JP2013132782A - Seal joining method and sealing member - Google Patents
Seal joining method and sealing member Download PDFInfo
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- JP2013132782A JP2013132782A JP2011283268A JP2011283268A JP2013132782A JP 2013132782 A JP2013132782 A JP 2013132782A JP 2011283268 A JP2011283268 A JP 2011283268A JP 2011283268 A JP2011283268 A JP 2011283268A JP 2013132782 A JP2013132782 A JP 2013132782A
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- Prior art keywords
- seal
- jig
- lower jig
- joining method
- joining
- Prior art date
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- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000007789 sealing Methods 0.000 title claims description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000010248 power generation Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000002265 prevention Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 244000137852 Petrea volubilis Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/324—Avoiding burr formation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/524—Joining profiled elements
- B29C66/5241—Joining profiled elements for forming coaxial connections, i.e. the profiled elements to be joined forming a zero angle relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91212—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91231—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/004—Preventing sticking together, e.g. of some areas of the parts to be joined
- B29C66/0042—Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
- B29C66/0044—Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined using a separating sheet, e.g. fixed on the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8167—Quick change joining tools or surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
- B29C66/949—Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
Abstract
Description
本発明は、シール接合方法及びシール部材に関する。
また、本発明は、紐状に成形したシール本体からシール部材を製作する為のシール接合方法及びシール部材に関する。
また、本発明は、風力発電等に使用される大型のシール部材を押し出し成形により紐状に成形した後、紐状に成形したシール本体の両端部を接合して製作するシール接合方法及びシール部材に関する。
The present invention relates to a seal joining method and a seal member.
The present invention also relates to a seal joining method and a seal member for producing a seal member from a seal body formed into a string shape.
Further, the present invention relates to a seal joining method and a seal member, which are manufactured by joining large ends of a large seal member used in wind power generation or the like into a string shape by extrusion molding and then joining both ends of the seal body molded into a string shape. About.
従来、紐状に押し出したゴム体の両端部に未加硫ゴム層を残しておき、一方のゴム体を拘束しているクランプ部を他方のゴム体に向かって移動させ、両端部の未加硫ゴム層を当接させた後、モールド部で未加硫ゴム層を覆い、加圧及び加熱により未加硫ゴムを加硫して接合する方法が行われていた。(特許文献1) Conventionally, an unvulcanized rubber layer is left at both ends of a rubber body extruded in a string shape, and a clamp portion that restrains one rubber body is moved toward the other rubber body, so After contacting the vulcanized rubber layer, a method of covering the unvulcanized rubber layer with a mold part and vulcanizing and bonding the unvulcanized rubber by pressurization and heating has been performed. (Patent Document 1)
しかし、ゴム体の両端部に未加硫ゴム層を残して紐状のシール本体を成形することは困難で有った。
更に、ゴム体の両端部は自由状態(何等のガイド部材が存在しない状態)で両端部の未加硫ゴム層を当接させている為、接合面を精度良く当接させる事が困難で有った。
この為、風力発電等に使用される大型のシール部材の様に、シールリップ部を備えたシール部材の接合には不向きで有った。
However, it has been difficult to form a string-like seal body while leaving an unvulcanized rubber layer at both ends of the rubber body.
Furthermore, since both ends of the rubber body are in a free state (no guide member is present) and the unvulcanized rubber layers on both ends are in contact, it is difficult to contact the joining surfaces with high accuracy. It was.
For this reason, it was unsuitable for joining of the sealing member provided with the seal lip part like the large-sized sealing member used for wind power generation etc.
更にまた、加圧機構を設けると共に、加熱板をモールド部とは別に設けたりしなければならず、装置全体が大型化せざるを得ない為、風力発電等に使用される大型のシール部材の様に、高所の現場で使用する用途には適していなかった。 Furthermore, a pressurizing mechanism and a heating plate must be provided separately from the mold part, and the entire apparatus must be enlarged. In the same way, it was not suitable for use in high places.
