CN103386619B - Rotation surface precision machining clamp with adjustable off-axis quantity - Google Patents
Rotation surface precision machining clamp with adjustable off-axis quantity Download PDFInfo
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- CN103386619B CN103386619B CN201310297666.3A CN201310297666A CN103386619B CN 103386619 B CN103386619 B CN 103386619B CN 201310297666 A CN201310297666 A CN 201310297666A CN 103386619 B CN103386619 B CN 103386619B
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Abstract
本发明公开了一种离轴量可调的回转曲面精密加工夹具,其中V型块上的导向槽可沿夹具底板上的导向导轨滑动,T型滑块与夹具底板上的T型槽活动连接,定位销可拆卸连接于T型滑块内,柱形工件通过定位销与T型滑块可拆卸连接,实现其在夹具底板上的定位,V型滑块通过与夹具底板两侧的等距螺纹孔阵列中相应的螺纹孔螺纹连接实现与夹具底板的固定。本发明提供的夹具适用于不同尺寸、不同形状、不同离轴量的柱形工件,解决了离轴量较大工件的加工问题,具有较好的通用性,拓展了加工空间,还能同时装夹多个工件,提高加工效率。
The invention discloses a fixture for precise machining of a rotary curved surface with adjustable off-axis, wherein the guide groove on the V-shaped block can slide along the guide rail on the fixture bottom plate, and the T-shaped slider is movably connected with the T-shaped groove on the fixture bottom plate , the positioning pin is detachably connected in the T-shaped slider, and the cylindrical workpiece is detachably connected with the T-shaped slider through the positioning pin to realize its positioning on the fixture bottom plate. The V-shaped slider is equidistant from both sides of the fixture bottom plate Corresponding threaded holes in the threaded hole array are threaded to realize fixing to the bottom plate of the fixture. The fixture provided by the invention is suitable for cylindrical workpieces of different sizes, shapes, and different off-axis distances, solves the processing problem of workpieces with large off-axis distances, has good versatility, expands the processing space, and can also be installed at the same time. Clamp multiple workpieces to improve processing efficiency.
Description
技术领域technical field
本发明属机床夹具技术领域,具体涉及一种离轴量可调的回转曲面精密加工夹具。The invention belongs to the technical field of machine tool fixtures, and in particular relates to a precision machining fixture for a curved surface of revolution with an adjustable off-axis amount.
背景技术Background technique
在数控加工过程中经常加工柱形工件,需要将柱形毛坯通过特定的夹具装夹在机床上。通过对现有夹具专利的查阅,发现在现有的普通机床夹具中,对柱形工件装夹的夹具通常只能针对工件的不同直径进行调节,且工件通常装夹于主轴的中心位置,工件的离轴位置不能随意的调整,对直径、离轴量两者均可调节的柱形工件没有适用性;此外,现代数控机床中圆形真空吸盘的使用越来越普遍,但其尺寸有限,对离轴量较大工件的加工便具有一定的局限性,这就要求使用特定的夹具来拓展机床的加工空间。因此,设计一种既能实现柱形工件直径可调又能实现工件离轴量可调的夹具便尤为重要。Cylindrical workpieces are often processed in the process of CNC machining, and the cylindrical blank needs to be clamped on the machine tool through a specific fixture. Through the review of existing fixture patents, it is found that in the existing ordinary machine tool fixtures, the fixture for clamping cylindrical workpieces can usually only be adjusted for different diameters of the workpiece, and the workpiece is usually clamped at the center of the spindle. The off-axis position cannot be adjusted arbitrarily, and it has no applicability to cylindrical workpieces whose diameter and off-axis amount can be adjusted; in addition, the use of circular vacuum suction cups in modern CNC machine tools is becoming more and more common, but its size is limited. The processing of workpieces with large off-axis has certain limitations, which requires the use of specific fixtures to expand the processing space of the machine tool. Therefore, it is particularly important to design a fixture that can realize both the adjustable diameter of the cylindrical workpiece and the adjustable off-axis distance of the workpiece.
发明内容Contents of the invention
本发明的目的是提供一种离轴量可调的回转曲面精密加工夹具,使夹具对不同直径尺寸、不同形状、不同离轴量的柱形工件均可进行调整,实现具有不同加工要求的工件的装夹与制造,进一步提高夹具的通用性,拓展精密加工中数控机床的加工空间。The purpose of the present invention is to provide a rotary surface precision machining fixture with adjustable off-axis amount, so that the fixture can be adjusted for cylindrical workpieces with different diameters, shapes, and different off-axis amounts, and realize workpieces with different processing requirements. The clamping and manufacturing can further improve the versatility of the fixture and expand the processing space of CNC machine tools in precision machining.
