JP2013186155A - Image forming apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an image forming apparatus which allows a user to easily replace an image forming unit without attaching it to a wrong position.SOLUTION: An attachment part 46 of an image forming part 2 includes a unit attachment part 47 (47y, 47m, 47c, 47k) for each image forming unit 9 (9m, 9c, 9y, 9k), on an attachment port of which provided is a plate-like unit attachment port rotation lid member 48 and a unit attachment port fixation lid member 49 next to each other, and an image 53 is drawn as a recognition display part so as to be recognized as if the image forming unit 9 is attached when the two members are recognized together. When an image forming unit is inserted into a unit attachment part 47 corresponding thereto, the unit attachment port rotation lid member 48 is pushed by a developing device 14, and falls down to release an attachment path of a left area 51. A photoreceptor drum 10, a cleaner 11, a charging roller 12 are slid on a guide rail in a right area 52, and inserted together with the developing device 14. The unit attachment port fixation lid member 49 is overlaid by a back surface of a right side area of a face fixation part 44 of the image forming unit 9 to be covered thereby.

Description

  The present invention relates to an image forming apparatus, and more particularly, to an image forming apparatus that can easily replace an image forming unit without mistaking a mounting position.

  2. Description of the Related Art Conventionally, in an image forming apparatus, a unit that is related to image formation such as a paper transport unit, an image forming unit, a transfer belt unit, and a fixing unit is generally positioned and held by a frame of the image forming apparatus main body. It has been adopted.

  These units must be replaced with new ones when they have reached the end of their lifetime. When exchanging an old product and a new product that have expired, a specialized maintenance worker performs a new and old replacement maintenance work. In this case, variously devised unit configurations have been proposed to facilitate replacement. (For example, see Patent Documents 1 and 2.)

  The transfer belt unit and the fixing unit are each composed of one type of unit, but the paper transport unit is provided with a plurality of units corresponding to the types of paper. In the case of an image forming apparatus that forms a color image, the image forming unit also needs at least four types of units.

  The four types of image forming units normally store yellow, magenta, cyan, and black toners therein. Then, these four color monocolor images are formed, the four color monocolor images are superimposed and transferred to a transfer medium as a full color image, and finally fixed on a recording medium by a fixing unit to form a color image.

  As described above, since these image forming units are also consumables, they are exchanged for new ones when their lifetime is exhausted after a certain period of use. At this time, as a matter of course, a new image forming unit containing toner of a color corresponding to the mounting position is mounted.

JP 2007-233301 A JP 2005-189686 A

  Incidentally, as described above, in a full-car image forming apparatus, the image forming unit includes at least four types of image forming units. The toners of these four types of image forming units rarely run out and disappear at the same time, and in many cases, replacement is performed for each color.

  Since all four types of image forming units have the same shape, if an image forming unit containing toner of a color different from that of the image forming unit to be replaced is taken out of the spare stock and installed, it is correct. There is a problem that images cannot be obtained.

  However, the unit replacement of Patent Document 1 has the purpose of reducing the guide member of the mounting portion, and does not consider a prevention method for erroneously mounting different types of units to the mounting portion.

  Moreover, the purpose of the unit replacement in Patent Document 2 is to replace the unit without stopping the operation of the main unit, and similarly to the above, prevention of erroneous mounting of different types of units on the mounting unit. The method is not considered.

  SUMMARY An advantage of some aspects of the invention is that it provides an image forming apparatus capable of easily exchanging an image forming unit without mistaking the mounting position.

  In order to solve the above-described problems, an image forming unit according to the present invention includes a unit mounting portion for detachably mounting the image forming unit, and the unit mounting when the image forming unit is removed from the unit mounting portion. A first position that closes the mounting opening of the unit, and a second position that opens the mounting path of the unit mounting unit by being pushed by the image forming unit that is mounted when the image forming unit is mounted on the unit mounting unit. And a plate-like unit mounting lid member that is freely movable, and a recognition display unit that is drawn on the unit mounting lid member and can be recognized as the image forming unit is mounted.

  According to the present invention, an operator who replaces a unit compares the recognition display section drawn on the mounting outer surface of the unit held by the hand, the unit mounting port rotating lid member of the unit mounting port, and the unit mounting port fixing lid member. This makes it easy to see at a glance whether the unit you are holding is the correct unit or the wrong unit. It is possible to provide an image forming apparatus capable of easily exchanging the image.

