JP2013112559A - Method for producing optical element and apparatus for producing optical element - Google Patents

Abstract

PROBLEM TO BE SOLVED: To produce an optical element in high precision in a method and an apparatus for producing the optical element.SOLUTION: The method for producing the optical element comprises a heating step of heating an optical element material 100, a pressurizing step of pressurizing the heated optical element material 100 in the molding region S of a mold set 2 for molding the optical element, and a cooling step of cooling the pressurized optical element material 100, furthermore includes at least a pressure regulating step of regulating the pressure in the molding region S in the pressurizing step. In the pressure regulating step, the shape of the optical element material 100 is controlled by regulating the pressure applied to a non-molded part which is a part except the molded surface molded by the mold set 2 out of the optical element material 100.

Description

  The present invention relates to an optical element manufacturing method and an apparatus for manufacturing an optical element from an optical element material.

2. Description of the Related Art Conventionally, a manufacturing method is known in which an optical element is manufactured by pressurizing a heated and softened optical element material, and cooling and curing the pressurized optical element material.
In such an optical element manufacturing method, the temperature of the body mold is set to the temperature of the upper and lower molds for the purpose of preventing the occurrence of burrs at the side surface of the optical element and realizing smooth removal from the body mold. A method of controlling the temperature so as to be lower by 5 to 50 ° C. is proposed (for example, see Patent Document 1).

  In the optical element manufacturing method, after the heating process, the pressurizing process, and the cooling process of the optical element material are completed, the pressure of the space in contact with the mold is released in the mold releasing process of releasing the optical element material from the mold. There has been proposed a method of adjusting and performing a mold release process smoothly (see, for example, Patent Document 2).

Japanese Patent Laid-Open No. 10-152331 JP 2002-20130 A

  However, in the above-described method in which the temperature of the body mold is controlled to be lower than the temperature of the upper and lower molds, temperature distribution is generated in the optical element material, so it is difficult to ensure the shape accuracy of the manufactured optical element. It is.

  By the way, the non-molding part which is a part other than the molding surface molded by the molding die among the optical elements is, for example, when the optical element material is pressed by the upper mold, the lower mold, and the body mold, When there is no non-molded portion between the mold and the body mold, the optical element material enters the mold gap and burrs are generated. The optical element in which burrs are generated in this way has a shape defect particularly when the centering operation is not performed. Further, when the non-molded portion of the optical element becomes large, the shape accuracy becomes poor because the peripheral pressure of the non-molded portion is low.

  The objective of this invention is providing the manufacturing method and manufacturing apparatus of an optical element which can manufacture an optical element with high precision.

  The optical element manufacturing method of the present invention includes a heating step of heating an optical element material, a pressurizing step of pressing the heated optical element material in a molding region of a mold set for molding an optical element, and pressurizing. A cooling step for cooling the optical element material, and further including a pressure adjustment step for adjusting the pressure in the molding region in at least the pressurization step, wherein the pressure adjustment step includes: The shape of the optical element material is controlled by adjusting the pressure applied to a non-molded portion other than the molding surface molded by the mold set.

  The method for manufacturing an optical element further includes a volume measuring step for measuring a volume of the molding region in the pressurizing step, and the pressure adjustment step is based on the measured volume of the molding region. The pressure may be adjusted.

  In the method for manufacturing an optical element, the mold set includes a first mold and a second mold that are opposed to each other, and an outer diameter regulating mold that regulates an outer diameter position of the optical element material. In the pressure adjusting step, after the optical element material is brought into contact with the outer diameter regulating die in the pressurizing step, the first molding with the contact portion with the outer diameter regulating die being sandwiched in the molding region. The pressure on at least one of the mold side and the second mold side may be adjusted.

  The optical element manufacturing apparatus of the present invention includes a heating unit that heats an optical element material, a mold set for molding an optical element that contains the optical element material, and the optical element material added within a molding region of the mold set. And a pressure adjusting unit that adjusts the pressure in the molding region, and the pressure adjusting unit is a portion other than the molding surface molded by the mold set in the optical element material. The shape of the optical element material is controlled by adjusting the pressure applied to the molded part.

