JP2013030401A - Light-emitting device and lighting device - Google Patents

Light-emitting device and lighting device Download PDF

Info

Publication number
JP2013030401A
JP2013030401A JP2011166548A JP2011166548A JP2013030401A JP 2013030401 A JP2013030401 A JP 2013030401A JP 2011166548 A JP2011166548 A JP 2011166548A JP 2011166548 A JP2011166548 A JP 2011166548A JP 2013030401 A JP2013030401 A JP 2013030401A
Authority
JP
Japan
Prior art keywords
main body
emitting device
substrate
light
light emitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2011166548A
Other languages
Japanese (ja)
Inventor
Masahiro Toda
雅宏 戸田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Lighting and Technology Corp
Original Assignee
Toshiba Lighting and Technology Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Lighting and Technology Corp filed Critical Toshiba Lighting and Technology Corp
Priority to JP2011166548A priority Critical patent/JP2013030401A/en
Priority to CN2012202851866U priority patent/CN202647313U/en
Publication of JP2013030401A publication Critical patent/JP2013030401A/en
Withdrawn legal-status Critical Current

Links

Images

Landscapes

  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a light-emitting device having a ceramic substrate which can be miniaturized, and a lighting device having the light-emitting device.SOLUTION: The light-emitting device 10 includes a body 11, the ceramic substrate 13, and a translucent cover member 14. The body 11 comprises a thermal conductive member. A solid light-emitting element 12 is arranged on one surface side of the ceramic substrate 13, and the body 11 is arranged on the other surface side of the ceramic substrate. The translucent cover member 14 internally has a support part 14a in contact with one surface side of the ceramic substrate, and supports the ceramic substrate with the support part by mounting it on the body to cover the ceramic substrate.

Description

本発明の実施形態は、発光ダイオード等の固体発光素子を光源とした発光装置および照明装置に関する。   Embodiments described herein relate generally to a light emitting device and an illumination device that use a solid light emitting element such as a light emitting diode as a light source.

近年、発光ダイオード(以下「LED」と称する)を用いた発光装置は、白熱電球に代替可能な電球形のLEDランプやダウンライト、スポットライト等の各種照明器具の光源として、さらには、薄形テレビ、液晶ディスプレイ、携帯電話、各種情報端末のバックライト、さらには屋内外の看板広告等の光源として多方面への展開が進んでいる。また、その長寿命、低消費電力、耐衝撃性、高速応答性、高純度表示色、軽薄短小化等を実現できることから、一般照明用のみならず、各種産業分野での応用が進んでいる。   In recent years, light-emitting devices using light-emitting diodes (hereinafter referred to as “LEDs”) have been used as light sources for various lighting fixtures such as bulb-type LED lamps, downlights, spotlights, etc. Widespread use as a light source for televisions, liquid crystal displays, mobile phones, backlights of various information terminals, and indoor and outdoor billboard advertisements. In addition, its long life, low power consumption, impact resistance, high-speed response, high purity display color, lightness, thinness, and the like can be realized, so that it has been applied not only for general lighting but also in various industrial fields.

特開2009−152142号公報JP 2009-152142 A 特開2011−082141号公報JP 2011-082141 A

一方、これら発光装置において、LEDは、照明装置の明るさを十分に確保するために、さらなる高出力化が要求されている。このためLEDの温度上昇による発光効率の低下が生じないように、実装する基板に熱伝導性の良好なセラミックスを用いて放熱性能をより向上させている。   On the other hand, in these light emitting devices, the LEDs are required to have higher output in order to ensure sufficient brightness of the lighting device. For this reason, the heat radiation performance is further improved by using ceramics having good thermal conductivity for the substrate to be mounted so that the luminous efficiency is not lowered due to the temperature rise of the LED.

一方、セラミックス製の基板は、樹脂基板や金属基板に比し、強度が弱く割れ等が生じ易い性質を有しており、ネジなどの強いトルクがかかると基板が割れる虞がある。このため、LEDを実装した基板の本体への取り付けは、直接ネジによって固定せずに、ネジによって本体に固定された金属製のバネ部材によって固定している。   On the other hand, a ceramic substrate is weaker than a resin substrate or a metal substrate and has a property of being easily cracked. If a strong torque such as a screw is applied, the substrate may be broken. For this reason, the attachment of the board on which the LED is mounted to the main body is not directly fixed by screws, but is fixed by a metal spring member fixed to the main body by screws.

このためバネ部材をネジで本体に固定しなければならず、本体にネジを受けるためのスペースが必要になる。またネジの高さがあるため本体の高さを薄くすることができない。さらにネジとバネ部材の面積分のスペースを本体に設けなければならず、これら要因が発光装置の小形化を実現するための障害となっている。   For this reason, the spring member must be fixed to the main body with a screw, and a space for receiving the screw in the main body is required. In addition, the height of the main body cannot be reduced due to the height of the screw. Furthermore, a space corresponding to the area of the screw and the spring member must be provided in the main body, and these factors are obstacles for realizing the miniaturization of the light emitting device.

本発明は、上記問題に鑑みてなされたもので、小形化を達成することが可能なセラミックス製の基板を用いた発光装置および照明装置を提供しようとするものである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a light-emitting device and a lighting device using a ceramic substrate capable of achieving downsizing.

本発明の実施形態における発光装置は、本体、セラミックス製の基板、透光性のカバー部材を具備する。本体は、熱伝導性部材からなる。セラミックス製の基板は、一面側に固体発光素子が配設され、他面側が本体に配設される。透光性のカバー部材は、基板の一面側に当接する支持部を内面に有し、基板を覆うように本体に取り付けることにより、支持部によって基板を本体に支持する。   The light-emitting device in the embodiment of the present invention includes a main body, a ceramic substrate, and a translucent cover member. The main body is made of a heat conductive member. The ceramic substrate has a solid light emitting element disposed on one side and the other side disposed on the main body. The translucent cover member has a support portion on the inner surface that abuts on one side of the substrate, and is attached to the main body so as to cover the substrate, thereby supporting the substrate on the main body by the support portion.

本発明の実施形態によれば、小形化を達成することが可能なセラミックス製の基板を用いた発光装置および照明装置を提供することが可能になる。   According to the embodiment of the present invention, it is possible to provide a light emitting device and a lighting device using a ceramic substrate capable of achieving miniaturization.

本発明の実施形態である発光装置を分解して示す斜視図。The perspective view which decomposes | disassembles and shows the light-emitting device which is embodiment of this invention. 同じく発光装置を組み立てた状態で示す斜視図。The perspective view shown in the state which assembled the light-emitting device similarly. 同じく発光装置を示す図2A−A線に沿う断面斜視図。The cross-sectional perspective view which follows FIG. 2A-A which similarly shows a light-emitting device. 同じく発光装置を用いた照明装置を分解して示す斜視図。The perspective view which decomposes | disassembles and shows the illuminating device similarly using the light-emitting device. 同じく発光装置を用いた照明装置を組み立てた状態で示す斜視図。The perspective view similarly shown in the state which assembled the illuminating device using a light-emitting device. 同じく発光装置を用いた看板用照明装置を示し、(a)は一部を切り欠いて示す正面図、(b)は発光装置を16個連接した状態を示す正面図、(c)は同じく4個連接した状態を示す正面図、(d)は1個の発光装置を示す正面図。The lighting device for signboards using the light emitting device is also shown, (a) is a front view showing a part cut away, (b) is a front view showing a state in which 16 light emitting devices are connected, and (c) is 4 in the same manner. The front view which shows the state connected individually, (d) is a front view which shows one light-emitting device. 同じく発光装置の変形例を示す図3に相当する断面斜視図。The cross-sectional perspective view equivalent to FIG. 3 which similarly shows the modification of a light-emitting device.

以下、本発明の発光装置および照明装置の実施形態について説明する。   Hereinafter, embodiments of the light emitting device and the illumination device of the present invention will be described.

本実施形態の発光装置は、看板用照明装置に用いられる小形の防水形の発光装置を構成したもので、図1〜図3に示すように、発光装置10は、熱伝導性部材からなる本体11、一面側に固体発光素子12が配設され、他面側が本体11に配設されるセラミックス製の基板13、基板13の一面側に当接する支持部14aを内面に有し、基板13を覆うように本体11に取り付けることにより、支持部14aによって基板13を本体11に支持する透光性のカバー部材14で構成する。   The light-emitting device of this embodiment is a small waterproof light-emitting device used for a sign lighting device. As shown in FIGS. 1 to 3, the light-emitting device 10 is a main body made of a heat conductive member. 11. A solid-state light emitting element 12 is disposed on one surface side, a ceramic substrate 13 disposed on the main body 11 on the other surface side, a support portion 14a in contact with one surface side of the substrate 13 on the inner surface, By being attached to the main body 11 so as to cover, the substrate 13 is constituted by the translucent cover member 14 that supports the main body 11 by the support portion 14a.

