JP2013053677A - Combination type heat retention material - Google Patents

Combination type heat retention material Download PDF

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JP2013053677A
JP2013053677A JP2011192417A JP2011192417A JP2013053677A JP 2013053677 A JP2013053677 A JP 2013053677A JP 2011192417 A JP2011192417 A JP 2011192417A JP 2011192417 A JP2011192417 A JP 2011192417A JP 2013053677 A JP2013053677 A JP 2013053677A
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heat insulating
insulating material
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Satoru Murayama
哲 村山
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PROBLEM TO BE SOLVED: To provide a combination type heat retention material (heat insulation material) which is markedly suitable for temperature retention (heat insulation) of pipe, device or the like in a narrow space in which the pipe, device and the like are intricate, and additionally can exhibit high heat retention (heat insulation) effect despite its compactness according to the request and further can markedly reduce the generation of impurities such as dusts and gas, so called particles.SOLUTION: The combination type heat retention material can be configured such that a plurality of planar heat retention materials having substantially the same rectangular shapes one another, in which the length ratio of a width edge to a length edge is approximately 1 to 2, on front and back surfaces are combined by connecting arbitrary edges of the planar heat retention materials to each other, rectangular shapes of the plurality of heat retention materials are the same or similar to one another and, when the rectangular shapes of the plurality of heat retention materials are similar to one another, the length ratios of corresponding length edge and width edge of a rectangle of large heat retention material to the length edge and width edge of a rectangle of small heat retention material are multiple of 1 to 2 in both.

Description

本発明は、組合せ式保温材(断熱材)に関し、更に詳しくは、とりわけ、配管及び装置等が複雑に入り組んだ狭い空間における配管及び装置等の保温(断熱)に好適に使用される組合せ式保温材に関する。 The present invention relates to a combination type heat insulating material (heat insulating material), and more particularly, a combination type heat insulating material that is preferably used for heat insulating (insulating) pipes and devices in a narrow space where pipes and devices are intricately complicated. Regarding materials.

従来、配管及び装置等に使用する保温材(断熱材)としては、例えば、取り付ける配管及び装置等に適合するように予め作られた保温材、あるいは、現場で切断等の加工を施して、取り付ける配管及び装置等に適合するように加工し得る保温材等が知られていた。しかし、これらの保温材は、例えば、配管及び装置等が複雑に入り組んだ狭い空間において、配管及び装置等を保温するには適していなかった。このような狭い空間における保温に際しては、現場で保温材を切断等して適合させることも可能ではあるが、主として、より自由度の大きなガラスウール、ロックウール又はテープ状の保温材等を使用していた。しかし、その作業においては、多種多様の形状、形態を有する保温材を予め準備し、そして、これらを使用して複雑な配管等を適切に保温する必要がある故、該作業は著しく煩雑であり、結果として、多大なコスト高を招いていた。一方、このような配管等を現場で採寸して、それに適合する保温材を、別途作製するのでは、より一層コストが嵩む。 Conventionally, as a heat insulating material (heat insulating material) used for pipes and devices, for example, a heat insulating material made in advance so as to be compatible with the pipes and devices to be attached, or by performing processing such as cutting on the site and mounting. There has been known a heat insulating material that can be processed so as to be suitable for piping and equipment. However, these heat insulating materials are not suitable for keeping the pipes and devices warm in a narrow space where the pipes and devices are complicated. When maintaining heat in such a narrow space, it is possible to adapt the heat insulating material by cutting it at the site, but mainly use glass wool, rock wool or tape-shaped heat insulating material with a greater degree of freedom. It was. However, in this work, it is necessary to prepare heat insulating materials having a wide variety of shapes and forms in advance, and to use these to appropriately heat complex piping, so that the work is extremely complicated. As a result, a large cost was incurred. On the other hand, it is more costly to measure such a pipe on site and separately produce a heat insulating material suitable for it.

また、上記のような配管及び装置等が複雑に入り組んだ狭い空間における保温に際して、従来の保温材を使用すると、空間が狭いことから配管及び装置等に、十分に保温材を取り付けることができず、所望の保温(断熱)効果を得ることができないということもあった。このような場合には、複数の配管をまとめて保温する等の対策を講じていた。従って、このような狭い場所では、よりコンパクトでありながら、その一方、高い保温効果を発揮する保温材の必要性が高かった。加えて、とりわけ、半導体製造装置等では、粉塵、ガス等の不純物、いわゆるパーティクルの発生を極力抑える必要があった。 In addition, when a conventional heat insulating material is used for heat insulation in a narrow space where the above-described piping and devices are complicated, the heat insulating material cannot be sufficiently attached to the piping and devices because the space is narrow. In some cases, the desired heat insulation (heat insulation) effect cannot be obtained. In such a case, measures such as keeping a plurality of pipes warm together have been taken. Therefore, in such a narrow place, there is a high need for a heat insulating material that exhibits a high heat insulating effect while being more compact. In addition, in particular, in semiconductor manufacturing apparatuses and the like, it is necessary to suppress the generation of impurities such as dust and gas, so-called particles as much as possible.

特許文献1には、シート状の基材、該基材の表面又はその近傍に配列されたヒーター線、及びこれらを収納するヒーターカバーを備える加熱部と、断熱材及びこれを収納する断熱材カバーを備える保温部とを有する電熱ヒーターにおいて、前記加熱部が、切り込み可能な切込部を備えている電熱ヒーターが開示されている。該電熱ヒーターと同様に切り込み可能な切込部を備えた保温材とすれば、配管及び装置が複雑に入り組んだ狭い空間における配管及び装置等の保温に際しても、十分対応可能であると考えられる。しかし、余分な切り込み部が存在したりするなど不都合な点もある。また、従来の保温材を使用する限りにおいては、コンパクトでありながら、かつ、高い保温効果を発揮するものにはなり得なかった。 Patent Document 1 discloses a sheet-like base material, a heater wire arranged on or near the surface of the base material, a heating unit including a heater cover for storing them, a heat insulating material, and a heat insulating material cover for storing the heat insulating material. The electric heater which has a heat retention part provided with the electric heating heater in which the said heating part is provided with the cut | notch part which can be cut | disconnected is disclosed. If the heat insulating material is provided with a notch that can be cut in the same manner as the electric heater, it is considered that it can sufficiently cope with the heat insulation of the pipe and the device in a narrow space where the pipe and the device are complicated. However, there are also disadvantages such as the presence of an extra notch. In addition, as long as the conventional heat insulating material is used, it cannot be a compact and high heat insulating effect.

特開2009−199967号公報JP 2009-199967 A

本発明は、配管及び装置等が複雑に入り組んだ狭い空間における配管及び装置等の保温(断熱)に著しく適しているばかりではなく、所望により、コンパクトでありながら、高い保温(断熱)効果を発揮することができ、更には、粉塵、ガス等の不純物、いわゆるパーティクルの発生を著しく低減し得る、組合せ式保温材(断熱材)を提供するものである。 The present invention is not only remarkably suitable for heat insulation (insulation) of pipes and devices in a narrow space where piping and devices are complicated, but also exhibits a high heat insulation (heat insulation) effect while being compact if desired. Furthermore, the present invention provides a combined heat insulating material (heat insulating material) that can significantly reduce the generation of impurities such as dust and gas, so-called particles.

