JP2013035127A - Decorative molding member - Google Patents

Decorative molding member Download PDF

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JP2013035127A
JP2013035127A JP2011170176A JP2011170176A JP2013035127A JP 2013035127 A JP2013035127 A JP 2013035127A JP 2011170176 A JP2011170176 A JP 2011170176A JP 2011170176 A JP2011170176 A JP 2011170176A JP 2013035127 A JP2013035127 A JP 2013035127A
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layer
molded member
decorative molded
metallic luster
fine
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JP5803395B2 (en
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Hiroshi Katsura
大詞 桂
Takakazu Yamane
貴和 山根
Sakura Nakano
さくら 中野
Kenta Okada
健太 岡田
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Mazda Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To easily realize a metallic polished surface with moderate luster and dull brightness by providing a decorative molding member whose appearance is designed into a metallic polished surface.SOLUTION: The decorative molding member 20 includes a base material 1 having a plurality of micro recessions 1a formed on its front face, a metal luster layer 2 formed on the front face of the base material 1 along the shape of the front face of the base material 1, and a surface layer 3 which is formed on the front face of the metal luster layer 2 and is made of a transparent or translucent resin layer. The area of each of the micro recessions 1a in a plan view is 10to 10μm. The area percentage of the micro recessions 1a per unit area in a plan view is 1 to 80%. The stimulus value (Y 45°) of the metal luster layer 2 based on the XYZ calorimetric system defined in JIS-Z-8701 is 10,000 or more. The surface roughness of the front face of the surface layer 3 is Ra2 μm or less and Rmax4 μm or less, or Sm50 μm or more.

Description

本発明は、自動車内装部品等に使用され得る加飾成形部材の技術分野に属する。   The present invention belongs to the technical field of decorative molded members that can be used for automobile interior parts and the like.

例えばドアハンドル等の自動車内装部品に高級感を演出するための金属調意匠が要求されることがある。そのため、光沢に優れるクロムめっきや、いぶし銀調のサテンめっき等が知られている。しかし、クロムめっきは鏡面性が高すぎて自動車室内の雰囲気に調和しない場合がある。一方、サテンめっきは落ち着いた質感であるが工程が複雑である。   For example, there is a case where a metal design for producing a high-class feeling is required for automobile interior parts such as a door handle. For this reason, chrome plating having excellent luster, silver-satin-like satin plating, and the like are known. However, chrome plating has too high specularity and may not match the atmosphere in the automobile interior. On the other hand, satin plating has a calm texture, but the process is complicated.

そこで、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を容易に実現する技術が求められている。そのための1つの方策として、光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材が提案される。そのような加飾成形部材は、例えば転写フイルムのベース材に各機能を有する層を印刷や塗装等し、あるいは、表面層となるクリアフイルムに各機能を有する層を印刷や塗装等し、そして、得られたフイルム構造体を基材表面に転写や接着等することによって容易に得ることができる。得られた加飾成形部材は、基材の表面側にフイルム構造体が形成され、基材が金属研磨面調に加飾されたものである。もしくは、基材表面に直接フイルム構造体の各機能を有する層を印刷や塗装等してもよい。   Accordingly, there is a need for a technique that easily realizes a polished metal surface design that is not too strong and shines dull. As one measure for that purpose, a decorative molded member is proposed in which the optical characteristics are close to the metal polished surface and the appearance exhibits a metal polished surface design. Such a decorative molded member, for example, prints or paints a layer having each function on a base material of a transfer film, or prints or paints a layer having each function on a clear film as a surface layer, and The obtained film structure can be easily obtained by transferring or adhering to the surface of the substrate. In the obtained decorative molded member, a film structure is formed on the surface side of the base material, and the base material is decorated with a polished metal surface. Or you may print or paint the layer which has each function of a film structure directly on the base-material surface.

特許文献1には、高屈折率薄膜層、低屈折率薄膜層及び/又は純金属薄膜層からなる光吸収層を備える光学薄膜層を基材上に設けることによって、反射明度及び反射彩度が十分に大きい金属光沢を有する光吸収層を備える光学薄膜積層体を得ることが開示されている。しかし、この技術は、反射明度が大きい金属光沢を基材に付加する技術であって、光沢が抑制された金属研磨面調意匠を基材に付加するものではない。   Patent Document 1 discloses that an optical thin film layer including a light absorbing layer composed of a high refractive index thin film layer, a low refractive index thin film layer, and / or a pure metal thin film layer is provided on a base material, whereby reflected brightness and reflected chroma are obtained. It is disclosed to obtain an optical thin film laminate including a light absorbing layer having a sufficiently large metallic luster. However, this technique is a technique for adding a metallic luster having a high reflection brightness to a substrate, and does not add a polished metal surface design with a suppressed gloss to the substrate.

特開2009−83183号公報(要約、図1〜図5)JP 2009-83183 A (summary, FIGS. 1 to 5)

本発明の目的は、外観が金属研磨面調意匠を呈する加飾成形部材を提供し、もって、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を容易に実現することである。   An object of the present invention is to provide a decorative molded member whose appearance has a polished metal surface design, and to easily realize a polished metal surface design that is not too strong and shines dull.

本発明の一局面は、表面に複数の微細凹部を有する基材と、基材の表面形状に沿って基材の表面側に形成された金属光沢層と、金属光沢層の表面側に形成された透明又は半透明の樹脂層からなる表面層とを備え、平面視での微細凹部の面積が10−3〜10μmであり、平面視での単位面積当たりの微細凹部の面積率が1〜80%であり、金属光沢層のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)が10000以上であり、表面層の表面側の表面粗さが、Ra2μm以下、かつRmax4μm以下又はSm50μm以上である、加飾成形部材である。 One aspect of the present invention is a substrate having a plurality of fine recesses on the surface, a metallic gloss layer formed on the surface side of the substrate along the surface shape of the substrate, and formed on the surface side of the metallic gloss layer. A surface layer made of a transparent or translucent resin layer, the area of the fine recesses in a plan view is 10 −3 to 10 5 μm 2 , and the area ratio of the fine recesses per unit area in the plan view is The stimulation value (Y45 °) in the XYZ color system defined by JIS-Z-8701 of the metallic gloss layer is 1 to 80%, and the surface roughness of the surface layer on the surface side is Ra 2 μm or less. And Rmax 4 μm or less or Sm 50 μm or more.

ここで、JIS−Z−8701で規定されるXYZ表色系における金属光沢層の刺激値(Y45°)は、試料面の法線方向に対する照明光軸角度を−45±2°とし、受光反射光軸角度を45±2°として、JIS−Z−8701で規定されるXYZ表色系における反射による物体色の三刺激値の定義に従ってY値を計算したものである。   Here, the stimulus value (Y45 °) of the metallic luster layer in the XYZ color system defined by JIS-Z-8701 is that the illumination optical axis angle with respect to the normal direction of the sample surface is −45 ± 2 °, and the light receiving reflection The Y value is calculated according to the definition of the tristimulus value of the object color by reflection in the XYZ color system defined by JIS-Z-8701, with the optical axis angle being 45 ± 2 °.

