JP2013133685A - Panel body - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a double-sided panel body that can be constituted only through mere cutting substantially without requiring cutting (cutting formation) like slicing.SOLUTION: A panel body 3 comprises right and left vertical members 7, upper and lower horizontal members 8, and a center horizontal member 10. The center horizontal member 10 comprises a front cover plate 22, a rear cover plate 23, and an auxiliary horizontal material 24. The front and rear cover plates 22 and 23 are longer than the auxiliary horizontal material 24 enough to have their ends covered with a front aspect face and a rear aspect face of the right and left vertical members, and wide enough to conceal the auxiliary horizontal material 24. The auxiliary horizontal material 24 has an engagement part 26 in a length direction on its front and rear surfaces, and the front and rear cover plates 22 and 23 each have an engagement part 29 in a length direction. The cover plates 22 and 23 are fitted to the front surface and the rear surface of the auxiliary horizontal material 24 by engagement to serve as an inner horizontal member. The inner horizontal member is fitted between the vertical members 7 and 7.

Description

  The present invention relates to a panel body used for fences, doors, partitions, and the like.

The panel body used for fences, doors, partitions, etc. is assembled with left and right vertical members and upper and lower horizontal members, and a plurality of medium and horizontal members are arranged between the upper and lower horizontal members. There is a structure in which is inserted into the end portion of the intermediate horizontal member (hereinafter, the panel body having this structure is referred to as a panel body with the intermediate horizontal member attached).
FIG. 9 and FIG. 10 are conventional examples of doors using the panel body 3 to which the middle horizontal member is attached, and are part of the gate 1. The gate 1 is attached to the left and right support columns 2 so that the suspension side of the panel body 3 can be rotated by upper and lower hinges 4, respectively. The gate 1 can open and close the panel bodies 3 and 3 in a double door manner. Reference numeral 5 is a handle, and reference numeral 6 is a drop bar.

The panel body 3 is configured by fixing a horizontal member (horizontal crosspiece) 8 cut out from a hollow shape material by extrusion molding between left and right vertical members (vertical crosspieces) 7 indicated by broken lines in a plurality of stages. The vertical member 7 and the horizontal member 8 are screwed by inserting the vertical member 7 into notches 9 (FIG. 9) formed at both ends of the horizontal member 8 in terms of design. That is, the transverse member 8 is an intermediate transverse member.
Such a horizontal member 8 needs to be formed with notches 9 at both ends thereof by milling, and when the horizontal member 8 is a double hollow material, the upper, middle, and lower three parts are cut. If the processing cost is high and the number of the middle transverse members is large, the cost is increased.
The above has described the structure in which the middle horizontal member is attached between the left and right vertical members. However, the same applies to the case where the middle vertical member attached between the upper and lower horizontal members is squeezed into the middle vertical member instead of the middle horizontal member.

As other examples corresponding to the panel body 3, the panel structure of Patent Document 1 and the panel of Patent Document 2 can be raised.
The panel structure of Patent Document 1 has a structure in which base members 12 are arranged in parallel to form a decorative material support 10, and a decorative material 13 is detachably attached to each base material 12. Its purpose is to make it possible to change the function by using a common component regardless of the type of function required for the panel. It does not relate to a structure that engulfes water.

  In the panel of Patent Document 2, the panel 2 is constituted by the panel body 3, the surface layer material 4, and the corner members 5 and 6 attached to the corner portions 35 and 36 of the panel body 3. It is the structure attached to the horizontal crosspiece 14 of the frame which consists of by engagement. It is intended to solve the difficulty of rounding the corners at the four corners of the panel body 3 with the corner members 5 and 6 which are separately molded and attached. There is no disclosure about the structure that swallows up.

JP 2010-255383 A JP 9-137533 A

This invention requires a cutting process (notch formation) such as milling for a panel body that requires a structure (medium horizontal member) in which a notch is provided at the end of the middle horizontal member and the vertical member is swallowed. The problem is to provide a structure that can be configured by simple cutting.
In the following, when the panel body having the middle transverse member is rotated by 90 ° and the transverse member becomes the longitudinal direction, that is, when the middle transverse member becomes the middle longitudinal member, it is structurally only by replacing the terms. Are the same.

A panel body in which an intermediate horizontal member is attached between left and right vertical members, upper and lower horizontal members, and left and right vertical members.
Each middle transverse member is composed of a front cover plate, a rear cover plate, and an auxiliary cross member.
Engaging portions along the longitudinal direction are provided on the front and rear surfaces of the auxiliary cross member.
Each of the front cover plate and the rear cover plate is longer than the auxiliary cross member, has a length at which both end portions cover the front finding surfaces of the left and right vertical members, and has a width capable of concealing the auxiliary cross member. Further, the front cover plate and the rear cover plate are each provided with an engaged portion that engages with the engaging portion of the transverse member on the back surface along the longitudinal direction.
Then, an auxiliary cross member is attached between the left and right vertical members, and a cover plate is engaged with the front and rear surfaces of the auxiliary cross member to form an intermediate cross member.

