JP2013053733A - Magnetic gear device - Google Patents

Magnetic gear device Download PDF

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JP2013053733A
JP2013053733A JP2011194156A JP2011194156A JP2013053733A JP 2013053733 A JP2013053733 A JP 2013053733A JP 2011194156 A JP2011194156 A JP 2011194156A JP 2011194156 A JP2011194156 A JP 2011194156A JP 2013053733 A JP2013053733 A JP 2013053733A
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magnetic gear
magnetic
gear
rotating shaft
output
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Nobuo Shimizu
暢夫 清水
Tetsuo Sasada
哲男 笹田
Osamu Ichinokura
理 一ノ倉
Kenji Nakamura
健二 中村
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Hitachi Ltd
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Hitachi Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a magnetic gear device capable of supporting a structure well in balance.SOLUTION: The device includes: an input side magnetic gear 2 provided by directing a magnetic force generation surface, which is arranged around an axis line of an input rotation shaft 1, toward the outside in a radial direction; an output side magnetic gear 3 provided by directing a magnetic force generation surface, which is arranged by coaxially surrounding the input side magnetic gear 2, toward the inner side in the radial direction so as to oppose the magnetic force generation surface of the input side magnetic gear 2; a plurality of magnetic path members 4 made of electromagnetic steel, which are circumferentially arranged and fixed between the opposing magnetic force generation surfaces of the input side magnetic gear 2 and the output side magnetic gear 3; and an output rotation shaft 5 connected with the input rotation shaft 1 of the output side magnetic gear 3 and to the end of the opposite side in the axial direction. Further, the device includes first and second support mechanisms 6, 7 for possibly supporting the relative movement in the circumferential direction, while suppressing the relative movement in the radial direction, between the input side magnetic gear 2 and the output side magnetic gear 3, and between the output side magnetic gear and the magnetic path member 4, respectively, at the side end of the output rotation shaft 5 of the input side magnetic gear 2, the output side magnetic gear 3 and the magnetic path member 4.

Description

本発明は、磁石の磁気吸引・反発によってトルクを伝達する磁気歯車装置に関する。   The present invention relates to a magnetic gear device that transmits torque by magnetic attraction and repulsion of a magnet.

減速装置としては、高効率での伝動が比較的容易に可能な歯車装置が広く一般に用いられているが、その他に磁石の磁気的吸引・反発によってトルクを伝達する磁気歯車装置がある。   As a reduction gear, a gear device capable of relatively easily transmitting with high efficiency is widely used. However, there is a magnetic gear device that transmits torque by magnetic attraction / repulsion of a magnet.

磁気歯車装置の従来技術として、例えば、同心状に配置した内輪磁気歯車と外輪磁気歯車の間に磁気を透過する複数の磁性バーを環状に配置し、内輪磁気歯車に入力したトルクを外輪磁気歯車に伝達するものがある(特許文献1等参照)。   As a prior art of a magnetic gear device, for example, a plurality of magnetic bars that transmit magnetism are arranged annularly between an inner ring magnetic gear and an outer ring magnetic gear arranged concentrically, and torque input to the inner ring magnetic gear is used as an outer ring magnetic gear. (See Patent Document 1 etc.).

米国特許第3,378,710号明細書U.S. Pat. No. 3,378,710

上記従来技術のような構造の磁気歯車装置においては、装置に対する入出力用の回転軸等を接続し、内輪磁気歯車や外輪磁気歯車、磁性バー等を周方向に相対回転可能な状態に支持した状態でトルクの伝達を行わなければならない。また、磁気歯車装置に用いる磁石や磁性バーなどの構造体は、磁気歯車装置として必要な特性を有する物質の特性上、かなりの重量物にならざるを得ない。したがって、これらの構造物を支持する支持構造は、重量物である構造物をバランスよく支持することが非常に重要となってくる。しかしながら、上記従来技術においては、磁気歯車装置における内輪磁気歯車や外輪磁気歯車、磁性バー等の支持構造については言及されておらず、この点について改善の必要性がある。   In the magnetic gear device structured as in the above prior art, an input / output rotary shaft or the like is connected to the device, and the inner ring magnetic gear, the outer ring magnetic gear, the magnetic bar, etc. are supported in a state of being relatively rotatable in the circumferential direction. Torque must be transmitted in the state. In addition, a structure such as a magnet or a magnetic bar used in the magnetic gear device is inevitably heavy due to the characteristics of a substance having characteristics necessary for the magnetic gear device. Therefore, it is very important for the support structure that supports these structures to support the structure that is a heavy object in a balanced manner. However, the above prior art does not mention support structures such as an inner ring magnetic gear, an outer ring magnetic gear, and a magnetic bar in the magnetic gear device, and there is a need for improvement in this respect.

本発明は、上記に鑑みてなされたものであり、構造物をバランス良く支持することができる磁気歯車装置を提供することを目的とする。   This invention is made | formed in view of the above, and aims at providing the magnetic gear apparatus which can support a structure with sufficient balance.

上記目的を達成するために、本発明は、第1回転軸と、第1回転軸の一端に接続され、該第1回転軸の軸線周りに設けた鉄心に複数の磁石を周方向に並べて配置した磁力発生面を径方向外側に向けて設けた第1磁気歯車と、前記第1磁気歯車を同軸状に囲んで設けられ、軸線周りに設けた鉄心に複数の磁石を周方向に並べて配置した磁力発生面を前記第1磁気歯車の磁力発生面に対向するように径方向内側に向けて設けた第2磁気歯車と、前記第1磁気歯車と前記第2磁気歯車の対向する磁力発生面間に、前記第1磁気歯車と第2磁気歯車の磁極間に介在するように周方向に並べて固設された電磁鋼製の複数の磁気経路部材と、前記第2磁気歯車の前記第1回転軸と軸方向反対側の端部に前記第1回転軸の軸線上に接続された第2回転軸と、前記第1磁気歯車及び前記第2磁気歯車の前記第2回転軸側端部に設けられ、前記第1磁気歯車と前記第2磁気歯車との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第1支持機構と、前記第2磁気歯車及び前記磁気経路部材の前記第2回転軸側端部に設けられ、前記第2磁気歯車と前記磁気経路部材との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第2支持機構とを備えたものとする。   In order to achieve the above object, the present invention provides a first rotating shaft and a plurality of magnets arranged in a circumferential direction on an iron core connected to one end of the first rotating shaft and provided around the axis of the first rotating shaft. The first magnetic gear provided with the generated magnetic force generation surface facing outward in the radial direction and the first magnetic gear are coaxially enclosed, and a plurality of magnets are arranged in a circumferential direction on an iron core provided around the axis. A second magnetic gear provided radially inward so that the magnetic force generation surface faces the magnetic force generation surface of the first magnetic gear; and between the opposing magnetic force generation surfaces of the first magnetic gear and the second magnetic gear A plurality of magnetic path members made of electromagnetic steel fixed in a circumferential direction so as to be interposed between the magnetic poles of the first magnetic gear and the second magnetic gear, and the first rotating shaft of the second magnetic gear. And a second rotating shaft connected to the axially opposite end on the axis of the first rotating shaft, The first magnetic gear and the second magnetic gear are provided at the second rotating shaft side end portions, and suppress the relative movement in the radial direction between the first magnetic gear and the second magnetic gear in the circumferential direction. A first support mechanism that supports the relative movement of the second magnetic gear, and a diameter of the second magnetic gear and the magnetic path member provided at the second rotating shaft side end of the second magnetic gear and the magnetic path member. And a second support mechanism that supports relative movement in the circumferential direction while suppressing relative movement in the direction.

本発明によれば、構造物をバランス良く支持することができる。   According to the present invention, the structure can be supported with a good balance.

