JP2013045544A - Light-emitting device and led module - Google Patents

Light-emitting device and led module Download PDF

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JP2013045544A
JP2013045544A JP2011181338A JP2011181338A JP2013045544A JP 2013045544 A JP2013045544 A JP 2013045544A JP 2011181338 A JP2011181338 A JP 2011181338A JP 2011181338 A JP2011181338 A JP 2011181338A JP 2013045544 A JP2013045544 A JP 2013045544A
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chromaticity
leds
light
emitting device
color
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Asumi Yoshizawa
明日美 吉澤
Takuo Murai
卓生 村井
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Mitsubishi Electric Corp
Mitsubishi Electric Lighting Corp
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Mitsubishi Electric Corp
Mitsubishi Electric Lighting Corp
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Abstract

PROBLEM TO BE SOLVED: To produce a desirable white-light lighting fixture with the use of LEDs in a chromaticity range positioned outside an area of MacAdam ellipse 3step from target color temperature on a blackbody locus which is to be an appropriate illumination color, since purchased LEDs generally have color unevenness of the MacAdam ellipse 3step or more with the distribution center rarely on a blackbody locus, and if LEDs are selected to be a white module on the blackbody locus regulated by JIS, much remainder is produced.SOLUTION: In the light-emitting device 100, a given color temperature on a blackbody locus of a chromaticity diagram is to be a target chromaticity. The light-emitting device 100 is provided with an LED module with four LEDs mounted having a chromaticity point of 130 in a chromaticity range beyond the MacAdam ellipse 3step defined against a target chromaticity of 120, and with a synthetic color of light-emitting color of each LED having nearly the same chromaticity as the target chromaticity of 120.

Description

この発明は、発光ダイオード(LED)を使用した発光装置に関する。   The present invention relates to a light emitting device using a light emitting diode (LED).

近年、白色LEDは照明用途としても広く用いられるようになってきており、LED自体の大光量化も進んではいるが、大きな光量を必要とする照明器具では、多数のLEDを用いて1つのモジュールとする。照明としての白色は、黒体軌跡上のJISで定められた色温度であることが望ましいが、多数のLEDを用いて1つのモジュールとする型の器具では、現状では同じ色の白色LEDを用意しても、製品のばらつき等で所望の色温度を得られない場合が多い。そこで、LED自体の色ばらつきを抑えたり、器具としての色ばらつきをなくすため、LEDの混光を用いる手法を用いた試みがなされてきた(例えば特許文献1)。   In recent years, white LEDs have been widely used for lighting applications, and the amount of light in the LEDs themselves has been increasing. However, in a lighting fixture that requires a large amount of light, a large number of LEDs are used to form a single module. And It is desirable that the white color as the illumination is a color temperature determined by JIS on the black body locus, but currently, a white LED of the same color is prepared for an appliance of a type that uses a large number of LEDs as one module. However, there are many cases where a desired color temperature cannot be obtained due to variations in products. Therefore, in order to suppress the color variation of the LED itself or to eliminate the color variation as an instrument, attempts have been made using a method using LED light mixture (for example, Patent Document 1).

特開2006−79991号公報JP 2006-79991 A

特許文献1の方法では、その目的の光色を得るために、ある白色LED複数と、補色のLED複数を用意し、またアパーチャとレンズによって配光を制御することで、色ムラがなく色のばらつきも少ないスポットライトを得ることができるというものである。しかし、ある白色に対する補色のLEDを用意していくと、購入したLEDの色ばらつきの範囲の中で不要となる色度のLEDが出てきてしまい、また、アパーチャで絞りを入れるため光量も落ちる。   In the method of Patent Document 1, in order to obtain a target light color, a plurality of white LEDs and a plurality of complementary colors are prepared, and light distribution is controlled by an aperture and a lens, so that there is no color unevenness. A spotlight with little variation can be obtained. However, if a complementary LED for a certain white color is prepared, LEDs with unnecessary chromaticity will come out within the range of color variation of the purchased LED, and the amount of light will also decrease due to the aperture being set by the aperture. .

