ということもある。)とは、中心硬質層、軟質層、最外硬質層からなる3層構造、更に軟質層と最外硬質層との間に中間硬質層を有する4層構造等の多層構造を有するゴム粒子で、公知のアクリル系ゴム粒子を用いることができる。
具体的には以下のアクリル系ゴム粒子が例示できる。
(2) Multilayer structured particles made of acrylic rubber Multilayer structured particles made of acrylic rubber used in the present invention (hereinafter sometimes simply referred to as acrylic rubber particles) are a central hard layer, a soft layer, and an outermost layer. Known acrylic rubber particles can be used as rubber particles having a three-layer structure composed of hard layers and a multilayer structure such as a four-layer structure having an intermediate hard layer between the soft layer and the outermost hard layer.
Specifically, the following acrylic rubber particles can be exemplified.

例1(特公昭60−17406号公報):
「(A)メチルメタクリレート単独又はメチルメタクリレートとこれと共重合可能な単量体との混合物を乳化重合させて、25℃以上のガラス転移点をもつ、メチルメタクリレートを主体とした重合体の分散液を形成させる第一層形成工程、
(B)この生成物に、単独で重合させたときにガラス転移点が25℃以下の共重合体を形成する、アルキルアクリレートを主体とし、さらにこれと共重合可能な単量体及び多官能性架橋剤の少なくとも一方と、混合物全重量に基づき0.1〜5重量%の多官能グラフト剤を含有する混合物を加えて乳化重合させる第二層工程、及び
(C)この生成物に、単独で重合させたときに25℃以上のガラス転移点をもつ重合体を形成する、メチルメタクリレート又はこれを主体とする単量体混合物に連鎖移動剤を段階的に増加させ、多段階で乳化重合させる第三層形成工程から成る、第三層の分子量が内側から外側に向かって次第に小さくなっている多層構造アクリル系樹脂成形材料の製造法。」によって得られるアクリル系ゴムからなる多層構造粒子。
Example 1 (Japanese Patent Publication No. 60-17406):
“(A) A dispersion of a polymer mainly composed of methyl methacrylate having a glass transition point of 25 ° C. or higher by emulsion polymerization of methyl methacrylate alone or a mixture of methyl methacrylate and a monomer copolymerizable therewith. Forming a first layer,
(B) When this product is polymerized alone, it forms a copolymer having a glass transition point of 25 ° C. or lower, and is mainly composed of an alkyl acrylate, and further, a monomer and polyfunctionality copolymerizable therewith. A second layer step of emulsion polymerization by adding at least one of a crosslinking agent and a mixture containing 0.1 to 5% by weight of a polyfunctional grafting agent based on the total weight of the mixture, and (C) this product alone. A polymer having a glass transition point of 25 ° C. or higher when polymerized is formed, and a chain transfer agent is gradually increased to methyl methacrylate or a monomer mixture mainly composed of this, and emulsion polymerization is performed in multiple stages. A method for producing a multilayer structure acrylic resin molding material comprising a three-layer forming step, wherein the molecular weight of the third layer gradually decreases from the inside toward the outside. Multilayer structure particles made of acrylic rubber obtained by

例2(特開平8−245854公報):
「ポリマーの溶融開始温度が235℃以上であり、かつ、内層に単独で重合した場合のガラス転移温度Tgが25℃以下あるポリマーを含む少なくとも1層の軟質重合体層と、および最外層に単独で重合した場合にTgが50℃以上であるポリマーを含む硬質重合体層とを有するアクリル系多層構造ポリマーの乳化ラテックスを凝固して得られる凝固粉を含むアクリル系多層構造ポリマー粉体であって、乾燥後の凝固粉の粒径212μm以下の微粉の割合が40重量%であり、かつ、乾燥後の凝固粉の水銀圧入法で測定した孔径5μm以下の空隙体積が単位面積当たり0.7cc以下であるアクリル系多層構造体ポリマー粉体。」
Example 2 (JP-A-8-245854):
“At least one soft polymer layer containing a polymer having a polymer melting start temperature of 235 ° C. or higher and a glass transition temperature Tg of 25 ° C. or lower when polymerized alone in the inner layer, and in the outermost layer alone Acrylic multilayer structure polymer powder comprising a coagulated powder obtained by coagulating an emulsion latex of an acrylic multilayer structure polymer having a hard polymer layer containing a polymer having a Tg of 50 ° C. or higher when polymerized in The proportion of fine powder having a particle size of 212 μm or less after drying is 40% by weight, and the pore volume measured by mercury intrusion method of the solidified powder after drying is 0.7 cc or less per unit area Acrylic multilayer structure polymer powder. "

例3(特公平 7−68318号公報):
「(a)メチルメタクリレート90〜99重量%、アルキル基の炭素数が1〜8のアルキルアクリレート1〜10重量%及び、これらと共重合可能なα,β−不飽和カルボン酸のアリル、メタリル、またはクロチルエステルから選ばれる少なくとも1種からなるグラフト結合性単量体0.01から0.3重量%からなる単量体混合物を重合して得られる最内硬質層重合体25〜45重量%、
(b)上記最内硬質層重合体存在下に、n−ブチルアクリレート70〜90重量%、スチレン10〜30重量%及びこれらと共重合可能なα,β−不飽和カルボン酸のアリル、メタリル、またはクロチルエステルから選ばれる少なくとも1種からなるグラフト結合性単量体1.5から3.0重量%からなる単量体混合物を重合して得られる軟質層重合体35〜45重量%、
Example 3 (Japanese Patent Publication No. 7-68318):
“(A) 90 to 99% by weight of methyl methacrylate, 1 to 10% by weight of alkyl acrylate having 1 to 8 carbon atoms in the alkyl group, and allyl, methallyl of α, β-unsaturated carboxylic acid copolymerizable therewith, Or innermost hard layer polymer 25 to 45% by weight obtained by polymerizing a monomer mixture consisting of 0.01 to 0.3% by weight of at least one graft-bonding monomer selected from crotyl ester,
(B) In the presence of the innermost hard layer polymer, 70 to 90% by weight of n-butyl acrylate, 10 to 30% by weight of styrene, and allyl, methallyl of α, β-unsaturated carboxylic acid copolymerizable therewith, Or 35 to 45% by weight of a soft layer polymer obtained by polymerizing a monomer mixture consisting of 1.5 to 3.0% by weight of a graft-bondable monomer consisting of at least one selected from crotyl esters,

