JP2013019437A - Soft seal partitioning valve - Google Patents

Soft seal partitioning valve Download PDF

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JP2013019437A
JP2013019437A JP2011151768A JP2011151768A JP2013019437A JP 2013019437 A JP2013019437 A JP 2013019437A JP 2011151768 A JP2011151768 A JP 2011151768A JP 2011151768 A JP2011151768 A JP 2011151768A JP 2013019437 A JP2013019437 A JP 2013019437A
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rubber
valve
valve body
water stop
base material
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JP5616295B2 (en
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Kimio Koike
公夫 小池
Hisato Kotani
久人 小谷
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Shimizu Alloy Mfg Co Ltd
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Shimizu Alloy Mfg Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a soft seal partitioning valve, which is capable of being used while improving leachability by reducing a contact area of a rubber seal material to fluid, and at the same time capable of suppressing the peeling of carbon by the degradation of rubber, and which surely prevents fluid leakage and prevents the excessive fastening of a valve body by exhibiting high sealsability while preventing the coming-out of the rubber sheet by firmly attaching the valve body and the rubber a sheet without using adhesive with high accuracy.SOLUTION: The soft seal partitioning valve opens and closes a flow path 5 of a valve box 2 by sealing a valve seat part 6 and a water stop surface 7 arranged in the valve box 2 by the valve body 1 moving up and down in a crossing direction to the flow path 5 in the valve box 2. In the valve body 1 of the soft seal valve, a rubber lightning is applied to the rubber fixed part 16 arranged in the upper arc site and the lower arc site of the upstream side surface 13 and the downstream side surface 14 of the matrix 10, and the valve body seal part 31 for sealing the valve seat part 6 and the water stop of part 32 pressedly sealing the water stop surface 7 are arranged, respectively.

Description

本発明は、流路に対して交叉方向に昇降動して流路を開閉する弁体を有し、この弁体に装着されたゴムシール材で弁閉シールするソフトシール仕切弁に関する。   The present invention relates to a soft seal gate valve that has a valve body that moves up and down in a crossing direction with respect to a flow path to open and close the flow path, and that performs a valve closing seal with a rubber seal material attached to the valve body.

従来より、この種のソフトシール仕切弁は、水道設備等の配管などで広く用いられ、弁体に装着されたゴムシール材で止水及び防食する構造になっている。水道用ソフトシール仕切弁の弁体に使用されているゴムシール材は、例えば、EPDM(エチレンプロピレンゴム)が多く用いられている。EPDMは、耐水性、耐薬品性、耐オゾン性に優れたゴム材料として過酷な環境下にさらされる場所に設置され、長寿命と高い信頼性が求められるソフトシール仕切弁の弁体ゴムであるため、日本国内のみならず欧米などの海外でも最適エラストマー(ゴム状弾性体)として規格等で採択されている。そして、このようなゴムシール材を弁体に装着する場合には、通常、全面ゴムライニングにより装着している。
全面ゴムライニングによりゴムシール材を弁体に取付けたソフトシール仕切弁として、例えば、特許文献1の仕切弁装置が知られている。この仕切弁装置では弁体の外周全面にゴムライニング層が形成され、このゴムライニング層をフッ素樹脂層で被覆している。
特許文献2のソフトシール弁の弁体シート構造では、弁体における弁箱内流路側に全面ゴムライニングが施されている。更に、この弁体シート構造では、ゴムライニングにおける流体の流れ方向の相対する両側部に一対の弁体シートが形成されている。この一対の弁体シートは、一方側よりも他方側が弁箱の内面に向けて所定距離だけ突出されて肉厚に設けられ、ゴムライニングの肉厚側の圧縮量および面圧を薄肉側よりも高く設定することで、過度な締め付けを防ごうとしている。
Conventionally, this type of soft seal gate valve has been widely used in piping of water supply facilities and the like, and has a structure in which water sealing and corrosion prevention are performed with a rubber seal material attached to a valve body. For example, EPDM (ethylene propylene rubber) is often used as the rubber seal material used for the valve body of the soft seal gate valve for water supply. EPDM is a rubber body for soft seal gate valves that are installed in places exposed to harsh environments as rubber materials with excellent water resistance, chemical resistance, and ozone resistance, and that require long life and high reliability. For this reason, it has been adopted not only in Japan but also overseas such as Europe and the United States as an optimal elastomer (rubber-like elastic body) according to standards. And when attaching such a rubber seal material to a valve body, the whole surface is usually attached by rubber lining.
As a soft seal gate valve in which a rubber seal material is attached to a valve body by full-surface rubber lining, for example, a gate valve device of Patent Document 1 is known. In this gate valve device, a rubber lining layer is formed on the entire outer periphery of the valve body, and this rubber lining layer is covered with a fluororesin layer.
In the valve body seat structure of the soft seal valve of patent document 2, the entire rubber lining is given to the flow path side in the valve box in the valve body. Further, in this valve body seat structure, a pair of valve body seats are formed on opposite side portions of the rubber lining in the fluid flow direction. This pair of valve body seats is provided with a wall thickness with the other side protruding from the one side toward the inner surface of the valve box by a predetermined distance, and the compression amount and the surface pressure on the thick side of the rubber lining are less than the thin side. By setting it high, you are trying to prevent excessive tightening.

