JP2013136048A - High-temperature high-pressure reaction system - Google Patents

High-temperature high-pressure reaction system Download PDF

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JP2013136048A
JP2013136048A JP2012237930A JP2012237930A JP2013136048A JP 2013136048 A JP2013136048 A JP 2013136048A JP 2012237930 A JP2012237930 A JP 2012237930A JP 2012237930 A JP2012237930 A JP 2012237930A JP 2013136048 A JP2013136048 A JP 2013136048A
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pressure
fluid
reactor
temperature
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JP6136047B2 (en
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Yasukuni Tanaka
靖訓 田中
Takahiko Suzuki
孝彦 鈴木
Junji Kitazaki
淳二 北崎
Kazusei Kawamoto
一誠 河本
Hiroyuki Yoshida
弘之 吉田
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REMATEC CORP
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Abstract

PROBLEM TO BE SOLVED: To provide a system capable of achieving a prescribed chemical reaction by maintaining stable high pressure and high temperature.SOLUTION: A high-temperature high-pressure reaction system is provided with a discharge mechanism 20 for discharging in the atmosphere, a treated fluid reacted in a reactor 2 which receives the fluid to be treated and performs a chemical reaction at high temperature under high pressure. In order to compose the discharge mechanism, at least two sets of a discharge device 30 comprising a pair of shut-off valves 25 and the fluid pressure cylinders 21 and 22 connecting to the respective shut-off valves 25 are provided. Further, there is provided a pressurizing unit 27 for pressing a freely-slidable piston 26 provided to the cylinders 21 and 22 to pressurize the treated fluid-housing space in the cylinders 21 and 22. The pressurizing force by the pressurizing unit 27 is set lower than that of a high-pressure pump P for feeding the fluid to be treated and higher than the reaction set pressure in the reactor 2 at a prescribed temperature. Besides, the reaction system is provided with a mechanism 31 for controlling the discharge of the treated fluid, switching the receiving and discharging shut-off valves 23 and 24 to open and close reversely to each other, and selectively opening and closing the receiving shut-off valve 23.

Description

本発明は、被処理流体供給高圧ポンプを設け、加熱手段を備えると共に、前記被処理流体供給高圧ポンプにより加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、前記反応器で反応した処理流体を大気圧中に排出する排出機構を設けてある高温高圧反応システムに関する。   The present invention is provided with a high-pressure pump for supplying a fluid to be processed, provided with a heating means, and provided with a reactor for receiving a processed fluid pressurized and supplied by the high-pressure pump for supplying fluid to be processed and performing a chemical reaction in a high-pressure and high-temperature state, The present invention relates to a high-temperature and high-pressure reaction system provided with a discharge mechanism for discharging the processing fluid reacted in the reactor to atmospheric pressure.

従来の前記高温高圧反応システムにおいて、前記排出機構は、一対の開閉弁とそれらの開閉弁夫々に連通接続するピストン式の流体圧シリンダとから成る排出装置を、少なくとも2組設け、前記排出装置夫々における前記一対の開閉弁の内の一方を、前記反応器側に連通接続する処理流体の受入用開閉弁に形成すると共に、他方を、大気圧側に接続する排出用開閉弁に形成し、複数の排出装置において各流体圧シリンダに設けたピストンを夫々摺動操作して、高圧な処理流体の容積を制御することで減圧して、処理流体を大気側へ抜き出す容積制御型排出装置を設けることが提案されていた(例えば。特許文献1参照)。   In the conventional high-temperature and high-pressure reaction system, the discharge mechanism is provided with at least two sets of discharge devices each composed of a pair of on-off valves and piston-type fluid pressure cylinders connected to the on-off valves, respectively. One of the pair of on-off valves is formed as a processing fluid receiving on-off valve communicating with the reactor side, and the other is formed as a discharge on-off valve connected to the atmospheric pressure side. In this discharge device, a volume control type discharge device is provided that slides the piston provided in each fluid pressure cylinder to control the volume of the high-pressure processing fluid to reduce the pressure and extract the processing fluid to the atmosphere side. Has been proposed (for example, see Patent Document 1).

特開2000−312819号公報JP 2000-312819 A

上述の高温高圧反応システムでは、反応器側から処理流体をピストンの摺動操作で強制的に抜き取って処理流体の容積を制御するために、処理流体の抜き取り時に、反応器内の圧力が低下しやすく、反応器において所定温度での反応設定圧を下回る虞があり、所定の化学反応が期待できなくなることがあった。
特に、反応器における反応設定圧を飽和蒸気圧に設定してある場合は、圧力の低下に伴って被処理流体の飽和蒸気圧以下になると、被処理流体からガスが発生して、特に被処理流体が有機高分子化合物を含むスラリーである場合や、無機化合物を含む流体である場合に、反応器内面に、有機高分子化合物の炭化物が生成して付着したり、無機化合物の結晶が析出して付着しやすくなる。
結局、反応器における反応環境を、高圧力、高温度で一定に維持されるように管理するのが困難で、所定の化学反応を期待できなくなる虞があった。
In the above-described high-temperature and high-pressure reaction system, the processing fluid is forcibly extracted from the reactor side by the sliding operation of the piston to control the volume of the processing fluid, so that the pressure in the reactor decreases when the processing fluid is extracted. This is easy, and there is a concern that the reaction pressure may be lower than the reaction set pressure at a predetermined temperature in the reactor, and a predetermined chemical reaction may not be expected.
In particular, when the reaction set pressure in the reactor is set to the saturated vapor pressure, when the pressure drops below the saturated vapor pressure of the fluid to be treated as the pressure decreases, gas is generated from the fluid to be treated. When the fluid is a slurry containing an organic polymer compound or a fluid containing an inorganic compound, carbide of the organic polymer compound is generated and adhered to the inner surface of the reactor, or crystals of the inorganic compound are deposited. It becomes easy to adhere.
Eventually, it is difficult to manage the reaction environment in the reactor so as to be kept constant at high pressure and high temperature, and there is a possibility that a predetermined chemical reaction cannot be expected.

従って、本発明の目的は、上記問題点を解消し、安定した高圧力、高温度を維持して所定の化学反応が期待できるようにするところにある。   Accordingly, an object of the present invention is to eliminate the above-mentioned problems and maintain a stable high pressure and high temperature so that a predetermined chemical reaction can be expected.

本発明の第1の特徴構成は、被処理流体供給高圧ポンプを設け、加熱手段を備えると共に、前記被処理流体供給高圧ポンプにより加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、前記反応器で反応した処理流体を大気圧中に排出する排出機構を設けてある高温高圧反応システムであって、前記排出機構を構成するのに、一対の開閉弁とそれらの開閉弁夫々に連通接続するピストン式の流体圧シリンダとから成る排出装置を、少なくとも2組設け、前記排出装置夫々における前記一対の開閉弁の内の一方を、前記反応器に連通接続する処理流体の受入用開閉弁に形成すると共に、他方を、大気圧側に接続する排出用開閉弁に形成し、前記流体圧シリンダに設けた摺動自在なピストンを押圧して、前記受入用開閉弁と前記排出用開閉弁とが連通する前記流体圧シリンダ内の処理流体収容空間を加圧する加圧手段を設け、前記加圧手段による加圧力を、前記被処理流体供給高圧ポンプの加圧力よりは小さく、且つ、前記反応器における所定温度での反応設定圧よりは大きく設定し、前記受入用開閉弁と前記排出用開閉弁とを背反的に開閉するように切り替え、且つ、複数組の前記排出装置における前記受入用開閉弁を選択的に開閉操作する処理流体排出制御機構を設けてあるところにある。   The first characteristic configuration of the present invention includes a high-pressure pump for supplying a fluid to be processed, a heating means, and a chemical reaction in a high-pressure and high-temperature state by receiving the fluid to be processed pressurized by the high-pressure pump for supplying fluid to be processed. A high-temperature and high-pressure reaction system provided with a discharge mechanism for discharging the processing fluid reacted in the reactor into the atmospheric pressure. And at least two sets of discharge devices each including a piston-type fluid pressure cylinder connected in communication with each of the on-off valves, and one of the pair of on-off valves in each of the discharge devices is connected in communication with the reactor It is formed on the on-off valve for receiving fluid, and the other is formed on the on-off valve for discharging connected to the atmospheric pressure side, and the slidable piston provided on the fluid pressure cylinder is pressed to A pressurizing means for pressurizing a processing fluid accommodation space in the fluid pressure cylinder in which the valve closing and the discharge on-off valve communicate with each other is provided, and the pressure applied by the pressurizing means is applied to the fluid supply high-pressure pump. Is set to be smaller than the reaction set pressure at a predetermined temperature in the reactor, and the receiving on-off valve and the discharge on-off valve are switched to open and close, and a plurality of sets A processing fluid discharge control mechanism that selectively opens and closes the receiving on-off valve in the discharge device is provided.

