JP2013154408A - Level adjustment jig, plate material holding device having the level adjustment jig, and method of adjusting arrangement of plate material - Google Patents

Level adjustment jig, plate material holding device having the level adjustment jig, and method of adjusting arrangement of plate material Download PDF

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JP2013154408A
JP2013154408A JP2012014399A JP2012014399A JP2013154408A JP 2013154408 A JP2013154408 A JP 2013154408A JP 2012014399 A JP2012014399 A JP 2012014399A JP 2012014399 A JP2012014399 A JP 2012014399A JP 2013154408 A JP2013154408 A JP 2013154408A
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plate material
screw
plate
hole
screw hole
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JP5795964B2 (en
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Shinya Nishitome
紳也 西留
Shinichi Inatomi
新一 稲富
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Seibu Electric and Machinery Co Ltd
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Seibu Electric and Machinery Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a level adjustment tool enabling the adjustment of the orientation of a plate material while the plate material is fixed to a support base, and to provide a plate material holding device and a method of adjusting the arrangement of the plate material.SOLUTION: A level adjustment tool 10 used for fixing a plate material 11 to a support base 12 includes a base member 14 at which a screw hole 16 is formed and which is fixed to the support base 12, a holding member 15 in which a through-hole 29 and a screw hole 30 are formed, and which is attached to the base member 14 and holds the plate material 11, a first screw 32 the tip of which is fitted to the screw hole 16 in a state of being inserted through the through-hole 29, and the head of which is brought into contact with the holding member 15, and a second screw 33 which is fitted to the screw hole 30 and the tip of which is brought into contact with the base member 14. An angle of the plate material 11 relative to the support base 12 is changed by adjusting the projecting length of the tip of the first screw 32 from the through-hole 29 and the projecting length of the tip of the second screw 33 from the screw hole 30.

Description

本発明は、被加工物である板材を所定の向きで保持するレベル調整治具及び板材保持装置と板材の配置調整方法に関する。 The present invention relates to a level adjusting jig, a plate material holding device, and a plate material arrangement adjusting method for holding a plate material as a workpiece in a predetermined direction.

ワイヤ放電加工やフライス加工等において、加工精度を高水準に保つためには、被加工物を所定の向きで保持することが重要である。
被加工物が板材である場合、板材を治具によって台に固定するのが一般的であり、その具体例が特許文献1に記載されている。
そして、板材の向きが基準配置に対して許容範囲内に収まっていない場合には、シムテープを板材と台の間に挟み込むことで、板材の向きを微調整することができる。
In wire electric discharge machining, milling, or the like, it is important to hold the workpiece in a predetermined orientation in order to keep the machining accuracy at a high level.
When the workpiece is a plate material, the plate material is generally fixed to a table by a jig, and a specific example is described in Patent Document 1.
If the orientation of the plate material is not within the allowable range with respect to the reference arrangement, the orientation of the plate material can be finely adjusted by sandwiching the shim tape between the plate material and the base.

特開2010−105074号公報JP 2010-105074 A

しかしながら、シムテープを用いる場合、板材を台から取り外してシムテープを配置した後に板材を台に取り付け、板材の向きを計測するという作業を何度も繰り返す必要があり、板材の向きの微調整に手間取るという問題があった。
本発明は、かかる事情に鑑みてなされるもので、板材を支持台に固定した状態で板材の向きを調整可能なレベル調整治具、及びレベル調整治具を備える板材保持装置と板材の配置調整方法を提供することを目的とする。
However, when using shim tape, it is necessary to repeat the work of attaching the plate material to the table after the plate material is removed from the table and placing the shim tape, and measuring the direction of the plate material, and it takes time to fine-tune the plate material direction. There was a problem.
The present invention is made in view of such circumstances, and a level adjustment jig capable of adjusting the orientation of the plate material in a state in which the plate material is fixed to the support base, and a plate material holding device including the level adjustment jig and the arrangement adjustment of the plate material It aims to provide a method.

前記目的に沿う第1の発明に係るレベル調整治具は、板材を支持台に固定するのに用いられるレベル調整治具であって、螺子穴Aが形成され、前記支持台に固定されるベース部材と、貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有し、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整することによって、前記支持台に対する前記板材の角度を変える。 A level adjusting jig according to the first invention that meets the above-mentioned object is a level adjusting jig used for fixing a plate material to a support base, and is formed with a screw hole A and fixed to the support base. A member, a through hole and a screw hole B are formed, attached to the base member, and a holding member for sandwiching the plate material; and a tip portion is fitted into the screw hole A in a state of being inserted through the through hole; A first screw having a head abutting against the holding member; and a second screw fitted into the screw hole B and having a tip abutting against the base member, the tip of the first screw By adjusting the projecting length from the through hole and the projecting length from the screw hole B at the tip of the second screw, the angle of the plate member with respect to the support base is changed.

第1の発明に係るレベル調整治具において、前記保持部材は、前記ベース部材に取り付けられた板材受け具と、縦長のガイド孔が形成され、該ガイド孔に挿通された第3の螺子によって前記板材受け具に固定され、前記第3の螺子を緩めることで前記ガイド孔に沿って進退可能となる板材押え具とを有し、前進位置にある前記板材押え具と前記板材受け具で前記板材を挟持し、該板材押え具を後退させることによって該板材を取り外し可能な状態にするのが好ましい。 In the level adjusting jig according to the first invention, the holding member is formed by a plate material holder attached to the base member and a vertically long guide hole, and a third screw inserted through the guide hole. A plate retainer fixed to the plate retainer and capable of moving back and forth along the guide hole by loosening the third screw, and the plate retainer and the plate retainer at the forward position It is preferable that the plate material is made removable by holding the plate and retracting the plate material retainer.

第1の発明に係るレベル調整治具において、前記板材押え具は、前記ガイド孔及び螺子孔Cが形成された押え板と、前記螺子孔Cに嵌合されて先端部が前記板材に当接する第4の螺子とを有し、前記第1、第2、第4の螺子は、共通のレンチによって回転可能なボルトであるのが好ましい。 In the level adjusting jig according to the first aspect of the present invention, the plate material presser includes a press plate in which the guide hole and the screw hole C are formed, and a front end portion of the plate material presser that is fitted into the screw hole C and contacts the plate material. Preferably, the first, second, and fourth screws are bolts that can be rotated by a common wrench.