结合附图,本发明采用如下技术方案实现:In conjunction with the accompanying drawings, the present invention adopts the following technical solutions to realize:
一种离轴量可调的回转曲面精密加工夹具,其包括夹具基座、夹紧螺钉Ⅰ1、夹紧螺钉Ⅱ4、V型块Ⅰ5、柱形工件Ⅰ6、V型块Ⅱ7、V型块Ⅲ10、柱形工件Ⅱ11、V型块Ⅳ12、夹紧螺钉Ⅲ16、夹紧螺钉Ⅳ18、夹紧螺钉Ⅴ21、夹紧螺钉Ⅵ23、夹紧螺钉Ⅶ25、夹紧螺钉Ⅷ27、定位销Ⅰ28、T型滑块Ⅰ29、T型滑块Ⅱ30和定位销Ⅱ31组成;其中夹具基座包括夹具底板9,夹具底板9上设有定位孔32、导向导轨33、T型槽34、等距螺纹孔阵列35、吸附圆片36,其中V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12底部均设有可沿夹具底板顶部的导向导轨33滑动的导向槽,V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12均通过各自底部的导向槽与夹具底板9顶部的导向导轨33活动连接;T型滑块Ⅰ29和T型滑块Ⅱ30分别与夹具底板9两侧的T型槽34活动连接;定位销Ⅰ28与T型滑块Ⅰ29上的定位孔可拆卸连接,定位销Ⅱ31与T型滑块Ⅱ30上的定位孔可拆卸连接;柱形工件Ⅰ6和柱形工件Ⅱ11分别通过其底端的定位孔与定位销Ⅱ31和定位销Ⅰ28可拆卸连接,调整T型滑块Ⅰ29和T型滑块Ⅱ30的位置便可调整柱形工件Ⅰ6和柱形工件Ⅱ11的位置;V型块I5通过夹紧螺钉II4、夹紧螺钉V21与夹具底板9上的等距螺纹孔阵列中相对应的螺纹孔螺纹连接;所述V型块II7通过夹紧螺钉I1、夹紧螺钉VI23与夹具底板9上的等距螺纹孔阵列中相对应的螺纹孔螺纹连接;所述V型块III10通过夹紧螺钉IV18、夹紧螺钉VII25与夹具底板9上的等距螺纹孔阵列中相对应的螺纹孔螺纹连接;所述V型块lV12通过夹紧螺钉III16、夹紧螺钉VIII27与夹具底板9上的等距螺纹孔阵列中相对应的螺纹孔螺纹连接;V型块Ⅰ5与V型块Ⅱ7用于夹紧柱形工件Ⅰ6,V型块Ⅲ10与V型块Ⅳ12用于夹紧柱形工件Ⅱ11。A precision machining fixture for rotary curved surfaces with adjustable off-axis distance, which includes a fixture base, clamping screw I1, clamping screw II4, V-shaped block I5, cylindrical workpiece I6, V-shaped block II7, V-shaped block III10, Cylindrical workpiece Ⅱ11, V-shaped block Ⅳ12, clamping screw Ⅲ16, clamping screw Ⅳ18, clamping screw Ⅴ21, clamping screw Ⅵ23, clamping screw Ⅶ25, clamping screw Ⅷ27, positioning pin Ⅰ28, T-shaped slider Ⅰ29, T-shaped slider II 30 and positioning pin II 31; wherein the fixture base includes a fixture bottom plate 9, and the fixture bottom plate 9 is provided with positioning holes 32, guide rails 33, T-shaped slots 34, equidistant threaded hole arrays 35, and adsorption discs 36 , wherein V-shaped block Ⅰ5, V-shaped block Ⅱ7, V-shaped block Ⅲ10 and V-shaped block Ⅳ12 are provided with guide grooves that can slide along the guide rail 33 on the top of the fixture bottom plate, V-shaped block Ⅰ5, V-shaped block Ⅱ7, V-shaped block Type block III10 and V type block IV12 are both movably connected to the guide rail 33 on the top of the fixture base plate 9 through the guide grooves at the bottom of each; Movable connection; positioning pin I28 is detachably connected to the positioning hole on the T-shaped slider I29, and positioning pin II31 is detachably connected to the positioning hole on the T-shaped slider II30; the cylindrical workpiece I6 and the cylindrical workpiece II11 respectively pass through the bottom The positioning hole at the end is detachably connected with the positioning pin Ⅱ31 and the positioning pin Ⅰ28, and the positions of the cylindrical workpiece Ⅰ6 and the cylindrical workpiece Ⅱ11 can be adjusted by adjusting the positions of the T-shaped slider Ⅰ29 and the T-shaped slider Ⅱ30; the V-shaped block I5 passes through the clamp Tightening screw II4, clamping screw V21 are threadedly connected with the corresponding threaded holes in the equidistant threaded hole array on the fixture base plate 9; The corresponding threaded holes in the equidistant threaded hole array are threaded; the V-shaped block III10 is threaded with the corresponding threaded holes in the equidistant threaded hole array on the fixture base plate 9 through clamping screw IV18 and clamping screw VII25; The V-shaped block lV12 is screwed to the corresponding threaded holes in the equidistant threaded hole array on the fixture base plate 9 through the clamping screw III16 and VIII27; the V-shaped block I5 and the V-shaped block II7 are used for the clamping column Shaped workpiece I6, V-shaped block III10 and V-shaped block IV12 are used to clamp cylindrical workpiece II11.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,分别调整V型块Ⅰ5、V型块Ⅱ7和V型块Ⅲ10、V型块Ⅳ12在夹具底板9上的位置,使工件精确固定在加工要求的位置;四个V型块在夹具底板9上的固定是通过夹紧螺钉实现的。V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12两侧均设有通槽,通槽设计为:当V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10、V型块Ⅳ12中的任意一个移动到任何位置时,夹具底板9侧面的等距螺纹孔阵列中都有一个或两个螺纹孔完全不被圆角矩形通槽遮挡。According to the precision machining fixture of a rotary curved surface with adjustable off-axis amount provided by the present invention, the positions of V-shaped block I5, V-shaped block II7, V-shaped block III10, and V-shaped block IV12 on the fixture bottom plate 9 are respectively adjusted to make the workpiece It is precisely fixed at the position required by the processing; the fixing of the four V-shaped blocks on the bottom plate 9 of the fixture is realized by clamping screws. There are through grooves on both sides of V-shaped block Ⅰ5, V-shaped block Ⅱ7, V-shaped block Ⅲ10 and V-shaped block Ⅳ12. When any one of the block IV12 moves to any position, one or two threaded holes in the array of equidistant threaded holes on the side of the fixture base plate 9 are not completely blocked by the rounded rectangular slot.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12两侧的通槽可为圆角矩形通槽。According to the precision machining fixture of the rotary curved surface with adjustable off-axis amount provided by the present invention, the slots on both sides of V-shaped block I5, V-shaped block II7, V-shaped block III10 and V-shaped block IV12 can be rounded rectangular slots .