本発明の一実施の形態に係る磁気歯車装置を概略的に示す図であり、回転軸に垂直な面における断面図である。It is a figure which shows schematically the magnetic gear apparatus which concerns on one embodiment of this invention, and is sectional drawing in a surface perpendicular | vertical to a rotating shaft. 本発明の一実施の形態に係る磁気歯車装置を概略的に示す図であり、回転軸を含む面における断面図である。It is a figure showing roughly the magnetic gear device concerning one embodiment of the present invention, and is a sectional view in the field containing a rotating shaft. 図1における冷媒流路部分をその周辺構成と共に示す拡大断面図である。It is an expanded sectional view which shows the refrigerant | coolant flow path part in FIG. 1 with the periphery structure. 図3の冷媒流路部分の軸方向の構造を概略的に示す断面図である。It is sectional drawing which shows roughly the structure of the axial direction of the refrigerant flow path part of FIG. 磁気歯車装置の組み立て工程の初期段階を示す図である。It is a figure which shows the initial stage of the assembly process of a magnetic gear apparatus. 磁気歯車装置の組み立て工程の第一段階を示す図である。It is a figure which shows the 1st step of the assembly process of a magnetic gear apparatus. 磁気歯車装置の組み立て工程の第二段階を示す図である。It is a figure which shows the 2nd step of the assembly process of a magnetic gear apparatus. 磁気歯車装置の組み立て工程の最終段階を示す図である。It is a figure which shows the last stage of the assembly process of a magnetic gear apparatus. 磁気歯車装置のベアリング部材の交換工程におけるベアリング部材を取り外す様子を示す図である。It is a figure which shows a mode that the bearing member is removed in the exchange process of the bearing member of a magnetic gear apparatus. 磁気歯車装置のベアリング部材の交換工程におけるベアリング部材を取り付ける様子を示す図である。It is a figure which shows a mode that the bearing member in the replacement | exchange process of the bearing member of a magnetic gear apparatus is attached. 本発明の一実施の形態に係る磁気歯車装置を備えたガスタービン発電機を示す概略図である。It is the schematic which shows the gas turbine generator provided with the magnetic gear apparatus which concerns on one embodiment of this invention.

(1)装置構成
以下、本発明の一実施の形態を図面を参照しつつ説明する。
(1) Device Configuration An embodiment of the present invention will be described below with reference to the drawings.

図11は、本実施の形態に係る磁気歯車装置100を備えたガスタービン発電機を概略的に示す図である。   FIG. 11 is a diagram schematically illustrating a gas turbine generator including the magnetic gear device 100 according to the present embodiment.

図11において、ガスタービン発電機は、取り入れた空気を圧縮して圧縮空気を生成する圧縮機90と、圧縮機90からの圧縮空気と燃料とを混合燃焼する燃焼器91と、燃焼器91からの燃焼ガスにより回転駆動するタービン92と、タービン92と圧縮機90とを連結し、タービン92の回転を圧縮機90に伝達する中間軸93と、圧縮機90に接続され、タービン92及び中間軸93の回転により回転駆動される入力回転軸1と、入力回転軸1及び出力回転軸5に接続され、入力回転軸1への入力回転数を変換して出力回転軸5に出力する磁気歯車装置100と、出力回転軸5に接続され、出力回転軸5の回転数に応じて発電を行う発電機94とを備えている。入力回転軸1、出力回転軸5、及びその他の回転軸は同軸上に配置され、複数の軸受95及びスラスト軸受(図示せず)により回転可能に支持されている。   In FIG. 11, the gas turbine generator includes a compressor 90 that compresses intake air to generate compressed air, a combustor 91 that combusts and mixes compressed air and fuel from the compressor 90, and a combustor 91. A turbine 92 that is rotationally driven by the combustion gas, an intermediate shaft 93 that connects the turbine 92 and the compressor 90, and transmits the rotation of the turbine 92 to the compressor 90, and is connected to the compressor 90. A magnetic gear device that is connected to the input rotary shaft 1 that is driven to rotate by the rotation of 93, the input rotary shaft 1 and the output rotary shaft 5, and that converts the input rotational speed to the input rotary shaft 1 and outputs it to the output rotary shaft 5. 100 and a generator 94 that is connected to the output rotating shaft 5 and generates electric power according to the rotational speed of the output rotating shaft 5. The input rotary shaft 1, the output rotary shaft 5, and other rotary shafts are arranged coaxially and are rotatably supported by a plurality of bearings 95 and a thrust bearing (not shown).

図1及び図2は、本発明の一実施の形態に係る磁気歯車装置100を概略的に示す図であり、図1は回転軸に垂直な面における断面図、図2は回転軸を含む面における断面図である。   1 and 2 are diagrams schematically showing a magnetic gear device 100 according to an embodiment of the present invention. FIG. 1 is a cross-sectional view in a plane perpendicular to a rotation axis, and FIG. 2 is a plane including the rotation axis. FIG.

図1及び図2において、磁気歯車装置100は、略円柱状の入力側磁気歯車2と、入力側磁気歯車2を同軸状に囲むように配置された略円筒状の出力側磁気歯車3と、入力側磁気歯車2と出力側磁気歯車3の間に配置された複数の磁気経路部材4とを有している。磁気経路部材4は後述する磁気経路部材ホルダー41により保持されている。入力側磁気歯車2、出力側磁気歯車3、及び、磁気経路部材ホルダー41を含む磁気経路部材4は、互いに径方向に離間して配置されており、回転駆動によって接触しないように構成されている。また、入力側磁気歯車2は、その軸方向一端において入力回転軸1と同軸上に接続されている。同様に、出力側磁気歯車3は、その軸方向他端(入力回転軸1と反対側の一端)において出力回転軸5と同軸上に接続されている。すなわち、入力回転軸1と出力回転軸5は同軸上に、入力側磁気歯車2と出力側磁気歯車3は同軸状に配置されている。   1 and 2, a magnetic gear device 100 includes a substantially cylindrical input-side magnetic gear 2, a substantially cylindrical output-side magnetic gear 3 disposed so as to surround the input-side magnetic gear 2 coaxially, A plurality of magnetic path members 4 disposed between the input side magnetic gear 2 and the output side magnetic gear 3 are provided. The magnetic path member 4 is held by a magnetic path member holder 41 described later. The magnetic path member 4 including the input side magnetic gear 2, the output side magnetic gear 3, and the magnetic path member holder 41 is arranged so as to be separated from each other in the radial direction, and is configured not to come into contact by rotational driving. . The input side magnetic gear 2 is coaxially connected to the input rotary shaft 1 at one axial end thereof. Similarly, the output side magnetic gear 3 is coaxially connected to the output rotation shaft 5 at the other axial end (one end opposite to the input rotation shaft 1). That is, the input rotary shaft 1 and the output rotary shaft 5 are coaxially arranged, and the input side magnetic gear 2 and the output side magnetic gear 3 are coaxially arranged.

入力側磁気歯車2は、入力回転軸1の軸線上に沿うように設けられた軸中心部21と、軸中心部21の外周を覆うように配置された鉄心25と、鉄心25中に周方向に並べて埋設された複数の磁石24とから構成されている。鉄心25は、互いに絶縁した薄板状の部材(例えば、珪素鋼板)を軸方向に積層することによって形成されている。また、複数の磁石24は、それぞれ、互いに絶縁した薄板状の永久磁石を軸方向に積層することにより形成されており、軸中心部21に沿って軸方向に延在するよう配置されている。複数の磁石24は、それぞれ、磁極(N極24aおよびS極24b)を周方向に向けて、かつ、隣り合う磁石24の互いの同極が周方向に対向する向きに配置されている。入力側磁気歯車2において、隣り合う磁石24の磁力線は、同極である相手側には向かず、その磁力線のほとんどが径方向外側に作用する。つまり、入力側磁気歯車2においては、その外周面(径方向外側の面)が磁力発生面となる。このように、入力側磁気歯車2は、入力回転軸1の軸線周りに設けた鉄心25に複数の磁石24を周方向に並べて配置した磁力発生面を径方向外側に向けて設けている。   The input side magnetic gear 2 includes a shaft center portion 21 provided along the axis of the input rotary shaft 1, an iron core 25 disposed so as to cover the outer periphery of the shaft center portion 21, and a circumferential direction in the iron core 25. And a plurality of magnets 24 embedded side by side. The iron core 25 is formed by laminating thin plate members (for example, silicon steel plates) insulated from each other in the axial direction. Each of the plurality of magnets 24 is formed by laminating thin plate-shaped permanent magnets insulated from each other in the axial direction, and is disposed so as to extend in the axial direction along the axial center portion 21. The plurality of magnets 24 are arranged such that the magnetic poles (N pole 24a and S pole 24b) are oriented in the circumferential direction, and the same poles of adjacent magnets 24 face each other in the circumferential direction. In the input side magnetic gear 2, the magnetic lines of force of the adjacent magnets 24 do not go to the opposite side having the same polarity, and most of the magnetic lines of force act radially outward. That is, in the input side magnetic gear 2, the outer peripheral surface (radially outer surface) is a magnetic force generating surface. As described above, the input-side magnetic gear 2 is provided with a magnetic force generation surface in which a plurality of magnets 24 are arranged in the circumferential direction on the iron core 25 provided around the axis of the input rotation shaft 1 so as to face radially outward.