  In the optical element manufacturing apparatus, the mold set includes first and second molding molds facing each other, and an outer diameter regulating mold that regulates an outer diameter position of the optical element material. The pressure adjusting portion is one of the first molding die side and the second molding die side across the contact portion between the optical element material and the outer diameter regulating die in the molding region. You may make it have the 1st adjustment part which adjusts the pressure of this, and the 2nd adjustment part which adjusts the pressure of the other side.

  According to the present invention, an optical element can be manufactured with high accuracy.

It is a schematic sectional drawing which shows the manufacturing apparatus of the optical element which concerns on one embodiment of this invention. It is sectional drawing which shows the type | mold set in one embodiment of this invention. It is sectional drawing which shows the type | mold set in a comparative example. It is explanatory drawing (the 1) for demonstrating the shape accuracy defect of the optical element in a comparative example. It is the A section enlarged view of FIG. 4A. It is explanatory drawing (the 2) for demonstrating the shape accuracy defect of the optical element in a comparative example. It is the B section enlarged view of Drawing 4C. It is explanatory drawing for demonstrating the deformation | transformation of the optical element material in one embodiment and comparative example of this invention. It is explanatory drawing (the 1) for demonstrating the relationship between the curvature of a type | mold set, and a deformation | transformation of optical element material. It is explanatory drawing (the 2) for demonstrating the relationship between the curvature of a type | mold set, and a deformation | transformation of optical element material.

  Hereinafter, an optical element manufacturing method and manufacturing apparatus according to embodiments of the present invention will be described with reference to the drawings.

FIG. 1 is a schematic sectional view showing an optical element manufacturing apparatus 1 according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a mold set 2 according to an embodiment of the present invention.

  2 shows the upper mold cartridge heater 9 and the lower mold cartridge heater 10 inserted into the mold set 2 of FIG. 1, and the upper mold fixing claw 11 and the lower mold fixing claw 13 to which the mold set 2 is attached. The illustration is omitted and simplified. 2 is different from FIG. 1 in the shapes of the mold set 2, the upper heater block 12, and the lower heater block 14.

  As shown in FIG. 1, the optical element manufacturing apparatus 1 includes an optical element molding die set 2, a plurality of first adjustment units 7 and a plurality of second adjustment units, which are examples of pressure adjustment units (increase / decrease units). The adjustment unit 8 is provided.

  The optical element manufacturing apparatus 1 includes an upper mold cartridge heater 9 and a lower mold cartridge heater 10, which are an example of a heating unit, an upper mold fixing claw 11, an upper heater block 12, and a lower mold fixing claw 13. The lower heater block 14, the tilt removing ball 15, the drive shaft 16, the air cylinder 17, which is an example of a pressurizing unit, the top plate 18, the support shaft 19, the base plate 20, and the molding chamber cover 21. A base block 22, a heater block holding plate 23, a connecting pin 24, a stopper support plate 25, a center thickness control stopper 26, a reinforcing shaft 27, a reinforcing shaft holding block 28, and a base block holding portion 29. .

  As shown in FIG. 2, the mold set 2 is an example of an upper mold 3 and a lower mold 4 that are examples of the first and second molds facing each other, a sleeve 5, and an outer diameter regulating mold. An outer periphery regulating ring 6 and accommodates the optical element material 100.

The optical element material 100 is, for example, a spherical glass material having a yield point of 538 ° C. and a transition point of 506 ° C.
The upper mold 3 has a substantially cylindrical shape, and a convex molding surface 3a having a curvature radius of 2.032 mm, for example, is formed at the center of the bottom surface.

  The lower mold 4 has a substantially cylindrical shape, and a concave molding surface 4a having a curvature radius of 56 mm, for example, is formed at the center of the upper surface. The lower mold 4 is formed with a through hole 4b, which is a gas flow path communicating with a second adjusting unit 8 described later shown in FIG. For example, four through holes 4b are formed at equal intervals in the circumferential direction centering on the central axis of the lower mold 4.

  The sleeve 5 has a cylindrical shape, and, for example, four through holes 5a penetrating in the radial direction are formed at equal intervals in the circumferential direction. The through holes 5a are gas flow paths that communicate with, for example, four first adjusting portions 7 provided.