本発明は、このような課題に鑑みてなされたものであり、接合精度が要求されるシールリップ部を備えたシール部材の接合に適した接合方法であると共に、高所の現場で使用する用途に適したシール接合方法及びシール部材を提供することである。 The present invention has been made in view of such a problem, and is a joining method suitable for joining a seal member having a seal lip portion that requires joining accuracy, and is also used in a high place. It is to provide a seal joining method and a seal member suitable for the above.
本発明に係るシール接合方法は、シールリップ部を備えたゴム状弾性材製紐状シール本体の端部に接着剤を塗布し、前記両端部を近接させた状態で、前記シールリップ部を受け入れるリップ溝を形成した下側冶具上に載置する工程と、前記下側冶具の一方の側面側であって、前記下側冶具との間で押え冶具により前記シール本体を挟持する工程と、前記下側冶具の他方の側面から一定の間隙を保って、前記下側冶具に向かって移動可能に、押し冶具を前記シール本体に固定する工程と、前記押し冶具を前記下側冶具の前記他方の側面に向かって、前記両端部が当接するまで前記シール本体と共に移動させる工程と、前記両端部が当接した接合箇所を含む近傍の前記シール本体全体を覆う様に上側冶具を前記下側冶具に固定する工程と、前記冶具を加熱して前記接合箇所を加熱接着する工程と、前記接合されたシール本体を前記冶具から取り出す工程とより成ることを特徴とする。 In the seal joining method according to the present invention, an adhesive is applied to an end portion of a rubber-like elastic string-like seal body provided with a seal lip portion, and the seal lip portion is received in a state where the both end portions are close to each other. A step of placing on a lower jig formed with a lip groove, a step of sandwiching the seal body with a holding jig between the lower jig and the one side of the lower jig, and A step of fixing the pushing jig to the seal body so as to be movable toward the lower jig while maintaining a certain gap from the other side surface of the lower jig; and the pushing jig is fixed to the other side of the lower jig. The upper jig is moved to the lower jig so as to cover the entire seal body in the vicinity including the joint where the both ends abut, and the step of moving together with the seal body until the both ends abut against the side surface. Fixing process, and A step of heat bonding the joint by heating, characterized by comprising more the step of removing the bonded seal body from said jig.
また、本発明に係るシール部材は、上記シール接合方法により得られることを特徴とする。 Moreover, the seal member according to the present invention is obtained by the above-described seal joining method.
本発明は、以下に記載されるような効果を奏する。
請求項1記載の発明のシール接合方法によれば、接合精度が要求されるシールリップ部を備えたシール部材の接合に適した接合方法であると共に、高所の現場で使用する用途に適している。
また、請求項2記載の発明のシール接合方法によれば、複数本のシールリップ部を備えたシール部材であっても、精度良く接合する事が出来る。
The present invention has the following effects.
According to the seal joining method of the invention described in
According to the seal joining method of the invention described in
更に、請求項3記載の発明のシール接合方法によれば、シールリップ部に変形応力を作用させない為、シールリップ部を精度良く接合する事が出来る。
更に、請求項4記載の発明のシール接合方法によれば、冶具への接着剤の付着が防げる為、接合面の仕上がりが良好で有るばかりでなく、シール部材を冶具から取り出すのが容易である。
Furthermore, according to the seal joining method of the invention described in
Furthermore, according to the seal joining method of the invention described in
更に、請求項5記載の発明のシール接合方法によれば、紐状シール本体の両端部を確実に接合出来る。
更に、請求項6記載の発明のシール接合方法によれば、高所での作業を安全に行う事が出来る。
Furthermore, according to the seal joining method of the invention described in claim 5, both ends of the string-like seal body can be reliably joined.
Furthermore, according to the seal joining method of the invention described in claim 6, work at a high place can be performed safely.