出力側磁気歯車3は、略円筒状に形成され入力側磁気歯車2と同軸状に配置された外郭構造部31と、外郭構造部31の内周を覆うように配置された鉄心33と、鉄心33中に周方向に並べて埋設された複数の磁石32とから構成されている。鉄心33は、互いに絶縁した薄板状の部材(例えば、珪素鋼板)を軸方向に積層することによって形成されている。また、複数の磁石32は、それぞれ、互いに絶縁した薄板状の永久磁石を軸方向に積層することにより形成されており、外郭構造部31に沿って軸方向に延在するよう配置されている。複数の磁石32は、それぞれ、磁極(N極32aおよびS極32b)を周方向に向けて、かつ、隣り合う磁石32の互いの同極が周方向に対向する向きに配置されている。出力側磁気歯車3において、隣り合う磁石32の磁力線は、同極である相手側には向かず、その磁力線のほとんどが径方向内側に作用する。つまり、出力側磁気歯車3においては、その内周面(径方向内側の面)が磁力発生面となる。このように、出力側磁気歯車3は、入力側磁気歯車2を同軸状に囲んで設けられ、軸線周りに設けた鉄心33に複数の磁石32を周方向に並べて配置した磁力発生面を入力側磁気歯車2の磁力発生面に対向するように径方向内側に向けて設けている。   The output side magnetic gear 3 is formed in a substantially cylindrical shape and is arranged coaxially with the input side magnetic gear 2, an iron core 33 arranged so as to cover the inner periphery of the outer structure part 31, and an iron core 33 and a plurality of magnets 32 embedded side by side in the circumferential direction. The iron core 33 is formed by laminating thin plate members (for example, silicon steel plates) insulated from each other in the axial direction. Each of the plurality of magnets 32 is formed by laminating thin plate-shaped permanent magnets that are insulated from each other in the axial direction, and is disposed so as to extend in the axial direction along the outer structure portion 31. The plurality of magnets 32 are arranged such that the magnetic poles (N pole 32a and S pole 32b) are directed in the circumferential direction, and the same poles of adjacent magnets 32 face each other in the circumferential direction. In the output side magnetic gear 3, the magnetic lines of force of the adjacent magnets 32 do not go to the opposite side having the same polarity, and most of the magnetic lines of force act radially inward. That is, in the output side magnetic gear 3, the inner peripheral surface (the radially inner surface) serves as a magnetic force generating surface. Thus, the output-side magnetic gear 3 is provided so as to surround the input-side magnetic gear 2 coaxially, and has a magnetic force generation surface in which a plurality of magnets 32 are arranged in the circumferential direction on an iron core 33 provided around the axis. The magnetic gear 2 is provided radially inward so as to face the magnetic force generation surface of the magnetic gear 2.

磁気経路部材4は、入力側磁気歯車2と出力側磁気歯車3の対向する磁力発生面間に同軸状に形成された樹脂製(例えば、非金属材料であるFRP:Fiber Reinforced Plastics)の磁気経路部材ホルダー41により保持されることにより、周方向に複数並べて配置されている。磁気経路部材ホルダー41には、軸方向に延在する穴が周方向に等間隔に複数設けられており、この穴に、互いに絶縁した薄板状の電磁鋼製部材を軸方向に積層することにより、磁気経路部材4が軸方向に延在するよう形成されている。これにより、磁気経路部材41は、入力側磁気歯車2と出力側磁気歯車3の対向する磁力発生面間において、入力側磁気歯車2と出力側磁気歯車3の磁極間に介在するように周方向に並べて配置されている。   The magnetic path member 4 is a resin-made magnetic path (for example, FRP: Fiber Reinforced Plastics, which is a nonmetallic material) formed coaxially between the opposing magnetic force generation surfaces of the input side magnetic gear 2 and the output side magnetic gear 3. By being held by the member holder 41, a plurality are arranged in the circumferential direction. In the magnetic path member holder 41, a plurality of holes extending in the axial direction are provided at equal intervals in the circumferential direction, and thin plate-like electromagnetic steel members insulated from each other are laminated in the holes in the axial direction. The magnetic path member 4 is formed to extend in the axial direction. As a result, the magnetic path member 41 is circumferentially disposed between the magnetic poles of the input side magnetic gear 2 and the output side magnetic gear 3 between the opposing magnetic force generation surfaces of the input side magnetic gear 2 and the output side magnetic gear 3. Are arranged side by side.

ここで、図2に加え、図3及び図4を参照しつつ、磁気歯車装置100の詳細についてさらに説明する。図3は図2における磁気歯車と回転軸の接続部分を拡大して示す図であり、図4は図3における支持機構部分をさらに拡大して示す図である。   Here, the details of the magnetic gear device 100 will be further described with reference to FIGS. 3 and 4 in addition to FIG. 2. 3 is an enlarged view showing a connecting portion between the magnetic gear and the rotating shaft in FIG. 2, and FIG. 4 is an enlarged view showing a supporting mechanism portion in FIG.

入力回転軸1は、入力側磁気歯車2側の端部にフランジ構造部1aを有している。フランジ構造部1aは、入力側磁気歯車2と同程度の直径となるよう構成されており、入力回転軸1及び入力側磁気歯車2の回転時においても、他の部材と接触しないよう形成されている。フランジ構造部1aを軸方向から複数のボルト1bで入力側磁気歯車2の軸中心部21に結合することにより、入力回転軸1は入力側磁気歯車2に接続されている。また、フランジ構造部1aが入力側磁気歯車2の軸中心部21に結合されることにより、磁石24及び鉄心25が軸方向から保持されている。   The input rotating shaft 1 has a flange structure portion 1a at an end portion on the input side magnetic gear 2 side. The flange structure portion 1a is configured to have the same diameter as that of the input side magnetic gear 2, and is formed so as not to come into contact with other members even when the input rotary shaft 1 and the input side magnetic gear 2 are rotated. Yes. The input rotary shaft 1 is connected to the input side magnetic gear 2 by coupling the flange structure portion 1a from the axial direction to the shaft center portion 21 of the input side magnetic gear 2 with a plurality of bolts 1b. Moreover, the magnet 24 and the iron core 25 are hold | maintained from the axial direction because the flange structure part 1a is couple | bonded with the axial center part 21 of the input side magnetic gearwheel 2. FIG.

入力側磁気歯車2は、入力回転軸1と反対側の端部に端部構造部2aを有している。端部構造部2aは、軸方向から複数のボルト2bで入力側磁気歯車2の軸中心部21に結合されている。端部構造部2aが入力側磁気歯車2の軸中心部21に結合されることにより、磁石24及び鉄心25が軸方向から保持されている。   The input side magnetic gear 2 has an end structure portion 2 a at the end opposite to the input rotation shaft 1. The end structure portion 2a is coupled to the shaft center portion 21 of the input side magnetic gear 2 by a plurality of bolts 2b from the axial direction. By coupling the end structure portion 2a to the shaft center portion 21 of the input side magnetic gear 2, the magnet 24 and the iron core 25 are held from the axial direction.