1 is a cross-sectional view illustrating an internal configuration of a full-color image forming apparatus (printer, main body apparatus) according to Embodiment 1 of the present invention. (a) is a perspective view showing four image forming units of the image forming unit of the printer according to the first embodiment taken out side by side, and (b) is a front view thereof. FIG. 3A is a perspective view illustrating a state in which the most downstream image forming unit is mounted on the mounting portion of the image forming unit of the printer according to the first embodiment, and FIG. (a) is a perspective view when the image forming unit of the printer according to Embodiment 1 is a single unit before being mounted on the unit mounting portion, and (b) is a unit mounting portion when the image forming unit is mounted on the unit mounting portion. It is a figure which shows the operation state of.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

  FIG. 1 is a cross-sectional view illustrating an internal configuration of a full-color image forming apparatus (hereinafter simply referred to as a printer or a main apparatus) according to a first embodiment of the invention.

  A printer 1 shown in FIG. 1 is an electrophotographic secondary transfer tandem color image forming apparatus, and includes an image forming unit 2, a transfer belt unit 3, a toner supply unit 4, a paper feeding unit 5, and a belt type fixing device. It comprises a unit 6 and a transport unit 7 for duplex printing.

  The image forming unit 2 is in contact with the lower running portion surface 8a of the transfer belt 8 from right to left in FIG. Four image forming units 9 (9k, 9c, 9m, 9y) are arranged in a multistage manner.

  The image forming unit 2 is held by a frame of the printer 1 main body so as to be movable up and down from a printing execution position shown in FIG. 1 to a maintenance position below it. Of the four image forming units 9, three image forming units 9y, 9m, and 9c on the upstream side (the left side in the figure) are subtractive mixed primary colors yellow (Y), magenta (M), cyan ( A monocolor image is formed with the color toner of C).

  The image forming unit 9k forms a monochrome image using black (K) toner mainly used for characters and dark portions of images. Each of the image forming units 9 has the same configuration except for the color of the toner for developing the image. Accordingly, the configuration of the image forming unit 9y for yellow (Y) toner will be described below as an example.

  The image forming unit 9 includes a photosensitive drum 10 as an image carrier at the top. The photosensitive drum 10 has a peripheral surface made of, for example, an organic photoconductive material. A cleaner 11, a charging roller 12, an optical writing head 13, and a developing roller 15 of the developing device 14 are disposed in contact with or surrounding the periphery of the photosensitive drum 10.

  The developing device 14 includes a unit housing 16 that covers the outside, a partition wall 17 provided inside, a developing roller 15, a first stirring and conveying screw 18, and a second stirring and conveying screw 19. Although not specifically shown, the first and second agitating and conveying screws 18 and 19 include a screw shaft and a fin that is integrally formed with the screw shaft and rotates.

  The developing unit 14 includes a toner supply container 20 (20y, 20m, 20c, and 20k) of the toner supply unit 4, and yellow (Y) and magenta (M) as indicated by Y, M, C, and K in FIG. ), Cyan (C), or black (K) toner is supplied.

  The transfer belt unit 3 has an endless transfer belt 8 that extends in the shape of a flat loop in the left-right direction in the figure at approximately the center of the main unit, and the transfer belt 8 is stretched over the transfer belt 8. A driving roller 21 and a driven roller 22 are provided to circulate and move counterclockwise as indicated by an arrow a in the figure.

  The transfer belt 8 includes a primary transfer roller 23 integrated with the unit. The primary transfer roller 23 is pressed against the photosensitive drum 10 via the transfer belt 8 and directly transfers (primary transfer) the toner image to the lower running portion surface 8a of the transfer belt 8 that circulates downward.

  The transfer belt 8 conveys the toner image to the paper secondary transfer unit 24 for further transfer (secondary transfer) to the paper. The secondary transfer unit 24 includes a transfer auxiliary roller 25 disposed on the downstream side (upward in the drawing) adjacent to the drive roller 21, and a secondary transfer roller 26 that is in pressure contact with the transfer auxiliary roller 25 via the transfer belt 8. And is formed.

  A belt cleaner 27 is disposed on the transfer belt 8. The belt cleaner 27 includes a cleaning blade 28 that contacts the surface of the transfer belt 8 that is stretched around the driven roller 22. A waste toner collection container 29 is detachably disposed adjacent to the belt cleaner 27 from the left to the bottom.

  The belt cleaner 27 scrapes off and removes the waste toner remaining on the surface of the transfer belt 8 by the cleaning blade 28, and sends the waste toner to the waste toner collection container 29 by a conveyance screw (not shown).

  The toner supply unit 4 includes four toner supply containers 20 (20y, 20m, 20c, and 20k) that are detachably disposed above the upper running unit of the transfer belt 8. As described above, the four toner supply containers 20 contain yellow (Y), magenta (M), cyan (C), and black (K) toners.