(c)上記最内硬質層および軟質層からなる重合体の存在下に、メチルメタクリレート90〜99重量%、アルキル基の炭素数が1〜8である単量体混合物を重合して得られる最外硬質層重合体20〜30重量%とからなり、
(d)軟質層重合体/(最内硬質層重合体+軟質層重合体)の重量比が0.45〜0.57であり、
(e)平均粒子径が0.2〜0.3μmである、多層構造アクリル系重合体であって、さらに当該多層構造アクリル系重合体をアセトンにより分別した場合に、
(f)グラフト率が20〜40重量%であり、
(g)当該アセトン不溶部の引っ張り弾性率が1000〜4000kg/cm2 、である
ことを特徴とする多層構造アクリル系重合体。」
(C) In the presence of the polymer composed of the innermost hard layer and the soft layer, a monomer mixture obtained by polymerizing 90 to 99% by weight of methyl methacrylate and 1 to 8 carbon atoms of the alkyl group is obtained. The outer hard layer polymer is composed of 20 to 30% by weight,
(D) The weight ratio of soft layer polymer / (innermost hard layer polymer + soft layer polymer) is 0.45 to 0.57,
(E) A multilayer structure acrylic polymer having an average particle size of 0.2 to 0.3 μm, and when the multilayer structure acrylic polymer is further fractionated with acetone,
(F) The graft ratio is 20 to 40% by weight,
(G) A multilayer structure acrylic polymer, wherein the acetone insoluble portion has a tensile elastic modulus of 1000 to 4000 kg / cm 2 . "

その他、3層〜4層構造のアクリル系ゴム粒子として、特公昭55−27576号公報、特公昭58−1694号公報、特公昭59−36645号公報、特公昭59−36646号公報、特公昭62−41241号公報、特開昭59−202213号公報、特開昭63−27516号公報、特開昭51−129449号公報及び特開昭52−56150号公報出願S50−124647号公報等に記載のアクリル系ゴム粒子等も使用できる。
本発明に用いるアクリル系ゴム粒子としては、三菱レイヨン株式会社製「IR377(商品名)」、「ゴムIR441(商品名)」等が挙げられる。
Other examples of acrylic rubber particles having a three-layer to four-layer structure include Japanese Patent Publication No. 55-27576, Japanese Patent Publication No. 58-1694, Japanese Patent Publication No. 59-36645, Japanese Patent Publication No. 59-36646, and Japanese Patent Publication No. 62. -41241, JP-A-59-202213, JP-A-63-27516, JP-A-51-129449, JP-A-52-56150, application S50-124647, etc. Acrylic rubber particles can also be used.
Examples of the acrylic rubber particles used in the present invention include “IR377 (trade name)” and “Rubber IR441 (trade name)” manufactured by Mitsubishi Rayon Co., Ltd.

(3)アセトン不溶部(重量%)
透明メタクリル樹脂シートの一部を精秤後の重量(W1)、遠沈管に入れた後、アセトンを加えて溶解し、アセトン可溶部を除去する。真空乾燥機にて溶媒を飛ばし冷却後、秤量した残留物をアセトン不溶部とする(W2)。
ゴム配合量とアセトン不溶部とは一致せず、同一サイズでもゴム粒子構造(最外硬質層:アセトンに溶解)が異なると、得られる物性も異なるため、耐衝撃性に寄与するゴム分をアセトン不溶部として定義した。
次式により、アセトン不溶部(重量%)(X)を算出する。
アセトン不溶部(X)=(W2/W1)×100
本発明のメタクリル樹脂中のアセトン不溶部は、光学特性(全光線透過率、高温ヘーズ)、引張弾性率、鉛筆硬度、釘打ち後(白化発生の有無、クラック発生の有無)、釘抜き時の保持力及び切削加工性の観点から15〜50重量%であり、好ましくは20〜45重量%である。
(3) Acetone insoluble part (wt%)
A part of the transparent methacrylic resin sheet is precisely weighed (W1) and placed in a centrifuge tube, and then acetone is added and dissolved to remove the acetone soluble part. The solvent is removed in a vacuum dryer and cooled, and the weighed residue is defined as an acetone insoluble part (W2).
The blended amount of rubber and the acetone insoluble part do not match, and even if the rubber particle structure (outermost hard layer: dissolved in acetone) is the same, the physical properties obtained are different. Defined as insoluble part.
The acetone insoluble part (% by weight) (X) is calculated by the following formula.
Acetone insoluble part (X) = (W2 / W1) × 100
The acetone insoluble part in the methacrylic resin of the present invention has optical properties (total light transmittance, high-temperature haze), tensile elastic modulus, pencil hardness, after nailing (whether whitening has occurred, whether cracks have occurred), and retention during nail removal From the viewpoint of force and machinability, it is 15 to 50% by weight, preferably 20 to 45% by weight.