この構成によれば、表面層側から加飾成形部材に入射した光は、表面層の表面側の表面粗さによって一部が拡散反射し、金属光沢層の微細凹部(この金属光沢層の微細凹部は、金属光沢層が基材の表面形状に沿って形成されることにより、基材表面の微細凹部の形状が金属光沢層の表面に現れたものである。)内に生じる金属光沢層の影によって一部が吸光され、金属光沢層によって一部が正反射(鏡面反射)する。また、金属光沢層の微細凹部の周縁部によっても光の一部が拡散反射する。このような光の拡散反射、吸光、正反射があいまって、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠が実現し、光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材が得られる。   According to this configuration, a part of the light incident on the decorative molded member from the surface layer side is diffusely reflected by the surface roughness on the surface side of the surface layer. The concave portions are formed by forming the metallic gloss layer along the surface shape of the base material, so that the shape of the fine concave portions on the surface of the base material appears on the surface of the metallic gloss layer. A part of the light is absorbed by the shadow, and a part of the metallic luster layer is specularly reflected (specular reflection). Also, part of the light is diffusely reflected by the peripheral edge of the fine concave portion of the metallic luster layer. A combination of such diffuse reflection, absorption, and regular reflection of light realizes a polished metal surface design that is not too glossy and shines dull, with optical properties close to the polished metal surface, and the appearance is polished metal surface. A decorative molded member having a design is obtained.

その場合に、表面層の表面側の表面粗さとして、Ra(算術平均粗さ)を2μm以下とすることにより、金属研磨面調意匠を実現するために十分な拡散反射が確実に得られる。Rmax(最大高さ)を4μm以下又はSm(凹凸の平均間隔)を50μm以上とすることによっても、金属研磨面調意匠を実現するために十分な拡散反射が確実に得られる。   In that case, by setting Ra (arithmetic mean roughness) to 2 μm or less as the surface roughness on the surface side of the surface layer, sufficient diffuse reflection for realizing the metal polished surface design can be surely obtained. Even when Rmax (maximum height) is set to 4 μm or less or Sm (average unevenness interval) is set to 50 μm or more, sufficient diffuse reflection for realizing a metal polished surface design can be reliably obtained.

金属光沢層のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)を10000以上とすることにより、金属研磨面調意匠を実現するために十分な正反射ないし金属光沢が確実に得られる。   By setting the stimulus value (Y45 °) in the XYZ color system defined by JIS-Z-8701 of the metallic gloss layer to 10000 or more, sufficient regular reflection or metallic gloss to realize a polished metal surface design is achieved. It is definitely obtained.

平面視での基材表面の微細凹部の面積を10−3μm以上とすることにより、微細凹部が小さくなりすぎず、金属光沢層表面の微細凹部内に生じる金属光沢層の影による吸光が確実に達成される。平面視での基材表面の微細凹部の面積を10μm以下とすることにより、平面視での単位面積当たりの基材表面の微細凹部の面積率を一定としたときに、微細凹部の数が増えるから、微細凹部の周縁長が長くなり、金属光沢層表面の微細凹部の周縁部による拡散反射が確実に行われる。 By setting the area of the fine recesses on the substrate surface in plan view to 10 −3 μm 2 or more, the fine recesses do not become too small, and the light absorption due to the shadow of the metal gloss layer generated in the fine recesses on the surface of the metal gloss layer is reduced. Certainly achieved. By setting the area of the fine recesses on the substrate surface in a plan view to 10 5 μm 2 or less, the area ratio of the fine recesses on the substrate surface per unit area in a plan view is constant. Since the number increases, the peripheral length of the fine concave portion becomes long, and diffuse reflection by the peripheral portion of the fine concave portion on the surface of the metallic gloss layer is surely performed.

平面視での単位面積当たりの基材表面の微細凹部の面積率を1%以上とすることにより、平面視での単位面積当たりの金属光沢層の微細凹部の面積率が十分大きくなり、金属光沢層の微細凹部内に生じる金属光沢層の影が十分大きくなるから、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を実現するために十分な吸光が確実に達成される。平面視での単位面積当たりの基材表面の微細凹部の面積率を80%以下とすることにより、平面視での単位面積当たりの金属光沢層の微細凹部の面積率が過度に大きくならず、金属光沢層の微細凹部内に生じる金属光沢層の影が過度に大きくならないから、吸光が過剰になりすぎず、加飾成形部材の過度の明度及び/又は刺激値の低下が抑制される。   By setting the area ratio of the fine recesses on the surface of the base material per unit area in a plan view to 1% or more, the area ratio of the fine recesses of the metal gloss layer per unit area in the plan view becomes sufficiently large, and the metallic gloss Since the shadow of the metallic luster layer generated in the fine recesses of the layer is sufficiently large, sufficient light absorption is surely achieved to realize a polished metal surface design that is not too strong and shines dull. By making the area ratio of the fine recesses on the surface of the substrate per unit area in plan view 80% or less, the area ratio of the fine recesses in the metallic luster layer per unit area in plan view does not become excessively large, Since the shadow of the metallic luster layer produced in the fine recesses of the metallic luster layer does not become excessively large, the light absorption does not become excessive, and the excessive brightness and / or stimulation value of the decorative molded member is suppressed.

金属光沢層の微細凹部内に生じる金属光沢層の影のJIS−Z−8729で規定されるCIE1976明度(L)は80以下が好ましい。光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を実現するために十分な吸光が確実に達成されるからである。より好ましくは、50以下である。 The CIE 1976 brightness (L * ) defined by JIS-Z-8729 of the shadow of the metallic luster layer generated in the fine recesses of the metallic luster layer is preferably 80 or less. This is because sufficient light absorption can be surely achieved in order to realize a polished metal surface finish design that is not too strong and shines dull. More preferably, it is 50 or less.

ここで、JIS−Z−8729で規定される影のCIE1976明度(L)は、JIS−Z−8729に従い、JIS−Z−8722に規定される幾何条件a(試料面の法線方向に対する照明光軸角度:−45±2°、受光反射光軸角度:0±2°)で測定したものである。 Here, the CIE 1976 brightness (L * ) of the shadow defined in JIS-Z-8729 is in accordance with JIS-Z-8729, the geometric condition a defined in JIS-Z-8722 (illumination with respect to the normal direction of the sample surface) Optical axis angle: −45 ± 2 °, received / reflected optical axis angle: 0 ± 2 °).

前記加飾成形部材においては、基材表面の微細凹部の面積率が1〜60%であることが好ましい。   In the decorative molded member, the area ratio of the fine recesses on the surface of the base material is preferably 1 to 60%.