  These four toner replenishing containers 20 are hidden behind the opposite side of the transfer belt unit 3 in FIG. 1 but are not visible, but each corresponding image forming unit 9 via a toner supply path following the toner supply port of the mounting portion. The developing device 14 is connected.

  Although not particularly illustrated, the toner supply unit 4 is held on the frame of the main body of the printer 1 through a mounting unit so as to be movable up and down from a printing execution position shown in FIG. 1 to a maintenance position above it.

  The paper feed unit 5 includes two paper feed cassettes 30 (30a, 30b) arranged in two upper and lower stages. A paper take-out roller 31, a feed roller 32, a separating roller 33, and a standby conveyance roller pair 34 are disposed in the vicinity of the paper feed opening (right side in the figure) of the two paper feed cassettes 30, respectively.

  In the paper conveyance direction (vertical upward direction in the drawing) of the standby conveyance roller pair 34, the above-described secondary transfer portion 24 to the paper by the transfer belt 8, the transfer auxiliary roller 25, and the secondary transfer roller 26 is formed.

  A belt-type heat fixing unit 6 is disposed downstream (upward in the drawing) of the secondary transfer unit 24, and a sheet after fixing is fixed to the belt-type heat fixing unit 6 further downstream of the belt-type heat fixing unit 6. A pair of carry-out rollers 36 for carrying out the paper and a pair of paper discharge rollers 38 for discharging the carried paper to a paper discharge tray 37 formed on the upper surface of the apparatus are disposed.

  The conveyance unit 7 for double-sided printing also serves as an opening / closing member whose outer surface (right outer surface in the drawing) opens or shields the inside of the printer 1 from the side surface to the outside.

  This duplex printing transport unit 7 has a start return path 39a that branches rightward in the figure from just before the paper discharge roller pair 38, an intermediate return path 39b that bends downward, and a left lateral direction opposite to the above. Thus, a return path 39 including a terminal return path 39c for finally inverting the return sheet is provided.

  In the middle of the return path 39, five pairs of return rollers 41 (41a, 41b, 41c, 41d, 41e) are arranged. The exit of the end return path 39 c joins the conveyance path to the pair of standby conveyance rollers 34 corresponding to the sheet feeding cassette 30 b below the sheet feeding unit 5.

  FIG. 2A is a perspective view illustrating four image forming units 9 (9k, 9c, 9m, and 9y) of the image forming unit 2 of the image forming apparatus 1 according to the first embodiment and arranged side by side. FIG. 2B is a front view thereof. 2A and 2B, the same components as those in FIG. 1 are denoted by the same reference numerals as those in FIG.

  As shown in FIGS. 2A and 2B, the four image forming units 9 (9k, 9c, 9m, 9y) of the image forming unit 2 are provided with a stagnation 42 on the front surface. A triangular symbol 43 by printing, stamping, or molding is arranged on the right end portion of the knurling 42 with one corner of the triangle facing the outer end portion of the kneading 42.

  In FIG. 2, the stagnation 42 is shown in a horizontal position. However, as will be described later, when the image forming unit 9 is taken out from the mounting portion of the image forming unit 2, the stagnation 42 is In the vertical position. Therefore, one corner of the triangle symbol 43 is upward.

  At the front fixing portion 44 around the stagnation 42, the image forming unit 9 is mounted on the mounting part of the image forming unit 2, and the stagnation 42 is twisted by 90 degrees as shown in FIGS. At this time, a triangular mark 45 by printing, engraving, or molding is also arranged at a position facing the outward corner of the triangular symbol 43 of the stagnation 42.

  In this manner, when the knurling 42 is rotated sideways, the image forming unit 9 is mounted by engaging the lock mechanism engaging portion of the knurling 42 with the locking mechanism engaging portion of the mounting portion, although not particularly illustrated. Placed in a locked state.

  FIG. 3A is a perspective view showing a state where the most downstream image forming unit 9k is attached to the attachment portion of the image forming portion 2, and FIG. 3B is a front view thereof. 3 (a) and (b), the same components as those in FIG. 1 or 2 (a) and (b) are assigned the same numbers as those in FIG. 1 or 2 (a) and (b). It is given.

  As shown in FIGS. 3A and 3B, in this example, the mounting portion 46 of the image forming unit 2 is provided for each unit mounting portion 47 (47y, 47m, 47c, 47k) of each image forming unit 9. A plate-like unit mounting port rotating lid member 48 and a unit mounting port fixing lid member 49 are disposed adjacent to the mounting port.