本体11は、アルミニウム、銅、鉄等の金属、若しくは、セラミックス等の熱伝導性の良好な部材、本実施形態では、アルミダイカストで構成した。本体11は、比較的肉厚の円板状に構成され、円板の一面側(図1中、上方の面)に、本体11の外径より小さい外径を有する円形の基板支持部11aを、本体11に対し同心状に一体に突出させて形成する。また、円形の基板支持部11aの外側面と本体11一面側の外周面部とで段部を形成し、後述するシール部材15を受けるシール受部11bを一体に形成する。   The main body 11 is made of a metal such as aluminum, copper, or iron, or a member having good thermal conductivity such as ceramics. In this embodiment, the main body 11 is made of aluminum die casting. The main body 11 is configured in a relatively thick disk shape, and a circular substrate support portion 11a having an outer diameter smaller than the outer diameter of the main body 11 is provided on one surface side (upper surface in FIG. 1) of the disk. The main body 11 is formed by concentrically projecting integrally. Further, a stepped portion is formed by the outer side surface of the circular substrate support portion 11a and the outer peripheral surface portion on the one surface side of the main body 11, and a seal receiving portion 11b for receiving a seal member 15 described later is integrally formed.

円形の基板支持部11aの表面には、後述するセラミックス製の基板13を配設し支持して設けるための略正方形をなす浅い凹嵌部11a1を掘り込んで一体に形成する。凹嵌部11a1の底面は、基板13の他面側が密着して支持されるように平滑な平面状をなすように形成される。また、本体11の他面側の面も平滑な平面状をなすように形成され、後述する別体の放熱部材や放熱機構が密着して適宜支持されるように構成する。   On the surface of the circular substrate support portion 11a, a shallow concave fitting portion 11a1 having a substantially square shape for arranging, supporting and providing a ceramic substrate 13 described later is dug and formed integrally. The bottom surface of the recessed fitting portion 11a1 is formed to have a smooth planar shape so that the other surface side of the substrate 13 is closely supported. Further, the other surface side surface of the main body 11 is also formed to have a smooth flat shape, and is configured such that a separate heat radiating member and a heat radiating mechanism, which will be described later, are in close contact and appropriately supported.

本実施形態における発光装置10の本体11は、上記のように、別体の放熱部材や放熱機構を密着して適宜支持されるように構成されているため、多様な放熱部材や放熱機構をもたせることができる。さらには、複数の発光装置に対して、共通の一つの放熱部材や放熱機構を取り付けることが可能になり、汎用性に優れた発光装置を提供することが可能になる。   As described above, the main body 11 of the light emitting device 10 according to the present embodiment is configured to be appropriately supported by closely attaching a separate heat radiating member or heat radiating mechanism, and thus has various heat radiating members or heat radiating mechanisms. be able to. Furthermore, it is possible to attach a common heat radiating member and heat radiating mechanism to a plurality of light emitting devices, and it is possible to provide a light emitting device with excellent versatility.

因みに、本体にヒートシンク機能を有したものでは、本体そのものに制約が生じてしまい、取り付けられるものが限られてしまう。これに対し、本実施形態は、本体とは別体の放熱部材や放熱機構を設ける構成とすることにより、取り付け面での制約をなくすことが可能になる。   Incidentally, if the main body has a heat sink function, restrictions are imposed on the main body itself, and what can be attached is limited. On the other hand, in the present embodiment, it is possible to eliminate restrictions on the mounting surface by providing a heat dissipating member and a heat dissipating mechanism that are separate from the main body.

また、円板状をなす本体11の外周面には、放射方向に対向して一対の取付片11cが一体に形成され、さらに後述するカバー部材14を本体11に係止して取り付けるための係止部11dが一体に形成される。係止部11dは、凸状をなすように外周面に一体に形成された一対のガイド部11d1、11d1と、この一対のガイド部の略中間部分に一体に突出して形成された係止爪11d2で構成される。   Further, a pair of mounting pieces 11c are integrally formed on the outer peripheral surface of the disk-shaped main body 11 so as to oppose each other in the radial direction, and a member for locking and mounting a cover member 14 to be described later to the main body 11. Stop part 11d is formed in one. The engaging portion 11d has a pair of guide portions 11d1 and 11d1 formed integrally on the outer peripheral surface so as to form a convex shape, and an engaging claw 11d2 formed integrally protruding at a substantially middle portion of the pair of guide portions. Consists of.

上記に構成された係止部11dは、円板をなす本体11の外周面に対し、90°の角度を有して略等間隔に4個が形成される。なお、係止爪11d2は、図1中、下方に向けて徐々に広がるように傾斜させて立ち上げた爪11d3を有して形成される。図1中、11eは、本体11の他面側から一面側に向けて貫通して形成された電線挿通孔で、本体11の他面側から電線挿通用のシリコーン樹脂からなる弾性体11e1が嵌め込まれ、点灯装置に接続された2本の電線w1、w1が、本体11の他面側から一面側に向けて気密状態で引き込まれる。   Four locking portions 11d configured as described above are formed at substantially equal intervals with an angle of 90 ° with respect to the outer peripheral surface of the main body 11 forming a disc. In addition, the latching claw 11d2 is formed to have a claw 11d3 that is tilted so as to gradually spread downward in FIG. In FIG. 1, 11e is an electric wire insertion hole formed penetrating from the other surface side of the main body 11 to the one surface side, and an elastic body 11e1 made of a silicone resin for electric wire insertion is fitted from the other surface side of the main body 11. Then, the two electric wires w1 and w1 connected to the lighting device are drawn in an airtight state from the other surface side of the main body 11 toward the one surface side.

固体発光素子12は、図1に示すように、この固体発光素子を実装した基板13とともに平面状の発光面を有する発光モジュールを構成する。固体発光素子12は、本実施形態では発光ダイオード(以下「LED」と称す)で構成する。本実施形態では看板用照明装置の光源として必要な高輝度、高出力の多数の青色LEDチップ12で構成する。   As shown in FIG. 1, the solid light emitting element 12 constitutes a light emitting module having a planar light emitting surface together with a substrate 13 on which the solid light emitting element is mounted. In the present embodiment, the solid state light emitting device 12 is configured by a light emitting diode (hereinafter referred to as “LED”). In the present embodiment, it is composed of a large number of blue LED chips 12 having a high luminance and a high output that are necessary as a light source for a signboard illumination device.

各青色LEDチップ12は、平板からなる基板13の一面側に対して実装され、さらに黄色蛍光体が設けられることにより白色の光を放射する略正方形をなすCOB(Chip on Board)タイプの発光モジュールを構成する。そして、青色LEDチップ12から放射される青色光を透過させると共に、青色光によって黄色蛍光体を励起して黄色光に変換し、透過した青色光と黄色光が混光して白色(昼白色、昼光色、電球色等を含む)の光が放射されるものである。なお、発光モジュールは、SMD(Surface Mount Device)タイプであってもよい。   Each blue LED chip 12 is mounted on one side of a flat substrate 13 and further provided with a yellow phosphor to form a substantially square COB (Chip on Board) type light emitting module that emits white light. Configure. And while transmitting the blue light radiated | emitted from the blue LED chip | tip 12, it excites a yellow fluorescent substance with blue light, it converts into yellow light, the blue light and yellow light which permeate | transmitted mixed, and white (day white, (Including daylight color, light bulb color, etc.). The light emitting module may be an SMD (Surface Mount Device) type.

基板13は、例えば、酸化アルミニウムや窒化アルミニウム等の白色系の略正方形をなすセラミックスで構成され、一面側に配線パターンが形成されるとともに、その略中央部分に上記COBタイプのLED12が実装されて発光部が構成される。   The substrate 13 is made of, for example, a white, substantially square-shaped ceramic such as aluminum oxide or aluminum nitride. A wiring pattern is formed on one side, and the COB type LED 12 is mounted on a substantially central portion thereof. A light emitting unit is configured.