本発明の第1の特徴構成によれば、被処理流体供給高圧ポンプにより反応器に加圧供給された被処理流体は、反応器において高圧高温状態で化学反応して、排出機構により大気圧中に排出されるのであるが、排出機構では、処理流体排出制御機構により受入用開閉弁と排出用開閉弁とを背反的に開閉するように切り替えられるために、受入用開閉弁が開弁状態の時に排出用開閉弁が閉弁状態にあり、しかも、複数組の排出装置における受入用開閉弁を選択的に開閉操作されるために、一組の排出装置における受入用開閉弁が開弁状態の時に、被処理流体供給高圧ポンプにより被処理流体が反応器に圧入されるに伴って、反応器からの処理流体が、加圧手段による押圧力に抗してピストンを押し戻しながら受入用開閉弁を通して流体圧シリンダ内に流入する。尚、処理流体が流体圧シリンダ内に流入する時、加圧手段による加圧力を、被処理流体供給高圧ポンプの加圧力よりは小さく、且つ、反応器における所定温度での反応設定圧よりも大きく設定してあるために、反応器における被処理流体の高温高圧反応は良好に維持される。
流体圧シリンダ内に処理流体が充満した後に処理流体排出制御機構により開弁していた受入用開閉弁が閉弁操作されると同時に、他の排出装置における受入用開閉弁が開弁状態に切り換えられ、前述と同様に反応器からの処理流体が開弁状態の受入用開閉弁を通して流体圧シリンダ内に流入する。
一方、閉弁状態に切り換えられた受入用開閉弁を備えた排出装置では、排出用開閉弁が開弁状態にされるために、加圧手段により押圧されるピストンが排出用開閉弁を通して流体圧シリンダ内の処理流体を大気圧側に押し出す。
このようにして、反応器における化学反応を安定的に維持しながら処理流体を得ることができる。
According to the first characteristic configuration of the present invention, the fluid to be treated that has been pressurized and supplied to the reactor by the fluid to be treated-feeding high-pressure pump undergoes a chemical reaction in a high-pressure and high-temperature state in the reactor and is brought into atmospheric pressure by the discharge mechanism. However, in the discharge mechanism, the processing fluid discharge control mechanism can be switched to open and close the receiving on / off valve and the discharging on / off valve, so that the receiving on / off valve is in the open state. Sometimes the discharge on / off valves are closed, and the open / close valves for acceptance in the set of discharge devices are selectively opened / closed. Sometimes, as the fluid to be processed is pressed into the reactor by the high-pressure pump for supplying the fluid to be processed, the processing fluid from the reactor passes through the receiving opening / closing valve while pushing back the piston against the pressing force by the pressurizing means. Fluid pressure cylinder It flows into. When the processing fluid flows into the fluid pressure cylinder, the pressure applied by the pressurizing means is smaller than the pressure applied by the fluid supply high-pressure pump and larger than the reaction set pressure at a predetermined temperature in the reactor. Since it is set, the high-temperature and high-pressure reaction of the fluid to be treated in the reactor is well maintained.
The receiving on / off valve that was opened by the processing fluid discharge control mechanism after the fluid pressure cylinder is filled with the processing fluid is closed, and at the same time, the receiving on / off valve in the other discharge device is switched to the open state. In the same manner as described above, the processing fluid from the reactor flows into the fluid pressure cylinder through the open valve for receiving the valve.
On the other hand, in a discharge device having a receiving on / off valve that has been switched to a closed state, the piston that is pressed by the pressurizing means is fluid pressure through the discharge on / off valve in order to open the discharge on / off valve. Push the processing fluid in the cylinder to the atmospheric pressure side.
In this way, the processing fluid can be obtained while stably maintaining the chemical reaction in the reactor.

本発明の第2の特徴構成は、前記反応設定圧を飽和蒸気圧以上に設定してあるところにある。   The second characteristic configuration of the present invention is that the reaction set pressure is set to be equal to or higher than a saturated vapor pressure.

本発明の第2の特徴構成によれば、反応器における化学反応は、飽和蒸気圧、又は、飽和蒸気圧よりも高い亜臨界反応または超臨界反応が行われる。
例えば、従来装置のように、圧力の低下に伴って被処理流体の飽和蒸気圧よりも低くなると、被処理流体からガスが発生して、特に被処理流体が有機高分子化合物を含むスラリーである場合や、無機化合物を含む流体である場合に、反応器内面に、有機高分子化合物の炭化物が生成して付着したり、無機化合物の結晶が析出して付着しやすくなる、という心配が減少し、反応器における加熱手段との熱交換が良好に維持され、反応効率が向上する。
According to the second characteristic configuration of the present invention, the chemical reaction in the reactor is a saturated vapor pressure or a subcritical reaction or a supercritical reaction higher than the saturated vapor pressure.
For example, as in the conventional apparatus, when the pressure becomes lower than the saturated vapor pressure of the fluid to be treated as the pressure decreases, gas is generated from the fluid to be treated, and in particular, the fluid to be treated is a slurry containing an organic polymer compound. In some cases, or when it is a fluid containing an inorganic compound, the concern that the carbide of the organic polymer compound is generated and adhered to the inner surface of the reactor or that the crystal of the inorganic compound is easily deposited and reduced is reduced. The heat exchange with the heating means in the reactor is well maintained, and the reaction efficiency is improved.

本発明の第3の特徴構成は、前記反応器を、上流側から順に第1反応器、第2反応器、第3反応器から構成すべく複数設けてそれらを直列接続し、前記第1反応器に対する前記加熱手段としての第1熱源供給部に、加熱媒体として蒸気を流通させ、前記第2反応器に対する前記加熱手段としての第2熱源供給部に加熱媒体として熱媒油を流通させ、前記第3反応器に対する前記加熱手段としての第3熱源供給部に電熱ヒーターを設けてあるところにある。   According to a third characteristic configuration of the present invention, a plurality of the reactors are provided in order from the upstream side to form a first reactor, a second reactor, and a third reactor, which are connected in series, and the first reaction Steam is circulated as a heating medium in the first heat source supply section as the heating means for the reactor, and heat medium oil is circulated as the heating medium in the second heat source supply section as the heating means for the second reactor, An electric heater is provided in the third heat source supply section as the heating means for the third reactor.