  As shown in FIG. 3A, in the unit mounting portion 47, the left region 51 is almost hollow, and the developing device 14 of the image forming unit 9 is disposed here. The right region 52 of the unit mounting portion 47 is a region where the photosensitive drum 10, the cleaner 11, and the charging roller 12 of the image forming unit 9 are disposed, and is also a guide rail portion where a mounting guide rail is disposed.

  The unit mounting opening rotating lid member 48 is erected so as to be rotatable at the insertion opening in the left region 51 of the unit mounting portion 47, and the unit mounting opening fixing lid member 49 stands on the front surface of the guide rail portion in the right region 52. Installed and fixed.

  In this way, the unit mounting port rotating lid member 48 and the unit mounting port fixing lid member 49 are divided into two parts. However, when the image forming unit 9 is not mounted on the unit mounting part 47, the two may be lost when viewed together. An image 53 is drawn as a recognition display unit that is recognized as if the image forming unit 9 is attached.

  The image 53 is not only a shape of the image forming unit 9 viewed from the front, a pattern such as a stagnation or a triangular mark, but is not particularly shown, but is colored with a color that specifies the image forming unit 9.

  For example, the surface of the front fixing portion 44 of the image forming unit 9y is colored in yellow indicating that yellow toner is accommodated in part or in whole. Correspondingly, the unit mounting port rotating lid member 48 and the unit mounting port fixing lid member 49 of the unit mounting portion 47y of the image forming unit 9y are colored yellow.

  More simply, when the unit mounting port rotating lid member 48 and the unit mounting port fixing lid member 49 are viewed together for each unit mounting portion 47, the image forming unit 9 to be mounted on the unit mounting portion 47. It has the same form as pasting a color photo taken from the front. In addition, as the image 53, not only colors but also shapes such as flowers, jewels, and animals related to the colors may be arranged.

  4A is a perspective view when the image forming unit 9 is a single unit before being mounted on the unit mounting portion 47, and FIG. 4B is a view when the image forming unit 9 is mounted on the unit mounting portion 47. FIG. It is a figure which shows the operation state of the unit mounting part 47 of.

  As shown in FIGS. 3A and 3B, it is assumed that the image forming unit 9k of black toner is already mounted on the mounting unit 46 of the image forming unit 2, and FIG. One image forming unit 9 is shown as a representative of the three image forming units 9y, 9m, and 9c.

  The image forming unit 9 (9y, 9m, 9c) shown in FIG. 4A is replaced with the unmounted unit mounting portion 47 (47y, 47m, 47c) shown in FIGS. Each shall be installed.

  First, any one of the image forming units 9 is inserted into the corresponding unit mounting portion 47 from the mounting opening as indicated by an arrow b in FIG. At this time, the unit mounting opening rotating lid member 48 is pushed by the developing device 14 of the image forming unit 9 and falls down to open the mounting path of the left region 51 of the unit mounting portion 47.

  The remaining portion of the image forming unit 9 rides on the guide rail in the right region 52 and is mounted on the unit mounting portion 47 together with the developing device 14 as it is. At this time, the unit mounting port fixing lid member 49 overlaps with the back surface of the front component of the image forming unit 9 (the right region of the front fixing portion 44) and is hidden from view.

In mounting the image forming unit 9, as described above, the appearance of the stagnation 42 and the front fixing portion 44 of each of the image forming units 9y, 9m, 9c, and 9k, and the unit mounting portions 47y, 47m, 47c, and 47k. Since the symbols drawn on the two lid members (48, 49) of the unit mounting opening uniquely correspond to each other, the operator does not mistake the mounting position.
In the above embodiment, the plate-shaped unit mounting lid member provided in the mounting port of the unit mounting portion 47 is divided into a unit mounting port rotating lid member 48 and a unit mounting port fixing lid member 49. However, depending on the shape of the image forming unit 9, it may be configured by one unit mounting opening rotating lid member.
Further, the unit mounting lid member is disposed at the mounting port so as to be pushed down by the mounting of the image forming unit 9 and to be rotated. It can also be configured to be advanced and retracted so that it can be pushed by.
In short, when the image forming unit 9 is removed from the unit mounting portion 47, an image 53 is drawn so that the image forming unit 9 can be recognized as if the image forming unit 9 is also mounted, and the mounting opening of the unit mounting portion 47 is opened. A plate-shaped unit mounting palate member that closes and opens the mounting path of the unit mounting portion when pushed by the image forming unit 47 mounted when the image forming unit 9 is mounted on the unit mounting portion 47 may be provided. .