基板13は、本体11における基板支持部11aの略正方形をなす浅い凹嵌部11a1と略同寸法、若しくは、若干小さい寸法をなす薄い略正方形に形成される。これにより、基板13は、凹嵌部11a1内に配設して設けられることによりガタツクことなく略合致させた状態で位置決めがなされる。同時に、基板13側面の全周が凹嵌部11a1の内周面に略密着し、さらに基板13の他面側を平滑な平面からなる凹嵌部11a1の底面に対し密着させて設けることが可能になる。なお、図1中、13aはLED12に給電するためのコネクタで、入力端子に上述した電線w1、w1が接続され、出力端子にLED12の入力端子が接続されて、別置きの点灯装置(図示省略)の出力がLED12に供給され点灯制御される。   The substrate 13 is formed in a thin, substantially square shape that is substantially the same as or slightly smaller than the shallow concave fitting portion 11a1 that forms the approximately square shape of the substrate support portion 11a in the main body 11. Thereby, the board | substrate 13 is positioned in the state substantially matched without being rattled by being disposed and provided in the recessed fitting portion 11a1. At the same time, the entire circumference of the side surface of the substrate 13 can be provided in close contact with the inner peripheral surface of the recessed fitting portion 11a1, and the other surface side of the substrate 13 can be provided in close contact with the bottom surface of the recessed fitting portion 11a1 formed of a smooth flat surface. become. In FIG. 1, 13a is a connector for supplying power to the LED 12, and the above-described electric wires w1 and w1 are connected to the input terminal, the input terminal of the LED 12 is connected to the output terminal, and a separate lighting device (not shown) ) Is supplied to the LED 12 and controlled to be lit.

カバー部材14は、セラミックス製の基板13の一面側に当接する支持部14aを内面に有し、基板13を覆うように本体11に係止して取り付けることにより、支持部14aによって基板13を本体11に押圧して支持するもので、本実施形態では、LED12から放射される光を透過するように、透明なポリカーボネート樹脂で構成し、一端部が閉塞され他端部に開口部14bを有する浅い円形のキャップ状をなす形状に樹脂成形により一体に形成する。   The cover member 14 has a support portion 14a that abuts on one surface side of the ceramic substrate 13 on the inner surface, and is locked and attached to the main body 11 so as to cover the substrate 13, whereby the substrate 13 is attached to the main body by the support portion 14a. In this embodiment, it is made of a transparent polycarbonate resin so as to transmit light emitted from the LED 12, and is shallow with one end closed and the other end 14b. It is integrally formed by resin molding into a circular cap shape.

カバー部材14は、本体11を覆うことができるように、円形のキャップ状をなすカバー部材14の直径は、円板からなる本体11の直径と略同様になるように構成し、カバー部材14の閉塞された一端部の内面には、基板13の一面側に当接する支持部14aが一体に形成される。支持部14aは、カバー部材14の内面から下方に向けて凸状をなすように突出して一体に形成される。   The cover member 14 is configured such that the diameter of the cover member 14 having a circular cap shape is substantially the same as the diameter of the main body 11 made of a disk so that the cover member 14 can be covered. On the inner surface of the closed one end portion, a support portion 14a that comes into contact with one surface side of the substrate 13 is integrally formed. The support portion 14a is integrally formed so as to protrude downward from the inner surface of the cover member 14 so as to form a convex shape.

支持部14aは、円形のキャップ状をなすカバー部材14の内面に対し、90°の角度を有して略等間隔に4個が形成され、カバー部材14を本体11に被せて結合することによって、支持部14aの各先端部が基板13の一面側、すなわち、略正方形をなすセラミックス製基板13の四隅の角部に対して、それぞれの支持部が上方から当接するように構成する(図3)。   Four support portions 14 a are formed at substantially equal intervals with an angle of 90 ° with respect to the inner surface of the cover member 14 having a circular cap shape, and the cover member 14 is put on the main body 11 and joined. Each of the support portions 14a is configured such that the respective support portions come into contact with the one surface side of the substrate 13, that is, the four corners of the ceramic substrate 13 having a substantially square shape, from above (FIG. 3). ).

なお、支持部14aの下方に向けた突出寸法h1は、カバー部材14を本体11に被せて結合した際に、本体11における基板支持部11aの凹嵌部11a1に配設されて設けられた状態のセラミックス製の基板13を、四隅から均等でかつ基板13の他面側を凹嵌部11a1の平滑な底面に向けて適度な力(セラミックス基板に割れ等が生じない程度の力)で押付けて支持することができる寸法に構成する。換言すれば、従来のように、ネジやバネ部材等、発光装置の小形化に支障となる固定手段を用いずに、割れ等が生じ易いセラミックス製の基板13を、本体11に固定し支持することができるように構成する。   In addition, when the cover member 14 is put on the main body 11 and connected, the projecting dimension h1 directed downward from the support portion 14a is provided in the concave fitting portion 11a1 of the substrate support portion 11a in the main body 11. The ceramic substrate 13 is pressed with an appropriate force (a force that does not cause a crack or the like in the ceramic substrate) with the other side of the substrate 13 facing the smooth bottom surface of the recessed fitting portion 11a1 from the four corners. The dimensions are such that they can be supported. In other words, the ceramic substrate 13 that is liable to crack or the like is fixed and supported on the main body 11 without using fixing means such as screws and spring members that hinder downsizing of the light emitting device as in the prior art. Configure to be able to.

上記のように、セラミックス製の基板13を本体11に支持するための支持部14aは、合成樹脂からなるカバー部材14に一体に形成することによって構成を簡素化することができた。同時に、従来のようにネジやバネ部材を用いることがないため、ネジやバネ部材の面積分のスペースを本体に設ける必要がなくなり、発光装置全体の薄形化、小形化を達成することが可能になる。また、カバー部材14を本体11に被せて結合する工程と同時に、セラミックス製の基板13を本体11に対して支持することができ、組み立て時における作業性を向上させてコスト上昇を抑制することが可能になる。   As described above, the structure of the support portion 14a for supporting the ceramic substrate 13 on the main body 11 can be simplified by being formed integrally with the cover member 14 made of synthetic resin. At the same time, there is no need to use screws or spring members as in the past, so there is no need to provide space for the area of the screws and spring members in the main body, and the entire light emitting device can be made thinner and smaller. become. In addition, simultaneously with the process of covering the cover member 14 with the main body 11 and bonding, the ceramic substrate 13 can be supported with respect to the main body 11, thereby improving workability during assembly and suppressing an increase in cost. It becomes possible.

また、カバー部材14の円周をなす外側面には、カバー部材14を本体11に係止して結合し取り付けるための係止片14cが形成される。係止片14cは、外側面から突片状をなすように下方に突出して一体に形成され、突片の略中央部分に貫通する矩形状の係止孔14c1が形成されている。   Further, a locking piece 14 c for locking the cover member 14 to the main body 11 for coupling and attachment is formed on the outer surface forming the circumference of the cover member 14. The locking piece 14c protrudes downward from the outer surface so as to form a protruding piece and is integrally formed, and a rectangular locking hole 14c1 penetrating through the substantially central portion of the protruding piece is formed.

上記に構成された係止片14cは、円形のキャップ状をなすカバー部材14の外側面に対し、90°の角度を有して略等間隔に4個が形成される。これにより、図3に示すように、カバー部材14の係止片14cと本体11の係止部11dとが対応した位置に形成され、カバー部材14を本体11に被せて結合することによって、カバー部材14の突片状の係止片14cが、本体11の係止部11dのガイド部11d1に対してガイドされながら嵌合する。   Four locking pieces 14c configured as described above are formed at substantially equal intervals with an angle of 90 ° with respect to the outer surface of the cover member 14 having a circular cap shape. As a result, as shown in FIG. 3, the locking piece 14 c of the cover member 14 and the locking portion 11 d of the main body 11 are formed at corresponding positions. The protruding piece-like locking piece 14 c of the member 14 is fitted while being guided with respect to the guide portion 11 d 1 of the locking portion 11 d of the main body 11.

この際、カバー部材14の係止片14cが樹脂の弾性によって外方に向けて撓み、係止孔14c1が本体11の係止部11dの係止爪11d2に嵌まり込み係止される。これにより、本体11とカバー部材14との結合構成における締結部品(ネジ等)などを無くす、若しくは減らすことができ、組み立て時における作業性を向上させてコスト上昇を抑制することが可能になる。   At this time, the locking piece 14c of the cover member 14 bends outward due to the elasticity of the resin, and the locking hole 14c1 is fitted into the locking claw 11d2 of the locking portion 11d of the main body 11 and locked. Thereby, it is possible to eliminate or reduce fastening parts (screws or the like) in the coupling configuration of the main body 11 and the cover member 14, and it is possible to improve workability at the time of assembly and suppress an increase in cost.

また、上記のように、カバー部材14が本体11に係止され取り付けられた状態で、図3に示すように、カバー部材14の内側面は、本体11に形成された段部からなるシール受部11bと所定の間隔t1を有して配設される。この間隔t1には、シール部材15が収容される。   Further, as described above, with the cover member 14 locked and attached to the main body 11, as shown in FIG. 3, the inner surface of the cover member 14 has a seal receiving portion formed of a step portion formed on the main body 11. The portion 11b is disposed with a predetermined interval t1. The seal member 15 is accommodated in the interval t1.