本発明者は、とりわけ、配管及び装置等が複雑に入り組んだ狭い空間において、配管及び装置等を、現場でかつ簡便な作業で保温するにはいかなる保温材が適切であるかを鋭意検討した。特許文献1記載の電熱ヒーターのように、保温材に切り込み可能な切込部を設ければ、複雑な配管、装置等の加熱及び保温においても、該切込部を適宜切断することにより、効率よく対応することができる。しかし、実際の配管及び装置等に取り付けた際、不要な切込部分が存在したり、また、コスト等の改善を必要とする問題も存在していた。また、配管及び装置等の寸法によって何種類もの保温材を用意する必要もあった。そこで、本発明者は、下記所定の、短辺と長辺の長さの比率が略1対2である長方形の形状を表裏2面に有する板状の保温材を複数使用して、これらを適宜組み合わせて使用すれば、狭い空間における配管及び装置等の保温を適切かつ簡便に実施し得ることを見出した。また、該保温材を使用すれば、配管及び装置等の寸法に合わせて、適宜、保温材の寸法を変えることができる。更に、板状の保温材に使用する保温部材において、その部材中に互いに隔離された又は隔離されていない複数の室を設ければ、保温部材中における空気の対流が著しく制限されて、そして、従って、保温(断熱)効果を著しく高め得ることを見出した。加えて、例えば、半導体製造装置等の配管及び装置等を保温するに際しては、板状の保温材を構成する保温部材及び保温部材カバーを特定の材質のものにすれば、半導体製造装置等で著しく嫌われている粉塵、ガス等の不純物、いわゆるパーティクルの発生を大幅に低減し得ることを見出し、本発明を完成するに至った。 The present inventor has intensively studied what kind of heat insulating material is suitable for keeping the pipes and devices warm in the field and in a simple operation, particularly in a narrow space where the pipes and devices are intricately complicated. If an incision part that can be cut into the heat insulating material is provided as in the electric heater described in Patent Document 1, the efficiency can be improved by appropriately cutting the notch part even in heating and heat insulation of complicated pipes and devices. Can respond well. However, when it is attached to actual pipes and devices, there is an unnecessary cut portion, and there are also problems that require cost and other improvements. Moreover, it was necessary to prepare several types of heat insulating materials depending on the dimensions of the pipes and devices. Therefore, the present inventor uses a plurality of plate-shaped heat insulating materials having a rectangular shape on the two sides of the front and back, which has a predetermined ratio of the short side to the long side of about 1: 2. It has been found that if used in appropriate combination, heat insulation of pipes and devices in a narrow space can be carried out appropriately and simply. Moreover, if this heat insulating material is used, the dimension of a heat insulating material can be changed suitably according to the dimension of piping, an apparatus, etc. Furthermore, in the heat insulating member used for the plate-shaped heat insulating material, if a plurality of chambers isolated or not isolated from each other are provided in the member, air convection in the heat insulating member is significantly limited, and Accordingly, it has been found that the heat retention (heat insulation) effect can be remarkably enhanced. In addition, for example, when heat-insulating piping and devices such as semiconductor manufacturing equipment, if the heat-insulating member and the heat-insulating member cover constituting the plate-shaped heat insulating material are made of a specific material, the temperature is remarkably increased in the semiconductor manufacturing equipment. It has been found that generation of impurities such as dust and gas, which are hated, so-called particles can be greatly reduced, and the present invention has been completed.

即ち、本発明は、
(1)短辺と長辺の長さの比率が略1対2である、略同一の長方形の形状を表裏面に有する板状の保温材を、その任意の辺同士を接続することにより、複数組み合わせて構成されることができ、かつ、該複数の保温材の長方形の形状が、互いに同一又は相似形であり、ここで、該複数の保温材の長方形の形状が、互いに相似形であるとき、小さい保温材の長方形の長辺及び短辺に対する大きい保温材の長方形の対応する長辺及び短辺の長さの比率が、いずれも1対2の倍数である、組合せ式保温材である。
That is, the present invention
(1) By connecting the arbitrary sides of a plate-shaped heat insulating material having substantially the same rectangular shape on the front and back surfaces, the ratio of the length of the short side to the long side is about 1: 2. A plurality of heat insulating materials can be configured in combination, and the rectangular shapes of the plurality of heat insulating materials are the same or similar to each other, and the rectangular shapes of the plurality of heat insulating materials are similar to each other. When the ratio of the length of the corresponding long side and short side of the rectangle of the large heat insulating material to the long side and short side of the small heat insulating material rectangle is a multiple of 1 to 2, both are combined heat insulating materials .

好ましい態様として、
(2)上記板状の保温材が、保温部材とそれを収納する保温部材カバーとから成り、該保温部材カバーが、その各辺に結合手段を備え、これにより、任意の辺同士を接続して、板状の保温材を組み合わせることができる、上記(1)記載の組合せ式保温材、
(3)上記結合手段が、保温部材カバーに設けられた穴とその穴に挿通して穴同士を固定する手段とから成る、上記(2)記載の組合せ式保温材、
(4)上記保温部材が、その部材中に互いに隔離された又は隔離されていない複数の室を有する、上記(1)〜(3)のいずれか一つに記載の組合せ式保温材、
(5)上記保温部材が、厚さ方向に貫通した又は貫通していない複数の穴を備える板状の部材、複数の中空パイプをその長さ方向に沿って略水平に、該パイプ同士を接触させて又は間隔を設けて束ねた部材、及び、これらを組み合わせた部材より成る群から選ばれる、上記(1)〜(4)のいずれか一つに記載の組合せ式保温材、
(6)上記複数の穴、及び、上記複数の中空パイプの中空部分の最大径が2〜50mmである、上記(5)記載の組合せ式保温材、
(7)上記複数の穴、及び、上記複数の中空パイプの中空部分の最大径が5〜30mmである、上記(5)記載の組合せ式保温材、
(8)上記板状の保温材が、折り曲げ自在な材質により構成される、上記(1)〜(7)のいずれか一つに記載の組合せ式保温材、
(9)上記板状の保温材の厚さが3〜30mmである、上記(1)〜(8)のいずれか一つに記載の組合せ式保温材、
(10)上記板状の保温材の厚さが3〜20mmである、上記(1)〜(8)のいずれか一つに記載の組合せ式保温材、
(11)上記複数の保温材のうちの最大の保温材の長方形の長辺が1,800mmであり、短辺が900mmである、上記(1)〜(10)のいずれか一つに記載の組合せ式保温材、
(12)上記保温部材が、ハニカム構造を有するアルミニウム又はアルミニウム合金から成る、上記(2)〜(11)のいずれか一つに記載の組合せ式保温材、
(13)上記保温部材カバーが、フッ素樹脂、芳香族ポリアミド樹脂又はポリフェニレンベンゾビスオキサゾール繊維(PBO繊維)から成る、上記(2)〜(12)のいずれか一つに記載の組合せ式保温材
を挙げることができる。
As a preferred embodiment,
(2) The plate-shaped heat insulating material includes a heat insulating member and a heat insulating member cover for storing the heat insulating member, and the heat insulating member cover includes a coupling means on each side thereof, thereby connecting arbitrary sides to each other. A combined heat insulating material according to (1) above, which can be combined with a plate-shaped heat insulating material,
(3) The combined heat insulating material according to (2), wherein the coupling means includes a hole provided in the heat insulating member cover and a means that is inserted through the hole and fixes the holes.
(4) The combined heat insulating material according to any one of (1) to (3), wherein the heat insulating member has a plurality of chambers isolated or not isolated from each other in the member,
(5) The heat retaining member is a plate-like member having a plurality of holes penetrating or not penetrating in the thickness direction, and a plurality of hollow pipes are contacted with each other substantially horizontally along the length direction. A combination type heat insulating material according to any one of the above (1) to (4), which is selected from the group consisting of members bundled together or spaced apart, and members obtained by combining these members;
(6) The combined heat insulating material according to (5), wherein the maximum diameter of the plurality of holes and the hollow portions of the plurality of hollow pipes is 2 to 50 mm,
(7) The combined heat insulating material according to (5), wherein a maximum diameter of the plurality of holes and a hollow portion of the plurality of hollow pipes is 5 to 30 mm,
(8) The combined heat insulating material according to any one of (1) to (7), wherein the plate-shaped heat insulating material is formed of a foldable material,
(9) The combined heat insulating material according to any one of (1) to (8), wherein the thickness of the plate-shaped heat insulating material is 3 to 30 mm,
(10) The combined heat insulating material according to any one of (1) to (8), wherein the thickness of the plate-shaped heat insulating material is 3 to 20 mm,
(11) The longest rectangular side of the largest heat insulating material among the plurality of heat insulating materials is 1,800 mm, and the short side is 900 mm, according to any one of (1) to (10) above. Combination heat insulating material,
(12) The combined heat insulating material according to any one of (2) to (11), wherein the heat insulating member is made of aluminum or an aluminum alloy having a honeycomb structure,
(13) The combination type heat insulating material according to any one of (2) to (12), wherein the heat insulating member cover is made of a fluororesin, an aromatic polyamide resin, or a polyphenylenebenzobisoxazole fiber (PBO fiber). Can be mentioned.