(4)アクリル系ゴム粒子の平均粒径(μm)
透明メタクリル樹脂シートの一部を切出し、RuO4(ルテニウム酸)染色超薄切片法にて、染色されたゴム粒子断面の平均直径をゴム粒子の平均粒径とする。
本発明に用いるアクリル系ゴム粒子の平均粒径は、0.05〜0.30μmが好ましく、より好ましくは0.05〜0.25μmであり、さらに好ましくは0.18〜0.25μmである。
粒径が0.05μm未満であると、基盤が割れやすくなり、0.30μm超であると、ある一定以上(アセトン不溶部が65重量%以上となる量)の量を添加した場合はゴム弾性体として発現せず、衝撃値と引張弾性率が低下する。また、シートの温度上昇に伴う高温ヘーズ等の観点から、アクリル系ゴム粒子の平均粒径は、0.18〜0.25μmが最も望ましい。
(4) Average particle diameter of acrylic rubber particles (μm)
A part of the transparent methacrylic resin sheet is cut out, and the average diameter of the section of the stained rubber particles is determined as the average particle diameter of the rubber particles by the RuO 4 (ruthenic acid) dyeing ultrathin section method.
The average particle diameter of the acrylic rubber particles used in the present invention is preferably 0.05 to 0.30 μm, more preferably 0.05 to 0.25 μm, and still more preferably 0.18 to 0.25 μm.
If the particle size is less than 0.05 μm, the substrate is easily cracked, and if it is more than 0.30 μm, rubber elasticity is added when a certain amount or more (amount that the acetone insoluble part is 65% by weight or more) is added. Not expressed as a body, impact value and tensile modulus decrease. Further, from the viewpoint of high-temperature haze accompanying the temperature rise of the sheet, the average particle size of the acrylic rubber particles is most preferably 0.18 to 0.25 μm.

(5)メタクリル樹脂シートの製法
本発明の透明メタクリル樹脂シートの製法としては、押出シート法及びキャストシート法のいずれについても採用でき、アクリル系ゴムからなる多層構造粒子の均一分散等を図る上で、押出シート法が好ましい。
本発明の透明メタクリル樹脂シートは耐衝撃性を有し、シート表面にNC加工機(多軸穴あけ機)にて穴加工する際、厚み5〜15mmのシートの場合に、特に良好にパチンコ釘(特に、真鍮製パチンコ釘)を打ち込むことができ、厚み19mmまでパチンコ釘の打ち込みが可能である。
このことから、本発明の透明メタクリル樹脂シートは、ベニア合板以上の釘打ち加工性を有すると言える。
尚、パチンコ釘の材質としては、真鍮製、鉄製及びステンレス製等があるが、真鍮製が最も好ましく、また真鍮製釘も捻子無し、捻子有りがあるが目的によって使い分けられ、釘の保持力からは捻子有りが好ましく、その保持力はベニア合板に用いた場合以上である。
(5) Manufacturing method of methacrylic resin sheet As a manufacturing method of the transparent methacrylic resin sheet of the present invention, both the extrusion sheet method and the cast sheet method can be adopted. The extrusion sheet method is preferred.
The transparent methacrylic resin sheet of the present invention has impact resistance, and pachinko nails (especially well) in the case of a sheet having a thickness of 5 to 15 mm when drilling holes on the sheet surface with an NC processing machine (multi-axis drilling machine). In particular, brass pachinko nails) can be driven, and pachinko nails can be driven up to a thickness of 19 mm.
From this, it can be said that the transparent methacrylic resin sheet of the present invention has a nailing processability higher than that of a veneer plywood.
The pachinko nails are made of brass, iron, stainless steel, etc., but brass is most preferred, and brass nails have no screw or have a screw, but can be used properly depending on the purpose. Is preferably provided with a screw, and its holding force is more than that when used for veneer plywood.

本発明のメタクリル樹脂シートの引張弾性率は、1200〜2500MPaが好ましく、より好ましくは1500〜2400MPaである。引張弾性率が2500MPa以下の場合、シート表面に釘打ち後に白化やクラック発生は認められず、1200MPa以上の場合はシートの剛性及び硬度(硬さ)が向上し、表面に傷が付きにくくなる。
本発明のメタクリル樹脂シートの板厚10mm厚での、シート表面温度が40℃における高温ヘーズ値(曇価)は、5%以下が好ましい。5%以下であれば、目視にてシートの白濁が認められず、全光線透過率が向上すると同時に液晶表示が明るくなり、見えやすくなる。
本発明のメタクリル樹脂シート厚は、5〜19mmが好ましく、より好ましくは8〜12mmである。シート厚みが5mm以上であれば、シート表面に釘抜き時の保持力が向上し、19mm以下であれば全光線透過率及び高温ヘーズ値が低くなり、液晶表示が明るく見えやすくなる。
The tensile elastic modulus of the methacrylic resin sheet of the present invention is preferably 1200 to 2500 MPa, more preferably 1500 to 2400 MPa. When the tensile elastic modulus is 2500 MPa or less, whitening and cracking are not observed after nailing on the sheet surface, and when it is 1200 MPa or more, the rigidity and hardness (hardness) of the sheet are improved and the surface is hardly damaged.
The high-temperature haze value (cloudiness value) at a sheet surface temperature of 40 ° C. when the methacrylic resin sheet of the present invention is 10 mm thick is preferably 5% or less. If it is 5% or less, the cloudiness of the sheet is not visually recognized, the total light transmittance is improved, and at the same time, the liquid crystal display becomes bright and easy to see.
5-19 mm is preferable and, as for the methacryl resin sheet thickness of this invention, More preferably, it is 8-12 mm. If the sheet thickness is 5 mm or more, the holding power at the time of nail removal on the sheet surface is improved, and if it is 19 mm or less, the total light transmittance and the high-temperature haze value are lowered, and the liquid crystal display is likely to be bright and visible.

下記の実施例1〜7、参考実施例8,9、及び比較例1〜5について、次に示す特性試験を実施した。
特性試験項目としては、透明メタクリル樹脂シートのゴム成分を把握するためのアセトン不溶部、アクリル系ゴム粒子の平均粒径、これに加えて、光学特性〔全光線透過率、高温ヘーズ(曇価)〕、引張弾性率、釘打ち時(白化発生の有無、クラック発生の有無)、釘抜き時(保持力)及び、切削加工性について比較評価を実施した。
The following characteristic tests were carried out for the following Examples 1 to 7, Reference Examples 8 and 9, and Comparative Examples 1 to 5.
As characteristic test items, acetone insoluble part for grasping the rubber component of the transparent methacrylic resin sheet, average particle diameter of acrylic rubber particles, in addition to this, optical characteristics [total light transmittance, high temperature haze (cloudiness) ] Comparative evaluation was carried out with respect to tensile modulus, nailing (whether whitening occurred, cracks occurred), nailing (holding force), and machinability.