出力回転軸5は、出力側磁気歯車3側の端部にフランジ構造部5aを有している。フランジ構造部5aは、出力側磁気歯車3と同程度の直径となるよう構成されており、出力回転軸5及び出力側磁気歯車3の回転時においても、他の部材と接触しないよう形成されている。フランジ構造部5aを軸方向から複数のボルト5bで出力側磁気歯車3の外郭構造部31に結合することにより、出力回転軸5は出力側磁気歯車3に接続されている。また、フランジ構造部5aが出力側磁気歯車3の外郭構造部31に結合されることにより、磁石32及び鉄心33が軸方向から保持されている。   The output rotating shaft 5 has a flange structure portion 5a at an end portion on the output side magnetic gear 3 side. The flange structure portion 5a is configured to have the same diameter as that of the output side magnetic gear 3, and is formed so as not to come into contact with other members even when the output rotary shaft 5 and the output side magnetic gear 3 are rotated. Yes. The output rotating shaft 5 is connected to the output side magnetic gear 3 by coupling the flange structure portion 5a to the outer structure portion 31 of the output side magnetic gear 3 with a plurality of bolts 5b from the axial direction. Moreover, the magnet 32 and the iron core 33 are hold | maintained from the axial direction because the flange structure part 5a is couple | bonded with the outer structure part 31 of the output side magnetic gearwheel 3. FIG.

出力側磁気歯車3は、出力回転軸5と反対側の端部に端部構造部3aを有している。端部構造部3aは、軸方向から複数のボルト3bで出力側磁気歯車3の外郭構造部31に結合されている。端部構造部3aが出力側磁気歯車3の外郭構造部31に結合されることにより、磁石32及び鉄心33が軸方向から保持されている。   The output-side magnetic gear 3 has an end structure portion 3 a at the end opposite to the output rotation shaft 5. The end structure portion 3a is coupled to the outer structure portion 31 of the output side magnetic gear 3 by a plurality of bolts 3b from the axial direction. By coupling the end structure portion 3a to the outer structure portion 31 of the output side magnetic gear 3, the magnet 32 and the iron core 33 are held from the axial direction.

磁気経路部材4は、入力回転軸1側の端部に保持構造部43を有している。保持構造部43は、軸方向から複数のボルト43bで磁気経路部材4の磁気経路部材ホルダー41に結合されている。保持構造部43が磁気経路部材4の磁気経路部材ホルダー41に結合されることにより、磁気経路部材4が軸方向から保持されている。また、保持構造部43は、ガスタービン発電機に設けられた基部99(後の図8等参照)等に複数のボルト99bにより固設されている。これにより、磁気経路部材4及び磁気経路部材ホルダー41は、入力側磁気歯車2と出力側磁気歯車3の対向する磁力発生面間において、入力側磁気歯車2と出力側磁気歯車3の磁極間に介在するように周方向に並べて配置され、固設されている。また、磁気経路部材4は、出力回転軸5側の端部に端部構造部4aを有している。端部構造部4aは、軸方向から複数のボルト4bで磁気経路部材ホルダー41に結合されている。端部構造部4aが磁気経路部材ホルダー41に結合されることにより、磁気経路部材4が軸方向から保持されている。   The magnetic path member 4 has a holding structure 43 at the end on the input rotary shaft 1 side. The holding structure 43 is coupled to the magnetic path member holder 41 of the magnetic path member 4 by a plurality of bolts 43b from the axial direction. Since the holding structure 43 is coupled to the magnetic path member holder 41 of the magnetic path member 4, the magnetic path member 4 is held from the axial direction. The holding structure 43 is fixed to a base 99 (see FIG. 8 and the like) provided in the gas turbine generator with a plurality of bolts 99b. Thus, the magnetic path member 4 and the magnetic path member holder 41 are disposed between the magnetic poles of the input side magnetic gear 2 and the output side magnetic gear 3 between the opposing magnetic force generation surfaces of the input side magnetic gear 2 and the output side magnetic gear 3. Arranged and fixed in the circumferential direction so as to intervene. In addition, the magnetic path member 4 has an end structure portion 4a at an end portion on the output rotating shaft 5 side. The end structure portion 4a is coupled to the magnetic path member holder 41 with a plurality of bolts 4b from the axial direction. By connecting the end structure portion 4a to the magnetic path member holder 41, the magnetic path member 4 is held from the axial direction.

また、図2〜図4に示すように、磁気歯車装置100は、入力側磁気歯車2及び出力側磁気歯車3の出力回転軸5側端部に設けられ、入力側磁気歯車2と出力側磁気歯車3との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第1支持機構6と、出力側磁気歯車3及び磁気経路部材ホルダー41を含む磁気経路部材4の出力回転軸5側端部に設けられ、出力側磁気歯車3と磁気経路部材4との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第2支持機構7とを備えている。   As shown in FIGS. 2 to 4, the magnetic gear device 100 is provided at the output rotary shaft 5 side ends of the input side magnetic gear 2 and the output side magnetic gear 3, and the input side magnetic gear 2 and the output side magnetism are provided. The first support mechanism 6 that supports relative movement in the circumferential direction while suppressing relative movement in the radial direction with respect to the gear 3, and the magnetic path member 4 including the output side magnetic gear 3 and the magnetic path member holder 41. A second support mechanism 7 provided at an end of the output rotating shaft 5 and supporting the relative movement in the circumferential direction while suppressing the relative movement in the radial direction between the output side magnetic gear 3 and the magnetic path member 4; It has.

第1支持機構6は、入力側磁気歯車2の出力回転軸5側端部(つまり、端部構造部2a)に軸線に沿って突出して設けられた支持突起61と、出力回転軸5の入力側磁気歯車2側端部に支持突起61を軸方向から挿入可能に設けられた支持凹部62と、支持突起61と支持凹部62の径方向の間隙に周方向に延在するように設けられたベアリング部材63とを備えている。   The first support mechanism 6 includes a support protrusion 61 provided along the axis at the end of the input side magnetic gear 2 on the output rotation shaft 5 side (that is, the end structure portion 2 a), and the input of the output rotation shaft 5. A support recess 61 is provided at the end of the side magnetic gear 2 so that the support protrusion 61 can be inserted from the axial direction, and a radial gap between the support protrusion 61 and the support recess 62 is provided to extend in the circumferential direction. And a bearing member 63.

支持突起61は、段差部61aを境に先端側(出力回転軸5側、図2〜図4中右側)の外径が小さくなるよう形成されている。また、ベアリング部材63は、その内径が支持突起61の先端側の外径に合うよう形成されている。そして、ベアリング部材63は、支持突起61の先端側から段差部61aまで挿入され、段差部61aによって軸方向の入力側磁気歯車2側への移動が制限される。   The support protrusion 61 is formed so that the outer diameter on the tip side (the output rotating shaft 5 side, the right side in FIGS. 2 to 4) becomes smaller with the stepped portion 61 a as a boundary. Further, the bearing member 63 is formed so that its inner diameter matches the outer diameter of the front end side of the support protrusion 61. And the bearing member 63 is inserted from the front end side of the support protrusion 61 to the step part 61a, and the movement to the input side magnetic gear 2 side of an axial direction is restrict | limited by the step part 61a.

支持凹部62は、その内径がペアリング部材63の外径に合うように形成されている。また、支持凹部62は、段差部62aを境に奥側(出力回転軸5側、図2〜図4中左側)の内径が小さくなるよう形成されている。そして、ベアリング部材63は、支持凹部62の開口側(入力側磁気歯車2側)から段差部62aまで挿入され、段差部62aによって軸方向の出力回転軸5側への移動が制限される。   The support recess 62 is formed so that its inner diameter matches the outer diameter of the pairing member 63. Moreover, the support recessed part 62 is formed so that the inner diameter of the back side (the output rotating shaft 5 side, the left side in FIGS. 2 to 4) becomes small with the stepped part 62a as a boundary. The bearing member 63 is inserted from the opening side (input side magnetic gear 2 side) of the support recess 62 to the stepped portion 62a, and the stepped portion 62a restricts the movement of the bearing member 63 toward the output rotating shaft 5 in the axial direction.