本発明の第3の特徴構成によれば、前記反応器を、上流側から順に第1反応器、第2反応器、第3反応器から構成すべく複数設けてそれらを直列接続し、前記第1反応器に対する前記加熱手段としての第1熱源供給部に、加熱媒体として蒸気を流通させ、前記第2反応器に対する前記加熱手段としての第2熱源供給部に、加熱媒体として熱媒油を流通させ、前記第3反応器に対する前記加熱手段としての第3熱源供給部に電熱ヒーターを設けてあることによって、低温域の第1反応器では、蒸気による加熱により、潜熱として備えた多くの熱量を被処理流体に効率よく供給できる。さらに、より高温域での加熱には、第2反応器において蒸気よりも熱媒油により、熱媒体の圧力を上げずに安全に被処理流体を昇温できる。また、第3反応器では昇温した被処理流体を、電熱ヒーターにより安定した温度で保温しながら、前記化学反応を継続できる。
従って、より安定した確実な加圧加熱反応を実現することが可能となる。
According to the third characteristic configuration of the present invention, a plurality of the reactors are provided in order from the upstream side to form a first reactor, a second reactor, and a third reactor, which are connected in series, Steam is circulated as a heating medium in the first heat source supply section as the heating means for the one reactor, and heat medium oil is circulated as the heating medium in the second heat source supply section as the heating means for the second reactor. By providing an electric heater in the third heat source supply unit as the heating means for the third reactor, the first reactor in the low temperature region can generate a large amount of heat as latent heat by heating with steam. It can be efficiently supplied to the fluid to be treated. Furthermore, for heating in a higher temperature range, the temperature of the fluid to be treated can be safely increased without increasing the pressure of the heat medium by the heat medium oil rather than the steam in the second reactor. Further, in the third reactor, the chemical reaction can be continued while keeping the heated fluid to be treated at a stable temperature with an electric heater.
Therefore, a more stable and reliable pressure heating reaction can be realized.

本発明の第4の特徴構成は、反応空間を内部に形成する前記反応器を、耐圧性の筒状体から形成し、前記筒状体を伝熱性の周壁材で形成すると共に、前記筒状体の外側に前記加熱手段を設け、前記筒状体の内側に回転羽根装置を設けてあるところにある。   According to a fourth characteristic configuration of the present invention, the reactor in which the reaction space is formed is formed from a pressure-resistant cylindrical body, the cylindrical body is formed of a heat conductive peripheral wall material, and the cylindrical shape The heating means is provided outside the body, and the rotary blade device is provided inside the cylindrical body.

本発明の第4の特徴構成によれば、被処理流体は、筒状体からなる反応器の反応空間に、被処理流体流入部から流入すると、前記筒状体を形成する伝熱性の周壁材を介して加熱手段から熱エネルギーを受け取り、反応空間内において加圧状態で化学反応する。その際に、例えば被処理流体がスラリー状物であった場合、高粘性となるために筒状体内部の流動が層流となった結果、伝熱効率が低くなるが、回転羽根装置によって内部が攪拌されることによって、伝熱壁面と中心部の温度差が解消され、伝熱効率が向上する。また、加熱により炭化物が生成して前記筒状体内面に付着したり、被処理物中に含有する無機化合物の結晶析出物が前記筒状体内面に付着する場合があったとしても、回転羽根装置によって付着物を掻き取ることができるために、筒状体の内面が常に被処理流体と接触して加熱手段からの熱エネルギーを受け取り、加熱加圧状態での化学反応を安定して継続できるようになる。
従って、伝熱効率を向上させ効率的に反応させることができる。
According to the 4th characteristic structure of this invention, when a to-be-processed fluid flows into the reaction space of the reactor which consists of a cylindrical body from a to-be-processed fluid inflow part, the heat-conductive surrounding wall material which forms the said cylindrical body The thermal energy is received from the heating means through the chemical reaction in the reaction space in a pressurized state. At that time, for example, when the fluid to be treated is a slurry, the flow inside the cylindrical body becomes a laminar flow because of high viscosity. By stirring, the temperature difference between the heat transfer wall surface and the central portion is eliminated, and the heat transfer efficiency is improved. Further, even if carbide is generated by heating and adheres to the inner surface of the cylindrical body, or even if crystal precipitates of inorganic compounds contained in the object to be processed may adhere to the inner surface of the cylindrical body, Since the deposits can be scraped off by the apparatus, the inner surface of the cylindrical body is always in contact with the fluid to be treated and receives heat energy from the heating means, and the chemical reaction in the heated and pressurized state can be continued stably. It becomes like this.
Accordingly, the heat transfer efficiency can be improved and the reaction can be efficiently performed.

本発明の第5の特徴構成は、加熱手段を備えると共に、被処理流体供給装置により加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、前記反応器で反応した処理流体を大気圧中に排出する排出装置を設けてある高温高圧反応システムであって、前記被処理流体供給装置を非容積型ポンプにより構成すると共に、前記反応器の圧力を設定値に調整する調圧機構を設け、前記排出装置を容積型ポンプにより構成してあるところにある。   A fifth characteristic configuration of the present invention is provided with a reactor that includes a heating unit and receives a fluid to be processed that is pressurized and supplied by a fluid supply apparatus to be processed, and causes a chemical reaction in a high-pressure and high-temperature state. A high-temperature and high-pressure reaction system provided with a discharge device for discharging the treated fluid into the atmospheric pressure, wherein the treated fluid supply device is constituted by a non-volumetric pump, and the pressure of the reactor is adjusted to a set value The pressure adjusting mechanism is provided, and the discharge device is constituted by a positive displacement pump.

本発明の第5の特徴構成によれば、反応器に被処理流体を加圧供給する被処理流体供給装置を、容積型ポンプに比べて摩耗の原因になるゴミや固形物の噛み込が少なくて故障が少なく、しかも、部品点数が少なくて安価な非容積型ポンプにより構成し、且つ、反応器の圧力を設定値に調整する調圧機構を設けることにより、安価なシステムで安価な汚泥等の被処理流体を安定して合理的に加水分解処理できる。
しかも、反応器での加水分解処理によって、被処理流体中に含有する有機高分子化合物でもより小さな分子構造の物質に変化した処理流体が、排出装置に使用される容積型ポンプにより、反応器から取り出されることで、安定した圧力を維持しながら処理流体を排出できる。
その上、容積型ポンプを反応器の上手側に使用するよりも下手側に使用することで、高価で摩耗しやすいというその弱点を軽減できる。
According to the fifth characteristic configuration of the present invention, the to-be-processed fluid supply device that pressurizes and supplies the to-be-processed fluid to the reactor has less biting of dust and solids that cause wear compared to the positive displacement pump. The system is composed of an inexpensive non-displacement pump with few parts and a low number of parts, and by providing a pressure regulation mechanism that adjusts the pressure of the reactor to a set value, an inexpensive system and inexpensive sludge, etc. The fluid to be treated can be hydrolyzed stably and reasonably.
Moreover, the treatment fluid in which the organic polymer compound contained in the fluid to be treated has been changed to a substance having a smaller molecular structure by the hydrolysis treatment in the reactor is removed from the reactor by the positive displacement pump used in the discharge device. By being taken out, the processing fluid can be discharged while maintaining a stable pressure.
In addition, by using the positive displacement pump on the lower side rather than on the upper side of the reactor, the weak point of being expensive and easy to wear can be reduced.

本発明の第6の特徴構成は、前記調圧機構を、前記反応器の上端部に接続したリリーフ弁から構成してあるところにある。   A sixth characteristic configuration of the present invention is that the pressure regulating mechanism is constituted by a relief valve connected to an upper end portion of the reactor.

本発明の第6の特徴構成によれば、調圧機構としてリリーフ弁を使用することにより、安価で簡単な構造の装置により反応器の圧力変動を少なくして安定な反応を確保できる。   According to the sixth characteristic configuration of the present invention, by using the relief valve as the pressure adjusting mechanism, a stable reaction can be secured by reducing the pressure fluctuation of the reactor with an inexpensive and simple device.