The sleeve 5 is fixed to the lower mold 4. The upper mold 3 slides on the outer peripheral surface of the inner peripheral surface of the sleeve 5.
The outer diameter regulating ring 6 has a ring shape (cylindrical shape), and four upper surface grooves 6a extending in the radial direction are formed on the upper surface, for example. The upper surface groove 6 a is a gas flow path communicating with the through hole 5 a of the sleeve 5.

  For example, four bottom grooves 6b are formed on the bottom surface of the outer diameter regulating ring 6 so as to open to the inner peripheral surface and extend from the inner peripheral surface so as to communicate with the through hole 4a of the lower mold 4 in the radial direction. The depth of the top surface groove 6a and the bottom surface groove 6b is, for example, 0.1 mm or less.

  For example, four first adjusting portions 7, which are examples of pressure adjusting portions, are fixed to the outer peripheral surface of the sleeve 5 so as to communicate with the through holes 5 a. The first adjusting portion 7 is formed on the upper mold 3 side (first molding die) sandwiching a contact portion (for example, a contact portion over the entire circumference) of the optical element material 100 and the outer diameter regulating ring 6 in the molding region S. The pressure on one side of the (upper mold 3) side and the second mold (lower mold 4) side is adjusted. The molding region S is a region where the optical element material 100 is pressed, and is a region defined by the upper mold 3, the lower mold 4, and the outer diameter regulating ring 6 in the present embodiment.

  In addition, the 1st adjustment part 7 functions as a volume measurement part which measures the volume of the shaping | molding area | region S by having the air micro which measures the flow volume change of the inert gas (gas) injected to the shaping | molding area | region S, for example. You may make it do. The volume measuring unit is not the entire molding region S, but at least a part (for example, at least one of the upper die 3 side and the lower side 4 across the contact portion between the optical element material 100 and the outer diameter regulating ring 6). What is necessary is just to measure the volume.

  As shown in FIG. 1, for example, four second adjusting portions 8, which are examples of pressure adjusting portions, are arranged inside a base block 22 described later, and for example, four through holes 14 a of the lower heater block 14 shown in FIG. 2. And it communicates with the molding region S through the through-hole 4 b of the lower mold 4. The second adjustment unit 8 includes a lower mold 4 side (a first mold (upper mold 3) side and a second mold) sandwiching a contact portion between the optical element material 100 and the outer diameter regulating ring 6 in the molding region S. The pressure on the mold (lower mold 4) side is adjusted.

  Although details will be described later, in the present embodiment, only the second adjustment unit 8 out of the first adjustment unit 7 and the second adjustment unit 8 is molded by the mold set 2 in the optical element material 100. The shape of the optical element material 100 is controlled by adjusting the pressure applied to the non-molded portion other than the surface.

  The upper mold cartridge heater 9, which is an example of a heating unit, is arranged so as to extend inside the upper mold 3 and the upper heater block 12. For example, the optical element material 100 is transferred by heat conduction through the upper mold 3. Heat.

  The lower mold cartridge heater 10, which is an example of a heating unit, is disposed so as to extend inside the lower mold 4 and the lower heater block 14. For example, the optical element material 100 is transferred by heat conduction through the lower mold 4. Heat.

The upper mold fixing claw 11 fixes the upper mold 3 to the upper heater block 12. The upper heater block 12 has a cylindrical shape having a flange portion at the upper end.
The lower mold fixing claw 13 fixes the lower mold 4 to the lower heater block 14. The lower heater block 14 has a cylindrical shape, and, for example, four through holes 14a are formed as described above.

The tilt removing ball 15 is disposed at the upper center of the upper heater block 12 and prevents the upper heater block 12 and the upper mold 4 from being inclined and pressed even when the drive shaft 16 is inclined.
The drive shaft 16 is connected to an air cylinder 17 which is an example of a pressurizing unit, and lowers the upper heater block 12 and the upper mold 4 which are connected via a tilt removing ball 15. The upper heater block 12 and the upper mold 4 are raised by raising a heater block holding plate 23 described later by an air cylinder (not shown) different from the air cylinder 17.

The air cylinder 17 is fixed on the top plate 18.
The top plate 18 is provided at the upper ends of the plurality of support shafts 19.
The support shaft 19 is fixed to the base plate 20 at the lower end.

The molding chamber cover 21 is a housing disposed outside the top plate 18, the support shaft 19, the base plate 20, and the like.
The base block 22 is fixed to the bottom surface of the lower heater block 14.