更に、請求項7記載の発明のシール部材によれば、シールリップ部が精度良く接合された、シール性能が良好なシール部材が提供出来る。
更に、請求項8記載の発明のシール部材によれば、高所での作業を伴う風力発電用の大型シール部材に好適に用いる事が出来る。
Furthermore, according to the seal member of the invention described in claim 7, it is possible to provide a seal member having a good sealing performance in which the seal lip portions are joined with high accuracy.
Furthermore, according to the seal member of the invention described in claim 8, it can be suitably used for a large-scale seal member for wind power generation involving work at a high place.
以下、本発明を実施するための形態について説明する。
図1乃至図10に基づき考案を実施するための形態について説明する。
Hereinafter, modes for carrying out the present invention will be described.
A mode for carrying out the invention will be described with reference to FIGS.
図10に示す様に、この種シール接合方法は、最初に、シールリップ部11、11を備えたゴム状弾性材製紐状シール本体10、10の端部12、12に接着剤を塗布し、ついで、この両端部12、12を近接させた状態で、図1乃至図5に示す、シールリップ部11、11を受け入れるリップ溝211、211を形成した下側冶具21上に載置する。
この時の両端部12、12間の間隙は、2mm程度あり、接合工程前に両端部12、12に塗布した接着剤が互いに接触して、イレギュラーな接触をして接着力の低下を来さない為である。
またシール本体10、10を下側冶具21上に載置する前に、接着剤を乾燥させておく事が好ましい。
As shown in FIG. 10, in this type of seal joining method, first, an adhesive is applied to the
At this time, the gap between the both
Further, it is preferable to dry the adhesive before placing the
図1乃至図5は、上側冶具23及び押え冶具24を下側冶具21に取り付けた状態で示しているが、シール本体10、10を下側冶具21上に載置する段階では、上側冶具23及び押え冶具24が下側冶具21から取り外された状態で行われる。
1 to 5 show a state in which the
下側冶具21は、加熱ヒータが取り付けられる加熱ヒータ用挿入孔217と押し込みボルト3が螺合する押し込みボルト用ネジ穴218とが形成された第1の下側冶具214と、熱電対2が取り付けられる熱電対用挿入孔215を備え、第1の下側冶具214及び上側冶具23とによりシールリップ部11、11を受け入れる為のリップ溝211、211を形成している第2の下側冶具216とより構成されている。そして、この第1の下側冶具214及び第2の下側冶具216は図示しないボルト手段により一体化されている。
The
ついで、図1に示す様に、下側冶具21の一方の側面212側(図上左側)であって、下側冶具21との間で押え冶具24によりシール本体10を挟持する。
この押え冶具24は、図3から判る様に、シール本体10のシールリップ部11、11を受け入れる為のリップ溝211、211から外れた、ハウジング側に保持されるシール本体10の保持部13を受け入れる為の保持部溝219を区画する構成としている。
この押え冶具24を下側冶具21側に図示しないボルト手段により固定する事により、紐状シール本体10、10の一方のシール本体10(図上左側)の下側冶具21上での移動を阻止する。
Next, as shown in FIG. 1, the
As can be seen from FIG. 3, the
By fixing the
ついで、図8に示す様に、下側冶具21の他方の側面213(図上右側)から一定の間隙を保って、下側冶具21に向かって移動可能に、押し込みボルト3が、押し冶具22を貫通して、下側冶具21に形成した押し込みボルト用ネジ穴218に螺合している。
この押し込みボルト3を回転させる事により、押し冶具22を下側冶具21に向かって移動させる事が出来る為、図9に示す様に、押し冶具22をシール本体10に固定した後、
押し冶具22を下側冶具21の他方の側面213に向かって、紐状シール本体10、10の両端部12、12が当接するまでシール本体1と共に移動させる事が出来る。
この移動を円滑にする為に、ガイドピン4の一端が下側冶具21に固定され、他端が押し冶具22に設けたバカ孔に挿通されて、押し冶具22の円滑な移動を補助している。
取付段階における、この押し冶具22と下側冶具21との間隙は10mm程度あり、両端部12、12間を接合するのに十分な移動距離を確保している。
Next, as shown in FIG. 8, the push-in
By rotating the push-in
The
In order to make this movement smooth, one end of the
The gap between the pushing
この押し冶具22は、図6及び図7に示す様に、押し込みボルト3が貫通する押し込みボルト用貫通孔221を形成した第1の押し冶具222と、第1の押し冶具222と共にリップ溝211を形成している第2の押し冶具223と、押え冶具24と同様に、シール本体10のシールリップ部11を受け入れる為のリップ溝211から外れた、ハウジング側に保持されるシール本体10の保持部13を受け入れる為の保持部溝219を区画する構成を備えた第3の押し冶具224とより構成されている。