前記目的に沿う第2の発明に係る板材保持装置は、支持台と、板材を前記支持台に固定するレベル調整治具とを有する板材保持装置であって、前記レベル調整治具は、螺子穴Aが形成され、前記支持台に固定されるベース部材と、貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有し、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整することによって、前記支持台に対する前記板材の角度を変える。 A plate material holding device according to a second invention that meets the above object is a plate material holding device having a support base and a level adjustment jig for fixing the plate material to the support base, the level adjustment jig having a screw hole. A is formed, a base member fixed to the support base, a through hole and a screw hole B are formed, a holding member that is attached to the base member and sandwiches the plate material, and a state in which the through hole is inserted The first end is fitted into the screw hole A, the head is brought into contact with the holding member, and the second screw is fitted into the screw hole B and the tip is brought into contact with the base member. And adjusting the projecting length of the tip end portion of the first screw from the through hole and the projecting length of the tip end portion of the second screw from the screw hole B, respectively. The angle of the plate is changed.

第2の発明に係る板材保持装置において、前記保持部材は、前記ベース部材に取り付けられた板材受け具と、縦長のガイド孔が形成され、該ガイド孔に挿通された第3の螺子によって前記板材受け具に固定され、前記第3の螺子を緩めることで前記ガイド孔に沿って進退可能となる板材押え具とを有し、前進位置にある前記板材押え具と前記板材受け具で前記板材を挟持し、該板材押え具を後退させることによって該板材を取り外し可能な状態にするのが好ましい。 In the plate material holding apparatus according to a second aspect of the present invention, the holding member is formed of a plate material receiving member attached to the base member, and a long screw guide hole, and a third screw inserted through the guide hole. A plate retainer fixed to the retainer and capable of advancing and retreating along the guide hole by loosening the third screw, and the plate member is held by the plate retainer in the advanced position and the plate retainer. It is preferable that the plate material is made removable by sandwiching and retreating the plate material presser.

第2の発明に係る板材保持装置において、前記レベル調整治具は少なくとも3つあって、少なくとも1つの該レベル調整治具は他の該レベル調整治具と同一直線上にないのが好ましい。 In the plate material holding device according to the second invention, it is preferable that there are at least three level adjustment jigs, and at least one of the level adjustment jigs is not collinear with other level adjustment jigs.

前記目的に沿う第3の発明に係る板材の配置調整方法は、支持台に取り付けられた凹凸面のある板材の配置を調節し、基準平面に対する該板材の凹凸面の変位を小さくする板材の配置調整方法であって、1)螺子穴Aが形成され、前記支持台に固定されるベース部材と、2)貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、3)前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、4)前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有する少なくとも3つのレベル調整治具を、少なくとも1つの該レベル調整治具が他の該レベル調整治具と同一直線上にない配置で、前記支持台に固定し、前記少なくとも3つのレベル調整治具の前記保持部材によって前記板材を挟持して、該板材を前記支持台に取り付け、前記基準平面に対する前記板材の凹凸面の変位を計測し、前記少なくとも3つのレベル調整治具の全部又は一部について、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整して、前記支持台に対する前記板材の角度を変え、前記基準平面に対する該板材の凹凸面の変位の最小化を図る。 The plate material arrangement adjusting method according to the third aspect of the present invention adjusts the arrangement of the uneven plate attached to the support base and reduces the displacement of the uneven surface of the plate relative to the reference plane. An adjustment method, in which 1) a screw hole A is formed and a base member fixed to the support base, and 2) a through hole and a screw hole B are formed, attached to the base member, and sandwiching the plate material 3) a first screw whose tip is fitted into the screw hole A with the through-hole inserted, and a head that is in contact with the holding member; and 4) a screw that fits into the screw hole B. The at least three level adjusting jigs having the second screw with the tip part contacting the base member, and at least one of the level adjusting jigs is not collinear with the other level adjusting jigs. In the arrangement, fixed to the support base, and less The plate member is sandwiched by the holding members of the three level adjustment jigs, the plate member is attached to the support base, the displacement of the uneven surface of the plate member with respect to the reference plane is measured, and the at least three level adjustment jigs are measured. Adjusting the protrusion length of the tip end portion of the first screw from the through hole and the protrusion length of the tip end portion of the second screw from the screw hole B with respect to all or part of the tool. The angle of the plate material with respect to the base is changed to minimize the displacement of the uneven surface of the plate material with respect to the reference plane.

第1の発明に係るレベル調整治具及び第2の発明に係る板材保持装置は、レベル調整治具の第1の螺子の先端部の貫通孔からの突出長及び第2の螺子の先端部の螺子孔Bからの突出長をそれぞれ調整して、ベース部材に対する保持部材の角度を変えることで、板材を保持部材に固定した状態で板材の角度調整ができ、効率的に板材の向きを調節することが可能である。 The level adjusting jig according to the first invention and the plate material holding device according to the second invention are the projection length from the through hole of the tip of the first screw of the level adjusting jig and the tip of the second screw. By adjusting the protrusion length from each screw hole B and changing the angle of the holding member with respect to the base member, the angle of the plate can be adjusted while the plate is fixed to the holding member, and the direction of the plate is efficiently adjusted. It is possible.

第1の発明に係るレベル調整治具及び第2の発明に係る板材保持装置において、保持部材が、縦長のガイド孔が形成され、ガイド孔に挿通された第3の螺子によって板材受け具に固定され、第3の螺子を緩めることでガイド孔に沿って進退可能となる板材押え具を有し、前進位置にある板材押え具と板材受け具で板材を挟持し、板材押え具を後退させることによって板材を取り外し可能な状態にする場合、レベル調整治具から板材を取り外す際に、レベル調整治具を分割する必要がなく、レベル調整治具の部品の紛失を防止することができる。 In the level adjusting jig according to the first invention and the plate material holding device according to the second invention, the holding member is fixed to the plate material holder by a third screw formed with a vertically long guide hole and inserted through the guide hole. A plate retainer that can be advanced and retracted along the guide hole by loosening the third screw, sandwiching the plate by the plate retainer and the plate support in the advanced position, and retreating the plate retainer When the plate material is made removable by this, it is not necessary to divide the level adjustment jig when removing the plate material from the level adjustment jig, and loss of the parts of the level adjustment jig can be prevented.

第1の発明に係るレベル調整治具において、第1、第2の螺子が、共通のレンチによって回転可能なボルトである場合、1つのレンチによって板材の角度調整を行うことができ、角度調整作業の時間を短縮することが可能である。また、第4の螺子も、第1、第2の螺子と共通のレンチによって回転可能なボルトである場合、板材を固定するのに使用するレンチを板材の角度調整にも用いることができ、作業の効率化を図ることが可能である。 In the level adjustment jig according to the first invention, when the first and second screws are bolts that can be rotated by a common wrench, the angle of the plate can be adjusted by one wrench, and the angle adjustment work It is possible to shorten the time. Further, when the fourth screw is also a bolt that can be rotated by a wrench common to the first and second screws, the wrench used to fix the plate material can also be used for adjusting the angle of the plate material. It is possible to improve efficiency.