The heater block holding plate 23 is supported by the support shaft 19 so as to be movable up and down, is fixed to the flange portion of the upper heater block 12, and moves up and down integrally with the upper heater block 12.
The connecting pin 24 regulates the range of movement of the heater block holding plate 23 so that the distance between the heater block holding plate 23 and the stopper support plate 25 fixed so as not to move with respect to the support shaft 19 does not exceed a certain value. doing.

  The center thickness control stopper 26 is fixed on the stopper support plate 25, and restricts the downward movement of the heater block holding plate 23, so that the positions of the upper heater block 12 and the lower mold 4, and thus the center of the optical element material 100. The thickness is controlled.

The reinforcing shaft 27 is fixed to the bottom surface of the stopper support plate 25.
The reinforcing shaft holding block 28 supports the reinforcing shaft 27. The base block holding part 29 is disposed so as to cover the base block 22, and the bottom surface of the reinforcing shaft holding block 28 is fixed.

Hereinafter, the manufacturing method of the optical element will be described while omitting the points overlapping with the above description.
First, when an air cylinder (not shown) different from the air cylinder 17 raises the heater block holding plate 23, the upper heater block 12 and the upper mold 3 are raised. A transport mechanism (not shown) places the optical element material 100 on the lower mold 4. Thereafter, the upper heater block 12 and the upper die 3 are lowered, and the molding surface of the upper die 3 comes into contact with the optical element material 100 as shown in FIG. The molding chamber cover 21 is filled with an inert gas, and the oxygen concentration becomes, for example, 10 ppm or less.

  In the molding region S, an inert gas maintained at a constant pressure is ejected from the first adjusting portion 7 through a through hole 5 a of the sleeve 5 through a regulator (not shown). At this time, a part of the first adjusting units 7 is used for ejection of the inert gas, and the other first adjusting units 7 are used for discharging the inert gas. Thus, in the present embodiment, the first adjustment unit 7 is used not for adjusting the pressure applied to the non-molded portion of the optical element material 100 but for removing volatiles from the optical element material 100.

  Thereafter, the upper mold 3 and the lower mold 4 are heated to a molding temperature of, for example, 560 ° C. by heat conduction from the upper mold cartridge heater 9 and the lower mold cartridge heater 10. Thereby, the optical element material 100 is also heated (heating process).

  The heated optical element material 100 is pressurized by the air cylinder 17 through the upper mold 3 and the like in the molding region S of the mold set 2 (pressurizing process). In this pressurizing step, pressurization is performed with a load of 30 kgf, for example. Further, the pressurizing step is performed until the heater block holding plate 23 moves 0.3 mm before contacting the center thickness control stopper 26. This value (position) is determined by confirming a predetermined position based on, for example, the lens shape of the optical element manufactured in advance by a short shot (the optical element material 100 is deformed and contacts the outer diameter regulating ring 6). This is a position where the optical element material 100 is transferred to the outer diameter regulating ring 6 with a contact length of about 1 mm.

  When the upper die 3 is lowered to the above position, the second adjustment portion 8 is positioned on the lower die 4 side across the contact portion between the optical element material 100 and the outer diameter regulating ring 6 in the molding region S. The pressure is adjusted by generating a pressure of 0.05 MPa (pressure adjusting step).

  When the first adjusting unit 7 functions as a volume measuring unit that measures the volume of the molding region S, the timing for starting the pressure adjustment step is, for example, based on the measured volume of the molding region S. It may be determined when the value becomes a certain value or less.

  In the pressure adjustment step, the pressure applied to the non-molded portion that is a portion other than the molding surface molded by the mold set 2 in the optical element material 100 is adjusted to control the shape of the optical element material 100. Therefore, the adjustment pressure is appropriately set so that an optical element having a desired shape can be obtained by a value obtained empirically or by simulation.

  In the present embodiment, since a positive pressure of 0.05 MPa is applied to the lower mold 4 side sandwiching the contact portion between the optical element material 100 and the outer diameter regulating ring 6 in the molding region S, the lower mold side 4 Generation | occurrence | production of the burr | flash is suppressed by pressing the non-molding part from the outside. If a negative pressure is applied, the non-molded portion of the lower mold side 4 is pulled from the inside to the outside, and the contact surface with the mold set 2 (molded surface by the mold set 2) increases. The part becomes smaller.