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,在使用夹紧螺钉进行螺纹连接夹紧的过程中,为了避免夹紧螺钉在通槽中的晃动,可在各夹紧螺钉与相对应的V型块的通槽间设置垫片,使每个夹紧螺钉通过垫片与V型块、夹具底板9进行紧固,即V型块Ⅰ5可分别通过两侧的夹紧螺钉Ⅱ4、夹紧螺钉Ⅴ21及相应的垫片Ⅰ3、垫片Ⅴ20与夹具底板9上等距螺纹孔阵列35中相对应的螺纹孔螺纹连接得到紧固,V型块Ⅱ7通过夹紧螺钉Ⅰ1、夹紧螺钉Ⅵ23及相应的垫片Ⅳ19、垫片Ⅵ22与夹具底板9螺纹连接得到紧固,V型块Ⅲ10通过夹紧螺钉Ⅳ18、夹紧螺钉Ⅶ25及相应的垫片Ⅲ17、垫片Ⅶ24与夹具底板9螺纹连接得到紧固,V型块Ⅳ12通过夹紧螺钉Ⅲ16、夹紧螺钉Ⅷ27及相应的垫片Ⅱ15、垫片Ⅷ26与夹具底板9螺纹连接得到紧固;从而提高V型块夹紧与固定的效果,进而实现柱形工件Ⅰ6和柱形工件Ⅱ11的精确夹紧与固定。According to the precision machining jig with adjustable off-axis amount provided by the present invention, in the process of using the clamping screw for screw connection and clamping, in order to avoid the shaking of the clamping screw in the through groove, each clamping Gaskets are set between the screws and the corresponding V-shaped block slots, so that each clamping screw can be fastened with the V-shaped block and the clamp bottom plate 9 through the gasket, that is, the V-shaped block Ⅰ5 can be clamped by the clamps on both sides. The screw II4, the clamping screw V21 and the corresponding gasket I3 and the gasket V20 are screwed to the corresponding threaded holes in the equidistant threaded hole array 35 on the fixture bottom plate 9 to be fastened, and the V-shaped block II7 is tightened through the clamping screw I1, The clamping screw Ⅵ23 and the corresponding gaskets Ⅳ19 and Ⅵ22 are screwed to the bottom plate 9 of the fixture to be fastened, and the V-shaped block Ⅲ10 is connected to the fixture through the clamping screws Ⅳ18, the clamping screws Ⅶ25 and the corresponding gaskets Ⅲ17 and Ⅶ24. The bottom plate 9 is threaded and fastened, and the V-shaped block IV12 is fastened through the clamping screw III16, clamping screw VIII27 and the corresponding gaskets II15, VIII26 and the clamp bottom plate 9; thereby improving the clamping and clamping of the V-shaped block. The effect of fixing, and then realize the precise clamping and fixing of cylindrical workpiece Ⅰ6 and cylindrical workpiece Ⅱ11.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,各夹紧螺钉与相对应的V型块的通槽间设置的垫片为橡胶垫片或弹簧垫片。According to a fixture for precision machining of a curved surface of revolution with an adjustable off-axis distance provided by the present invention, the gaskets provided between each clamping screw and the through groove of the corresponding V-shaped block are rubber gaskets or spring gaskets.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,还包括螺栓Ⅰ2、螺栓Ⅱ8、螺栓Ⅲ13和螺栓Ⅳ14,V型块Ⅰ5和V型块Ⅱ7通过螺栓Ⅰ2和螺栓Ⅱ8螺纹连接,V型块Ⅲ10和V型块Ⅳ12通过螺栓Ⅲ13和螺栓Ⅳ14螺纹连接,螺栓Ⅰ2、螺栓Ⅱ8、螺栓Ⅲ13和螺栓Ⅳ14中间均为六角螺母,两侧为旋转方向相反的标准螺纹。同时拧转螺栓Ⅰ2和螺栓Ⅱ8中间的两个六角螺母,可同步调整V型块Ⅰ5和V型块Ⅱ7之间的距离;若两螺母的拧转不是同步的,则V型块Ⅰ5和V型块Ⅱ7将被卡死不能移动,通过该设计可保证工件精确定位后V型块的位置能够自锁,进一步提高了加工精度;同样,V型块Ⅲ10和V型块Ⅳ12之间的距离也可以通过螺栓Ⅲ13和螺栓Ⅳ14同步调节,这样不仅可以使柱形工件Ⅰ6和柱形工件Ⅱ11得到夹紧,还可以满足夹具能够针对不同直径尺寸的柱形工件进行调整装夹的需求。According to the present invention, a precision machining fixture for rotary curved surfaces with adjustable off-axis distance also includes bolts I2, bolts II8, bolts III13 and bolts IV14, V-shaped block I5 and V-shaped block II7 are threaded through bolts I2 and bolts II8 , V-block Ⅲ10 and V-block Ⅳ12 are threaded through bolt Ⅲ13 and bolt Ⅳ14. Bolt Ⅰ2, bolt Ⅱ8, bolt Ⅲ13 and bolt Ⅳ14 are all hexagonal nuts in the middle, and the two sides are standard threads with opposite rotation directions. Simultaneously turn the two hex nuts in the middle of bolt I2 and bolt II8 to adjust the distance between V-block I5 and V-block II7 synchronously; Block II7 