JP2013099225A - Electric wire processing device and electric wire processing method - Google Patents

Electric wire processing device and electric wire processing method Download PDF

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JP2013099225A
JP2013099225A JP2011243158A JP2011243158A JP2013099225A JP 2013099225 A JP2013099225 A JP 2013099225A JP 2011243158 A JP2011243158 A JP 2011243158A JP 2011243158 A JP2011243158 A JP 2011243158A JP 2013099225 A JP2013099225 A JP 2013099225A
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electric wire
pair
guide member
cutting
guide
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JP5781899B2 (en
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Mamoru Araki
護 荒木
Katsuyoshi Takahashi
克論 高橋
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an electric wire processing device and an electric wire processing method that are easily adapted to various electric wires for either manual handling or automatic operation, and can make a cut in an insulating coating while preventing a core wire or a shield braid from being damaged.SOLUTION: An electric wire processing device includes a pair of electric wire clamps 20 put close to each other to grip an electric wire 90, a pair of cutting cutters 30 biting into an insulating coating 91 of the electric wire 90, a guide member 50 guiding the electric wire 90 positioned between the electric wire clamps 20, and restriction means 60 of restricting the pair of cutting cutters 30 from moving to each other. The guide member 50 is provided to move forward and back between a guide position where the electric wire 90 is guided and a standby position where the guide member retracts from the guide position to leave the electric wire 90. The restriction means 60 restricts movements of the cutting cutters 30 when the guide member 50 is at the standby position, and removes the restriction on the cutting cutters 30 when the guide member 50 moves to the guide position.

Description

本発明は、電線の長手方向端部や中間部における絶縁被覆を剥ぎ取る電線加工装置及び電線加工方法に関する。   The present invention relates to an electric wire processing apparatus and an electric wire processing method for stripping off an insulation coating at a longitudinal end portion or an intermediate portion of an electric wire.

従来、芯線を絶縁被覆した被覆電線の長手方向端部において、芯線を端子金具などに接続するために絶縁被覆を剥ぎ取る電線加工装置(皮剥ぎ装置)が利用されている(例えば、特許文献1参照)。このような電線加工装置は、長手方向に送り出した電線を所定位置でクランプによって把持し、電線の長手方向端部を両側から挟み込む一対のカッタによって絶縁被覆の周方向に切り込みを入れ、電線の長手方向末端側にカッタをスライドさせることで絶縁被覆を除去するものである。   2. Description of the Related Art Conventionally, an electric wire processing device (peeling device) that strips an insulation coating to connect a core wire to a terminal fitting or the like at a longitudinal end portion of a covered electric wire with an insulation coating on the core wire is used (for example, Patent Document 1). reference). Such an electric wire processing apparatus grips the electric wire sent out in the longitudinal direction by a clamp at a predetermined position, and cuts in the circumferential direction of the insulation coating by a pair of cutters sandwiching the longitudinal end portion of the electric wire from both sides. The insulation coating is removed by sliding the cutter toward the end in the direction.

特開平10−12350号公報Japanese Patent Laid-Open No. 10-12350

しかしながら、前述した特許文献1に示されたような電線加工装置では、周方向に切り込みを入れた絶縁被覆をカッタのスライドによって芯線から引き抜くため、太物電線やシールド電線などの場合、あるいは除去する絶縁被覆の長さが長い場合には、芯線との摩擦抵抗が大きくなることから、絶縁被覆を引き抜くことが困難になる。また、切り込みを入れたカッタを芯線に沿ってスライドさせることから、カッタの切り込み深さが大きすぎた場合には、カッタの刃が擦れて芯線に傷を付けてしまう可能性がある。また、電線としては、単数又は複数の芯線を絶縁被覆で被覆したシールド無しの電線でもよいし、単数又は複数の芯線をシールド編組で覆うとともに絶縁被覆で被覆したシールド電線であってもよい。シールド電線の場合には、前述したような芯線への傷付きとともに、シールド編組への傷付きが懸念される。   However, in the electric wire processing apparatus as shown in Patent Document 1 described above, the insulation coating cut in the circumferential direction is pulled out from the core wire by the slide of the cutter. When the length of the insulating coating is long, the frictional resistance with the core wire is increased, so that it is difficult to pull out the insulating coating. Further, since the cutter with the cut is slid along the core line, if the cut depth of the cutter is too large, the cutter blade may be rubbed and scratch the core line. The electric wire may be an unshielded electric wire with one or more core wires covered with an insulating coating, or a shielded electric wire with one or more core wires covered with a shield braid and covered with an insulating coating. In the case of a shielded electric wire, there is a concern about damage to the shield braid as well as damage to the core wire as described above.

以上の理由から、カッタの切り込み深さを調整するために、作業者がカッタと電線の近傍で調整作業を行うことがあり、その場合には、カッタの刃に作業者の手や工具が触れてしまう可能性がある。また、自動運転によるカッタと電線とのスライドによって芯線又はシールド編組で覆われた芯線から絶縁被覆を引き抜く工程に代えて、絶縁被覆を剥ぎ取る工程を作業者の手動操作によって行うことにより、芯線やシールド編組への傷つきを抑制させることも考えられる。このような手動操作を行う場合には、クランプで電線を把持したり、カッタで絶縁被覆に切り込みを入れたりする際に、作業者の手や工具などが装置に挟まれることを防止する必要がある。ところが、従来の自動運転を前提とした電線加工装置では、手動操作や手動調整を行うことが想定されていないため、その対策が十分ではなかった。なお、自動運転によって絶縁被覆を剥ぎ取る場合であっても、切り込み深さの調整などを行うためには、同様の対策を施すことが有効であり、そのような加工装置の開発が望まれていた。   For the above reasons, in order to adjust the cutting depth of the cutter, an operator may perform adjustment work in the vicinity of the cutter and the electric wire. In this case, the operator's hand or tool touches the cutter blade. There is a possibility that. In addition, instead of the process of pulling out the insulation coating from the core wire or the core wire covered with the shield braid by sliding between the cutter and the electric wire by automatic operation, the step of stripping the insulation coating is performed by manual operation of the operator. It is also conceivable to suppress damage to the shield braid. When performing such manual operation, it is necessary to prevent the operator's hand or tool from being caught in the device when gripping the electric wire with a clamp or cutting the insulation coating with a cutter. is there. However, in the conventional electric wire processing apparatus premised on automatic operation, it is not assumed that manual operation or manual adjustment is performed, so that countermeasures are not sufficient. Even when the insulation coating is stripped off by automatic operation, it is effective to take similar measures to adjust the cutting depth, and the development of such a processing device is desired. It was.

本発明は、上記した点に鑑み、手動操作、自動運転に関わらず、各種の電線に容易に対応することができ、芯線やシールド編組への傷付きを防止しつつ絶縁被覆に切り込みを入れることができる電線加工装置及び電線加工方法の提供を目的とする。   In view of the above points, the present invention can easily cope with various types of electric wires regardless of manual operation and automatic operation, and cuts the insulation coating while preventing damage to the core wire and the shield braid. An object of the present invention is to provide an electric wire processing apparatus and an electric wire processing method.

前記課題を解決するために、請求項1に記載された本発明の電線加工装置は、電線の周方向に沿って絶縁被覆を切断して該絶縁被覆を剥ぎ取るための電線加工装置であって、前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して該電線を把持する一対の電線クランプと、前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して前記絶縁被覆に食い込む一対の切り込みカッタと、前記一対の電線クランプ及び前記一対の切り込みカッタを離間接近させる操作手段と、前記一対の電線クランプ間に位置する前記電線をガイドするガイド部材と、前記操作手段による前記一対の切り込みカッタの接近方向への移動を規制する規制手段と、を備え、前記ガイド部材は、前記電線をガイドするガイド位置と、該ガイド位置から後退して前記電線から離間する退避位置と、の間を進退移動自在に設けられ、前記規制手段は、前記ガイド部材が退避位置にある場合に前記切り込みカッタの移動を規制し、前記ガイド部材がガイド位置に移動した場合に前記切り込みカッタの規制を解除することを特徴とする。   In order to solve the above-mentioned problem, the electric wire processing apparatus according to the first aspect of the present invention is an electric wire processing apparatus for cutting the insulating coating along the circumferential direction of the electric wire and stripping the insulating coating. A pair of electric wire clamps that are provided so as to be separated and approachable along a crossing direction that intersects the longitudinal direction of the electric wire and that grips the electric wire by approaching each other, and along a crossing direction that intersects the longitudinal direction of the electric wire Positioned between the pair of wire clamps, a pair of cutting cutters that are provided so as to be spaced apart and close to each other and that bite into the insulation coating close to each other, operation means for separating and approaching the pair of wire clamps and the pair of cutting cutters A guide member for guiding the electric wire to be controlled; and a restricting means for restricting movement of the pair of cutting cutters in the approaching direction by the operating means; The door member is provided so as to be movable back and forth between a guide position for guiding the electric wire and a retracted position retracted from the guide position and separated from the electric wire, and the restricting means includes the guide member in the retracted position. In this case, the movement of the cutting cutter is regulated, and the regulation of the cutting cutter is released when the guide member moves to the guide position.

上記構成により、ガイド部材が退避位置にある場合には、切り込みカッタの移動が規制され、ガイド部材をガイド位置に移動させることで切り込みカッタの移動規制が解除されるので、電線クランプ間に電線をセットする際などに意図せず作業者の手や工具などが挟まれてしまうことが防止できる。さらに、ガイド位置に移動させたガイド部材によって一対の電線クランプの隙間や切り込みカッタの刃を覆うことで、手動操作する場合の作業者の手や工具などをガイド部材で保護することができるとともに、自動運転の場合でも調整作業などを安全な状態で行うことができる。従って、電線クランプ間及び切り込みカッタ間に電線をセットするとともに、ガイド部材を退避位置に位置させた状態において、各種の電線ごとに必要な作業を行ってから、ガイド部材をガイド位置に移動させることで、移動規制を解除した切り込みカッタを操作手段により接近方向に移動させ、これにより絶縁被覆に一対の切り込みカッタを食い込ませることができる。   With the above configuration, when the guide member is at the retracted position, the movement of the cutting cutter is restricted, and the movement restriction of the cutting cutter is released by moving the guide member to the guide position. It is possible to prevent an operator's hand or tool from being caught unintentionally when setting. Furthermore, by covering the gap between the pair of electric wire clamps and the blade of the cutting cutter with the guide member moved to the guide position, the operator's hand or tool when manually operating can be protected with the guide member, Adjustment work can be performed in a safe state even in the case of automatic operation. Therefore, while setting the electric wire between the electric wire clamps and between the cutting cutters, the guide member is moved to the guide position after performing necessary work for each electric wire in the state where the guide member is located at the retracted position. Thus, the cutting cutter whose movement restriction is released can be moved in the approaching direction by the operating means, whereby the pair of cutting cutters can be bitten into the insulating coating.

請求項2に記載された電線加工装置は、請求項1記載の電線加工装置において、前記一対の電線クランプのうち、一方側の電線クランプに前記一対の切り込みカッタのうちの一方側の切り込みカッタが固定され、他方側の電線クランプに他方側の切り込みカッタが固定され、該他方側の電線クランプ及び切り込みカッタが前記操作手段の操作によって一方側に向かって移動可能に設けられ、前記規制手段は、移動不能に設けられた規制本体と、該規制本体に設けられたスイッチと、該スイッチに連動して突没可能な係合部材と、該係合部材と係合可能な被係合部を有して前記他方側の電線クランプに固定されたロック部材とを備え、前記ガイド部材が退避位置にある場合に、前記係合部材が前記ロック部材の被係合部に係合して前記他方側の電線クランプの移動が規制され、前記ガイド部材がガイド位置に移動することで前記スイッチが切り替わり、前記係合部材が前記被係合部から外れて前記他方側の電線クランプの規制が解除されることを特徴とする。   The electric wire processing apparatus according to claim 2 is the electric wire processing apparatus according to claim 1, wherein, of the pair of electric wire clamps, the electric wire clamp on one side has an incision cutter on one side of the pair of incision cutters. The other side of the electric wire clamp is fixed to the other side of the cutting cutter, the other side of the electric wire clamp and the cutting cutter are provided so as to be movable toward one side by the operation of the operating means, A regulation body provided immovably; a switch provided on the regulation body; an engagement member capable of projecting and retracting in conjunction with the switch; and an engaged portion engageable with the engagement member. And a locking member fixed to the electric wire clamp on the other side, and when the guide member is in the retracted position, the engaging member engages with an engaged portion of the locking member and the other side of The movement of the wire clamp is restricted, the switch is switched when the guide member moves to the guide position, the engagement member is released from the engaged portion, and the restriction of the wire clamp on the other side is released. It is characterized by.

上記構成により、ベース部材と、スイッチと、係合部材と、被係合部を有したロック部材と、によって規制手段としてのインターロック機構(安全装置)が構成される。このような規制手段によって、ガイド部材の位置に応じて他方側の電線クランプ及び切り込みカッタの移動を確実に規制又は解除することができる。   With the above configuration, the base member, the switch, the engaging member, and the locking member having the engaged portion constitute an interlock mechanism (safety device) as a restricting means. By such a restricting means, the movement of the electric wire clamp and the cutting cutter on the other side can be reliably restricted or released according to the position of the guide member.

請求項3に記載された電線加工装置は、請求項1又は2記載の電線加工装置において、前記ガイド部材を退避位置に向かって付勢する付勢手段を備えることを特徴とする。   According to a third aspect of the present invention, there is provided the electric wire processing apparatus according to the first or second aspect, further comprising an urging unit that urges the guide member toward the retracted position.

上記構成により、付勢手段によってガイド部材を退避位置に向かって付勢することで、
ガイド位置にあるガイド部材によって他方側の切り込みカッタの刃を覆いながら作業を行った後に、特別な操作をしなくてもガイド部材を退避位置(初期位置)へ移動させることができる。従って、操作手段によって切り込みカッタを離間方向に戻せば、その接近方向への移動を規制手段によって自動的に規制することができる。
With the above configuration, by biasing the guide member toward the retracted position by the biasing means,
After the work is performed while the guide member at the guide position covers the blade of the other cutting cutter, the guide member can be moved to the retracted position (initial position) without any special operation. Therefore, if the cutting cutter is returned to the separating direction by the operating means, the movement in the approaching direction can be automatically restricted by the restricting means.

請求項4に記載された電線加工装置は、請求項1〜3のいずれか一項に記載の電線加工装置において、前記一対の切り込みカッタが互いに離間した状態で該一対の切り込みカッタの刃をそれぞれ覆う一対のカバー部材を備え、前記一対の切り込みカッタが互いに接近した状態において、前記一対のカバー部材の少なくとも一方が互いに離間する方向に移動して、前記一対の切り込みカッタの刃部を露出させることを特徴とする。   The electric wire processing apparatus according to claim 4 is the electric wire processing apparatus according to any one of claims 1 to 3, wherein the pair of cutting cutters each have the blades of the pair of cutting cutters separated from each other. A pair of cover members are provided, and in a state where the pair of cutting cutters are close to each other, at least one of the pair of cover members is moved away from each other to expose the blade portions of the pair of cutting cutters. It is characterized by.

上記構成により、一対の切り込みカッタが互いに離間した状態において、それらの刃をカバー部材で覆うことで、作業者の手や工具などが切り込みカッタの刃に接触するのを防止することができる。一方、一対の切り込みカッタが互いに接近した状態において、カバー部材が移動して切り込みカッタの刃部が露出することで、これらの切り込みカッタの刃が食い込んだ電線の絶縁被覆を剥ぎ取る作業が容易に実施できる。   With the above configuration, when the pair of cutting cutters are separated from each other, the blades of the operator can be prevented from coming into contact with the blades of the cutting cutter by covering the blades with the cover member. On the other hand, when the pair of cutting cutters are close to each other, the cover member moves and the blade portions of the cutting cutters are exposed, so that the work of stripping off the insulation coating of the electric wires that are cut into these cutting cutter blades can be easily performed. Can be implemented.

請求項5に記載された本発明の電線加工方法は、電線の周方向に沿って絶縁被覆を切断して該絶縁被覆を剥ぎ取るための電線加工方法であって、前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して該電線を把持する一対の電線クランプと、前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して前記絶縁被覆に食い込む一対の切り込みカッタと、前記一対の電線クランプ間に位置する前記電線をガイドするガイド部材と、前記操作手段による前記一対の切り込みカッタの接近方向への移動を規制する規制手段とを備えた装置を用い、前記一対の電線クランプ及び前記前記一対の切り込みカッタをそれぞれ互いに離間させるとともに、互いの接近方向への移動を前記規制手段により規制した状態において、前記一対の電線クランプ間に前記電線を位置させ、前記ガイド部材をガイド位置へ移動させて前記電線を他方側からガイドするとともに、該ガイド部材をガイド位置に移動させることで前記規制手段による前記切り込みカッタの移動規制を解除してから、前記一対の電線クランプを接近方向へ移動させて前記電線を把持するとともに、前記一対の切り込みカッタを接近方向へ移動させて前記絶縁被覆に食い込ませ、前記一対の電線クランプ及び前記一対の切り込みカッタの接近に伴って、前記ガイド部材をガイド位置から後退させて前記電線から離間する退避位置へ移動させることを特徴とする。   The electric wire processing method of the present invention described in claim 5 is an electric wire processing method for cutting off the insulating coating along the circumferential direction of the electric wire and stripping off the insulating coating, which intersects the longitudinal direction of the electric wire. A pair of electric wire clamps that grips the electric wire by approaching each other along the intersecting direction, and are provided so as to be separated and approachable along the intersecting direction intersecting the longitudinal direction of the electric wire, A pair of cutting cutters that approach each other and bite into the insulation coating, a guide member that guides the wire located between the pair of wire clamps, and a movement of the pair of cutting cutters in the approaching direction by the operating means are restricted. And a pair of electric wire clamps and the pair of cutting cutters are separated from each other and approach each other. In a state where the movement in the direction is restricted by the restriction means, the electric wire is positioned between the pair of electric wire clamps, the guide member is moved to a guide position to guide the electric wire from the other side, and the guide member The movement restriction of the cutting cutter by the restricting means is released by moving the cutting cutter to the guide position, and then the pair of wire clamps are moved in the approaching direction to grip the wire, and the pair of cutting cutters are moved closer to each other. The guide member is retracted from the guide position and moved away from the electric wire as the pair of electric wire clamps and the pair of cutting cutters approach each other. It is characterized by.

上記構成により、前述した電線加工装置と同様に、電線クランプや切り込みカッタが離間した状態では、切り込みカッタの接近方向への移動が規制されているので、意図せず作業者の手や工具などが電線クランプ間や切り込みカッタ間に挟まれてしまうことが防止できるとともに、ガイド部材によって作業者の手や工具などを保護することができる。さらに、ガイド部材をガイド位置に移動させて移動規制を解除することで、切り込みカッタを接近方向に移動させて絶縁被覆に食い込ませることができるとともに、切り込みカッタの接近に伴ってガイド部材を退避位置へ移動させることで、次に切り込みカッタを離間させた際に自動的に接近方向への移動を規制することができる。   With the above configuration, as in the case of the wire processing device described above, when the wire clamp and the cutting cutter are separated, the movement of the cutting cutter in the approaching direction is restricted, so that an operator's hand or tool is not intended. While being able to prevent being pinched between electric wire clamps and between cutting cutters, an operator's hand, a tool, etc. can be protected by a guide member. Furthermore, by moving the guide member to the guide position and releasing the movement restriction, the cutting cutter can be moved in the approaching direction to bite into the insulation coating, and the guide member is retracted as the cutting cutter approaches. By moving to the next, the movement in the approaching direction can be automatically restricted when the cutting cutter is next separated.

請求項1記載の発明によれば、ガイド部材が退避位置にあって切り込みカッタの接近移動が規制された状態において、各種の電線ごとに必要な作業を行ってから、ガイド部材をガイド位置に移動させて切り込みカッタの移動規制を解除することができる。従って、各種の電線に対応して切り込みカッタの食い込み深さを調整するなどの作業が容易にでき、芯線やシールド編組への傷付きを防止しつつ確実に絶縁被覆に切り込みカッタの刃を食い込ませ、絶縁被覆を剥ぎ取ることができる。   According to the first aspect of the present invention, after the guide member is in the retracted position and the approaching movement of the cutting cutter is restricted, the necessary work is performed for each of the various electric wires, and then the guide member is moved to the guide position. Thus, the movement restriction of the cutting cutter can be released. Therefore, operations such as adjusting the cutting depth of the cutting cutter corresponding to various electric wires can be easily performed, and the cutting blade is securely cut into the insulation coating while preventing damage to the core wire and shield braid. The insulation coating can be stripped off.

請求項2記載の発明によれば、ガイド部材の位置に応じて他方側の電線クランプ及び切り込みカッタの移動を確実に規制又は解除することができるので、電線の設置作業や絶縁被覆の剥ぎ取り作業などの作業性を良好にすることができる。   According to the second aspect of the present invention, the movement of the electric wire clamp and the cutting cutter on the other side can be surely restricted or released according to the position of the guide member. The workability such as can be improved.

請求項3記載の発明によれば、絶縁被覆の剥ぎ取り後に、切り込みカッタを離間方向に戻せば、その接近方向への移動が規制手段によって自動的に規制されるので、次の電線を設置する際の作業性を良好にすることができる。   According to the third aspect of the present invention, if the cutting cutter is returned to the separating direction after the insulation coating is peeled off, the movement in the approaching direction is automatically regulated by the regulating means, so the next electric wire is installed. The workability at the time can be improved.

請求項4記載の発明によれば、切り込みカッタの位置に応じてカバー部材を離間接近させることで、電線の設置作業及び絶縁被覆の切り込み作業の作業性を向上させることができる。   According to the fourth aspect of the present invention, the workability of the electric wire installation work and the insulation coating cutting work can be improved by separating and approaching the cover member according to the position of the cutting cutter.

請求項5記載の発明によれば、前述と同様に、電線の設置作業を安全かつ確実に実施できるとともに、各種の電線に対応して切り込みカッタの食い込み深さを調整するなどの作業が容易にでき、芯線やシールド編組への傷付きを防止しつつ良好な作業性で絶縁被覆に切り込みを入れることができる。   According to the invention described in claim 5, similarly to the above, the installation work of the electric wire can be performed safely and surely, and the operation such as adjusting the biting depth of the cutting cutter corresponding to various electric wires is facilitated. Insulating coating can be cut with good workability while preventing damage to the core wire and shield braid.

本発明の一実施形態にかかる電線加工装置を示す斜視図である。It is a perspective view showing an electric wire processing device concerning one embodiment of the present invention. 前記電線加工装置を示す正面図である。It is a front view which shows the said electric wire processing apparatus. 図2の反対側から見た前記電線加工装置の背面図である。It is a rear view of the said electric wire processing apparatus seen from the opposite side of FIG. 図3と同じ側から見た前記電線加工装置の斜視図である。It is a perspective view of the said electric wire processing apparatus seen from the same side as FIG. 前記電線加工装置を見上げた斜視図である。It is the perspective view which looked up at the said electric wire processing apparatus. 前記電線加工装置の動作を示す斜視図である。It is a perspective view which shows operation | movement of the said electric wire processing apparatus. 前記電線加工装置の動作を示す側面図である。It is a side view which shows operation | movement of the said electric wire processing apparatus. 前記電線加工装置の規制手段を示す斜視図である。It is a perspective view which shows the control means of the said electric wire processing apparatus. 前記規制手段の動作を示す斜視図である。It is a perspective view which shows operation | movement of the said control means. 前記電線加工装置を用いた電線の加工手順を示す図である。It is a figure which shows the process sequence of the electric wire using the said electric wire processing apparatus. 図10に続く前記電線の加工手順を示す図である。It is a figure which shows the process sequence of the said electric wire following FIG.

以下、本発明の一実施形態にかかる電線加工装置を、図1〜図11を参照して説明する。本実施形態の電線加工装置1は、電線90の長手方向端部において絶縁被覆91を周方向に切断して、該絶縁被覆91を剥ぎ取るためのものである。電線90は、撚り線や単線からなる芯線92を2本備え、これら2本の芯線92が長手方向に沿って互いに平行に配され、その外周を覆ってシールド編組と絶縁被覆91とが設けられている。即ち、電線90は、平行に延びる2本の芯線92をシールド編組と絶縁被覆91とで覆った全体断面略長円形又は楕円形に形成されている。なお、本実施形態においては、編組を備えたシールド電線である電線90を例示するが、電線90は、シールド編組を備えないシールド無しの電線であってもよい。   Hereinafter, the electric wire processing apparatus concerning one Embodiment of this invention is demonstrated with reference to FIGS. The electric wire processing apparatus 1 of the present embodiment is for cutting the insulating coating 91 in the circumferential direction at the end portion in the longitudinal direction of the electric wire 90 and stripping off the insulating coating 91. The electric wire 90 includes two core wires 92 made of a stranded wire or a single wire, the two core wires 92 are arranged in parallel to each other along the longitudinal direction, and a shield braid and an insulating coating 91 are provided to cover the outer periphery thereof. ing. That is, the electric wire 90 is formed in a substantially oval or elliptical shape in the entire cross section in which two core wires 92 extending in parallel are covered with the shield braid and the insulating coating 91. In addition, in this embodiment, although the electric wire 90 which is a shielded electric wire provided with the braid is illustrated, the electric wire 90 may be an unshielded electric wire not provided with the shield braid.

電線加工装置1は、上下一対のベースプレート11,12を四隅の柱13で連結したベース部材10と、上側のベースプレート11上面に支持された一対の電線クランプ20と、各電線クランプ20に固定された一対の切り込みカッタ30と、一対の電線クランプ20を互いに離間接近方向に相対移動させる操作手段40と、一方側の電線クランプ20(固定側クランプ21)に支持された電線90を他方側からガイドするガイド部材50と、操作手段40による一対の切り込みカッタ30の接近方向への移動を規制する規制手段60と、ガイド位置におけるガイド部材50を係止するか又は係止を解除する係止手段70とを備えて構成されている。   The electric wire processing apparatus 1 is fixed to a base member 10 in which a pair of upper and lower base plates 11 and 12 are connected by pillars 13 at four corners, a pair of electric wire clamps 20 supported on the upper surface of the upper base plate 11, and the electric wire clamps 20. The pair of cutting cutters 30, the operating means 40 for relatively moving the pair of wire clamps 20 in the direction of separation and approach, and the wire 90 supported by the one side wire clamp 20 (fixed side clamp 21) are guided from the other side. A guide member 50; a restricting means 60 for restricting movement of the pair of cutting cutters 30 in the approach direction by the operating means 40; and a locking means 70 for locking or releasing the guide member 50 at the guide position. It is configured with.

ベース部材10は、下側のベースプレート12が複数のアンカーボルトを介して図示しない載置台等に固定され、かつ上下のベースプレート11,12が柱13で連結されることで、その全体が移動不能に設けられている。   The base member 10 has its lower base plate 12 fixed to a mounting table or the like (not shown) via a plurality of anchor bolts, and the upper and lower base plates 11 and 12 are connected by pillars 13 so that the entire base member 10 is immovable. Is provided.

一対の電線クランプ20は、操作手段40の反対側において上側のベースプレート11に固定された固定側クランプ(一方側の電線クランプ)21と、固定側クランプ21に対向して上側のベースプレート11に移動自在に支持された移動側クランプ(他方側の電線クランプ)22とで構成される。移動側クランプ22は、操作手段40の操作によって固定側クランプ21に対して進退移動可能、即ち、固定側クランプ21と移動側クランプ22とが互いに離間接近自在に構成されている。   The pair of electric wire clamps 20 is movable to the upper base plate 11 facing the fixed side clamp 21 and a fixed side clamp (one electric wire clamp) 21 fixed to the upper base plate 11 on the opposite side of the operation means 40. It is comprised with the movement side clamp (electric wire clamp of the other side) 22 supported by this. The moving side clamp 22 can be moved forward and backward with respect to the fixed side clamp 21 by the operation of the operating means 40, that is, the fixed side clamp 21 and the moving side clamp 22 are configured to be separated from each other.

固定側クランプ21は、その背面側のアングル材等によって上側のベースプレート11に固定され、移動側クランプ22と対向する前面側には、電線90を受け入れる凹状の保持溝23と、この保持溝23の底面に連続して他方側(移動側クランプ22側)に延出する延出部24とが形成されている。移動側クランプ22は、その背面側に操作手段40が連結され、固定側クランプ21と対向する前面側には、保持溝23に対向して電線90を保持溝23の内部に向かって押し付ける押付部25が設けられている。   The fixed side clamp 21 is fixed to the upper base plate 11 by an angle member or the like on the back side thereof, and a concave holding groove 23 for receiving the electric wire 90 is formed on the front side facing the moving side clamp 22. An extending portion 24 is formed continuously from the bottom surface and extending to the other side (moving side clamp 22 side). The moving side clamp 22 is connected to the operating means 40 on the back side thereof, and on the front side facing the fixed side clamp 21 is a pressing portion that presses the electric wire 90 toward the inside of the holding groove 23 facing the holding groove 23. 25 is provided.

また、一対の電線クランプ20は、それぞれ一対のカバー部材としての移動カバー26及び固定カバー27によって覆われている。移動カバー26は、固定側クランプ21の三方を覆うとともに、ベースプレート11に沿ってスライド自在に設けられている。この移動カバー26は、図5に示すように、連結部材26Aを介して移動側クランプ22と連結されている。この連結部材26Aは、移動側クランプ22の下側に固定されるとともに、ベースプレート11の案内溝11Bに挿通されてベースプレート11下面に沿って設けられ、固定側クランプ21側に延びた先端部に移動カバー26が連結されている。また、連結部材26Aには、下方に延びる当接板26Bが固定されている。従って、移動カバー26及び当接板26Bは、移動側クランプ22と一体的に移動するようになっている。一方、固定カバー27は、後退位置にある移動側クランプ22の略全体を覆うとともに、ベースプレート11の側面に沿って操作手段40側方まで延びる前面板27Aを有して構成され、ベースプレート11に移動不能に固定されている。   The pair of electric wire clamps 20 are covered with a moving cover 26 and a fixed cover 27 as a pair of cover members, respectively. The moving cover 26 covers the three sides of the fixed-side clamp 21 and is slidable along the base plate 11. As shown in FIG. 5, the moving cover 26 is connected to the moving-side clamp 22 via a connecting member 26A. The connecting member 26A is fixed to the lower side of the moving side clamp 22, and is inserted into the guide groove 11B of the base plate 11 and provided along the lower surface of the base plate 11, and moves to the distal end extending to the fixed side clamp 21 side. The cover 26 is connected. Further, a contact plate 26B extending downward is fixed to the connecting member 26A. Therefore, the moving cover 26 and the contact plate 26B move integrally with the moving side clamp 22. On the other hand, the fixed cover 27 includes a front plate 27A that covers substantially the entire moving-side clamp 22 in the retracted position and extends to the side of the operating means 40 along the side surface of the base plate 11, and moves to the base plate 11. It is fixed impossible.

一対の切り込みカッタ30は、固定側クランプ21に固定される一方側の切り込みカッタとしての第一カッタ31と、移動側クランプ22に固定される他方側の切り込みカッタとしての第二カッタ32とで構成される。これらの第一カッタ31と第二カッタ32とは、固定側クランプ21と移動側クランプ22との離間接近に伴って、互いに離間接近自在に構成されている。図11に示すように、第一カッタ31及び第二カッタ32には、それぞれ接近した際に電線90を受け入れる凹状の刃部33,34が形成されている。刃部33,34は、電線90を受け入れた際に絶縁被覆91の周方向に沿って食い込むような内周形状を有し、このように絶縁被覆91に刃部33,34を食い込ませることで、刃部33,34に沿って絶縁被覆91を周方向に切断できるようになっている。   The pair of cutting cutters 30 includes a first cutter 31 as one cutting cutter fixed to the fixed clamp 21 and a second cutter 32 as the other cutting cutter fixed to the moving clamp 22. Is done. The first cutter 31 and the second cutter 32 are configured to be separated from each other as the stationary clamp 21 and the moving clamp 22 are separated from each other. As shown in FIG. 11, the first cutter 31 and the second cutter 32 are formed with concave blade portions 33 and 34 for receiving the electric wire 90 when approaching each other. The blade portions 33 and 34 have an inner peripheral shape that bites along the circumferential direction of the insulating coating 91 when the electric wire 90 is received, and the blade portions 33 and 34 are bitten into the insulating coating 91 in this way. The insulating coating 91 can be cut in the circumferential direction along the blade portions 33 and 34.

操作手段40は、図1,3等に示すように、上側のベースプレート11上面に固定される支持部41と、この支持部41に左右進退自在に支持されるロッド42と、ロッド42の一端と移動側クランプ22とを連結する連結部43と、ロッド42の他端と支持部41とに回動自在に連結されるトグル部44と、トグル部44に連結される操作レバー45と、を備えて構成される。このような操作手段40は、図1〜6に示すように、操作レバー45を電線クランプ20から離れる側に回動操作することで、移動側クランプ22を固定側クランプ21から離隔させ、図10,11に示すように、操作レバー45を電線クランプ20側に向かって回動操作することで、トグル部44を介してロッド42を進出させて、このロッド42及び連結部43を介して移動側クランプ22を固定側クランプ21に接近させるように機能する。   As shown in FIGS. 1 and 3, the operating means 40 includes a support portion 41 fixed to the upper surface of the upper base plate 11, a rod 42 that is supported by the support portion 41 so as to be movable back and forth, and one end of the rod 42. A connecting portion 43 for connecting the moving side clamp 22; a toggle portion 44 rotatably connected to the other end of the rod 42 and the support portion 41; and an operating lever 45 connected to the toggle portion 44. Configured. As shown in FIGS. 1 to 6, the operating means 40 rotates the operating lever 45 to the side away from the electric wire clamp 20, thereby moving the moving side clamp 22 away from the fixed side clamp 21. 11, the operating lever 45 is rotated toward the electric wire clamp 20, so that the rod 42 is advanced through the toggle portion 44, and the moving side is moved through the rod 42 and the connecting portion 43. The clamp 22 functions to approach the fixed-side clamp 21.

ガイド部材50は、図4〜7に示すように、一方側である固定側クランプ21側に位置する電線90を他方側である移動側クランプ22側からガイドするガイド部材本体51と、このガイド部材本体51を背面側から支持する第一支持板52と、この第一支持板52が固定されて略水平方向に延びる第二支持板53とを備える。さらに、ガイド部材50は、図2〜5に示すように、第二支持板53の下面側に固定された断面略L字形のスライド板54と、この第二支持板53とベース部材10の柱13とに渡って設けられた付勢手段としてのコイルばね55とを備えて構成されている。また、ベースプレート11下面には、スライド板54をスライド案内するガイドレール11Aが設けられている。   As shown in FIGS. 4 to 7, the guide member 50 includes a guide member main body 51 that guides the electric wire 90 positioned on the one side fixed side clamp 21 side from the moving side clamp 22 side that is the other side, and the guide member. A first support plate 52 that supports the main body 51 from the back side, and a second support plate 53 that is fixed to the first support plate 52 and extends in a substantially horizontal direction. 2 to 5, the guide member 50 includes a slide plate 54 having a substantially L-shaped cross section fixed to the lower surface side of the second support plate 53, and a column of the second support plate 53 and the base member 10. 13 and a coil spring 55 as an urging means provided over 13. In addition, a guide rail 11 </ b> A that slides and guides the slide plate 54 is provided on the lower surface of the base plate 11.

ガイド部材本体51は、一方側に向かって開口した凹溝部51Aを有した断面略コ字形の樹脂製部材であり、電線90の長手方向に沿って延びて形成されるとともに、その基端側には、固定カバー27の前面板27Aに沿って案内されるフランジ部51Bが設けられている。このガイド部材本体51は、図1に示すように電線90から離隔する退避位置と、図4,5に示すように電線90を凹溝部51Aに受け入れてガイドするガイド位置と、の間を進退移動自在に設けられている。   The guide member main body 51 is a resin member having a substantially U-shaped cross section having a concave groove portion 51A that opens toward one side, and is formed extending along the longitudinal direction of the electric wire 90, and at the base end side thereof. Is provided with a flange portion 51 </ b> B guided along the front plate 27 </ b> A of the fixed cover 27. The guide member main body 51 moves back and forth between a retracted position separated from the electric wire 90 as shown in FIG. 1 and a guide position for receiving and guiding the electric wire 90 in the concave groove 51A as shown in FIGS. It is provided freely.

第一支持板52は、金属板材を折り曲げ加工した断面略L字形に形成され、その鉛直面部がガイド部材本体51にボルト固定され、その水平面部が第二支持板53にボルト固定されている。第二支持板53は、金属板材からなり、第一支持板52と固定される固定面部53Aと、この固定面部53Aよりもベース部材10側に延びてベースプレート11下面に沿って位置する連結面部53Bとを有して形成されている。   The first support plate 52 is formed in a substantially L-shaped cross section obtained by bending a metal plate material, the vertical surface portion thereof is bolted to the guide member main body 51, and the horizontal surface portion thereof is bolted to the second support plate 53. The second support plate 53 is made of a metal plate, and includes a fixed surface portion 53A that is fixed to the first support plate 52, and a connection surface portion 53B that extends toward the base member 10 from the fixed surface portion 53A and is positioned along the lower surface of the base plate 11. Are formed.

スライド板54は、断面L字形を有した形鋼などから構成され、第二支持板53の連結面部53Bに連結される上面部54Aと、この上面部54Aの端縁から下方に延びる側面部54Bとを有して形成されている。スライド板54の上面部54Aには、ベースプレート11のガイドレール11Aに案内されるスライド体54Cが固定され、側面部54Bには、規制手段60に向かって突出した位置調整ねじ54Dが固定されている。このようなスライド板54がガイドレール11Aに案内されることで、ガイド部材本体51は、コイルばね55によって退避位置に向かって付勢されつつ、前述のようにガイド位置と退避位置との間を進退移動可能になっている。また、スライド板54の一方側の先端部には、係止手段70の係止ピン74が挿通される挿通孔54E(図5参照)が形成されている。   The slide plate 54 is made of a steel having an L-shaped cross section, and is connected to the connection surface portion 53B of the second support plate 53, and a side surface portion 54B extending downward from the edge of the upper surface portion 54A. Are formed. A slide body 54C guided by the guide rail 11A of the base plate 11 is fixed to the upper surface portion 54A of the slide plate 54, and a position adjusting screw 54D protruding toward the regulating means 60 is fixed to the side surface portion 54B. . As the slide plate 54 is guided by the guide rail 11A, the guide member main body 51 is biased toward the retracted position by the coil spring 55, and between the guide position and the retracted position as described above. It is possible to move forward and backward. An insertion hole 54 </ b> E (see FIG. 5) through which the locking pin 74 of the locking means 70 is inserted is formed at one end of the slide plate 54.

規制手段60は、図2〜4,8,9に示すように、ベースプレート12の上面に移動不能に設けられた規制本体61と、この規制本体61の側面に設けられたスイッチ体62と、このスイッチ体62からスライド板54の側面部54Bに向かって突出した押釦63と、この押釦63の押し込みに連動してスイッチ体62の側面から突没可能な係合部材としての係合ピン64とを備える。スイッチ体62は、その内部に押釦63と係合ピン64とを連動させる適宜な伝達機構を有し、押釦63が押し込まれない状態で係合ピン64を突出させ、押釦63が押し込まれることで係合ピン64をスイッチ体62内部側に没入させるように構成されている。   As shown in FIGS. 2, 4, 8, and 9, the restricting means 60 includes a restricting body 61 provided immovably on the upper surface of the base plate 12, a switch body 62 provided on the side surface of the restricting body 61, A push button 63 projecting from the switch body 62 toward the side surface portion 54B of the slide plate 54, and an engagement pin 64 as an engagement member that can project and retract from the side surface of the switch body 62 in conjunction with the depression of the push button 63. Prepare. The switch body 62 has an appropriate transmission mechanism for interlocking the push button 63 and the engagement pin 64 therein, and the engagement pin 64 protrudes in a state where the push button 63 is not pushed in, and the push button 63 is pushed in. The engaging pin 64 is configured to be immersed inside the switch body 62.

さらに、規制手段60は、移動側クランプ22に固定されるロック部材65を備え、このロック部材65は、移動側クランプ22から下方に延びる垂下部65Aと、この垂下部65Aの下端部から左右に延びる拡幅部65Bとを有し、正面視で逆T字形に形成されている。ロック部材65の拡幅部65Bの一方側には、突出した係合ピン64を挿通させて係合可能な被係合部としての挿通孔66が形成され、ガイド部材50が退避位置にある場合に、係合ピン64が挿通孔66に係合することで、ロック部材65を介して移動側クランプ22の移動が規制されるようになっている。一方、図7,9に示すように、ガイド部材50をガイド位置に移動させることで、スライド板54の側面部54Bが押釦63を押し込んで係合ピン64を没入させ、これにより係合ピン64と挿通孔66との係合が外れて移動側クランプ22の規制が解除されるようになっている。   Further, the restricting means 60 includes a lock member 65 fixed to the moving side clamp 22, and the locking member 65 extends from the moving side clamp 22 downward and from the lower end portion of the hanging portion 65 A to the left and right. It has a widened portion 65B that extends, and is formed in an inverted T shape in front view. On one side of the widened portion 65B of the lock member 65, an insertion hole 66 is formed as an engaged portion through which the protruding engagement pin 64 can be inserted, and the guide member 50 is in the retracted position. The engagement pin 64 is engaged with the insertion hole 66, so that the movement of the moving side clamp 22 is restricted via the lock member 65. On the other hand, as shown in FIGS. 7 and 9, by moving the guide member 50 to the guide position, the side surface portion 54 </ b> B of the slide plate 54 pushes the push button 63, and the engagement pin 64 is retracted. And the insertion hole 66 are disengaged, and the restriction of the moving side clamp 22 is released.

係止手段70は、ガイド位置に移動したガイド部材50を係止するものであって、図2〜5,7に示すように、ベースプレート12の上面に固定された係止本体71と、この係止本体71の側面に設けられたスイッチ体72と、このスイッチ体72から移動カバー26の当接板26Bに向かって突出した押釦73と、この押釦73の押し込みに連動してスイッチ体72の上面から突没可能な係止ピン74とを備える。スイッチ体72は、その内部に押釦73と係止ピン74とを連動させる適宜な伝達機構を有し、押釦73が押し込まれない状態で係止ピン74を突出させ、押釦73が押し込まれることで係止ピン74をスイッチ体72内部側に没入させるように構成されている。   The locking means 70 locks the guide member 50 moved to the guide position. As shown in FIGS. 2 to 5 and 7, the locking means 70 includes a locking body 71 fixed to the upper surface of the base plate 12, and A switch body 72 provided on a side surface of the stop body 71, a push button 73 protruding from the switch body 72 toward the contact plate 26B of the moving cover 26, and an upper surface of the switch body 72 in conjunction with the pushing of the push button 73 And a locking pin 74 that can project and retract. The switch body 72 has an appropriate transmission mechanism in which the push button 73 and the locking pin 74 are interlocked. The switch body 72 projects the locking pin 74 in a state where the push button 73 is not pushed, and the push button 73 is pushed. The locking pin 74 is configured to be immersed inside the switch body 72.

このような係止手段70は、ガイド部材50がガイド位置に向かって移動し、スライド板54の先端が係止ピン74の位置まで進出した場合に、その挿通孔54Eに係止ピン74を挿通させることで、コイルばね55の付勢力に抗してガイド部材50の移動を規制するようになっている。一方、図10,11に示すように、移動側クランプ22と一体的に当接板26Bを固定側クランプ21に向かって移動させることで、当接板26Bが押釦73を押し込んで係止ピン74を没入させ、これにより係止ピン74と挿通孔54Eとの係合が外れてガイド部材50の係止が解除されるようになっている。   Such a locking means 70 inserts the locking pin 74 into the insertion hole 54E when the guide member 50 moves toward the guide position and the tip of the slide plate 54 has advanced to the position of the locking pin 74. By doing so, the movement of the guide member 50 is restricted against the urging force of the coil spring 55. On the other hand, as shown in FIGS. 10 and 11, the contact plate 26 </ b> B moves toward the fixed-side clamp 21 integrally with the moving-side clamp 22, whereby the contact plate 26 </ b> B pushes the push button 73 and the locking pin 74. Thus, the engagement between the locking pin 74 and the insertion hole 54E is released, and the locking of the guide member 50 is released.

以上のように、ガイド位置に移動したガイド部材50が係止手段70に係止されるとともに、規制手段60による移動側クランプ22の規制が解除されることで、操作手段40による移動側クランプ22の移動操作が可能となり、図10,11に示すように、操作レバー45を電線クランプ20側に向かって回動操作することで、移動側クランプ22を固定側クランプ21に接近させて電線90を把持するとともに、第一カッタ31及び第二カッタ32の刃部33,34を電線90の絶縁被覆91に食い込ませることができる。   As described above, the guide member 50 moved to the guide position is locked by the locking means 70 and the restriction of the movement-side clamp 22 by the restriction means 60 is released, so that the movement-side clamp 22 by the operation means 40 is released. 10 and 11, as shown in FIGS. 10 and 11, the operation lever 45 is rotated toward the electric wire clamp 20 to bring the moving side clamp 22 closer to the fixed side clamp 21 and the electric wire 90. While gripping, the blade portions 33 and 34 of the first cutter 31 and the second cutter 32 can be bitten into the insulating coating 91 of the electric wire 90.

このように移動側クランプ22と固定側クランプ21とを接近させた状態において、ガイド部材50は、係止手段70による係止が解除されることで、コイルばね55に付勢されてガイド位置から退避位置に後退する。さらに、移動カバー26は、移動側クランプ22の移動に伴って、固定側クランプ21の前面側から背面側(図10,11の左側)へ移動する。これらのガイド部材50及び移動カバー26の移動によって、図11に示すように、第一カッタ31及び第二カッタ32の刃部33,34で挟まれた電線90が露出され、絶縁被覆91の剥ぎ取り作業が容易に実施できるようになっている。   In this state where the moving side clamp 22 and the fixed side clamp 21 are brought close to each other, the guide member 50 is biased by the coil spring 55 and released from the guide position by releasing the locking by the locking means 70. Retreat to the retracted position. Furthermore, the moving cover 26 moves from the front side of the fixed side clamp 21 to the back side (left side in FIGS. 10 and 11) as the moving side clamp 22 moves. The movement of the guide member 50 and the moving cover 26 exposes the electric wire 90 sandwiched between the blade portions 33 and 34 of the first cutter 31 and the second cutter 32 as shown in FIG. It is possible to carry out the work easily.

以上の電線加工装置1を用いた電線加工方法を以下に説明する。
先ず、図1に示すように、操作手段40の操作レバー45を電線クランプ20から離れる側に位置させ、固定側クランプ21及び第一カッタ31から移動側クランプ22及び第二カッタ32を離間させた待機状態とするとともに、ガイド部材50を退避位置に後退させておく。この待機状態において、図1,4,5に示すように、固定側クランプ21及び第一カッタ31と移動側クランプ22及び第二カッタ32との間に電線90を挿入する。
The electric wire processing method using the above electric wire processing apparatus 1 is demonstrated below.
First, as shown in FIG. 1, the operating lever 45 of the operating means 40 is positioned on the side away from the wire clamp 20, and the moving side clamp 22 and the second cutter 32 are separated from the fixed side clamp 21 and the first cutter 31. While being in a standby state, the guide member 50 is retracted to the retracted position. In this standby state, as shown in FIGS. 1, 4, and 5, the electric wire 90 is inserted between the fixed side clamp 21 and the first cutter 31, and the moving side clamp 22 and the second cutter 32.

ここで、固定側クランプ21の保持溝23が形成された前面部や第一カッタ31の刃部33は、移動カバー26に覆われているとともに、移動側クランプ22及び第二カッタ32の略全体が固定カバー27に覆われているため、電線90を挿入する際に、作業者の手や工具が刃部33,34等に接触しにくくなっている。さらに、ガイド部材50が退避位置にあるため、規制手段60の係合ピン64がロック部材65の挿通孔66に係合し、移動側クランプ22の移動が規制され、操作手段40による移動側クランプ22の移動操作ができないようになっている。従って、意図せずに移動した移動側クランプ22と固定側クランプ21との間や、第一カッタ31と第二カッタ32との間に、作業者の手や工具が挟まれることがなく、電線90の挿入作業を安全に実施できるようになっている。   Here, the front surface portion in which the holding groove 23 of the fixed-side clamp 21 is formed and the blade portion 33 of the first cutter 31 are covered by the moving cover 26, and substantially the entire moving-side clamp 22 and the second cutter 32. Is covered with the fixed cover 27, it is difficult for the operator's hand or tool to come into contact with the blade portions 33, 34, etc., when inserting the electric wire 90. Further, since the guide member 50 is in the retracted position, the engaging pin 64 of the restricting means 60 is engaged with the insertion hole 66 of the lock member 65, and the movement of the moving side clamp 22 is restricted. No movement operation 22 can be performed. Therefore, the operator's hand or tool is not caught between the movable side clamp 22 and the fixed side clamp 21 that have moved unintentionally, or between the first cutter 31 and the second cutter 32, and 90 insertion operations can be performed safely.

次に、図6,7に示すように、ガイド部材50をガイド位置に移動させて係止手段70に係止させ、ガイド部材本体51の凹溝部51Aに電線90を受け入れてガイドすることで、電線90から作業者が手を放しても電線90の脱落や位置ずれを防止することができる。このようにガイド位置にガイド部材50を移動させることで、図9に示すように、スライド板54の側面部54Bで押釦63を押し込み、係合ピン64を没入させて挿通孔66との係合を外して移動側クランプ22の規制を解除する。さらに、図6,7に示すように、ガイド位置にあるガイド部材50のフランジ部51Bが移動カバー26に跨って位置することから、電線90の端部側から見た場合に、固定側クランプ21と移動側クランプ22との隙間や、第一カッタ31及び第二カッタ32がガイド部材本体51によって覆われるようになっている。   Next, as shown in FIGS. 6 and 7, the guide member 50 is moved to the guide position to be locked by the locking means 70, and the electric wire 90 is received and guided in the concave groove portion 51 </ b> A of the guide member main body 51. Even if the operator releases his / her hand from the electric wire 90, it is possible to prevent the electric wire 90 from dropping or being displaced. By moving the guide member 50 to the guide position in this way, as shown in FIG. 9, the push button 63 is pushed in by the side surface portion 54B of the slide plate 54, and the engagement pin 64 is inserted to engage with the insertion hole 66. Is removed and the restriction of the moving side clamp 22 is released. Furthermore, as shown in FIGS. 6 and 7, since the flange portion 51 </ b> B of the guide member 50 at the guide position is located across the movable cover 26, the fixed-side clamp 21 when viewed from the end side of the electric wire 90. The first cutter 31 and the second cutter 32 are covered with the guide member main body 51.

移動側クランプ22の規制を解除したら、ガイド位置にガイド部材50を保持したままで、図10,11に示すように、操作レバー45を回動操作して移動側クランプ22を固定側クランプ21に接近させ、これらの間に電線90を把持する。この際、移動側クランプ22とともに移動カバー26が固定側クランプ21の背面側へ移動することで、電線90が固定側クランプ21の保持溝23に押し込み可能となり、移動側クランプ22の押付部25が電線90を固定側クランプ21の延出部24に沿って保持溝23に押し込み、電線90を固定側クランプ21及び移動側クランプ22で把持する。さらに、移動側クランプ22とともに当接板26Bが移動し、押釦73を押し込んで係止ピン74を没入させ、係止手段70によるガイド部材50の係止を解除することで、コイルばね55の付勢力によってガイド部材50が退避位置に後退する。   When the restriction of the moving side clamp 22 is released, the operating lever 45 is rotated to move the moving side clamp 22 to the fixed side clamp 21 as shown in FIGS. The electric wire 90 is gripped between them. At this time, the moving cover 26 moves to the back side of the fixed side clamp 21 together with the moving side clamp 22, whereby the electric wire 90 can be pushed into the holding groove 23 of the fixed side clamp 21, and the pressing portion 25 of the moving side clamp 22 is moved. The electric wire 90 is pushed into the holding groove 23 along the extending portion 24 of the fixed side clamp 21, and the electric wire 90 is gripped by the fixed side clamp 21 and the moving side clamp 22. Further, the abutting plate 26B moves together with the moving side clamp 22, and pushes the push button 73 so that the locking pin 74 is retracted, and the locking of the guide member 50 by the locking means 70 is released, whereby the coil spring 55 is attached. The guide member 50 is retracted to the retracted position by the force.

このように電線90を固定側クランプ21と移動側クランプ22との間に保持した保持状態において、図11に示すように、第一カッタ31と第二カッタ32とが互いに当接し、各々の刃部33,34間に電線90が挟持されて、刃部33,34が絶縁被覆91に食い込む。そして、ガイド部材50が退避位置に後退し、かつ移動カバー26が固定側クランプ21の背面側へ移動することにより、刃部33,34で挟まれた電線90の端部側が露出される。   Thus, in the holding state where the electric wire 90 is held between the fixed side clamp 21 and the moving side clamp 22, as shown in FIG. 11, the first cutter 31 and the second cutter 32 abut each other, and each blade The electric wire 90 is sandwiched between the portions 33 and 34, and the blade portions 33 and 34 bite into the insulating coating 91. Then, the guide member 50 is retracted to the retracted position, and the moving cover 26 is moved to the back side of the fixed-side clamp 21, so that the end portion side of the electric wire 90 sandwiched between the blade portions 33 and 34 is exposed.

以上の保持状態において、作業者が手指又は工具を電線90の長手方向に沿って予め形成しておいた切り込みに差し込み、この切り込みに沿った絶縁被覆91の端縁を引っ張ることで、絶縁被覆91を刃部33,34に沿って周方向に切断し、この絶縁被覆91を剥ぎ取って電線90の端部における芯線92及びシールド編組を露出させる。また、電線90の長手方向に沿って予め切り込みを形成しておかなくても、第一カッタ31及び第二カッタ32の刃部33,34を絶縁被覆91に深く食い込ませるか、あるいは絶縁被覆91を刃部33,34で切断して周方向の切り込みを形成すれば、電線90の端部側の絶縁被覆91を芯線92及びシールド編組に対して相対スライドさせて除去することもできる。以上のようにして電線90の端部における絶縁被覆91を除去したら、操作手段40の操作レバー45を電線クランプ20から離れる側に回動し、固定側クランプ21から移動側クランプ22を離間させるとともに、第一カッタ31から第二カッタ32を離間させてから、端部の芯線92及びシールド編組が露出された加工済みの電線90を電線加工装置1から取り出して加工が完了する。   In the above holding state, the operator inserts a finger or a tool into a notch formed in advance along the longitudinal direction of the electric wire 90, and pulls the edge of the insulating covering 91 along the notch, thereby insulating the insulating cover 91. Is cut in the circumferential direction along the blade portions 33, 34, and the insulation coating 91 is peeled off to expose the core wire 92 and the shield braid at the end of the electric wire 90. Further, even if the notch is not formed in advance along the longitudinal direction of the electric wire 90, the blade portions 33 and 34 of the first cutter 31 and the second cutter 32 are deeply cut into the insulating coating 91, or the insulating coating 91. Can be removed by sliding relative to the core wire 92 and the shield braid. When the insulating coating 91 at the end of the electric wire 90 is removed as described above, the operating lever 45 of the operating means 40 is rotated to the side away from the electric wire clamp 20 and the moving side clamp 22 is separated from the fixed side clamp 21. After the second cutter 32 is separated from the first cutter 31, the processed electric wire 90 in which the core wire 92 and the shield braid at the end are exposed is taken out from the electric wire processing apparatus 1 and the processing is completed.

本実施形態によれば、ガイド部材50が退避位置にある場合には、規制手段60によって移動側クランプ22及び第二カッタ32の移動が規制され、ガイド部材50をガイド位置に移動させることで、規制手段60の規制が外れて移動側クランプ22及び第二カッタ32の移動が許容される。また、電線クランプ20間に電線90をセットする際などに意図せず作業者の手や工具などが挟まれてしまうことが防止できるとともに、ガイド位置に移動させたガイド部材50によって電線クランプ20の隙間や第一カッタ31及び第二カッタ32を覆うことで、手動操作する作業者の手や工具などを保護することができる。従って、規制手段60によって移動側クランプ22及び第二カッタ32の移動が規制された状態において、各種の電線90ごとに必要な作業を行ってから、ガイド部材50をガイド位置に移動させて移動規制を解除することができ、各種の電線90に対応して刃部33,34の食い込み深さを調整するなどの作業が容易にでき、芯線92やシールド編組への傷付きを防止しつつ確実に絶縁被覆91を剥ぎ取ることができる。   According to this embodiment, when the guide member 50 is in the retracted position, the movement of the moving side clamp 22 and the second cutter 32 is restricted by the restricting means 60, and the guide member 50 is moved to the guide position. The restriction of the restricting means 60 is removed and the movement side clamp 22 and the second cutter 32 are allowed to move. In addition, it is possible to prevent an operator's hand or tool from being caught unintentionally when setting the electric wire 90 between the electric wire clamps 20, and the electric wire clamp 20 is moved by the guide member 50 moved to the guide position. By covering the gap and the first cutter 31 and the second cutter 32, it is possible to protect the hands and tools of the manually operated operator. Therefore, in a state where the movement of the moving side clamp 22 and the second cutter 32 is restricted by the restricting means 60, the necessary work is performed for each of the various electric wires 90, and then the guide member 50 is moved to the guide position to restrict the movement. Can be released, and the work of adjusting the biting depth of the blade portions 33 and 34 corresponding to various electric wires 90 can be easily performed, and the core wire 92 and the shield braid can be reliably prevented from being damaged. The insulating coating 91 can be stripped off.

また、固定側クランプ21及び第一カッタ31から移動側クランプ22及び第二カッタ32が離間した状態において、第一カッタ31を移動カバー26で覆い、第二カッタ32を固定カバー27で覆うことで、作業者の手や工具などが切り込みカッタ30の刃部33,34に接触するのを防止することができる。一方、移動側クランプ22及び第二カッタ32を移動させて、電線90を固定側クランプ21及び移動側クランプ22で把持するとともに、第一カッタ31及び第二カッタ32の刃部33,34間に電線90が挟持した状態において、ガイド部材50及び移動カバー26が移動することで、刃部33,34が食い込んだ電線90を露出させることができ、その絶縁被覆91の剥ぎ取り作業を容易に実施することができる。   Further, in a state where the moving side clamp 22 and the second cutter 32 are separated from the fixed side clamp 21 and the first cutter 31, the first cutter 31 is covered with the moving cover 26 and the second cutter 32 is covered with the fixed cover 27. The operator's hand or tool can be prevented from coming into contact with the blade portions 33 and 34 of the cutting cutter 30. On the other hand, the moving side clamp 22 and the second cutter 32 are moved so that the electric wire 90 is gripped by the fixed side clamp 21 and the moving side clamp 22, and between the blade portions 33, 34 of the first cutter 31 and the second cutter 32. When the guide member 50 and the moving cover 26 are moved in a state where the electric wire 90 is sandwiched, the electric wire 90 in which the blade portions 33 and 34 have bite can be exposed, and the insulation coating 91 is easily stripped off. can do.

なお、前記実施形態では、2本の芯線92を有した電線90の絶縁被覆91を剥ぎ取るための電線加工装置1について説明したが、本発明の電線加工装置が対象とする電線は、前記実施形態のものに限らず、1本の芯線を有した電線でもよいし、3本以上の芯線を有した電線でもよい。この際、電線の断面形状に応じた適宜な形状の刃部を有する切り込みカッタを用意すればよく、これに伴って電線クランプの形状も適宜に変更すればよい。   In addition, although the said embodiment demonstrated the electric wire processing apparatus 1 for stripping off the insulation coating 91 of the electric wire 90 which has the two core wires 92, the electric wire which the electric wire processing apparatus of this invention makes object is the said implementation. Not only the form but also an electric wire having one core wire or an electric wire having three or more core wires may be used. At this time, it is only necessary to prepare a cutting cutter having an appropriately shaped blade according to the cross-sectional shape of the electric wire, and accordingly, the shape of the electric wire clamp may be appropriately changed.

また、前記実施形態では、電線90の端部における絶縁被覆91を剥ぎ取る場合を例示したが、本発明の電線加工装置を用いて電線の中間部における絶縁被覆を剥ぎ取ることも可能である。すなわち、電線の中間部における所定長さの範囲に長手方向に沿った切り込みが形成されている場合に、この切り込みの両端部において、それぞれ前記実施形態で説明したのと同様に周方向に沿って絶縁被覆を切断し、その間の絶縁被覆を剥ぎ取ればよい。このように1本の電線90に対して2度の切断作業を行う場合であっても、各作業時における電線90の位置決めや位置調整などが安全に実施できる。   Moreover, in the said embodiment, although the case where the insulating coating 91 in the edge part of the electric wire 90 was stripped off was illustrated, it is also possible to strip off the insulating coating in the intermediate part of an electric wire using the electric wire processing apparatus of this invention. That is, when cuts along the longitudinal direction are formed in a range of a predetermined length in the middle part of the electric wire, at both ends of the cuts, respectively, along the circumferential direction as described in the above embodiment. What is necessary is just to cut | disconnect an insulation coating and strip off the insulation coating in the meantime. As described above, even when the cutting operation is performed twice on one electric wire 90, the positioning and position adjustment of the electric wire 90 at each operation can be safely performed.

また、前記実施形態では、一対の電線クランプ20間及び一対の切り込みカッタ30間への電線90のセットや、移動側クランプ22及び第一カッタ31の操作手段40による離間接近移動、さらには電線90の保持状態における絶縁被覆91の剥ぎ取りの各工程を作業者の手動操作で実施する場合を説明したが、各工程を自動で実行するような駆動機器を電線加工装置が備えていてもよい。このような自動運転の場合であっても、電線90のセットや位置決め、位置調整などを安全な状態で行うことができる。   In the embodiment, the electric wire 90 is set between the pair of electric wire clamps 20 and the pair of cutting cutters 30, is moved apart and moved by the operating means 40 of the moving side clamp 22 and the first cutter 31, and further, the electric wire 90. Although the case where each process of peeling of the insulation coating 91 in the holding state is performed by an operator's manual operation has been described, the electric wire processing apparatus may include a driving device that automatically executes each process. Even in the case of such automatic operation, the electric wire 90 can be set, positioned, and adjusted in a safe state.

さらに、前記実施形態では、電線90の長手方向に沿った切り込みが絶縁被覆91に予め形成された状態から、この電線90の絶縁被覆91を周方向に沿って切断したが、先に周方向に切断してから長手方向の切り込みを形成してもよいし、本発明の電線加工装置によって、周方向の切断及び長手方向の切り込みを連続的に実行してもよい。   Furthermore, in the said embodiment, although the cut | disconnection along the longitudinal direction of the electric wire 90 was cut | disconnected along the circumferential direction from the state by which the insulation coating 91 was previously formed, The cut in the longitudinal direction may be formed after cutting, or the cutting in the circumferential direction and the cutting in the longitudinal direction may be continuously performed by the electric wire processing apparatus of the present invention.

本発明に係る電線加工装置及び電線加工方法は、各種電線の長手方向端部や中間部における絶縁被覆を剥ぎ取る皮剥ぎ装置及び方法として利用することができる。   The electric wire processing apparatus and electric wire processing method according to the present invention can be used as a peeling apparatus and method for peeling off the insulation coating at the longitudinal ends and intermediate portions of various electric wires.

1 電線加工装置
20 電線クランプ
21 固定側クランプ(一方側の電線クランプ)
22 移動側クランプ(他方側の電線クランプ)
26 移動カバー
27 固定カバー
30 切り込みカッタ
31 第一カッタ(一方側の切り込みカッタ)
32 第二カッタ(他方側の切り込みカッタ)
33,34 刃部
40 操作手段
50 ガイド部材
55 コイルばね(付勢手段)
60 規制手段
61 規制本体
62 スイッチ体
64 係合ピン(係合部材)
65 ロック部材
66 挿通孔(被係合部)
90 電線
91 絶縁被覆
1 Wire processing device 20 Wire clamp 21 Fixed side clamp (One side wire clamp)
22 Moving side clamp (cable clamp on the other side)
26 Moving cover 27 Fixed cover 30 Cutting cutter 31 First cutter (cutting cutter on one side)
32 Second cutter (cutting cutter on the other side)
33, 34 Blade 40 Operation means 50 Guide member 55 Coil spring (biasing means)
60 restricting means 61 restricting body 62 switch body 64 engaging pin (engaging member)
65 Locking member 66 Insertion hole (engaged part)
90 Electric wire 91 Insulation coating

Claims (5)

電線の周方向に沿って絶縁被覆を切断して該絶縁被覆を剥ぎ取るための電線加工装置であって、
前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して該電線を把持する一対の電線クランプと、
前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して前記絶縁被覆に食い込む一対の切り込みカッタと、
前記一対の電線クランプ及び前記一対の切り込みカッタを離間接近させる操作手段と、
前記一対の電線クランプ間に位置する前記電線をガイドするガイド部材と、
前記操作手段による前記一対の切り込みカッタの接近方向への移動を規制する規制手段と、を備え、
前記ガイド部材は、前記電線をガイドするガイド位置と、該ガイド位置から後退して前記電線から離間する退避位置と、の間を進退移動自在に設けられ、
前記規制手段は、前記ガイド部材が退避位置にある場合に前記切り込みカッタの移動を規制し、前記ガイド部材がガイド位置に移動した場合に前記切り込みカッタの規制を解除することを特徴とする電線加工装置。
An electric wire processing apparatus for cutting an insulation coating along the circumferential direction of the electric wire and stripping the insulation coating,
A pair of electric wire clamps that are provided so as to be separated and approachable along a crossing direction that intersects the longitudinal direction of the electric wire, and that grips the electric wire by approaching each other,
A pair of cutting cutters that are provided so as to be separated and approachable along a crossing direction that intersects the longitudinal direction of the electric wires, and that approach each other and bite into the insulating coating,
Operation means for separating and approaching the pair of wire clamps and the pair of cutting cutters;
A guide member for guiding the electric wire located between the pair of electric wire clamps;
Restriction means for restricting movement of the pair of cutting cutters in the approaching direction by the operation means,
The guide member is provided so as to be movable back and forth between a guide position for guiding the electric wire and a retracted position retracted from the guide position and separated from the electric wire,
The restriction means restricts the movement of the cutting cutter when the guide member is in the retracted position, and releases the restriction of the cutting cutter when the guide member moves to the guide position. apparatus.
前記一対の電線クランプのうち、一方側の電線クランプに前記一対の切り込みカッタのうちの一方側の切り込みカッタが固定され、他方側の電線クランプに他方側の切り込みカッタが固定され、該他方側の電線クランプ及び切り込みカッタが前記操作手段の操作によって一方側に向かって移動可能に設けられ、
前記規制手段は、移動不能に設けられた規制本体と、該規制本体に設けられたスイッチと、該スイッチに連動して突没可能な係合部材と、該係合部材と係合可能な被係合部を有して前記他方側の電線クランプに固定されたロック部材とを備え、
前記ガイド部材が退避位置にある場合に、前記係合部材が前記ロック部材の被係合部に係合して前記他方側の電線クランプの移動が規制され、前記ガイド部材がガイド位置に移動することで前記スイッチが切り替わり、前記係合部材が前記被係合部から外れて前記他方側の電線クランプの規制が解除されることを特徴とする請求項1記載の電線加工装置。
Of the pair of wire clamps, one of the pair of cutting cutters is fixed to the one side of the wire clamp, and the other side of the cutting cutter is fixed to the other side of the wire clamp. An electric wire clamp and a cutting cutter are provided so as to be movable toward one side by operation of the operation means,
The restricting means includes a restricting body provided immovably, a switch provided on the restricting body, an engaging member capable of projecting and retracting in conjunction with the switch, and a cover engaged with the engaging member. A locking member having an engaging portion and fixed to the electric wire clamp on the other side,
When the guide member is in the retracted position, the engagement member engages with the engaged portion of the lock member, and the movement of the electric wire clamp on the other side is restricted, and the guide member moves to the guide position. The electric wire processing apparatus according to claim 1, wherein the switch is switched, the engagement member is detached from the engaged portion, and the restriction of the electric wire clamp on the other side is released.
前記ガイド部材を退避位置に向かって付勢する付勢手段を備えることを特徴とする請求項1又は2記載の電線加工装置。   The electric wire processing apparatus according to claim 1, further comprising an urging unit that urges the guide member toward the retracted position. 前記一対の切り込みカッタが互いに離間した状態で該一対の切り込みカッタの刃をそれぞれ覆う一対のカバー部材を備え、前記一対の切り込みカッタが互いに接近した状態において、前記一対のカバー部材の少なくとも一方が互いに離間する方向に移動して、前記一対の切り込みカッタの刃部を露出させることを特徴とする請求項1〜3のいずれか一項に記載の電線加工装置。   A pair of cover members that respectively cover the blades of the pair of cutting cutters in a state where the pair of cutting cutters are spaced apart from each other, and in a state where the pair of cutting cutters are close to each other, at least one of the pair of cover members is mutually The electric wire processing apparatus according to any one of claims 1 to 3, wherein the blade part of the pair of cutting cutters is exposed by moving in a separating direction. 電線の周方向に沿って絶縁被覆を切断して該絶縁被覆を剥ぎ取るための電線加工方法であって、
前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して該電線を把持する一対の電線クランプと、
前記電線の長手方向に交差する交差方向に沿って離間接近自在に設けられるとともに、互いに接近して前記絶縁被覆に食い込む一対の切り込みカッタと、
前記一対の電線クランプ間に位置する前記電線をガイドするガイド部材と、
前記操作手段による前記一対の切り込みカッタの接近方向への移動を規制する規制手段とを備えた装置を用い、
前記一対の電線クランプ及び前記前記一対の切り込みカッタをそれぞれ互いに離間させるとともに、互いの接近方向への移動を前記規制手段により規制した状態において、前記一対の電線クランプ間に前記電線を位置させ、
前記ガイド部材をガイド位置へ移動させて前記電線を他方側からガイドするとともに、該ガイド部材をガイド位置に移動させることで前記規制手段による前記切り込みカッタの移動規制を解除してから、前記一対の電線クランプを接近方向へ移動させて前記電線を把持するとともに、前記一対の切り込みカッタを接近方向へ移動させて前記絶縁被覆に食い込ませ、
前記一対の電線クランプ及び前記一対の切り込みカッタの接近に伴って、前記ガイド部材をガイド位置から後退させて前記電線から離間する退避位置へ移動させることを特徴とする電線加工方法。
An electric wire processing method for cutting off an insulation coating along the circumferential direction of the electric wire and stripping the insulation coating,
A pair of electric wire clamps that are provided so as to be separated and approachable along a crossing direction that intersects the longitudinal direction of the electric wire, and that grips the electric wire by approaching each other,
A pair of cutting cutters that are provided so as to be separated and approachable along a crossing direction that intersects the longitudinal direction of the electric wires, and that approach each other and bite into the insulating coating,
A guide member for guiding the electric wire located between the pair of electric wire clamps;
Using a device provided with regulation means for regulating movement of the pair of cutting cutters in the approaching direction by the operation means,
The pair of wire clamps and the pair of cutting cutters are separated from each other, and in a state where movement in the approaching direction is restricted by the restriction means, the wire is positioned between the pair of wire clamps,
The guide member is moved to the guide position to guide the electric wire from the other side, and the guide member is moved to the guide position to release the restriction of movement of the cutting cutter by the restriction means. While moving the wire clamp in the approaching direction to grip the wire, moving the pair of cutting cutters in the approaching direction to bite into the insulation coating,
In accordance with the approach of the pair of wire clamps and the pair of cut cutters, the guide member is retracted from the guide position and moved to a retracted position away from the wire.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110943402A (en) * 2019-11-29 2020-03-31 东莞市长瑞精密设备制造有限公司 Mechanism for shearing length and peeling off tail of round wire with three cores
CN111404087A (en) * 2020-03-16 2020-07-10 常成龙 Peeling device and electric wire peeling equipment for electric power equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110943402A (en) * 2019-11-29 2020-03-31 东莞市长瑞精密设备制造有限公司 Mechanism for shearing length and peeling off tail of round wire with three cores
CN111404087A (en) * 2020-03-16 2020-07-10 常成龙 Peeling device and electric wire peeling equipment for electric power equipment
CN111404087B (en) * 2020-03-16 2021-03-09 蚌埠万科电子科技有限公司 Peeling device and electric wire peeling equipment for electric power equipment

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