第2の発明に係る板材保持装置において、レベル調整治具が少なくとも3つあって、少なくとも1つのレベル調整治具が他のレベル調整治具と同一直線上にない場合、レベル調整治具の操作のみによって支持台に対する板材の傾きをいずれの方向にも自在に変えることができ、板材の角度を容易に調整可能である。 In the plate material holding device according to the second invention, when there are at least three level adjusting jigs and at least one level adjusting jig is not collinear with other level adjusting jigs, the level adjusting jig is operated. Only by this, the inclination of the plate material with respect to the support base can be freely changed in any direction, and the angle of the plate material can be easily adjusted.

第3の発明に係る板材の配置調整方法は、少なくとも3つのレベル調整治具を、少なくとも1つのレベル調整治具が他のレベル調整治具と同一直線上にない配置で、支持台に固定し、少なくとも3つのレベル調整治具の保持部材によって板材を挟持して、板材を支持台に取り付け、基準平面に対する板材の凹凸面の変位を計測し、少なくとも3つのレベル調整治具の全部又は一部について、第1の螺子の先端部の貫通孔からの突出長及び第2の螺子の先端部の螺子孔Bからの突出長をそれぞれ調整して、支持台に対する板材の角度を変え、基準平面に対する板材の凹凸面の変位の最小化を図る。従って、板材を保持部材に取り付けた状態で板材の支持台に対する角度を変えることができ、効率的に基準平面に対する板材の凹凸面の変位の最小化を図ることが可能である。 According to a third aspect of the present invention, there is provided a plate material arrangement adjusting method in which at least three level adjustment jigs are fixed to a support base in such an arrangement that at least one level adjustment jig is not collinear with other level adjustment jigs. , Holding the plate material by holding members of at least three level adjustment jigs, attaching the plate material to the support base, measuring the displacement of the uneven surface of the plate material with respect to the reference plane, and all or part of at least three level adjustment jigs The protrusion length from the through hole of the tip portion of the first screw and the protrusion length from the screw hole B of the tip portion of the second screw are respectively adjusted to change the angle of the plate material with respect to the support base, and to the reference plane Minimize the displacement of the uneven surface of the plate. Accordingly, the angle of the plate material with respect to the support base can be changed in a state where the plate material is attached to the holding member, and the displacement of the uneven surface of the plate material with respect to the reference plane can be efficiently minimized.

(A)、(B)はそれぞれ、本発明の一実施の形態に係るレベル調整治具の斜視図及び平面図である。(A), (B) is the perspective view and top view of a level adjustment jig which concern on one embodiment of this invention, respectively. (A)、(B)はそれぞれ、同レベル調整治具の側面図及び正面図である。(A) and (B) are the side view and front view of the same level adjustment jig, respectively. レベル調整治具の変形例の側面図である。It is a side view of the modification of a level adjustment jig. レベル調整治具の変形例の斜視図である。It is a perspective view of the modification of a level adjustment jig. 板材保持装置によって板材を固定した状態の説明図である。It is explanatory drawing of the state which fixed the board | plate material with the board | plate material holding | maintenance apparatus.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1、図2、図5に示すように、本発明の一実施の形態に係るレベル調整治具10は、板材11を支持台12に固定するのに用いられ、支持台12に固定されるベース部材14と、板材11を挟持する保持部材15とを有している。
以下、詳細に説明する。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1, 2, and 5, a level adjustment jig 10 according to an embodiment of the present invention is used to fix a plate material 11 to a support base 12 and is fixed to the support base 12. It has a base member 14 and a holding member 15 that sandwiches the plate material 11.
Details will be described below.

レベル調整治具10は、図1(A)、(B)及び図2(A)、(B)に示すように、螺子穴16(螺子穴A)が形成された板状のベース部材14と、螺子17、18によってベース部材14に取り付けられた保持部材15とを備えている。
ベース部材14は、平面視して矩形であって、左右にそれぞれ縦長の貫通孔19、20が形成され、貫通孔19を挿通する螺子21及び貫通孔20を挿通する螺子22によって支持台12に固定されている。貫通孔19、20は平行である。
本実施の形態では、螺子穴16は、ベース部材14を貫通していないが、ベース部材14を貫通するように設計することもできる。
As shown in FIGS. 1A and 1B and FIGS. 2A and 2B, the level adjusting jig 10 includes a plate-like base member 14 in which a screw hole 16 (screw hole A) is formed. And a holding member 15 attached to the base member 14 by screws 17 and 18.
The base member 14 has a rectangular shape in plan view, and has vertically long through holes 19 and 20 formed on the left and right sides. The base member 14 is attached to the support base 12 by a screw 21 that passes through the through hole 19 and a screw 22 that passes through the through hole 20. It is fixed. The through holes 19 and 20 are parallel.
In the present embodiment, the screw hole 16 does not penetrate the base member 14, but may be designed to penetrate the base member 14.

保持部材15は、螺子17、18によってベース部材14の中央部(貫通孔19と貫通孔20の間)に取り付けられた板材受け具23と、螺子24(第3の螺子)及び螺子25(第3の螺子)によって板材受け具23に固定された板材押え具26を備えている。
板材受け具23は、一側(後ろ側)が螺子17、18によってベース部材14の上面に固定された矩形板部27と、矩形板部27の他側(前側)に連結され、矩形板部27と一体となったL状部28を備えている。
矩形板部27は、板状に形成され、平面視して矩形状である。L状部28は、側面視してL字に形成されている。
The holding member 15 includes a plate material holder 23 attached to a central portion (between the through hole 19 and the through hole 20) of the base member 14 by screws 17, 18; a screw 24 (third screw); and a screw 25 (first screw). 3) and a plate holder 26 fixed to the plate holder 23 by a screw 3).
The plate material receiver 23 is connected to a rectangular plate portion 27 whose one side (rear side) is fixed to the upper surface of the base member 14 by screws 17 and 18, and to the other side (front side) of the rectangular plate portion 27. 27 is provided with an L-shaped portion 28 integrated with 27.
The rectangular plate portion 27 is formed in a plate shape and has a rectangular shape in plan view. The L-shaped portion 28 is formed in an L shape when viewed from the side.