(1)アセトン不溶部
透明メタクリル樹脂シートを一昼夜(約80℃、約12時間以上)乾燥後、シートの一部を切出し約1.0g精秤後(W1)、遠沈管(金属製チューブ)に試料を入れた後にアセトン20mlを加え室温で約1日静置後、振とう機にて2時間振とうする。次に日立工機(株)製 真空式高速冷却遠心機 機種:CR26Hを使用し、5℃、24000rpmに条件設定し、1時間遠心分離する。
(1) Acetone insoluble part After drying the transparent methacrylic resin sheet all day and night (about 80 ° C., about 12 hours or more), a part of the sheet is cut out and weighed about 1.0 g (W1), and then into a centrifuge tube (metal tube). After adding the sample, 20 ml of acetone is added and the mixture is allowed to stand at room temperature for about 1 day, and then shaken for 2 hours on a shaker. Next, vacuum type high-speed cooling centrifuge manufactured by Hitachi Koki Co., Ltd. Model: Use CR26H, set the conditions at 5 ° C. and 24000 rpm, and centrifuge for 1 hour.

振とう後、上澄み液をデカンテーションして除いた後、新たにアセトン20mlを加え室温で1時間振とうする。振とう後、5℃、24000rpmの条件にて1時間遠心分離する。再度、同一方法及び条件で繰り返し合計3回行った。上澄み液をデカンテーションして除き、一晩風乾する。
真空乾燥機を100℃に設定し、一昼夜(約12時間以上)真空乾燥後に取出し、デシケーター内で室温まで冷却後、残留物の重量を秤量した(W2)。
次式により、アセトン不溶部(重量%)を算出する(X)。
アセトン不溶部(X)=(W2/W1)×100
After shaking, the supernatant is removed by decantation, and 20 ml of acetone is newly added and shaken at room temperature for 1 hour. After shaking, centrifuge for 1 hour at 5 ° C. and 24000 rpm. Again, the same method and conditions were repeated a total of 3 times. Decant the supernatant and air dry overnight.
The vacuum dryer was set to 100 ° C., taken out after vacuum drying all day and night (about 12 hours or longer), cooled to room temperature in a desiccator, and the weight of the residue was weighed (W2).
The acetone insoluble part (% by weight) is calculated by the following formula (X).
Acetone insoluble part (X) = (W2 / W1) × 100

(2)アクリル系ゴム粒子の平均粒径
透明メタクリル樹脂シートの一部を丸鋸にて切り出した後、RuO4(ルテニウム酸)染色超薄切片法による観察用の試料を作製した。(株)日立製作所製 透過型電子顕微鏡
機種:H−600型を使用し、染色されたゴム粒子断面を観察後、撮影した。高倍率にプリントした代表的な粒子20個の直径をスケールにて測定し、平均粒径を求めた。
(2) Average particle diameter of acrylic rubber particles A part of a transparent methacrylic resin sheet was cut out with a circular saw, and then a sample for observation by a RuO 4 (ruthenic acid) dyed ultrathin section method was prepared. Transmission electron microscope manufactured by Hitachi, Ltd. Model: H-600 type was used, and the stained rubber particle cross section was observed and photographed. The diameter of 20 representative particles printed at high magnification was measured on a scale to determine the average particle size.

(3)光学特性
(1)全光線透過率:JIS K 7105「プラスチックの光学的特性試験方法」の規定方法に準じ、樹脂シートを50×50mmの試料サイズに切り出し後、日本電色工業(株)製 濁度計型式:1001DPを使用して測定した。
(2)高温ヘーズ値(曇価):JIS K 7105「プラスチックの光学的特性試験方法」の規定方法に準じ、樹脂シートを50×100mmの試料サイズに切り出し後、該シ
ート表面の片面端部(装置本体の光源側)より約40mmに熱電対の先端を耐熱テープを使用し貼り付け後、該シートを容器の中に入れ約80℃に設定した乾燥機の中に約2時間以上静置後、容器の蓋を閉め素早く取出し濁度計を設置した恒温恒湿室(23℃X50
%RH)内に移動し、温度低下を抑えて、日本電色工業(株)製 濁度計型式:1001DPに該シートをセット後、自然冷却させながらシート表面温度が40℃における高温ヘーズ値(曇価)を測定し、求めた。各々2回の試験結果の平均値を求めた。
(3) Optical characteristics (1) Total light transmittance: In accordance with the method defined in JIS K 7105 “Testing methods for optical characteristics of plastics”, a resin sheet is cut into a sample size of 50 × 50 mm, and then Nippon Denshoku Industries Co., Ltd. ) Turbidimeter model: measured using 1001 DP.
(2) High-temperature haze value (cloudiness value): According to the method defined in JIS K 7105 “Testing methods for optical properties of plastics”, a resin sheet is cut into a sample size of 50 × 100 mm, and then one end of the sheet surface ( Paste the tip of the thermocouple using heat-resistant tape to about 40 mm from the light source side of the device body), put the sheet in a container and leave it in a dryer set at about 80 ° C for about 2 hours or more , Close the lid of the container, take it out quickly and install a turbidimeter (23 ° C x 50 ° C)
% RH), the temperature drop is suppressed, the turbidity meter model: 1001DP manufactured by Nippon Denshoku Industries Co., Ltd. is set, and the sheet surface temperature is 40 ° C. while the sheet surface temperature is naturally cooled. The haze value was measured and determined. The average value of the test results of two times for each was determined.