It is possible to provide a panel body having a middle transverse member having a structure in which the vertical member is inserted into the end portion of the horizontal member at low cost because the member can be prepared by cutting only by cutting with a milling machine or the like. it can.
By replacing the front cover plate and the rear cover plate with other cover plates, panel bodies of various designs can be easily provided.

The front view of a gate. The perspective view which decomposed | disassembled and showed the principal part. The top view by a cross-sectional view along the AA line of FIG. The side view by the cross-sectional see-through along the BB line of FIG. The side view by the cross section which decomposed | disassembled and showed the principal part. The front view of a surface member. The side view equivalent to the cross-sectional see-through along the BB line of FIG. 1 (Example 2). The side view by the cross section which decomposed | disassembled and showed the principal part (Example 3). Front view of the gate (conventional example). The perspective view which expanded and showed the principal part (conventional example).

A panel body having left and right vertical members, a horizontal member, and an intermediate horizontal member.
Each middle transverse member is composed of a front cover plate, a rear cover plate, and an auxiliary cross member.
Engaging portions along the longitudinal direction are provided on the front and rear surfaces of the auxiliary cross member.
The front cover plate and the rear cover plate constitute the front wall and the rear wall of the double-sided panel body, both of which are longer than the auxiliary cross member, and both ends are on the front and rear face of the left and right vertical members. It has a width that can be covered and has a width that can hide the auxiliary cross member. The front cover plate and the rear cover plate are each provided with an engaged portion that engages with the engaging portion of the auxiliary cross member on the back surface along the longitudinal direction.
Then, the left and right vertical members are joined with auxiliary cross members, and the front cover plate and the rear cover plate are engaged with the front and rear surfaces of the auxiliary cross member to form a middle member.

FIG. 1 shows an example in which a panel body 3 is implemented on a gate 1.
The gate 1 is attached to the left and right support columns 2 so that the suspension side of the panel body 3 can be rotated by upper and lower hinges 4, respectively. The gate 1 can open and close the panel bodies 3 and 3 in a double door manner. Reference numeral 5 is a handle, and reference numeral 6 is a drop bar.
The panel body 3 includes left and right vertical members 7, upper and lower horizontal members 8, and a middle horizontal member 10.

As shown in FIGS. 2 and 3, the vertical member 7 is a hollow shape having a basically rectangular cross section, and abutment ridges 12 are integrally formed on both sides of the outer surface side 11, and the center is formed on the inner surface. The opened fitting space 13 is formed integrally. The exit portion of the fitting space is a flange 16 bent to the side where the extended portions of the front wall 14 and the rear wall 15 of the vertical member 7 face each other.
In this embodiment, the upper transverse member 8 is a double hollow material having an upper wall 17, an inner wall 18 and a lower wall 19, and a notch 9 for swallowing the longitudinal member 7 at both ends is milled as in the conventional case. Form with. Screw holes 20 and 21 are formed on opposing surfaces of the upper wall 17 and the middle wall 18. The lower transverse member 8 has the same cross-sectional structure as the upper transverse member 8 and is used upside down.

As shown in FIG. 5, the middle horizontal member 10 includes a front cover plate 22, a rear cover plate 23, and an auxiliary cross member 24. In this embodiment, a foamed resin spacer 25 is also provided.
The auxiliary cross member 24 is attached between the left and right vertical members 7 and 7 as shown in FIG. 1 by two broken lines, and as shown in FIG. This is a cut-out member. The width of the auxiliary cross member 24 in plan view is substantially equal to the expected dimension of the vertical member 7. In addition, an engaging portion 26 in which hook-shaped protrusions are arranged to face each other on the front side and the rear side is integrally formed in the longitudinal direction. Reference numeral 27 denotes a bis-hole, which is used for coupling with a subscript 28 (FIG. 3) described later.

The appendage 28 is a groove-shaped member having a substantially U-shaped cross section with a base wall 31 and an abutting piece 32 rising from both sides thereof, and has substantially the same length as the vertical member 7. The abutting pieces 32 on both sides have elasticity, and the dimension in the expected direction seen from the cross section (the width of the base wall 31) is substantially equal to the entrance width of the fitting space 13 on the inner surface side of the vertical member 7. The lateral dimension of the abutting piece is substantially equal to the lateral dimension (depth dimension) of the fitting space 13.
In this embodiment, the auxiliary cross members 24 are arranged at two positions on the upper and lower sides inside the middle cross member 10.