本発明の組合せ式保温材は、配管及び装置等が複雑に入り組んだ狭い空間における保温(断熱)に著しく適している故、このような狭い空間における配管及び装置等の保温を著しく簡便かつ安価に実施することができるのみならず、種々の配管及び装置等の寸法に容易に適合可能である。また、コンパクトでありながら、高い保温(断熱)効果を発揮し得る故、従来の保温材では十分な保温効果を達成し得なかった狭い空間においても、適切な保温効果を達成し得る。加えて、本発明の組合せ式保温材は、いわゆるパーティクルを発生しない材質で容易に作製し得ることから、半導体製造装置等の配管及び装置等の保温に適している。 Since the combination type heat insulating material of the present invention is remarkably suitable for heat insulation (insulation) in a narrow space where piping and devices are intricately complicated, heat insulation of the piping and devices in such a narrow space is remarkably simple and inexpensive. Not only can it be implemented, it can easily be adapted to the dimensions of various pipes and devices. Moreover, since it is compact and can exhibit a high heat insulation (heat insulation) effect, an appropriate heat insulation effect can be achieved even in a narrow space where a conventional heat insulation material could not achieve a sufficient heat insulation effect. In addition, the combined heat insulating material of the present invention can be easily made of a material that does not generate so-called particles, and thus is suitable for heat insulation of piping and devices for semiconductor manufacturing apparatuses.

図1は、本発明の組合せ式保温材の一実施態様の平面図である。FIG. 1 is a plan view of one embodiment of the combined heat insulating material of the present invention. 図2は、本発明の組合せ式保温材の固定手段の一例を示した概略図である。FIG. 2 is a schematic view showing an example of the fixing means for the combined heat insulating material of the present invention. 図3は、保温部材と保温部材カバーとから成る、本発明の組合せ式保温材の一実施態様を示した概略図である。FIG. 3 is a schematic view showing an embodiment of the combined heat insulating material of the present invention, which includes a heat insulating member and a heat insulating member cover. 図4(a)は、互いに隔離された又は隔離されていない複数の室(円柱状の室)を有する保温部材の一例を示した概略図である。FIG. 4A is a schematic view showing an example of a heat retaining member having a plurality of chambers (columnar chambers) that are isolated from each other or not isolated from each other. 図4(b)は、互いに隔離された又は隔離されていない複数の室(円柱状及び略三角柱状の室)を有する保温部材の一例を示した概略図である。FIG. 4B is a schematic view showing an example of a heat retaining member having a plurality of chambers (columnar and substantially triangular columnar chambers) that are isolated or not isolated from each other. 図4(c)は、互いに隔離された又は隔離されていない複数の室(ハニカム構造、略正六角柱状の室)を有する保温部材の一例を示した概略図である。FIG. 4C is a schematic view showing an example of a heat retaining member having a plurality of chambers (honeycomb structure, substantially regular hexagonal columnar chambers) that are isolated or not isolated from each other. 図4(d)は、互いに隔離された又は隔離されていない複数の室(六角柱状の室)を有する保温部材の一例を示した概略図である。FIG. 4D is a schematic view showing an example of a heat retaining member having a plurality of chambers (hexagonal columnar chambers) that are isolated or not isolated from each other. 図4(e)は、互いに隔離された又は隔離されていない複数の室(パイプ状の室、パイプ同士を接触させて束ねたもの)を有する保温部材の一例を示した概略図である。FIG. 4E is a schematic view showing an example of a heat retaining member having a plurality of chambers (pipe-like chambers, which are bundled by bringing pipes into contact with each other) which are isolated or not isolated from each other. 図4(f)は、互いに隔離された又は隔離されていない複数の室(パイプ状の室、パイプ同士を、間隔を設けて束ねたもの)を有する保温部材の一例を示した概略図である。FIG. 4 (f) is a schematic view showing an example of a heat retaining member having a plurality of chambers (pipes-like chambers, pipes bundled at intervals) isolated from each other or not isolated from each other. . 図4(g)は、互いに隔離された又は隔離されていない複数の室(波形形状の室)を有する保温部材の一例を示した概略図である。FIG. 4G is a schematic view showing an example of a heat retaining member having a plurality of chambers (corrugated chambers) that are isolated or not isolated from each other.

本発明の組合せ式保温材の一実施態様の平面図を図1に示した。図1には、該組合せ式保温材(A)を構成する大、中、小の3種類の板状の保温材(1,1’,1”)を示した。もちろん、本発明の組合せ式保温材(A)において、板状の保温材(1)の組合せは任意であり、所定形状の板状の保温材(1,1’,1”)をいくつでも組み合わせることができる。ここで、各板状の保温材(1,1’,1”)の表裏2面は、短辺(2,2’,2”)と長辺(3,3’,3”)の長さの比率が略1対2である長方形の形状を有する。このように、短辺(2,2’,2”)と長辺(3,3’,3”)の長さの比率が略1対2の長方形であることにより、各板状の保温材(1,1’,1”)を適切かつ容易に接続して組み合わせることが可能となるのである。また、組み合わせに使用する複数の板状の保温材の長方形の形状は、互いに同一であってもよいし、相似形であってもよい。これにより任意の寸法の配管及び装置等に適切かつ容易に対応することができる。ここで、複数の板状の保温材の長方形の形状が、互いに相似形であるとき、小さい保温材の長方形の長辺及び短辺に対する、大きい保温材の長方形の対応する長辺及び短辺の長さの比率が、いずれも1対2の倍数であることが必要である。図1においては、最も小さい板状の保温材(1”)の長方形の長辺(3”)及び短辺(2”)に対する、中間の大きさの板状の保温材(1’)の長方形の対応する長辺(3’)及び短辺(2’)の長さの比率は、いずれも1対2(2の倍数)であり、最も小さい板状の保温材(1”)の長方形の長辺(3”)及び短辺(2”)に対する、最も大きい板状の保温材(1)の長方形の対応する長辺(3)及び短辺(2)の長さの比率は、いずれも1対4(2の倍数)である。また、中間の大きさの板状の保温材(1’)の長方形の長辺(3’)及び短辺(2’)に対する、最も大きい板状の保温材(1)の長方形の対応する長辺(3)及び短辺(2)の長さの比率は、いずれも1対2(2の倍数)である。図1には示していないが、所望により、長方形の対応する長辺及び短辺の長さの比率が、1対8、1対16、1対32等の板状の保温材を使用することもできる。小さい保温材の長方形の長辺及び短辺に対する、大きい保温材の長方形の対応する長辺及び短辺の長さの比率は、好ましくは、1対2である。ここで、nは、1以上の整数であり、好ましくは1〜5の整数、より好ましくは1〜3の整数である。これら複数の板状の保温材の組合せは、各板状の保温材の任意の辺同士を接続することにより実施される。 A plan view of one embodiment of the combined heat insulating material of the present invention is shown in FIG. 1 shows three types of large, medium and small plate-shaped heat insulating materials (1, 1 ′, 1 ″) constituting the combined heat insulating material (A). Of course, the combined type of the present invention In the heat insulating material (A), the combination of the plate-shaped heat insulating material (1) is arbitrary, and any number of plate-shaped heat insulating materials (1, 1 ′, 1 ″) having a predetermined shape can be combined. Here, the two front and back surfaces of each plate-shaped heat insulating material (1, 1 ′, 1 ″) are the length of the short side (2, 2 ′, 2 ″) and the long side (3, 3 ′, 3 ″). The ratio of the length of the short side (2, 2 ′, 2 ″) and the long side (3, 3 ′, 3 ″) is approximately 1 in this way. By being a pair of rectangles, it is possible to connect and combine the plate-shaped heat insulating materials (1, 1 ′, 1 ″) appropriately and easily. In addition, the rectangular shapes of the plurality of plate-shaped heat insulating materials used for the combination may be the same or similar to each other. As a result, it is possible to appropriately and easily cope with pipes and devices having arbitrary dimensions. Here, when the rectangular shapes of the plurality of plate-shaped heat insulating materials are similar to each other, the long side and the short side of the large heat insulating material corresponding to the long side and the short side of the small heat insulating material correspond to the long side and the short side of the large heat insulating material. It is necessary that the length ratio is a multiple of 1: 2. In FIG. 1, a rectangular plate-shaped heat insulating material (1 ') having an intermediate size with respect to the rectangular long side (3 ") and short side (2") of the smallest plate-shaped heat insulating material (1 "). The ratio of the length of the corresponding long side (3 ′) and short side (2 ′) is 1 to 2 (a multiple of 2), and the rectangular plate-shaped heat insulating material (1 ″) is rectangular. The ratio of the length of the corresponding long side (3) and short side (2) of the rectangle of the largest plate-shaped heat insulating material (1) to the long side (3 ") and the short side (2") are both 1: 4 (a multiple of 2). In addition, the corresponding long length of the rectangular plate-shaped heat insulating material (1) relative to the long side (3 ') and the short side (2') of the medium-sized plate-shaped heat insulating material (1 ') The ratio of the length of the side (3) and the short side (2) is 1 to 2 (a multiple of 2). Although not shown in FIG. 1, if desired, a plate-shaped heat insulating material having a ratio of the corresponding long side and short side of the rectangle of 1: 8, 1:16, 1:32, etc. should be used. You can also. The ratio of the corresponding long side and short side length of the large heat insulating material rectangle to the long side and short side of the small heat insulating material rectangle is preferably 1 to 2 n . Here, n is an integer greater than or equal to 1, Preferably it is an integer of 1-5, More preferably, it is an integer of 1-3. The combination of the plurality of plate-shaped heat insulating materials is carried out by connecting arbitrary sides of each plate-shaped heat insulating material.