購入したLEDは色のばらつきがマクアダム3step以上であり、分布中心も黒体軌跡上にあることが少ない。このため、黒体軌跡上にのるJISで規格された白色のモジュールとなるようLEDを選択すると、余りとなるLEDが大量にでてくるという課題がある。   The purchased LED has a color variation of 3 or more Macadam, and the distribution center is rarely on the black body locus. For this reason, there is a problem that when LEDs are selected so as to be a white module standardized by JIS on a black body locus, a large amount of LEDs appear.

この発明の目的は、照明色として適当とされる黒体軌跡上の目標色温度からマクアダム楕円3stepの面積外に位置する色度範囲のLEDを用いて、好ましい白色の照明器具をつくることにある。   An object of the present invention is to produce a preferable white luminaire using an LED having a chromaticity range located outside the area of the MacAdam ellipse 3step from a target color temperature on a black body locus that is considered to be an appropriate illumination color. .

この発明の発光装置は、
色度図の黒体軌跡上の所定の色温度を目標色度とする発光装置であって、
前記目標色度に対して定まるマクアダム楕円3stepの範囲外の色度範囲に位置する色度を有する複数のLEDであって、各LEDの発光色の合成色が前記目標色度と略同じ色度となる複数のLEDが実装されたLEDモジュールを備えたことを特徴とする。
The light emitting device of the present invention is
A light emitting device having a predetermined chromatic temperature on a black body locus of a chromaticity diagram as a target chromaticity,
A plurality of LEDs having a chromaticity located in a chromaticity range outside the range of the MacAdam ellipse 3step determined with respect to the target chromaticity, and the combined color of the emission colors of the LEDs is substantially the same as the target chromaticity It is characterized by comprising an LED module on which a plurality of LEDs are mounted.

この発明によれば、二灯以上のLEDで構成されるLEDモジュールに対して、好ましい照明色の光源を得ることができる。   According to the present invention, a light source having a preferable illumination color can be obtained for an LED module composed of two or more LEDs.

実施の形態1における発光装置100の斜視図。FIG. 3 is a perspective view of the light-emitting device 100 according to Embodiment 1. 図1のX方向矢視での斜視図。The perspective view in the X direction arrow of FIG. 実施の形態1における発光装置100の組み付けを示す図。FIG. 5 shows assembly of the light-emitting device 100 according to Embodiment 1. 実施の形態1における色度図の簡略図。FIG. 3 is a simplified diagram of a chromaticity diagram in the first embodiment. 実施の形態1における発光装置100のL/Dを説明する図。4A and 4B illustrate L / D of the light-emitting device 100 in Embodiment 1. FIG.

実施の形態1.
図1〜図4を参照して実施の形態1の発光装置100を説明する。以下の説明で色度図というときは、CIE1931の色度図を意味する。発光装置100の特徴は、発光源となる複数の発光ダイオード(以下LEDという)のそれぞれが、発光装置100の目標とする目標色温度に対して定まるマクアダム楕円3stepの範囲外の色度範囲に位置する色温度を有する点にある。
Embodiment 1 FIG.
The light-emitting device 100 of Embodiment 1 is demonstrated with reference to FIGS. In the following description, a chromaticity diagram means a CIE1931 chromaticity diagram. The light emitting device 100 is characterized in that each of a plurality of light emitting diodes (hereinafter referred to as LEDs) serving as a light emitting source is located in a chromaticity range outside the range of the Macadam ellipse 3step determined with respect to the target color temperature targeted by the light emitting device 100. It has the color temperature to do.