一方、この種のソフトシール仕切弁として、弁体に対して部分的にゴムシートを設けることもある。この場合、弁体にゴムシール材を嵌め込みや取付け用の固定部材によって装着する場合が一般的である。
例えば、特許文献3の仕切弁では、弁体の下端面から両側端に連なるV字状ないしU字状の第1パッキン部と、弁体の両側面の上端部に連なる第2パッキン部とからなるゴムパッキンが設けられ、このゴムパッキンは、弁体に形成された装着溝に嵌め込みにより装着されている。
特許文献4のソフトシール仕切弁においては、環状のゴムシール材が流体流路の上流側と下流側とに分割された状態で弁体の外径側に設けられ、この上から一対のシール固定部材によりゴムシール材が弁体に固定されている。
特許文献5の仕切弁では、弁体の外周面の周方向ならびに溝が形成され、この溝にT字状の弾性パッキングが嵌め込まれている。更に、この仕切弁においては、ボンネットにボス部が形成され、このボス部内に設けられた過締め防止機構収容孔に過締め防止リングが収容されている。弁閉時には、過締め防止機構収容孔に設けられた段部に過締め防止リングが衝合することで、過締めによる弁締切り時の弁箱や弁体の破損を防ごうとしている。
On the other hand, as this type of soft seal gate valve, a rubber sheet may be partially provided on the valve body. In this case, a rubber seal material is generally fitted to the valve body and attached by a fixing member for attachment.
For example, in the gate valve of Patent Document 3, a V-shaped or U-shaped first packing portion that extends from the lower end surface of the valve body to both side ends, and a second packing portion that continues to the upper end portions of both side surfaces of the valve body. A rubber packing is provided, and this rubber packing is mounted by fitting into a mounting groove formed in the valve body.
In the soft seal gate valve of Patent Document 4, the annular rubber seal material is provided on the outer diameter side of the valve body in a state of being divided into the upstream side and the downstream side of the fluid flow path, and a pair of seal fixing members is provided from above. Thus, the rubber seal material is fixed to the valve body.
In the gate valve of patent document 5, the circumferential direction and groove | channel of the outer peripheral surface of a valve body are formed, and the T-shaped elastic packing is inserted in this groove | channel. Further, in this gate valve, a boss portion is formed in the bonnet, and an overtightening prevention ring is accommodated in an overtightening prevention mechanism accommodation hole provided in the boss portion. When the valve is closed, an overtightening prevention ring is brought into contact with a step portion provided in the overtightening prevention mechanism accommodation hole to prevent damage to the valve box and the valve body when the valve is closed due to overtightening.

特開2009−275754号公報JP 2009-275754 A 特許第3423222号公報Japanese Patent No. 3423222 特開平11−201299号公報JP 11-201299 A 特開2010−216617号公報JP 2010-216617 A 特開平6−257679号公報JP-A-6-257679

しかしながら、特許文献2における全面ゴムライニングのソフトシール仕切弁は、弁体の表面全体がゴムライニングにより覆われていることにより、他の構造のバルブと比べてゴムと水道水との接触面積が特に大きくなるため、浸出性を満足することが困難になる。そして、コンディショニング無しでの浸出試験等も満足できないこともある。また、ソフトシール仕切弁に適したEPDM等のゴムシール材を使用した場合でも、水道水中の残留塩素により弁体表面のゴムシール材に劣化現象が生じ、ゴムシール材中のカーボン等が剥離して水道水中に混入することがあった。弁体に全面ゴムライニングを施す場合には、使用するゴムシール材が多くなるばかりでなく、高価なゴムシール材を使いにくいという問題もある。
更に、同文献2においては、ゴム材料で形成された弁体シートのうちの一方側を他方側よりも弁箱内面に突出させて過度な締め付けを防ぐ構造としているため、この小さいゴム材料の当接部分に締め付け時の力が集中的に加わって圧縮量が過度に増え、ゴム材料が余計に弱くなって破断しやすくなる。締め付けが完了したことを一対の弁体シートで確認しようとしているが、この弁体シートはゴム材料で構成されているため、操作力に対する反力がゴム材料の弾性力によって緩衝されて弁閉位置が分かりづらくなる問題も生じる。
However, the soft seal gate valve of the entire rubber lining in Patent Document 2 has a contact area between rubber and tap water as compared with other structure valves because the entire surface of the valve body is covered with rubber lining. Since it becomes large, it becomes difficult to satisfy the leachability. In some cases, the leaching test without conditioning is not satisfactory. Even when a rubber seal material such as EPDM suitable for soft seal gate valves is used, deterioration of the rubber seal material on the valve element surface due to residual chlorine in tap water causes carbon in the rubber seal material to peel off and cause tap water. May be mixed in. When the entire rubber lining is applied to the valve body, not only the rubber seal material to be used is increased, but there is also a problem that it is difficult to use an expensive rubber seal material.
Further, in the document 2, since one side of the valve body sheet formed of a rubber material is protruded from the other side to the inner surface of the valve box to prevent excessive tightening, the contact of this small rubber material is avoided. The force at the time of tightening is intensively applied to the contact portion, the amount of compression is excessively increased, and the rubber material becomes weaker and easily breaks. The pair of valve seats is going to be confirmed to be tightened, but this valve seat is made of rubber material, so the reaction force against the operating force is buffered by the elastic force of the rubber material and the valve closed position There is also a problem that makes it difficult to understand.

一方、同文献3〜5のように、嵌め込みや固定部材を用いて弁体に部分的にゴムシートを装着した場合には、弁体ゴムの浸出性向上及び耐塩素対策のために表面積を減らす設計が可能にはなるが、弁体とゴムシートとを密着させることが難しいことから弁体とゴムシートとの間に隙間が生じて漏れを生じたり、これらの間に流体が浸入して弁体からゴムシートが剥離する可能性がある。これを防ぐためにゴムシートと弁体との間に接着剤を塗布することがあるが、接着剤を塗布する際には流体内に溶出することを防ぐために接着部分以外にはみ出さないように塗布する必要がある。そのため、ゴムシートの装着作業に手間がかかり、作業工数も増加することになる。
更に、同文献5においては、ふたに形成したボス部内に過締め防止機構収容孔を設け、この収容孔に収容した過締め防止リングによって過締めによる弁箱や弁体の破損を防ごうとしているため、全体が大型化すると同時に構造も複雑になり、部品点数も増加していた。
On the other hand, when the rubber sheet is partially attached to the valve body using fitting or a fixing member as in References 3 to 5, the surface area is reduced to improve the leaching property of the valve body rubber and to prevent chlorine. Although it is possible to design, it is difficult to bring the valve body and the rubber sheet into close contact with each other, so there is a gap between the valve body and the rubber sheet, and leakage occurs. There is a possibility that the rubber sheet peels from the body. In order to prevent this, an adhesive may be applied between the rubber sheet and the valve body, but when applying the adhesive, it should be applied so that it does not protrude beyond the bonded area in order to prevent elution into the fluid. There is a need to. Therefore, it takes time to install the rubber sheet, and the number of work steps increases.
Further, in the document 5, an overtightening prevention mechanism accommodation hole is provided in the boss formed on the lid, and an overtightening prevention ring accommodated in the accommodation hole tries to prevent damage to the valve box and the valve body due to overtightening. As a result, the overall size has increased, the structure has become complicated, and the number of parts has increased.