シール部材15は、本体11に構成されたシール受部11bとカバー部材14の内側面との間に形成される間隔t1に介在することによって、カバー部材14の内部、すなわち、LED12と基板13からなる発光部を外気から遮断して気密に封止するもので、本実施形態では、弾性を有するシリコーンゴム製のOリングからなるパッキングで構成する(以下、本実施形態では、シール部材を「パッキング」と称す)。   The seal member 15 is interposed in the interval t1 formed between the seal receiving portion 11b formed in the main body 11 and the inner side surface of the cover member 14, so that the inside of the cover member 14, that is, the LED 12 and the substrate 13 is removed. In this embodiment, the light emitting part is sealed with an elastic O-ring made of silicone rubber (hereinafter referred to as “packing” in this embodiment). ").

なお、パッキング15のリングの内径は、本体11の段部の側面外周部、すなわち、シール受部11bの外径寸法以下に形成する。また、パッキング15のリングの外径は、カバー部材14の内径寸法以上、換言すれば、パッキング15の厚さ寸法は、間隔寸法t1以上に形成する。   The inner diameter of the ring of the packing 15 is formed to be equal to or smaller than the outer peripheral dimension of the side surface of the stepped portion of the main body 11, that is, the seal receiving portion 11b. The outer diameter of the ring of the packing 15 is equal to or larger than the inner diameter dimension of the cover member 14, in other words, the thickness dimension of the packing 15 is equal to or larger than the interval dimension t1.

これにより、カバー部材14を本体11に被せて結合することによって、パッキング15がカバー部材14の内側面と、本体11の段部からなるシール受部11bとの間で、図3中、矢印a方向に向けて圧縮され、カバー部材14内、すなわち、LED12と基板13からなる発光部が外部に対して気密状態に保持され、屋外で使用された場合でも雨水等の浸入を防止する防水機能を有した発光装置が構成される。   Thus, by covering the cover member 14 over the main body 11 and joining, the packing 15 is formed between the inner surface of the cover member 14 and the seal receiving portion 11b formed of a stepped portion of the main body 11 in FIG. A waterproof function that prevents the intrusion of rainwater or the like even when used outdoors when the light emitting part composed of the LED 12 and the substrate 13 is kept airtight in the cover member 14, that is, compressed in the direction. A light emitting device having the same is configured.

この際、パッキング15の圧縮方向(a方向)と、カバー部材14の支持部14aが基板13を押付けて支持する方向(図3中、b方向)が略直交しており、パッキング15の反発力が、支持部14aが基板13を押付ける力に対して影響を与えることがなく、支持部14aによって基板13が本体11に確実に密着させて支持させることが可能になる。同時に、セラミックス製の基板13に対して余計な力を与えることがない。   At this time, the compression direction (a direction) of the packing 15 and the direction (the b direction in FIG. 3) in which the support portion 14a of the cover member 14 presses and supports the substrate 13 are substantially orthogonal to each other. However, the support portion 14a does not affect the pressing force of the substrate 13, and the support portion 14a allows the substrate 13 to be securely attached to and supported by the main body 11. At the same time, no extra force is applied to the ceramic substrate 13.

因みに、パッキング15が上下方向、すなわち、b方向に圧縮された場合には、パッキング15の反発力がカバー部材14を本体11から浮き上がらせる方向に作用して、基板13を本体11の基板支持部11aに対して押え付けることができなくなり、基板13と本体11との密着性が悪くなり、基板13と本体11との熱伝導性が低下して基板13の熱を本体11から良好に放熱させることができなくなる虞がある。   Incidentally, when the packing 15 is compressed in the vertical direction, that is, in the b direction, the repulsive force of the packing 15 acts in a direction to lift the cover member 14 from the main body 11, so that the substrate 13 is supported by the substrate support portion of the main body 11. 11a cannot be pressed, the adhesion between the substrate 13 and the main body 11 is deteriorated, the thermal conductivity between the substrate 13 and the main body 11 is lowered, and the heat of the substrate 13 is radiated from the main body 11 well. There is a risk that it will not be possible.

電線w1、w1は、発光部を構成するLED12に対し、別置きの点灯装置の出力を供給するための電線で、+側と−側で一本ずつの2芯の被覆電線で構成され、弾性体11e1に予め気密状態で挿通されており、弾性体11e1を本体11の電線挿通部11eに対して、図1の状態から弾性体の弾性を利用して押し込み、気密になるようにして挿入する。そして、電線w1、w1の被覆を剥がした先端を基板13に設けられたコネクタ13aの入力端子に差し込んで接続する。また、電線としては、発光装置10が複数個連接されて使用される場合には、送り用の電線が別途用いられる。   The electric wires w1, w1 are electric wires for supplying the output of a separate lighting device to the LED 12 constituting the light emitting unit, and are constituted by two-core covered electric wires, one on the + side and one on the negative side. The body 11e1 is inserted in an airtight state in advance, and the elastic body 11e1 is pushed into the electric wire insertion portion 11e of the main body 11 from the state of FIG. . And the front-end | tip which peeled off the coating | cover of the electric wires w1 and w1 is inserted in the input terminal of the connector 13a provided in the board | substrate 13, and is connected. Further, as the electric wire, when a plurality of light emitting devices 10 are connected and used, a feeding electric wire is separately used.

次に、上記に構成される発光装置10の組み立て手順につき説明する。先ず、LED12が実装され、またコネクタ13aが予め設置されたセラミックス製の基板13を用意し、その他面側を本体11一面側の基板支持部11aの凹嵌部11a1に配設して設けることにより位置決めを行う。   Next, an assembly procedure of the light emitting device 10 configured as described above will be described. First, by preparing a ceramic substrate 13 on which the LED 12 is mounted and the connector 13a is previously installed, the other surface side is disposed and provided in the recessed fitting portion 11a1 of the substrate support portion 11a on the one surface side of the main body 11. Perform positioning.

次に、電線w1、w1を挿通した弾性体11e1を本体11の他面側から電線挿通部11eに押し込み、電線w1、w1の先端をコネクタ13aに接続する。次に、本体11のシール受部11bにOリングからなるパッキング15を嵌め込む。   Next, the elastic body 11e1 through which the electric wires w1, w1 are inserted is pushed into the electric wire insertion portion 11e from the other surface side of the main body 11, and the tips of the electric wires w1, w1 are connected to the connector 13a. Next, the packing 15 made of an O-ring is fitted into the seal receiving portion 11 b of the main body 11.

次に、上記のように組み立てられた本体11に対して、カバー部材14を、本体11に設けられた基板13を覆うように被せながら下方に移動させる。そして、カバー部材14の4個の各係止片14cを、本体11のそれぞれのガイド部11d1をガイドにしながら嵌合させる。   Next, the cover member 14 is moved downward with respect to the main body 11 assembled as described above so as to cover the substrate 13 provided on the main body 11. Then, the four locking pieces 14c of the cover member 14 are fitted while the guide portions 11d1 of the main body 11 are used as guides.

この状態で、さらに、カバー部材14をパッキング15の弾性力に抗しながら下方に向けて移動させる。これにより、カバー部材14の係止片14cが、本体11の係止爪11d2の傾斜面に乗り上げて樹脂の弾性によって外方に向けて撓みながら、係止孔14c1が本体11の係止爪11d2に嵌まり込み、係止片14cの撓みが復帰して爪11d3によって係止される。   In this state, the cover member 14 is further moved downward while resisting the elastic force of the packing 15. As a result, the locking hole 14c1 is locked to the locking claw 11d2 of the main body 11 while the locking piece 14c of the cover member 14 rides on the inclined surface of the locking claw 11d2 of the main body 11 and bends outward due to the elasticity of the resin. And the bending of the locking piece 14c is restored and locked by the claw 11d3.

このように、カバー部材14を本体11に被せて結合することによって、カバー部材14の支持部14aの各先端部が基板13の一面側、すなわち、略正方形をなすセラミックス製基板13の四隅の角部に対して、それぞれの支持部14aが上方から当接する。   In this way, by covering the cover member 14 with the main body 11 and joining them, the front end portions of the support portions 14a of the cover member 14 are on one side of the substrate 13, that is, the corners of the four corners of the ceramic substrate 13 forming a substantially square shape. Each support part 14a contacts the part from above.