図1に示した各板状の保温材(1,1’,1”)同士を接続する方法に特に制限はない。例えば、各板状の保温材(1,1’,1”)の各辺に結合手段を設置して、各板状の保温材(1,1’,1”)の任意の辺同士を接続することにより達成することができる。結合手段としては、図1に示したように、例えば、各辺に、適宜、穴(4,4’,4”)を設けて、その穴(4,4’,4”)に挿通する固定手段、例えば、ピン、割ピン、蝶ネジ、リベット、紐等により、穴(4,4’,4”)同士を固定することにより、又は、各辺に紐を取り付けておき、この紐同士を結ぶことにより結合することができる。図2は、固定手段の一例を示したものであり、板状の保温材(1,1’)の各辺に設けられた穴(4,4’)をピン(5)により固定した状態、及び、ピン(5)の概略図を示したものである。このようにピン(5)を穴(4,4’)に挿通することにより、ワンタッチで各板状の保温材(1,1’)同士を接続することができる。図1に示した板状の保温材(1,1’,1”)においては、穴(4,4’,4”)は、各板状の保温材(1,1’,1”)を効率よく結合して組み合わせることができるように配置してある。もちろん、全ての辺に、夫々、各大きさの板状の保温材の穴の間隔と対応するように穴(4,4’,4”)を設けることもできる。図1に示したように、穴(4,4’,4”)を設けることが好ましく、これにより、穴(4,4’,4”)の数を極力減らすことができて、コスト低減を図ることができる。実際の使用においては、各板状の保温材(1,1’,1”)を互いに結合する際に、板状の保温材の表裏を反対にして使用したり、あるいは、180度回転して使用したりすること等により容易に結合することができる。また、図1に示した各板状の保温材(1,1’,1”)は、その長辺の1/2の部分に切り込み線(9,9’,9”)を有することもできる。配管及び装置の保温に際して、必要に応じて該切り込み線(9,9’,9”)から切断して使用することもできる。 There is no particular limitation on the method of connecting the plate-shaped heat insulating materials (1, 1 ′, 1 ″) shown in FIG. 1. For example, each of the plate-shaped heat insulating materials (1, 1 ′, 1 ″) This can be achieved by installing coupling means on the sides and connecting arbitrary sides of each plate-shaped heat insulating material (1, 1 ′, 1 ″). The coupling means is shown in FIG. Thus, for example, a hole (4, 4 ′, 4 ″) is appropriately provided on each side, and fixing means for inserting the hole (4, 4 ′, 4 ″), for example, a pin, a split pin, a butterfly The holes (4, 4 ′, 4 ″) can be fixed to each other with screws, rivets, strings, or the like. Alternatively, the strings can be attached to each side, and the strings can be joined together. FIG. 2 shows an example of fixing means, in which the holes (4, 4 ′) provided on each side of the plate-shaped heat insulating material (1, 1 ′) are fixed by the pins (5), And the schematic of a pin (5) is shown. By inserting the pins (5) into the holes (4, 4 ') in this way, the plate-shaped heat insulating materials (1, 1') can be connected with one touch. In the plate-shaped heat insulating material (1, 1 ′, 1 ″) shown in FIG. 1, the holes (4, 4 ′, 4 ″) are formed by the plate-shaped heat insulating materials (1, 1 ′, 1 ″). Of course, it is arranged so that it can be combined and combined efficiently.Of course, holes (4, 4 ', 4 ″) can also be provided. As shown in FIG. 1, it is preferable to provide holes (4, 4 ′, 4 ″), which can reduce the number of holes (4, 4 ′, 4 ″) as much as possible, thereby reducing costs. Can be planned. In actual use, when the plate-shaped heat insulating materials (1, 1 ′, 1 ″) are joined to each other, they are used with the front and back surfaces of the plate-shaped heat insulating materials reversed, or rotated 180 degrees. The plate-like heat insulating material (1, 1 ′, 1 ″) shown in FIG. 1 is cut into a half of its long side. A line (9, 9 ′, 9 ″) can also be provided. When the pipes and the apparatus are kept warm, they can be cut from the cut line (9, 9 ′, 9 ″) as necessary.