本発明は、上記の課題点を解決するために開発したものであり、その目的とするところは、ゴムシール材の流体への接触面積を少なくして浸出性を改善すると同時にゴムの劣化によるカーボンなどの剥離を抑えながら使用でき、接着剤を使用しなくても弁体とゴムシートとを高い精度で緊密に取付けてゴムシートの抜け出しを防止しつつ、高いシール性を発揮して流体漏れを確実に防止すると共に、弁体の過剰な締め付けを防止したソフトシール仕切弁を提供することにある。   The present invention has been developed to solve the above-mentioned problems, and the object of the present invention is to improve the leaching property by reducing the contact area of the rubber seal material to the fluid, and at the same time, carbon due to deterioration of the rubber, etc. The valve body and rubber sheet can be attached closely and precisely without using an adhesive to prevent the rubber sheet from slipping out and exhibit high sealing performance to ensure fluid leakage. Another object of the present invention is to provide a soft seal gate valve that prevents excessive tightening of the valve body.

上記目的を達成するため、請求項1に係る発明は、弁箱内の流路に対して交叉方向に昇降動する弁体で弁箱内に設けた弁座部と止水面とをシールして弁箱の流路を開閉するソフトシール仕切弁において、弁体の母材の上流側面と下流側面の上方円弧部位と下方端部位に設けたゴム固着部にゴムライニングを施して弁座部にシールする弁体シール部と止水面に圧接シールする止水部とをそれぞれ設けて弁体を構成したソフトシール仕切弁である。   In order to achieve the above object, the invention according to claim 1 seals the valve seat portion provided in the valve box and the water stop surface with a valve body that moves up and down in the cross direction with respect to the flow path in the valve box. In a soft seal gate valve that opens and closes the flow path of the valve box, rubber linings are applied to the rubber adhering portions provided on the upper arc and lower end of the base material of the valve body and sealed to the valve seat. This is a soft seal gate valve in which a valve body is configured by providing a valve body seal portion and a water stop portion that press-contact seals against the water stop surface.

請求項2に係る発明は、上方円弧部位に設けたゴム固着部に母材の弁棒挿入穴に貫通する中央貫通穴を形成し、この中央貫通穴を介してゴムライニングを施して弁体シール部を母材に一体成形したソフトシール仕切弁である。   According to a second aspect of the present invention, a central through hole that penetrates the valve stem insertion hole of the base material is formed in a rubber fixing portion provided in an upper arc portion, and a rubber lining is provided through the central through hole to provide a valve body seal This is a soft seal gate valve whose part is integrally formed with a base material.

請求項3に係る発明は、上方円弧部位のゴム固着部は円弧状溝部からなり、この円弧状溝部と係合面を残して小穴である中央貫通穴と弁棒挿入穴に形成した段部面にゴム加硫成形を施して、円弧状溝部に膨出した弁体シール部と段部面に設けた環状保持部とを中央貫通穴を介して一体成形したソフトシール仕切弁である。   According to a third aspect of the present invention, the rubber fixing portion at the upper arc portion is an arc-shaped groove portion, and the stepped surface formed in the central through hole and the valve stem insertion hole which are small holes leaving the arc-shaped groove portion and the engagement surface This is a soft seal gate valve in which a rubber vulcanization molding is performed, and a valve body seal portion swelled in an arc-shaped groove portion and an annular holding portion provided on a step surface are integrally formed through a central through hole.

請求項4に係る発明は、上方円弧部位に設けたゴム固着部の上流側面と下流側面とを貫通する貫通穴を設け、この貫通穴を介してゴムライニングを施して弁体シール部を母材に一体成形したソフトシール仕切弁である。この場合、上方円弧部のゴム固着部には、中央貫通穴と貫通穴の双方又は何れか一方を設けるものとする。   According to a fourth aspect of the present invention, there is provided a through hole penetrating the upstream side surface and the downstream side surface of the rubber adhering portion provided in the upper arc portion, and rubber lining is provided through the through hole so that the valve body seal portion is used as the base material. Is a soft seal gate valve formed integrally with In this case, both or one of the central through hole and the through hole is provided in the rubber fixing portion of the upper arc portion.

請求項5に係る発明は、母材の弁棒挿入穴の下端に形成した環状下端面とこの環状下端面の両側に続くテーパ側面とに溝部を形成し、この溝部を介して外筒保持部と内筒保持部とを設け、外筒保持部に溝部に貫通する複数個の貫通部を形成し、この貫通部を介して環状下端面とテーパ側面とにゴム加硫成形を施して止水部を母材に一体成形したソフトシール仕切弁である。   In the invention according to claim 5, a groove is formed in the annular lower end surface formed at the lower end of the valve stem insertion hole of the base material and the tapered side surfaces continuing on both sides of the annular lower end surface, and the outer cylinder holding portion is interposed through the groove portion. And an inner cylinder holding part, and a plurality of through parts penetrating the groove part are formed in the outer cylinder holding part, and rubber vulcanization molding is applied to the annular lower end surface and the tapered side surface through the through part to stop water. This is a soft seal gate valve whose part is integrally formed with a base material.

請求項6に係る発明は、母材の上方円弧部位と下方端部位に設けたゴム固着部に、アリ溝又は凹部或は凸部を形成し、このアリ溝又は凹部或は凸部にゴムを加硫成形して止水部を設けたソフトシール仕切弁である。   In the invention according to claim 6, dovetail grooves, recesses or projections are formed in the rubber fixing portions provided in the upper arc portion and the lower end portion of the base material, and rubber is provided in the dovetail grooves, recesses or projections. It is a soft seal gate valve provided with a water stop part by vulcanization molding.

請求項7に係る発明は、テーパ側面のシール部位に1条又は少なくとも2条の突条部を突設形成したソフトシール仕切弁である。   The invention according to claim 7 is the soft seal gate valve in which one or at least two protrusions are formed to protrude from the seal portion on the tapered side surface.

請求項8に係る発明は、樹脂製又は硬質ゴム製のストッパ部を止水部に設けたソフトシール仕切弁である。   The invention which concerns on Claim 8 is a soft seal gate valve which provided the stopper part made from resin or hard rubber in the water stop part.

請求項9に係る発明は、母材表面にポリアミド合成樹脂(ナイロン樹脂)等の樹脂塗装を施し、止水部に位置する母材にストッパ部を一体に形成し、この樹脂塗装でストッパ機能を有するようにしたソフトシール仕切弁である。   In the invention according to claim 9, the surface of the base material is coated with a resin such as polyamide synthetic resin (nylon resin), and a stopper portion is integrally formed on the base material located at the water stop portion. It is the soft seal gate valve made to have.