As shown in FIGS. 6 and 7, the
この押し冶具22のシールリップ部11を除くシール本体1と接する表面は、サンドブラスト等により荒らされた表面となっている。
この事により、押し冶具22を下側冶具21に向かって移動させる際、押し冶具22とシール本体10との間で滑りが起きない為、紐状シール本体10、10の両端部12、12を確実に当接させる事が出来る。押し冶具22の表面を荒らす代わりに、サンドペーパ等の滑り防止手段を押し冶具22と紐状シール本体10、10との間に介在させても有効である。
The surface in contact with the
As a result, when the
ついで、図1、図9及び図10に示す様に、両端部12、12が当接した接合箇所13を含む近傍のシール本体10全体を覆う様に上側冶具23を下側冶具21に固定する。
ついで、下側冶具21に挿入した加熱ヒータにより冶具21、23全体を150℃で30分間加熱する。
また、加熱状態は、下側冶具21に挿入した熱電対2により確認する。
この事により、接合箇所13を加熱接着する事が出来る。
Next, as shown in FIGS. 1, 9, and 10, the
Next, the
Further, the heating state is confirmed by the
By this, the joining
最後に、接合されたシール本体1を冶具21、22、23から取り出す事により、図12に示すシール部材1が得られる。
この事により、接合精度が要求されるシールリップ部11を備えたシール部材1の接合を精度よく達成出来ると共に、風力発電用の大型シール部材1の様に、高所の現場で使用する用途に適している。
Finally, by removing the joined
As a result, it is possible to accurately achieve the joining of the
この為、各冶具21、22、23の構成部品を一体化する為のボルトが落下しない様に、
各構成部品に設けたネジ穴に螺合させたボルトと相互にワイヤーで連結させておく事により、ボルトの落下を防いでいる。
For this reason, in order not to drop the bolts for integrating the components of each
The bolts are prevented from falling by being connected to the bolts screwed into the screw holes provided in the respective components with a wire.
また、ゴム状弾性材製紐状シール本体10、10の端部12、12に塗布した接着剤は、ポリオレフィン系の接着剤で有るが、他の接着剤も適宜選択して用いられる。
Further, the adhesive applied to the
本発明の実施態様のシール部材は、図12に示す様に、シールリップ部11、11が、内周側に向かって伸びる2本の対象形状を呈している。
本発明のシール接合方法によれば、この様な複数本のシールリップ部11、11を備えたシール部材1であっても、精度良く接合する事が出来る。
As shown in FIG. 12, the seal member of the embodiment of the present invention has two target shapes in which the
According to the seal joining method of the present invention, even the
また、押え冶具24及び押し冶具22は、シールリップ部11、11以外のシール本体1の保持部13を挟持する構成としている為、シールリップ部11、11に変形応力を作用させない為、シールリップ部11、11を精度良く接合する事が出来る。
Further, since the holding
更に、下側冶具21及び上側冶具23の接合箇所13近傍のシール本体1と接する表面にフッ素樹脂皮膜を設けている。
この為、冶具への接着剤の付着が防げる為、接合箇所13の仕上がりが良好で有るばかりでなく、シール部材1を冶具から取り出すのが容易である。
Further, a fluororesin film is provided on the surface of the
For this reason, since the adhesion of the adhesive to the jig can be prevented, not only the finish of the joining
上記接合方法によって得られたシール部材1は接合箇所13の仕上がりが良好である為、良好なシール性能が長期に渡って維持出来る。
また、高所での作業が余儀なくされる風力発電用の大型シール部材1として特に有用である。
Since the sealing
In addition, it is particularly useful as a large-
また、本発明は、上述の発明を実施するための形態に限らず本発明の要旨を逸脱することなくその他種々の構成を採り得ることはもちろんである。 Further, the present invention is not limited to the embodiment for carrying out the invention described above, and it is needless to say that various other configurations can be adopted without departing from the gist of the present invention.