(発光装置100の外観(構造))
図1は、発光装置100の構造図を示した図である。
図2は、図1のX方向から見た斜視図であり、発光装置100の光源部が見えるようにした図である。
図3は、リフレクタ113と、LED実装基板111と、傘115との組み付け関係を示す図である。
図4は、CIE1931の色度図の簡略図である。
(External appearance (structure) of light-emitting device 100)
FIG. 1 is a diagram illustrating the structure of the light emitting device 100.
FIG. 2 is a perspective view seen from the X direction of FIG. 1, in which the light source unit of the light emitting device 100 can be seen.
FIG. 3 is a diagram illustrating an assembly relationship among the reflector 113, the LED mounting substrate 111, and the umbrella 115.
FIG. 4 is a simplified diagram of the CIE 1931 chromaticity diagram.

(発光装置100の構造)
図1〜図3に示すように、発光装置100は、発光源となる複数のLED112と、LED112が実装されるLED実装基板111と、LED112のピッチごとに出射口を設けたリフレクタ113と、器具の外側を覆う傘115とを備えている。LED112が実装された状態のLED実装基板111をLEDモジュール110という。
(Structure of the light emitting device 100)
As shown in FIGS. 1 to 3, the light emitting device 100 includes a plurality of LEDs 112 serving as a light source, an LED mounting substrate 111 on which the LEDs 112 are mounted, a reflector 113 having an emission port for each pitch of the LEDs 112, and an instrument And an umbrella 115 covering the outside of the head. The LED mounting substrate 111 on which the LEDs 112 are mounted is referred to as an LED module 110.

(傘115)
傘115の内側114(図2)は、光拡散性の高い白色である。傘115からは吊下げコード118が出ており、その端部にはダクトプラグ119が取り付けられている。なお図示はしていないが、傘115の奥側(吊下げコード118側)にはLED112を点灯させる電源が収納されている。
(Umbrella 115)
The inside 114 (FIG. 2) of the umbrella 115 is white with high light diffusibility. A hanging cord 118 protrudes from the umbrella 115, and a duct plug 119 is attached to the end thereof. Although not shown, a power source for lighting the LED 112 is housed on the back side (the hanging cord 118 side) of the umbrella 115.

(LED112)
LED112は、白色LEDであり、実施の形態1ではSMDタイプのLEDを想定したが、一般的な砲弾型のLEDであってもよい。白色LEDは一般的な白色LEDの構成を取る。すなわち、白色LEDは、青色LEDと、それを覆うように透過性の高い蛍光体含有樹脂層が設けられており、セラミックスなどの樹脂でできたパッケージで囲われている。青色LEDは金線ワイヤにより電気的に接続されており、電極から供給される電力により発光する。蛍光体含有樹脂層に混入される蛍光体は、例えばYAG(イットリウム アルミニウム ガーネット)蛍光体であり、青色LEDが発する光によって励起され、480〜780nmの間にスペクトルを持ち、560nm付近を主波長とする光を発する。この二つの波長の合成光は補色関係にあるため、擬似的に白色を呈することとなる。
(LED112)
The LED 112 is a white LED, and in the first embodiment, an SMD type LED is assumed. However, a general bullet type LED may be used. The white LED takes the configuration of a general white LED. That is, the white LED is provided with a blue LED and a phosphor-containing resin layer having high transparency so as to cover it, and is surrounded by a package made of a resin such as ceramics. The blue LED is electrically connected by a gold wire, and emits light by electric power supplied from the electrode. The phosphor mixed in the phosphor-containing resin layer is, for example, a YAG (yttrium aluminum garnet) phosphor, which is excited by light emitted from a blue LED, has a spectrum between 480 and 780 nm, and has a main wavelength around 560 nm. Emits light to Since the combined light of these two wavelengths has a complementary color relationship, it becomes pseudo white.