請求項10に係る発明は、テーパ側面の圧接部位にストッパ部を設けてテーパ側面の圧接部位をストッパ部より突設させたソフトシール仕切弁である。   The invention according to claim 10 is the soft seal gate valve in which the stopper portion is provided at the pressure contact portion on the taper side surface and the pressure contact portion on the taper side surface protrudes from the stopper portion.

請求項11に係る発明は、環状下端面とテーパ側面の圧接部位にストッパ部を一体に又は別体に設けて環状下端面とテーパ側面の圧接部位をストッパ部より突出させたソフトシール仕切弁である。   The invention according to claim 11 is a soft seal gate valve in which a stopper portion is provided integrally or separately at a pressure contact portion between the annular lower end surface and the tapered side surface, and the pressure contact portion between the annular lower end surface and the tapered side surface is projected from the stopper portion. is there.

請求項12に係る発明は、止水部に設けたストッパ部の両端を母材の両側に設けたガイド部まで延設させたソフトシール仕切弁である。   The invention which concerns on Claim 12 is the soft seal gate valve which extended the both ends of the stopper part provided in the water stop part to the guide part provided in the both sides of the base material.

請求項1に係る発明によると、弁体の母材の上流側面と下流側面の上方円弧部位と下方端部位にゴムライニングを施して、弁座部にシールする弁体シール部と止水面に圧接シールする止水部とを部分ライニングにより構成しているため、ゴムシール材の水道水などの流体への接触面積を低減し、その結果、水道水の臭気や全有機体炭素(TOC)等の水質改善を図り、コンディショニングの無い浸出試験においても浸出性を満足し、ゴムシール材が劣化したときの黒粉発生量を低減できる。しかも、ゴムライニングで弁体にシール部分を設けているため、接着剤を使用しなくても弁体とゴムシートとを高精度で緊密に取付けてゴムシートの離脱を防止する。この部分ライニングによる構成によってゴムの使用量を低減できることから、高性能のゴムを使用しやすくなり、これによりバルブの長寿命化を図ることができるようになる。   According to the first aspect of the present invention, rubber lining is applied to the upper arc portion and the lower end portion of the upstream side surface and the downstream side surface of the base material of the valve body, and the valve body seal portion that seals the valve seat portion and the water stop surface are pressed against each other. Since the water-stopping part to be sealed is constructed with a partial lining, the contact area of the rubber sealant with fluids such as tap water is reduced. As a result, the odor of tap water and water quality such as total organic carbon (TOC) Improvements can be made, the leaching performance is satisfied even in the leaching test without conditioning, and the amount of black powder generated when the rubber seal material deteriorates can be reduced. In addition, since the sealing portion is provided on the valve body with the rubber lining, the valve body and the rubber sheet are closely attached with high accuracy without using an adhesive to prevent the rubber sheet from being detached. Since the amount of rubber used can be reduced by the configuration of this partial lining, it becomes easy to use high-performance rubber, which makes it possible to extend the life of the valve.

請求項2に係る発明によると、中央貫通穴を介してゴムライニングを施して弁体シール部を母材に一体成形しているため、接着剤を使用することなく弁体にゴムライニングを位置決め状態で設けることができ、弁体からゴムライニングがずれたり離脱することを防止して高いシール性を維持できる。   According to the second aspect of the present invention, the rubber lining is formed through the central through hole and the valve body seal portion is integrally formed with the base material, so that the rubber lining is positioned on the valve body without using an adhesive. The rubber lining can be prevented from being displaced or detached from the valve body, and high sealing performance can be maintained.

請求項3に係る発明によると、円弧状溝部と中央貫通穴と弁棒挿入穴に形成した段部面にゴム加硫成形を施して弁体シール部と環状保持部とを係合面を残して小穴の中央貫通穴を介して一体成形して弁体シール部を設けているため、弁体に対して弁体シール部を強固に一体化できる。弁体シール部に弁閉止時に圧力が加わった場合、この流体圧を円弧状溝部、係合面を有する中央貫通穴、弁棒挿入穴に加硫成形されたゴムは、弁体シール部のずれや抜けを防いでシール性を向上できる。   According to the invention of claim 3, rubber vulcanization molding is applied to the stepped surface formed in the arc-shaped groove, the central through hole, and the valve stem insertion hole, leaving the valve body seal part and the annular holding part with the engaging surfaces. Since the valve body seal portion is provided by being integrally molded through the central through hole of the small hole, the valve body seal portion can be firmly integrated with the valve body. When pressure is applied to the valve body seal when the valve is closed, this fluid pressure is rubbed into the arc-shaped groove, the central through hole with the engagement surface, and the valve rod insertion hole. Prevents omission and improves sealing performance.

請求項4に係る発明によると、貫通穴を介してゴムライニングを施して弁体シール部を母材に一体成形しているため、弁体シール部を一層強固に一体化でき、上方円弧部位からの弁体シールのずれや剥離を確実に防いでシール性を向上できる。   According to the invention of claim 4, since the valve body seal portion is integrally formed with the base material by applying rubber lining through the through hole, the valve body seal portion can be more firmly integrated, Therefore, it is possible to reliably prevent the valve body seal from being displaced or peeled off and improve the sealing performance.

請求項5に係る発明によると、貫通部を介して環状下端面とテーパ側面とにゴム加硫成形を施して止水部を母材に一体成形しているため、弁体の下方端部位に止水部を強固に一体化できる。止水部に流体圧が加わったときには、この流体圧を加硫成形されたゴムを介して内筒保持部とテーパ側面の溝部側の金属面で受けることより、流体圧による止水部のずれや抜けを防ぎつつシール性を向上できる。   According to the invention which concerns on Claim 5, since the rubber | gum vulcanization molding is given to the cyclic | annular lower end surface and the taper side surface through the penetration part, and the water stop part is integrally molded to a preform | base_material, it is in the lower end part of a valve body. The water stop part can be firmly integrated. When fluid pressure is applied to the water-stop part, the fluid pressure is received by the metal surface on the groove side of the inner cylinder holding part and the tapered side surface via vulcanized rubber. The sealability can be improved while preventing omissions.

請求項6に係る発明によると、母材に対してアリ溝又は凹部或は凸部を設け、このアリ溝又は凹部或は凸部にゴムを加硫成形して止水部を設けることにより、各種構造によりゴムライニングを施すことができる。この場合、弁体の開閉動作を繰り返してもゴムの剥離や抜け出しを確実に防いで弁閉時のシール機能を維持できる。   According to the invention according to claim 6, by providing a dovetail groove or a recess or a projection on the base material, by vulcanizing and molding rubber in the dovetail groove or the recess or the projection, Rubber lining can be applied by various structures. In this case, even if the opening / closing operation of the valve body is repeated, the rubber can be surely prevented from peeling and coming out, and the sealing function when the valve is closed can be maintained.