この構成によれば、吸光が過剰になりすぎず、加飾成形部材の過度の明度及び/又は刺激値の低下がより一層抑制される。   According to this structure, light absorption does not become excessive too much and the fall of the excessive brightness and / or irritation | stimulation value of a decorative molding member is suppressed further.

前記加飾成形部材においては、金属光沢層のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)が20000以上であることが好ましい。   In the decorative molded member, the stimulation value (Y45 °) in the XYZ color system defined by JIS-Z-8701 of the metallic luster layer is preferably 20000 or more.

この構成によれば、金属研磨面調意匠を実現するために十分な正反射ないし金属光沢がより一層確実に得られる。   According to this configuration, sufficient regular reflection or metallic luster to realize a polished metal surface design can be obtained more reliably.

前記加飾成形部材においては、表面層の表面側の表面粗さが、Ra1μm以下、かつRmax2μm以下又はSm100μm以上であることが好ましい。   In the decorative molded member, the surface roughness of the surface layer on the surface side is preferably Ra 1 μm or less, Rmax 2 μm or less, or Sm 100 μm or more.

この構成によれば、金属研磨面調意匠を実現するために十分な拡散反射がより一層確実に得られる。   According to this configuration, sufficient diffused reflection for realizing a polished metal surface design can be obtained more reliably.

前記加飾成形部材においては、基材は樹脂成形部材であることが好ましい。   In the decorative molded member, the base material is preferably a resin molded member.

この構成によれば、光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材の形状の自由度を高くすることができる。   According to this configuration, it is possible to increase the degree of freedom of the shape of the decorative molded member whose optical characteristics are close to those of a metal polished surface and whose appearance exhibits a metal polished surface design.

本発明によれば、外観が金属研磨面調意匠を呈する加飾成形部材が提供されるから、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を容易に実現することができる。   According to the present invention, a decorative molded member having an appearance that exhibits a polished metal surface design is provided. Therefore, it is possible to easily realize a polished metal surface design that is not too strong and shines dull.

本発明の一実施形態に係る加飾成形部材の層構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows the layer structure of the decorative molding member which concerns on one Embodiment of this invention.

本発明者等は、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を、基材表面に複数の機能層を積層した構成の加飾成形部材によって実現することを目標として検討を重ねた。その結果、金属研磨面調意匠の実現のためには、加飾成形部材に入射した光の拡散反射と、吸光と、正反射(鏡面反射)とが重要な要素であることに着目した。そして、拡散反射は、加飾成形部材の表面層の表面粗さによって再現が可能、吸光は、明度が相対的に低い無彩色層によって再現が可能、正反射は、刺激値が相対的に高い金属光沢層によって再現が可能であることを見出した。また、後述するように、金属光沢層を微細凹部を有する構成とした場合に、拡散反射は、金属光沢層の微細凹部の周縁部によっても再現が可能であることを見出した。   The inventors of the present invention have repeatedly studied with the goal of realizing a metal polished surface design with a glossy texture that is not too strong and shining with a decorative molded member having a structure in which a plurality of functional layers are laminated on the substrate surface. It was. As a result, attention was paid to the fact that diffuse reflection, light absorption, and regular reflection (specular reflection) of light incident on the decorative molded member are important elements for realizing a polished metal surface design. The diffuse reflection can be reproduced by the surface roughness of the surface layer of the decorative molded member, the light absorption can be reproduced by the achromatic layer having relatively low brightness, and the regular reflection has a relatively high stimulus value. It has been found that reproduction is possible with a metallic luster layer. Further, as described later, it has been found that when the metallic gloss layer is configured to have fine concave portions, the diffuse reflection can be reproduced also by the peripheral portion of the fine concave portions of the metallic gloss layer.

しかしながら、表面層を透明又は半透明としても、単に無彩色層と金属光沢層とを積層しただけでは、光の拡散反射と吸光と正反射とがあいまった外観を得ることは困難である。例えば、無彩色層の下に金属光沢層を配置すると、金属光沢層が無彩色層の下に隠れて見え難くなるため、光の正反射ないし金属光沢が実現され難くなる。逆に、金属光沢層の下に無彩色層を配置すると、無彩色層が金属光沢層の下に隠れて見え難くなるため、光の吸光が実現され難くなる。   However, even if the surface layer is transparent or semi-transparent, it is difficult to obtain an appearance in which diffuse reflection, absorption, and regular reflection of light are mixed simply by laminating an achromatic layer and a metallic luster layer. For example, if a metallic luster layer is disposed under an achromatic layer, the metallic luster layer is hidden under the achromatic layer and is difficult to see, making it difficult to achieve regular reflection of light or metallic luster. Conversely, if an achromatic layer is disposed under the metallic gloss layer, the achromatic layer is hidden under the metallic gloss layer and is difficult to see, making it difficult to absorb light.

そこで、本発明者等は、無彩色層を省略し、代わりに金属光沢層を複数の微細凹部を有する構成とし、この微細凹部内に生じる金属光沢層の影によって吸光が行われるようにすることを着想した。そして、まず、基材表面に金属光沢層を形成し、この金属光沢層に微細凹部を形成することを試みたが、加飾成形部材の見栄えを低下させないほどに微細な凹部を金属光沢層に形成することは困難であった。その後、試行を重ねた結果、予め基材表面に微細凹部を形成しておき、この基材表面に金属光沢層を形成すると、基材表面の微細凹部の形状が金属光沢層の表面に現れて、加飾成形部材の見栄えを低下させないほどに微細な凹部を金属光沢層に良好に形成することができた。その結果、金属光沢層の微細凹部内に生じる金属光沢層の影によって吸光を行うことが可能となり、無彩色層を省略することができた。本発明は、このような知見と創意工夫とに基いて完成されたものである。   Therefore, the present inventors omit the achromatic layer, and instead have a metallic gloss layer having a plurality of fine recesses, so that light is absorbed by the shadow of the metal gloss layer generated in the fine recesses. Inspired. Then, first, a metallic gloss layer was formed on the surface of the substrate, and an attempt was made to form fine concave portions in the metallic gloss layer. However, the fine concave portions were not formed in the metallic gloss layer so as not to deteriorate the appearance of the decorative molded member. It was difficult to form. After that, as a result of repeated trials, when a fine concave portion was previously formed on the surface of the base material and a metallic gloss layer was formed on the surface of the base material, the shape of the fine concave portion of the base material surface appeared on the surface of the metallic gloss layer. As a result, fine concave portions could be formed satisfactorily in the metallic luster layer so as not to deteriorate the appearance of the decorative molded member. As a result, it was possible to absorb light by the shadow of the metallic luster layer generated in the fine recesses of the metallic luster layer, and the achromatic layer could be omitted. The present invention has been completed based on such knowledge and ingenuity.