上記保温材は、保温部材とそれを収納する保温部材カバーとから成ることが好ましい。ここで、保温(断熱)部材とは、一般的には保温(断熱)材と言われているものであり、主として、配管及び装置等の保温(断熱)を達成するものである。また、保温部材カバーとは、該保温(断熱)部材を覆うものである。もちろん、保温部材カバーが、保温材と同様に、配管及び装置等の保温(断熱)を達成し得るものであってもよい。本発明において、保温部材は、いわゆる袋状の保温部材カバーの中にすっぽりと収納されているもののみならず、表裏面又は表裏面のいずれか一方の面のみが保温部材カバーで覆われているものも含む。もちろん、保温部材カバーを使用せず、保温部材のみで本発明の保温材を構成することもできる。保温部材カバーを使用するに際しては、該保温部材カバーが、その各辺に結合手段を備えていることが好ましく、それにより、任意の辺同士を接続して、板状の保温材を組み合わせることができる。図3は、保温部材と保温部材カバーとから成る、本発明の組合せ式保温材の一実施態様を示した概略図である。図3において、上が平面図であり、下がa−a断面図である。保温部材(10)は保温部材カバー(11)にすっぽりと収納されている。また、保温部材カバー(11)は、図3に示したように、保温材の底部において突出するように形成されていることが好ましい。これにより、複数の組合せ式保温材の間の結合を容易かつ簡便に実施することができる。また、例示した保温部材カバー(11)においては、保温部材カバーの突出している面側に保温材全体を容易に折り曲げることができる。 It is preferable that the heat insulating material includes a heat insulating member and a heat insulating member cover for storing the heat insulating member. Here, the heat insulation (heat insulation) member is generally referred to as a heat insulation (heat insulation) material, and mainly achieves heat insulation (heat insulation) of pipes and devices. The heat insulating member cover covers the heat insulating (heat insulating) member. Of course, the heat retaining member cover may be able to achieve heat retaining (heat insulation) of the pipes and devices, like the heat retaining material. In the present invention, the heat retaining member is not only one that is completely stored in a so-called bag-shaped heat retaining member cover, but only one of the front and back surfaces or the front and back surfaces is covered with the heat retaining member cover. Including things. Of course, the heat insulating material of the present invention can be constituted by only the heat insulating member without using the heat insulating member cover. When using the heat insulating member cover, it is preferable that the heat insulating member cover is provided with a coupling means on each side thereof, thereby connecting arbitrary sides and combining plate-shaped heat insulating materials. it can. FIG. 3 is a schematic view showing an embodiment of the combined heat insulating material of the present invention, which includes a heat insulating member and a heat insulating member cover. In FIG. 3, the top is a plan view and the bottom is a cross-sectional view along the line aa. The heat retaining member (10) is completely stored in the heat retaining member cover (11). Moreover, as shown in FIG. 3, it is preferable that the heat insulating member cover (11) is formed so as to protrude at the bottom of the heat insulating material. Thereby, the coupling | bonding between several combination type heat insulating materials can be implemented easily and simply. Moreover, in the illustrated heat insulating member cover (11), the whole heat insulating material can be easily bent to the surface side where the heat insulating member cover protrudes.

本発明において、板状の保温材の大きさは保温する配管及び装置等に依存して適宜選択することができる。好ましくは、複数の板状の保温材のうちの最大の板状の保温材の長方形の長辺が1,600〜2,000mmであり、短辺が800〜1,000mmであり、より好ましくは、最大の板状の保温材の長方形の長辺が1,750〜1,850mmであり、短辺が875〜925mmであり、最も好ましくは、最大の板状の保温材の長方形の長辺が約1,800mmであり、短辺が約900mmである。上記上限を超えては、作業上の取り扱いが面倒になり、かつ、狭い空間への対応が悪くなることがある。また、上記下限未満では、保温に際して、多数の板状の保温材を使用して組み合わせる必要が生ずることがあり、作業が煩雑となる。上記の特に好ましい寸法にすることにより、作業的にも、また、経済的にも良好である。また、板状の保温材の厚さは、好ましくは3〜30mm、より好ましくは3〜20mmである。上記上限を超えては、例えば、配管等に設置するに際して、折り曲げが容易でなくなることがあり、上記下限未満では、十分な保温効果を達成し得ないことがある。ここで、板状の保温材を構成する保温部材は、保温する配管及び装置の種々の条件、例えば、配管及び装置の温度、保温の程度、配管及び装置等の内容物、使用環境等に依存して適宜選択することができ、その材質、形状等は、板状を形成し得るものであればよく、また、保温部材カバー中に収める場合には、全体として板状を形成し得るものであれば特に制限はない。例えば、紙、木材、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属、アルミナ、シリカアルミナ、シリコン、ガラス等のセラミック、合成樹脂等が挙げられ、形状も特に制限はなく、板状、繊維状、フェルト状、マット状、スポンジ状、管状、ハニカム状、ペーパー状等が挙げられる。また、保温部材カバーも、同様に、保温する配管及び装置の種々の条件、例えば、配管及び装置の温度、保温の程度、配管及び装置等の内容物、使用環境等に依存して適宜選択することができ、その材質、形状等は任意である。例えば、フッ素樹脂繊維、芳香族ポリアミド樹脂を含むポリアミド繊維、ポリフェニレンベンゾビスオキサゾール繊維(PBO繊維)、ポリエステル繊維等の合成繊維、ガラス繊維、金属繊維、炭素繊維等の無機繊維、天然ゴム及び各種の合成ゴム、ビニル繊維等を布状に成形したものを使用することができる。板状の保温材、並びに、保温部材とそれを収納する保温部材カバーは、これらの材質及び形状のうちから、任意に選ばれるが、折り曲げ自在な材質及び形状であることがより好ましい。これにより、配管及び装置等に良好に対応することができる。 In the present invention, the size of the plate-shaped heat insulating material can be appropriately selected depending on the piping and device to be kept warm. Preferably, the longest rectangular side of the largest plate-shaped heat insulating material among the plurality of plate-shaped heat insulating materials is 1,600 to 2,000 mm, and the short side is 800 to 1,000 mm, more preferably. The long side of the rectangular shape of the largest plate-shaped heat insulating material is 1,750 to 1,850 mm, the short side is 875 to 925 mm, and most preferably, the long side of the rectangular shape of the largest plate-shaped heat insulating material is It is about 1,800 mm and the short side is about 900 mm. If the above upper limit is exceeded, handling in the work becomes troublesome and the response to a narrow space may be deteriorated. If the temperature is less than the above lower limit, it may be necessary to combine a large number of plate-shaped heat insulating materials at the time of heat retention, and the operation becomes complicated. By making the above-mentioned particularly preferable dimensions, both work and economy are good. Further, the thickness of the plate-shaped heat insulating material is preferably 3 to 30 mm, more preferably 3 to 20 mm. If the above upper limit is exceeded, for example, it may not be easy to bend when it is installed in a pipe or the like, and if it is less than the above lower limit, a sufficient heat retaining effect may not be achieved. Here, the heat insulating member constituting the plate-shaped heat insulating material depends on various conditions of the pipe and the device to be kept warm, for example, the temperature of the pipe and the device, the degree of heat insulation, the contents of the pipe and the device, the use environment, etc. The material, shape, and the like may be selected as long as they can form a plate shape, and when stored in a heat retaining member cover, the plate shape as a whole can be formed. If there is no particular limitation. For example, metal such as paper, wood, aluminum or aluminum alloy (for example, JIA A 6063T1), ceramic such as alumina, silica alumina, silicon, glass, synthetic resin, etc., and the shape is not particularly limited. , Fiber, felt, mat, sponge, tubular, honeycomb, paper and the like. Similarly, the heat insulation member cover is also appropriately selected depending on various conditions of the pipes and devices to be kept warm, for example, the temperature of the pipes and devices, the degree of heat insulation, the contents of the pipes and devices, the use environment, etc. The material, shape, etc. are arbitrary. For example, fluorine resin fiber, polyamide fiber containing aromatic polyamide resin, polyphenylene benzobisoxazole fiber (PBO fiber), synthetic fiber such as polyester fiber, inorganic fiber such as glass fiber, metal fiber, carbon fiber, natural rubber and various kinds of fibers A synthetic rubber, vinyl fiber or the like molded into a cloth shape can be used. The plate-shaped heat insulating material, and the heat insulating member and the heat insulating member cover for storing the heat insulating material are arbitrarily selected from these materials and shapes, but are preferably bendable materials and shapes. Thereby, it can respond | correspond favorably to piping, an apparatus, etc.