本発明の第7の特徴構成は、加熱手段を備えると共に、被処理流体供給装置により加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、前記反応器で反応した処理流体を大気圧中に排出する排出装置を設けてある高温高圧反応システムであって、前記被処理流体供給装置を非容積型ポンプにより構成すると共に、前記反応器と前記被処理流体供給装置とをバファタンクを介して連通接続し、前記排出装置を容積型ポンプにより構成してあるところにある。   A seventh characteristic configuration of the present invention is provided with a reactor that includes a heating unit, receives a fluid to be processed that has been pressurized and supplied by a fluid to be processed supply device, and causes a chemical reaction in a high-pressure and high-temperature state. A high-temperature and high-pressure reaction system provided with a discharge device for discharging the treated fluid into the atmospheric pressure, wherein the treated fluid supply device is constituted by a non-volumetric pump, and the reactor and the treated fluid supply device Are connected to each other via a buffer tank, and the discharge device is constituted by a positive displacement pump.

本発明の第7の特徴構成によれば、反応器に被処理流体を加圧供給する被処理流体供給装置を、容積型ポンプに比べて摩耗の原因になるゴミや固形物の噛み込が少なくて故障が少なく、しかも、部品点数が少なくて安価な非容積型ポンプにより構成し、且つ、反応器と被処理流体供給装置とをバファタンクを介して連通接続することにより、安価なシステムで安価な汚泥等の被処理流体を、安定して合理的に加水分解処理できる。
しかも、反応器での加水分解処理によって、被処理流体中に含有する有機高分子化合物でもより小さな分子構造の物質に変化した処理流体が、排出装置に使用される容積型ポンプにより、反応器から取り出されることで、安定した圧力を維持しながら処理流体を排出できる。
その上、容積型ポンプを反応器の上手側に使用するよりも下手側に使用することで、高価で摩耗しやすいというその弱点を軽減できる。
According to the seventh characteristic configuration of the present invention, the processing fluid supply device that supplies the processing fluid under pressure to the reactor has less biting of dust and solids that cause wear compared to the positive displacement pump. By using a non-displacement pump with few parts and an inexpensive non-volumetric pump, and connecting the reactor and the fluid supply device to be processed through a buffer tank, the system is inexpensive and inexpensive. A fluid to be treated such as sludge can be stably and reasonably hydrolyzed.
Moreover, the treatment fluid in which the organic polymer compound contained in the fluid to be treated has been changed to a substance having a smaller molecular structure by the hydrolysis treatment in the reactor is removed from the reactor by the positive displacement pump used in the discharge device. By being taken out, the processing fluid can be discharged while maintaining a stable pressure.
In addition, by using the positive displacement pump on the lower side rather than on the upper side of the reactor, the weak point of being expensive and easy to wear can be reduced.

本発明の第8の特徴構成は、前記被処理流体供給装置をターボ型ポンプ又はチューブポンプから構成してあるところにある。   An eighth characteristic configuration of the present invention is that the fluid supply apparatus to be processed is constituted by a turbo pump or a tube pump.

本発明の第8の特徴構成によれば、ターボ型ポンプ又はチューブポンプによって、被処理流体中に固形物の混入するスラリーであっても、高圧で反応器に供給できる。   According to the 8th characteristic structure of this invention, even if it is the slurry in which a solid substance mixes in a to-be-processed fluid with a turbo type pump or a tube pump, it can supply to a reactor at high pressure.

本発明の第9の特徴構成は、前記被処理流体が有機高分子化合物を含有するスラリー状の流体であり、前記反応器における反応設定圧を被処理流体の飽和蒸気圧よりも高い亜臨界処理領域に設定してあるところにある。   A ninth characteristic configuration of the present invention is a subcritical process in which the fluid to be treated is a slurry-like fluid containing an organic polymer compound, and a reaction set pressure in the reactor is higher than a saturated vapor pressure of the fluid to be treated. It is in the area set.

本発明の第9の特徴構成によれば、スラリー状態の流体に含有する有機高分子化合物は、飽和蒸気圧よりも高い亜臨界処理領域に設定してある反応器で、容易に加水分解処理でき、後続の処理効率を向上させることができる。   According to the ninth characteristic configuration of the present invention, the organic polymer compound contained in the fluid in the slurry state can be easily hydrolyzed in the reactor set in the subcritical processing region higher than the saturated vapor pressure. Subsequent processing efficiency can be improved.

高温高圧反応システムのフロー図である。It is a flowchart of a high temperature / high pressure reaction system. (a)反応器の要部縦断面図、(b)反応器の要部右側面図である。(A) The principal part longitudinal cross-sectional view of a reactor, (b) The principal part right side view of a reactor. (a)回転羽根装置の正面図、(b)回転羽根の平面図、(c)回転羽根装置の側面図である。(A) Front view of rotary blade device, (b) Plan view of rotary blade, (c) Side view of rotary blade device. 加圧手段の別実施形態を示す原理図である。It is a principle figure which shows another embodiment of a pressurization means. 加圧手段の別実施形態を示す原理図である。It is a principle figure which shows another embodiment of a pressurization means. 熱交換形式の違いによる総括伝熱係数の比較表である。It is a comparison table of the overall heat transfer coefficient according to the difference in heat exchange format. 回転羽根装置の別実施形態の側面図である。It is a side view of another embodiment of a rotary blade device. 別実施形態の高温高圧反応システムのフロー図である。It is a flowchart of the high temperature / high pressure reaction system of another embodiment. 別実施形態の高温高圧反応システムのフロー図である。It is a flowchart of the high temperature / high pressure reaction system of another embodiment.

(第1実施形態)
以下に本発明の実施の形態を図面に基づいて説明する。
図1に示すように、例えば、攪拌装置33を付設したスラリー貯留タンク32から、汚泥などの有機高分子化合物を含有するスラリー状の被処理流体を、被処理流体供給高圧ポンプPにより取り出して加圧供給し、高温高圧(例えば300℃以下、10MPa以下)雰囲気でより小さな分子量の有機物にすべく加水分解して、水に可溶化させる高温高圧反応システムを構成するもので、被処理流体を加熱する加熱手段1を設け、その加熱手段1により加熱される被処理流体を加圧状態で化学反応させる反応器2を設けてある。
尚、高温高圧反応システムにより加水分解した処理流体は、例えば、メタン菌によるメタン醗酵処理を行ってエネルギーとして利用可能なメタンガスの取り出し等に利用される。
(First embodiment)
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, for example, a slurry-like fluid to be treated containing an organic polymer compound such as sludge is taken out from a slurry storage tank 32 provided with a stirrer 33 by a fluid-supply high-pressure pump P and added. This is a high-temperature and high-pressure reaction system that hydrolyzes to lower molecular weight organic matter in a high-temperature and high-pressure (for example, 300 ° C. or lower, 10 MPa or lower) atmosphere and solubilizes in water. A heating means 1 is provided, and a reactor 2 is provided for chemically reacting a fluid to be treated heated by the heating means 1 in a pressurized state.
The processing fluid hydrolyzed by the high-temperature and high-pressure reaction system is used, for example, for extracting methane gas that can be used as energy by performing a methane fermentation treatment with methane bacteria.