すなわち、図1に示すように、本実施形態に係る加飾成形部材20は、表面に複数の微細凹部1a…1aを有する基材1と、基材1の表面形状に沿って基材1の表面側に形成された金属光沢層2と、金属光沢層2の表面側に形成された透明又は半透明の樹脂層からなる表面層3とを備えている。   That is, as shown in FIG. 1, the decorative molded member 20 according to this embodiment includes a base material 1 having a plurality of fine recesses 1 a... 1 a on the surface, and the base material 1 along the surface shape of the base material 1. A metallic luster layer 2 formed on the surface side and a surface layer 3 made of a transparent or translucent resin layer formed on the surface side of the metallic luster layer 2 are provided.

ここで、表面層3は拡散反射機能を有し、金属光沢層2は正反射機能及び拡散反射機能を有し、金属光沢層2の微細凹部2a…2a(この微細凹部2a…2aは、金属光沢層2が基材1の表面形状に沿って形成されることにより、基材1表面の微細凹部1a…1aの形状が金属光沢層2の表面に現れたものである。)内に生じる金属光沢層2の影Sは吸光機能を有する。   Here, the surface layer 3 has a diffuse reflection function, the metallic gloss layer 2 has a regular reflection function and a diffuse reflection function, and the fine concave portions 2a... 2a of the metallic gloss layer 2 (the fine concave portions 2a. By forming the gloss layer 2 along the surface shape of the base material 1, the shape of the fine recesses 1a ... 1a on the surface of the base material 1 appears on the surface of the metal gloss layer 2. The shadow S of the gloss layer 2 has a light absorption function.

このような構成により、表面層3側から加飾成形部材20に入射した光は、表面層3の表面側の表面粗さによって一部が拡散反射し、金属光沢層2の微細凹部2a内に生じる金属光沢層2の影Sによって一部が吸光され、金属光沢層2によって一部が正反射(鏡面反射)し、また微細凹部2aの周縁部によって一部が拡散反射する。このような光の拡散反射、吸光、正反射があいまって、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠が実現し、光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材20が得られる。   With such a configuration, a part of the light incident on the decorative molded member 20 from the surface layer 3 side is diffusely reflected by the surface roughness of the surface layer 3, and enters the fine recesses 2 a of the metallic luster layer 2. A part of the light is absorbed by the shadow S of the metallic luster layer 2, part of the metallic luster layer 2 is specularly reflected (specular reflection), and part of it is diffusely reflected by the peripheral edge of the fine recess 2 a. A combination of such diffuse reflection, absorption, and regular reflection of light realizes a polished metal surface design that is not too glossy and shines dull, with optical properties close to the polished metal surface, and the appearance is polished metal surface. The decorative molded member 20 which exhibits a design is obtained.

本実施形態において、拡散反射機能とは、外部から入射角45度で入射された可視光(波長:420〜670nm、広がり角:実質零度)を反射するとき、反射光強度の20%以上を正反射角±3度以内の方向以外の方向に反射する機能をいう。あるいは、外部から入射角90度で入射された可視光(波長:380〜780nm、広がり角:実質零度)を透過するとき、透過光強度の5%以上を正透過方向角±3度以内の方向以外の方向に変角する機能をいう。   In this embodiment, the diffuse reflection function means that when visible light (wavelength: 420 to 670 nm, spread angle: substantially zero degree) incident from the outside at an incident angle of 45 degrees is reflected, 20% or more of the reflected light intensity is positive. A function of reflecting in a direction other than a direction within a reflection angle of ± 3 degrees. Alternatively, when visible light (wavelength: 380 to 780 nm, spread angle: substantially zero degree) incident from the outside at an incident angle of 90 degrees is transmitted, a direction within 5% of the transmitted light intensity is within a normal transmission direction angle of ± 3 degrees A function that changes the angle in a direction other than.

本実施形態において、吸光機能とは、外部から入射角90度で入射された可視光(波長:420〜670nm、広がり角:実質零度)の強度の20%以上を吸収又は透過する機能をいう。好ましくは、入射された可視光を反射するとき、波長ごと(420〜670nm)の反射率の差が±10%以内である。   In the present embodiment, the light absorption function refers to a function of absorbing or transmitting 20% or more of the intensity of visible light (wavelength: 420 to 670 nm, spread angle: substantially zero degree) incident from the outside at an incident angle of 90 degrees. Preferably, when the incident visible light is reflected, the difference in reflectance for each wavelength (420 to 670 nm) is within ± 10%.

本実施形態において、正反射機能とは、外部から入射角45度で入射された可視光(波長:420〜670nm、広がり角:実質零度)を反射するとき、反射光強度の90%以上を正反射角±3度以内の方向に反射する機能をいう。   In the present embodiment, the regular reflection function means that when visible light (wavelength: 420 to 670 nm, spread angle: substantially zero degree) incident from the outside at an incident angle of 45 degrees is reflected, 90% or more of the reflected light intensity is positive. A function of reflecting in a direction within a reflection angle of ± 3 degrees.

本実施形態においては、表面層3の表面側の表面粗さ(Ra、Rmax、Sm)、金属光沢層2の刺激値(Y45°)、基材1表面の微細凹部1aの面積、基材1表面の微細凹部1aの面積率、金属光沢層2の微細凹部2a内に生じる影Sの明度(L)を調整することによって、加飾成形部材20の金属研磨面調意匠における光の拡散反射の程度、光の正反射の程度、光の吸収の程度をそれぞれ独立して所望の値に調整することができる。 In the present embodiment, the surface roughness (Ra, Rmax, Sm) on the surface side of the surface layer 3, the stimulation value of the metallic luster layer 2 (Y45 °), the area of the fine recess 1a on the surface of the substrate 1, the substrate 1 By adjusting the area ratio of the fine concave portion 1a on the surface and the brightness (L * ) of the shadow S generated in the fine concave portion 2a of the metallic luster layer 2, the diffuse reflection of light in the metal polished surface design of the decorative molded member 20 , Regular reflection of light, and absorption of light can be independently adjusted to desired values.

本実施形態においては、表面層3の表面側の表面粗さは、Ra2μm以下、かつRmax4μm以下又はSm50μm以上である。Ra(算術平均粗さ)を2μm以下とすることにより、金属研磨面調意匠を実現するために十分な拡散反射が確実に得られる。Rmax(最大高さ)を4μm以下又はSm(凹凸の平均間隔)を50μm以上とすることによっても、金属研磨面調意匠を実現するために十分な拡散反射が確実に得られる。   In the present embodiment, the surface roughness of the surface layer 3 on the surface side is Ra 2 μm or less, Rmax 4 μm or less, or Sm 50 μm or more. By setting Ra (arithmetic mean roughness) to 2 μm or less, sufficient diffuse reflection can be reliably obtained to realize a polished metal surface design. Even when Rmax (maximum height) is set to 4 μm or less or Sm (average unevenness interval) is set to 50 μm or more, sufficient diffuse reflection for realizing a metal polished surface design can be reliably obtained.