請求項7に係る発明によると、弁閉時におけるテーパ側面の止水面への密着性を向上でき、締め付け時の面圧力を高めることで優れたシール性を発揮して確実に漏れを防止できる。   According to the invention which concerns on Claim 7, the adhesiveness to the water stop surface of the taper side surface at the time of valve closing can be improved, and the outstanding sealing performance can be exhibited by raising the surface pressure at the time of clamping | tightening, and it can prevent leak reliably.

請求項8又は請求項9に係る発明によると、止水面に圧接シールする止水部にかかる負担を軽減し、止水部が傷付いたり破断したりすることを防ぐ。止水部を構成するゴム材料と硬さの異なる樹脂製又は硬質ゴム製のストッパ部又は母材への樹脂塗装によるストッパ部を設けているため、弁体締め切り完了時の感覚を確認しやすくなる。このため、弁体の過剰な締め付けを防止してゴムの消耗や破損を防止できる。   According to the invention which concerns on Claim 8 or Claim 9, the burden concerning the water stop part which carries out a pressure-contact seal on a water stop surface is reduced, and it prevents that a water stop part is damaged or fracture | ruptured. A stopper made of resin or hard rubber with a hardness different from that of the rubber material that constitutes the water stop part or a stopper part by resin coating on the base material is provided, making it easier to check the sensation when the valve body is closed . For this reason, excessive tightening of the valve body can be prevented, and consumption and damage of the rubber can be prevented.

請求項10に係る発明によると、弁体締め切り時にストッパ部よりも先にテーパ側面の圧接部位が止水面に当接するため、ゴムが弾性変形しながら圧接した後にストッパ部が当接することで急激な締め切り感覚の違いを発生させて弁体の過剰な締め付けを確実に防止し、テーパ側面に位置する圧接シール部位の過剰な変形による傷の発生や破断を阻止して弁閉時のシール性を保持できる。   According to the tenth aspect of the present invention, since the pressure contact portion of the tapered side surface comes into contact with the water stop surface before the stopper portion when the valve body is closed, the stopper portion comes into contact suddenly after the rubber is elastically deformed. The difference in the deadline is generated to prevent excessive tightening of the valve body and to prevent damage and breakage due to excessive deformation of the pressure seal part located on the side of the taper to maintain the sealing performance when the valve is closed it can.

請求項11に係る発明によると、弁体締め切り時にストッパ部よりも先に環状下端面とテーパ側面の圧接部位とが止水面に当接することでこのストッパ部により急激な締め切り感覚の違いを発生させて弁体の過度な締め付けを確実に防止し、テーパ側面及び環状下端面に位置する圧接シール部位の過剰な変形による傷の発生や破断を阻止して弁閉時のシール性を保持できる。   According to the eleventh aspect of the invention, when the valve body is closed, the annular lower end surface and the pressure contact portion of the tapered side surface abut against the water stop surface before the stopper portion. Thus, excessive tightening of the valve body can be surely prevented, and the occurrence of flaws and breakage due to excessive deformation of the press contact seal portion located on the tapered side surface and the annular lower end surface can be prevented, and the sealing performance when the valve is closed can be maintained.

請求項12に係る発明によると、弁体締め切り時にガイド部がストッパ部の延設部位を介して止水面に接触するため、弁体及び弁箱に施された表面処理が傷付くことを防ぎつつ締め切りの完了を容易に確認できる。   According to the invention which concerns on Claim 12, since a guide part contacts a water stop surface via the extension site | part of a stopper part at the time of valve body deadline, preventing the surface treatment performed to the valve body and the valve case from being damaged. The completion of the deadline can be easily confirmed.

本発明のソフトシール仕切弁の第1実施形態を示す縦断面図である。It is a longitudinal section showing a 1st embodiment of a soft seal gate valve of the present invention. 図1の中央縦断面図である。It is a center longitudinal cross-sectional view of FIG. ソフトシール仕切弁の弁閉状態を示した一部省略拡大断面図である。It is a partially omitted enlarged sectional view showing the valve closed state of the soft seal gate valve. 弁体を示す斜視図である。It is a perspective view which shows a valve body. 弁体を示す正面図である。It is a front view which shows a valve body. 図5の中央縦断面図である。It is a center longitudinal cross-sectional view of FIG. 図6の中央貫通穴付近を示す一部拡大断面図である。It is a partially expanded sectional view which shows the center through-hole vicinity of FIG. 図5におけるA−A断面図である。It is AA sectional drawing in FIG. 図5におけるB−B断面図である。It is BB sectional drawing in FIG. (a)、(b)は図5におけるC−C断面図である。(A), (b) is CC sectional drawing in FIG. 図5の底面図である。FIG. 6 is a bottom view of FIG. 5. 母材を示す斜視図である。It is a perspective view which shows a base material. 図12の正面図である。It is a front view of FIG. 図13の中央縦断面図である。It is the center longitudinal cross-sectional view of FIG. ゴムライニングを示した模式図である。It is the schematic diagram which showed rubber lining. 本発明のソフトシール仕切弁の第2実施形態の弁体を示す中央縦断面図である。It is a center longitudinal cross-sectional view which shows the valve body of 2nd Embodiment of the soft seal gate valve of this invention. 本発明のソフトシール仕切弁の第3実施形態の弁体を示す中央縦断面図である。It is a center longitudinal cross-sectional view which shows the valve body of 3rd Embodiment of the soft seal gate valve of this invention. (a)は本発明のソフトシール仕切弁の第4実施形態の弁体を示す底面図である(b)は本発明のソフトシール仕切弁の第4実施形態の弁体を示す縦断面図である。(A) is a bottom view which shows the valve body of 4th Embodiment of the soft seal gate valve of this invention, (b) is a longitudinal cross-sectional view which shows the valve body of 4th Embodiment of the soft seal gate valve of this invention. is there. (a)は本発明のソフトシール仕切弁の第5実施形態の弁体を示す底面図である(b)は本発明のソフトシール仕切弁の第5実施形態の弁体を示す縦断面図である。(A) is a bottom view which shows the valve body of 5th Embodiment of the soft seal gate valve of this invention, (b) is a longitudinal cross-sectional view which shows the valve body of 5th Embodiment of the soft seal gate valve of this invention. is there. ストッパ部の他例を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the other example of a stopper part. 図20の底面図である。It is a bottom view of FIG.