  The front cover plate 22 is a thin plate shape by extrusion molding, the front side is a decorative surface, and the engaged portion 29 is integrally provided in the longitudinal direction on the back side. The engaged portion 29 engages with the engaging portion 26 of the auxiliary cross member 24 in a state of being elastically reciprocated. The same applies to the rear cover plate 23. The front cover plate 22 and the rear cover plate 23 are both longer than the auxiliary cross member 24 and have a width that can hide the auxiliary cross member 24 (in this embodiment, a width that hides the upper and lower auxiliary cross members 24). . The spacer 25 is substantially the same length as the auxiliary cross member 24 and has a width dimension slightly larger than that of the auxiliary cross member 24.

Between the front cover plate 22 and the rear cover plate 23, upper and lower auxiliary cross members 24, 24 and a spacer 25 are arranged between them, and the engagement portions 26 of the auxiliary cross members 24 are covered with the front and rear cover plates 22, 23. The engaging part 29 is engaged and integrated. The upper and lower auxiliary cross members 24, 24 are arranged so that the cross-sectional shapes are opposed to each other in the vertical direction. In this way, the integrated member becomes the middle transverse member 10.
Since the front and rear cover plates 22 and 23 are longer than the auxiliary cross member 24 sandwiched between them, a swallowing space 30 is formed at both ends of the middle cross member 10 due to the difference in length. The width is substantially equal to the prospective dimension of the longitudinal member 7.
The spacer 25 is sandwiched between the front and rear cover plates 22 and 23 in a lightly compressed state, and prevents the front and rear cover plates 22 and 23 from rattling and absorbs sound caused by vibration when the gate 1 is opened and closed. There is a function.

The panel body 3 of this embodiment is assembled as follows (FIGS. 3 and 4).
First, the number of auxiliary cross members 24 corresponding to the number of the middle transverse members 10 used for the panel body 3 is prepared (eight), and these are aligned on the flat surface according to the position of the middle transverse member 10; The appendages 28 are respectively arranged on the left and right sides, and the base wall 31 is applied to the end surfaces of the auxiliary cross members 24 aligned. Then, the screws 33 are screwed into the screw holes 27 of the auxiliary cross members 24 from the through holes formed in the base wall 31 in advance in accordance with the arrangement interval of the auxiliary cross members 24. When the attachments 28 on both sides and the auxiliary cross members 24 are joined, the plurality of auxiliary cross members 24 are integrated by the attachments 28 on both sides, and a kind of surface in which the attachments 28 protrude from the left and right side surfaces. Member 34 is formed.

  Next, the front cover plate 22 and the rear cover plate 23 are attached to the front and rear surfaces of the auxiliary cross member 24 in the surface member 34 from the end portions, respectively, and the engaged portions 29 are engaged with the engaging portions 26. A spacer 25 is disposed between the front cover plate 22 and the rear cover plate 23. Thereby, the middle horizontal member 10 which includes the front cover plate 22, the rear cover plate 23 and the auxiliary horizontal frame 24 and has a swallowing space 30 for swallowing the vertical member 7 at both left and right ends is configured.

  Next, the inside of the vertical member 7 is fitted into the left and right swallowing spaces 30, the attachment 28 of the surface member 34 is fitted into the fitting space 13 of the vertical member 7, and between the upper and lower portions of the left and right vertical members 7. Each of the horizontal members 8 is disposed on the vertical member 7, and the vertical member 7 and the horizontal member 8 are fixed by screws 35 inserted from outside the vertical member 7.

The left and right edges of the front cover plate 22 and the left and right edges of the rear cover plate 23 are in contact with the side surfaces of the abutting ridges 12 of the left and right vertical members 7, respectively.
In FIG. 3, the code | symbol 38 is a sound absorption material, and absorbs the vibration at the time of closing of a door, and prevents a noise. In FIG. 4, reference numeral 39 denotes a cap, which is attached by fixing a hanging portion 36 of a T-shaped attachment member to the left and right vertical members 7 and 7 with screws 37. The cap 39 is attached to the upper surface of the upper lateral member 8 and the lower surface of the lower lateral member 8 for makeup.
Thus, the panel body 3 of Example 1 is completed.

  In the panel body 3 configured in this way, the front cover plate 22 and the rear cover plate 23 of the middle transverse member 10 cover the front finding surface and the rear finding surface of the vertical member 7, and the conventional hollow shape transverse member 8 is covered. The appearance is the same as the structure in which the notch 9 is formed and the vertical member 7 is swallowed. However, since the front and rear cover plates 22 and 23 and the auxiliary cross member 24 constituting the middle transverse member 10 can be prepared by machining only by cutting, the machining is simple. Further, the front cover plate 22 and the rear cover plate 23 can be easily replaced with other designs.