蛍光体含有樹脂層の素材は、エポキシ樹脂やシリコーン樹脂である。LED素子は熱によって光束が低下するため、耐熱性、耐薬品性、自己潤滑性、耐摩擦性に優れ、エポキシ樹脂と比較しても非常に安定しているシリコーン樹脂を用いることが好ましい。   The material of the phosphor-containing resin layer is an epoxy resin or a silicone resin. Since the light flux of the LED element is reduced by heat, it is preferable to use a silicone resin that is excellent in heat resistance, chemical resistance, self-lubricating property, and friction resistance and is extremely stable as compared with an epoxy resin.

(LEDの色度)
複数の白色LEDを光源とする発光装置100は、図4に示すように、「CIE1931の色度図における黒体軌跡上」の照明色としての好ましい色温度座標点120を目標色度とする。この目標色度を満たすために、図4のように、黒体軌跡上の目標色度(色温度座標点120)に対して定まるマクアダム楕円の3stepの面積外にある色度点130の4灯(4個のLED112)を用いて、色温度座標点120の色が得られる光源(LEDモジュール110)を構成する。このように、発光装置100のLEDモジュール110は、色温度座標点120を示す目標色度に対して定まるマクアダム楕円3stepの範囲外の色度範囲に位置する色度を有する複数のLEDであって、各LEDの発光色の合成色が目標色度と略同じ色度となる複数のLEDが実装される。
(LED chromaticity)
As shown in FIG. 4, the light emitting device 100 using a plurality of white LEDs as light sources sets a preferable color temperature coordinate point 120 as the illumination color “on the black body locus in the chromaticity diagram of CIE 1931” as the target chromaticity. In order to satisfy this target chromaticity, as shown in FIG. 4, four lights of chromaticity points 130 outside the 3 step area of the MacAdam ellipse determined with respect to the target chromaticity (color temperature coordinate point 120) on the black body locus. A light source (LED module 110) from which the color temperature coordinate point 120 is obtained is configured using (four LEDs 112). As described above, the LED module 110 of the light emitting device 100 is a plurality of LEDs having chromaticity located in the chromaticity range outside the range of the MacAdam ellipse 3step determined with respect to the target chromaticity indicating the color temperature coordinate point 120. A plurality of LEDs in which the combined color of the emission colors of the LEDs has substantially the same chromaticity as the target chromaticity is mounted.

色の組合せは加法混色であるため、色温度座標点120に対して定まるマクアダム楕円の3stepの面積外の色度を有する二灯以上のLEDを用いることで、目標とする色度のLEDモジュール110(何灯かのLEDを1組として基板に実装したもの)をつくることができる。例えば、6灯の照明器具の場合、2灯の混色で目的の光色となるようなLED3組によりLEDモジュール110を構成してもよいし、または6灯の混色で目的の光色となるような1組によりLEDモジュール110を構成してもよい。マクアダム楕円の3stepの面積外の色度を有する複数のLEDであり、それらの合成色が目標とする色度に等しく、あるいは近似したものとなればよい。   Since the color combination is an additive color mixture, the LED module 110 having a target chromaticity can be obtained by using two or more LEDs having a chromaticity outside the 3 step area of the MacAdam ellipse determined with respect to the color temperature coordinate point 120. (One set of several LEDs mounted on the substrate) can be made. For example, in the case of a six-light luminaire, the LED module 110 may be configured by three sets of LEDs such that a target light color is obtained by mixing two lights, or a target light color is obtained by mixing six lights. The LED module 110 may be configured by one set. It is a plurality of LEDs having a chromaticity outside the 3 step area of the MacAdam ellipse, and their combined color may be equal to or close to the target chromaticity.