will be stuck and cannot be moved. This design can ensure that the position of the V-shaped block can be self-locked after the workpiece is accurately positioned, which further improves the machining accuracy; similarly, the distance between the V-shaped block III10 and the V-shaped block IV12 can also be adjusted. Through the synchronous adjustment of bolt III13 and bolt IV14, not only can the cylindrical workpiece I6 and cylindrical workpiece II11 be clamped, but also meet the requirement that the fixture can be adjusted and clamped for cylindrical workpieces of different diameters.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,夹具底板9上还设有测量辅助线37和基线38,测量辅助线37与导向导轨33的方向相平行,基线38穿过夹具基座中心点与测量辅助线37相垂直,通过测量辅助线37可精确测量T型滑块Ⅰ29和T型滑块Ⅱ30上定位孔的中心到基线38的距离,可进一步实现工件在不同离轴位置的精确定位。According to the precision machining fixture of a curved surface of revolution with adjustable off-axis amount provided by the present invention, the bottom plate 9 of the fixture is also provided with a measurement auxiliary line 37 and a baseline 38, the measurement auxiliary line 37 is parallel to the direction of the guide rail 33, and the baseline 38 passes through The center point of the fixture base is perpendicular to the measurement auxiliary line 37, and the distance from the center of the positioning hole on the T-slider I29 and T-slider II30 to the baseline 38 can be accurately measured through the measurement auxiliary line 37, which can further realize the workpiece in different positions. Precise positioning of off-axis positions.
根据本发明提供的一种离轴量可调的回转曲面精密加工夹具,夹具底板9背面设有平面度较高的吸附圆片36,吸附圆片36中心的定位孔32与机床真空吸盘中心的定位孔销接,且吸附圆片36吸附在数控机床的真空吸盘上,从而将本发明提供的夹具固定在数控机床上,完成了工件的精确装夹,以进行后续的加工制造。According to the precision machining fixture of a curved surface of revolution with adjustable off-axis amount provided by the present invention, the back of the fixture bottom plate 9 is provided with an adsorption disc 36 with high flatness, and the positioning hole 32 at the center of the adsorption disc 36 is aligned with the center of the vacuum chuck of the machine tool. The positioning holes are pinned, and the adsorption disc 36 is adsorbed on the vacuum chuck of the CNC machine tool, thereby fixing the fixture provided by the present invention on the CNC machine tool, and completing the precise clamping of the workpiece for subsequent processing and manufacturing.
与现有技术相比较,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1.夹具中每组V型块间的距离可调整,因此能够装夹不同直径的柱形工件。1. The distance between each group of V-shaped blocks in the fixture can be adjusted, so cylindrical workpieces with different diameters can be clamped.
2.通过调整T型滑块上定位孔中心到基线的距离,可以使夹具能够装夹不同离轴量的柱形工件,解决了离轴量较大工件的加工问题,拓展了精密加工中数控机床的加工空间。2. By adjusting the distance from the center of the positioning hole on the T-shaped slider to the baseline, the fixture can clamp cylindrical workpieces with different off-axis amounts, which solves the processing problem of workpieces with large off-axis amounts and expands the scope of CNC machining in precision machining. The processing space of the machine tool.
3.传统机床夹具通常只能装夹一个工件,本发明夹具采用对称设计,可同时装夹两个相同直径的柱形工件,提高了机床的加工效率。3. Traditional machine tool clamps can usually only clamp one workpiece. The clamp of the present invention adopts a symmetrical design and can simultaneously clamp two cylindrical workpieces with the same diameter, which improves the processing efficiency of the machine tool.