  The load by the air cylinder 17 on the upper mold 3 side is reduced from 30 kgf to 10 kgf. Thereafter, when the heater block holding plate 23 moves 0.05 mm before contacting the center thickness control stopper 26, the upper die 3 and the like are stopped by control of a magnet scale (not shown). During this time, the second adjusting unit 8 continues to apply the positive pressure.

  After the upper mold 3 is stopped, the mold set 2 is cooled at a cooling rate of 0.5 ° C./sec by lowering or stopping the temperature of the upper mold cartridge heater 9 and the lower mold cartridge heater 10. Thereby, the optical element material 100 is cooled, for example until it becomes below a transition point (506 degreeC) (cooling process).

  In this cooling step, after the cooling of the optical element material 100 is started, the position of the upper mold 3 is held at the stop position for 10 seconds, and then the air cylinder 17 is pressurized with a load of 20 kgf. During this time, the second adjusting unit 8 continues to apply the positive pressure.

  When the heater block holding plate 23 comes into contact with the center thickness control stopper 26, the center thickness of the optical element material 100 (optical element to be manufactured) is determined. At this time, the positive pressure generated by the second adjustment unit 8 is set to zero.

  After the upper mold 3 and the lower mold 4 reach 490 ° C., for example, the upper mold 3 and the lower mold 4 are cooled to 200 ° C. or less at a cooling rate of 2 ° C./sec. After the upper mold 3 and the lower mold 4 are cooled to 200 ° C. or lower, the upper mold 3 is raised, and the optical element that has been molded is taken out from the mold set 2.

FIG. 3 is a cross-sectional view showing a mold set 102 in a comparative example.
The mold set 102 shown in FIG. 3 is different from the mold set 2 shown in FIG. 2 in that a groove or a through-hole constituting the pressure adjusting gas flow path is not formed.
The mold set 102 includes an upper mold 103 fixed to the upper heater block 112 and formed with a convex molding surface 103a, a lower mold 104 fixed to the lower heater block 114 and formed with a concave molding surface 104a, and a through hole. A body mold 105 on which 105a is formed and an outer periphery regulating ring 106 are provided.

The manufacturing method of the comparative example is the same as the manufacturing method of the embodiment except that the pressure adjustment step is omitted.
The mold set 2 shown in FIG. 2 of the embodiment is the same, but the mold set 102 is greatly different in curvature between the convex molding surface 103a of the upper mold 103 and the concave molding surface 104 of the lower mold 104. . Therefore, burrs are generated on at least one of the upper mold 103 side and the lower mold 104 side in the optical element material 100, or the shape of the non-molded portion is different between the upper mold 103 side and the lower mold 104 side. To do.

Here, the relationship between the curvatures R1, R2 of the mold set 2 (particularly the upper mold 3 and the lower mold 4) and the deformation of the optical element material 100 will be described with reference to FIGS. 6A and 6B.
The upper mold 3-1 shown in FIG. 6A has a convex molding surface with a radius of curvature R1. The lower mold 4-1 has a convex molding surface having a curvature radius R2. Here, the curvature radius R1 of the upper mold 3-1 is larger than the curvature radius R2 of the lower mold 4-1.

  When the optical element material 100 is pressurized by the upper mold 3-1 and the lower mold 4-1, the contact diameter between the optical element material 100 and the upper mold 3-1 is long as shown in FIG. 6B. X. The contact diameter between the optical element material 100 and the lower mold 4-1 is a length Y shorter than the length X.

  Further, the thickness (height) E from the maximum outer diameter portion of the optical element material 100 to the contact outer diameter portion with respect to the upper mold 3-1 is lower than the maximum outer diameter portion of the optical element material 100. It becomes smaller than the thickness (height) F up to the contact outer diameter portion. Thus, the shape of the optical element material 100 differs between the upper mold 3-1 side and the lower mold 4-1 side depending on the curvature of the upper mold 3-1 and the lower mold 4-1 (mold set).