前記反応器2は、図1、図2に示すように、反応空間を内部に形成する耐圧性の筒状体3から形成され、筒状体3の一端部に被処理流体流入部4を設けると共に、他端部に処理流体流出部5を設け、筒状体3を伝熱性の周壁材で形成すると共に、筒状体3の外側には、筒状体3を囲繞する外筒6を設け、その外筒6と筒状体3との間の空間に熱源供給部7を設けて加熱手段1を構成し、筒状体3の内側に回転羽根装置9を、反応器2の気密性を維持した状態で、設けてある。つまり、その回転羽根装置9で筒状体3の内面に付着する固形分を速やかに除去して、粘性の高いバイオマススラリー(汚泥)の粘性の低下と、筒状体3内面とスラリーとの効率の良い接触を維持して、加熱手段1による間接加熱により高温高圧雰囲気での加水分解反応を良好にできるように構成してある。   As shown in FIGS. 1 and 2, the reactor 2 is formed of a pressure-resistant cylindrical body 3 that forms a reaction space inside, and a treated fluid inflow portion 4 is provided at one end of the cylindrical body 3. In addition, the processing fluid outflow portion 5 is provided at the other end portion, the cylindrical body 3 is formed of a heat conductive peripheral wall material, and an outer cylinder 6 surrounding the cylindrical body 3 is provided outside the cylindrical body 3. The heat source supply unit 7 is provided in the space between the outer cylinder 6 and the cylindrical body 3 to constitute the heating means 1, the rotary blade device 9 is provided inside the cylindrical body 3, and the airtightness of the reactor 2 is increased. It is provided in a maintained state. That is, the solid content adhering to the inner surface of the cylindrical body 3 is quickly removed by the rotary blade device 9 to reduce the viscosity of the highly viscous biomass slurry (sludge) and the efficiency of the inner surface of the cylindrical body 3 and the slurry. Thus, the hydrolytic reaction in a high-temperature and high-pressure atmosphere can be satisfactorily performed by indirect heating by the heating means 1.

尚、前記回転羽根装置9を内装した反応器2による総括伝熱係数を、他の方式(二重管式、又は、シェル&チューブ式)の熱交換形式のものと比較して、図6で示した。つまり、本発明の熱交換形式の方が、伝熱効率が優れ、回転羽根12による攪拌結果が表れるものと考えられる。その結果、加水分解反応も効率良く行われるものと考えられる。   Note that the overall heat transfer coefficient of the reactor 2 with the rotary blade device 9 is compared with that of a heat exchange type of another type (double pipe type or shell & tube type) in FIG. Indicated. That is, it is considered that the heat exchange type of the present invention is superior in heat transfer efficiency and the result of stirring by the rotary blade 12 appears. As a result, it is considered that the hydrolysis reaction is also performed efficiently.

前記回転羽根装置9は、図2、図3に示すように、モーターM(図2(b))により駆動回転するパイプ状の回転軸10を設け、回転軸10の周部4箇所に立設させた羽根取付用ピン11に、平板形状の回転羽根12を一体に固定してある(図3(a)、(b)、(c))。   As shown in FIGS. 2 and 3, the rotary blade device 9 is provided with a pipe-shaped rotary shaft 10 that is driven and rotated by a motor M (FIG. 2B), and is erected at four locations around the rotary shaft 10. A flat-plate-shaped rotary blade 12 is integrally fixed to the blade mounting pin 11 (FIGS. 3A, 3B, and 3C).

上記回転羽根装置9による筒状体3断面に沿った中心部に向けての撹拌流の発生により、混合力を高め、筒状体3内面付近と中心部との摩擦抵抗差を小さくすることができ、そのために、反応器2内部が攪拌されながら、スラリー状の被処理流体がプラグ流のように移送される。それによって、伝熱壁面と中心部の温度差が解消され、伝熱効率が向上する。
その上同時に、加熱により炭化物が生成して筒状体3内面に付着したり、被処理物中に含有する無機化合物の結晶析出物が筒状体3内面に付着する場合があったとしても、回転羽根装置9の回転羽根12によって付着物を掻き取ることができるために、移送される被処理流体は、常に筒状体の内面と接触して加熱手段からの熱エネルギーを受け取り、加熱加圧状態での化学反応を安定して継続できるようになる。
By the generation of the stirring flow toward the center along the cross section of the cylindrical body 3 by the rotary blade device 9, the mixing force can be increased and the frictional resistance difference between the vicinity of the inner surface of the cylindrical body 3 and the center can be reduced. Therefore, the slurry-like fluid to be treated is transferred like a plug flow while the inside of the reactor 2 is stirred. Thereby, the temperature difference between the heat transfer wall surface and the central portion is eliminated, and the heat transfer efficiency is improved.
In addition, at the same time, even if carbide is generated by heating and adheres to the inner surface of the cylindrical body 3 or crystal precipitates of inorganic compounds contained in the object to be processed may adhere to the inner surface of the cylindrical body 3, Since the deposits can be scraped off by the rotary blade 12 of the rotary blade device 9, the fluid to be transferred always comes into contact with the inner surface of the cylindrical body to receive the thermal energy from the heating means, and is heated and pressurized. The chemical reaction in the state can be continued stably.

尚、回転軸10は、図2(a)、(b)に示すように、筒状体3の両端部で軸受15により支持され、一方の端部がメカニカルシール16を介して筒状体3の端部から外に、反応器2の気密性を維持した状態で延出してあり、駆動装置としてのモーターMに連動させてある。   As shown in FIGS. 2A and 2B, the rotary shaft 10 is supported by bearings 15 at both ends of the cylindrical body 3, and one end of the rotary shaft 10 is interposed via a mechanical seal 16. The reactor 2 is extended from the end of the reactor 2 while maintaining the airtightness of the reactor 2, and is linked to a motor M as a driving device.

前記反応器2を、図1に示すように、上流側から順に第1反応器2A、第2反応器2B、第3反応器2Cから構成すべく複数設けてそれらを直列接続し、第1反応器2Aに対する第1熱源供給部7Aに加熱媒体として蒸気を流通させる蒸気供給装置17を設け、第2反応器2Bに対する第2熱源供給部7Bに加熱媒体として熱媒油を流通させる熱媒油供給装置18を設け、第3反応器2Cに対する第3熱源供給部7Cに電熱ヒーターHを設けてある。つまり、第1反応器2Aでは、蒸気により常温から約100〜140℃にまで加熱され、第2反応器2Bでは、熱媒油により140℃〜250℃に加熱され、第3反応器2Cでは、電熱ヒーターHにより反応を維持すべく保温されるように構成してある。   As shown in FIG. 1, a plurality of the reactors 2 are provided in order from the upstream side to form a first reactor 2A, a second reactor 2B, and a third reactor 2C. A steam supply device 17 for circulating steam as a heating medium is provided in the first heat source supply section 7A for the reactor 2A, and a heat medium oil supply for circulating heat medium oil as a heating medium for the second heat source supply section 7B for the second reactor 2B An apparatus 18 is provided, and an electric heater H is provided in the third heat source supply unit 7C for the third reactor 2C. That is, in the 1st reactor 2A, it heats from normal temperature to about 100-140 ° C with steam, in the 2nd reactor 2B, it is heated to 140 ° C-250 ° C with heat transfer oil, and in the 3rd reactor 2C, It is configured to be kept warm by the electric heater H to maintain the reaction.

図1に示すように、第3反応器2Cの処理流体流出部5には、冷却器19が接続され、その冷却器19の下流には、処理液の圧力調整機能を備えた排出機構20が接続されて反応器2での圧力を維持しながら粘性の高いスラリーを排出できるように構成してある。   As shown in FIG. 1, a cooler 19 is connected to the processing fluid outflow portion 5 of the third reactor 2C, and a discharge mechanism 20 having a function of adjusting the pressure of the processing liquid is provided downstream of the cooler 19. It is connected so that a highly viscous slurry can be discharged while maintaining the pressure in the reactor 2.