以下に、本発明におけるソフトシール仕切弁の実施形態を図面に基づいて詳細に説明する。図1においては、本発明のソフトシール仕切弁の実施形態を示しており、図2は図1の中央縦断面図、図3においてはソフトシール仕切弁の弁閉状態を示している。   Embodiments of a soft seal gate valve according to the present invention will be described below in detail with reference to the drawings. 1 shows an embodiment of the soft seal gate valve of the present invention, FIG. 2 shows a central longitudinal sectional view of FIG. 1, and FIG. 3 shows a closed state of the soft seal gate valve.

図に示すように、本発明のソフトシール仕切弁は、弁体1、弁箱2、ふた3、弁棒4を有しており、弁体1が弁箱2内の流路5に対して弁棒4により交叉方向に昇降動自在に取付けられている。弁体1にはEPDM、フッ素ゴムなどのゴム材料によりゴムライニングが施され、このゴムライニングで弁箱2内に設けられた弁座部6と止水面7とをシールすることで弁箱2の流路5を開閉するようになっている。   As shown in the figure, the soft seal gate valve of the present invention has a valve body 1, a valve box 2, a lid 3, and a valve stem 4, and the valve body 1 is connected to a flow path 5 in the valve box 2. The valve rod 4 is mounted so as to be movable up and down in the cross direction. The valve body 1 is rubber-lined with a rubber material such as EPDM or fluororubber, and the valve seat 6 and the water-stopping surface 7 provided in the valve box 2 are sealed with this rubber lining to thereby seal the valve box 2. The flow path 5 is opened and closed.

図4〜図11における弁体1は、図12〜図14に示した母材10を有し、この母材10は、例えば、球状黒鉛鋳鉄(例えば、FCD450−10)もしくはステンレス鋼(SCS)等の材料により鋳造成形される。母材(例えば、球状黒鉛鋳鉄)10には表面処理がなされて表面処理部11が設けられ、この表面処理部11は、例えば、エポキシ・ポリアミド樹脂等の樹脂の流動浸漬・静電粉体塗装、或は、琺瑯加工により設けられる。このうちの適宜の表面処理部11を母材に施すようにすればよいが、特に、エポキシ・ポリアミド樹脂を流動浸漬により加工して表面処理部11を設けることが望ましい。この場合、エポキシ・ポリアミド樹脂の静電粉体塗装により表面処理する場合に比較して膜厚が均一になって安定しやすく、ガラス質を焼き付けによる琺瑯加工の場合よりも表面の割れが生じにくくなって運搬時などの取り扱いも容易になる。これによってゴムライニングを施す際に、流路5に露出する表面処理部11への傷付きが極力抑えられる。この表面処理部11の均一の膜厚に対してゴム材料の密着精度を高めつつ加硫成形を施すことが可能になる。   The valve body 1 in FIGS. 4 to 11 has a base material 10 shown in FIGS. 12 to 14. The base material 10 is, for example, spheroidal graphite cast iron (for example, FCD450-10) or stainless steel (SCS). It is cast-molded by a material such as. The base material (for example, spheroidal graphite cast iron) 10 is subjected to a surface treatment to be provided with a surface treatment unit 11, which is, for example, a fluidized immersion / electrostatic powder coating of a resin such as epoxy / polyamide resin. Or, it is provided by scissors processing. Of these, an appropriate surface treatment unit 11 may be applied to the base material, but it is particularly desirable to provide the surface treatment unit 11 by processing an epoxy-polyamide resin by fluid immersion. In this case, compared to the surface treatment by electrostatic powder coating of epoxy / polyamide resin, the film thickness is uniform and stable, and the surface cracking is less likely to occur than in the case of glazing by baking glass. It becomes easy to handle during transportation. As a result, when the rubber lining is applied, damage to the surface treatment portion 11 exposed to the flow path 5 is suppressed as much as possible. It becomes possible to perform vulcanization molding while improving the adhesion accuracy of the rubber material with respect to the uniform film thickness of the surface treatment portion 11.

このように、母材10の表面にポリアミド合成樹脂(ナイロン樹脂)等の樹脂塗装を施すことで、後述する止水部32に位置し、母材10に一体成形されたストッパ部36にこの樹脂塗装でストッパ機能を発揮させることが可能になっている。   In this way, by applying resin coating such as polyamide synthetic resin (nylon resin) on the surface of the base material 10, this resin is positioned on the water stop portion 32, which will be described later, and the stopper portion 36 integrally formed with the base material 10. The stopper function can be demonstrated by painting.

母材10は、図14に示すように弁棒挿入穴12、この弁棒挿入穴12の両側に位置する上流側面13、下流側面14を有し、流路5に対して左右対称形状の楔型に設けられる。弁棒挿入穴12は、母材10の中央位置に貫通して設けられ、この弁棒挿入穴12の上部側にはやや拡径した段部面15が形成されている。母材10の上流側面13、下流側面14の上方円弧部位と下方端部位とには、図13に示したゴム固着部16が設けられる。このうち、上方円弧部位におけるゴム固着部16は円弧状溝部からなり、係合面17aを残して小穴である中央貫通穴17、貫通穴18を有している。母材10の両側にはガイド部19、19が形成されている。   As shown in FIG. 14, the base material 10 has a valve stem insertion hole 12, an upstream side surface 13 and a downstream side surface 14 positioned on both sides of the valve rod insertion hole 12, and a wedge having a symmetrical shape with respect to the flow path 5. Provided in the mold. The valve stem insertion hole 12 is provided so as to penetrate through the central position of the base material 10, and a stepped surface 15 having a slightly enlarged diameter is formed on the upper side of the valve stem insertion hole 12. A rubber adhering portion 16 shown in FIG. 13 is provided on the upper arc portion and the lower end portion of the upstream side surface 13 and the downstream side surface 14 of the base material 10. Among these, the rubber adhering portion 16 in the upper arc portion is formed by an arc-shaped groove portion, and has a central through hole 17 and a through hole 18 which are small holes leaving the engagement surface 17a. Guide portions 19 are formed on both sides of the base material 10.