  The reason why the relationship shown in FIG. 6B is satisfied is that the sliding resistance between the upper mold 3-1 and the lower mold 4-1 and the optical element material 100 is large and the sliding resistance difference is large. This is considered to occur because the amount of deformation of the optical element material 100 is larger than the amount of movement of the optical element material 100 on the molding surfaces of the upper mold 3-1 and the lower mold 4-1.

As described above, in the comparative example, as in the embodiment, in the mold set 102, the curvatures of the convex molding surface 103a of the upper mold 103 and the concave molding surface 104 of the lower mold 104 are greatly different.
Therefore, first, when the center thickness of the optical element material 100 is molded to a target of 1.03 mm (outer diameter 6.6 mm), the optical element material 100 is formed between the lower mold 4 and the outer diameter regulating ring as shown in FIG. 4A. Entering the gap, for example, a burr 100e of several tens of μm is generated. Then, as shown in FIG. 4B, when the optical element material 100 is taken out from the outer diameter regulating ring, a crack 100f is generated in the burr 100e.

  On the other hand, in order to prevent the generation of burrs 100e, if the center thickness of the optical element material 100 is 1.06 mm thicker than the target of 1.03 mm and the pressing amount is suppressed, as shown in FIG. Large non-molded portions 100c (curvature radius 0.5 mm) and 100d (curvature radius 0.05 mm) are generated. As shown in FIGS. 4C and 4D, the non-molded portion 100d is not strictly spherical, but varies in size, such as 0.05 mm in height (pressing direction) and 0.02 mm in width (diameter direction). There is. This is a dimensional difference caused by different arrival times of the optical element material 100 during molding (manufacturing) to the non-molded portion. This is because a large pressure is required to fill the optical element material 100 from a state in which the volume of the non-molded portion is reduced.

The deformation of the optical element material 100 in the above embodiment and comparative example will be described with reference to FIG.
The spherical initial state (t10, t20) of the optical element material 100 and the contact state (t11, t21) with the outer diameter regulating rings 6, 106 are the same in the embodiment and the comparative example.

  Thereafter, in the embodiment, since the positive pressure 0.05 MPa is applied to the lower mold 4 side of the molding region S as described above, in the embodiment, the non-molding of the optical element material 100 (t12) on the lower mold 4 side is not performed. The portion 100b is pressed from the outside, and the contact diameter (transfer diameter) D1 with the lower mold 4 becomes smaller than the contact diameter D2 of the optical element material 100 (t22) of the comparative example. Thereby, the curvature radius (R = 0.1 mm) of the non-molded portion 100b on the lower mold 4 side of the manufactured optical element (optical element material 100 (t13)) is equal to that of the optical element material 100 (t23) of the comparative example. It becomes larger than the radius of curvature (R = 0.05 mm) of the non-molded portion 100d on the lower mold 4 side.

  On the other hand, the non-molded portion 100a on the upper mold 3 side of the embodiment has a lower pressure than the non-molded portion 100b when the non-molded portion 100b on the lower mold 4 side is pressed from the outside. Thereby, the curvature radius (R = 0.15 mm) of the non-molded portion 100a on the upper mold 3 side of the manufactured optical element (optical element material 100 (t13)) is equal to that of the optical element material 100 (t23) of the comparative example. It becomes smaller than the radius of curvature (R = 0.5 mm) of the non-molded portion 100d on the lower mold 4 side.

  In order to suppress the radius of curvature to, for example, about 0.15 mm, the radius of curvature (R = 0.5 mm) of the non-molded portion 100d on the lower mold 4 side of the comparative example is an extremely large value, resulting in poor shape accuracy.

  In the above-described embodiment, at least in the pressurizing step, the optical element is adjusted by adjusting the pressure applied to the non-molded parts 100a and 100b that are parts other than the molding surface molded by the mold set 2 of the optical element material 100. The shape of the material 100 is controlled. Therefore, it can suppress that a burr | flash generate | occur | produces or a non-molding part becomes large. Therefore, according to this embodiment, an optical element can be manufactured with high accuracy.

  Moreover, in this Embodiment, when the volume of the shaping | molding area | region S is measured, a burr | flash generate | occur | produces or a non-molding part becomes large by adjusting a pressure based on the volume of the measured shaping | molding area | region S. Can be more reliably suppressed. Therefore, an optical element can be manufactured with higher accuracy.