前記排出機構20を構成するのに、一対の電磁操作式の開閉弁25とそれらの開閉弁25夫々に連通接続するピストン式の流体圧シリンダ21,22とから成る排出装置30を、少なくとも2組設け、排出装置30夫々における一対の開閉弁25の内の一方を、反応器2に連通接続する処理流体の受入用開閉弁23に形成すると共に、他方を、大気圧側に接続する排出用開閉弁24に形成し、流体圧シリンダ21,22に設けた摺動自在なピストン26を押圧して、受入用開閉弁23と排出用開閉弁24とが連通する流体圧シリンダ21,22内の処理流体収容空間を加圧する油圧ユニットからなる加圧手段27を設け、加圧手段27による加圧力(P2)を、被処理流体供給高圧ポンプPの加圧力(P1)よりは小さく、且つ、反応器2における所定温度での反応設定圧(PT)よりは大きく設定し(P1>P2>PT)、受入用開閉弁23と排出用開閉弁24とを背反的に開閉するように切り替え、且つ、複数組の排出装置30における受入用開閉弁23を選択的に開閉操作する処理流体排出制御機構31を設けてある。   At least two sets of discharge devices 30 comprising a pair of electromagnetically operated on-off valves 25 and piston-type fluid pressure cylinders 21, 22 connected to each of the on-off valves 25 constitute the discharge mechanism 20. One of the pair of on-off valves 25 in each of the discharge devices 30 is formed as a processing fluid receiving on-off valve 23 that is connected to the reactor 2 and the other is connected to the atmospheric pressure side. A process in the fluid pressure cylinders 21 and 22 in which the receiving on-off valve 23 and the discharge on-off valve 24 communicate with each other by pressing a slidable piston 26 provided on the fluid pressure cylinders 21 and 22. A pressurizing means 27 comprising a hydraulic unit for pressurizing the fluid containing space is provided, and the pressure (P2) applied by the pressurizing means 27 is smaller than the pressure (P1) of the high-pressure pump P to be treated, and the reactor 2 The pressure is set to be larger than the reaction set pressure (PT) at a predetermined temperature (P1> P2> PT), the receiving on-off valve 23 and the discharging on-off valve 24 are switched to open and close, and a plurality of sets A processing fluid discharge control mechanism 31 for selectively opening and closing the receiving on-off valve 23 in the discharge device 30 is provided.

尚、反応器2における反応設定圧は、被処理流体の飽和蒸気圧に設定して亜臨界処理ができるようにしてある。そのために、反応器2内では、被処理流体からのガスの発生が抑えられ、筒体内壁に固形分が析出して付着するのを防止できるようになり、亜臨界反応による加水分解反応が良好に行われるようにしてある。   The reaction set pressure in the reactor 2 is set to the saturated vapor pressure of the fluid to be processed so that subcritical processing can be performed. For this reason, in the reactor 2, the generation of gas from the fluid to be treated is suppressed, so that solid content can be prevented from depositing and adhering to the wall of the cylinder, and the hydrolysis reaction by the subcritical reaction is good. It is supposed to be done.

(第2実施形態)
前記第1実施形態においては、被処理流体供給高圧ポンプPとして、回転式のギヤポンプ、ねじポンプ、ベーンポンプ、往復運動式のピストンポンプ、プランジャーポンプ、ダイヤフラムポンプ等、容積型のポンプを使用することが考えられているが、これに代えて、第2実施形態においては、図8に示すように、被処理流体供給装置P2として部品点数が少なくて故障の少ないより安価な非容積型のポンプを使用し、高温高圧蒸気を圧入する加熱手段35を備えると共に、被処理流体供給装置P2により飽和蒸気圧よりも高い設定圧に加圧供給された汚泥等のスラリー状の被処理流体を受け入れて、高圧高温状態で化学反応させる反応器2を設け、反応器2で反応した処理流体を大気圧中に排出する排出装置30を設けて高温高圧反応システムを構成してある。
そして、亜臨界状態等の高温高圧状態を安定維持するために、所定の圧力以上になると、内部流体を排出して反応器2の圧力を設定値に調整して安定させるリリーフ弁等の調圧機構36を反応器2の上端部に接続し、排出装置30を容積型ポンプによって構成して反応器2の圧力を維持しながら処理流体を排出できるように構成してある。
尚、非容積型のポンプとしては、ターボ型ポンプ又はチューブポンプが使用できる。
(Second Embodiment)
In the first embodiment, as the fluid supply high pressure pump P, a positive displacement pump such as a rotary gear pump, screw pump, vane pump, reciprocating piston pump, plunger pump, diaphragm pump, or the like is used. However, instead of this, in the second embodiment, as shown in FIG. 8, a cheaper non-volumetric pump having a small number of parts and less failure is used as the fluid supply device P2 to be processed. And using a heating means 35 for press-fitting high-temperature and high-pressure steam, and receiving a slurry-like fluid to be treated such as sludge that is pressurized and supplied to a set pressure higher than the saturated vapor pressure by the fluid-supplying device P2. A reactor 2 for chemical reaction in a high pressure and high temperature state is provided, and a discharge device 30 for discharging the processing fluid reacted in the reactor 2 to atmospheric pressure is provided to provide a high temperature and high pressure reaction cis. You have configured the beam.
Then, in order to stably maintain a high temperature and high pressure state such as a subcritical state, when the pressure exceeds a predetermined pressure, the internal fluid is discharged and the pressure of the reactor 2 is adjusted to a set value to stabilize the pressure adjustment of a relief valve or the like The mechanism 36 is connected to the upper end of the reactor 2, and the discharge device 30 is configured by a positive displacement pump so that the processing fluid can be discharged while maintaining the pressure of the reactor 2.
Note that a turbo pump or a tube pump can be used as the non-volumetric pump.

(第3実施形態)
第3実施形態として図9に示すように、高温高圧蒸気を供給する加熱手段35、又は、間接加熱により外側から加熱する加熱手段を備えると共に、被処理流体供給装置P2により飽和蒸気圧よりも高い設定圧に加圧供給された汚泥等のスラリー状の被処理流体を受け入れて、高圧高温状態で化学反応させる反応器2を設け、反応器2で反応した処理流体を大気圧中に排出する排出装置30を設け、被処理流体供給装置P2を非容積型ポンプにより構成すると共に、反応器2と被処理流体供給装置P2とをバファタンク37を介して連通接続し、容積型ポンプからなる排出装置30を設けて高温高圧反応システムを構成してある。
尚、バファタンク37内には、予め被処理流体供給装置P2による供給圧と供給温度では液化しない空気や窒素ガスなどを、一部充填しておき、且つ、液面計38を設けて気液界面の位置を確認できるように構成してある。
つまり、部品点数が少なくて安価な非容積型ポンプによる被処理流体の変動供給圧を、バファタンク37による緩衝作用によって安定化し、排出装置30には容積型ポンプを採用して、反応器2における亜臨界反応を良好に維持できるように構成してある。
そして、前記非容積型のポンプとしては、ターボ型ポンプ又はチューブポンプが使用できる。
(Third embodiment)
As shown in FIG. 9 as the third embodiment, a heating means 35 for supplying high-temperature and high-pressure steam or a heating means for heating from the outside by indirect heating is provided, and higher than the saturated vapor pressure by the fluid supply device P2 to be treated. A reactor 2 that accepts a slurry-like fluid to be treated such as sludge that is pressurized and supplied to a set pressure and chemically reacts in a high-pressure and high-temperature state is provided, and the processing fluid that has reacted in the reactor 2 is discharged to atmospheric pressure. A device 30 is provided, and the fluid supply device P2 to be processed is constituted by a non-volumetric pump, and the reactor 2 and the fluid supply device P2 to be processed are connected to each other via a buffer tank 37, and a discharge device 30 comprising a volumetric pump is provided. Is provided to constitute a high-temperature and high-pressure reaction system.
The buffer tank 37 is partially filled with air, nitrogen gas or the like that is not liquefied at the supply pressure and supply temperature of the fluid supply device P2 to be processed, and a liquid level gauge 38 is provided to provide a gas-liquid interface. It is comprised so that the position of can be confirmed.
In other words, the variable supply pressure of the fluid to be processed by the inexpensive non-volumetric pump with a small number of parts is stabilized by the buffering action by the buffer tank 37, and the volumetric pump is used as the discharge device 30 to It is configured to maintain a critical reaction well.
As the non-volumetric pump, a turbo pump or a tube pump can be used.