一側に螺子17、18が取り付けられた矩形板部27の他側には、図2(A)、(B)に示すように、貫通孔29及び螺子孔30(螺子孔B)が形成されている。
貫通孔29は、螺子17、18によって板材受け具23がベース部材14に取り付けられた状態で、螺子穴16の直上に配置される。螺子孔30は、矩形板部27を上下に貫通して形成されている。
As shown in FIGS. 2A and 2B, a through hole 29 and a screw hole 30 (screw hole B) are formed on the other side of the rectangular plate portion 27 to which the screws 17 and 18 are attached on one side. ing.
The through hole 29 is arranged immediately above the screw hole 16 in a state where the plate material holder 23 is attached to the base member 14 by the screws 17 and 18. The screw hole 30 is formed so as to penetrate the rectangular plate portion 27 up and down.

貫通孔29には、図1(A)、(B)及び図2(A)、(B)に示すように、上方から螺子32(第1の螺子)が挿通され、螺子32は、頭部が矩形板部27に当接し、先端部が矩形板部27から下方に突出している。矩形板部27から突出した螺子32の先端部は、螺子穴16に嵌合(螺合)されている。
螺子孔30には、上方から螺子33(第2の螺子)が嵌合され、螺子33は、先端部が矩形板部27から下方に突出し、その突出した先端部がベース部材14に当接している。
As shown in FIGS. 1A and 1B and FIGS. 2A and 2B, a screw 32 (first screw) is inserted into the through-hole 29 from above, and the screw 32 is connected to the head. Is in contact with the rectangular plate portion 27, and the tip portion protrudes downward from the rectangular plate portion 27. The tip of the screw 32 protruding from the rectangular plate portion 27 is fitted (screwed) into the screw hole 16.
A screw 33 (second screw) is fitted into the screw hole 30 from above, and the tip of the screw 33 protrudes downward from the rectangular plate portion 27, and the protruding tip is in contact with the base member 14. Yes.

一側に螺子17、18が取り付けられた矩形板部27の他側とベース部材14の間隔、即ちベース部材14に対する保持部材15の角度は、螺子32の先端部の貫通孔29からの突出長及び螺子33の先端部の螺子孔30からの突出長によって調整される。具体的には、矩形板部27の他側は、螺子32、33の矩形板部27からの各突出長が長くなると、ベース部材14から遠ざかり、螺子32、33の矩形板部27からの各突出長が短くなると、ベース部材14に近づく。 The distance between the other side of the rectangular plate portion 27 to which the screws 17 and 18 are attached on one side and the base member 14, that is, the angle of the holding member 15 with respect to the base member 14 is the length of the protrusion of the screw 32 from the through hole 29 And it adjusts with the protrusion length from the screw hole 30 of the front-end | tip part of the screw 33. FIG. Specifically, the other side of the rectangular plate portion 27 moves away from the base member 14 when the protruding lengths of the screws 32 and 33 from the rectangular plate portion 27 become longer, and the screws 32 and 33 move away from the rectangular plate portion 27. When the protruding length is shortened, the base member 14 is approached.

なお、本実施の形態では、板材受け具23の矩形板部27とベース部材14の間に何も配置されていないが、図3に示すように、板材受け具23の矩形板部27とベース部材14の間に螺子17、18に装着されたワッシャ31を配置してもよい。
ワッシャ31を設けることによって、ベース部材14に対する板材受け具23の矩形板部27の可動領域を広くすることができる。
In the present embodiment, nothing is disposed between the rectangular plate portion 27 of the plate material holder 23 and the base member 14, but as shown in FIG. A washer 31 attached to the screws 17 and 18 may be disposed between the members 14.
By providing the washer 31, the movable region of the rectangular plate portion 27 of the plate material holder 23 relative to the base member 14 can be widened.

板材押え具26は、縦長のガイド孔34、35が形成された押え板36と押え板36に取り付けられた螺子37(第4の螺子)を備えている。
平行配置された縦長のガイド孔34、35には、それぞれ螺子24、25が挿通され、螺子24、25は、矩形板部27に形成された、図示しない螺子穴に嵌合されている。押え板36と板材受け具23の間には、螺子24が挿通された筒材38及び螺子25が挿通された筒材39が配置され、押え板36と板材受け具23の間隔は、筒材38、39によって所定の長さに保たれている。
板材押え具26は、螺子24、25を締め付け方向に回すことで板材受け具23に固定され、螺子24、25を緩めることでガイド孔34、35に沿って進退可能な状態となる。
The plate material retainer 26 includes a retainer plate 36 in which vertically long guide holes 34 and 35 are formed, and a screw 37 (fourth screw) attached to the retainer plate 36.
Screws 24 and 25 are inserted into the vertically long guide holes 34 and 35 arranged in parallel, and the screws 24 and 25 are fitted into screw holes (not shown) formed in the rectangular plate portion 27. Between the presser plate 36 and the plate material holder 23, a cylindrical member 38 into which the screw 24 is inserted and a cylindrical member 39 into which the screw 25 is inserted are arranged, and the interval between the presser plate 36 and the plate member holder 23 is set as a cylindrical member. A predetermined length is maintained by 38 and 39.
The plate material holder 26 is fixed to the plate material holder 23 by turning the screws 24 and 25 in the tightening direction, and can be advanced and retracted along the guide holes 34 and 35 by loosening the screws 24 and 25.

押え板36には、ガイド孔34、35の間に、螺子37が嵌合される螺子孔41(螺子孔C)が形成されている(図2(B)参照)。螺子孔41は、押え板36を上下に貫通して形成され、螺子37は、先端部が押え板36から下方に突出している。
保持部材15は、板材押え具26が前進位置で螺子24、25によって板材受け具23に固定された状態で、螺子37の先端部と板材受け具23のL状部28によって板材11を挟持する。
A screw hole 41 (screw hole C) into which the screw 37 is fitted is formed in the holding plate 36 between the guide holes 34 and 35 (see FIG. 2B). The screw hole 41 is formed so as to penetrate the presser plate 36 in the vertical direction, and the tip end portion of the screw 37 protrudes downward from the presser plate 36.
The holding member 15 holds the plate material 11 between the distal end portion of the screw 37 and the L-shaped portion 28 of the plate material receiving member 23 in a state where the plate material holding device 26 is fixed to the plate material receiving device 23 by the screws 24 and 25 at the advanced position. .