(傘115)
傘115の内側114は、拡散性の高い白色であるとする。傘の色(外側の色)はデザインに合わせて様々なカラーであってもよいが、その場合でも内側は白色とする。そうすることによって、光をよく拡散させることができ、よりよい混色光(合成光)を得ることができる。具体的に説明すれば以下の様である。図3に示すように、LEDモジュール110は、4個(複数)のLED112と、LED実装基板111とからなる。LED実装基板111は、4個のLEDが実装される実装面111Aと、実装面の反対側となる裏面111Bとを有する。発光装置100は、図2に示すように、管形状の傘115であって、LEDモジュール110を管形状の内部に収納すると共に、管形状の軸方向がLED実装基板111(実装面111A)の法線の方向に略一致し、裏面111Bから実装面111Aの方向に延びる管形状の内側114の面が、少なくともLED実装基板111の位置から管形状の端部である出射口115a(図1)の位置にかけて、白色である。
(Umbrella 115)
It is assumed that the inner side 114 of the umbrella 115 is white with high diffusibility. The color of the umbrella (outer color) may be various colors according to the design, but in that case, the inner side is white. By doing so, light can be diffused well and better color mixture light (combined light) can be obtained. Specifically, it is as follows. As shown in FIG. 3, the LED module 110 includes four (plural) LEDs 112 and an LED mounting substrate 111. The LED mounting substrate 111 has a mounting surface 111A on which four LEDs are mounted and a back surface 111B on the opposite side of the mounting surface. As shown in FIG. 2, the light emitting device 100 is a tube-shaped umbrella 115 that houses the LED module 110 inside the tube shape, and the tube-shaped axial direction of the LED mounting substrate 111 (mounting surface 111A). A tube-shaped inner surface 114 that substantially coincides with the direction of the normal line and extends in the direction from the back surface 111B to the mounting surface 111A is at least the tube-shaped end portion from the position of the LED mounting substrate 111 (FIG. 1). It is white over the position.

リフレクタ113も同様の理由で白色であるとする。   The reflector 113 is also assumed to be white for the same reason.

(光源部の位置)
傘115は、図1の点線の楕円のように、「光源部(LEDモジュール)が通常よりも深い位置にある」ことが好ましい。光源から出射口115aまでの距離を十分にとることで、光源を直視し辛い構成にし、見目のよい器具とすることができる。また混色光を用いて色をつくる場合、1灯1灯の白色の色は微妙に異なるが、人が直接視認できにくい構成とすることで、色の微妙な相違を見えにくくすることができる。発光装置100の活用例としては、ペンダントライト型の照明装置が好適である。
「光源部(LEDモジュール)が通常よりも深い位置にある」とは、例えば次のような意味である。図5に示すように、発光装置100を天井に設置した際、水平から斜め45度程度の上方を見上げたときに光源(LED)が直視しずらいことを意味している。その場合、傘115の外径φD(mm)と、LED112の発光面112aと出射口115a(傘115の端部)との長手方向距離L(mm)とに関する縦横比をL/Dと定義すると、L/Dは、0.60〜1.00程度である。
(Light source position)
The umbrella 115 is preferably “the light source unit (LED module) is at a deeper position than usual” like the dotted ellipse in FIG. 1. By taking a sufficient distance from the light source to the emission port 115a, it is difficult to look directly at the light source, and a good-looking instrument can be obtained. In addition, when a color is created using mixed color light, the white color of each lamp is slightly different, but a configuration in which it is difficult for a person to visually recognize directly makes it difficult to see a subtle difference in color. As an application example of the light emitting device 100, a pendant light type lighting device is suitable.
“The light source unit (LED module) is deeper than usual” means, for example, as follows. As shown in FIG. 5, when the light emitting device 100 is installed on the ceiling, it means that it is difficult for the light source (LED) to be seen directly when looking upward at an angle of about 45 degrees from the horizontal. In that case, the aspect ratio regarding the outer diameter φD (mm) of the umbrella 115 and the longitudinal distance L (mm) between the light emitting surface 112a of the LED 112 and the exit port 115a (end of the umbrella 115) is defined as L / D. , L / D is about 0.60 to 1.00.