本発明の組合せ式保温材における板状の保温材を構成する保温部材は、その部材中に互いに隔離された又は隔離されていない複数の室を有することが好ましい。該室を有することにより、その中に閉じ込められている空気が効果的に保温効果を発揮する。複数の室は互いに隔離されていることが好ましい。これにより、複数の室の間での空気の対流が制限され、これにより、更に効果的な保温効果を達成することができる。また、複数の室が互いに隔離されていないものでも良いが、可能な限り、各室間の空気の流れが制限されていることが好ましい。また、各室を減圧又は真空にすれば更に好ましい。 It is preferable that the heat insulating member constituting the plate-shaped heat insulating material in the combined heat insulating material of the present invention has a plurality of chambers which are isolated or not isolated from each other in the member. By having the chamber, the air trapped therein effectively exhibits a heat retaining effect. The plurality of chambers are preferably isolated from one another. Thereby, the convection of the air between several chambers is restrict | limited, Thereby, the more effective heat retention effect can be achieved. The plurality of chambers may not be isolated from each other, but it is preferable that the air flow between the chambers is restricted as much as possible. Further, it is more preferable that each chamber is reduced in pressure or vacuum.

図4(a)〜(g)は、互いに隔離された又は隔離されていない複数の室を有する保温部材を例示した概略図である。図4(a)〜(g)において、上が平面図であり、下がA−A断面図である。図4(a)は、板状の保温部材(6)の表面から裏面に略円形の穴が貫通しているものである。もちろん、穴の形状は略円形に限らず、楕円形、長円形、三角形、四角形等の多角形及びその他任意の形状であることができる。該穴は必ずしも表面から裏面に貫通している必要はなく、互いに隔離された又は隔離されていない複数の室(7)が形成されていればよい。該穴は、板状の保温部材(6)に、例えば、穴あけ機等により機械的に穴あけして作製することができる。該板状の保温部材(6)の材質は、好ましくはセラミック(例えば、セラミックペーパー)、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)である。材質として、例えば、合成樹脂を使用し、例えば、スポンジ状、マット状の形態の部材を使用すれば、板状の保温部材(6)中に、無数の孔が存在することから、複数の室(7)同士を完全に隔離することは困難である。しかし、複数の室(7)同士での空気の対流を極力防止することができることから、良好な保温効果を発揮することができる。また、合成樹脂を使用すると、穴あけ等の加工も容易である。図4(b)は、(a)と同様に板状の保温部材(6)の表面から裏面に略円形の穴が貫通しているものである。該板状の保温部材(6)は、複数の管状物を長さ方向に水平に束ねたものを複数重ね合わせ、次いで、保温部材(6)の厚さに合わせて、管状物の長さ方向に垂直な面で切断して作製したものである。従って、略円形の複数の室(7)と共に、各管状物が接してできる略三角形の複数の小さな室(7)も同時に兼ね備えている。該板状の保温部材(6)は、押出成形により容易かつ安価に製造することができる。該板状の保温部材(6)の材質として、例えば、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属を使用して作製したものは、各室間の気密性が良好であり、ほぼ完全に互いに隔離された複数の室を形成することができる。図4(c)は、板状の保温部材(6)の表面から裏面に略正六角形の穴が貫通しているものであり、いわゆるハニカム構造と言われるものである。該板状の保温部材(6)は、通常のハニカム製造法により製造することができる。例えば、所定材質の薄板の面に所定間隔で接着剤を塗布し、これを多数重ね合わせた後に加圧して相互に接着せしめ、次いで、保温部材(6)の厚さに合わせて、これを薄板の面に対して垂直な面で切断して作製したものである。従って、(b)と同様に容易かつ安価に製造することができる。該板状の保温部材(6)の材質は、好ましくはアルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属である。該材質を使用すれば、各室の間の気密性が良く、上記と同様に、ほぼ完全に互いに隔離された複数の室を形成することができる。また、該ハニカム構造の板状の保温部材(6)は、図4(d)に示したように六角形部分を正六角形になるように大きく開かずに縮めたまま使用することもできる。もちろん、六角形部分の開き方の程度は、図4(d)に示した状態に限らず、任意に調節することができる。これにより、板状の保温部材(6)を、図4(d)の矢印方向に容易に折り曲げ可能となる。図4(e)に示されている板状の保温部材(6)は、複数の中空パイプをその長さ方向に沿って略水平に、該パイプ同士を接触させて束ねたものである。互いに隔離された又は隔離されていない複数の室(7)は、中空パイプの長さ方向に沿って存在する。該板状の保温部材(6)の材質として、例えば、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属を使用して作製したものは、各室間の気密性が良く、ほぼ完全に互いに隔離された複数の室を形成することができる。図4(f)に示されている板状の保温部材(6)は、平板(13)に所定の間隔で溝(12)を設け、該溝(12)に中空のパイプ(8)を嵌め込んだものである。該態様では、中空のパイプ(8)同士は接触しておらず、平板(13)に存在する溝(12)を介して所定の間隔を設けて束ねられた状態となっている。該中空のパイプ(8)は、図4(f)に示されているように1本のパイプを連続して使用してもよく、又は、一つの溝毎若しくは複数の溝毎に途中で分断して複数のパイプを使用してもよい。中空のパイプ(8)は可能な限り長いほうが保温効果の観点からより良好である。また、図4(f)に示されているように、中空のパイプ(8)が、平板(13)に所定の間隔で設けられている溝(12)の上部から突出していることが好ましい。これにより、該板状の保温部材(6)を保温部材カバー(11)(便宜的に破線で示している)に収納した際に、保温部材カバー(11)と中空のパイプ(8)と平板(13)との間に空隙、即ち、隔離された又は隔離されていない室(7)が形成され、更なる保温効果を達成することができる。平板(13)及び中空のパイプ(8)の材質に特に制限はないが、平板(13)が、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属を使用して作製されており、かつ、中空のパイプ(8)が、ガラス繊維で編んだスリーブ又はこれにシリコンを含侵させたもので作製されていることが好ましい。図4(g)に示されている板状の保温部材(6)は、例えば、段ボール紙を複数重ね合わせた後、板状の保温部材(6)の厚さに切断することにより作成することができる。材質としては、段ボールのような紙のほか、セラミック(例えば、セラミックペーパー)、アルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)等の金属を使用することもできる。本発明においては、上記のような種々の保温部材を複数重ね合わせて使用することもできる。重ね合わせは、同種の保温部材同士を使用してもよいし、又は、異種の保温部材同士を使用してもよい。ここで、複数の室を構成する穴は、その最大径が好ましくは2〜50mm、より好ましくは5〜30mmである。上記上限を超えると、高い保温効果が達成し得ないことがあり、上記下限未満では、複数の室の作製が煩雑となり、コスト高を招く。 4A to 4G are schematic views illustrating a heat retaining member having a plurality of chambers that are isolated from each other or are not isolated from each other. 4A to 4G, the top is a plan view and the bottom is an AA cross-sectional view. FIG. 4 (a) shows a substantially circular hole penetrating from the front surface to the back surface of the plate-shaped heat retaining member (6). Of course, the shape of the hole is not limited to a substantially circular shape, but may be an elliptical shape, an oval shape, a polygonal shape such as a triangle, a quadrilateral, or any other shape. The hole does not necessarily have to penetrate from the front surface to the back surface, and it is sufficient that a plurality of chambers (7) isolated or not isolated from each other are formed. The hole can be produced by mechanically drilling the plate-like heat retaining member (6) with, for example, a punch. The material of the plate-shaped heat retaining member (6) is preferably ceramic (for example, ceramic paper), aluminum, or an aluminum alloy (for example, JIA A 6063T1). For example, if synthetic resin is used as the material, for example, a sponge-like or mat-like member is used, there are innumerable holes in the plate-like heat retaining member (6). (7) It is difficult to completely isolate each other. However, since it is possible to prevent air convection in the plurality of chambers (7) as much as possible, a good heat retaining effect can be exhibited. In addition, when a synthetic resin is used, processing such as drilling is easy. FIG. 4B shows a case where a substantially circular hole penetrates from the front surface to the back surface of the plate-like heat retaining member 6 as in FIG. The plate-shaped heat retaining member (6) is a stack of a plurality of tubular objects bundled horizontally in the length direction, and then the length direction of the tubular material according to the thickness of the heat retaining member (6). It was produced by cutting along a plane perpendicular to the surface. Therefore, a plurality of small chambers (7) each having a substantially triangular shape formed in contact with each tubular object are also provided at the same time. The plate-like heat retaining member (6) can be easily and inexpensively manufactured by extrusion molding. As the material of the plate-shaped heat retaining member (6), for example, those produced by using a metal such as aluminum or aluminum alloy (for example, JIA A 6063T1) have good airtightness between the chambers. A plurality of chambers can be formed that are almost completely isolated from one another. FIG. 4 (c) shows a so-called honeycomb structure in which substantially regular hexagonal holes penetrate from the front surface to the back surface of the plate-shaped heat retaining member (6). The plate-like heat retaining member (6) can be manufactured by a normal honeycomb manufacturing method. For example, an adhesive is applied to a surface of a thin plate of a predetermined material at a predetermined interval, and a plurality of these are stacked and then pressed to adhere to each other. Then, the thin plate is made to match the thickness of the heat retaining member (6). It was produced by cutting along a plane perpendicular to the plane. Therefore, it can be manufactured easily and inexpensively as in (b). The material of the plate-shaped heat retaining member (6) is preferably a metal such as aluminum or an aluminum alloy (for example, JIA A 6063T1). If this material is used, the airtightness between the chambers is good, and a plurality of chambers that are almost completely isolated from each other can be formed as described above. In addition, the plate-shaped heat retaining member (6) having the honeycomb structure can be used while the hexagonal portion is contracted without being greatly opened so as to become a regular hexagon as shown in FIG. 4 (d). Of course, the degree of opening of the hexagonal portion is not limited to the state shown in FIG. 4D, and can be arbitrarily adjusted. Thereby, the plate-shaped heat retaining member (6) can be easily bent in the direction of the arrow in FIG. 4 (d). The plate-shaped heat retaining member (6) shown in FIG. 4 (e) is a bundle of a plurality of hollow pipes brought into contact with each other substantially horizontally along the length direction thereof. A plurality of chambers (7) isolated or not isolated from each other exist along the length of the hollow pipe. As the material of the plate-shaped heat retaining member (6), for example, a material produced using a metal such as aluminum or an aluminum alloy (for example, JIA A 6063T1) has good airtightness between the chambers and is almost completely A plurality of chambers isolated from each other can be formed. The plate-shaped heat retaining member (6) shown in FIG. 4 (f) is provided with grooves (12) at predetermined intervals on the flat plate (13), and a hollow pipe (8) is fitted into the groove (12). It is complicated. In this aspect, the hollow pipes (8) are not in contact with each other, and are bundled at a predetermined interval through the groove (12) existing in the flat plate (13). As the hollow pipe (8), one pipe may be used continuously as shown in FIG. 4 (f), or it is divided in the middle of every groove or every plurality of grooves. A plurality of pipes may be used. The longer the hollow pipe (8) is, the better, from the viewpoint of the heat retaining effect. Moreover, as shown in FIG. 4 (f), it is preferable that the hollow pipe (8) protrudes from the upper part of the groove (12) provided at a predetermined interval on the flat plate (13). Thus, when the plate-shaped heat retaining member (6) is stored in the heat retaining member cover (11) (shown by a broken line for convenience), the heat retaining member cover (11), the hollow pipe (8), and the flat plate An air gap, that is, an isolated or non-isolated chamber (7) is formed between (13) and a further heat retaining effect can be achieved. The material of the flat plate (13) and the hollow pipe (8) is not particularly limited, but the flat plate (13) is made using a metal such as aluminum or an aluminum alloy (for example, JIA A 6063T1). Moreover, it is preferable that the hollow pipe (8) is made of a sleeve knitted with glass fiber or impregnated with silicon. The plate-shaped heat retaining member (6) shown in FIG. 4 (g) is prepared by, for example, stacking a plurality of corrugated cardboard sheets and then cutting to a thickness of the plate-shaped heat retaining member (6). Can do. As the material, in addition to paper such as corrugated cardboard, metal such as ceramic (for example, ceramic paper), aluminum or aluminum alloy (for example, JIA A 6063T1) can also be used. In the present invention, a plurality of various heat retaining members as described above can be used in an overlapping manner. For the superposition, the same type of heat insulating members may be used, or different types of heat insulating members may be used. Here, the maximum diameter of the holes constituting the plurality of chambers is preferably 2 to 50 mm, more preferably 5 to 30 mm. If the upper limit is exceeded, a high heat retention effect may not be achieved, and if it is less than the lower limit, the production of a plurality of chambers becomes complicated, resulting in high costs.