支持突起61の軸方向の長さや段差部61aの位置、支持凹部62の軸方向の深さや段差部61aの位置、ベアリング部材63の軸方向の幅などの寸法は、支持突起61や支持凹部62を有する入力側磁気歯車2や出力回転軸5が互いに接触しないように設定されている。   Dimensions such as the axial length of the support protrusion 61, the position of the stepped portion 61a, the depth of the support recessed portion 62 in the axial direction, the position of the stepped portion 61a, the width of the bearing member 63 in the axial direction, etc. Are set so that the input side magnetic gear 2 and the output rotating shaft 5 having no contact with each other.

第2支持機構7は、磁気経路部材4の出力回転軸5側端部(つまり、端部構造部4a)に軸線周りに円環状に延在するよう突出して設けられた支持突起71と、出力回転軸5の入力側磁気歯車2側端部に支持突起71を軸方向から挿入可能なように軸線周りに円環状に延在するように設けられた支持凹部72と、支持突起71と支持凹部72の径方向の間隙に周方向に延在するように設けられたベアリング部材73とを備えている。   The second support mechanism 7 includes a support projection 71 provided so as to project in an annular shape around the axis at the output rotation shaft 5 side end portion (that is, the end structure portion 4a) of the magnetic path member 4, and an output A support recess 72 provided on the input side magnetic gear 2 side end of the rotary shaft 5 so as to extend in an annular shape around the axis so that the support projection 71 can be inserted from the axial direction, and the support projection 71 and the support recess And a bearing member 73 provided so as to extend in the circumferential direction in the radial gap of 72.

支持突起71は、段差部71aを境に先端側(出力回転軸5側、図2〜図4中右側)の外径(すなわち、円環状の支持突起71の外径)が小さくなるよう形成されている。また、ベアリング部材73は、その内径が支持突起71の先端側の外径に合うよう形成されている。そして、ベアリング部材73は、支持突起71の先端側から段差部71aまで挿入され、段差部71aによって軸方向の入力側磁気歯車2側への移動が制限される。   The support protrusion 71 is formed so that the outer diameter (that is, the outer diameter of the annular support protrusion 71) on the tip side (the output rotation shaft 5 side, the right side in FIGS. 2 to 4) is reduced with the stepped portion 71 a as a boundary. ing. Further, the bearing member 73 is formed so that the inner diameter thereof matches the outer diameter of the front end side of the support protrusion 71. And the bearing member 73 is inserted from the front end side of the support protrusion 71 to the level | step-difference part 71a, and the movement to the input side magnetic gear 2 side of an axial direction is restrict | limited by the level | step-difference part 71a.

支持凹部72は、その内径がペアリング部材73の外径に合うように形成されている。また、支持凹部72は、段差部72aを境に奥側(出力回転軸5側、図2〜図4中左側)の内径(すなわち、円環状の支持凹部72の径方向外側の内壁の径)が小さくなるよう形成されている。そして、ベアリング部材73は、支持凹部72の開口側(入力側磁気歯車2側)から段差部72aまで挿入され、段差部72aによって軸方向の出力回転軸5側への移動が制限される。   The support recess 72 is formed so that its inner diameter matches the outer diameter of the pairing member 73. The support recess 72 has an inner diameter (that is, the diameter of the inner wall on the radially outer side of the annular support recess 72) on the back side (the output rotation shaft 5 side, the left side in FIGS. 2 to 4) with respect to the stepped portion 72a. Is formed to be small. And the bearing member 73 is inserted from the opening side (input side magnetic gear 2 side) of the support recessed part 72 to the level | step-difference part 72a, and the movement to the output rotating shaft 5 side of an axial direction is restrict | limited by the level | step-difference part 72a.

支持突起71の軸方向の長さや段差部71aの位置、支持凹部72の軸方向の深さや段差部71aの位置、ベアリング部材73の軸方向の幅などの寸法は、支持突起71や支持凹部72を有する磁気経路部材4や出力回転軸5が互いに接触しないように設定されている。   Dimensions such as the axial length of the support protrusion 71, the position of the stepped portion 71a, the depth of the support recessed portion 72 in the axial direction, the position of the stepped portion 71a, the width of the bearing member 73 in the axial direction, etc. Are set so that the magnetic path member 4 and the output rotating shaft 5 having no contact with each other.

このように、第1支持機構6および第2支持機構7によって、磁気歯車装置100を構成する入力側磁気歯車2、出力側磁気歯車3、及び、磁気経路部材ホルダー41を含む磁気経路部材4は、径方向への相対移動が抑制されることにより中心軸のずれが抑制されつつ、周方向への相対移動が可能に支持されている。   As described above, the magnetic path member 4 including the input side magnetic gear 2, the output side magnetic gear 3, and the magnetic path member holder 41 constituting the magnetic gear device 100 is obtained by the first support mechanism 6 and the second support mechanism 7. Further, by suppressing the relative movement in the radial direction, the shift of the central axis is suppressed, and the relative movement in the circumferential direction is supported.

入力側磁気歯車2及び出力側磁気歯車3のそれぞれにおいて、磁力発生面の複数の磁石24,32は、軸線に垂直な面における重心が軸線上となるよう重量計算され配置されている。すなわち、入力側磁気歯車2及び出力側磁気歯車3のそれぞれにおいて、磁石24,32の重量が配置前に測定されており、磁石24,32による重心が軸線上、すなわち、回転中心になるように配置される。また、入力回転軸1のフランジ部1a、入力側磁気歯車2の端部構造部2a、出力側磁気歯車3の端部構造部3a、出力回転軸5のフランジ部5aの軸方向外側には、それぞれ複数のバランスウェイト1c,2c,3c,5cが配置されている。このバランスウェイト1c,2c,3c,5cの周方向および径方向の位置を調整することにより、磁石24,32の配置により調整した回転バランスの微調整を行うことができる。   In each of the input side magnetic gear 2 and the output side magnetic gear 3, the plurality of magnets 24 and 32 on the magnetic force generation surface are weight-calculated and arranged so that the center of gravity in the plane perpendicular to the axis is on the axis. That is, in each of the input side magnetic gear 2 and the output side magnetic gear 3, the weights of the magnets 24 and 32 are measured before the placement, and the center of gravity by the magnets 24 and 32 is on the axis, that is, the center of rotation. Be placed. Further, on the outer side in the axial direction of the flange portion 1a of the input rotation shaft 1, the end structure portion 2a of the input side magnetic gear 2, the end structure portion 3a of the output side magnetic gear 3, and the flange portion 5a of the output rotation shaft 5, A plurality of balance weights 1c, 2c, 3c, 5c are arranged. By adjusting the positions of the balance weights 1c, 2c, 3c, 5c in the circumferential direction and the radial direction, fine adjustment of the rotation balance adjusted by the arrangement of the magnets 24, 32 can be performed.

(2)動作原理
ここで、磁気歯車装置100の入力回転軸1と出力回転軸5の回転数の関係について説明する。
(2) Principle of Operation Here, the relationship between the rotational speeds of the input rotary shaft 1 and the output rotary shaft 5 of the magnetic gear device 100 will be described.

磁気歯車装置100の入力回転軸1(入力側磁気歯車2)の回転数と出力回転軸5(出力側磁気歯車3)の回転数の関係は、入力側磁気歯車2の磁力発生面における極性対数と出力側磁気歯車3の磁力発生面における極性対数の比により決まる。言い換えると、入力回転軸1の回転数と出力回転軸5の回転数の関係は、入力側磁気歯車2の磁石24の極性対数と出力側磁気歯車3の磁石32の極性対数の比で決まるということである。つまり、入力回転軸1の回転数(入力回転数)をNin、入力側磁気歯車2に設けられた磁石24の極性対数をXin、出力回転軸5の回転数(出力回転数)をNout、出力側磁気歯車3に設けられた磁石32の極性対数をXoutとすると、入力回転数Ninと出力回転数Noutの関係は以下の式1で表される。   The relationship between the rotational speed of the input rotary shaft 1 (input-side magnetic gear 2) and the rotational speed of the output rotary shaft 5 (output-side magnetic gear 3) of the magnetic gear device 100 is the logarithm of polarity on the magnetic force generation surface of the input-side magnetic gear 2. And the ratio of the logarithm of polarity on the magnetic force generating surface of the output side magnetic gear 3. In other words, the relationship between the rotational speed of the input rotary shaft 1 and the rotational speed of the output rotary shaft 5 is determined by the ratio of the polar logarithm of the magnet 24 of the input side magnetic gear 2 and the polar logarithm of the magnet 32 of the output side magnetic gear 3. That is. That is, the rotational speed (input rotational speed) of the input rotary shaft 1 is Nin, the polar logarithm of the magnet 24 provided on the input side magnetic gear 2 is Xin, the rotational speed (output rotational speed) of the output rotary shaft 5 is Nout, and output. When the polarity logarithm of the magnet 32 provided in the side magnetic gear 3 is Xout, the relationship between the input rotation speed Nin and the output rotation speed Nout is expressed by the following formula 1.