表面層3の表面側の表面粗さは、より好ましくは、Ra1μm以下、かつRmax2μm以下又はSm100μm以上である。これにより、金属研磨面調意匠を実現するために十分な拡散反射がより一層確実に得られる。   The surface roughness on the surface side of the surface layer 3 is more preferably Ra 1 μm or less, Rmax 2 μm or less, or Sm 100 μm or more. Thereby, sufficient diffuse reflection for realizing a polished metal surface design can be obtained more reliably.

本実施形態においては、金属光沢層2のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)は10000以上である。金属光沢層2の刺激値(Y45°)を10000以上とすることにより、金属研磨面調意匠を実現するために十分な正反射ないし金属光沢が確実に得られる。   In this embodiment, the stimulus value (Y45 °) in the XYZ color system defined by JIS-Z-8701 of the metallic luster layer 2 is 10,000 or more. By setting the stimulation value (Y45 °) of the metallic luster layer 2 to 10,000 or more, sufficient regular reflection or metallic luster to achieve a polished metal surface design can be surely obtained.

金属光沢層2の刺激値(Y45°)は、より好ましくは、20000以上である。これにより、金属研磨面調意匠を実現するために十分な正反射ないし金属光沢がより一層確実に得られる。   The stimulation value (Y45 °) of the metallic luster layer 2 is more preferably 20000 or more. Thereby, sufficient regular reflection thru | or metallic luster in order to implement | achieve a metal grinding | polishing surface design can be obtained more reliably.

本実施形態においては、平面視での基材1表面の微細凹部1aの面積は10−3〜10μmである。基材1表面の微細凹部1aの面積を10−3μm以上とすることにより、微細凹部1aが小さくなりすぎず、金属光沢層2表面の微細凹部2a内に生じる金属光沢層2の影Sによる吸光が確実に達成される。基材1表面の微細凹部1aの面積を10μm以下とすることにより、平面視での単位面積当たりの基材1表面の微細凹部1aの面積率を一定としたときに、微細凹部1aの数が増えるから、微細凹部1aの周縁長が長くなり、金属光沢層2表面の微細凹部2aの周縁部による拡散反射が確実に行われる。 In the present embodiment, the area of the fine recess 1a on the surface of the substrate 1 in plan view is 10 −3 to 10 5 μm 2 . By setting the area of the fine recess 1a on the surface of the substrate 1 to 10 −3 μm 2 or more, the fine recess 1a does not become too small, and the shadow S of the metal gloss layer 2 generated in the fine recess 2a on the surface of the metal gloss layer 2 Absorption due to is reliably achieved. By setting the area of the fine recesses 1a on the surface of the base material 1 to 10 5 μm 2 or less, when the area ratio of the fine recesses 1a on the surface of the base material 1 per unit area in a plan view is constant, the fine recesses 1a Therefore, the peripheral length of the fine concave portion 1a is increased, and diffuse reflection by the peripheral portion of the fine concave portion 2a on the surface of the metallic gloss layer 2 is reliably performed.

本実施形態においては、平面視での単位面積当たりの基材1表面の微細凹部1aの面積率は1〜80%である。基材1表面の微細凹部1aの面積率を1%以上とすることにより、平面視での単位面積当たりの金属光沢層2の微細凹部2aの面積率が十分大きくなり、金属光沢層2の微細凹部2a内に生じる金属光沢層2の影Sが十分大きくなるから、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を実現するために十分な吸光が確実に達成される。基材1表面の微細凹部1aの面積率を80%以下とすることにより、平面視での単位面積当たりの金属光沢層2の微細凹部2aの面積率が過度に大きくならず、金属光沢層2の微細凹部2a内に生じる金属光沢層2の影Sが過度に大きくならないから、吸光が過剰になりすぎず、加飾成形部材20の過度の明度及び/又は刺激値の低下が抑制される。   In the present embodiment, the area ratio of the fine recesses 1a on the surface of the substrate 1 per unit area in plan view is 1 to 80%. By setting the area ratio of the fine concave portions 1a on the surface of the substrate 1 to 1% or more, the area ratio of the fine concave portions 2a of the metallic gloss layer 2 per unit area in a plan view becomes sufficiently large, and the fineness of the metallic gloss layer 2 is increased. Since the shadow S of the metallic luster layer 2 generated in the recess 2a becomes sufficiently large, sufficient light absorption is reliably achieved to realize a polished metal surface design that is not too strong and shines dull. By setting the area ratio of the fine concave portions 1a on the surface of the substrate 1 to 80% or less, the area ratio of the fine concave portions 2a of the metallic gloss layer 2 per unit area in plan view is not excessively increased, and the metallic gloss layer 2 Since the shadow S of the metallic luster layer 2 generated in the fine concave portion 2a does not become excessively large, the light absorption does not become excessive, and the excessive brightness and / or stimulation value of the decorative molded member 20 is suppressed.

基材1表面の微細凹部1aの面積率は、より好ましくは、1〜60%である。これにより、吸光が過剰になりすぎず、加飾成形部材20の過度の明度及び/又は刺激値の低下がより一層抑制される。   The area ratio of the fine recesses 1a on the surface of the substrate 1 is more preferably 1 to 60%. Thereby, light absorption does not become excessive too much and the fall of the excessive brightness and / or irritation | stimulation value of the decorative molding member 20 is suppressed further.

本実施形態においては、金属光沢層2の微細凹部2a内に生じる金属光沢層2の影SのJIS−Z−8729で規定されるCIE1976明度(L)は0〜80が好ましい。影Sの明度(L)を80以下とすることにより、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を実現するために十分な吸光が確実に達成されるからである。 In the present embodiment, the CIE 1976 brightness (L * ) defined by JIS-Z-8729 of the shadow S of the metallic luster layer 2 generated in the fine recess 2a of the metallic luster layer 2 is preferably 0 to 80. This is because, by setting the lightness (L * ) of the shadow S to 80 or less, sufficient light absorption can be surely achieved to realize a polished metal surface design that is not too strong and shines dull.

影Sの明度(L)は、より好ましくは、0〜50である。これにより、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠を実現するために十分な吸光がより一層確実に達成される。 The lightness (L * ) of the shadow S is more preferably 0-50. Thereby, sufficient light absorption is achieved more reliably to realize a polished metal surface finish design that is not too strong and shines dull.

本実施形態においては、表面層3及び金属光沢層2の厚みは、特に限定されない。状況に応じて、例えば1μm〜1mmの範囲内の厚みとすることができる。   In the present embodiment, the thicknesses of the surface layer 3 and the metallic luster layer 2 are not particularly limited. Depending on the situation, the thickness may be in the range of 1 μm to 1 mm, for example.