これらの保温部材は、複数の室同士の隔離性を高めるために、例えば、図4(a)の保温部材であれば、穴の開いていない、同種又は異種の材質から成る板状物を該保温部材の表裏面に取り付けることもできる。この場合には、表裏面に取り付けた保温部材が保温部材カバーとして機能することができる。もちろん、図4に示した他の保温部材でも同様である。好ましくは、これらの保温部材は、保温部材カバーに収納される。上記のように、保温部材は、いわゆる袋状の保温部材カバーの中にすっぽりと収納されていてもよいし、表裏面又は表裏面のいずれか一方の面のみが保温部材カバーで覆われていてもよい。保温部材カバーにより、保温部材に存在する複数の室を効果的に隔離することができる。例えば、図4(c)及び(d)に示した保温部材にあっては、該保温部材を、袋状の保温部材カバーの中にすっぽりと収納し、それを配管及び装置等に設置して固定すると、袋状の保温部材カバーが保温部材と密着して、複数の室を効果的に隔離することができる。もちろん、複数の室同士は完全に隔離されている必要はない。これにより、各室間の空気の対流を制限して、非常に良好な保温効果を発揮することができる。 In order to improve the isolation between a plurality of chambers, for example, in the case of the heat insulating member shown in FIG. 4A, these heat insulating members are made of a plate-like material made of the same or different material having no holes. It can also be attached to the front and back surfaces of the heat retaining member. In this case, the heat retaining member attached to the front and back surfaces can function as a heat retaining member cover. Of course, the same applies to the other heat retaining members shown in FIG. Preferably, these heat retaining members are housed in a heat retaining member cover. As described above, the heat retaining member may be completely stored in a so-called bag-shaped heat retaining member cover, or only one of the front and back surfaces or the front and back surfaces is covered with the heat retaining member cover. Also good. The plurality of chambers existing in the heat insulating member can be effectively isolated by the heat insulating member cover. For example, in the heat retaining member shown in FIGS. 4 (c) and (d), the heat retaining member is completely stored in a bag-shaped heat retaining member cover, which is installed in a pipe and a device. When fixed, the bag-shaped heat insulating member cover is brought into close contact with the heat insulating member, and the plurality of chambers can be effectively isolated. Of course, multiple rooms need not be completely isolated. Thereby, the convection of the air between each chamber can be restrict | limited and the very favorable heat retention effect can be exhibited.

本発明の組合せ式保温材は、とりわけ、半導体製造装置における配管及び装置等の保温に適している。保温部材として、ハニカム構造を有するアルミニウム又はアルミニウム合金(例えば、JIA A 6063T1等)を使用し、かつ、保温部材カバーとして、フッ素樹脂、芳香族ナイロン又はポリフェニレンベンゾビスオキサゾール繊維(PBO繊維)を使用することが好ましい。これにより、半導体製造装置等で著しく嫌われている粉塵、ガス等の不純物、いわゆるパーティクルの発生を大幅に低減し得る。 The combined heat insulating material of the present invention is particularly suitable for heat insulation of pipes and devices in a semiconductor manufacturing apparatus. Aluminum or aluminum alloy having a honeycomb structure (for example, JIA A 6063T1) is used as the heat retaining member, and fluororesin, aromatic nylon or polyphenylenebenzobisoxazole fiber (PBO fiber) is used as the heat retaining member cover. It is preferable. Thereby, generation | occurrence | production of impurities, such as dust and gas remarkably disliked with a semiconductor manufacturing apparatus etc., and what is called a particle can be reduced significantly.