そして、本体11における基板支持部11aの凹嵌部11a1に配設されて設けられた状態のセラミックス製の基板13を、四隅から均等でかつ基板13の他面側を凹嵌部11a1の平滑な底面に向けて適度な力で押付けて支持することができる。   Then, the ceramic substrate 13 disposed and provided in the recessed fitting portion 11a1 of the substrate supporting portion 11a in the main body 11 is made even from the four corners and the other surface side of the substrate 13 is smoothed by the recessed fitting portion 11a1. It can be supported by pressing toward the bottom with an appropriate force.

また同時に、パッキング15が本体のシール受部11bとカバー部材14の内側面の間隔t1内に圧縮された状態で収容され、カバー部材14と本体11との間の気密性が確保される(図3)。   At the same time, the packing 15 is accommodated in a compressed state within the interval t1 between the seal receiving portion 11b of the main body and the inner surface of the cover member 14, and airtightness between the cover member 14 and the main body 11 is ensured (see FIG. 3).

なお、カバー部材14を本体11から外す場合には、指先または工具等によってカバー部材14の係止片14cを樹脂の弾性に抗して外側に撓ませる。これにより、係止孔14c1と係止爪11d2との係止状態が解除され容易に取り外すことができる。   In addition, when removing the cover member 14 from the main body 11, the locking piece 14c of the cover member 14 is bent outside against the elasticity of the resin by a fingertip or a tool. Thereby, the latching state of the latching hole 14c1 and the latching claw 11d2 is cancelled | released, and it can remove easily.

以上により組み立て作業が終了する。この組み立て作業においては、従来のように、LEDが実装されたパッケージ等を支持するための樹脂の充填作業および充填後の硬化、乾燥等の工程は必要がなく作業効率が低下することがなくコストが上昇する問題を解決することができる。また、本実施形態における各構成部品は合成樹脂の一体成形が可能な簡素な構成をしており、組み立て作業も単純な作業で行うことができ、一層作業効率を向上させることができ、量産化に適した発光装置を提供することができる。   This completes the assembly work. In this assembling operation, there is no need for a resin filling operation for supporting a package or the like on which an LED is mounted and a hardening or drying process after the filling, and the work efficiency is not lowered. Can solve the problem of rising. In addition, each component in the present embodiment has a simple configuration capable of integral molding of synthetic resin, assembly work can be performed with simple work, work efficiency can be further improved, and mass production is possible. A light emitting device suitable for the above can be provided.

また、単に、カバー部材14を本体11の上側から基板13を覆うようにして被せて結合する作業工程によって、カバー部材14の内面に形成された4個の支持部14aによって、セラミックス製の基板13の四隅が、本体11の基板支持部11aに対して上方から押えられて支持され、さらに、パッキング15が圧縮されて気密性が確保され、さらに、カバー部材14を本体11に係止して結合することができる。   In addition, the ceramic substrate 13 is simply formed by the four support portions 14a formed on the inner surface of the cover member 14 by an operation process in which the cover member 14 is covered and joined so as to cover the substrate 13 from the upper side of the main body 11. The four corners of the main body 11 are pressed against and supported by the substrate support portion 11a of the main body 11, and the packing 15 is compressed to ensure airtightness. Further, the cover member 14 is locked to the main body 11 and coupled. can do.

換言すれば、カバー部材14は、基板13を押えて支持する機能、パッキング15を押えて圧縮する機能、本体11と結合して取り付ける機能を有し、しかも、これら構成の全ては、ネジレスで構成することができ、小形化を達成することができるとともに、構成を簡素化し組立工程も簡素化した発光装置を提供することが可能になる。   In other words, the cover member 14 has a function of pressing and supporting the substrate 13, a function of pressing and compressing the packing 15, and a function of attaching and attaching to the main body 11, and all these configurations are configured without screws. Thus, it is possible to provide a light emitting device that can achieve downsizing and that has a simplified configuration and a simplified assembly process.

上記により、本体11とカバー部材14との間の気密性および電線挿通部11eにおける気密性が確保され、外気に対する発光部の気密性、すなわち、簡易な構成で防水、防塵等の機能を有するLEDを光源とし発光装置10が構成される。また、本実施形態の発光装置10は、本体11の平滑な他面側に対して、別体の放熱部材や放熱機構が適宜密着して装着することが可能になるように構成されている。なお、本実施形態における発光装置10は、外径が約53mm、高さが約16mmの小形化を達成した発光装置として構成される。   As described above, the airtightness between the main body 11 and the cover member 14 and the airtightness in the electric wire insertion portion 11e are ensured, and the airtightness of the light emitting portion against the outside air, that is, an LED having functions such as waterproof and dustproof with a simple configuration. The light emitting device 10 is configured using the light source as a light source. Further, the light emitting device 10 of the present embodiment is configured such that a separate heat radiating member or heat radiating mechanism can be attached to the smooth other side of the main body 11 as appropriate. In addition, the light-emitting device 10 in this embodiment is configured as a light-emitting device that achieves downsizing with an outer diameter of about 53 mm and a height of about 16 mm.

次に上記に構成された発光装置を用いた照明装置の構成を説明する。本実施形態の照明装置は、図4、図5に示すように、屋外で使用される防水形の照明装置20を構成するもので、上述した発光装置10と、発光装置10における本体11の他面側に熱的に結合されて配設される本体11とは別体に構成された放熱部材21と、発光装置10を点灯する点灯装置(図示省略)で構成される。   Next, a configuration of a lighting device using the light emitting device configured as described above will be described. As shown in FIGS. 4 and 5, the illuminating device of the present embodiment constitutes a waterproof illuminating device 20 used outdoors. In addition to the light emitting device 10 described above and the main body 11 in the light emitting device 10, It is comprised by the heat radiating member 21 comprised separately from the main body 11 arrange | positioned thermally coupled by the surface side, and the lighting device (illustration omitted) which lights the light-emitting device 10. FIG.

放熱部材21は、発光装置10の本体11とは別体に構成されたもので、アルミニウム、銅、鉄等の金属、本実施形態では、アルミダイカストで構成し、やや肉厚で略小判形の平板状をなす基板部21aと、基板部の他面側から鉛直方向に起立するように一体に形成された多数の板状の放熱フィン21bで構成される。基板部21aの一面側は、平滑な平面状をなすように形成されている。   The heat dissipating member 21 is configured separately from the main body 11 of the light emitting device 10, and is composed of a metal such as aluminum, copper, or iron, in this embodiment, aluminum die-casting, and is slightly thick and substantially oval. The substrate portion 21a has a flat plate shape and a large number of plate-like heat radiation fins 21b integrally formed so as to stand upright from the other surface side of the substrate portion. One surface side of the substrate portion 21a is formed to have a smooth planar shape.

そして、図5に示すように、放熱部材21の平滑な一面側に、発光装置10の本体11の平滑な面からなる他面側が載置され、本体11に設けられた取付片11c、11cがネジS1、S1によって放熱部材21に固定される。これにより、発光装置10の本体11が、放熱部材21に対して密着して支持された照明装置20が構成される。点灯装置は、別置きに構成されたもので、発光装置10の電線w1、w1が点灯装置の出力端子に接続され、点灯装置の出力が各LED12に供給されることにより発光装置10が点灯制御される。   And as shown in FIG. 5, the other surface side which consists of the smooth surface of the main body 11 of the light-emitting device 10 is mounted in the smooth one surface side of the thermal radiation member 21, and the attachment pieces 11c and 11c provided in the main body 11 are attached. It is fixed to the heat radiating member 21 with screws S1 and S1. Thereby, the illuminating device 20 in which the main body 11 of the light emitting device 10 is supported in close contact with the heat radiating member 21 is configured. The lighting device is configured separately. The electric wires w1 and w1 of the light emitting device 10 are connected to the output terminal of the lighting device, and the output of the lighting device is supplied to each LED 12, whereby the light emitting device 10 is controlled to be turned on. Is done.

上記に構成された照明装置20を点灯すると、LED12から放射された白色の光がカバー部材14を透過して光線を周囲に拡散し、例えば、看板用照明装置に使用された場合には広い範囲にわたって均一に光が照射される。   When the lighting device 20 configured as described above is turned on, the white light emitted from the LED 12 passes through the cover member 14 and diffuses the light rays to the surroundings. Light is irradiated uniformly over the entire area.