表面層3は、透明又は半透明である限り、無色でも有色でもよい。表面層3の色を調整することによって、加飾成形部材20の金属研磨面調意匠における金属の種類(例えばアルミニウム等)を所望のものに調整することができる。   The surface layer 3 may be colorless or colored as long as it is transparent or translucent. By adjusting the color of the surface layer 3, the kind of metal (for example, aluminum etc.) in the metal polishing surface design of the decorative molded member 20 can be adjusted to a desired one.

金属光沢層2の材料は、特に限定されない。例えば樹脂や金属が好ましい。金属光沢層2の色を調整することによっても、加飾成形部材20の金属研磨面調意匠における金属の種類(例えばアルミニウム等)を所望のものに調整することができる。   The material of the metallic luster layer 2 is not particularly limited. For example, resin and metal are preferable. By adjusting the color of the metallic luster layer 2, the type of metal (for example, aluminum) in the metal polished surface design of the decorative molded member 20 can be adjusted to a desired one.

本実施形態においては、加飾成形部材20は、およそ次のようにして容易に得ることができる。すなわち、表面に複数の微細凹部1a…1aを有する基材1の表面に、基材1の表面形状に沿って金属光沢層2を印刷や塗装等することによって形成する。その後、金属光沢層2の表面に、透明又は半透明の樹脂を印刷や塗装等することによって表面層3を形成するのである。   In the present embodiment, the decorative molded member 20 can be easily obtained as follows. That is, the metallic luster layer 2 is formed on the surface of the substrate 1 having a plurality of fine recesses 1a... 1a on the surface by printing or painting along the surface shape of the substrate 1. Thereafter, the surface layer 3 is formed on the surface of the metallic luster layer 2 by printing or painting a transparent or translucent resin.

このようにして、光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材20が得られる。この加飾成形部材20は、例えばドアハンドル等の自動車内装部品、家電部品、パーソナルコンピュータ部品、携帯電話部品、事務用部品、スポーツ用具部品、計測機器部品、雑貨部品等に好適である。   In this way, the decorative molded member 20 having optical properties close to the metal polished surface and the appearance exhibiting a metal polished surface design is obtained. This decorative molded member 20 is suitable for automobile interior parts such as door handles, home appliance parts, personal computer parts, mobile phone parts, office parts, sports equipment parts, measuring equipment parts, miscellaneous goods parts, and the like.

本実施形態においては、基材1は樹脂成形部材であることが好ましい。光学特性が金属研磨面に近く、外観が金属研磨面調意匠を呈する加飾成形部材20の形状の自由度を高くすることができるからである。   In the present embodiment, the substrate 1 is preferably a resin molded member. This is because the degree of freedom of the shape of the decorative molded member 20 whose optical characteristics are close to the metal polished surface and whose appearance exhibits the metal polished surface design can be increased.

なお、図1において、金属光沢層2を基材1表面に接着するための接着層(図示せず)を金属光沢層2と基材1表面との間に設けてもよい。さらに、金属光沢層2が接着層によって侵食されあるいは腐食するのを防ぐための保護層(図示せず)を金属光沢層2と接着層との間に設けてもよい。   In FIG. 1, an adhesive layer (not shown) for bonding the metallic gloss layer 2 to the surface of the substrate 1 may be provided between the metallic gloss layer 2 and the surface of the substrate 1. Further, a protective layer (not shown) for preventing the metallic gloss layer 2 from being eroded or corroded by the adhesive layer may be provided between the metallic gloss layer 2 and the adhesive layer.

また、本発明の作用効果を損なわない範囲で、加飾成形部材20の外表面に、透明又は半透明の、無色又は有色の、保護層を設けてもよい。この保護層は、例えば、表面層3の上に直接設けられる。この保護層は、加飾成形部材20の表面保護のために設けられる。また、この保護層は、表面層3の表面側の表面粗さ(Ra、Rmax、Sm)を調整するために設けられるものであってもよい。したがって、本発明でいう、表面層3の表面側の表面粗さ(Ra、Rmax、Sm)には、この保護層で調整された表面粗さ(Ra、Rmax、Sm)が包含される。   Moreover, you may provide a transparent or semi-transparent, colorless or colored protective layer on the outer surface of the decorative molded member 20 as long as the effects of the present invention are not impaired. This protective layer is provided directly on the surface layer 3, for example. This protective layer is provided for protecting the surface of the decorative molded member 20. The protective layer may be provided to adjust the surface roughness (Ra, Rmax, Sm) on the surface side of the surface layer 3. Therefore, the surface roughness (Ra, Rmax, Sm) on the surface side of the surface layer 3 referred to in the present invention includes the surface roughness (Ra, Rmax, Sm) adjusted by this protective layer.

金属光沢層2の微細凹部2a内に生じる影Sが金属研磨面調意匠を実現するために十分な吸光機能を有するためには、基材1表面の微細凹部1aの面積は、前述したように、平面視で10−3μm以上が好ましいが、10μm以上がより好ましく、10μm以上がさらに好ましい。また、基材1表面の微細凹部1aの深さ又は金属光沢層2の微細凹部2aの深さは、1μm以上が好ましく、5μm以上がより好ましく、10μm以上がさらに好ましい。 In order for the shadow S generated in the fine concave portion 2a of the metallic gloss layer 2 to have a light absorbing function sufficient to realize the metal polished surface design, the area of the fine concave portion 1a on the surface of the substrate 1 is as described above. In plan view, 10 −3 μm 2 or more is preferable, but 10 2 μm 2 or more is more preferable, and 10 3 μm 2 or more is more preferable. The depth of the fine recess 1a on the surface of the substrate 1 or the depth of the fine recess 2a of the metallic luster layer 2 is preferably 1 μm or more, more preferably 5 μm or more, and further preferably 10 μm or more.

また、光の入射角が0°又は90°に近くても金属光沢層2の微細凹部2a内に影Sが生じるという点で、基材1表面の微細凹部1a又は金属光沢層2の微細凹部2aは、図1に示したように、加飾成形部材20の表面の法線に平行な縦壁を周壁として有することが好ましい。さらに、周壁としての縦壁は、金属光沢層2の微細凹部2aの周縁部が微細凹部2aに対してオーバーハングするように傾斜していてもよい。   Further, even if the incident angle of light is close to 0 ° or 90 °, a shadow S is generated in the fine concave portion 2a of the metallic gloss layer 2, so that the fine concave portion 1a on the surface of the substrate 1 or the fine concave portion of the metallic gloss layer 2 is formed. As shown in FIG. 1, it is preferable that 2a has a vertical wall parallel to the normal line of the surface of the decorative molded member 20 as a peripheral wall. Furthermore, the vertical wall as the peripheral wall may be inclined so that the peripheral edge of the fine recess 2a of the metallic luster layer 2 overhangs with respect to the fine recess 2a.