(4)引張弾性率
透明メタクリル樹脂とアクリル系ゴム粒子を、タンブラー(混合機)(30回転/分)中で約15分間均一になるように混合した。
次に、この樹脂混合物を30φ二軸押出機(ナカタニ機械株式会社製)に供給しペレタイズ(造粒機)したペレットを使用し、東芝機械製IS100ENにプラスチックの引張弾性率用の1号形試験片金型を取り付けて試験片を作製した。試験片を状態調整(温度23±2℃、相対湿度50±5%において48時間以上)後にISO試験法527−2/1A/1に用い、引張弾性率を測定した。
透明ポリカーボネート樹脂シートについては旭ガラス株式会社製、商品名「レキサン」の技術資料より抜粋し、記載した。
(4) Tensile modulus The transparent methacrylic resin and acrylic rubber particles were mixed in a tumbler (mixer) (30 revolutions / minute) so as to be uniform for about 15 minutes.
Next, this resin mixture was supplied to a 30φ twin screw extruder (manufactured by Nakatani Machinery Co., Ltd.) and pelletized (pelletizer) was used. A test piece was prepared by attaching a single mold. After adjusting the state of the test piece (at a temperature of 23 ± 2 ° C. and a relative humidity of 50 ± 5% for 48 hours or longer), the test piece was used in ISO test method 527-2 / 1A / 1 to measure the tensile modulus.
The transparent polycarbonate resin sheet was extracted from the technical data of trade name “Lexan” manufactured by Asahi Glass Co., Ltd. and described.

(5)鉛筆硬度:JIS K 5400「塗料一般試験法」の規定方法に準じ、シートを100×150mmの試料サイズに切り出し後、約80℃の乾燥機の中に12時間以上放置し取出後、デシケーター中にて自然冷却させた。(株)東洋精機製作所製 鉛筆引掻き硬さ試験機を使用し、引掻き角度:45度 荷重(重り):1kgの条件下にて測定した。
(6)釘打ち後(白化発生の有無、クラック発生の有無)
シートサイズ50×150mmを準備し、ストレートシャンクドリルφ1.73mmを使用しボール盤で貫通させた穴を10箇所以上あけ、真鍮製釘φ1.83mm全長33.3mm、頭部分引いた長さ31.2mm、テーパー部分3mm、φ1.83mmの真鍮製パチンコ釘(捻子無し)を穴の中央に釘をセット後、インストロンジャパン社製型式5582(床置きモデル)の試験機を用い、毎分50mmの速度で釘を打ち、シート厚みに対し釘の平行部分を貫通後(シート厚み10mmの場合は13mm)、釘周辺の白化発生の有無、及びクラック発生の有無を評価した。ベニア合板については合板の板厚19mmを使用し表面に直接、16.5mmを釘打ちした。
(5) Pencil hardness: In accordance with the method defined in JIS K 5400 “General test method for paints”, after cutting the sheet into a sample size of 100 × 150 mm, leaving it in a dryer at about 80 ° C. for 12 hours or more, It was naturally cooled in a desiccator. Using a pencil scratch hardness tester manufactured by Toyo Seiki Seisakusho Co., Ltd., scratch angle: 45 degrees Load (weight): Measured under the conditions of 1 kg.
(6) After nailing (whether whitening occurs, cracks occur)
Prepare a sheet size of 50 x 150 mm, drill 10 or more holes through a drilling machine using a straight shank drill φ1.73 mm, brass nails φ1.83 mm, total length 33.3 mm, and head length 31.2 mm After setting a nail in the center of the hole with a brass pachinko nail (no screw) with a taper of 3 mm and φ 1.83 mm, using an Instron Japan model 5582 (floor model) testing machine, speed of 50 mm per minute The nail was struck and penetrated through the parallel part of the nail with respect to the sheet thickness (13 mm when the sheet thickness was 10 mm), and then the presence or absence of whitening around the nail and the presence or absence of cracks were evaluated. For veneer plywood, 16.5 mm was directly nailed to the surface using a plywood thickness of 19 mm.

(7)釘抜き時(保持力)
(6)で得られた釘打ち後の試料を用い、インストロン社製型式5582(床置きモデル) 試験機を用い、釘の頭部をチャックに固定し毎分50mmの速度で釘を引き抜いた時の最大荷重(kg)を求めた。
(8)切削加工性
NC加工機及びドリル刃を使用し木工用(ベニア合板)の条件に設定後、切削加工を行い問題が無くほぼ良好に加工が出来た場合を○、僅かに刃に切屑が付着した場合は△とし、明らかに付着した場合を×とした。
次に、アクリル系ゴム粒子の製造例1〜3を示すと共に、本発明を実施例、比較例に基づいて説明する。
(7) When nailing (holding force)
Using the sample after nailing obtained in (6), model 5582 (floor model) manufactured by Instron, the nail head was fixed to the chuck, and the nail was pulled out at a speed of 50 mm per minute. The maximum load (kg) was obtained.
(8) Machinability ○ Use the NC processing machine and drill blade to set the conditions for woodworking (veneer plywood), then perform the cutting process and there is no problem. △ is attached when the is attached, and × is attached when it is clearly attached.
Next, while showing the manufacture examples 1-3 of an acrylic rubber particle, this invention is demonstrated based on an Example and a comparative example.

〈製造例1〉
内容積10Lの還流冷却器付反応器に、イオン交換水6860ml、ジヘキシルスルホコハク酸ナトリウム13.7gを投入し、250rpmの回転数で攪拌しながら、窒素雰囲気下75℃に昇温し、酸素の影響が事実上無い状態にした。
MMA907g 、BA33g 、HMBT0.28g及びALMA0.93gからなる混合物(I−1)のうち222gを一括添し、5分後に過硫酸アンモニウム0.22gを添加した。その40分後から(I−1)の残りの719gを20分間かけて連続的に添加
し、添加終了後さらに60分間保持した次に、過硫酸アンモニウム1.01gを添加した後BA1067g、St219g、HMBT0.39g、ALMA27.3gからなる
混合物(I−2)を140分間かけて連続的に添加し、添加終了後さらに180分間保持した。
<Production Example 1>
Ion-exchanged water 6860 ml and sodium dihexyl sulfosuccinate 13.7 g were put into a reactor with a reflux condenser with an internal volume of 10 L, and the temperature was raised to 75 ° C. under a nitrogen atmosphere while stirring at a rotational speed of 250 rpm. There was virtually no state.
Of the mixture (I-1) consisting of MMA 907 g, BA 33 g, HMBT 0.28 g and ALMA 0.93 g, 222 g was added all at once, and after 5 minutes, 0.22 g of ammonium persulfate was added. Forty minutes later, the remaining 719 g of (I-1) was continuously added over 20 minutes and held for another 60 minutes after the addition was completed. Next, 1.01 g of ammonium persulfate was added and then 1067 g of BA, St219 g, HMBT0 A mixture (I-2) consisting of .39 g and 27.3 g of ALMA was continuously added over 140 minutes, and was further maintained for 180 minutes after the addition was completed.