  FIG. 7 shows the transverse member 8 of the panel body 3 in the second embodiment. In this embodiment, the upper and lower transverse members 8 have the same structure as the middle transverse member 10, and the auxiliary transverse member 40 is shown in FIG. The auxiliary cross member 24, the front cover plate 41 and the rear cover plate 42 are configured. The auxiliary cross member 24 has a channel shape with a U-shaped cross section. Other configurations are the same as those in the first embodiment.

  FIG. 8 shows the structure of the middle transverse member 10 in the third embodiment, and the sectional structure of the middle transverse member, the auxiliary transverse member 24, the front cover plate 22, and the rear cover plate 23 in the first embodiment are different. However, the other structures of the panel body 3 are the same. In this embodiment, the cross section of the auxiliary cross member 24 is I-shaped, and the engagement structure with the front and rear cover plates 22 and 23 is simplified.

The embodiment has been described above.
The upper and lower transverse members may also have the same structure as the middle transverse member.
Although terms such as the vertical member 7 and the horizontal member 8 have been used, the vertical and horizontal directions are for convenience of explanation, and actually, the panel body 3 may be used after being rotated by 90 °.
The number of middle transverse members 10 in one panel body 3 and whether or not a gap is provided between the middle transverse members 10 are design matters.
The panel body 3 can be used other than the gate.

DESCRIPTION OF SYMBOLS 1 Gate 2 Column 3 Panel body 4 Hinge 5 Handle 6 Drop rod 7 Vertical member 8 Horizontal member 9 Notch 10 Middle horizontal member 11 Outer surface 12 Abutting protrusion 13 Fit space 14 Front wall 15 Rear wall 16 Flange 17 Top Wall 18 Middle wall 19 Lower wall 20 Screw hole 21 Screw hole 22 Front cover plate 23 Rear cover plate 24 Auxiliary cross member 25 Spacer 26 Engagement portion 27 Screw hole 28 Engagement portion 29 Engaged portion 30 Stitching space 31 Base 32 Abutting piece 33 Screw 34 Face member 35 Screw (long)
36 L-shaped bracket 37 Screw 38 Sound absorbing material 39 Cap 40 Auxiliary cross member (Example 2)
41 Front cover plate 42 Rear cover plate

Claims (2)

The left and right vertical members and the upper and lower horizontal members and the middle horizontal member attached between the left and right vertical members,
The middle transverse member has a front cover plate, a rear cover plate and an auxiliary cross member,
The auxiliary cross member is provided with engaging portions along the longitudinal direction on the front surface and the rear surface,
The front cover plate has a length larger than that of the auxiliary cross member and a width capable of concealing the auxiliary cross member so that the end portion covers the front finding surfaces of the left and right vertical members, and an engagement portion of the auxiliary cross member on the back surface. An engaged portion to be engaged is provided along the longitudinal direction,
The rear cover plate has a length larger than the auxiliary cross member and a width capable of concealing the auxiliary cross member so that the end portion covers the rear surface of the left and right vertical members, and an engagement portion of the auxiliary cross member on the back surface. An engaged portion to be engaged is provided along the longitudinal direction,
A panel body characterized in that an auxiliary cross member is attached between vertical members, and a cover plate is attached to the front and rear surfaces of the auxiliary cross member by engagement to form an intermediate cross member. It has a middle vertical member attached between the left and right vertical members and the upper and lower horizontal members and the upper and lower horizontal members,
The middle vertical member has a front cover plate, a rear cover plate and an auxiliary vertical member,
The auxiliary longitudinal member has an engaging portion along the longitudinal direction on the front surface and the rear surface,
The front cover plate has a length larger than the auxiliary vertical member and a width capable of concealing the auxiliary vertical member so that the end portion covers the front finding surface of the upper and lower horizontal members, and an engagement portion of the auxiliary vertical member on the back surface. An engaged portion to be engaged is provided along the longitudinal direction,
The rear cover plate has a length larger than the auxiliary vertical member and a width capable of concealing the auxiliary vertical member so that the end covers the rear surface of the upper and lower horizontal members, and an engagement portion of the auxiliary vertical member on the back surface. An engaged portion to be engaged is provided along the longitudinal direction,
A panel body characterized in that an auxiliary vertical member is attached between horizontal members, and a cover plate is attached to the front and rear surfaces of the auxiliary vertical member by engagement to form a middle vertical member.

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