同時に、LED12から発生した熱は、図3に示すように、熱伝導性の良好なセラミックスからなる基板13に伝達され、さらに、アルミニウムからなる本体11の基板支持部11aに伝達され、さらに、アルミニウムからなる放熱部材21に伝達されて多数の放熱フィン21bから外部に効果的に放熱される。これにより、LEDの温度上昇を抑制することができ、発光効率の低下を抑制して高出力化を図ることが可能になる。同時に長寿命化を図ることが可能になる。   At the same time, as shown in FIG. 3, the heat generated from the LED 12 is transmitted to the substrate 13 made of ceramic having good thermal conductivity, and further transmitted to the substrate support portion 11a of the main body 11 made of aluminum. It is transmitted to the heat radiating member 21 and is effectively radiated to the outside from the large number of heat radiating fins 21b. Thereby, the temperature rise of LED can be suppressed and it becomes possible to aim at high output by suppressing the fall of luminous efficiency. At the same time, it is possible to extend the service life.

この際、図3に示すように、セラミックス製の基板13は、本体11の凹嵌部11a1に配設して設けられた状態で、カバー部材14の支持部14aによって、四隅から均等で、かつ適度な力で押付けられ支持されているので、基板13側面の全周が凹嵌部11a1の内周面に略密着し、さらに基板13の他面側が凹嵌部11a1の底面に密着して支持されている。これにより、基板13の熱を効果的に本体11に対して伝達することができ、一層効果的な放熱作用を呈することが可能になる。   At this time, as shown in FIG. 3, the ceramic substrate 13 is arranged from the four corners by the support portion 14 a of the cover member 14 in a state of being provided in the recessed fitting portion 11 a 1 of the main body 11, and Since it is pressed and supported with an appropriate force, the entire circumference of the side surface of the substrate 13 is in close contact with the inner peripheral surface of the recessed fitting portion 11a1, and the other surface side of the substrate 13 is in close contact with the bottom surface of the recessed fitting portion 11a1. Has been. Thereby, the heat of the board | substrate 13 can be effectively transmitted with respect to the main body 11, and it becomes possible to exhibit a more effective thermal radiation effect | action.

また、上記に構成された発光装置10は、大形の看板用照明装置の光源として使用される。上記構成の発光装置10は、新規に構成する看板用照明装置の光源として使用することもできるが、既存の看板用照明装置における、例えば、直管形の蛍光ランプに代替が可能になるように小形に構成されている。以下、蛍光ランプを光源とした既存の看板用照明装置に対し、本実施形態の発光装置を蛍光ランプに代えて、新たな省エネ形の看板用照明装置を構成する手順につき説明する。   The light emitting device 10 configured as described above is used as a light source of a large signboard lighting device. The light emitting device 10 having the above-described configuration can be used as a light source of a newly constructed signboard illumination device, but can be replaced with, for example, a straight tube fluorescent lamp in an existing signboard illumination device. It is small. Hereinafter, a procedure for constructing a new energy-saving signboard illuminating device by replacing the light emitting device of this embodiment with a fluorescent lamp with respect to an existing signboard illuminating device using a fluorescent lamp as a light source will be described.

図6(a)に示すように、既存の看板用照明装置30は、いわゆる内照式の照明装置で、直管形の4本の蛍光ランプが取り付けられた鋼板からなる取付パネル31と、広告用の文字、図形、模様等を表示した合成樹脂等の透光性部材で構成された前面パネル32からなる。なお、取付パネル31は鋼板からなり、本実施形態の発光装置10を取り付けた際には、光源であるLEDの放熱部材を兼ねることができる。図中33は、別置きの点灯装置である。   As shown in FIG. 6 (a), the existing signboard lighting device 30 is a so-called internally illuminating lighting device, and includes a mounting panel 31 made of a steel plate to which four straight fluorescent lamps are mounted, and an advertisement. It consists of a front panel 32 made of a translucent member such as a synthetic resin displaying characters, figures, patterns and the like. Note that the mounting panel 31 is made of a steel plate, and when the light emitting device 10 of the present embodiment is mounted, the mounting panel 31 can also serve as a heat radiating member of an LED that is a light source. In the figure, 33 is a separate lighting device.

この既存の看板用照明装置において、省エネや長寿命化等を図るために、蛍光ランプに代えてLEDを光源とした上記構成の発光装置10を設置する。発光装置10は、複数個、本実施例では、36個が一列をなすように連接され、この一列をなす発光装置10を折り曲げて、放熱部材としての鋼板からなる取付パネル31に対し直線状に平行し、かつ蛇行させてマトリックス状に配置する。これは、既存の器具として設置されていた4本の直管形蛍光ランプに沿うように位置させて配置される。この際、発光装置10は本体11に形成された一対の取付片11c、11cを取付パネル31に対してネジ等の固定手段で固定し、本体11の他面側を取付パネル31の表面に密着させる。   In the existing signboard lighting device, the light emitting device 10 having the above-described configuration using LEDs as light sources is installed in place of fluorescent lamps in order to save energy and extend the life. A plurality of light emitting devices 10 are connected in a row in this embodiment, and 36 light emitting devices 10 are arranged in a line, and the light emitting devices 10 in a line are bent so as to be linear with respect to a mounting panel 31 made of a steel plate as a heat radiating member. Parallel and meandering are arranged in a matrix. This is arranged so as to be along the four straight tube fluorescent lamps that have been installed as existing instruments. At this time, the light emitting device 10 fixes the pair of attachment pieces 11 c and 11 c formed on the main body 11 to the attachment panel 31 with fixing means such as screws, and the other surface side of the main body 11 is in close contact with the surface of the attachment panel 31. Let

これは、本実施形態における発光装置10の本体11が、上述したように、別体の放熱部材を密着して適宜支持されるように構成されているために、複数の発光装置10に対して、共通の一つの放熱部材である取付パネル31に取り付けることが可能になっている。なお、発光装置10は、既存の蛍光ランプの配置密度より密度を高くして配置することもできる。   This is because, as described above, the main body 11 of the light emitting device 10 in the present embodiment is configured to be appropriately supported by closely attaching a separate heat radiating member. It can be attached to the mounting panel 31 which is a common heat radiating member. The light emitting device 10 can also be arranged with a density higher than that of existing fluorescent lamps.

上記により、光源をLEDとした新たな看板用照明装置30が簡単に構成される。この看板用照明装置30を点灯すると、各発光装置10からは、カバー部材14によって拡散された光が放射されることから、広い面積を有する前面パネル32に対して略均等に照射することができ、従来の蛍光ランプに相当する、若しくは、それ以上に均等化された光の照射を行うことによって一層効果的な広告照明を行うことができる。同時に、各発光装置10で発生した熱は、面積の広い共通の放熱部材である鋼板製の取付パネル31から外部に効果的に放熱される。これにより、LEDによる省エネ効果により消費電力を低減した省エネ型の看板用照明装置30を提供することができる。   As described above, a new signboard illumination device 30 in which the light source is an LED is easily configured. When the signboard illumination device 30 is turned on, the light diffused by the cover member 14 is emitted from each light emitting device 10, so that the front panel 32 having a large area can be irradiated substantially evenly. More effective advertising illumination can be performed by irradiating light equivalent to or more equal to that of a conventional fluorescent lamp. At the same time, the heat generated in each light emitting device 10 is effectively radiated to the outside from the steel plate mounting panel 31 which is a common heat radiating member having a large area. Thereby, the energy-saving signboard illumination device 30 with reduced power consumption due to the energy-saving effect of the LED can be provided.

また、発光装置10は、図6(b)(c)(d)に示すように、幾つでも連接して使用することができ、既存、若しくは新規の各種サイズの看板用照明装置に適用することができ、汎用性に優れた発光装置を提供することができる。同時に、発光装置10は、一列をなすように連接されているので、この一列をなす発光装置10を単に折り曲げる作業によって、各種サイズの看板用照明装置に容易に適用することができ、施工性を向上させることができる。   In addition, as shown in FIGS. 6B, 6C, and 6D, the light emitting device 10 can be used by connecting any number of them, and can be applied to existing or new signboard lighting devices of various sizes. Thus, a light-emitting device with excellent versatility can be provided. At the same time, since the light-emitting devices 10 are connected in a row, the light-emitting devices 10 in a row can be easily applied to lighting devices for signboards of various sizes by simply bending the light-emitting devices 10. Can be improved.

また、看板用照明装置が屋外に設置された場合でも、仮に、取付パネル31内に、雨水や塵埃が浸入しても、発光装置10は防水、防塵等の機能を有しているので、水や塵による発光部の劣化等を生じることなく、また電気絶縁抵抗の劣化等による漏電等も生じることがなく、寿命の長い安全な看板用照明装置を提供することができる。   Even when the signage lighting device is installed outdoors, even if rainwater or dust enters the mounting panel 31, the light emitting device 10 has functions such as waterproofing and dustproofing. It is possible to provide a safe signboard lighting device having a long life without causing deterioration of the light emitting part due to dust or dust, and without causing electric leakage due to deterioration of electrical insulation resistance or the like.