Although several embodiments of the present invention have been described, the present invention is included in the invention described in the claims and the equivalents thereof. Hereinafter, the invention described in the scope of claims of the present application will be appended.
[Appendix 1]

A unit mounting portion for detachably mounting the image forming unit;
A first position that closes a mounting opening of the unit mounting portion when the image forming unit is detached from the unit mounting portion; and the image formation that is mounted when the image forming unit is mounted on the unit mounting portion. A plate-like unit mounting palate member that is movable to a second position that is pushed by the unit and opens the mounting path of the unit mounting portion;
A recognition display unit which is drawn on the unit mounting palate member and can be recognized as the image forming unit is mounted;
An image forming apparatus comprising:
[Appendix 2]

The unit mounting port lid member is a unit mounting port rotating lid member that is pushed down by the image forming unit that is mounted when the image forming unit is mounted on the unit mounting portion and opens the mounting path of the unit mounting portion. When the image forming unit is mounted on the unit mounting portion, adjacent to the unit mounting opening rotating lid member, fixed to the front surface of the guide rail portion of the unit mounting portion for guiding the mounting of the image forming unit. A unit mounting port fixing lid member that is hidden on top of the back surface of the front surface component of the image forming unit, and
The recognition display unit is divided into the unit mounting port rotating lid member and the unit mounting port fixing lid member, and is drawn so that the image forming unit is mounted when the two are viewed together. ing,
The image forming apparatus as set forth in appendix 1, wherein:
[Appendix 3]

The recognition display unit is drawn with a planar view image including the shape, color, and design of the front surface of the image forming unit to be mounted on the mounting unit after mounting.
The image forming apparatus as set forth in appendix 1 or 2, characterized in that:

  The present invention can be used for an image forming apparatus capable of easily exchanging an image forming unit without mistaking the mounting position.

1 Full-color image forming device (printer, main unit)
DESCRIPTION OF SYMBOLS 2 Image formation part 3 Transfer belt unit 4 Toner supply part 5 Paper feed part 6 Belt type fixing unit 7 Conveyance unit for double-sided printing 8 Transfer belt 8a Lower travel part surface 9 (9m, 9c, 9y, 9k) Image formation unit 10 Photosensitive Body drum 11 Cleaner 12 Charging roller 13 Optical writing head 14 Developer 15 Developing roller 16 Unit housing 17 Bulkhead 18 First agitating and conveying screw 19 Second agitating and conveying screw 20 (20y, 20m, 20c, 20k) Toner replenishment Container 21 Drive roller 22 Driven roller 23 Primary transfer roller 24 Secondary transfer unit 25 Transfer auxiliary roller 26 Secondary transfer roller 27 Belt cleaner 28 Cleaning blade 29 Waste toner collection container 30 (30a, 30b) Paper feed cassette 31 Paper take-out roller 32 Feed roller 33 La 34 Standby conveying roller pair 36 Unloading roller pair 37 Paper discharge tray 38 Paper discharge roller pair 39 Return path 39a Start return path 39b Intermediate return path 39c End return path 41 (41a, 41b, 41c, 41d, 41e) Return roller pair 42 Grudge 43 Triangle symbol 44 Front fixing part 45 Triangle mark 46 Mounting part 47 (47y, 47m, 47c, 47k) Unit mounting part 48 Unit mounting port rotating lid member 49 Unit mounting port fixing lid member 51 Left area 52 Right area 53 image

Claims (3)

A unit mounting portion for detachably mounting the image forming unit;
A first position that closes a mounting opening of the unit mounting portion when the image forming unit is detached from the unit mounting portion; and the image formation that is mounted when the image forming unit is mounted on the unit mounting portion. A plate-like unit mounting palate member that is movable to a second position that is pushed by the unit and opens the mounting path of the unit mounting portion;
A recognition display unit which is drawn on the unit mounting palate member and can be recognized as the image forming unit is mounted;
An image forming apparatus comprising: The unit mounting port lid member is a unit mounting port rotating lid member that is pushed down by the image forming unit that is mounted when the image forming unit is mounted on the unit mounting portion and opens the mounting path of the unit mounting portion. When the image forming unit is mounted on the unit mounting portion, adjacent to the unit mounting opening rotating lid member, fixed to the front surface of the guide rail portion of the unit mounting portion for guiding the mounting of the image forming unit. A unit mounting port fixing lid member that is hidden on top of the back surface of the front surface component of the image forming unit, and
The recognition display unit is divided into the unit mounting port rotating lid member and the unit mounting port fixing lid member, and is drawn so that the image forming unit is mounted when the two are viewed together. ing,
The image forming apparatus according to claim 1. The recognition display unit is drawn with a planar view image including the shape, color, and design of the front surface of the image forming unit to be mounted on the mounting unit after mounting.
The image forming apparatus according to claim 1, wherein the image forming apparatus includes: