JP2013071198A - Component posture changing method, component posture changing device, and high-speed assembling device using the same - Google Patents

Component posture changing method, component posture changing device, and high-speed assembling device using the same Download PDF

Info

Publication number
JP2013071198A
JP2013071198A JP2011211017A JP2011211017A JP2013071198A JP 2013071198 A JP2013071198 A JP 2013071198A JP 2011211017 A JP2011211017 A JP 2011211017A JP 2011211017 A JP2011211017 A JP 2011211017A JP 2013071198 A JP2013071198 A JP 2013071198A
Authority
JP
Japan
Prior art keywords
component
posture
transfer
assembly
movable stopper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2011211017A
Other languages
Japanese (ja)
Inventor
Masato Ryuzaki
雅人 龍崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP2011211017A priority Critical patent/JP2013071198A/en
Publication of JP2013071198A publication Critical patent/JP2013071198A/en
Pending legal-status Critical Current

Links

Landscapes

  • Automatic Assembly (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a component posture changing method, a component posture changing device, and a high-speed assembling device, configured to easily change the posture from a conveying posture to an assembling posture without using any chucking member or the like, and to reduce the time required for a series of assembly operations, thereby reducing the cost.SOLUTION: A hooking member 4 of a transfer part 3 is inserted in a retainer R to be supplied to a receiving part 11 in a conveying posture, an arm part 31 is turned to transfer the retainer to a posture changing part 12 on an arc-shaped transfer passage 2. A movable stopper 5 is projected from the transfer passage 2 at the position immediately before the posture changing part 12. The retainer R is turned forward around a front face lower end part which is a working face of the movable stopper 5, and is changed to the assembling posture. The retainer is pushed out laterally by a push-out part 6 in this posture, and assembled.

Description

本発明は、例えば、組付姿勢が搬送姿勢と異なる部品を、搬送された姿勢から所定の姿勢に変換するための方法および装置と、それを利用して高速で搬送姿勢から組付姿勢に変換し組み付けを行うための組付装置に関する。   The present invention provides, for example, a method and an apparatus for converting a part whose assembly posture is different from the transport posture from the transported posture to a predetermined posture, and using the method and apparatus to convert the posture from the transport posture to the assembly posture at high speed. The present invention relates to an assembling apparatus for performing the assembling.

従来、内燃機関用のインジェクタをシリンダヘッドに取り付けるために、予めインジェクタの外周にリテーナを組み付けることが行なわれる。ところが、リテーナ形状によっては、組付姿勢が不安定であるために、より安定な姿勢で組付位置まで搬送することが望ましい。この場合、一般には、搬送路から供給されるリテーナを、組付装置において1つずつチャック部材等で把持し、所定位置へ移送するとともに、姿勢変換してから組み付けることになる。   Conventionally, in order to attach an injector for an internal combustion engine to a cylinder head, a retainer is assembled on the outer periphery of the injector in advance. However, depending on the shape of the retainer, since the assembly posture is unstable, it is desirable that the retainer be conveyed to the assembly position in a more stable posture. In this case, generally, the retainers supplied from the conveyance path are gripped one by one by a chuck member or the like in the assembling apparatus, transferred to a predetermined position, and assembled after the posture is changed.

部品の位置や向きを変更する手段を有する装置として、例えば、特許文献1に記載される搬送組立装置は、搬送手段から物品を受け取って作業手段の作業位置まで移動させるために、昇降手段や把持手段を備える物品移動手段を備える。物品移動手段は、さらに横軸回転手段や縦軸回転手段によって、物品を把持手段で把持した状態のまま、作業移置に対向する位置へ移動させるようになっている。   As an apparatus having means for changing the position and orientation of a component, for example, a transport assembly apparatus described in Patent Document 1 receives an article from the transport means and moves it to a work position of the work means. The goods movement means provided with a means is provided. The article moving means is further moved by the horizontal axis rotating means or the vertical axis rotating means to a position facing the work transfer while the article is held by the holding means.

このような従来方法による組付装置100の一例を図9に示す。図9(a)において、組付装置100は、組付部品(リテーナ)200が載置される支持台101と、支持台101上の組付部品200を把持するチャック部材102を有する。支持台101は、上下シリンダ103により上下動可能であるとともに、ロータリシリンダ104により水平面内にて回転可能である。一方、チャック部材102は、サーボモータを備える一軸ローダ105、106によりそれぞれ上下方向および前後方向に移動可能であるとともに、ロータリシリンダ107により垂直面内にて回転可能となっている。また、チャック部材102を駆動するために、チャックシリンダ108を備えている。   An example of such an assembling apparatus 100 according to the conventional method is shown in FIG. In FIG. 9A, the assembling apparatus 100 includes a support base 101 on which an assembly part (retainer) 200 is placed, and a chuck member 102 that holds the assembly part 200 on the support base 101. The support base 101 can be moved up and down by the upper and lower cylinders 103 and can be rotated in a horizontal plane by the rotary cylinder 104. On the other hand, the chuck member 102 can be moved in the vertical direction and the front-rear direction by uniaxial loaders 105 and 106 each having a servo motor, and can be rotated in a vertical plane by a rotary cylinder 107. In addition, a chuck cylinder 108 is provided to drive the chuck member 102.

組付装置100の支持台101には、図9(b)に示す位置において、パーツフィーダ109にて一列供給される組付部品200が順に移送されるようになっている。ここでは簡略のため、組付部品200をブロック状の概略形状とし、搬送姿勢における上面201側に被組付部品300(インジェクタ)に取り付けるための溝部を有するものとする。この状態から、該溝部が被組付部品300に対向するように、向きと姿勢を変更してから、組み付けがなされる。そこで、まず、図9(a)の位置関係となるように、支持台101およびチャック部材102を、上下シリンダ103およびロータリシリンダ104、一軸ローダ105、106にて移動する。そして、チャックシリンダ108を用いて、支持台101上の組付部品200をチャック部材102で把持する。   The assembly parts 200 supplied in a row by the parts feeder 109 are sequentially transferred to the support base 101 of the assembly apparatus 100 at the position shown in FIG. 9B. Here, for the sake of simplicity, the assembly component 200 has a block-like schematic shape, and has a groove for attaching to the assembly target component 300 (injector) on the upper surface 201 side in the conveying posture. From this state, the orientation is changed and the posture is changed so that the groove portion faces the part 300 to be assembled. Therefore, first, the support base 101 and the chuck member 102 are moved by the upper and lower cylinders 103, the rotary cylinder 104, and the uniaxial loaders 105 and 106 so that the positional relationship shown in FIG. Then, the assembly component 200 on the support base 101 is held by the chuck member 102 using the chuck cylinder 108.

その後、支持台101を上下シリンダ103にて下降させ、組付部品200をチャック部材102で把持したまま、ロータリシリンダ107により垂直方向に90度回転させる。さらに、一軸ローダ105、106にて被組付部品300に対応する位置まで移動すると、図9(b)のように、組付部品200を、搬送時の上面201が前面となるように姿勢変換した状態で、被組付部品300に対向させることができる。   Thereafter, the support base 101 is lowered by the upper and lower cylinders 103 and rotated 90 degrees in the vertical direction by the rotary cylinder 107 while the assembly component 200 is held by the chuck member 102. Further, when the uniaxial loaders 105 and 106 move to a position corresponding to the part to be assembled 300, the posture of the assembled part 200 is changed so that the upper surface 201 at the time of conveyance is the front as shown in FIG. 9B. In this state, it is possible to face the assembly target component 300.

特開2000−271825号公報JP 2000-271825 A

しかしながら、組付装置100は、組付部品200を支持するために、チャック部材102を用いるので、チャック位置へ移動→チャック→姿勢変換→組付位置へ移送→アンチャック→組付→戻し移動と、一連の動作数が多く、サイクルタイムが長くなる。さらに、組付部品200を移送し姿勢変換するために、組付部品200を載置する支持台101と駆動用の複数のシリンダ103、104、チャック部材102用の一対のローダ105、106、ロータリシリンダ107が必要で、装置が大掛かりになりやすい。このため、より簡易な装置構成で、効率よく組み付けを行って、コストを低減することが期待されている。   However, since the assembling apparatus 100 uses the chuck member 102 to support the assembling component 200, the chucking device 102 is moved to the chuck position → chuck → posture change → transfer to the assembling position → unchuck → assembly → return movement. The number of series of operations is large, and the cycle time becomes long. Further, in order to transfer the assembly part 200 and change its posture, a support base 101 on which the assembly part 200 is placed, a plurality of driving cylinders 103 and 104, a pair of loaders 105 and 106 for the chuck member 102, a rotary The cylinder 107 is necessary, and the apparatus tends to be large. For this reason, it is expected to reduce the cost by efficiently assembling with a simpler apparatus configuration.

そこで、本発明の目的は、搬送された部品を姿勢変更して、次工程へ搬送するために、チャック部材を使用することなく、所定の姿勢に容易かつ高速で変換するための方法および装置を実現することにある。さらに、その部品姿勢変換方法および装置を利用して、例えば、インジェクタへのリテーナ組み付けを、簡易な構成で行うことができ、一連の組付動作に要する時間を短縮して、コスト低減が可能な高速組付装置を提供することを、他の目的とするものである。   Accordingly, an object of the present invention is to provide a method and apparatus for easily and rapidly converting a predetermined posture without using a chuck member in order to change the posture of the conveyed component and carry it to the next process. It is to be realized. Furthermore, by using the component attitude conversion method and apparatus, for example, the retainer can be assembled to the injector with a simple configuration, and the time required for a series of assembling operations can be shortened and the cost can be reduced. Another object is to provide a high-speed assembly apparatus.

上記課題を解決するために、本発明の請求項1に記載の発明は、
第1の姿勢の部品を、第1の位置から第2の位置に移送する移送路において、第2の姿勢に変換する部品姿勢変換方法であって、
移送手段により第1の姿勢の上記部品を第2の位置に移送しながら、上記部品の移送方向の前面下端部を、上記移送路の第2の位置の直前に配置したストッパ部材に押し当て、上記前面下端部を支点として上記部品を前方へ回転させることにより、第2の位置において上記前面が上記部品の下面となる第2の姿勢に変換させることを特徴とする部品姿勢変換方法である。
In order to solve the above problem, the invention according to claim 1 of the present invention provides:
A component attitude conversion method for converting a first attitude component to a second attitude in a transfer path for transferring a component from a first position to a second position,
While transferring the component in the first posture to the second position by the transfer means, the lower end portion of the front surface in the transfer direction of the component is pressed against the stopper member disposed immediately before the second position of the transfer path, The component posture conversion method according to claim 1, wherein the front surface is converted to a second posture in which the front surface is the lower surface of the component at a second position by rotating the component forward with the lower end portion of the front surface as a fulcrum.

本発明の請求項2に記載の発明において、上記ストッパ部材は、上記部品の前面下端部に当接する当接位置から、上記部品の姿勢変換後に、上記移送路外へ収容される収容位置へ移動可能な可動ストッパである。   In the invention according to claim 2 of the present invention, the stopper member moves from an abutting position where it abuts against the lower front end of the part to an accommodating position where it is accommodated outside the transfer path after the posture of the part is changed. It is a possible movable stopper.

上記課題を解決するために、本発明の請求項3に記載の発明は、
第1の姿勢の部品を、第1の位置から第2の位置に移送する移送路において、第2の姿勢に変換する部品姿勢変換装置であって、
第1の姿勢の上記部品を第2の位置に移送するための移送手段と、
上記移送路の第2の位置の直前に配置されて上記部品の移送方向の前面下端部に当接可能な当接位置と、上記移送路外へ収容される収容位置を取り得る可動ストッパとを備え、
上記移送手段にて上記部品を移送しながら、第2の位置の直前にて上記可動ストッパに押し当て、上記前面下端部を支点として上記部品を前方へ回転させて、第2の位置において上記前面が上記部品の下面となる第2の姿勢に変換させるとともに、上記可動ストッパを上記移送路外へ移動することを特徴とする部品姿勢変換装置である。
In order to solve the above problem, the invention according to claim 3 of the present invention is
A component posture conversion device for converting a first posture component into a second posture in a transfer path for transferring a component from a first position to a second position,
Transfer means for transferring the part in the first position to the second position;
A contact position that is disposed immediately before the second position of the transfer path and is capable of contacting the lower end of the front surface in the transfer direction of the component; and a movable stopper that can take a storage position to be stored outside the transfer path. Prepared,
While the component is being transferred by the transfer means, the component is pressed against the movable stopper immediately before the second position, and the component is rotated forward with the lower end of the front surface as a fulcrum. Is converted into a second posture which becomes the lower surface of the component, and the movable stopper is moved out of the transfer path.

本発明の請求項4に記載の発明において、上記移送路は円弧状であり、上記移送手段は、上下駆動および回転駆動可能に設けられた引掛部材を有し、該引掛部材が、上記部品の移送方向の後面側の所定位置に当接して、第1の位置から第2の位置へ上記移送路上を回転移動させる。   In the invention according to claim 4 of the present invention, the transfer path has an arc shape, and the transfer means has a hook member provided so as to be capable of being driven up and down and rotated. Abutting on a predetermined position on the rear surface side in the transfer direction, the transfer path is rotated and moved from the first position to the second position.

本発明の請求項5に記載の発明において、上記可動ストッパは、上記部品の前方への回転による第2の位置への移動を妨げない形状または配置としてある。   In the invention according to claim 5 of the present invention, the movable stopper has a shape or an arrangement that does not hinder the movement of the component to the second position by the forward rotation.

本発明の請求項6に記載の発明において、上記部品は、第1の姿勢において上記可動ストッパの当たり面となる上記前面下端部の上方に凹部を有する。   In the invention according to claim 6 of the present invention, the component has a recess above the lower end portion of the front surface which is a contact surface of the movable stopper in the first posture.

本発明の請求項7に記載の発明において、上記部品は側方に突設する凸状部を有し、該凸状部を、第1の姿勢において上記可動ストッパの当たり面となる上記前面下端部とする。   In the invention according to claim 7 of the present invention, the component has a convex portion projecting laterally, and the convex portion is the lower end of the front surface that becomes a contact surface of the movable stopper in the first posture. Part.

本発明の請求項8に記載の発明において、上記部品は、上記第1の姿勢において上記第2の姿勢より安定である。   In the invention according to claim 8 of the present invention, the component is more stable in the first posture than in the second posture.

本発明の請求項9に記載の発明は、請求項3〜8に記載の部品姿勢変換装置を備える高速組付装置であり、
上記移送手段は、上記搬送路から第1の姿勢で供給される上記部品を組付部品として、第1の位置で上記当接手段を当接させるとともに、第2の位置へ移送する駆動手段を備え、
第2の位置において上記組付部品の側方に配置されて、上記組付部品を上記移送路の側方に押し出す押出手段を設けて、上記可動ストッパを収容位置とした状態で、上記押出手段により第2の姿勢の上記組付部品を押し出し、被組付部品への組付位置へ移動させることを特徴とする。
Invention of Claim 9 of this invention is a high-speed assembly apparatus provided with the components attitude | position conversion apparatus of Claims 3-8,
The transfer means includes a drive means for bringing the abutment means into contact at the first position and transferring the second position to the second position, with the component supplied in the first posture from the conveyance path as an assembly part. Prepared,
In the second position, the push-out means is disposed at the side of the assembly part, and pushes out the assembly part to the side of the transfer path. Thus, the assembly component in the second posture is pushed out and moved to the assembly position to the component to be assembled.

本発明の請求項1の姿勢変換方法によれば、第1の姿勢の部品を第1の位置から第2の位置に移送する間に、移送路に設けたストッパ部材に部品を押し当てることで、移送時の慣性力を利用して、移送方向へ回転させることができる。これにより、容易に第2の姿勢に変換することができ、チャック部材等を使用する必要がない。したがって、構成を簡易にして必要な動作数を削減し、サイクルタイムを短縮して効率よく作業を行うことができるので、高速化とコスト低減が可能である。   According to the posture conversion method of the first aspect of the present invention, the component is pressed against the stopper member provided in the transfer path while the component in the first posture is transferred from the first position to the second position. It can be rotated in the transfer direction by utilizing the inertial force at the time of transfer. Thereby, it can convert to a 2nd attitude | position easily and it is not necessary to use a chuck member etc. FIG. Accordingly, since the configuration can be simplified to reduce the number of necessary operations, the cycle time can be shortened, and the work can be performed efficiently, so that speeding up and cost reduction are possible.

本発明の請求項2の姿勢変換方法によれば、ストッパ部材が可動ストッパであるので、これに部品を押し当てて姿勢変換させた後、収容位置へ移動することで、容易に次工程へ部品の搬送が可能である。   According to the posture changing method of claim 2 of the present invention, since the stopper member is a movable stopper, the component is pressed against this to change the posture, and then moved to the accommodation position, so that the component can be easily moved to the next process. Can be transported.

本発明の請求項3の姿勢変換装置は、上記方法による姿勢変換を可能にするために、第1の姿勢の部品を第1の位置から第2の位置に移送する移送手段と、移送路上に配置される可動ストッパを備えており、移送手段にて部品を可動ストッパに押し当てることで、第1の姿勢から第2の姿勢へ高速で変換させることができる。この装置は、チャック部材等が不要で、装置構成を簡略化でき、一連の組付動作に要する時間を大幅に短縮して、装置コスト、組付コストの低減が実現できる。   According to a third aspect of the present invention, there is provided a posture changing apparatus according to the third aspect of the present invention, in order to enable posture change by the above method, a transfer means for transferring a component of the first posture from the first position to the second position, The movable stopper to be arranged is provided, and the component can be converted from the first posture to the second posture at high speed by pressing the component against the movable stopper by the transfer means. This apparatus does not require a chuck member or the like, can simplify the apparatus configuration, can greatly reduce the time required for a series of assembling operations, and can realize a reduction in apparatus cost and assembling cost.

本発明の請求項4の発明によれば、円弧状の移送路に沿って、引掛部材とともに部品を第1の位置から第2の位置へ回転移動させる間に、容易に姿勢変換すると同時に部品の向きを変更することができる。したがって、向きを変換するために上下方向と前後方向の移動手段を設ける必要がなく、装置構成をより簡易にし、高速で姿勢と向きを同時に変更することができる。   According to the invention of claim 4 of the present invention, the position of the part can be easily changed while the part is rotated together with the hooking member from the first position to the second position along the arcuate transfer path. The direction can be changed. Therefore, it is not necessary to provide moving means in the vertical direction and the front-rear direction in order to change the direction, the apparatus configuration can be simplified, and the posture and direction can be changed simultaneously at high speed.

本発明の請求項5の発明によれば、移送される第1の姿勢の部品は、可動ストッパに押し当てられ、前面下端部を支点として前方へ回転する。この時、可動ストッパはその回転を妨げないので、速やかに第2の姿勢に変換することができる。   According to the invention of claim 5 of the present invention, the component in the first posture to be transferred is pressed against the movable stopper and rotates forward with the front lower end portion as a fulcrum. At this time, since the movable stopper does not hinder its rotation, it can be quickly converted to the second posture.

本発明の請求項6の発明のように、具体的には、部品が移送方向の前面に凹部を有していれば、第1の姿勢から前方へ回転した時に、可動ストッパが凹部に入るので、回転を妨げられることがない。これにより、速やかに第1の姿勢から第2の姿勢とすることができる。   Specifically, as in the sixth aspect of the present invention, if the part has a recess on the front surface in the transfer direction, the movable stopper enters the recess when rotating forward from the first position. The rotation is not hindered. As a result, the first posture can be quickly changed to the second posture.

本発明の請求項7の発明のように、具体的には、部品が側方に凸状部を有していれば、これを当たり面として可動ストッパに当接させることができる。この時、凸状部を支点として、部品が前方へ回転し、速やかに第2の姿勢に変換することができる。   Specifically, as in the seventh aspect of the present invention, if the part has a convex portion on the side, it can be brought into contact with the movable stopper using this as a contact surface. At this time, the component rotates forward with the convex portion as a fulcrum, and can be quickly converted to the second posture.

本発明の請求項8の発明によれば、より安定な第1の姿勢で搬送し、この搬送姿勢から、組み付け等を行うための第2の姿勢に容易に変換することができる。したがって、搬送から組み付けまでを高速で行うことができ、効率的である。   According to invention of Claim 8 of this invention, it can convey with a 1st attitude | position more stable, and can convert easily from this conveyance attitude | position to the 2nd attitude | position for performing assembly | attachment etc. Therefore, the conveyance to the assembly can be performed at high speed, which is efficient.

本発明の請求項9の高速組付装置によれば、搬送路から姿勢変換装置の第1の位置へ搬送された組付部品を、第2の位置へ移送しながら容易に第2の姿勢に変換する。さらに、可動ストッパを移送路外へ収容すれば、押出手段により第2の姿勢の組付部品を、容易に組付位置へ搬送し、組み付けを行うことができる。   According to the high-speed assembly device of the ninth aspect of the present invention, the assembly component conveyed from the conveyance path to the first position of the posture changing device is easily brought into the second posture while being transferred to the second position. Convert. Furthermore, if the movable stopper is accommodated outside the transfer path, the assembly component in the second posture can be easily conveyed to the assembly position by the pushing means and assembled.

本発明の第1実施形態であり、部品姿勢変換装置を備える高速組付装置の全体斜視図である。It is a 1st embodiment of the present invention, and is the whole perspective view of a high-speed assembly device provided with a part posture change device. (a)は、組付部品であるリテーナの全体斜視図、(b)は、リテーナの被組付部品であるインジェクタへの組み付け状態を示す概略構成図である。(A) is the whole perspective view of the retainer which is an assembly | attachment component, (b) is a schematic block diagram which shows the assembly | attachment state to the injector which is an assembly | attachment component of a retainer. (a)は、搬送姿勢のリテーナと移送部の位置関係を示す受取部の平面図、(b)、(c)は、リテーナに移送部の引掛部材を当接させた状態を示す正面図、側面図である。(A) is a plan view of the receiving part showing the positional relationship between the retainer in the conveying posture and the transfer part, (b) and (c) are front views showing a state in which the hooking member of the transfer part is brought into contact with the retainer, It is a side view. 第1実施形態における高速組付装置を用いて組み付けを行う方法を説明するための各工程の模式図である。It is a schematic diagram of each process for demonstrating the method of assembling | attaching using the high-speed assembling apparatus in 1st Embodiment. 第1実施形態における高速組付装置を用いて組み付けを行う方法を説明するためのフローチャート図である。It is a flowchart figure for demonstrating the method of assembling | attaching using the high-speed assembling apparatus in 1st Embodiment. (a)は、本発明の第2実施形態となる他の部品形状を示す斜視図であり、(b)〜(c)は、さらの他の部品形状と可動ストッパとの関係を示す斜視図である。(A) is a perspective view which shows the other component shape used as 2nd Embodiment of this invention, (b)-(c) is a perspective view which shows the relationship between another component shape and a movable stopper. It is. (a)〜(c)は、本発明に適用される他の部品形状と可動ストッパとの関係を示す斜視図である。(A)-(c) is a perspective view which shows the relationship between the other component shape applied to this invention, and a movable stopper. (a)〜(b)は、本発明に適用される他の部品形状と可動ストッパとの関係を示す斜視図である。(A)-(b) is a perspective view which shows the relationship between the other component shape applied to this invention, and a movable stopper. (a)、(b)は、従来の組付装置による姿勢変換および組付方法を説明するための図である。(A), (b) is a figure for demonstrating the attitude | position conversion by the conventional assembling apparatus and the assembling method.

以下、図面を参照しながら、本発明の第1実施形態を詳細に説明する。図1は本発明の部品姿勢変換方法を適用した部品姿勢変換装置を備える高速組付装置1の全体構成図であり、図2に、本発明が適用される部品の一例を示す。図2(a)、(b)は、それぞれ組付部品であるリテーナRの全体形状と、被組付部品であるインジェクタIへの組付状態を示す概略構成図である。図2(a)、(b)に示すように、リテーナRは、インジェクタIの上部外周に嵌着される略U字形状の取付部R1と、U字の中央部から立設する支持部R2からなる。支持部R2は、インジェクタIの上部側面に沿って延び、先端側が三又分岐している。インジェクタIは、図示しないシリンダヘッドの取付穴に下半部が挿通され、リテーナRが取り付けられる上半部が取付穴から突出してリテーナRにて支持される。リテーナRの支持部R2は、この時の取付部形状に沿うように構成され、ここでは、三又分岐した両端部が取付部R1側へ屈曲する形状となっている。   Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is an overall configuration diagram of a high-speed assembly apparatus 1 including a component attitude conversion device to which the component attitude conversion method of the present invention is applied. FIG. 2 shows an example of a component to which the present invention is applied. FIGS. 2A and 2B are schematic configuration diagrams showing the overall shape of the retainer R, which is an assembly component, and the state of assembly to the injector I, which is an assembly component. As shown in FIGS. 2A and 2B, the retainer R includes a substantially U-shaped attachment portion R1 that is fitted to the upper outer periphery of the injector I, and a support portion R2 that is erected from the center portion of the U-shape. Consists of. The support portion R2 extends along the upper side surface of the injector I, and the tip end side is branched into three. The injector I is supported by the retainer R, with the lower half portion inserted through a mounting hole of a cylinder head (not shown) and the upper half portion to which the retainer R is mounted projecting from the mounting hole. The support portion R2 of the retainer R is configured so as to follow the shape of the attachment portion at this time, and here, the both ends branched into three are bent to the attachment portion R1 side.

図1において、高速組付装置1は、矩形テーブルT上の一角部に、図示しない搬送路から一列搬送される組付部品(リテーナR)を第1の姿勢で受取る受取部11を設け、この受取部11の対角位置に、被組付部品(インジェクタI)への組付けを行うために、第1の姿勢を第2の姿勢に変更する姿勢変換部12を有している。受取部11と姿勢変換部12は、本発明における第1の位置、第2の位置であり、これら第1、2の位置間に、リテーナRが移送される1/4円弧状の移送路2(図中に一点鎖線で示す)が形成される。移送路2上には、姿勢変換部12の直前位置に、ストッパ部材である可動ストッパ5が設置されている。   In FIG. 1, the high-speed assembly apparatus 1 is provided with a receiving portion 11 that receives assembly parts (retainers R) conveyed in a row from a conveyance path (not shown) in a first posture at a corner portion on a rectangular table T. At the diagonal position of the receiving unit 11, there is a posture conversion unit 12 that changes the first posture to the second posture in order to assemble to the part to be assembled (injector I). The receiving portion 11 and the posture changing portion 12 are the first position and the second position in the present invention, and the 1/4 arc-shaped transfer path 2 through which the retainer R is transferred between the first and second positions. (Indicated by the alternate long and short dash line in the figure). On the transfer path 2, a movable stopper 5, which is a stopper member, is installed at a position immediately before the posture conversion unit 12.

リテーナRの移送は、移送手段としての移送部3によって行われる。移送部3は、テーブルT上に配置されるアーム部材31と、アーム部材31の先端部に固定される引掛部材4を備える。アーム部材31は、テーブルTの側方に配置される上下駆動用のアクチュエータ32と回転駆動用のアクチュエータ33とによって、引掛部材4と反対側の端部を支点として回転動および上下動可能に支持されている。引掛部材4は、アーム部材31の先端部下面に突設した矩形凸部41と、矩形凸部41の側方に突出する当接部42を有している。   The retainer R is transferred by a transfer unit 3 as transfer means. The transfer unit 3 includes an arm member 31 disposed on the table T, and a hooking member 4 that is fixed to the tip of the arm member 31. The arm member 31 is supported by an up-and-down drive actuator 32 and a rotary drive actuator 33 arranged on the side of the table T so that the arm member 31 can rotate and move up and down around the end opposite to the hooking member 4. Has been. The hooking member 4 has a rectangular convex portion 41 projecting from the lower surface of the distal end portion of the arm member 31 and an abutting portion 42 projecting to the side of the rectangular convex portion 41.

図3(a)〜(c)に示すように、引掛部材4の当接部42は、矩形凸部41の移送方向において、背面側の下端部から左右側方に突出する一対の棒状体からなる。この当接部42と矩形凸部41とにより、引掛部材4は、全体が概略T字状となっている。図3(a)において、受取部11には、リテーナRが、第1の姿勢である搬送姿勢で搬送される。リテーナRは、この搬送姿勢において、取付部R1のU字の両端部が立設し、支持部R2がテーブルT上面に当接する横倒し状態となっている。リテーナRは、この横倒し姿勢が、第2の姿勢である組付姿勢(図2(a)参照)よりも倒れにくい安定姿勢であり、この状態で搬送されることで、搬送時の倒れ等を抑制することができる。また、この時、取付部R1のU字の両端部間および取付部R1と支持部R2の屈曲する先端部間に、引掛部材4を差し込むための概略T字状の溝状部R3が形成される。   As shown in FIGS. 3A to 3C, the abutting portion 42 of the hooking member 4 is formed from a pair of rod-like bodies that protrude from the lower end portion on the back side to the left and right sides in the transfer direction of the rectangular convex portion 41. Become. The hooking member 4 is generally T-shaped as a whole by the contact portion 42 and the rectangular convex portion 41. In FIG. 3A, the retainer R is transported to the receiving unit 11 in the transport posture which is the first posture. In this transport posture, the retainer R is in a laid-down state in which both ends of the U-shape of the attachment portion R1 are erected and the support portion R2 is in contact with the upper surface of the table T. The retainer R is in a stable posture in which the sideways posture is less likely to fall than the assembly posture (see FIG. 2A), which is the second posture. Can be suppressed. At this time, a substantially T-shaped groove portion R3 for inserting the hooking member 4 is formed between both ends of the U-shape of the attachment portion R1 and between the bending portion of the attachment portion R1 and the support portion R2. The

受取部11において、リテーナRは、取付部R1が移送路2側に位置し、移送方向に対して、前面となるように載置されている。リテーナRの上方には、引掛部材4が対向して配置されている。図3(b)、(c)に示すように、この状態から、図1の上下駆動用のアクチュエータ32によって、アーム部材31とともに引掛部材4を下降させると、引掛部材4が取付部R1と支持部R2の間の溝状部R3に挿通される。そして、引掛部材4の矩形凸部41が、取付部R1のU字の両端部間に位置決め保持され、引掛部材4の一対の当接部42が、取付部R1の背面側に位置して、U字の両端部にそれぞれ当接する。この時、当接部42の当接位置を、取付部R1背面の比較的上端側とすることで、姿勢変換がしやすくなり、また、姿勢変換後にリテーナRから離れやすい。   In the receiving part 11, the retainer R is mounted so that the attachment part R1 is positioned on the transfer path 2 side and is on the front surface in the transfer direction. On the upper side of the retainer R, the hooking member 4 is disposed so as to face. As shown in FIGS. 3B and 3C, when the hook member 4 is lowered together with the arm member 31 by the vertical drive actuator 32 in FIG. 1, the hook member 4 supports the mounting portion R1. It is inserted through the groove portion R3 between the portions R2. And the rectangular convex part 41 of the hooking member 4 is positioned and held between the both ends of the U-shape of the mounting part R1, and the pair of contact parts 42 of the hooking member 4 are located on the back side of the mounting part R1, It abuts on both ends of the U-shape. At this time, the contact position of the contact portion 42 is set to the relatively upper end side on the back surface of the mounting portion R1, so that the posture can be easily changed, and the posture R can be easily separated from the retainer R.

図1の回転駆動用のアクチュエータ33によって、引掛部材4とともにアーム部材31を旋回させると、引掛部材4の矩形凸部41と当接部42が、リテーナRを誘導しながら移送路2に押し出し、リテーナRが移送路2上を円弧状に移動する(図中に矢印で示す)。ここで、移送路2の終端側は、姿勢変換部12となっており、移送路2終端の直前位置に、矩形板状の可動ストッパ5が設けられる。可動ストッパ5は、テーブルTの上面から上方に突出しており、移送されるリテーナRの前面下端部となる取付部R1のU字の中央部前面に押し当てられるようになっている。この時、アーム部材31は旋回を続けるので、リテーナRは、可動ストッパ5に当接する取付部R1下端部を支点として反転し、支持部R2が起き上がる。   When the arm member 31 is pivoted together with the hooking member 4 by the rotation driving actuator 33 in FIG. 1, the rectangular convex portion 41 and the contact portion 42 of the hooking member 4 are pushed out to the transfer path 2 while guiding the retainer R, The retainer R moves in an arc shape on the transfer path 2 (indicated by an arrow in the figure). Here, the end side of the transfer path 2 is a posture conversion unit 12, and a rectangular plate-shaped movable stopper 5 is provided immediately before the end of the transfer path 2. The movable stopper 5 protrudes upward from the upper surface of the table T, and is pressed against the front surface of the central portion of the U-shape of the mounting portion R1 which is the front lower end portion of the retainer R to be transferred. At this time, since the arm member 31 continues to turn, the retainer R reverses with the lower end portion of the attachment portion R1 contacting the movable stopper 5 as a fulcrum, and the support portion R2 rises.

これにより、リテーナRは、取付部R1が前方へ倒れて、移送方向において前面側に位置していた面が、テーブルTの上面に当接する下面側となり、第2の姿勢(組付姿勢)となる。この時、可動ストッパ5の幅は、下面側となる取付部R1のU字幅よりも小さく、リテーナRの姿勢変換を妨げないように構成される。また、リテーナRの移送方向前方には、第2の姿勢において、リテーナRの前面下部に当接する規制部材13が配設され、第2の姿勢を保持するようになっている。また、可動ストッパ5は、テーブルTの上面に突出してリテーナRに当接する当接位置と、テーブルTの下方に収容される収容位置の2位置を取ることができる。これにより、可動ストッパ5により姿勢変更を行った後、可動ストッパ5を収容位置へ移動して、リテーナRの組付位置への搬送を容易にすることができる。   Accordingly, in the retainer R, the mounting portion R1 is tilted forward, and the surface located on the front surface side in the transfer direction becomes the lower surface side in contact with the upper surface of the table T, and the second posture (assembly posture) Become. At this time, the width of the movable stopper 5 is smaller than the U-shaped width of the attachment portion R1 on the lower surface side, and is configured so as not to prevent the posture change of the retainer R. In addition, in the second posture, a restricting member 13 that contacts the lower front portion of the retainer R is disposed in front of the retainer R in the transfer direction so as to hold the second posture. In addition, the movable stopper 5 can take two positions: a contact position that protrudes from the upper surface of the table T and contacts the retainer R, and a storage position that is stored below the table T. As a result, after the posture is changed by the movable stopper 5, the movable stopper 5 can be moved to the storage position, and the retainer R can be easily transported to the assembly position.

図1において、アーム部材31の回転範囲は、1/4円弧状(90度)の搬送路2を超えて、例えば100度程度回転した位置で停止するように設定される(図中、二点鎖線で示す)。このため、回転駆動用のアクチュエータ33によって駆動されるアーム部材31は、リテーナRが可動ストッパ5に当接して姿勢変換した後も、回転動作を続け、アーム部材31先端部の引掛部材4が、リテーナRから外れる。このようにして、移送部3にてリテーナRを把持することなく、高速で移送することができ、所定の姿勢に変換して自立させることができる。   In FIG. 1, the rotation range of the arm member 31 is set so as to stop at a position rotated by, for example, about 100 degrees beyond the 1/4 circular arc (90 degrees) conveyance path 2 (in the figure, two points). (Indicated by a chain line). For this reason, the arm member 31 driven by the actuator 33 for rotational drive continues to rotate even after the retainer R contacts the movable stopper 5 and changes its posture, and the hook member 4 at the tip of the arm member 31 Remove from retainer R. In this manner, the retainer R can be transferred at high speed without being gripped by the transfer unit 3, and can be converted into a predetermined posture and can be made independent.

姿勢変換部12に続くテーブルTの上側面には、リテーナRが第2の姿勢(組付姿勢)にある時に、組付位置へ搬送するための搬送部6が設けられる。搬送部6は、リテーナRの取付部R1の側部に面して、押出手段である押出部材61を備えている。押出部材61は、テーブルT上を前後動して、リテーナRを側方から組付方向へ押し出し(図1中に矢印で示す)、テーブルT外部の組付位置(図略)へ搬送可能となっている。したがって、リテーナRの押出位置に対向して、被組付部材となるインジェクタIを配置し、例えば、リテーナRを背面に別の押出部材(図略)を配置することで、姿勢変換後に速やかに組み付けすることができる。   On the upper side surface of the table T following the posture conversion unit 12, a transport unit 6 is provided for transporting the retainer R to the assembly position when the retainer R is in the second posture (assembly posture). The transport unit 6 includes an extruding member 61 that is an extruding means, facing the side of the mounting portion R1 of the retainer R. The pushing member 61 moves back and forth on the table T, pushes the retainer R from the side in the assembling direction (indicated by an arrow in FIG. 1), and can be conveyed to an assembling position (not shown) outside the table T. It has become. Therefore, the injector I which is a member to be assembled is arranged facing the push position of the retainer R, and, for example, another push member (not shown) is arranged on the back surface of the retainer R, so that the posture can be changed quickly. Can be assembled.

図4に、上記構成の高速組付装置1を用い、搬送されたリテーナRを姿勢変換してインジェクタIに組み付けるまでの一連の工程例を概略図で示す。次に、本発明の部品姿勢変換方法を利用したこれら一連の工程を、図5のフローチャートに基づいて説明する。図4、5の(1)工程に示すように、部品であるリテーナRは、まず、同一の横倒し状態の搬送姿勢(第1の姿勢)で、搬送路14上を一列に押し出されて、組付装置1へ整列供給される。組付装置1は、このリテーナRの先頭部のみを分離して、テーブルT上の受取部11へ押し出し、次いで、(2)工程において、移送部3のアーム部材31を下降させ、分離されたリテーナRの溝状部R3へ、引掛部材4を上方から差し込む。ここでは、簡略のため、引掛部材4全体を略棒状体として図示し、取付部R1の背面上部側に当接させている。   FIG. 4 is a schematic diagram showing a series of process examples from the posture change of the conveyed retainer R to the assembly with the injector I using the high-speed assembly apparatus 1 having the above configuration. Next, a series of these steps using the component orientation conversion method of the present invention will be described based on the flowchart of FIG. As shown in step (1) of FIGS. 4 and 5, the retainer R that is a component is first pushed out in a line on the conveyance path 14 in the same conveyance posture (first posture) in the sideways state. Aligned and supplied to the attaching device 1. The assembling apparatus 1 separates only the head part of the retainer R and pushes it out to the receiving part 11 on the table T. Next, in the step (2), the arm member 31 of the transfer part 3 is lowered and separated. The hooking member 4 is inserted into the groove R3 of the retainer R from above. Here, for the sake of simplicity, the entire hooking member 4 is illustrated as a substantially rod-shaped body, and is brought into contact with the upper rear side of the attachment portion R1.

引掛部材4は、アーム部材31の基端部を中心とし(図4中に黒丸で示す)、円弧状の移送路2上を、姿勢変換部12へ向けて回転移動可能に構成されている。そこで、図4、5の(3)工程に示すように、引掛部材4を、矢印に示す移送方向に高速で回転させ、回転軌道中(ここでは、90度回転位置)に配設した可動ストッパ5を、リテーナRの前面最下方部位に当て込む。すると、(4)工程に示すように、高速回転の勢いと可動ストッパ5当接による急停止で発生する慣性力によって、リテーナRは、可動ストッパ5の当て面を中心に回転して起き上がる。   The hooking member 4 is configured to be able to rotate and move on the arc-shaped transfer path 2 toward the posture converting unit 12 with the base end portion of the arm member 31 as the center (indicated by a black circle in FIG. 4). Therefore, as shown in the step (3) of FIGS. 4 and 5, the hooking member 4 is rotated at a high speed in the transfer direction indicated by the arrow, and the movable stopper is disposed in the rotating track (here, 90 ° rotation position). 5 is applied to the lowermost part of the front surface of the retainer R. Then, as shown in the step (4), the retainer R rises by rotating around the contact surface of the movable stopper 5 due to the momentum of high-speed rotation and the inertia force generated by the sudden stop due to the contact of the movable stopper 5.

これにより、安定な搬送姿勢(第1の姿勢)から、組付姿勢(第2の姿勢)へ変換できるだけでなく、回転を利用してリテーナRの向きを変更できる。したがって、把持部材を備える搬送ローダ等を使用せずに、少ない動作数で高速に、被組付部品であるインジェクタIに対応する姿勢に変化させることができる。(5)工程に示すように、その後は、この組付姿勢を保持したま、インジェクタIに対向させ、押し込み矢15を用いてインジェクタIに対してリテーナRを押し込むだけで、組み付けを完了できる。よって、本発明によれば、簡易な装置構成で、しかも従来よりも高速で部品の姿勢変更と組み付けを連続的に実施することが可能となる。   As a result, not only can the stable transport posture (first posture) be converted to the assembly posture (second posture), but also the orientation of the retainer R can be changed using rotation. Therefore, the posture can be changed to a posture corresponding to the injector I which is a part to be assembled at a high speed with a small number of operations without using a conveyance loader or the like having a gripping member. (5) After that, as shown in the process, the assembly can be completed only by pressing the retainer R into the injector I using the pushing arrow 15 while facing the injector I while maintaining this assembly posture. Therefore, according to the present invention, it is possible to continuously carry out the posture change and assembly of parts with a simple device configuration and at a higher speed than in the past.

上記第1の実施形態では、インジェクタIにリテーナRを組み付ける場合について説明したが、リテーナRの取付部R1や支持部R2の形状は、本実施形態と異なっていてもよく、同様に、引掛部材4を差し込むことができる溝状部R3や穴状部を有する形状であれば、同様の工程で姿勢変換可能である。溝状部R3に代えて穴状部を有する場合には、引掛部材4を上方からでなく横方向から差し込む構成とすればよい。また、本発明が適用される部品はリテーナRその他の特殊形状部品に限るものではなく、種々の形状部品に適用することができる。   In the first embodiment, the case where the retainer R is assembled to the injector I has been described. However, the shapes of the mounting portion R1 and the support portion R2 of the retainer R may be different from those of the present embodiment. If the shape has a groove-like portion R3 or a hole-like portion into which 4 can be inserted, the posture can be changed in the same process. In the case where a hole-shaped portion is provided instead of the groove-shaped portion R3, the hooking member 4 may be inserted from the lateral direction instead of from above. The parts to which the present invention is applied are not limited to the retainer R and other specially shaped parts, but can be applied to various shaped parts.

図6(a)は、本発明の第2実施形態として、他の部品形状の一例と姿勢変換方法を示すものである。本実施形態の部品7は、略L字のブロック状で、第1実施形態のリテーナRと同様に、図示の搬送姿勢(第1の姿勢)において、前面71側を取付部R1、下面72側を支持部R2としている。取付部R1の中央にはU溝75が形成されている。この状態から、前面71側を移送方向として、図1の組付装置1の受取部11に配置し、移送路2を姿勢変換部12へ移送する場合には、取付部R1の背面74側から、引掛部材4を差し込み、取付部R1中央のU溝75に矩形凸部41を挿通位置させるとともに、取付部R1の背面74上端部に、引掛部材4の一対の当接部42を当接させる。   FIG. 6A shows an example of another part shape and a posture changing method as the second embodiment of the present invention. The component 7 of the present embodiment has a substantially L-shaped block shape, and, like the retainer R of the first embodiment, in the illustrated transport posture (first posture), the front surface 71 side is the mounting portion R1 and the lower surface 72 side. Is the support portion R2. A U groove 75 is formed in the center of the attachment portion R1. In this state, when the front surface 71 side is set as the transfer direction and the transfer device 2 is transferred to the posture conversion unit 12 from the rear surface 74 side of the attachment portion R1 when the transfer path 2 is transferred to the posture conversion unit 12. The hook member 4 is inserted, the rectangular convex portion 41 is inserted into the U groove 75 in the center of the attachment portion R1, and the pair of contact portions 42 of the hook member 4 are brought into contact with the upper end of the back surface 74 of the attachment portion R1. .

これにより、第1実施形態のリテーナRと同様に、引掛部材4により誘導移送されるリテーナRを可動ストッパ5に高速で当て、移送方向の前面71の下端部73を支点として回転させることができる。そして、前面71が前方に倒れ、図示の下面72が起き上がることにより、組付姿勢(第2の姿勢)に変換可能である。このように、部品7が取付部R1と支持部R2の間に溝状部や穴状部を有し、引掛部材4の矩形凸部41と当接部42によって、移送方向が規制された状態で背面側から当接し、可動ストッパ5へ移送して回転可能に形成されていれば、同様の方法で姿勢変換することができる。   Thereby, like the retainer R of the first embodiment, the retainer R guided and transferred by the hooking member 4 can be applied to the movable stopper 5 at a high speed, and can be rotated using the lower end portion 73 of the front surface 71 in the transfer direction as a fulcrum. . Then, when the front surface 71 falls forward and the lower surface 72 shown in the figure rises, it can be converted into an assembly posture (second posture). Thus, the component 7 has a groove-like part or a hole-like part between the attachment part R1 and the support part R2, and the transfer direction is regulated by the rectangular convex part 41 and the contact part 42 of the hooking member 4 If it contacts from the back side, is transferred to the movable stopper 5 and is formed to be rotatable, the posture can be changed by the same method.

図6(b)の左図に示すように、同様に、コ字断面のブロック状の部品7に適用することもできる。この部品7は、図6(a)の第2実施形態において、前面71側の取付部R1のみとしたのと同等の形状であり、同様に背面74に引掛部材4を当接させた状態で、前面71側に移送することで、前面71の下端部73に可動ストッパ5を押し当てて回転させることができる。この時、図6(b)の右図に示すように、中央部の溝75よりも可動ストッパ5の幅が狭ければ、可動ストッパ5を避けて前方に回転可能である。   Similarly, as shown in the left diagram of FIG. 6B, the present invention can also be applied to a block-like component 7 having a U-shaped cross section. In the second embodiment of FIG. 6A, the component 7 has the same shape as that of the mounting portion R1 only on the front surface 71 side. Similarly, the hook member 4 is in contact with the back surface 74. By moving to the front surface 71 side, the movable stopper 5 can be pressed against the lower end 73 of the front surface 71 and rotated. At this time, as shown in the right diagram of FIG. 6B, if the width of the movable stopper 5 is narrower than the groove 75 in the central portion, the movable stopper 5 can be avoided and rotated forward.

図6(b)と同じコ字断面のブロック状の部品7について、図6(c)に示すように、コ字状の両端面が上下方向に対向する搬送姿勢(第1の姿勢)としてもよい。この場合、コ字状の両端面のうち、下側が前面71の下端部73となり、上側の背面74に引掛部材4を当接させた状態で、前面71側に移送することができ、中央部の溝75により可動ストッパ5を避けて前方に回転可能である。   For the block-shaped part 7 having the same U-shaped cross section as that in FIG. 6B, as shown in FIG. 6C, a conveying posture (first posture) in which both U-shaped end faces are opposed to each other in the vertical direction. Good. In this case, the lower side of the U-shaped both end surfaces is the lower end portion 73 of the front surface 71 and can be transferred to the front surface 71 side with the hooking member 4 in contact with the upper back surface 74. The groove 75 can be rotated forward while avoiding the movable stopper 5.

このように、本発明が適用される部品は、回転時に可動ストッパ5を回避するには、部品前面に凹部、例えば溝状部または穴状部があることが望ましい。ただし、図7(a)のように、ブロック状の部品8では、側方に凸状部83を有する形状であってもよい。ここでは、ブロック状の部品8の前面82に近い両側面下端部に、一対の棒状凸状部83が設けられ、これら凸状部83に対向する位置に、一対の可動ストッパ51、52を配置する。この時、上記実施形態で用いた矩形凸部41と当接部42からなる引掛部材4に代えて、ブロック状の部品8に適合させた形状の、例えば、略コ字状の引掛部材4を使用する。この引掛部材4を、図示するようにブロック状の部品8の背面上端側から差し込み、コ字状の両端部で部品8の側面を規制する。このように、部品8の背面84の上端部に引掛部材4を当接させた状態で前面81側に移送し、一対の可動ストッパ51、52を一対の凸状部83に押し当てることで、これを支点として回転可能となる。そして、図示の前面81が前方へ倒れ、図示の下面82が起き上がることで、姿勢変換することができる。   Thus, in order to avoid the movable stopper 5 during rotation, the component to which the present invention is applied desirably has a concave portion, for example, a groove-shaped portion or a hole-shaped portion, on the front surface of the component. However, as shown in FIG. 7A, the block-shaped component 8 may have a shape having a convex portion 83 on the side. Here, a pair of rod-shaped convex portions 83 are provided at the lower ends of both side surfaces near the front surface 82 of the block-shaped component 8, and a pair of movable stoppers 51 and 52 are arranged at positions facing these convex portions 83. To do. At this time, instead of the hooking member 4 composed of the rectangular convex portion 41 and the contact portion 42 used in the above embodiment, for example, a substantially U-shaped hooking member 4 having a shape adapted to the block-shaped component 8 is used. use. The hooking member 4 is inserted from the upper rear side of the block-shaped component 8 as shown in the figure, and the side surface of the component 8 is regulated at both U-shaped ends. In this manner, the hook member 4 is transferred to the front surface 81 side in contact with the upper end portion of the back surface 84 of the component 8, and the pair of movable stoppers 51 and 52 are pressed against the pair of convex portions 83. It can be rotated with this as a fulcrum. Then, the illustrated front surface 81 falls forward, and the illustrated lower surface 82 rises, whereby the posture can be changed.

また、図7(b)のように、ブロック状の部品8の前面81に、可動ストッパ5形状に対応する最小限の大きさの矩形溝85を有していれば、回転時に可動ストッパ5に回避することができる。図7(c)のように、ブロック状の部品8中央部に貫通穴86を有する角パイプ形状であってもよい。いずれも、部品8の背面84の上端部に引掛部材4を当接させた状態で前面81側に高速移送し、可動ストッパ5に押し当てることで、前面81下端部83を支点として、可動ストッパ5を避けて回転可能である。   Further, as shown in FIG. 7B, if the front surface 81 of the block-shaped part 8 has a rectangular groove 85 having a minimum size corresponding to the shape of the movable stopper 5, the movable stopper 5 is not rotated during rotation. It can be avoided. As shown in FIG. 7C, a square pipe shape having a through hole 86 at the center of the block-shaped component 8 may be used. In either case, the movable member 5 is moved at a high speed to the front surface 81 side with the hook member 4 in contact with the upper end portion of the rear surface 84 of the component 8 and pressed against the movable stopper 5, so that the movable stopper 5 is used as a fulcrum. It is possible to rotate around 5.

図8(a)のように、円筒ブロック状の部品8の姿勢変換に適用することもできる。ここでは、前面81の下端部83に対向する円柱状の可動ストッパ53を配置するとともに、その両側方に、部品8の起き上がり方向を規制する平板状の一対の規制部材54を配置している。この時、背面84の上端部に引掛部材4を当接させて前面81側に高速移送し、可動ストッパ5に押し当てることで、前面81下端部83を支点として回転させることができ、かつその方向を規制することができる。   As shown in FIG. 8A, the present invention can also be applied to the posture conversion of the cylindrical block-shaped component 8. Here, a columnar movable stopper 53 facing the lower end portion 83 of the front surface 81 is arranged, and a pair of flat plate-like regulating members 54 that regulate the rising direction of the component 8 are arranged on both sides thereof. At this time, the hook member 4 is brought into contact with the upper end portion of the back surface 84, transferred to the front surface 81 side at a high speed, and pressed against the movable stopper 5, whereby the front surface 81 lower end portion 83 can be rotated as a fulcrum, and The direction can be regulated.

円柱状の可動ストッパ53を、図8(b)のように、角パイプ形状の部品8の姿勢変換に用いることもできる。このように、部品形状やガイド等を用いて、起き上がる方向を規制できる場合には、可動ストッパ53の面で受けなくても回転可能である。また、回転前後で自立可能な形状であることが望ましいが、ガイド等で転倒防止可能であれば特に制限されるものではない。   The columnar movable stopper 53 can also be used for posture change of the square pipe-shaped component 8 as shown in FIG. As described above, when the rising direction can be regulated by using the component shape, the guide, or the like, it can be rotated without being received by the surface of the movable stopper 53. In addition, it is desirable that the shape be able to stand by before and after rotation, but there is no particular limitation as long as it can be prevented from falling by a guide or the like.

以上のように、本発明によれば、種々の形状の部品を容易に姿勢変換することができ、組み付け等の工程を簡易にすることができる。部品形状としては、上述したように、中央に切り欠き溝や曲げ加工などによる突起、穴などの引掛ける部位があると、移送部3による移送が容易になり、また、重心位置が比較的高い位置にあると、部品が反転しやすいが、引掛部材4形状や当接位置を、部品に応じて変更することで、任意形状に対応可能である。   As described above, according to the present invention, it is possible to easily change the postures of parts having various shapes, and it is possible to simplify processes such as assembly. As described above, as described above, if there is a hooked part such as a notch groove or a bend in the center, such as a notch groove or a bending process, the part can be easily transferred by the transfer unit 3, and the position of the center of gravity is relatively high. If it is in the position, the part is easily reversed, but it is possible to cope with any shape by changing the shape of the hooking member 4 and the contact position according to the part.

本発明の部品姿勢変換方法および部品姿勢変換装置は、リテーナのような組付部品をインジェクタ等の被組付部品に組み付けるために姿勢変換する場合に限らず、搬送された部品を姿勢変換して、他の作業工程へ搬送する場合のいずれにも好適に利用することができる。よって、各種作業工程に適用されて生産性を大きく向上させ、コストを低減する効果を有する。   The component posture conversion method and the component posture conversion device of the present invention are not limited to the case where the posture is changed to assemble an assembly component such as a retainer to an assembly target component such as an injector, and the posture of the conveyed component is changed. It can be suitably used for any of the cases where it is transported to another work process. Therefore, it is applied to various work processes and has the effect of greatly improving productivity and reducing costs.

I インジェクタ(被組付部品)
R リテーナ(部品、組付部品)
R1 取付部
R2 支持部
R3 溝状部
T テーブル
1 組付装置
11 受取部
12 姿勢変換部
13 規制部材
14 搬送路
15 押し込み矢
2 搬送路
3 移送部(移送手段)
31 アーム部材
32 上下駆動用アクチュエータ(駆動手段)
33 回転駆動用アクチュエータ(駆動手段)
4 引掛部材
41 矩形凸部
42 当接部
5 可動ストッパ(ストッパ部材)
51、52、53 可動ストッパ(ストッパ部材)
6 押出部(押出手段)
61 押出部材
7、8 部品
71、81 前面
72、82 下面
73、83 下端部
74、84 背面
75、85 溝状部
I Injector (part to be assembled)
R retainer (parts, assembly parts)
R1 Mounting portion R2 Supporting portion R3 Groove-shaped portion T Table 1 Assembly device 11 Receiving portion 12 Posture changing portion 13 Restricting member 14 Conveying path 15 Pushing arrow 2 Conveying path 3 Transfer section (transfer means)
31 Arm member 32 Vertical drive actuator (drive means)
33 Actuator for rotation drive (drive means)
4 Hooking member 41 Rectangular convex part 42 Abutting part 5 Movable stopper (stopper member)
51, 52, 53 Movable stopper (stopper member)
6 Extrusion part (extrusion means)
61 Extruding members 7, 8 Parts 71, 81 Front surface 72, 82 Lower surface 73, 83 Lower end 74, 84 Back surface 75, 85 Groove

Claims (9)

第1の姿勢の部品を、第1の位置から第2の位置に移送する移送路において、第2の姿勢に変換する部品姿勢変換方法であって、
移送手段により第1の姿勢の上記部品を第2の位置に移送しながら、上記部品の移送方向の前面下端部を、上記移送路の第2の位置の直前に配置したストッパ部材に押し当て、上記前面下端部を支点として上記部品を前方へ回転させることにより、第2の位置において上記前面が上記部品の下面となる第2の姿勢に変換させることを特徴とする部品姿勢変換方法。
A component attitude conversion method for converting a first attitude component to a second attitude in a transfer path for transferring a component from a first position to a second position,
While transferring the component in the first posture to the second position by the transfer means, the lower end portion of the front surface in the transfer direction of the component is pressed against the stopper member disposed immediately before the second position of the transfer path, A component posture conversion method, wherein the front surface is converted to a second posture in which the front surface is a lower surface of the component at a second position by rotating the component forward using the lower end portion of the front surface as a fulcrum.
上記ストッパ部材は、上記部品の前面下端部に当接する当接位置から、上記部品の姿勢変換後に、上記移送路外へ収容される収容位置へ移動可能な可動ストッパである請求項1記載の部品姿勢変換方法。   2. The component according to claim 1, wherein the stopper member is a movable stopper that is movable from a contact position that contacts the lower end of the front surface of the component to a storage position that is stored outside the transfer path after the posture of the component is changed. Posture conversion method. 第1の姿勢の部品を、第1の位置から第2の位置に移送する移送路において、第2の姿勢に変換する部品姿勢変換装置であって、
第1の姿勢の上記部品を第2の位置に移送するための移送手段と、
上記移送路の第2の位置の直前に配置されて上記部品の移送方向の前面下端部に当接可能な当接位置と、上記移送路外へ収容される収容位置を取り得る可動ストッパとを備え、
上記移送手段にて上記部品を移送しながら、第2の位置の直前にて上記可動ストッパに押し当て、上記前面下端部を支点として上記部品を前方へ回転させて、第2の位置において上記前面が上記部品の下面となる第2の姿勢に変換させるとともに、上記可動ストッパを上記移送路外へ移動することを特徴とする部品姿勢変換装置。
A component posture conversion device for converting a first posture component into a second posture in a transfer path for transferring a component from a first position to a second position,
Transfer means for transferring the part in the first position to the second position;
A contact position that is disposed immediately before the second position of the transfer path and is capable of contacting the lower end of the front surface in the transfer direction of the component; and a movable stopper that can take a storage position to be stored outside the transfer path. Prepared,
While the component is being transferred by the transfer means, the component is pressed against the movable stopper immediately before the second position, and the component is rotated forward with the lower end of the front surface as a fulcrum. Is converted into a second posture which is the lower surface of the component, and the movable stopper is moved out of the transfer path.
上記移送路は円弧状であり、上記移送手段は、上下駆動および回転駆動可能に設けられた引掛部材を有し、該引掛部材が、上記部品の移送方向の後面側の所定位置に当接して、第1の位置から第2の位置へ上記移送路上を回転移動させる請求項3記載の部品姿勢変換装置。   The transfer path has an arc shape, and the transfer means has a hook member that can be driven vertically and rotationally, and the hook member abuts a predetermined position on the rear surface side in the transfer direction of the component. 4. The component attitude changing device according to claim 3, wherein the component attitude changing device rotates and moves on the transfer path from the first position to the second position. 上記可動ストッパは、上記部品の前方への回転による第2の位置への移動を妨げない形状または配置としてある請求項3または4記載の部品姿勢変換装置。   5. The component attitude changing device according to claim 3, wherein the movable stopper has a shape or an arrangement that does not prevent movement of the component to a second position due to forward rotation of the component. 上記部品は、第1の姿勢において上記可動ストッパの当たり面となる上記前面下端部の上方に凹部を有する請求項3ないし5のいずれか1項に記載の部品姿勢変換装置。   6. The component orientation conversion device according to claim 3, wherein the component has a concave portion above the lower end portion of the front surface that is a contact surface of the movable stopper in the first posture. 上記部品は側方に突設する凸状部を有し、該凸状部を、第1の姿勢において上記可動ストッパの当たり面となる上記前面下端部とする請求項3ないし5のいずれか1項に記載の部品姿勢変換装置。   6. The component according to claim 3, wherein the component has a convex portion projecting laterally, and the convex portion serves as the front lower end portion that serves as a contact surface of the movable stopper in the first posture. The component orientation conversion device according to item. 上記部品は、上記第1の姿勢において上記第2の姿勢より安定である請求項3ないし7のいずれか1項に記載の部品姿勢変換装置。   The component posture conversion device according to claim 3, wherein the component is more stable in the first posture than the second posture. 請求項3ないし8のいずれか1項に記載の部品姿勢変換装置を備える高速組付装置であり、
上記移送手段は、上記搬送路から第1の姿勢で供給される上記部品を組付部品として、第1の位置で上記当接手段を当接させるとともに、第2の位置へ移送する駆動手段を備え、
第2の位置において上記組付部品の側方に配置されて、上記組付部品を上記移送路の側方に押し出す押出手段を設けて、上記可動ストッパを収容位置とした状態で、上記押出手段により第2の姿勢の上記組付部品を押し出し、被組付部品への組付位置へ移動させることを特徴とする高速組付装置。
A high-speed assembly device comprising the component orientation conversion device according to any one of claims 3 to 8,
The transfer means includes a drive means for bringing the abutment means into contact at the first position and transferring the second position to the second position, with the component supplied in the first posture from the conveyance path as an assembly part. Prepared,
In the second position, the push-out means is disposed at the side of the assembly part, and pushes out the assembly part to the side of the transfer path. The high-speed assembly apparatus is characterized in that the assembly component in the second posture is pushed out and moved to the assembly position to the assembly component.
JP2011211017A 2011-09-27 2011-09-27 Component posture changing method, component posture changing device, and high-speed assembling device using the same Pending JP2013071198A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011211017A JP2013071198A (en) 2011-09-27 2011-09-27 Component posture changing method, component posture changing device, and high-speed assembling device using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011211017A JP2013071198A (en) 2011-09-27 2011-09-27 Component posture changing method, component posture changing device, and high-speed assembling device using the same

Publications (1)

Publication Number Publication Date
JP2013071198A true JP2013071198A (en) 2013-04-22

Family

ID=48476119

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011211017A Pending JP2013071198A (en) 2011-09-27 2011-09-27 Component posture changing method, component posture changing device, and high-speed assembling device using the same

Country Status (1)

Country Link
JP (1) JP2013071198A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363387A (en) * 2016-11-17 2017-02-01 苏州冠浩斯精密机械有限公司 Material box position-changing device of assembling machine for magnetism isolating component of electromagnetic valve

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02257098A (en) * 1989-03-29 1990-10-17 Nuclear Fuel Ind Ltd Device for toppling nuclear fuel pellet
JPH11108919A (en) * 1997-07-30 1999-04-23 Erweka Gmbh Testing apparatus for tablet
JP2001170827A (en) * 1999-12-20 2001-06-26 Nec Corp Work carrying device
JP2001213511A (en) * 2000-02-02 2001-08-07 Konica Corp Device and method for conveying optical instrument
JP2002193433A (en) * 2000-12-27 2002-07-10 Takeda Chem Ind Ltd Aligning and conveying apparatus for disc-like solid material
JP2005081442A (en) * 2003-09-04 2005-03-31 Fanuc Ltd Work piece shifting device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02257098A (en) * 1989-03-29 1990-10-17 Nuclear Fuel Ind Ltd Device for toppling nuclear fuel pellet
JPH11108919A (en) * 1997-07-30 1999-04-23 Erweka Gmbh Testing apparatus for tablet
JP2001170827A (en) * 1999-12-20 2001-06-26 Nec Corp Work carrying device
JP2001213511A (en) * 2000-02-02 2001-08-07 Konica Corp Device and method for conveying optical instrument
JP2002193433A (en) * 2000-12-27 2002-07-10 Takeda Chem Ind Ltd Aligning and conveying apparatus for disc-like solid material
JP2005081442A (en) * 2003-09-04 2005-03-31 Fanuc Ltd Work piece shifting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363387A (en) * 2016-11-17 2017-02-01 苏州冠浩斯精密机械有限公司 Material box position-changing device of assembling machine for magnetism isolating component of electromagnetic valve

Similar Documents

Publication Publication Date Title
US8764085B2 (en) Clamping device and workpiece conveying robot
EP2474394A1 (en) Robot hand
KR100832168B1 (en) Substrate holding device
KR101919263B1 (en) Ball arranging method and device for ball bearing, and ball bearing manufactured by said ball arranging method
EP1746056A2 (en) Workpiece transportation device
TW201737410A (en) Hand unit and transfer method
KR102625451B1 (en) Planarizing device
CN107207167B (en) Flipping apparatus, system and method for processing articles
CN109956318A (en) Work-piece fixation clamp, work transfer device and robot system
JP2008013215A (en) Bottle aligning device and automatic bottle storage method
JP5339529B2 (en) Valve cotter and retainer assembly device
US8459928B2 (en) Conveyor robot
JP2013071198A (en) Component posture changing method, component posture changing device, and high-speed assembling device using the same
JP2011245595A (en) Transfer hand, and transfer method
CN211805995U (en) Turnover positioning device
JP2015009326A (en) Robot hand and method for gripping work in robot hand
CN109956319A (en) Work holding fixture.In
US10011433B2 (en) Workpiece conveyor system
US20200270058A1 (en) Transfer device and stacker crane
JP2017052599A (en) Transfer device and control method of transfer device
JP2008036785A (en) Assembling device, assembling and manufacturing method, and assembly line
CN100490623C (en) Loading system and method for loading substrates with electrical components
JP5296180B2 (en) Work transfer device
JP4879945B2 (en) Work processing device
JP2007144552A (en) Clamp hand of robot

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20131021

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140715

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20141118