〔別実施形態〕
以下に他の実施の形態を説明する。
[Another embodiment]
Other embodiments will be described below.

〈1〉 前記回転羽根装置9を構成する回転羽根12の形状は、平板形状以外に、先端部が屈曲した形状であっても良く、また取り付け角度も変更可能にしてあっても良い。また、回転軸10の軸心方向に複数に分割して取り付けてあっても良い。
〈2〉 回転軸10に取り付けた羽根取付用ピン11に対し、回転羽根12を上下揺動自在に係止させてあってもよい。つまりこの場合には、回転軸10の回転停止時には、筒状体3内面と回転羽根12先端との間に隙間を形成し、回転軸10の駆動回転に伴って、回転羽根12の先端が回転軸10の回転に基づく遠心力、又は、被処理流体から受ける流動抵抗により筒状体3内壁面に近接する方向に揺動して筒状体3の内面に摺接するように構成し、付着する固形分の掻き取り除去ができるようになる。
〈3〉 回転羽根12を、回転軸10に取り付けた羽根取付用ピン11に対し、上下揺動自在に係止させ、その上、図7に示すように、その突出方向に伸縮機構40により伸縮自在に形成してあってもよい。この場合、回転羽根12を収縮させた状態では、ピン11に対する回転羽根12の角度は大きくなり、伸長させたときには、小さくなり、筒状体3内面に対する角度を調整して、撹拌流の発生の程度を変更できるように構成してある。
〈4〉 前記反応器2は、複数の反応器2を直列接続する物以外に、前記第1反応器2A、第2反応器2B、第3反応器2Cを一体にした一本の筒状体3で形成してあってもよい。
〈5〉 前記反応器2を構成する筒状体3は、横方向に沿った姿勢で設置するものに代えて、縦方向に沿った姿勢で設置してあるものでも良い。
〈6〉 前記冷却器19を構成するのに、処理流体を流通させるパイプの外側に、冷媒供給装置28からの冷媒を供給する冷媒供給部29を設けたもので構成するが、前記パイプ内に、前述と同様の回転羽根装置9を設けて、撹拌と同時にパイプ内面に付着する固形物を除去する機構を、備えてあってもよい。
〈7〉 前記被処理流体は、スラリー以外の液体のみの流体であっても、本発明の高温高圧反応システムを使用できる。
〈8〉 本発明の高温高圧反応システムにおける反応器2における圧力と反応温度は、反応の目的に応じて各種変更されるもので、取り出される処理流体の成分によっては、後処理の一例としてのメタン醗酵処理以外に、他の処理に利用される物であっても良い。
〈9〉 また、反応器2における所定温度での反応設定圧は、亜臨界反応を生じさせる状態の飽和蒸気圧よりも高い設定圧以外に、飽和蒸気圧よりは低いが高温高圧処理を行わせるような設定圧にしてあったり、超臨界反応が可能な圧力に設定してあっても良い。
〈10〉 加圧手段27は、本実施形態では油圧ポンプにより加圧する油圧ユニットを採用したが、図4に示すバネ13により加圧する機構や、図5に示すダッシュポット14とバネ13とから成るフォークト模型を使った押圧装置を採用してもよく、この場合、反応器2の内部圧力の急激な変動を緩和して、ピストン26を押圧できる。
<1> The shape of the rotary vane 12 constituting the rotary vane device 9 may be a shape with a bent tip, as well as a flat plate shape, and the mounting angle may be changeable. Alternatively, the rotary shaft 10 may be divided into a plurality of pieces in the axial direction.
<2> The rotary vane 12 may be engaged with the vane mounting pin 11 attached to the rotary shaft 10 so as to be swingable up and down. That is, in this case, when the rotation of the rotating shaft 10 is stopped, a gap is formed between the inner surface of the cylindrical body 3 and the tip of the rotating blade 12, and the tip of the rotating blade 12 rotates as the rotating shaft 10 is driven to rotate. It is configured so as to slidably contact the inner surface of the cylindrical body 3 by adhering to the inner wall surface of the cylindrical body 3 by centrifugal force based on the rotation of the shaft 10 or flow resistance received from the fluid to be processed. The solid content can be scraped off.
<3> The rotary vane 12 is locked to the vane mounting pin 11 attached to the rotary shaft 10 so as to be swingable up and down. Further, as shown in FIG. You may form freely. In this case, when the rotary blade 12 is contracted, the angle of the rotary blade 12 with respect to the pin 11 becomes large, and when the rotary blade 12 is extended, the angle becomes small, and the angle with respect to the inner surface of the cylindrical body 3 is adjusted to generate a stirring flow. It is configured so that the degree can be changed.
<4> The reactor 2 is a single cylindrical body in which the first reactor 2A, the second reactor 2B, and the third reactor 2C are integrated, in addition to a plurality of reactors 2 connected in series. 3 may be formed.
<5> The cylindrical body 3 constituting the reactor 2 may be installed in a posture along the vertical direction instead of being installed in a posture along the horizontal direction.
<6> The cooler 19 is configured by a refrigerant supply unit 29 that supplies the refrigerant from the refrigerant supply device 28 outside the pipe through which the processing fluid is circulated. In addition, a rotary blade device 9 similar to that described above may be provided, and a mechanism for removing solid matter adhering to the inner surface of the pipe simultaneously with stirring may be provided.
<7> The high-temperature and high-pressure reaction system of the present invention can be used even if the fluid to be treated is a liquid-only fluid other than the slurry.
<8> The pressure and reaction temperature in the reactor 2 in the high-temperature and high-pressure reaction system of the present invention are variously changed according to the purpose of the reaction. Depending on the components of the processing fluid to be taken out, methane as an example of post-treatment In addition to the fermentation process, a product used for other processes may be used.
<9> Further, the reaction set pressure at a predetermined temperature in the reactor 2 is lower than the saturated vapor pressure, except for the set pressure higher than the saturated vapor pressure in a state in which a subcritical reaction is caused. It may be set to such a set pressure, or may be set to a pressure capable of supercritical reaction.
<10> The pressurizing means 27 employs a hydraulic unit that pressurizes with a hydraulic pump in this embodiment, but includes a mechanism that pressurizes with the spring 13 shown in FIG. 4 and a dashpot 14 and the spring 13 shown in FIG. A pressing device using a forked model may be employed, and in this case, the rapid fluctuation of the internal pressure of the reactor 2 can be reduced and the piston 26 can be pressed.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。   In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.

1 加熱手段
2 反応器
2A 第1反応器
2B 第2反応器
2C 第3反応器
3 筒状体
7A 第1熱源供給部
7B 第2熱源供給部
7C 第3熱源供給部
9 回転羽根装置
20 排出機構
21 流体圧シリンダ
22 流体圧シリンダ
23 受入用開閉弁
24 排出用開閉弁
25 開閉弁
26 ピストン
27 加圧手段
30 排出装置
31 処理流体排出制御機構
P 被処理流体供給高圧ポンプ
H 電熱ヒーター
DESCRIPTION OF SYMBOLS 1 Heating means 2 Reactor 2A 1st reactor 2B 2nd reactor 2C 3rd reactor 3 Cylindrical body 7A 1st heat source supply part 7B 2nd heat source supply part 7C 3rd heat source supply part 9 Rotary blade apparatus 20 Exhaust mechanism 21 Fluid Pressure Cylinder 22 Fluid Pressure Cylinder 23 Receiving Open / Close Valve 24 Discharge Open / Close Valve 25 Open / Close Valve 26 Piston 27 Pressurizing Means 30 Discharge Device 31 Process Fluid Discharge Control Mechanism P Processed Fluid Supply High Pressure Pump H Electric Heater