筒材38、39は、板材11の厚みに応じて、筒材38、39と長さの異なる筒材に代えられる。
筒材38、39が筒材38、39より短い筒材に代えられると、その筒材の長さによっては、螺子24、25の各先端部が矩形板部27から下方に突出する。ベース部材14は、矩形板部27から突出した螺子24、25の各先端部がベース部材14に干渉しないように、螺子24、25の直下位置に図示しない開口部を備えている。
The tubular members 38 and 39 are replaced with tubular members having different lengths from the tubular members 38 and 39 according to the thickness of the plate member 11.
When the tubular members 38 and 39 are replaced with a tubular member shorter than the tubular members 38 and 39, depending on the length of the tubular member, the respective distal end portions of the screws 24 and 25 protrude downward from the rectangular plate portion 27. The base member 14 includes an opening (not shown) at a position directly below the screws 24 and 25 so that the tip portions of the screws 24 and 25 protruding from the rectangular plate portion 27 do not interfere with the base member 14.

また、押え板36には、後方中央に、切欠き42が形成されている。従って、筒材38、39の代わりに筒材38、39より短い筒材が用いられて押え板36と螺子33の頭部が同じ高さ位置に配置された状態で、押え板36を後退した際に、押え板36と螺子33が干渉するのを避けることができる。
そして、筒材38、39の代わりに筒材38、39より短い筒材が用いられ、板材受け具23と螺子37の先端部が同じ高さに配置された状態で、押え板36を後退した際に、板材受け具23と螺子37が干渉するのを回避するため、板材受け具23には、上側中央に切欠き43が形成されている。
The presser plate 36 has a notch 42 at the rear center. Therefore, the presser plate 36 is retracted in a state in which a tube member shorter than the tube members 38 and 39 is used instead of the tube members 38 and 39 and the presser plate 36 and the head of the screw 33 are arranged at the same height position. At this time, the presser plate 36 and the screw 33 can be prevented from interfering with each other.
Then, instead of the tubular members 38 and 39, a tubular member shorter than the tubular members 38 and 39 is used, and the presser plate 36 is retracted in a state in which the plate member holder 23 and the tip of the screw 37 are arranged at the same height. In order to avoid interference between the plate material holder 23 and the screw 37, a notch 43 is formed at the upper center of the plate material holder 23.

本実施の形態では、螺子17、18、21、22、24、25、32、33、37に六角穴付きボルトを用いている。このうち、螺子32、33、37は、六角穴が同じ大きさであるので、作業者は、共通のレンチによって螺子32、33、37の回転操作を行うことができる。特に、螺子32、33は、板材11の角度調整の際に回転操作がなされるので、共通のレンチを使用できることは、板材11の角度調整作業の効率化に有効である。 In this embodiment, hexagon socket head cap screws are used for the screws 17, 18, 21, 22, 24, 25, 32, 33, and 37. Among these, the screws 32, 33, and 37 have the same hexagonal hole size, so that the operator can rotate the screws 32, 33, and 37 with a common wrench. In particular, since the screws 32 and 33 are rotated when the angle of the plate member 11 is adjusted, the use of a common wrench is effective for improving the angle adjustment work of the plate member 11.

レベル調整治具には、レベル調整治具の支持台12への取り付け位置に合わせて、保持部材15と一部が異なる保持部材が選択される。
レベル調整治具10が、ベース部材14の下端部より高い位置で板材11を保持するのに対し、レベル調整治具10の変形例である、図4に示すレベル調整治具50は、板材11の下端部がベース部材14の下端部より低くなる位置で板材11を保持する。
以下、レベル調整治具50について説明する。なお、レベル調整治具10と同一の構成要素については一部の番号の記載及び詳しい説明を省略する。
As the level adjustment jig, a holding member that is partially different from the holding member 15 is selected in accordance with the position where the level adjustment jig is attached to the support 12.
While the level adjustment jig 10 holds the plate material 11 at a position higher than the lower end of the base member 14, the level adjustment jig 50 shown in FIG. The plate member 11 is held at a position where the lower end portion of the base member 14 is lower than the lower end portion of the base member 14.
Hereinafter, the level adjusting jig 50 will be described. In addition, about the component same as the level adjustment jig | tool 10, description of a one part number and detailed description are abbreviate | omitted.

レベル調整治具50は、レベル調整治具10と比較して、板材受け具の形状と第4の螺子の長さが異なっている。
レベル調整治具50に設けられた板材受け具51は、L状部28より上下に長いL状部52を備えている。押え板36には、螺子37より長い螺子53(第4の螺子)が嵌合され、螺子53とL状部52によって板材11を挟持する。
The level adjustment jig 50 differs from the level adjustment jig 10 in the shape of the plate material holder and the length of the fourth screw.
The plate material holder 51 provided in the level adjusting jig 50 includes an L-shaped portion 52 that is longer than the L-shaped portion 28 in the vertical direction. A screw 53 (fourth screw) longer than the screw 37 is fitted to the holding plate 36, and the plate material 11 is sandwiched between the screw 53 and the L-shaped portion 52.

押え板36と板材受け具51の間には筒材がなく、押え板36は、板材受け具51に当接した状態で、螺子24、25によって、板材受け具51に固定されている。
これによって、螺子53とL状部52によって挟持された板材11は、板材11の下端部がベース部材14の下端部より低くなる位置で保たれることになる。
There is no cylindrical material between the presser plate 36 and the plate material holder 51, and the presser plate 36 is fixed to the plate material holder 51 by screws 24 and 25 in a state where it is in contact with the plate material holder 51.
As a result, the plate member 11 sandwiched between the screw 53 and the L-shaped portion 52 is held at a position where the lower end portion of the plate member 11 is lower than the lower end portion of the base member 14.

レベル調整治具10、50によって板材11が固定される支持台12は、図5に示すように、台座60、61、62と台座60、62に架け渡された長尺板63を備えている。
台座60、61、62はそれぞれ、平面視して矩形であり、上面に複数の螺子穴65が形成されている。レベル調整治具10は、螺子21、22を螺子穴65に嵌合することによって台座60又は台座61あるいは台座62に固定される。ベース部材14と台座60又は台座61あるいは台座62との位置関係は、貫通孔19における螺子21の位置及び貫通孔20における螺子22の位置によって調整される。
なお、図2(A)、(B)には、レベル調整治具10を台座60に固定した状態が記載されている。
As shown in FIG. 5, the support base 12 to which the plate material 11 is fixed by the level adjusting jigs 10 and 50 includes pedestals 60, 61, 62 and a long plate 63 spanned between the pedestals 60, 62. .
Each of the pedestals 60, 61, and 62 is rectangular in plan view, and a plurality of screw holes 65 are formed on the upper surface. The level adjusting jig 10 is fixed to the base 60, the base 61, or the base 62 by fitting the screws 21 and 22 into the screw holes 65. The positional relationship between the base member 14 and the base 60 or the base 61 or the base 62 is adjusted by the position of the screw 21 in the through hole 19 and the position of the screw 22 in the through hole 20.
2A and 2B show a state in which the level adjusting jig 10 is fixed to the pedestal 60. FIG.