Nin:Nout=Xout:Xin ・・・(式1)
例えば、本実施の形態(図1参照)に示したように、磁石24の極性対数を7、磁石32の極性対数を17とすると、入力回転数Ninと出力回転数Noutの比は、17:7となる。
Nin: Nout = Xout: Xin (Formula 1)
For example, as shown in the present embodiment (see FIG. 1), if the polarity logarithm of the magnet 24 is 7 and the polarity logarithm of the magnet 32 is 17, the ratio between the input rotation speed Nin and the output rotation speed Nout is 17: 7

入力側磁気歯車2と出力側磁気歯車3の間の伝達可能トルクは、磁石24,32の体積が増えるに従って増加する。その際、鉄心25,33、磁気経路部材4は、磁気飽和を起こさない寸法である必要がある。磁気経路部材4の員数を入力側磁気歯車2の磁力発生面の極性対数と出力側磁気歯車3の磁力発生面の極性対数の和となるように構成した場合に、入力回転軸1から出力回転軸5への伝達可能トルクは最大(極大値)となる。この知見は、フーリエ解析等を用いたシミュレーションにより得られる。例えば、本実施の形態のように、入力側磁気歯車2の磁力発生面の極性対数を7、出力側磁気歯車3の磁力発生面の極性対数を17とした場合において、磁気経路部材4の員数を24とすると入力側磁気歯車2と出力側磁気歯車3の間の伝達可能トルクは最大(極大値)となる。   The transmittable torque between the input side magnetic gear 2 and the output side magnetic gear 3 increases as the volumes of the magnets 24 and 32 increase. At that time, the iron cores 25 and 33 and the magnetic path member 4 need to have dimensions that do not cause magnetic saturation. When the number of magnetic path members 4 is the sum of the polar logarithm of the magnetic force generation surface of the input side magnetic gear 2 and the polar logarithm of the magnetic force generation surface of the output side magnetic gear 3, the output rotation from the input rotary shaft 1 The torque that can be transmitted to the shaft 5 is the maximum (maximum value). This knowledge is obtained by simulation using Fourier analysis or the like. For example, as in the present embodiment, when the polarity logarithm of the magnetic force generation surface of the input side magnetic gear 2 is 7 and the polarity logarithm of the magnetic force generation surface of the output side magnetic gear 3 is 17, the number of the magnetic path members 4 Is 24, the torque that can be transmitted between the input side magnetic gear 2 and the output side magnetic gear 3 becomes the maximum (maximum value).

(3)組立工程
次に、以上のように構成した磁気歯車装置100の組み立て工程について図面を参照しつつ説明する。図5〜図8は、磁気歯車装置の組み立て工程を示す図である。
(3) Assembly Process Next, the assembly process of the magnetic gear device 100 configured as described above will be described with reference to the drawings. 5-8 is a figure which shows the assembly process of a magnetic gear apparatus.

図5に示すように、組み立て工程においては、まず、出力回転軸5を接続した出力側磁気歯車3を軸線が垂直になるように出力回転軸5側を下方に向けて台座80に載置する。出力側磁気歯車3は、予め、外郭構造部31に出力回転軸5のフランジ構造部5aを複数のボルト5bにより結合し、磁石32及び鉄心33を配置し、端部構造部3aを複数のボルト3bにより結合して、その後、バランスウェイト3c、5c等により回転バランスの調整を行ってある。   As shown in FIG. 5, in the assembly process, first, the output-side magnetic gear 3 to which the output rotation shaft 5 is connected is placed on the base 80 with the output rotation shaft 5 side facing downward so that the axis is vertical. . In the output-side magnetic gear 3, the flange structure portion 5a of the output rotating shaft 5 is coupled to the outer structure portion 31 with a plurality of bolts 5b in advance, the magnet 32 and the iron core 33 are disposed, and the end structure portion 3a is connected to the plurality of bolts. The rotation balance is adjusted by the balance weights 3c, 5c and the like.

次に、第2支持機構7を構成する出力回転軸5の支持凹部72にベアリング部材73を嵌め込み、磁気経路部材4を軸線が垂直となるように端部構造部4a側を下方に向けて出力側磁気歯車3内に挿入し、第2支持機構7を構成する支持突起71をベアリング部材73に挿入する。磁気経路部材4は、予め、磁気経路部材ホルダー41に端部構造部4aを複数のボルト4bにより結合したものに配置されている。   Next, the bearing member 73 is fitted into the support concave portion 72 of the output rotating shaft 5 constituting the second support mechanism 7, and the magnetic path member 4 is output with the end structure portion 4a facing downward so that the axis is vertical. The support protrusion 71 constituting the second support mechanism 7 is inserted into the side magnetic gear 3 and inserted into the bearing member 73. The magnetic path member 4 is arranged in advance by connecting the end structure portion 4a to the magnetic path member holder 41 with a plurality of bolts 4b.

続いて、第1支持機構6を構成する出力回転軸5の支持凹部62にベアリング部材63を嵌め込む。   Subsequently, the bearing member 63 is fitted into the support recess 62 of the output rotation shaft 5 constituting the first support mechanism 6.

次に、図6に示すように、入力回転軸1を接続した入力側磁気歯車2を軸線が垂直となるように端部構造部2a側を下方に向けて磁気経路部材4を含む磁気経路部材ホルダー41内に挿入し、第1支持機構6を構成する支持突起61をベアリング部材63に挿入する。入力側磁気歯車2は、予め、軸中心部21に入力回転軸1のフランジ構造部1aを複数のボルト1bにより結合し、磁石24及び鉄心25を配置し、端部構造部2aを複数のボルト2bにより結合して、その後、バランスウェイト1c、2c等により回転バランスの調整を行ってある。   Next, as shown in FIG. 6, the magnetic path member including the magnetic path member 4 with the input side magnetic gear 2 connected to the input rotary shaft 1 facing the end structure portion 2a downward so that the axis is vertical. Inserted into the holder 41, the support protrusion 61 constituting the first support mechanism 6 is inserted into the bearing member 63. In the input-side magnetic gear 2, the flange structure portion 1a of the input rotary shaft 1 is coupled to the shaft center portion 21 in advance by a plurality of bolts 1b, the magnet 24 and the iron core 25 are disposed, and the end structure portion 2a is connected to the plurality of bolts. The rotation balance is adjusted by the balance weights 1c, 2c, etc.

次に、図7に示すように、磁気経路部材4の磁気経路部材ホルダー41に保持構造部43を複数のボルト43bにより結合する。   Next, as shown in FIG. 7, the holding structure 43 is coupled to the magnetic path member holder 41 of the magnetic path member 4 by a plurality of bolts 43b.

次に、図8に示すように、磁気歯車装置100の保持構造部43をガスタービン発電機に設けられた基部99に複数のボルト99bにより固設し、発電機94側に出力回転軸5を接続し、タービン92側に入力回転軸1を接続する。   Next, as shown in FIG. 8, the holding structure 43 of the magnetic gear device 100 is fixed to the base 99 provided in the gas turbine generator with a plurality of bolts 99b, and the output rotating shaft 5 is connected to the generator 94 side. The input rotary shaft 1 is connected to the turbine 92 side.