基材1表面の微細凹部1a又は金属光沢層2の微細凹部2aの平面視での形状は特に限定されない。例としては円形や矩形等が挙げられ、不定形でも構わない。   The shape of the fine recess 1a on the surface of the substrate 1 or the fine recess 2a of the metallic luster layer 2 in a plan view is not particularly limited. Examples include a circle and a rectangle, and may be indefinite.

基材1表面の微細凹部1aは、例えばショットブラストやサンドブラストあるいはエッチング等の従来知られた物理的又は化学的な粗面化処理等で形成することができる。   The fine recesses 1a on the surface of the substrate 1 can be formed by a conventionally known physical or chemical roughening treatment such as shot blasting, sand blasting or etching.

以下、実施例を通して本発明をさらに具体的に説明するが、本発明は以下の実施例によって何等限定されるものではない。   Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.

[加飾成形部材の作製]
(試験番号1〜6、8〜10)
図1に示した構成の加飾成形部材20を表1に示す仕様により作製した。基材1として、無彩色のABS樹脂板(板厚3mm)を用い、エキシマレーザにて基材1の表面に微細凹部1aを形成した。微細凹部1aを形成した基材1の表面にスプレイ塗装にて金属光沢層2(厚み0.6μm)を形成した。金属光沢層2の形成には、ハリマ化成社製のインキ「銀ペーストインキ」を用いた。次に、金属光沢層2の表面にスプレイ塗装にて表面層3(厚み20μm)を形成した。表面層3の形成には、日本ペイント社製のインキ「naxマルチエコクリヤー」を用いた。以上により、表面層3側から観察したときにアルミニウムの研磨面調の外観を呈する加飾成形部材20が得られた。
[Production of decorative molded parts]
(Test numbers 1-6, 8-10)
A decorative molded member 20 having the configuration shown in FIG. 1 was produced according to the specifications shown in Table 1. As the base material 1, an achromatic ABS resin plate (plate thickness: 3 mm) was used, and fine concave portions 1a were formed on the surface of the base material 1 by an excimer laser. A metallic luster layer 2 (thickness 0.6 μm) was formed by spray coating on the surface of the substrate 1 on which the fine recesses 1a were formed. For the formation of the metallic luster layer 2, an ink “silver paste ink” manufactured by Harima Kasei Co., Ltd. was used. Next, the surface layer 3 (thickness 20 μm) was formed on the surface of the metallic gloss layer 2 by spray coating. For the formation of the surface layer 3, an ink “nax multi-eco clear” manufactured by Nippon Paint Co., Ltd. was used. As described above, the decorative molded member 20 exhibiting an aluminum polished surface appearance when observed from the surface layer 3 side was obtained.

(試験番号7)
基材1の表面に微細凹部1aを形成しなかった他は、試験番号1〜6、8〜10と同様にして加飾成形部材を作製した。
(Test number 7)
A decorative molded member was produced in the same manner as in test numbers 1 to 6 and 8 to 10, except that the fine recesses 1a were not formed on the surface of the substrate 1.

(試験番号12、13)
金属光沢層2の形成に、日本ビー・ケミカル社製の高輝度シルバーインキを用いた他は、試験番号1〜6、8〜10と同様にして加飾成形部材20を作製した。
(Test numbers 12, 13)
A decorative molded member 20 was produced in the same manner as in test numbers 1 to 6 and 8 to 10, except that high brightness silver ink manufactured by Nippon Bee Chemical Co., Ltd. was used for forming the metallic gloss layer 2.

(試験番号11)
基材1の表面に微細凹部1aを形成しなかった他は、試験番号12、13と同様にして加飾成形部材を作製した。
(Test number 11)
A decorative molded member was produced in the same manner as in Test Nos. 12 and 13, except that the fine concave portion 1a was not formed on the surface of the substrate 1.

[加飾成形部材の外観評価]
作製した加飾成形部材20の外観を光学的に評価した。すなわち、表面層3側から加飾成形部材20に入射角45度で可視光(波長:420〜670nm、広がり角:実質零度)を照射し、正反射角の刺激値Y、つまり正反射(鏡面反射)の刺激値(Y45°)と、正反射角−5度の刺激値Y、つまり拡散反射の刺激値(Y40°)とを村上色彩技術研究所製の変角分光光度計を用いて測定した。結果を表1に示す。
[Appearance evaluation of decorative molded parts]
The appearance of the produced decorative molded member 20 was optically evaluated. That is, the decorative molded member 20 is irradiated with visible light (wavelength: 420 to 670 nm, spread angle: substantially zero degree) from the surface layer 3 side at an incident angle of 45 degrees, and the stimulation value Y of the regular reflection angle, that is, regular reflection (mirror surface) Reflection) stimulus value (Y45 °) and regular reflection angle -5 ° stimulus value Y, that is, diffuse reflection stimulus value (Y40 °) is measured using a variable angle spectrophotometer manufactured by Murakami Color Research Laboratory. did. The results are shown in Table 1.

ここで、正反射の刺激値(Y45°)は、試料面の法線方向に対する照明光軸角度を−45±2°とし、受光反射光軸角度を45±2°として、JIS−Z−8701で規定されるXYZ表色系における反射による物体色の三刺激値の定義に従ってY値を計算したものである。また、拡散反射の刺激値(Y40°)は、試料面の法線方向に対する照明光軸角度を−45±2°とし、受光反射光軸角度を40±2°として、JIS−Z−8701で規定されるXYZ表色系における反射による物体色の三刺激値の定義に従ってY値を計算したものである。   Here, the specular reflection stimulus value (Y45 °) is JIS-Z-8701 where the illumination optical axis angle with respect to the normal direction of the sample surface is −45 ± 2 ° and the light reception / reflection optical axis angle is 45 ± 2 °. The Y value is calculated in accordance with the definition of the tristimulus value of the object color due to reflection in the XYZ color system defined by the above. Further, the diffuse reflection stimulation value (Y40 °) is JIS-Z-8701 with the illumination optical axis angle with respect to the normal direction of the sample surface set to −45 ± 2 ° and the received light reflection optical axis angle set to 40 ± 2 °. The Y value is calculated according to the definition of the tristimulus value of the object color due to reflection in the prescribed XYZ color system.

なお、本物のアルミニウムの研磨面及びサテンめっきの正反射の刺激値(Y45°)及び拡散反射の刺激値(Y40°)を同様にして測定したところ、アルミニウムの研磨面の正反射の刺激値(Y45°)は35000〜55000の範囲(例えば38306)、拡散反射の刺激値(Y40°)は900〜1300の範囲(例えば925)であり、サテンめっきの正反射の刺激値(Y45°)は10000〜75000の範囲(例えば31977)、拡散反射の刺激値(Y40°)は900〜2600の範囲(例えば1784)であった。   In addition, when the stimulation value of specular reflection (Y45 °) and the diffuse reflection stimulation value (Y40 °) of the real aluminum polished surface and the satin plating were measured in the same manner, the specular reflection stimulation value of the aluminum polished surface ( Y45 °) is in the range of 35000-55000 (eg, 38306), the stimulus value for diffuse reflection (Y40 °) is in the range of 900-1300 (eg, 925), and the stimulus value for specular reflection of satin plating (Y45 °) is 10,000. The range of ˜75000 (for example, 31977) and the diffuse reflection stimulation value (Y40 °) were in the range of 900 to 2600 (for example, 1784).