以上の実施の形態1の発光装置100は、マクアダム楕円3stepの範囲外の色度を有する複数のLEDであって、合成色が目標色度となる複数のLEDを使用する。したがって、在庫として余るLEDを少なくすることができると共に、目標とする色温度の照明装置を得ることができる。   The light-emitting device 100 according to the first embodiment uses a plurality of LEDs having chromaticities outside the range of the MacAdam ellipse 3step, and a composite color having a target chromaticity. Therefore, it is possible to reduce the number of LEDs remaining in stock and to obtain a lighting device having a target color temperature.

100 発光装置、110 LEDモジュール、111 LED実装基板、112 LED、112a 発光面、113 リフレクタ、114 内側、115 傘、115a 出射口、118 吊下げコード、119 ダクトプラグ、120 目標色度、130 色度点。   DESCRIPTION OF SYMBOLS 100 Light-emitting device, 110 LED module, 111 LED mounting board, 112 LED, 112a Light emission surface, 113 Reflector, 114 Inside, 115 Umbrella, 115a Outlet, 118 Hanging cord, 119 Duct plug, 120 Target chromaticity, 130 chromaticity point.

Claims (4)

色度図の黒体軌跡上の所定の色温度を目標色度とする発光装置であって、
前記目標色度に対して定まるマクアダム楕円3stepの範囲外の色度範囲に位置する色度を有する複数のLEDであって、各LEDの発光色の合成色が前記目標色度と略同じ色度となる複数のLEDが実装されたLEDモジュールを備えたことを特徴とする発光装置。
A light emitting device having a predetermined chromatic temperature on a black body locus of a chromaticity diagram as a target chromaticity,
A plurality of LEDs having a chromaticity located in a chromaticity range outside the range of the MacAdam ellipse 3step determined with respect to the target chromaticity, and the combined color of the emission colors of the LEDs is substantially the same as the target chromaticity A light-emitting device comprising an LED module on which a plurality of LEDs are mounted.
前記LEDモジュールは、
前記複数のLEDと、
前記複数のLEDが実装される実装面と、前記実装面の反対側となる裏面とを有する基板と
を備え、
前記発光装置は、
管形状の傘であって、前記LEDモジュールを前記管形状の内部に収納すると共に、前記管形状の軸方向が前記基板の法線の方向に略一致し、前記裏面から前記実装面の方向に延びる管形状の内面側が、少なくとも前記基板の位置から前記管形状の端部の位置にかけて、白色であることを特徴とする請求項1記載の発光装置。
The LED module
The plurality of LEDs;
A mounting surface on which the plurality of LEDs are mounted and a substrate having a back surface opposite to the mounting surface;
The light emitting device
A tube-shaped umbrella, wherein the LED module is housed in the tube shape, and the axial direction of the tube shape substantially coincides with the direction of the normal line of the substrate, from the back surface to the mounting surface direction. The light emitting device according to claim 1, wherein the extending tube-shaped inner surface side is white at least from the position of the substrate to the position of the end of the tube shape.
前記発光装置は、
ペンダント型であることを特徴とする請求項1または2のいずれかに記載の発光装置。
The light emitting device
The light-emitting device according to claim 1, wherein the light-emitting device is a pendant type.
色度図の黒体軌跡上の所定の色温度を目標色度とした場合に前記目標色度に対して定まるマクアダム楕円3stepの範囲外の色度範囲に位置する色度を有する複数のLEDであって、各LEDの発光色の合成色が前記目標色度と略同じ色度となる複数のLEDが実装されたことを特徴とするLEDモジュール。   A plurality of LEDs having chromaticity located in a chromaticity range outside the range of the MacAdam ellipse 3step determined with respect to the target chromaticity when a predetermined color temperature on the black body locus of the chromaticity diagram is set as the target chromaticity. An LED module comprising a plurality of LEDs each having a combined color of emitted light of each LED and substantially the same chromaticity as the target chromaticity.
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EP2930415A2 (en) 2014-03-15 2015-10-14 Nichia Corporation Method of binning light emitting devices, method of manufacturing an illumination device and the illumination device
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