次に、過硫酸アンモニウム0.30gを添加した後MMA730g、BA26.5g、HMBT0.22g、n−OM0.76gからなる混合物(I−3)を40分間かけて連続的に添加し、添加終了後95℃に昇温し30分間保持した。
残りのラテックスを3重量%硫酸ナトリウム温水溶液中へ投入して、塩拆・凝固させ、次いで、脱水・洗浄を繰り返したのち乾燥し、多層構造アクリル系重合体(I)を得た。
尚、上記略号は以下の化合物を示す。
MMA;メチルメタクリレート、BA;n−ブチルアクリレート、St;スチレン、MA;メチルアクリレート、ALMA;アリルメタクリレート、PEGDA;ポリエチレングリコールジアクリレート(分子量200又は600)、n−OM;n−オクチルメルカプタン、HMBT;2−(2′−ヒドロキシ−5′−メチルフェニル)ベンゾトリアゾール
Next, after adding 0.30 g of ammonium persulfate, a mixture (I-3) consisting of MMA 730 g, BA 26.5 g, HMBT 0.22 g, and n-OM 0.76 g was continuously added over 40 minutes. The temperature was raised to ° C. and held for 30 minutes.
The remaining latex was poured into a 3% by weight aqueous solution of sodium sulfate, salted and coagulated, and then dried after repeated dehydration and washing to obtain a multilayer acrylic polymer (I).
The above abbreviations indicate the following compounds.
MMA; methyl methacrylate, BA; n-butyl acrylate, St; styrene, MA; methyl acrylate, ALMA; allyl methacrylate, PEGDA; polyethylene glycol diacrylate (molecular weight 200 or 600), n-OM; n-octyl mercaptan, HMBT; 2- (2'-Hydroxy-5'-methylphenyl) benzotriazole

〈製造例2〉
かきまぜ機、コンデンサーを備えた10Lビーカーに蒸留水5.7L、乳化剤としてジオクチルスルホコハク酸ソーダ20g、還元剤としてロンガリットl.2gを加え均一に溶解する。第一層としてメチルメタクリレート(以下MMAと略す)220g、n−ブチルアクリレート(以下BAと略す)30g、アリルメタクリレート(以下ALMAと略す)0.8g、ジイソプロピルベンゼンヒドロパーオキシド(以下PBPと略す)0.2gの均一溶液を加え80℃で重合した。約15分で反応は完了した。
得られた重合体はTgは108℃であった。次いで第二層としてBA1270g、スチレン(以下stと略す)320g、ジエチレングリコールジアクリレート(以下DEGAと略す)20g、ALMA13.0g、PBP1.6gの均一温度を1時間にわたって滴煩下した。滴下終了後40分で反応は完了した。このものを単独で重合して得られた重合体のTgは−38℃であった。
<Production Example 2>
In a 10 L beaker equipped with a stirrer and a condenser, 5.7 L of distilled water, 20 g of sodium dioctylsulfosuccinate as an emulsifier, and Rongalite l. Add 2g and dissolve uniformly. As the first layer, 220 g of methyl methacrylate (hereinafter abbreviated as MMA), 30 g of n-butyl acrylate (hereinafter abbreviated as BA), 0.8 g of allyl methacrylate (hereinafter abbreviated as ALMA), diisopropylbenzene hydroperoxide (hereinafter abbreviated as PBP) 0 .2 g of homogeneous solution was added and polymerized at 80 ° C. The reaction was complete in about 15 minutes.
The obtained polymer had a Tg of 108 ° C. Next, as a second layer, a uniform temperature of 1270 g of BA, 320 g of styrene (hereinafter abbreviated as st), 20 g of diethylene glycol diacrylate (hereinafter abbreviated as DEGA), 13.0 g of ALMA, and 1.6 g of PBP was dropped over 1 hour. The reaction was completed 40 minutes after the completion of the dropwise addition. The Tg of the polymer obtained by polymerizing this product alone was -38 ° C.

次に、第三層1段としてMMA340gへ、BA2.0g、PBP0.3g、n−オクチルメルカプタン(以下OMと略す)0.1gの均一溶液を加えた、このものを単独で重合させて得た重合体の分子量は、1,220,000、Tgは109℃であった。この段階の反応は約15分で完了した。
次に、第三層2段としてOMの量を1.0gにした他は第三層1段と同じ組成の溶液を加えた。このものを単独で重合させて得た重合体の分子量は、117,000、Tgは108℃であった。この段階は約15分で反応が完了した。次いで温度を95℃に上げ、1時間保持した、得られた乳化剤を0.5%塩化アルミニウム水溶液中に投入して重合体を凝集させ、温水で5回洗浄後、乾燥して白色フロック状の成形材料を得た。
Next, a uniform solution of BA 2.0 g, PBP 0.3 g and n-octyl mercaptan (hereinafter abbreviated as OM) 0.1 g was added to MMA 340 g as the third layer, and this was obtained by polymerizing alone. The molecular weight of the polymer was 1,220,000 and Tg was 109 ° C. The reaction at this stage was complete in about 15 minutes.
Next, a solution having the same composition as the first layer of the third layer was added except that the amount of OM was changed to 1.0 g as the second layer of the third layer. The polymer obtained by polymerizing this product alone had a molecular weight of 117,000 and a Tg of 108 ° C. This step was complete in about 15 minutes. Next, the temperature was raised to 95 ° C. and held for 1 hour. The obtained emulsifier was put into a 0.5% aluminum chloride aqueous solution to aggregate the polymer, washed 5 times with warm water, dried and dried to form white flocs. A molding material was obtained.