4.通过计算后调整夹具两侧工件的离轴量,该夹具不仅可以装夹两个相同直径的工件,还可同时装夹两个不同直径的柱形工件,进一步提高了夹具的通用性。4. Adjust the off-axis amount of workpieces on both sides of the fixture after calculation. The fixture can not only clamp two workpieces with the same diameter, but also clamp two cylindrical workpieces with different diameters at the same time, which further improves the versatility of the fixture.
5.V型块之间通过螺栓螺纹连接,且相连接的两个V型块之间的距离可以通过转动螺母精确调节,使中间的柱形工件夹紧更牢固,进一步提高精度。5. The V-shaped blocks are connected by bolts and threads, and the distance between the connected two V-shaped blocks can be adjusted precisely by turning the nut, so that the middle cylindrical workpiece can be clamped more firmly and the precision can be further improved.
附图说明Description of drawings
图1为一种离轴量可调的回转曲面精密加工夹具装夹柱形工件时的结构示意图Figure 1 is a schematic diagram of the structure of a precision machining fixture with adjustable off-axis when clamping a cylindrical workpiece.
图2为一种离轴量可调的回转曲面精密加工夹具不装夹柱形工件时的结构示意图Figure 2 is a schematic diagram of the structure of a precision machining fixture for rotary curved surfaces with adjustable off-axis when the cylindrical workpiece is not clamped
图3为夹具底板的三视图中的正视图Figure 3 is the front view of the three views of the fixture base plate
图4为夹具底板的三视图中的俯视图Figure 4 is a top view of the three views of the fixture bottom plate
图5为夹具底板的三视图中的左视图Figure 5 is the left view of the three views of the fixture bottom plate
图6为V型块的三视图Figure 6 is a three-view view of the V-shaped block
图7为V型块两侧通槽的设计原理图Figure 7 is a schematic diagram of the design of the through grooves on both sides of the V-shaped block
其中:1.夹紧螺钉Ⅰ 2.螺栓Ⅰ 3.垫片Ⅰ 4.夹紧螺钉Ⅱ 5.V型块Ⅰ 6.柱形工件Ⅰ 7.V型块Ⅱ 8.螺栓Ⅱ 9.夹具底板 10.V型块Ⅲ 11.柱形工件Ⅱ 12.V型块Ⅳ 13.螺栓Ⅲ 14.螺栓Ⅳ 15.垫片Ⅱ 16.夹紧螺钉Ⅲ 17.垫片Ⅲ 18.夹紧螺钉Ⅳ 19.垫片Ⅳ 20.垫片Ⅴ 21.夹紧螺钉Ⅴ 22.垫片Ⅵ 23.夹紧螺钉Ⅵ 24.垫片Ⅶ 25.夹紧螺钉Ⅶ 26.垫片Ⅷ 27.夹紧螺钉Ⅷ 28.定位销Ⅰ 29.T型滑块Ⅰ 30.T型滑块Ⅱ 31.定位销Ⅱ 32.定位孔 33.导向导轨34.T型槽 35.等距螺纹孔阵列 36.吸附圆片 37.测量辅助线 38.基线Among them: 1. Clamping screw Ⅰ 2. Bolt Ⅰ 3. Gasket Ⅰ 4. Clamping screw Ⅱ 5. V-shaped block Ⅰ 6. Cylindrical workpiece Ⅰ 7. V-shaped block Ⅱ 8. Bolt Ⅱ 9. Fixture bottom plate 10 .V-type blockⅢ 11. Cylindrical workpieceⅡ 12.V-type blockⅣ 13. BoltⅢ 14. BoltⅣ 15. GasketⅡ 16. Clamping screwⅢ 17. GasketⅢ 18. Clamping screwⅣ 19. Pad Sheet Ⅳ 20. Gasket Ⅴ 21. Clamping screw Ⅴ 22. Gasket Ⅵ 23. Clamping screw Ⅵ 24. Gasket Ⅶ 25. Clamping screw Ⅶ 26. Gasket Ⅷ 27. Clamping screw Ⅷ 28. Locating pin Ⅰ 29. T-shaped slider Ⅰ 30. T-shaped slider Ⅱ 31. Positioning pin Ⅱ 32. Positioning hole 33. Guide rail 34. T-shaped slot 35. Equidistant threaded hole array 36. Adsorption disc 37. Measurement auxiliary line 38. Baseline
具体实施方式Detailed ways
下面结合附图进一步说明本发明的具体实施方式。The specific implementation manner of the present invention will be further described below in conjunction with the accompanying drawings.