台座61は、一側が台座60に接し、他側が台座62に接し、台座60と台座62は、平面視して平行に保たれている。
台座60、62に架け渡された長尺板63は、平面視して、台座61と平行に配置された状態で、台座60、62に固定されている。長尺板63には、複数の螺子穴66が形成され、レベル調整治具50は、螺子21、22を螺子穴66に嵌合することによって、長尺板63に固定される。
The pedestal 61 has one side in contact with the pedestal 60 and the other side in contact with the pedestal 62, and the pedestal 60 and the pedestal 62 are kept parallel in plan view.
The long plate 63 spanned between the pedestals 60 and 62 is fixed to the pedestals 60 and 62 in a state of being arranged in parallel with the pedestal 61 in plan view. A plurality of screw holes 66 are formed in the long plate 63, and the level adjusting jig 50 is fixed to the long plate 63 by fitting the screws 21 and 22 into the screw holes 66.

矩形の板材11は、外周をなす4つの直線部67のうち3つの直線部67がそれぞれ、台座60に固定されたレベル調整治具10、台座61に固定されたレベル調整治具10及び台座62に固定されたレベル調整治具10によって支持されている。また、板材11の残りの1つの直線部67は、長尺板63に固定されたレベル調整治具50によって支持されている。
そして、板材11を固定する板材保持装置69が、主として支持台12及びレベル調整治具10、50によって構成されている。
The rectangular plate member 11 includes a level adjusting jig 10 in which three of the four straight portions 67 forming the outer periphery are fixed to the pedestal 60, a level adjusting jig 10 and a pedestal 62 fixed to the pedestal 61, respectively. It is supported by a level adjusting jig 10 fixed to. Further, the remaining one straight portion 67 of the plate member 11 is supported by a level adjusting jig 50 fixed to the long plate 63.
And the board | plate material holding | maintenance apparatus 69 which fixes the board | plate material 11 is mainly comprised by the support stand 12 and the level adjustment jigs 10 and 50. FIG.

支持台12は、長尺板63の下位置が開放され、ワイヤ放電加工を行うのに適した構造を備えている。これは、板材11の下位置で移動する加工機の部位と支持台12から離れた位置にある加工機の部位とを連結するパイプや配線等の可動領域を支持台12に確保する必要があることによる。
なお、板材11には、板材11を加工するにあたって、ワイヤが挿通される複数の貫通孔68が形成されている。
The support base 12 has a structure suitable for performing wire electric discharge machining with the lower position of the long plate 63 opened. This is because it is necessary to secure a movable area such as a pipe or wiring for connecting the part of the processing machine that moves under the plate 11 and the part of the processing machine that is away from the support base 12 to the support base 12. It depends.
The plate member 11 has a plurality of through holes 68 through which wires are inserted when the plate member 11 is processed.

また、レベル調整治具10(レベル調整治具50についても同じ)では、螺子24、25に低頭ボルトが用いられ、レベル調整治具10の高さを低くする設計がなされている。これは、レベル調整治具10、50の高さが低くなると、板材11の上位置で移動する加工機の部位を、板材11に近接させることができ、ワイヤ放電加工の加工精度を上げることが可能なためである。 Further, in the level adjustment jig 10 (the same applies to the level adjustment jig 50), low-head bolts are used for the screws 24 and 25, and the level adjustment jig 10 is designed to have a low height. This is because when the height of the level adjusting jigs 10 and 50 is lowered, the portion of the processing machine that moves at the upper position of the plate material 11 can be brought close to the plate material 11, and the processing accuracy of wire electric discharge machining can be increased. This is possible.

台座60、61、62それぞれに固定されるレベル調整治具10の数、長尺板63に固定されるレベル調整治具50の数及び長尺板63の台座60、62への取り付け位置は、支持台12に固定される板材の大きさや形状に応じて変えられる。
例えば、板材11より幅の狭い板材を固定する場合には、台座60、62それぞれに取り付けるレベル調整治具10の数は2つにされ、長尺板63は、台座61に近づけられた位置で固定される。
但し、レベル調整治具のみを操作して、板材の傾きをいずれの向きにも調整可能とするためには、支持台12に、少なくともレベル調整治具を3つ取り付ける必要があり、更に、そのうちの少なくとも1つのレベル調整治具は、他のレベル調整治具と同一直線上に配置されていないことが必要である。
The number of level adjusting jigs 10 fixed to each of the pedestals 60, 61, 62, the number of level adjusting jigs 50 fixed to the long plate 63, and the attachment positions of the long plates 63 to the pedestals 60, 62 are as follows: It can be changed according to the size and shape of the plate material fixed to the support base 12.
For example, when fixing a plate material having a width narrower than that of the plate material 11, the number of level adjusting jigs 10 attached to each of the pedestals 60 and 62 is set to two, and the long plate 63 is positioned close to the pedestal 61. Fixed.
However, in order to adjust the inclination of the plate material in any direction by operating only the level adjustment jig, it is necessary to attach at least three level adjustment jigs to the support base 12, and It is necessary that at least one level adjustment jig is not arranged on the same straight line as other level adjustment jigs.

ここで、板材11は、両方の面が平面となるように製造されているが、実際は、板材11の製造精度によって、板材11の面には凹凸が存在している(この凹凸のある面を、以下、「凹凸面」という)。
板材11のワイヤ放電加工においては、基準平面に対する板材11の凹凸面の変位の全体量(以下、単に、「板材11の凹凸面の変位」という)が小さくなるほどワイヤ放電加工の精度を高めることができるので、基準平面に対する板材11の変位の最小化は重要である。
Here, the plate member 11 is manufactured so that both surfaces are flat. However, in actuality, the plate member 11 has unevenness on the surface of the plate member 11 due to the manufacturing accuracy of the plate member 11 (this uneven surface is referred to as the uneven surface). Hereinafter referred to as “uneven surface”).
In the wire electric discharge machining of the plate material 11, the accuracy of the wire electric discharge machining can be increased as the total amount of displacement of the uneven surface of the plate material 11 with respect to the reference plane (hereinafter simply referred to as “displacement of the uneven surface of the plate material 11”) is reduced. Therefore, it is important to minimize the displacement of the plate 11 with respect to the reference plane.