〈製造例3〉
製造例1の(I−1)、(I−2)及び(I−3)を構成する混合物を同一にし、MMA907g、BA33g、HMBT0.28g及びALMA0.93gからなる混合物(I−1)のうち222gを一括添し、1.5分後に過硫酸アンモニウム0.22gを添加し、重合開始反応を促進させ粒径を大きくした以外は、製造例1と全く同様に実施した。
<Production Example 3>
Of the mixture (I-1) consisting of MMA907g, BA33g, HMBT0.28g and ALMA0.93g with the same mixture constituting (I-1), (I-2) and (I-3) of Production Example 1 The procedure was exactly the same as in Production Example 1, except that 222 g was added all at once and 0.22 g of ammonium persulfate was added 1.5 minutes later to accelerate the polymerization initiation reaction and increase the particle size.

[実施例1]
メタクリル樹脂(旭化成ケミカルズ(株)製 商品名「デルパウダ:70Hビーズ」)80重量%と上記製造例1のアクリル系ゴム粒子20重量%を、タンブラー(混合機)(30回転/分)中で約15分間回転させ均一になるように混合した。
次に、この樹脂混合物を30φ二軸押出機(ナカタニ機械株式会社製)に供給しペレタイズ(造粒機)した。
続いて、得られたペレットをシート押出機(株式会社プラ技研製 50mmφ、L/D=32)に供給し、厚み10mm、幅250mmのシートに押出した。
得られたシートから丸鋸を用い上記特性試験項目用サンプル(引張弾性率を除く)を切り出し、各評価項目に従って測定した。
引張弾性率は、上記(4)引張弾性率を用い測定した。
[Example 1]
About 80% by weight of methacrylic resin (trade name “Del powder: 70H beads” manufactured by Asahi Kasei Chemicals Co., Ltd.) and 20% by weight of acrylic rubber particles of Production Example 1 in a tumbler (mixer) (30 rpm). Rotate for 15 minutes and mix uniformly.
Next, this resin mixture was supplied to a 30φ twin-screw extruder (manufactured by Nakatani Machinery Co., Ltd.) and pelletized (granulator).
Subsequently, the obtained pellets were supplied to a sheet extruder (Pura Giken 50 mmφ, L / D = 32) and extruded into a sheet having a thickness of 10 mm and a width of 250 mm.
From the obtained sheet, the above-mentioned sample for characteristic test items (excluding tensile elastic modulus) was cut out using a circular saw and measured according to each evaluation item.
The tensile elastic modulus was measured using the above (4) tensile elastic modulus.

[実施例2]
メタクリル樹脂70重量%に対しアクリル系ゴム粒子30重量%を配合した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[実施例3]
メタクリル樹脂50重量%に対しアクリル系ゴム粒子50重量%を配合した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[実施例4]
上記製造例2のアクリル系ゴム粒子を用いた以外は、実施例2と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[実施例5]
上記製造例3のアクリル系ゴム粒子を用いた以外は、実施例2と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[Example 2]
A sample for evaluation was obtained by the same method as in Example 1 except that 30% by weight of acrylic rubber particles was blended with 70% by weight of methacrylic resin, and measurement was performed according to each evaluation item.
[Example 3]
A sample for evaluation was obtained by the same method as in Example 1 except that 50% by weight of acrylic rubber particles were blended with 50% by weight of methacrylic resin, and measurement was performed according to each evaluation item.
[Example 4]
A sample for evaluation was obtained by the same method as in Example 2 except that the acrylic rubber particles of Production Example 2 were used, and measurement was performed according to each evaluation item.
[Example 5]
A sample for evaluation was obtained by the same method as in Example 2 except that the acrylic rubber particles of Production Example 3 were used, and measurement was performed according to each evaluation item.

[実施例6]
アクリル系ゴム粒子として、三菱レイヨン株式会社製 製品名(商品名)IR377(フレーク状アクリルゴムの多層構造粒子)を用いる以外は、実施例2と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[実施例7]
アクリル系ゴム粒子として、三菱レイヨン株式会社製 製品名(商品名)IR441(フレーク状アクリルゴムの多層構造粒子)を用いる以外は、実施例2と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
参考実施例8]
実施例2の配合処方を用いシート押出機にて、厚み5mm、幅250mmのシートに押出した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。但し、シート板厚6mmの為、釘打ち込み量は9mmとした。
[Example 6]
Samples for evaluation were obtained in the same manner as in Example 2 except that product name (trade name) IR377 (multi-layer structured particle of flaky acrylic rubber) manufactured by Mitsubishi Rayon Co., Ltd. was used as the acrylic rubber particles. Measured according to
[Example 7]
Samples for evaluation were obtained in the same manner as in Example 2 except that product name (trade name) IR441 (multilayer structure particle of flaky acrylic rubber) manufactured by Mitsubishi Rayon Co., Ltd. was used as the acrylic rubber particles. Measured according to
[ Reference Example 8]
A sample for evaluation was obtained by the same method as in Example 1 except that the compounded formulation of Example 2 was extruded into a sheet having a thickness of 5 mm and a width of 250 mm by a sheet extruder, and measurement was performed according to each evaluation item. However, since the sheet thickness was 6 mm, the nail driving amount was 9 mm.

参考実施例9]
実施例2の配合処方を用いシート押出機にて、厚み3mm、幅250mmのシートに押出した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。但し、シート板厚3mmの為、釘打ち込み量は6mmとした。
[比較例1]
アクリル系ゴム粒子を配合しない以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[ Reference Example 9]
A sample for evaluation was obtained by the same method as in Example 1 except that the compounded formulation of Example 2 was extruded into a sheet having a thickness of 3 mm and a width of 250 mm by a sheet extruder, and measurement was performed according to each evaluation item. However, since the sheet thickness was 3 mm, the nail driving amount was 6 mm.
[Comparative Example 1]
A sample for evaluation was obtained by the same method as in Example 1 except that acrylic rubber particles were not blended, and measurement was performed according to each evaluation item.