方案的总体结构如图1所示,其包括夹具基座、夹紧螺钉Ⅰ1、螺栓Ⅰ2、垫片Ⅰ3、夹紧螺钉Ⅱ4、V型块Ⅰ5、柱形工件Ⅰ6、V型块Ⅱ7、螺栓Ⅱ8、V型块Ⅲ10、柱形工件Ⅱ11、V型块Ⅳ12、螺栓Ⅲ13、螺栓Ⅳ14、垫片Ⅱ15、夹紧螺钉Ⅲ16、垫片Ⅲ17、夹紧螺钉Ⅳ18、垫片Ⅳ19、垫片Ⅴ20、夹紧螺钉Ⅴ21、垫片Ⅵ22、夹紧螺钉Ⅵ23、垫片Ⅶ24、夹紧螺钉Ⅶ25、垫片Ⅷ26、夹紧螺钉Ⅷ27、定位销Ⅰ28、T型滑块Ⅰ29、T型滑块Ⅱ30和定位销Ⅱ31。The overall structure of the scheme is shown in Figure 1, which includes fixture base, clamping screw Ⅰ1, bolt Ⅰ2, gasket Ⅰ3, clamping screw Ⅱ4, V-shaped block Ⅰ5, cylindrical workpiece Ⅰ6, V-shaped block Ⅱ7, and bolt Ⅱ8 , V-shaped block Ⅲ10, cylindrical workpiece Ⅱ11, V-shaped block Ⅳ12, bolt Ⅲ13, bolt Ⅳ14, washer Ⅱ15, clamping screw Ⅲ16, washer Ⅲ17, clamping screw Ⅳ18, washer Ⅳ19, washer Ⅴ20, clamping Screw Ⅴ21, washer Ⅵ22, clamping screw Ⅵ23, washer Ⅶ24, clamping screw Ⅶ25, washer Ⅷ26, clamping screw Ⅷ27, positioning pin Ⅰ28, T-slider Ⅰ29, T-slider Ⅱ30 and locating pin Ⅱ31.
其中夹具基座包括夹具底板9,夹具底板9上设有定位孔32、导向导轨33、T型槽34、等距螺纹孔阵列35、吸附圆片36,其中V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12底部均设有可沿夹具底板顶部的导向导轨33滑动的导向槽,V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12均通过各自底部的导向槽与夹具底板9顶部的导向导轨33活动连接,T型滑块Ⅰ29和T型滑块Ⅱ30分别与夹具底板9定位孔32两侧的T型槽34活动连接;定位销Ⅰ28与T型滑块Ⅰ29上的定位孔可拆卸连接,定位销Ⅱ31与T型滑块Ⅱ30上的定位孔可拆卸连接;柱形工件Ⅰ6和柱形工件Ⅱ11分别通过自身底端中心处预加工出的定位孔与定位销Ⅱ31和定位销Ⅰ28可拆卸连接,调整T型滑块Ⅰ29和T型滑块Ⅱ30的位置便可调整柱形工件Ⅰ6和柱形工件Ⅱ11的位置;V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12分别与夹具底板9的等距螺纹孔阵列35中相对应的螺纹孔螺纹连接,V型块Ⅰ5与V型块Ⅱ7用于夹紧柱形工件Ⅰ6,V型块Ⅲ10与V型块Ⅳ12用于夹紧柱形工件Ⅱ11。Among them, the fixture base includes a fixture base plate 9, which is provided with positioning holes 32, guide rails 33, T-shaped slots 34, equidistant threaded hole arrays 35, and adsorption discs 36, wherein V-shaped blocks I5 and V-shaped blocks II7 , V-shaped block III10 and V-shaped block IV12 are provided with guide grooves that can slide along the guide rail 33 on the top of the fixture bottom plate, and V-shaped block I5, V-shaped block II7, V-shaped block III10 and V-shaped block IV12 pass through their respective The guide groove at the bottom is movably connected with the guide rail 33 at the top of the fixture bottom plate 9, and the T-shaped slider I29 and the T-shaped slider II30 are respectively movably connected with the T-shaped grooves 34 on both sides of the positioning hole 32 of the fixture bottom plate 9; the positioning pin I28 is connected with the T The positioning hole on the T-shaped slider Ⅰ29 is detachably connected, and the positioning pin Ⅱ31 is detachably connected to the positioning hole on the T-shaped slider Ⅱ30; The hole is detachably connected with the positioning pin Ⅱ31 and the positioning pin Ⅰ28, and the position of the cylindrical workpiece Ⅰ6 and the cylindrical workpiece Ⅱ11 can be adjusted by adjusting the positions of the T-shaped slider Ⅰ29 and the T-shaped slider Ⅱ30; the V-shaped block Ⅰ5, the V-shaped block Ⅱ7, V-shaped block Ⅲ10 and V-shaped block Ⅳ12 are threadedly connected with the corresponding threaded holes in the equidistant threaded hole array 35 of the fixture base plate 9, and the V-shaped block Ⅰ5 and V-shaped block Ⅱ7 are used to clamp the cylindrical workpiece Ⅰ6, V-shaped block III10 and V-shaped block IV12 are used for clamping cylindrical workpiece II11.