(4)交換工程
以上のように構成した磁気歯車装置100のベアリング部材63,73の交換工程について図面を参照しつつ説明する。図9及び図10は、磁気歯車装置のベアリング部材の交換工程を示す図である。
(4) Replacement Process The replacement process of the bearing members 63 and 73 of the magnetic gear device 100 configured as described above will be described with reference to the drawings. 9 and 10 are diagrams showing a replacement process of the bearing member of the magnetic gear device.

図9に示すように、ベアリング部材63,73の交換工程においては、まず、磁気歯車装置100の入力回転軸1及び出力回転軸5をガスタービン発電機から取外し、さらに、磁気歯車装置100の保持構造部43を基部99から取り外して、軸線が水平になるように台座81に載置する。   As shown in FIG. 9, in the replacement process of the bearing members 63 and 73, first, the input rotating shaft 1 and the output rotating shaft 5 of the magnetic gear device 100 are removed from the gas turbine generator, and further the magnetic gear device 100 is held. The structural portion 43 is removed from the base portion 99 and placed on the base 81 so that the axis is horizontal.

次に、フランジ構造部5aを出力側磁気歯車3の外郭構造部31に結合している複数のボルト5bを取り外す。続いて、フランジ構造部5aのボルト5bを通していたボルト孔に、浮かしボルト82を挿入する。この状態で、出力回転軸5、磁気経路部材4(磁気経路部材ホルダー41)、及び、入力側磁気歯車3が同心となる位置関係を保持させたまま、出力回転軸5を軸方向に移動して取り外し、さらに、ベアリング部材63,73を軸方向に移動して取り外す。   Next, the plurality of bolts 5b connecting the flange structure portion 5a to the outer structure portion 31 of the output side magnetic gear 3 are removed. Subsequently, the floating bolt 82 is inserted into the bolt hole through which the bolt 5b of the flange structure 5a is passed. In this state, the output rotary shaft 5 is moved in the axial direction while maintaining the positional relationship in which the output rotary shaft 5, the magnetic path member 4 (magnetic path member holder 41), and the input side magnetic gear 3 are concentric. Further, the bearing members 63 and 73 are moved in the axial direction and removed.

その後、新たなベアリング部材63,73を軸方向から挿入して取り付け、浮かしボルト82を用いて、出力回転軸5、磁気経路部材4(磁気経路部材ホルダー41)、及び、入力側磁気歯車3が同心となる位置関係を保持させたまま、軸方向から挿入する。続いて、フランジ構造部5aをボルト5bにより出力側磁気歯車3の外郭構造部31に結合して、出力回転軸5を接続する。これにより、ベアリング部材63,73を損傷することなく交換を実施することができる。そして、磁気歯車装置100の保持構造部43を基部99に取り付け、入力回転軸1及び出力回転軸5をガスタービン発電機に取り付ける。   Thereafter, new bearing members 63 and 73 are inserted and attached in the axial direction, and the output rotating shaft 5, the magnetic path member 4 (magnetic path member holder 41), and the input side magnetic gear 3 are connected using the floating bolt 82. Inserting from the axial direction while maintaining the concentric positional relationship. Subsequently, the flange structure 5a is coupled to the outer structure 31 of the output side magnetic gear 3 by the bolt 5b, and the output rotating shaft 5 is connected. Thereby, replacement | exchange can be implemented, without damaging the bearing members 63 and 73. FIG. And the holding structure part 43 of the magnetic gear apparatus 100 is attached to the base 99, and the input rotating shaft 1 and the output rotating shaft 5 are attached to a gas turbine generator.

なお、以上の組立工程および交換工程は、各構成部材に必要に応じてアイボルト等を設置し、クレーン等の機器を用いて運搬することにより行うことは言うまでも無い。   Needless to say, the above assembly process and replacement process are carried out by installing eyebolts or the like on each component as necessary and transporting them using equipment such as a crane.

(5)装置動作
以上のように構成した本実施の形態の動作を説明する。
(5) Device Operation The operation of the present embodiment configured as described above will be described.

圧縮機90及びタービン92を起動し、入力回転軸1を回転駆動すると磁気歯車装置100の入力側磁気歯車2が回転駆動される。入力側磁気歯車2の磁力発生面と出力側磁気歯車3の磁力発生面は、磁気経路部材4を介して磁気的に噛み合っている。具体的には、入力側磁気歯車2が磁気経路部材4に相対して回転すると、各磁気経路部材4の入力側磁気歯車2および出力側磁気歯車3との対向面がN極又はS極に交互に磁化される。このように、磁化された磁気経路部材4と出力側磁気歯車3の磁力発生面の間にはたらく磁気的吸引力または反発力によって出力側磁気歯車3は周方向に回転駆動される。すなわち、磁気歯車装置100は、磁気経路部材4を遊星歯車のように機能させて入力回転軸1の回転動力を出力回転軸5に伝達する。   When the compressor 90 and the turbine 92 are started and the input rotary shaft 1 is rotationally driven, the input-side magnetic gear 2 of the magnetic gear device 100 is rotationally driven. The magnetic force generating surface of the input side magnetic gear 2 and the magnetic force generating surface of the output side magnetic gear 3 are magnetically meshed with each other via the magnetic path member 4. Specifically, when the input-side magnetic gear 2 rotates relative to the magnetic path member 4, the opposing surfaces of the magnetic path members 4 that face the input-side magnetic gear 2 and the output-side magnetic gear 3 become N-pole or S-pole. Magnetized alternately. In this way, the output side magnetic gear 3 is rotationally driven in the circumferential direction by the magnetic attractive force or repulsive force acting between the magnetized magnetic path member 4 and the magnetic force generating surface of the output side magnetic gear 3. That is, the magnetic gear device 100 transmits the rotational power of the input rotary shaft 1 to the output rotary shaft 5 by causing the magnetic path member 4 to function like a planetary gear.

(6)効果
以上のように構成した本実施の形態の効果を説明する。
(6) Effects The effects of the present embodiment configured as described above will be described.

減速装置としては、高効率での伝動が比較的容易に可能な歯車装置が広く一般に用いられているが、その他に磁石の磁気的吸引・反発によってトルクを伝達する磁気歯車装置がある。磁気歯車装置の従来技術として、例えば、同心状に配置した内輪磁気歯車と外輪磁気歯車の間に磁気を透過する複数の磁性バーを環状に配置し、内輪磁気歯車に入力したトルクを外輪磁気歯車に伝達するものがある。この従来技術のような構造の磁気歯車装置においては、装置に対する入出力用の回転軸等を接続し、内輪磁気歯車や外輪磁気歯車、磁性バー等を周方向に相対回転可能な状態に支持した状態でトルクの伝達を行わなければならない。また、磁気歯車装置に用いる磁石や磁性バーなどの構造体は、磁気歯車装置として必要な特性を有する物質の特性上、かなりの重量物にならざるを得ない。したがって、これらの構造物を支持する支持構造は、重量物である構造物をバランスよく支持することが非常に重要となってくる。しかしながら、上記従来技術においては、磁気歯車装置における内輪磁気歯車や外輪磁気歯車、磁性バー等の支持構造については言及されておらず、この点について改善の必要性がある。   As a reduction gear, a gear device capable of relatively easily transmitting with high efficiency is widely used. However, there is a magnetic gear device that transmits torque by magnetic attraction / repulsion of a magnet. As a prior art of a magnetic gear device, for example, a plurality of magnetic bars that transmit magnetism are arranged annularly between an inner ring magnetic gear and an outer ring magnetic gear arranged concentrically, and torque input to the inner ring magnetic gear is used as an outer ring magnetic gear. There is something to communicate to. In the magnetic gear device having the structure as in the prior art, an input / output rotary shaft or the like is connected to the device, and the inner ring magnetic gear, the outer ring magnetic gear, the magnetic bar, and the like are supported so as to be relatively rotatable in the circumferential direction. Torque must be transmitted in the state. In addition, a structure such as a magnet or a magnetic bar used in the magnetic gear device is inevitably heavy due to the characteristics of a substance having characteristics necessary for the magnetic gear device. Therefore, it is very important for the support structure that supports these structures to support the structure that is a heavy object in a balanced manner. However, the above prior art does not mention support structures such as an inner ring magnetic gear, an outer ring magnetic gear, and a magnetic bar in the magnetic gear device, and there is a need for improvement in this respect.