風力発電等に使用される大型のシール部材の接合部のシール接合方法及びシール部材に好適に用いられる。 It is suitably used for a seal joining method and a seal member of a joint portion of a large seal member used for wind power generation or the like.
1 シール部材
2 熱電対
3 押し込みボルト
4 ガイドピン
10 シール本体
11 シールリップ部
12 端部
13 保持部
21 下側冶具
22 押し冶具
23 上側冶具
24 押え冶具
211リップ溝
212一方の側面
213他方の側面
214第1の下側冶具
215熱電対用挿入孔
216第2の下側冶具
217加熱ヒータ用挿入孔
218押し込みボルト用ネジ穴
219保持部溝
221押し込みボルト用貫通孔
222第1の押し冶具
223第2の押し冶具
224第3の押し冶具
33 保持用突起
34 傾斜面
DESCRIPTION OF
Claims (8)
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JP2011283268A JP5850319B2 (en) | 2011-12-26 | 2011-12-26 | Seal joining method |
PCT/JP2012/060304 WO2013099310A1 (en) | 2011-12-26 | 2012-04-17 | Seal joining method and seal member |
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JP2011283268A JP5850319B2 (en) | 2011-12-26 | 2011-12-26 | Seal joining method |
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CN103707502A (en) * | 2013-12-10 | 2014-04-09 | 泰山体育产业集团有限公司 | Carbon fiber composite material javelin gluing apparatus |
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JP2004169925A (en) * | 2004-01-05 | 2004-06-17 | Nsk Ltd | Rolling bearing unit with sealing device |
JP2006105189A (en) * | 2004-10-01 | 2006-04-20 | Nok Corp | Sealing device |
WO2009000303A1 (en) * | 2007-06-22 | 2008-12-31 | Ab Skf | Flinger for a seal assembly |
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JP3373184B2 (en) * | 1999-12-16 | 2003-02-04 | 東洋ゴム工業株式会社 | Weather strip connection method and weather strip |
JP3610430B2 (en) * | 2000-04-21 | 2005-01-12 | 東洋ゴム工業株式会社 | Weather strip connection method |
JP2011220368A (en) * | 2010-04-05 | 2011-11-04 | Ntn Corp | Seal structure of turning bearing |
JP3169895U (en) * | 2011-05-23 | 2011-08-25 | Nok株式会社 | Inspection jig |
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JP2004169925A (en) * | 2004-01-05 | 2004-06-17 | Nsk Ltd | Rolling bearing unit with sealing device |
JP2006105189A (en) * | 2004-10-01 | 2006-04-20 | Nok Corp | Sealing device |
WO2009000303A1 (en) * | 2007-06-22 | 2008-12-31 | Ab Skf | Flinger for a seal assembly |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103707502A (en) * | 2013-12-10 | 2014-04-09 | 泰山体育产业集团有限公司 | Carbon fiber composite material javelin gluing apparatus |
CN103707502B (en) * | 2013-12-10 | 2016-07-06 | 泰山体育产业集团有限公司 | A kind of carbon fibre composite javelin bonding device |
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