図14において、中央貫通穴17は、母材10の弁棒挿入穴12に貫通して円弧状溝部16の略中央位置に溝幅より小さく形成される。貫通穴18は、上方円弧部位に設けたゴム固着部16の上流側面と下流側面とを貫通するように、図13において、中央貫通穴17を中心に左右対称に設けられる。本実施形態では、4つの貫通穴18が長穴形状により形成されているが、この貫通穴18の数を増減したり異なる穴形状に設けることも可能である。その場合にも、中央貫通穴17を中心に左右対称の貫通穴18を配置することが望ましい。この場合、係合面17aにゴムが係合されながら中央貫通穴17に確実に固着される。   In FIG. 14, the central through hole 17 penetrates the valve stem insertion hole 12 of the base material 10 and is formed at a substantially central position of the arcuate groove portion 16 smaller than the groove width. In FIG. 13, the through holes 18 are provided symmetrically about the central through hole 17 so as to penetrate the upstream side surface and the downstream side surface of the rubber fixing portion 16 provided in the upper arc portion. In the present embodiment, the four through holes 18 are formed in the shape of a long hole, but the number of the through holes 18 can be increased or decreased or provided in different hole shapes. Even in that case, it is desirable to arrange the symmetrical through-hole 18 around the central through-hole 17. In this case, the rubber is securely fixed to the central through hole 17 while the rubber is engaged with the engaging surface 17a.

ガイド部19は、弁体1の両側に突設形成され、弁箱2内部の両側に形成されたガイド溝20に遊嵌状態で装着される。このようにして弁体1を弁箱2の所定位置に装着することで、弁体1は弁箱2内を上下動可能になっている。図示しないが、ガイド部19のガイド溝との当接面は、弁棒4が上下動する方向に対して上部側から下部側にやや傾斜する傾斜面とし、この当接面の傾きを後述する流体圧による弁体1の傾きと同じ傾きに設けておくことが望ましい。   The guide portions 19 are formed so as to protrude from both sides of the valve body 1 and are fitted in the guide grooves 20 formed on both sides inside the valve box 2 in a loosely fitted state. By mounting the valve body 1 at a predetermined position of the valve box 2 in this way, the valve body 1 can move up and down in the valve box 2. Although not shown, the contact surface of the guide portion 19 with the guide groove is an inclined surface slightly inclined from the upper side to the lower side with respect to the direction in which the valve stem 4 moves up and down. The inclination of the contact surface will be described later. It is desirable to provide the same inclination as the inclination of the valve body 1 due to the fluid pressure.

一方、母材10のゴム固着部16の下方端部位においては、図12に示すように環状下端面25、テーパ側面26が設けられる。環状下端面25は母材10の弁棒挿入穴12の下端に形成され、テーパ側面26はこの環状下端面25の両側から続けて環状下端面25から傾斜するように形成される。図12に示すように、環状下端面25とテーパ側面26との間には溝部27が形成され、この溝部27は、母材10の下方端部位にテーパ保持部28aを延設した外筒保持部28と仕切壁29aを延設した内筒保持部29とが形成される。更に、外筒保持部28とテーパ保持部28aには溝部27に貫通する長穴状の複数の貫通部30が形成されている。貫通部30は、上記した貫通穴18と同様に、その数や形状を任意に設定することが可能である。その場合にも、貫通穴18のように母材10に対して左右対称に設けることが望ましい。   On the other hand, an annular lower end surface 25 and a tapered side surface 26 are provided at the lower end portion of the rubber fixing portion 16 of the base material 10 as shown in FIG. The annular lower end surface 25 is formed at the lower end of the valve stem insertion hole 12 of the base material 10, and the tapered side surface 26 is formed so as to be inclined from the annular lower end surface 25 continuously from both sides of the annular lower end surface 25. As shown in FIG. 12, a groove portion 27 is formed between the annular lower end surface 25 and the tapered side surface 26, and this groove portion 27 is an outer cylinder holding member in which a taper holding portion 28 a is extended at the lower end portion of the base material 10. A portion 28 and an inner cylinder holding portion 29 extending from the partition wall 29a are formed. Further, the outer cylinder holding portion 28 and the taper holding portion 28a are formed with a plurality of elongated holes 30 penetrating the groove 27. Similar to the above-described through holes 18, the number and shape of the through portions 30 can be arbitrarily set. Even in such a case, it is desirable to provide it symmetrically with respect to the base material 10 like the through hole 18.

弁体1を製作する場合には、上記した母材10のゴム固着部16にゴム材料を加硫成形する。これにより、図4〜図6に示すように弁座部6にシールする弁体シール部31と、止水面7に圧接シールする止水部32とがそれぞれ設けられる。このとき、弁体シール部31と止水部32とは同時に成形加工される。
その際、母材10の上方円弧部位側においては、図7に示した中央貫通穴17を介してゴムライニングを施すことにより弁体シール部31が母材10に一体成形される。具体的には、円弧状溝部16と中央貫通穴17と段部面15とにゴム加硫成形を施すことにより、図6、図7に示すように円弧状溝部16に膨出した弁体シール部31と段部面15に環状保持部33とが設けられ、これらが中央貫通穴17を介して一体に設けられる。これにより、上流側面13、下流側面14の弁体シール部31、31同士が中央貫通穴17と環状保持部33とにより一体化される。
When the valve body 1 is manufactured, a rubber material is vulcanized and formed on the rubber fixing portion 16 of the base material 10 described above. Thereby, as shown in FIGS. 4 to 6, a valve body seal portion 31 that seals the valve seat portion 6 and a water stop portion 32 that presses and seals against the water stop surface 7 are provided. At this time, the valve body seal part 31 and the water stop part 32 are simultaneously molded.
At that time, on the upper arc portion side of the base material 10, the valve body seal portion 31 is integrally formed with the base material 10 by applying a rubber lining through the central through hole 17 shown in FIG. 7. Specifically, the valve body seal bulged into the arcuate groove 16 as shown in FIGS. 6 and 7 by subjecting the arcuate groove 16, the central through-hole 17 and the step surface 15 to rubber vulcanization molding. An annular holding portion 33 is provided on the portion 31 and the stepped surface 15, and these are integrally provided via the central through hole 17. Thus, the valve body seal portions 31, 31 on the upstream side surface 13 and the downstream side surface 14 are integrated by the central through hole 17 and the annular holding portion 33.

これと同時に、図8、図9に示すように貫通穴18に対してもゴムライニングが施され、これによって上流側面13、下流側面14の弁体シール部31、31同士がこの貫通穴18を介して一体化される。このようにして、上方円弧部位の弁体シール部31は、円弧状溝部16、中央貫通穴17、段部面15、貫通穴18を介して母材10に一体成形される。   At the same time, as shown in FIGS. 8 and 9, rubber lining is also applied to the through hole 18, so that the valve body seal portions 31, 31 on the upstream side surface 13 and the downstream side surface 14 pass through the through hole 18. Integrated. In this way, the valve body seal portion 31 at the upper arc portion is integrally formed with the base material 10 via the arc-shaped groove portion 16, the central through hole 17, the stepped portion surface 15, and the through hole 18.