分别调整V型块Ⅰ5、V型块Ⅱ7和V型块Ⅲ10、V型块Ⅳ12之间的距离来夹紧柱形工件,使工件精确固定在加工要求的位置;四个V型块在夹具底板9上的固定是通过夹紧螺钉实现的。V型块Ⅰ5、V型块Ⅱ7、V型块Ⅲ10和V型块Ⅳ12两侧均有通槽,通槽的形状为圆角矩形通槽,通槽设计为:通槽的圆角半径与等距螺纹孔阵列35中的螺纹孔半径相同,圆角中心距等于等距螺纹孔阵列35中相邻两个螺纹孔之间的间距,这样的设计能够保证任意一个V型块沿着夹具底板9移动到任何位置时,夹具底板8侧面的等距螺纹孔阵列35中都可以有一个或两个螺纹孔完全不被圆角矩形通槽遮挡。如图7所示,当V型块移动到加工要求的位置后,若每侧有一个螺纹孔不被遮挡,V型块可分别通过两侧的夹紧螺钉与夹具底板9上等距螺纹孔阵列35中相对应的螺纹螺纹连接;若每侧有两个螺纹孔不被遮挡,V型块每侧可以用两个或一个夹紧螺钉夹紧。Adjust the distance between V-shaped block Ⅰ5, V-shaped block Ⅱ7 and V-shaped block Ⅲ10, V-shaped block Ⅳ12 to clamp the cylindrical workpiece, so that the workpiece can be precisely fixed at the position required for processing; the four V-shaped blocks are on the bottom plate of the fixture The fixation on 9 is realized by clamping screws. There are through grooves on both sides of V-shaped block Ⅰ5, V-shaped block Ⅱ7, V-shaped block Ⅲ10 and V-shaped block Ⅳ12. The radii of the threaded holes in the threaded hole array 35 are the same, and the center distance of the rounded corners is equal to the distance between two adjacent threaded holes in the equidistant threaded hole array 35. When moving to any position, one or two threaded holes in the equidistant threaded hole array 35 on the side of the fixture base plate 8 may not be completely blocked by the rounded rectangular slot. As shown in Figure 7, when the V-shaped block moves to the position required for processing, if there is a threaded hole on each side that is not blocked, the V-shaped block can pass through the clamping screws on both sides and the equidistant threaded holes on the fixture bottom plate 9 respectively. Corresponding threads in array 35 are threaded; the V-block can be clamped with two or one clamping screw per side if the two threaded holes on each side are not obscured.
在使用夹紧螺钉进行螺纹连接夹紧的过程中,为了避免夹紧螺钉在通槽中的晃动,可以在各夹紧螺钉与相对应的V型块的通槽间设置垫片,如橡胶垫片或弹簧垫片,使每个夹紧螺钉通过垫片与V型块、夹具底板9进行紧固,从而提高V型块夹紧与固定的效果;即V型块Ⅰ5可分别通过两侧的夹紧螺钉Ⅱ4、夹紧螺钉Ⅴ21及相应的垫片Ⅰ3、垫片Ⅴ20与夹具底板9上等距螺纹孔阵列35中相对应的螺纹孔螺纹连接得到紧固,V型块Ⅱ7通过夹紧螺钉Ⅰ1、夹紧螺钉Ⅵ23及相应的垫片Ⅳ19、垫片Ⅵ22与夹具底板9螺纹连接得到紧固,V型块Ⅲ10通过夹紧螺钉Ⅳ18、夹紧螺钉Ⅶ25及相应的垫片Ⅲ17、垫片Ⅶ24与夹具底板9螺纹连接得到紧固,V型块Ⅳ12通过夹紧螺钉Ⅲ16、夹紧螺钉Ⅷ27及相应的垫片Ⅱ15、垫片Ⅷ26与夹具底板9螺纹连接得到紧固,进而实现柱形工件Ⅰ6和柱形工件Ⅱ11的精确夹紧与固定。In the process of clamping the threaded connection with the clamping screw, in order to avoid the shaking of the clamping screw in the through groove, a gasket, such as a rubber pad, can be provided between each clamping screw and the through groove of the corresponding V-shaped block Sheet or spring washer, so that each clamping screw is fastened with the V-shaped block and the clamp bottom plate 9 through the washer, so as to improve the clamping and fixing effect of the V-shaped block; that is, the V-shaped block I5 can pass through the Clamping screw Ⅱ4, clamping screw Ⅴ21 and the corresponding gasket Ⅰ3, gasket Ⅴ20 are screwed to the corresponding threaded holes in the equidistant threaded hole array 35 on the fixture bottom plate 9 to be fastened, and the V-shaped block Ⅱ7 is tightened by the clamping screw Ⅰ1. The clamping screw Ⅵ23 and the corresponding gasket Ⅳ19, the gasket Ⅵ22 are screwed to the fixture bottom plate 9 to be fastened, and the V-shaped block Ⅲ10 is tightened by the clamping screw Ⅳ18, the clamping screw Ⅶ25 and the corresponding gasket Ⅲ17 and the gasket Ⅶ24 The threaded connection with the fixture bottom plate 9 is fastened, and the V-shaped block IV12 is fastened through the screw connection of the clamping screw III16, the clamping screw VIII27 and the corresponding gasket II15, the gasket VIII26 and the fixture bottom plate 9, and then the cylindrical workpiece I6 is realized. And precise clamping and fixing of cylindrical workpiece Ⅱ11.