[比較例2]
メタクリル樹脂90重量%に対しアクリル系ゴム粒子10重量%を配合した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[比較例3]
メタクリル樹脂30重量%に対しアクリル系ゴム粒子70重量%を配合した以外は、実施例1と同一方法にて評価用サンプルを得、各評価項目に従って測定した。
[Comparative Example 2]
A sample for evaluation was obtained by the same method as in Example 1 except that 10% by weight of acrylic rubber particles was blended with 90% by weight of methacrylic resin, and measurement was performed according to each evaluation item.
[Comparative Example 3]
A sample for evaluation was obtained by the same method as in Example 1 except that 70% by weight of acrylic rubber particles was blended with 30% by weight of methacrylic resin, and measurement was performed according to each evaluation item.

[比較例4]
メタクリル樹脂シートに代えて、市販品の透明ポリカーボネート樹脂シート(旭ガラス株式会社製 商品名:レキサン、板厚10mm)を入手し、各評価項目に従って測定した。
[比較例5]
現行使用の板厚19mmベニア合板(ラワン材)のみを用いて各評価項目に従って測定した。但し、ベニア合板の場合は、ボール盤で穴あけ加工せず合板表面に直接、16.5mmを釘打ちした。
実施例1〜7、参考実施例8,9及び比較例1〜5の結果を表1に示す。
[Comparative Example 4]
Instead of a methacrylic resin sheet, a commercially available transparent polycarbonate resin sheet (trade name: Lexan, plate thickness 10 mm manufactured by Asahi Glass Co., Ltd.) was obtained and measured according to each evaluation item.
[Comparative Example 5]
It measured according to each evaluation item using only the board thickness 19mm veneer plywood (Lawan material) of the present use. However, in the case of veneer plywood, 16.5 mm was directly nailed to the plywood surface without drilling with a drilling machine.
Table 1 shows the results of Examples 1 to 7, Reference Examples 8 and 9 and Comparative Examples 1 to 5.

Figure 2013188548
Figure 2013188548

本発明の弾球遊技機用樹脂基盤は、遊技盤面にNC加工機にて穴加工し、特に真鍮製釘を打つパチンコ遊技機を含む弾性遊技機分野一般に適用可能である。そして、本発明の透明メタクリル系樹脂シートに液晶装置を設置することにより、遊技機盤面を部分液晶化、又は全面液晶化できる。また、導光板方式にて該シート端面によりLED照明或いは、冷陰極管を取り付けることより該シート表面に発光させることが可能で産業上極めて有効である。更にはシート表面に釘を打つ必要のある樹脂の素材を活かした建材用途等の分野に適用可能である。   The resin base for a ball game machine according to the present invention is applicable to the general field of elastic game machines including a pachinko game machine in which holes are drilled on a game board surface with an NC machine and hit with brass nails. Then, by installing a liquid crystal device on the transparent methacrylic resin sheet of the present invention, the gaming machine board surface can be partially or entirely liquid crystallized. Moreover, it is possible to emit light on the surface of the sheet by attaching an LED illumination or a cold cathode tube with the end face of the sheet by a light guide plate method, which is extremely effective in the industry. Furthermore, the present invention can be applied to fields such as building materials utilizing a resin material that requires nailing on the sheet surface.

Claims (5)

平均粒径が0.05〜0.30μmであるアクリル系ゴムからなる多層構造粒子を含有する透明メタクリル樹脂からなり、該樹脂のアセトン不溶部が15〜50重量%であるメタクリル樹脂シートからなり、該メタクリル樹脂シートの厚さが8〜19mmである弾球遊技機用樹脂基盤であって、該基盤表面に釘打ち用に穴あけされたことを特徴とする弾球遊技機用樹脂基盤It consists of a transparent methacrylic resin containing multilayer structure particles made of acrylic rubber having an average particle diameter of 0.05 to 0.30 μm, and consists of a methacrylic resin sheet whose acetone insoluble part is 15 to 50 % by weight, A resin base for a ball game machine in which the thickness of the methacrylic resin sheet is 8 to 19 mm, wherein the base plate is perforated for nailing . 該樹脂の平均粒径が0.10〜0.30μmであることを特徴とする請求項1に記載の弾球遊技機用樹脂基盤。2. The resin base for a ball game machine according to claim 1, wherein an average particle diameter of the resin is 0.10 to 0.30 [mu] m. 該樹脂のアセトン不溶部が19〜29重量%であることを特徴とする請求項1又は2に記載の弾球遊技機用樹脂基盤。The resin base for a ball game machine according to claim 1 or 2, wherein an acetone insoluble part of the resin is 19 to 29% by weight. 該樹脂のアセトン不溶部が24〜29重量%であることを特徴とする請求項1〜3の中から選ばれたいずれか1つに記載の弾球遊技機用樹脂基盤。The resin base for a ball game machine according to any one of claims 1 to 3, wherein an acetone insoluble part of the resin is 24 to 29% by weight. メタクリル樹脂シート引張弾性率が、1500〜2500MPaであることを特徴とする請求項1〜4の中から選ばれたいずれか1つに記載の弾球遊技機用樹脂基盤。 The resin base for a ball game machine according to any one of claims 1 to 4, wherein the methacrylic resin sheet has a tensile elastic modulus of 1500 to 2500 MPa.
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JP2016107085A (en) * 2014-11-27 2016-06-20 旭化成ケミカルズ株式会社 Resin board for pinball game machine
JP2017080282A (en) * 2015-10-30 2017-05-18 株式会社クラレ Manufacturing method of resin sheet for nailing

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JP6466780B2 (en) * 2015-05-26 2019-02-06 株式会社クラレ Manufacturing method of resin sheet for nailing
JP6586365B2 (en) * 2015-12-25 2019-10-02 株式会社クラレ Nail driving resin sheet and manufacturing method thereof
JP6824709B2 (en) * 2016-11-25 2021-02-03 株式会社クラレ Manufacturing method of resin sheet with nails

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JP2015080504A (en) * 2013-10-21 2015-04-27 旭化成ケミカルズ株式会社 Resin board for pinball game machine
JP2016107085A (en) * 2014-11-27 2016-06-20 旭化成ケミカルズ株式会社 Resin board for pinball game machine
JP2017080282A (en) * 2015-10-30 2017-05-18 株式会社クラレ Manufacturing method of resin sheet for nailing

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