これに対し、本発明の実施の形態においては、入力側磁気歯車2及び出力側磁気歯車3の出力回転軸5側端部に第1支持機構6を設け、入力側磁気歯車2と出力側磁気歯車3との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持し、かつ、出力側磁気歯車3及び磁気経路部材4の出力回転軸5側端部に第2支持機構7を設け、出力側磁気歯車3と磁気経路部材4との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持するように構成したので、磁気歯車装置において、各構造物をバランス良く支持することができる。   On the other hand, in the embodiment of the present invention, the first support mechanism 6 is provided at the end of the input side magnetic gear 2 and the output side magnetic gear 3 on the output rotating shaft 5 side, and the input side magnetic gear 2 and the output side magnetic gear 2 are arranged. Supporting the relative movement in the circumferential direction while suppressing the relative movement in the radial direction with the gear 3, and supporting the output side magnetic gear 3 and the magnetic path member 4 on the output rotation shaft 5 side end portion. Since the mechanism 7 is provided and configured to support the relative movement in the circumferential direction while suppressing the relative movement in the radial direction between the output side magnetic gear 3 and the magnetic path member 4, in the magnetic gear device, The structure can be supported with a good balance.

1 入力回転軸(第1回転軸)
2 入力側磁気歯車(第1磁気歯車)
3 出力側磁気歯車(第2磁気歯車)
4 磁気経路部材
5 出力回転軸(第2回転軸)
6 支持機構(第1支持機構)
7 支持機構(第2支持機構)
21 軸中心部
24,32 磁石
25,33 鉄心
41 磁気経路部材ホルダー
43 保持部
80,81 台座
82 浮かしボルト
90 圧縮機
91 燃焼器
92 タービン
93 中間軸
94 発電機
95 軸受
99 基部
100,100A 磁気歯車装置
1 Input rotation axis (first rotation axis)
2 Input side magnetic gear (first magnetic gear)
3 Output side magnetic gear (second magnetic gear)
4 Magnetic path member 5 Output rotating shaft (second rotating shaft)
6 Support mechanism (first support mechanism)
7 Support mechanism (second support mechanism)
21 Axis center part 24, 32 Magnet 25, 33 Iron core 41 Magnetic path member holder 43 Holding part 80, 81 Base 82 Floating bolt 90 Compressor 91 Combustor 92 Turbine 93 Intermediate shaft 94 Generator 95 Bearing 99 Base 100, 100A Magnetic gear apparatus

Claims (4)

第1回転軸と、
第1回転軸の一端に接続され、該第1回転軸の軸線周りに設けた鉄心に複数の磁石を周方向に並べて配置した磁力発生面を径方向外側に向けて設けた第1磁気歯車と、
前記第1磁気歯車を同軸状に囲んで設けられ、軸線周りに設けた鉄心に複数の磁石を周方向に並べて配置した磁力発生面を前記第1磁気歯車の磁力発生面に対向するように径方向内側に向けて設けた第2磁気歯車と、
前記第1磁気歯車と前記第2磁気歯車の対向する磁力発生面間に、前記第1磁気歯車と第2磁気歯車の磁極間に介在するように周方向に並べて固設された電磁鋼製の複数の磁気経路部材と、
前記第2磁気歯車の前記第1回転軸と軸方向反対側の端部に前記第1回転軸の軸線上に接続された第2回転軸と、
前記第1磁気歯車及び前記第2磁気歯車の前記第2回転軸側端部に設けられ、前記第1磁気歯車と前記第2磁気歯車との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第1支持機構と、
前記第2磁気歯車及び前記磁気経路部材の前記第2回転軸側端部に設けられ、前記第2磁気歯車と前記磁気経路部材との径方向への相対移動を抑制しつつ周方向への相対移動を可能に支持する第2支持機構と
を備えたことを特徴とする磁気歯車装置。
A first rotation axis;
A first magnetic gear connected to one end of the first rotating shaft, and having a magnetic force generating surface in which a plurality of magnets are arranged in a circumferential direction on an iron core provided around the axis of the first rotating shaft and facing radially outward; ,
A magnetic force generating surface that is provided coaxially around the first magnetic gear and has a plurality of magnets arranged in a circumferential direction on an iron core provided around an axis thereof has a diameter so as to face the magnetic force generating surface of the first magnetic gear. A second magnetic gear provided toward the inner side in the direction;
Made of electromagnetic steel fixedly arranged in the circumferential direction so as to be interposed between the magnetic poles of the first magnetic gear and the second magnetic gear between the opposing magnetic force generation surfaces of the first magnetic gear and the second magnetic gear. A plurality of magnetic path members;
A second rotating shaft connected on an axis of the first rotating shaft to an end of the second magnetic gear opposite to the first rotating shaft in the axial direction;
Provided at the second rotating shaft side end of the first magnetic gear and the second magnetic gear, in the circumferential direction while suppressing the relative movement of the first magnetic gear and the second magnetic gear in the radial direction. A first support mechanism that supports the relative movement of the first support mechanism;
The second magnetic gear and the magnetic path member are provided at the second rotating shaft side ends, and the relative movement in the circumferential direction is suppressed while suppressing the relative movement in the radial direction between the second magnetic gear and the magnetic path member. A magnetic gear device comprising a second support mechanism for supporting movement.
請求項1記載の磁気歯車装置において、
前記第1支持機構は、
前記第1磁気歯車の前記第2回転軸側端部に軸線に沿って突出して設けられた第1支持突起と、
前記第2回転軸の前記第1磁気歯車側端部に前記第1支持突起を軸方向から挿入可能に設けられた第1支持凹部と、
前記第1支持突起と前記第1支持凹部の径方向の間隙に周方向に延在するように設けられたベアリング部材と
を備えたことを特徴とする磁気歯車装置。
The magnetic gear device according to claim 1,
The first support mechanism includes:
A first support protrusion provided along the axis at the second rotating shaft side end of the first magnetic gear;
A first support recess provided so that the first support protrusion can be inserted from an axial direction at an end of the second rotation shaft on the first magnetic gear side;
A magnetic gear device comprising a bearing member provided to extend in a circumferential direction in a radial gap between the first support protrusion and the first support recess.
請求項1又は2記載の磁気歯車装置において、
前記第2支持機構は、
前記磁気経路部材の前記第2回転軸側端部に軸線周りに円環状に延在するよう突出して設けられた第2支持突起と、
前記第2回転軸の前記第1磁気歯車側端部に前記第1支持突起を軸方向から挿入可能なように軸線周りに円環状に延在するように設けられた第2支持凹部と、
前記第2支持突起と前記第2支持凹部の径方向の間隙に周方向に延在するように設けられたベアリング部材と
を備えたことを特徴とする磁気歯車装置。
The magnetic gear device according to claim 1 or 2,
The second support mechanism includes
A second support protrusion provided so as to protrude in an annular shape around an axis at the end of the magnetic path member on the second rotating shaft side;
A second support recess provided to extend annularly around an axis so that the first support protrusion can be inserted from the axial direction at the end of the second rotating shaft on the first magnetic gear side;
A magnetic gear device comprising: a bearing member provided to extend in a circumferential direction in a radial gap between the second support protrusion and the second support recess.
請求項1記載の磁気歯車装置において、
前記第1及び第2磁気歯車の軸方向両端側に配置され、前記第1及び第2磁気歯車の回転バランスをとるための錘を備えたことを特徴とする磁気歯車装置。
The magnetic gear device according to claim 1,
A magnetic gear device comprising weights disposed on both axial ends of the first and second magnetic gears for balancing the rotation of the first and second magnetic gears.
JP2011194156A 2011-09-06 2011-09-06 Magnetic gear device Withdrawn JP2013053733A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058422A (en) * 2018-09-27 2018-12-21 深圳超磁机器人科技有限公司 A kind of double pendulum wheel axial arrangement magnetic energy speed reducer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058422A (en) * 2018-09-27 2018-12-21 深圳超磁机器人科技有限公司 A kind of double pendulum wheel axial arrangement magnetic energy speed reducer

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