また、本実施形態の発光装置はLEDを用いた小形で省エネ形の発光装置として構成されているので、新規な省エネ形の照明装置を提供できるだけでなく、上記のように既存の照明装置の光源に代替が可能であり、既存照明装置を簡単に省エネ形の照明装置に変えることができる。特に、看板用照明装置に適用した場合には、広い面積を有する発光パネルに対しても略均等に照射することができ、一層効果的な広告照明を行うことができる。   In addition, since the light emitting device of this embodiment is configured as a small and energy saving light emitting device using LEDs, not only can a new energy saving lighting device be provided, but also the light source of the existing lighting device as described above. The existing lighting device can be easily changed to an energy-saving lighting device. In particular, when applied to a signboard lighting device, it is possible to irradiate a light emitting panel having a large area substantially evenly, and to perform more effective advertising illumination.

以上、本実施形態において、発光装置10は、カバー部材14の支持部14aとセラミックス製の基板13との間に、弾性を有する緩衝部材16を設けるように構成してもよい。すなわち、図7に示すように、シリコーン樹脂からなるパッキング15に対して、L字状に突出する薄い緩衝片16を一体に形成する。この緩衝片16は、カバー部材14の支持部14aに対応して4個を一体に形成する。   As described above, in the present embodiment, the light emitting device 10 may be configured such that the buffer member 16 having elasticity is provided between the support portion 14 a of the cover member 14 and the ceramic substrate 13. That is, as shown in FIG. 7, a thin buffer piece 16 protruding in an L shape is formed integrally with a packing 15 made of silicone resin. Four buffer pieces 16 are integrally formed corresponding to the support portion 14 a of the cover member 14.

これにより、セラミックス製の基板13がカバー部材14の支持部14aによって四隅が押圧された際に、基板13を、緩衝片16を介して本体11の凹嵌部11a1内に支持して設けることができ、緩衝片16の弾性力、すなわち、バネ性によって、より確実に押圧して支持することができる。同時に、支持部14aが当接するセラミックスの表面を保護することが可能になる。さらに、基板13が凹嵌部11a1内でガタツクことがなく、確実な位置決めがなされる。   Thus, when the ceramic substrate 13 is pressed at the four corners by the support portions 14 a of the cover member 14, the substrate 13 is supported and provided in the recessed fitting portion 11 a 1 of the main body 11 via the buffer piece 16. It is possible to press and support the buffer piece 16 more securely by the elastic force of the buffer piece 16, that is, the spring property. At the same time, it is possible to protect the surface of the ceramic with which the support portion 14a abuts. Further, the substrate 13 is not rattled in the recessed fitting portion 11a1, and reliable positioning is performed.

また、パッキング15は、防水機能を有するとともに基板を支持する機能をもたせることができ、防水機能と基板支持機能を一つにすることにより、部品点数を減らすことができ、組立工程も削減することができ、コスト低減を図ることが可能になる。なお、緩衝片16は、パッキング15とは別体に構成し、例えば、基板支持部11aの円形外周部に沿ったリング状をなす緩衝部材で構成したものであってもよい。   Further, the packing 15 has a waterproof function and can also have a function of supporting the board. By combining the waterproof function and the board support function, the number of parts can be reduced and the assembly process can be reduced. It is possible to reduce the cost. In addition, the buffer piece 16 may be configured separately from the packing 15, and may be configured by, for example, a buffer member having a ring shape along the circular outer peripheral portion of the substrate support portion 11a.

また、カバー部材14は、LED12から放射された光の配光を制御するレンズ体や反射体等の光制御機能を有するように構成し、照明用途に応じて、上述したカバー部材14と適宜交換することができるように構成してもよい。   Further, the cover member 14 is configured to have a light control function such as a lens body or a reflector that controls the light distribution of the light emitted from the LED 12, and is appropriately replaced with the cover member 14 described above according to the illumination application. You may comprise so that it can do.

また、基板13の他面側と本体11の凹嵌部11a1底面との間、本体11の他面側と放熱部材21との間には、必要に応じて、熱伝導性の良好なシリコーン樹脂やエポキシ樹脂等のシートや接着剤等を介して、それぞれをより密着して支持できるように構成し、LED12で発生する熱を、より効果的に放熱するように構成してもよい。   In addition, a silicone resin having good thermal conductivity is provided between the other surface side of the substrate 13 and the bottom surface of the recessed fitting portion 11a1 of the main body 11 and between the other surface side of the main body 11 and the heat radiation member 21, as necessary. It is also possible to configure such that each of them can be supported more closely through a sheet such as epoxy resin, an adhesive, or the like, and to dissipate the heat generated by the LED 12 more effectively.

また、本実施形態において、発光装置10を構成する固体発光素子12は、例えば、青色を発光する窒化ガリウム(GaN)系半導体からなるLEDチップで構成されることが好適であるが、半導体レーザ、有機ELなどを発光源とした固体発光素子が許容される。また、白色で発光するようにしたが、発光装置の用途に応じ、赤色、青色、緑色等でも、さらには各種の色を組み合わせて構成してもよい。   In the present embodiment, the solid-state light-emitting element 12 constituting the light-emitting device 10 is preferably composed of, for example, an LED chip made of a gallium nitride (GaN) -based semiconductor that emits blue light. A solid state light emitting device using an organic EL or the like as a light source is allowed. Moreover, although it was made to light-emit in white, according to the use of a light-emitting device, you may comprise red, blue, green, etc., and also combining various colors.

本体11は、固体発光素子の放熱性を高めるために熱伝導性の良好な金属、例えば、アルミニウム(Al)、銅(Cu)、鉄(Fe)、ニッケル(Ni)の少なくとも一種を含む金属で形成することが好ましいが、この他に、窒化アルミニウム(AlN)、シリコンカーバイト(SiC)などの工業材料で構成してもよい。さらに、高熱伝導樹脂で構成してもよい。さらに、外周面には放熱性能をより高めるために放射状に突出する多数の放熱フィンや、放射方向に突出する放熱ピン等を一体に形成してもよい。   The main body 11 is a metal having good thermal conductivity, for example, a metal including at least one of aluminum (Al), copper (Cu), iron (Fe), and nickel (Ni) in order to improve the heat dissipation of the solid state light emitting device. In addition to this, it may be made of an industrial material such as aluminum nitride (AlN) or silicon carbide (SiC). Furthermore, you may comprise with high heat conductive resin. Furthermore, in order to further improve the heat radiation performance, a large number of heat radiation fins projecting radially, heat radiation pins projecting in the radial direction, and the like may be integrally formed on the outer peripheral surface.

また、本実施形態において、発光装置は、一般白熱電球に代替可能な電球形の照明装置、ダウンライトやスポットライト等の住宅用など一般照明用の小形の照明装置、さらには、天井等から全般照明を行うオフィス等、施設・業務用などの比較的大きな照明装置、さらに、高速道路や一般道路等の道路灯、公園等屋外の照明をなす防犯灯などの大形の照明装置、さらに、これら照明装置に限らず、薄形テレビ、液晶ディスプレイ、携帯電話、各種情報端末のバックライトさらには屋内外の看板広告用の照明装置等、各種、多様な照明装置に適用することができる。   Further, in the present embodiment, the light emitting device is a light bulb-shaped lighting device that can be substituted for a general incandescent light bulb, a small lighting device for general lighting such as residential use such as a downlight or a spotlight, and further from the ceiling or the like. Relatively large lighting devices for offices and other facilities, such as offices that perform lighting, and large lighting devices such as road lights for highways and general roads, security lights for outdoor lighting such as parks, etc. The present invention is not limited to lighting devices, and can be applied to various types of lighting devices such as thin televisions, liquid crystal displays, mobile phones, backlights of various information terminals, and lighting devices for billboard advertisements indoors and outdoors.

なお、変形例を示す図7には、図1〜図6と同一部分に同一符号を付し、詳細な説明は省略した。以上、本発明の好適な実施形態を説明したが、本発明は上述の実施形態に限定されることなく、例えば、薄形テレビなどのバックライトを構成する等、本発明の要旨を逸脱しない範囲内において、種々の設計変更を行うことができる。   In addition, in FIG. 7 which shows a modification, the same code | symbol was attached | subjected to the same part as FIGS. 1-6, and detailed description was abbreviate | omitted. The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and the scope of the present invention does not depart from the gist of the present invention such as, for example, a backlight for a thin television. Inside, various design changes can be made.