V型块Ⅰ5和V型块Ⅱ7通过螺栓Ⅰ2和螺栓Ⅱ8螺纹连接,V型块Ⅲ10和V型块Ⅳ12通过螺栓Ⅲ13和螺栓Ⅳ14螺纹连接;螺栓Ⅰ2、螺栓Ⅱ8、螺栓Ⅲ13和螺栓Ⅳ14中间均为六角螺母,两侧为旋转方向相反的标准螺纹,同时拧转螺栓Ⅰ2和螺栓Ⅱ8中间的两个六角螺母,可同步调整V型块Ⅰ5和V型块Ⅱ7之间的距离;若两螺母的拧转不是同步的,则V型块Ⅰ5和V型块Ⅱ7将被卡死不能移动,通过该设计可保证工件精确定位后V型块的位置能够自锁,进一步提高了加工精度;同样,V型块Ⅲ10和V型块Ⅳ12之间的距离也可以通过螺栓Ⅲ13和螺栓Ⅳ14同步调节,这样不仅可以使柱形工件Ⅰ6和柱形工件Ⅱ11得到夹紧,也可以满足夹具能够针对不同直径尺寸的柱形工件进行调整装夹的需求。V-shaped block Ⅰ5 and V-shaped block Ⅱ7 are threaded through bolts Ⅰ2 and Ⅱ8, and V-shaped block Ⅲ10 and V-shaped block Ⅳ12 are threaded through bolts Ⅲ13 and Ⅳ14; the middle of bolts Ⅰ2, Ⅱ8, Ⅲ13 and Ⅳ14 are Hexagonal nuts, the two sides are standard threads with opposite directions of rotation, while turning the two hexagonal nuts in the middle of bolt I2 and bolt II8, the distance between V-shaped block I5 and V-shaped block II7 can be adjusted synchronously; if the two nuts are screwed If the rotation is not synchronous, the V-shaped block Ⅰ5 and V-shaped block Ⅱ7 will be stuck and unable to move. This design can ensure that the position of the V-shaped block can be self-locked after the workpiece is accurately positioned, which further improves the machining accuracy; similarly, the V-shaped block The distance between block Ⅲ10 and V-shaped block Ⅳ12 can also be adjusted synchronously through bolts Ⅲ13 and Ⅳ14, so that not only the cylindrical workpiece Ⅰ6 and cylindrical workpiece Ⅱ11 can be clamped, but also the fixture can be used for columns with different diameters. The need for adjustment and clamping of shaped workpieces.
夹具底板9上还设有测量辅助线37和基线38,测量辅助线37与导向导轨33的方向相平行,基线38穿过夹具基座中心点与测量辅助线37相垂直,通过测量辅助线37可精确测量T型滑块Ⅰ29和T型滑块Ⅱ30上定位孔的中心到基线38的距离,可进一步实现工件在不同离轴位置的精确定位。The fixture bottom plate 9 is also provided with a measurement auxiliary line 37 and a baseline 38, the measurement auxiliary line 37 is parallel to the direction of the guide rail 33, the baseline 38 passes through the center point of the fixture base and is perpendicular to the measurement auxiliary line 37, and passes through the measurement auxiliary line 37. The distance from the center of the positioning hole on the T-slider I29 and the T-slider II30 to the baseline 38 can be accurately measured, and the precise positioning of the workpiece at different off-axis positions can be further realized.
夹具底板9背面设有平面度较高的吸附圆片36,吸附圆片36中心的定位孔32与数控机床真空吸盘中心的定位孔销接,且吸附圆片36吸附在数控机床的真空吸盘上,从而将夹具固定在数控机床上,完成了工件的精确装夹,以进行后续的加工制造。The back side of the fixture bottom plate 9 is provided with an adsorption disc 36 with high flatness, the positioning hole 32 in the center of the adsorption disc 36 is pinned to the positioning hole in the center of the vacuum chuck of the CNC machine tool, and the adsorption disc 36 is adsorbed on the vacuum chuck of the CNC machine tool , so that the fixture is fixed on the CNC machine tool, and the precise clamping of the workpiece is completed for subsequent processing and manufacturing.
在实际的生产加工中,本发明提供的夹具已被实际加工制造出来,并已用于相应的柱形工件的数控加工实验中。通过实际的生产加工可以看出,本发明提供的夹具能够适用于不同直径、不同离轴量的柱形工件的加工,具有较高的通用性和实用性。In actual production and processing, the fixture provided by the present invention has been actually processed and manufactured, and has been used in the numerical control processing experiment of the corresponding cylindrical workpiece. It can be seen from actual production and processing that the fixture provided by the invention can be applied to the processing of cylindrical workpieces with different diameters and different off-axis distances, and has high versatility and practicability.
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| CN202317757U (en) * | 2011-11-09 | 2012-07-11 | 重庆博森电气(集团)有限公司 | Machining positioning device |
| CN102632400A (en) * | 2012-03-20 | 2012-08-15 | 江苏弘瑞液压机械科技有限公司 | Special fixture for valve flange |
| CN202572205U (en) * | 2012-05-03 | 2012-12-05 | 江苏省特种设备安全监督检验研究院无锡分院 | Clamping mechanism special for dismounting and maintenance of safety valves |
| CN203380638U (en) * | 2013-07-16 | 2014-01-08 | 吉林大学 | Off-axis magnitude adjustable revolution surface precision machining clamp |
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| CN103386619A (en) | 2013-11-13 |
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