  In the present embodiment, after the optical element material 100 comes into contact with the outer diameter regulating ring 6 in the pressurizing step, the lower mold side 4 (with the contact portion with the outer diameter regulating ring 6 in the molding region S is sandwiched. The pressure on at least one of the upper mold 3 side and the lower mold 4 side) is adjusted. Therefore, it can suppress that a burr | flash generate | occur | produces about a desired part or a non-molding part becomes large.

  In the above-described embodiment, the example in which only the second adjusting unit 8 of the first adjusting unit 7 and the second adjusting unit 8 applies a positive pressure of 0.05 MPa has been described. 7 or both of the first adjusting unit 7 and the second adjusting unit 8 may adjust the pressure in the molding region S. For example, when the first adjusting unit 7 generates a negative pressure (for example, 0.08 MPa) and the second adjusting unit 8 generates a positive pressure (for example, 0.05 MPa), the first adjusting unit 7 generates a negative pressure. Since the pressure pulls the non-molded portion 100a on the upper mold 3 side outward, the non-molded portion 100a can be made smaller.

  When the pressure adjustment process is performed in this way, the time from when the load of 30 kgf is applied until the heater block holding plate 23 contacts the center thickness control stopper 26 is 240 seconds in the comparative example, which is 200 seconds. Moreover, the effect of shortening the molding (manufacturing) lead time was also obtained.

DESCRIPTION OF SYMBOLS 1 Optical element manufacturing apparatus 2 Mold set 3 Upper mold 3a Molding surface 4 Lower mold 4a Molding surface 4b Through hole 5 Sleeve 5a Through hole 6 Outer periphery regulating ring 6a Top surface groove 6b Bottom surface groove 7 First adjustment unit 8 Second adjustment Part 9 Upper mold cartridge heater 10 Lower mold cartridge heater 11 Upper mold fixing claw 12 Upper heater block 12a Through hole 13 Lower mold fixing claw 14 Lower heater block 14a Through hole 15 Tilt removal ball 16 Drive shaft 17 Air cylinder 18 Top Plate 19 Support shaft 20 Base plate 21 Molding chamber cover 22 Base block 23 Heater block holding plate 24 Connecting pin 25 Stopper support plate 26 Center thickness control stopper 27 Reinforcement shaft 28 Reinforcement shaft holding block 29 Base block holding portion 100 Type set

Claims (5)

A heating step of heating the optical element material;
A pressurizing step of pressurizing the heated optical element material in a molding region of a mold set for optical element molding;
Cooling the pressurized optical element material, and
A pressure adjusting step of adjusting a pressure in the molding region at least in the pressurizing step;
In the pressure adjusting step, the optical element material is controlled by adjusting a pressure applied to a non-molded portion which is a portion other than a molding surface molded by the mold set in the optical element material, and controls the shape of the optical element material. Method. A volume measuring step of measuring the volume of the molding region in the pressing step;
The method of manufacturing an optical element according to claim 1, wherein, in the pressure adjustment step, the pressure is adjusted based on the measured volume of the molding region. The mold set includes first and second molds facing each other, and an outer diameter regulating mold that regulates an outer diameter position of the optical element material.
In the pressure adjusting step, after the optical element material contacts the outer diameter regulating die in the pressurizing step, the first molding die sandwiching a contact portion with the outer diameter regulating die in the molding region. The method for manufacturing an optical element according to claim 1, wherein the pressure on at least one side of the side and the second mold side is adjusted. A heating unit for heating the optical element material;
A mold set for molding an optical element containing the optical element material;
A pressurizing unit that pressurizes the optical element material in a molding region of the mold set;
A pressure adjusting part for adjusting the pressure in the molding region,
The said pressure adjustment part adjusts the pressure added to the non-molding part which is parts other than the shaping | molding surface shape | molded by the said mold set among the said optical element material, and manufactures the optical element material apparatus. The mold set includes first and second molds facing each other, and an outer diameter regulating mold that regulates an outer diameter position of the optical element material.
The pressure adjusting portion is located on one side of the first molding die side and the second molding die side across the contact portion between the optical element material and the outer diameter regulating die in the molding region. The optical element manufacturing apparatus according to claim 4, further comprising a first adjustment unit that adjusts the pressure and a second adjustment unit that adjusts the pressure on the other side.

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