以下、支持台12に取り付けられた板材11の凹凸面の、基準平面に対する変位を小さくする方法について説明する。
(1)支持台12に、少なくとも3つのレベル調整治具(レベル調整治具10、50の合計が少なくとも3つであることを意味する)を、少なくとも1つのレベル調整治具が他のレベル調整治具と同一直線上にない配置で固定する。
(2)その少なくとも3つのレベル調整治具の保持部材によって板材11を挟持して、板材11を支持台12に取り付ける。
Hereinafter, a method for reducing the displacement of the uneven surface of the plate 11 attached to the support base 12 with respect to the reference plane will be described.
(1) At least three level adjustment jigs (meaning that the total of the level adjustment jigs 10 and 50 is at least three) are provided on the support base 12, and at least one level adjustment jig has another level adjustment. Fix it so that it is not on the same straight line as the jig.
(2) The plate material 11 is sandwiched by the holding members of the at least three level adjusting jigs, and the plate material 11 is attached to the support base 12.

(3)基準平面(本実施の形態では水平面)に対する板材11の凹凸面の変位を計測する。具体的には、板材11の凹凸面の複数個所において、ダイヤルゲージや非接触型の距離計測計等により板材11の凹凸面の位置を測定し、その測定された位置と基準平面の距離を演算器によって算出し、板材11の凹凸面の変位を計測する。
(4)計測された板材11の凹凸面の基準平面に対する変位を基にして、レベル調整治具の全部又は一部について、螺子32、33を回転し、螺子32の先端部の貫通孔29からの突出長及び螺子33の先端部の螺子孔30からの突出長をそれぞれ調整して、支持台12に対する板材11の角度を変える。
(5)再び、基準平面に対する板材11の角度を計測する。
(6)上記(4)と(5)を繰り返し、基準平面に対する板材11の凹凸面の変位の最小化を図る。
(3) Measure the displacement of the concavo-convex surface of the plate 11 with respect to the reference plane (horizontal plane in the present embodiment). Specifically, the position of the uneven surface of the plate material 11 is measured at a plurality of locations on the uneven surface of the plate material 11 using a dial gauge or a non-contact type distance meter, and the distance between the measured position and the reference plane is calculated. And the displacement of the uneven surface of the plate 11 is measured.
(4) Based on the measured displacement of the concavo-convex surface of the plate member 11 with respect to the reference plane, the screws 32 and 33 are rotated for all or a part of the level adjusting jig, and the through holes 29 at the tip of the screw 32 are rotated. And the projection length of the tip of the screw 33 from the screw hole 30 are adjusted to change the angle of the plate member 11 with respect to the support base 12.
(5) Again, the angle of the plate 11 with respect to the reference plane is measured.
(6) The above (4) and (5) are repeated to minimize the displacement of the uneven surface of the plate 11 with respect to the reference plane.

そして、基準平面に対する板材11の凹凸面の変位の最小化を図った後に、板材11に対しワイヤ放電加工を行う。板材11の加工が終了すると、レベル調整治具10、50の螺子37を緩めた後に、螺子24、25を緩めて押え板36を後退させ、板材11を板材保持装置69から取り外す。このとき、螺子24、25及び押え板36は、板材受け具23に取り付けられた状態になっているので、新たな板材を支持台12に固定するまでの間に、螺子24、25や押え板36を紛失するのを回避することができる。 Then, after minimizing the displacement of the uneven surface of the plate 11 with respect to the reference plane, wire electric discharge machining is performed on the plate 11. When the processing of the plate material 11 is completed, the screws 37 of the level adjusting jigs 10 and 50 are loosened, the screws 24 and 25 are loosened, the presser plate 36 is moved backward, and the plate material 11 is removed from the plate material holding device 69. At this time, since the screws 24 and 25 and the presser plate 36 are attached to the plate material holder 23, the screws 24 and 25 and the presser plate are held before the new plate material is fixed to the support base 12. It is possible to avoid losing 36.

以上、本発明の実施の形態を説明したが、本発明は、上記した形態に限定されるものでなく、要旨を逸脱しない条件の変更等は全て本発明の適用範囲である。
例えば、板材の加工方法は、ワイヤ放電加工に限定されず、フライス加工や旋盤加工であってもよい。
また、支持台が長尺板を備えておらず、4つの台座で構成されている場合、レベル調整治具は全て同一のものを用いることができる。
Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and all changes in conditions and the like that do not depart from the gist are within the scope of the present invention.
For example, the plate material processing method is not limited to wire electric discharge machining, and may be milling or lathe machining.
Further, when the support base is not provided with a long plate and is composed of four pedestals, the same level adjustment jig can be used.

10:レベル調整治具、11:板材、12:支持台、14:ベース部材、15:保持部材、16:螺子穴、17、18:螺子、19、20:貫通孔、21、22:螺子、23:板材受け具、24、25:螺子、26:板材押え具、27:矩形板部、28:L状部、29:貫通孔、30:螺子孔、31:ワッシャ、32:螺子、33:螺子、34、35:ガイド孔、36:押え板、37:螺子、38、39:筒材、41:螺子孔、42、43:切欠き、50:レベル調整治具、51:板材受け具、52:L状部、53:螺子、60、61、62:台座、63:長尺板、65、66:螺子穴、67:直線部、68:貫通孔、69:板材保持装置 10: level adjusting jig, 11: plate material, 12: support base, 14: base member, 15: holding member, 16: screw hole, 17, 18: screw, 19, 20: through hole, 21, 22: screw, 23: Plate material holder, 24, 25: Screw, 26: Plate material holder, 27: Rectangular plate portion, 28: L-shaped portion, 29: Through hole, 30: Screw hole, 31: Washer, 32: Screw, 33: Screw, 34, 35: Guide hole, 36: Presser plate, 37: Screw, 38, 39: Tube material, 41: Screw hole, 42, 43: Notch, 50: Level adjustment jig, 51: Plate material holder, 52: L-shaped part, 53: Screw, 60, 61, 62: Base, 63: Long plate, 65, 66: Screw hole, 67: Straight part, 68: Through hole, 69: Plate material holding device

Claims (7)