10 発光装置
11 本体
11a1 凹嵌部
12 固体発光素子
13 基板
14 カバー部材
14a 支持部
15 シール部材
16 緩衝部材
20 照明装置
21、31 放熱部材
33 点灯装置
DESCRIPTION OF SYMBOLS 10 Light-emitting device 11 Main body 11a1 Recessed fitting part 12 Solid light-emitting element 13 Substrate 14 Cover member 14a Support part 15 Sealing member 16 Buffer member 20 Illuminating device 21, 31 Heat radiation member 33 Lighting device

Claims (5)

熱伝導性部材からなる本体と;
一面側に固体発光素子が配設され、他面側が本体に配設されるセラミックス製の基板と;
基板の一面側に当接する支持部を内面に有し、基板を覆うように本体に取り付けることにより、支持部によって基板を本体に支持する透光性のカバー部材と;
を具備していることを特徴とする発光装置。
A body made of a thermally conductive member;
A ceramic substrate having a solid light emitting element disposed on one side and a main body disposed on the other side;
A translucent cover member that has a support portion in contact with one surface side of the substrate on the inner surface and is attached to the main body so as to cover the substrate;
A light-emitting device comprising:
前記基板は、本体に設けられた凹嵌部に設けられることにより、他面側が本体に配設されることを特徴とする請求項1記載の発光装置。 The light emitting device according to claim 1, wherein the substrate is provided in a concave fitting portion provided in the main body, and the other surface side is provided in the main body. 前記カバー部材は、支持部と基板の一面側との間に緩衝部材を介して支持することを特徴とする請求項1または2に記載の発光装置。 The light emitting device according to claim 1, wherein the cover member is supported via a buffer member between the support portion and the one surface side of the substrate. 前記本体とカバー部材との間に、支持部によって基板を本体に支持する方向と略直交する方向に圧縮されるシール部材を介在させたことを特徴とする請求項1ないし3いずれか一に記載の発光装置。 4. A seal member that is compressed in a direction substantially orthogonal to a direction in which the substrate is supported by the main body by a support portion is interposed between the main body and the cover member. Light-emitting device. 請求項1ないし4いずれか一に記載の発光装置と;
発光装置の本体が熱的に結合されて配設される放熱部材と;
発光装置を点灯する点灯装置と;
を具備していることを特徴とする照明装置。
A light emitting device according to any one of claims 1 to 4;
A heat dissipating member in which the main body of the light emitting device is thermally coupled;
A lighting device for lighting the light emitting device;
An illumination device comprising:
JP2011166548A 2011-07-29 2011-07-29 Light-emitting device and lighting device Withdrawn JP2013030401A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2011166548A JP2013030401A (en) 2011-07-29 2011-07-29 Light-emitting device and lighting device
CN2012202851866U CN202647313U (en) 2011-07-29 2012-06-14 Light-emitting device and illumination device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011166548A JP2013030401A (en) 2011-07-29 2011-07-29 Light-emitting device and lighting device

Publications (1)

Publication Number Publication Date
JP2013030401A true JP2013030401A (en) 2013-02-07

Family

ID=47416417

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011166548A Withdrawn JP2013030401A (en) 2011-07-29 2011-07-29 Light-emitting device and lighting device

Country Status (2)

Country Link
JP (1) JP2013030401A (en)
CN (1) CN202647313U (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5548302B1 (en) * 2013-12-18 2014-07-16 株式会社東和化成工業所 LED module socket
JP2014157920A (en) * 2013-02-15 2014-08-28 Toshiba Lighting & Technology Corp Light emitting module, light emitting device, and lighting device
JP2014182878A (en) * 2013-03-18 2014-09-29 Mitsubishi Electric Corp Light emitting device
JP2015210985A (en) * 2014-04-28 2015-11-24 パナソニックIpマネジメント株式会社 Light source for lighting and lighting device
US9372691B2 (en) 2013-12-16 2016-06-21 Nichia Corporation Method of manufacturing display device
JP2016149235A (en) * 2015-02-12 2016-08-18 アール・ビー・コントロールズ株式会社 Lighting fixture
WO2016170843A1 (en) * 2015-04-20 2016-10-27 株式会社アスター Illumination device
JPWO2015041182A1 (en) * 2013-09-17 2017-03-02 株式会社小糸製作所 Attachment and lighting device
US9622299B2 (en) 2014-05-26 2017-04-11 Nichia Corporation Display device
JP2017084819A (en) * 2017-01-13 2017-05-18 東芝ライテック株式会社 Light emitting module, light emitting device, and illuminating device
KR101756187B1 (en) * 2015-03-10 2017-07-26 대우조선해양 주식회사 Compact flood light using COB LED array
JP2018132617A (en) * 2017-02-15 2018-08-23 カシオ計算機株式会社 Light source device, projection device, and method for assembling light source device
JP2018156920A (en) * 2017-03-21 2018-10-04 東芝ライテック株式会社 Vehicular illuminating device and vehicular lighting fixture
JP2018156917A (en) * 2017-03-21 2018-10-04 東芝ライテック株式会社 Vehicular illuminating device and vehicular lighting fixture

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014157920A (en) * 2013-02-15 2014-08-28 Toshiba Lighting & Technology Corp Light emitting module, light emitting device, and lighting device
JP2014182878A (en) * 2013-03-18 2014-09-29 Mitsubishi Electric Corp Light emitting device
JPWO2015041182A1 (en) * 2013-09-17 2017-03-02 株式会社小糸製作所 Attachment and lighting device
US9372691B2 (en) 2013-12-16 2016-06-21 Nichia Corporation Method of manufacturing display device
JP2015118797A (en) * 2013-12-18 2015-06-25 株式会社東和化成工業所 Socket for led module
JP5548302B1 (en) * 2013-12-18 2014-07-16 株式会社東和化成工業所 LED module socket
JP2015210985A (en) * 2014-04-28 2015-11-24 パナソニックIpマネジメント株式会社 Light source for lighting and lighting device
US9622299B2 (en) 2014-05-26 2017-04-11 Nichia Corporation Display device
JP2016149235A (en) * 2015-02-12 2016-08-18 アール・ビー・コントロールズ株式会社 Lighting fixture
KR101756187B1 (en) * 2015-03-10 2017-07-26 대우조선해양 주식회사 Compact flood light using COB LED array
WO2016170843A1 (en) * 2015-04-20 2016-10-27 株式会社アスター Illumination device
JP2017084819A (en) * 2017-01-13 2017-05-18 東芝ライテック株式会社 Light emitting module, light emitting device, and illuminating device
JP2018132617A (en) * 2017-02-15 2018-08-23 カシオ計算機株式会社 Light source device, projection device, and method for assembling light source device
US10247405B2 (en) 2017-02-15 2019-04-02 Casio Computer Co., Ltd. Light source unit, projector, and method of assembling a light source unit
JP2018156920A (en) * 2017-03-21 2018-10-04 東芝ライテック株式会社 Vehicular illuminating device and vehicular lighting fixture
JP2018156917A (en) * 2017-03-21 2018-10-04 東芝ライテック株式会社 Vehicular illuminating device and vehicular lighting fixture

Also Published As

Publication number Publication date
CN202647313U (en) 2013-01-02

Similar Documents

Publication Publication Date Title
JP2013030401A (en) Light-emitting device and lighting device
JP5459623B2 (en) Lighting device
JP5333758B2 (en) Lighting device and lighting fixture
JP5113282B2 (en) Lighting equipment
JP5545547B2 (en) Light source body and lighting apparatus
JP2012195404A (en) Light-emitting device and luminaire
US9746145B2 (en) Light-emitting device with non-successive placement of light-emitting elements of one color, illumination light source having the same, and illumination device having the same
US20150117020A1 (en) Light source device and illumination device
KR101393509B1 (en) Led lamp for tunnel
KR101194254B1 (en) A Light-emitting diode module
KR101244854B1 (en) Dissipative assembly to emit the heat caused from LED blub lights
JP5532231B2 (en) Light emitting device and lighting device
JP2015133455A (en) Light-emitting device, illumination light source, and luminaire
JP3158243U (en) Light emitting diode heat dissipation module
JP2012023078A (en) Light emitting device and lighting system
JP2011249310A (en) Lamp with base and lighting fixture
JP2011204845A (en) Light emitting device
US20160076712A1 (en) Light emitting apparatus, lighting light source, and lighting apparatus
KR20170043126A (en) High power led package and method of the same improved color coordinates and thermal conductivity
JP2012209281A (en) Light-emitting device and luminaire
KR101380811B1 (en) LED lamp configured YAG glove and manufacturing method
JP2011204866A (en) Light emitting device
WO2014045522A1 (en) Illuminating light source and illumination device
JP5617982B2 (en) Lamp with lamp and lighting equipment
JP2015133450A (en) Light-emitting device, illumination light source, and luminaire

Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 20141007