表1から明らかなように、基材1の表面に微細凹部1aを形成しなかった試験番号7、11に比べて、試験番号1〜6、8〜10、12、13の加飾成形部材20は、正反射の刺激値(Y45°)、拡散反射の刺激値(Y40°)、及び/又は、正反射刺激値(Y45°)に対する拡散反射刺激値(Y40°)の比(拡散反射刺激値(Y40°)/正反射刺激値(Y45°))が、本物のアルミニウムの研磨面のそれに近い値であった。   As is clear from Table 1, the decorative molded members 20 of test numbers 1 to 6, 8 to 10, 12, and 13 are compared with test numbers 7 and 11 in which the fine recesses 1a are not formed on the surface of the substrate 1. Is a specular reflection stimulus value (Y45 °), a diffuse reflection stimulus value (Y40 °), and / or a ratio of a diffuse reflection stimulus value (Y40 °) to a regular reflection stimulus value (Y45 °) (diffuse reflection stimulus value). (Y40 °) / regular reflection stimulation value (Y45 °)) was a value close to that of a real aluminum polished surface.

なお、正反射刺激値(Y45°)に対する拡散反射刺激値(Y40°)の比(拡散反射刺激値(Y40°)/正反射刺激値(Y45°))は、0.007以上、あるいは0.008以上、あるいは0.01以上が好ましく、0.25以下、あるいは0.13以下、あるいは0.06以下が好ましい。この比が小さすぎると、鈍く光る質感に対して光沢が強すぎる傾向となる。逆に、この比が大きすぎると、鈍く光る質感が過剰となり光沢が弱すぎる傾向となる。   The ratio of the diffuse reflection stimulation value (Y40 °) to the regular reflection stimulation value (Y45 °) (diffuse reflection stimulation value (Y40 °) / regular reflection stimulation value (Y45 °)) is 0.007 or more, or 0. 008 or more, or 0.01 or more is preferable, and 0.25 or less, or 0.13 or less, or 0.06 or less is preferable. If this ratio is too small, the gloss tends to be too strong for a dull texture. Conversely, if this ratio is too large, the dull and shiny texture tends to be excessive and the gloss tends to be too weak.

また、正反射刺激値(Y45°)は、4000以上、あるいは7000以上、あるいは10000以上が好ましく、100000以下、あるいは75000以下、あるいは50000以下が好ましい。この値が小さすぎると、暗すぎ、光沢が弱すぎる傾向となる。逆に、この値が大きすぎると、明るすぎ、光沢が強すぎる傾向となる。   Further, the regular reflection stimulation value (Y45 °) is preferably 4000 or more, or 7000 or more, or 10,000 or more, and preferably 100,000 or less, alternatively 75,000 or less, or 50,000 or less. When this value is too small, it tends to be too dark and the gloss is too weak. Conversely, if this value is too large, it tends to be too bright and too glossy.

特に、光沢が強すぎず、鈍く光る質感の金属研磨面調意匠の実現のためには、正反射刺激値(Y45°)に対する拡散反射刺激値(Y40°)の比(拡散反射刺激値(Y40°)/正反射刺激値(Y45°))が小さすぎないこと(例えば0.007未満でないこと)が重要因子の1つである。   In particular, in order to realize a polished metal surface finish design that is not too strong and shines dull, the ratio of the diffuse reflection stimulus value (Y40 °) to the regular reflection stimulus value (Y45 °) (diffuse reflection stimulus value (Y40 (°) / regular reflex stimulus value (Y45 °)) is not too small (for example, not less than 0.007) is one of the important factors.

Figure 2013035127
Figure 2013035127

本発明は、自動車内装部品等に使用され得る加飾成形部材の技術分野において、広範な産業上の利用可能性を有する。   The present invention has wide industrial applicability in the technical field of decorative molded members that can be used for automobile interior parts and the like.

1 基材
1a 微細凹部
2 金属光沢層
2a 金属光沢層の微細凹部
3 表面層
20 加飾成形部材
S 影
DESCRIPTION OF SYMBOLS 1 Base material 1a Fine recessed part 2 Metal gloss layer 2a Fine recessed part 3 of metal gloss layer Surface layer 20 Decorating molding member S Shadow

Claims (5)

表面に複数の微細凹部を有する基材と、
基材の表面形状に沿って基材の表面側に形成された金属光沢層と、
金属光沢層の表面側に形成された透明又は半透明の樹脂層からなる表面層とを備え、
平面視での微細凹部の面積が10−3〜10μmであり、平面視での単位面積当たりの微細凹部の面積率が1〜80%であり、
金属光沢層のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)が10000以上であり、
表面層の表面側の表面粗さが、Ra2μm以下、かつRmax4μm以下又はSm50μm以上である、
加飾成形部材。
A substrate having a plurality of fine recesses on the surface;
A metallic luster layer formed on the surface side of the substrate along the surface shape of the substrate;
A surface layer made of a transparent or translucent resin layer formed on the surface side of the metallic luster layer,
The area of the fine recess in plan view is 10 −3 to 10 5 μm 2 , and the area ratio of the fine recess per unit area in plan view is 1 to 80%,
The stimulation value (Y45 °) in the XYZ color system defined by JIS-Z-8701 of the metallic luster layer is 10,000 or more,
The surface roughness of the surface side of the surface layer is Ra 2 μm or less and Rmax 4 μm or less or Sm 50 μm or more,
Decorative molded member.
微細凹部の面積率が1〜60%である請求項1に記載の加飾成形部材。   The decorative molded member according to claim 1, wherein the area ratio of the fine recesses is 1 to 60%. 金属光沢層のJIS−Z−8701で規定されるXYZ表色系における刺激値(Y45°)が20000以上である請求項1又は2に記載の加飾成形部材。   The decorative molded member according to claim 1 or 2, wherein a stimulation value (Y45 °) in an XYZ color system defined by JIS-Z-8701 of the metallic luster layer is 20000 or more. 表面層の表面側の表面粗さが、Ra1μm以下、かつRmax2μm以下又はSm100μm以上である請求項1から3のいずれか1項に記載の加飾成形部材。   The decorative molded member according to any one of claims 1 to 3, wherein the surface roughness of the surface side of the surface layer is Ra 1 µm or less, Rmax 2 µm or less, or Sm 100 µm or more. 基材は樹脂成形部材である請求項1から4のいずれか1項に記載の加飾成形部材。   The decorative molded member according to any one of claims 1 to 4, wherein the base material is a resin molded member.
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