板材を支持台に固定するのに用いられるレベル調整治具であって、
螺子穴Aが形成され、前記支持台に固定されるベース部材と、貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有し、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整することによって、前記支持台に対する前記板材の角度を変えることを特徴とするレベル調整治具。
A level adjusting jig used for fixing a plate material to a support base,
A screw hole A is formed, a base member fixed to the support base, a through hole and a screw hole B are formed, a holding member attached to the base member and sandwiching the plate material, and the through hole inserted. In this state, the tip is fitted into the screw hole A, the head is fitted into the screw hole B, and the head is brought into contact with the holding member, and the tip is brought into contact with the base member. And adjusting the projecting length of the tip end portion of the first screw from the through hole and the projecting length of the tip end portion of the second screw from the screw hole B, respectively. A level adjusting jig, characterized in that an angle of the plate material with respect to a table is changed.
請求項1記載のレベル調整治具において、前記保持部材は、前記ベース部材に取り付けられた板材受け具と、縦長のガイド孔が形成され、該ガイド孔に挿通された第3の螺子によって前記板材受け具に固定され、前記第3の螺子を緩めることで前記ガイド孔に沿って進退可能となる板材押え具とを有し、前進位置にある前記板材押え具と前記板材受け具で前記板材を挟持し、該板材押え具を後退させることによって該板材を取り外し可能な状態にすることを特徴とするレベル調整治具。 2. The level adjusting jig according to claim 1, wherein the holding member includes a plate material receiving member attached to the base member, and a vertically long guide hole, and a third screw inserted through the guide hole. A plate retainer fixed to the retainer and capable of advancing and retreating along the guide hole by loosening the third screw, and the plate member is held by the plate retainer in the advanced position and the plate retainer. A level adjusting jig characterized in that the plate material is made removable by holding and retreating the plate material retainer. 請求項2記載のレベル調整治具において、前記板材押え具は、前記ガイド孔及び螺子孔Cが形成された押え板と、前記螺子孔Cに嵌合されて先端部が前記板材に当接する第4の螺子とを有し、前記第1、第2、第4の螺子は、共通のレンチによって回転可能なボルトであることを特徴とするレベル調整治具。 3. The level adjusting jig according to claim 2, wherein the plate material presser includes a press plate in which the guide hole and the screw hole C are formed, and a first portion that is fitted into the screw hole C and a tip portion of which contacts the plate material. A level adjusting jig having four screws, wherein the first, second, and fourth screws are bolts that can be rotated by a common wrench. 支持台と、板材を前記支持台に固定するレベル調整治具とを有する板材保持装置であって、
前記レベル調整治具は、螺子穴Aが形成され、前記支持台に固定されるベース部材と、貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有し、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整することによって、前記支持台に対する前記板材の角度を変えることを特徴とする板材保持装置。
A plate material holding device having a support table and a level adjusting jig for fixing the plate material to the support table,
The level adjusting jig has a screw hole A formed therein, a base member fixed to the support base, a through hole and a screw hole B formed therein, and is attached to the base member to hold the plate member And the tip is fitted into the screw hole A with the through-hole inserted, the head is fitted into the screw hole B, and the tip is fitted into the screw hole B. A second screw abutting against the base member, and a projection length of the tip portion of the first screw from the through hole and a projection length of the tip portion of the second screw from the screw hole B, respectively. The plate material holding device, wherein the angle of the plate material with respect to the support base is changed by adjusting.
請求項4記載の板材保持装置において、前記保持部材は、前記ベース部材に取り付けられた板材受け具と、縦長のガイド孔が形成され、該ガイド孔に挿通された第3の螺子によって前記板材受け具に固定され、前記第3の螺子を緩めることで前記ガイド孔に沿って進退可能となる板材押え具とを有し、前進位置にある前記板材押え具と前記板材受け具で前記板材を挟持し、該板材押え具を後退させることによって該板材を取り外し可能な状態にすることを特徴とする板材保持装置。 5. The plate material holding device according to claim 4, wherein the holding member is formed by a plate material receiving member attached to the base member and a third screw formed in a vertically long guide hole and inserted through the guide hole. A plate retainer fixed to the fixture and capable of moving forward and backward along the guide hole by loosening the third screw, and sandwiching the plate by the plate retainer in the advanced position and the plate retainer And the board | plate material holding | maintenance apparatus made into the state which can remove this board | plate material by retracting | retreating this board | plate material pressing tool. 請求項4又は5記載の板材保持装置において、前記レベル調整治具は少なくとも3つあって、少なくとも1つの該レベル調整治具は他の該レベル調整治具と同一直線上にないことを特徴とする板材保持装置。 6. The plate material holding device according to claim 4, wherein there are at least three level adjusting jigs, and at least one level adjusting jig is not collinear with other level adjusting jigs. Plate material holding device. 支持台に取り付けられた凹凸面のある板材の配置を調節し、基準平面に対する該板材の凹凸面の変位を小さくする板材の配置調整方法であって、
1)螺子穴Aが形成され、前記支持台に固定されるベース部材と、2)貫通孔及び螺子孔Bが形成され、前記ベース部材に取り付けられて、前記板材を挟持する保持部材と、3)前記貫通孔を挿通した状態で先端部が前記螺子穴Aに嵌合され、頭部が前記保持部材に当接する第1の螺子と、4)前記螺子孔Bに嵌合され、先端部が前記ベース部材に当接する第2の螺子とを有する少なくとも3つのレベル調整治具を、少なくとも1つの該レベル調整治具が他の該レベル調整治具と同一直線上にない配置で、前記支持台に固定し、
前記少なくとも3つのレベル調整治具の前記保持部材によって前記板材を挟持して、該板材を前記支持台に取り付け、
前記基準平面に対する前記板材の凹凸面の変位を計測し、
前記少なくとも3つのレベル調整治具の全部又は一部について、前記第1の螺子の先端部の前記貫通孔からの突出長及び前記第2の螺子の先端部の前記螺子孔Bからの突出長をそれぞれ調整して、前記支持台に対する前記板材の角度を変え、前記基準平面に対する該板材の凹凸面の変位の最小化を図ることを特徴とする板材の配置調整方法。
A method for adjusting the arrangement of a plate material that adjusts the arrangement of the plate material with the uneven surface attached to the support base and reduces the displacement of the uneven surface of the plate material with respect to the reference plane,
1) a base member that is formed with a screw hole A and is fixed to the support; 2) a holding member that is formed with a through hole and a screw hole B and is attached to the base member and sandwiches the plate material; ) A tip end portion fitted into the screw hole A with the through-hole inserted, and a head portion fitted into the screw hole B, and a head portion fitted into the screw hole B. At least three level adjustment jigs having a second screw contacting the base member, wherein at least one of the level adjustment jigs is not collinear with other level adjustment jigs; Fixed to
Sandwiching the plate material by the holding members of the at least three level adjustment jigs, and attaching the plate material to the support base;
Measure the displacement of the uneven surface of the plate relative to the reference plane,
For all or a part of the at least three level adjusting jigs, the length of protrusion of the tip of the first screw from the through hole and the length of protrusion of the tip of the second screw from the screw hole B are set. A method for adjusting the arrangement of plate members, wherein the adjustment of each plate is performed to change the angle of the plate member with respect to the support base to minimize the displacement of the uneven surface of the plate member with respect to the reference plane.
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