Claims (9)

被処理流体供給高圧ポンプを設け、
加熱手段を備えると共に、前記被処理流体供給高圧ポンプにより加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、
前記反応器で反応した処理流体を大気圧中に排出する排出機構を設けてある高温高圧反応システムであって、
前記排出機構を構成するのに、
一対の開閉弁とそれらの開閉弁夫々に連通接続するピストン式の流体圧シリンダとから成る排出装置を、少なくとも2組設け、
前記排出装置夫々における前記一対の開閉弁の内の一方を、前記反応器に連通接続する処理流体の受入用開閉弁に形成すると共に、他方を、大気圧側に接続する排出用開閉弁に形成し、
前記流体圧シリンダに設けた摺動自在なピストンを押圧して、前記受入用開閉弁と前記排出用開閉弁とが連通する前記流体圧シリンダ内の処理流体収容空間を加圧する加圧手段を設け、
前記加圧手段による加圧力を、前記被処理流体供給高圧ポンプの加圧力よりは小さく、且つ、前記反応器における所定温度での反応設定圧よりは大きく設定し、
前記受入用開閉弁と前記排出用開閉弁とを背反的に開閉するように切り替え、且つ、複数組の前記排出装置における前記受入用開閉弁を選択的に開閉操作する処理流体排出制御機構を設けてある高温高圧反応システム。
A high-pressure pump for supplying fluid to be treated is installed
A heating unit, and a reactor for receiving a fluid to be treated and pressurized by the fluid to be treated high-pressure pump and performing a chemical reaction in a high-pressure and high-temperature state.
A high-temperature and high-pressure reaction system provided with a discharge mechanism for discharging the processing fluid reacted in the reactor into atmospheric pressure,
To configure the discharge mechanism,
At least two sets of discharge devices comprising a pair of on-off valves and piston-type fluid pressure cylinders connected to and connected to each of the on-off valves are provided,
One of the pair of on-off valves in each of the discharge devices is formed as a processing fluid receiving on-off valve that is connected to the reactor, and the other is formed as a discharge on-off valve connected to the atmospheric pressure side. And
Pressurizing means for pressurizing a slidable piston provided in the fluid pressure cylinder to pressurize a processing fluid accommodating space in the fluid pressure cylinder, where the receiving on-off valve and the discharge on-off valve communicate with each other. ,
The pressure applied by the pressurizing means is set to be smaller than the pressure applied by the fluid supply high-pressure pump and larger than the reaction set pressure at a predetermined temperature in the reactor,
Provided is a processing fluid discharge control mechanism for switching the receiving on-off valve and the discharging on-off valve to open and close openly and selectively opening and closing the receiving on-off valves in a plurality of sets of the discharging devices. High temperature and high pressure reaction system.
前記反応設定圧を飽和蒸気圧以上に設定してある請求項1に記載の高温高圧反応システム。   The high-temperature and high-pressure reaction system according to claim 1, wherein the reaction set pressure is set to be equal to or higher than a saturated vapor pressure. 前記反応器を、上流側から順に第1反応器、第2反応器、第3反応器から構成すべく複数設けてそれらを直列接続し、
前記第1反応器に対する前記加熱手段としての第1熱源供給部に、加熱媒体として蒸気を流通させ、
前記第2反応器に対する前記加熱手段としての第2熱源供給部に加熱媒体として熱媒油を流通させ、
前記第3反応器に対する前記加熱手段としての第3熱源供給部に電熱ヒーターを設けてある請求項1または2に記載の高温高圧反応システム。
A plurality of the reactors are provided in order from the upstream side to form a first reactor, a second reactor, and a third reactor, and they are connected in series.
Steam is circulated as a heating medium in the first heat source supply unit as the heating means for the first reactor,
Heat medium oil is circulated as a heating medium in a second heat source supply unit as the heating means for the second reactor,
The high-temperature and high-pressure reaction system according to claim 1 or 2, wherein an electric heater is provided in a third heat source supply unit as the heating means for the third reactor.
反応空間を内部に形成する前記反応器を、耐圧性の筒状体から形成し、
前記筒状体を伝熱性の周壁材で形成すると共に、前記筒状体の外側に前記加熱手段を設け、
前記筒状体の内側に回転羽根装置を設けてある請求項1〜3のいずれか1項に記載の高温高圧反応システム。
The reactor that forms the reaction space inside is formed from a pressure-resistant cylindrical body,
While forming the cylindrical body with a heat conductive peripheral wall material, providing the heating means on the outside of the cylindrical body,
The high-temperature and high-pressure reaction system according to any one of claims 1 to 3, wherein a rotary blade device is provided inside the cylindrical body.
加熱手段を備えると共に、被処理流体供給装置により加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、
前記反応器で反応した処理流体を大気圧中に排出する排出装置を設けてある高温高圧反応システムであって、
前記被処理流体供給装置を非容積型ポンプにより構成すると共に、前記反応器の圧力を設定値に調整する調圧機構を設け、
前記排出装置を容積型ポンプにより構成してある高温高圧反応システム。
A reactor having a heating means and receiving a fluid to be treated that has been pressurized and supplied by a fluid supply device to be treated and chemically reacting in a high-pressure and high-temperature state;
A high-temperature and high-pressure reaction system provided with a discharge device for discharging the processing fluid reacted in the reactor to atmospheric pressure,
The processing fluid supply device is configured by a non-displacement pump, and a pressure adjusting mechanism for adjusting the pressure of the reactor to a set value is provided.
A high-temperature and high-pressure reaction system in which the discharge device is constituted by a positive displacement pump.
前記調圧機構を、前記反応器の上端部に接続したリリーフ弁から構成してある請求項5に記載の高温高圧反応システム。   The high-temperature and high-pressure reaction system according to claim 5, wherein the pressure regulating mechanism is constituted by a relief valve connected to an upper end portion of the reactor. 加熱手段を備えると共に、被処理流体供給装置により加圧供給された被処理流体を受け入れて高圧高温状態で化学反応させる反応器を設け、
前記反応器で反応した処理流体を大気圧中に排出する排出装置を設けてある高温高圧反応システムであって、
前記被処理流体供給装置を非容積型ポンプにより構成すると共に、前記反応器と前記被処理流体供給装置とをバファタンクを介して連通接続し、
前記排出装置を容積型ポンプにより構成してある高温高圧反応システム。
A reactor having a heating means and receiving a fluid to be treated that has been pressurized and supplied by a fluid supply device to be treated and chemically reacting in a high-pressure and high-temperature state;
A high-temperature and high-pressure reaction system provided with a discharge device for discharging the processing fluid reacted in the reactor to atmospheric pressure,
The fluid to be treated supply device is constituted by a non-volumetric pump, and the reactor and the fluid to be treated supply device are connected in communication via a buffer tank,
A high-temperature and high-pressure reaction system in which the discharge device is constituted by a positive displacement pump.
前記被処理流体供給装置をターボ型ポンプ又はチューブポンプから構成してある請求項5〜7のいずれか1項に記載の高温高圧反応システム。   The high-temperature and high-pressure reaction system according to any one of claims 5 to 7, wherein the processing target fluid supply device is constituted by a turbo pump or a tube pump. 前記被処理流体が有機高分子化合物を含有するスラリー状の流体であり、
前記反応器における反応設定圧を被処理流体の飽和蒸気圧よりも高い亜臨界処理領域に設定してある請求項1〜8のいずれか1項に記載の高温高圧反応システム。
The fluid to be treated is a slurry-like fluid containing an organic polymer compound,
The high-temperature and high-pressure reaction system according to any one of claims 1 to 8, wherein a reaction set pressure in the reactor is set in a subcritical processing region higher than a saturated vapor pressure of a fluid to be processed.
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