本発明の組合せ式保温材を使用すれば、種々の設備、例えば、製造設備等における多種多様の配管及び装置等を効率よく保温(断熱)することができる。配管の保温に際して、そのエルボー部分も、該組合せ式保温材を使用して保温することもできるが、定形のエルボー部分に関しては、例えば、予めその形状、寸法に合わせて保温材を作製して、これを使用することもできる。もちろん、本発明の組合せ式保温材は、種々の設備の配管及び装置等の保温に限らず、保温(断熱)が必要なあらゆる場合に適用可能である。例えば、予め部屋の骨組みを作製しておき、その骨組みに合わせて周囲に本発明の組合せ式保温材を設置すれば、熱的に周囲の環境から隔離された断熱室を形成することができる。 If the combination type heat insulating material of the present invention is used, it is possible to efficiently insulate (insulate) various types of piping and devices in various facilities, for example, manufacturing facilities. During the heat insulation of the pipe, the elbow part can also be kept warm using the combined heat insulating material, but for the fixed elbow part, for example, a heat insulating material is prepared according to its shape and dimensions in advance, This can also be used. Of course, the combined heat insulating material of the present invention is not limited to heat insulation of piping and devices of various facilities, and can be applied to any case where heat insulation (heat insulation) is required. For example, if a frame structure of a room is prepared in advance and the combination type heat insulating material of the present invention is installed around the frame structure, a heat insulation room that is thermally isolated from the surrounding environment can be formed.

本発明の組合せ式保温材は、配管及び装置等が複雑に入り組んだ狭い空間における配管及び装置等の保温(断熱)に著しく適しており、かつ、コンパクトでありながら、高い保温(断熱)効果を発揮し得る。従って、各種装置の配管及び装置等の、とりわけ、狭い空間において大いに利用されることが期待される。また、いわゆるパーティクルを発生しない材質で容易に作製し得ることから、半導体製造装置等の配管及び装置等の保温に利用されることが期待される。 The combined heat insulating material of the present invention is remarkably suitable for heat insulation (insulation) of pipes and devices in a narrow space where piping and devices are intricately complicated, and has a high heat insulation (heat insulation) effect while being compact. Can demonstrate. Therefore, it is expected to be used greatly in a narrow space such as piping and devices of various devices. In addition, since it can be easily manufactured with a material that does not generate so-called particles, it is expected to be used for heat insulation of piping and devices of semiconductor manufacturing apparatuses and the like.

A 組合せ式保温材
1,1’,1” 板状の保温材
2,2’,2” 板状の保温材の表裏面を構成する長方形の短辺
3,3’,3” 板状の保温材の表裏面を構成する長方形の長辺
4,4’,4” 板状の保温材同士を接続するための穴
5 板状の保温材同士を接続するためのピン
6 保温部材
7 互いに隔離された又は隔離されていない複数の室
8 中空のパイプ
9,9’,9” 切り込み線
10 保温部材
11 保温部材カバー
12 溝
13 平板
A Combination type heat insulating material 1, 1 ', 1 "Plate-shaped heat insulating material 2, 2', 2" Rectangular short side 3, 3 ', 3 "plate-shaped heat insulating material constituting the front and back surfaces of the plate-shaped heat insulating material Rectangular long side 4, 4 ', 4 "constituting the front and back surfaces of the material 5 Hole for connecting the plate-shaped heat insulating materials 5 Pin 6 for connecting the plate-shaped heat insulating materials to each other Heat insulating member 7 Isolated from each other A plurality of chambers 8 that are not isolated from each other 8 Hollow pipes 9, 9 ′, 9 ″ score line 10 heat insulation member 11 heat insulation member cover 12 groove 13 flat plate

Claims (8)

短辺と長辺の長さの比率が略1対2である、略同一の長方形の形状を表裏面に有する板状の保温材を、その任意の辺同士を接続することにより、複数組み合わせて構成されることができ、かつ、該複数の保温材の長方形の形状が、互いに同一又は相似形であり、ここで、該複数の保温材の長方形の形状が、互いに相似形であるとき、小さい保温材の長方形の長辺及び短辺に対する大きい保温材の長方形の対応する長辺及び短辺の長さの比率が、いずれも1対2の倍数である、組合せ式保温材。 Combining a plurality of plate-shaped heat insulating materials having the same rectangular shape on the front and back surfaces, the ratio of the length of the short side to the long side is about 1: 2, by connecting the arbitrary sides to each other. When the rectangular shapes of the plurality of heat insulating materials are the same or similar to each other, and the rectangular shapes of the plurality of heat insulating materials are similar to each other, they are small. A combination type heat insulating material in which the ratio of the corresponding long side and short side length of the large heat insulating material rectangle to the rectangular long side and short side of the heat insulating material is a multiple of 1: 2. 上記板状の保温材が、保温部材とそれを収納する保温部材カバーとから成り、該保温部材カバーが、その各辺に結合手段を備え、これにより、任意の辺同士を接続して、該板状の保温材を組み合わせることができる、請求項1記載の組合せ式保温材。 The plate-shaped heat insulating material includes a heat insulating member and a heat insulating member cover for storing the heat insulating member, and the heat insulating member cover includes a coupling means on each side thereof, thereby connecting arbitrary sides, The combined heat insulating material according to claim 1, wherein a plate-shaped heat insulating material can be combined. 上記保温部材が、その部材中に互いに隔離された又は隔離されていない複数の室を有する、請求項1又は2記載の組合せ式保温材。 The combined heat insulating material according to claim 1 or 2, wherein the heat insulating member has a plurality of chambers isolated or not isolated from each other in the member. 上記保温部材が、厚さ方向に貫通した及び/又は貫通していない複数の穴を備える板状の部材、複数の中空パイプをその長さ方向に沿って略水平に、該パイプ同士を接触させて又は間隔を設けて束ねた部材、及び、これらを組み合わせた部材より成る群から選ばれる、請求項1〜3のいずれか一つに記載の組合せ式保温材。 The heat retaining member is a plate-like member having a plurality of holes penetrating and / or not penetrating in the thickness direction, and a plurality of hollow pipes are brought into contact with each other substantially horizontally along the length direction. The combined heat insulating material according to any one of claims 1 to 3, which is selected from the group consisting of a member bundled with a gap between them or a member obtained by combining these members. 上記複数の穴、及び、上記複数の中空パイプの中空部分の最大径が2〜50mmである、請求項4記載の組合せ式保温材。 The combined heat insulating material according to claim 4, wherein a maximum diameter of the plurality of holes and a hollow portion of the plurality of hollow pipes is 2 to 50 mm. 上記板状の保温材が、折り曲げ自在な材質により構成される、請求項1〜5のいずれか一つに記載の組合せ式保温材。 The combined heat insulating material according to any one of claims 1 to 5, wherein the plate-shaped heat insulating material is made of a foldable material. 上記板状の保温材の厚さが3〜30mmである、請求項1〜6のいずれか一つに記載の組合せ式保温材。 The combination type heat insulating material according to any one of claims 1 to 6, wherein the plate-shaped heat insulating material has a thickness of 3 to 30 mm. 上記保温部材が、ハニカム構造を有するアルミニウム又はアルミニウム合金から成り、かつ、保温部材カバーが、フッ素樹脂、芳香族ナイロン又はポリフェニレンベンゾビスオキサゾール繊維(PBO繊維)から成る、請求項1〜7のいずれか一つに記載の組合せ式保温材。 The heat insulating member is made of aluminum or an aluminum alloy having a honeycomb structure, and the heat insulating member cover is made of fluororesin, aromatic nylon or polyphenylene benzobisoxazole fiber (PBO fiber). Combination type heat insulating material as described in one.
JP2011192417A 2011-09-05 2011-09-05 Combination type heat retention material Withdrawn JP2013053677A (en)

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