一方、母材10の下方端部位側においては、図12における貫通部30を介して環状下端面25とテーパ側面26とにゴムライニングを施すことで止水部32が母材10に一体成形される。具体的には、外筒保持部28の外側から貫通部30を介して溝部27にゴム加硫成形を施すことにより、止水部32が環状下端面25、テーパ側面26に一体成形される。   On the other hand, on the lower end portion side of the base material 10, the water stop portion 32 is integrally formed with the base material 10 by applying rubber lining to the annular lower end surface 25 and the tapered side surface 26 through the through portion 30 in FIG. 12. The Specifically, by applying rubber vulcanization to the groove portion 27 from the outside of the outer cylinder holding portion 28 through the through portion 30, the water stop portion 32 is integrally formed with the annular lower end surface 25 and the tapered side surface 26.

この場合、図11、図12に示すように、テーパ側面26における止水面7とのシール部位にはそれぞれ2条の突条部35、35が突設形成されていてもよい。この場合、弁体1の締め切り時にこの2条の突条部35、35が止水面7に当接シール可能になる。更に、これらの2条の突条部35、35の間には、後述するストッパ部36が配設されている。   In this case, as shown in FIGS. 11 and 12, two protruding portions 35, 35 may be formed to protrude from the sealing portion of the tapered side surface 26 with the water stop surface 7. In this case, when the valve body 1 is closed, the two protrusions 35 and 35 can contact and seal against the water stop surface 7. Further, a stopper 36 which will be described later is disposed between the two protrusions 35 and 35.

図15のゴムライニングの模式図に示すように、前記の弁体シール部31と止水部32とに設けられる加硫ゴム材料は、円弧状溝部16とテーパ側面26とにおいて一体に繋がっており、ゴム加硫成形を施す際に弁体シール部31と止水部32とが前記のように一度に成形される。このように、弁体シール部31と止水部32とは流路5の交叉方向において環状に一体成形され、流路5側に露出するゴム材料部分が最小限に抑えられている。   As shown in the schematic diagram of the rubber lining in FIG. 15, the vulcanized rubber material provided in the valve body seal portion 31 and the water stop portion 32 is integrally connected in the arc-shaped groove portion 16 and the tapered side surface 26. When the rubber vulcanization molding is performed, the valve body seal portion 31 and the water stop portion 32 are molded at a time as described above. Thus, the valve body seal part 31 and the water stop part 32 are integrally formed in an annular shape in the crossing direction of the flow path 5, and the rubber material portion exposed to the flow path 5 side is minimized.

ゴム加硫成形を施す場合には、接着剤を塗布することのない加硫成形によって加工でき、このゴム加硫成形によって母材10にゴム材料を強固に固定・密着できることで、弁体1としての機能を十分に発揮できる。更に、ゴムライニングの経年変化を考慮した場合、接着剤を塗布しながら加硫成形する加硫接着によってゴム加硫成形を施すようにしてもよい。   When the rubber vulcanization molding is performed, the valve body 1 can be processed by vulcanization molding without applying an adhesive, and the rubber material can be firmly fixed and adhered to the base material 10 by the rubber vulcanization molding. The function of can be fully demonstrated. Further, when considering the secular change of the rubber lining, rubber vulcanization molding may be performed by vulcanization adhesion in which vulcanization molding is performed while applying an adhesive.

図3、図4に示したストッパ部36は、樹脂製又は硬質ゴム製或は樹脂塗装からなり、止水部32において環状下端面25を中心に各テーパ側面26、26に左右対称に設けられている。ストッパ部36は、止水部32を成すゴム材料よりも硬度が高い材料により形成される。しかも、この実施形態では、テーパ側面26の圧接部位にこのストッパ部36が設けられ、テーパ側面26の圧接部位がこのストッパ部36より突設して形成される。   The stopper portion 36 shown in FIGS. 3 and 4 is made of resin, hard rubber, or resin coating, and is provided symmetrically on the tapered side surfaces 26 and 26 around the annular lower end surface 25 in the water stop portion 32. ing. The stopper portion 36 is formed of a material having a higher hardness than the rubber material forming the water stop portion 32. In addition, in this embodiment, the stopper portion 36 is provided at the pressure contact portion of the tapered side surface 26, and the pressure contact portion of the taper side surface 26 is formed to protrude from the stopper portion 36.

図3、図10において、ストッパ部36は、止水面7に対向する当接面37と、この当接面37の両側から垂直方向に延びる保持部38、38と、この保持部38、38同士を繋ぐ補強部39とを有し、断面略コ字形状に形成される。当接面37は、テーパ側面26の圧接部位が止水面7に圧接して変形したときに止水面7に当接可能になっている。保持部38は、母材10とゴムライニング部分との間に保持され、この保持部38の保持によりストッパ部36が母材10に一体化される。補強部39は、保持部38、38同士を繋ぐように設けられることで保持部38を補強し、かつ、この補強部39が母材10に形成された取付凹溝10aに嵌合装着されることでストッパ部36を位置決め可能になっている。   3 and 10, the stopper portion 36 includes a contact surface 37 that faces the water blocking surface 7, holding portions 38 and 38 that extend vertically from both sides of the contact surface 37, and the holding portions 38 and 38. Are formed in a substantially U-shaped cross section. The contact surface 37 can contact the water stop surface 7 when the press contact portion of the tapered side surface 26 is deformed by being pressed against the water stop surface 7. The holding portion 38 is held between the base material 10 and the rubber lining portion, and the stopper portion 36 is integrated with the base material 10 by holding the holding portion 38. The reinforcing portion 39 is provided so as to connect the holding portions 38, 38 to reinforce the holding portion 38, and the reinforcing portion 39 is fitted and mounted in the mounting groove 10 a formed in the base material 10. Thus, the stopper portion 36 can be positioned.

ストッパ部36は、補強部38を取付凹溝10aに嵌め込みつつ両保持部38、38で下方端部位を挟むようにして表面処理された母材10の所定位置に仮着される。更に、この一体化した母材10とストッパ部36とに対して加硫成形により部分ゴムライニングを施すことで、母材10からのストッパ部36の抜け出しが阻止された状態でこれらが一体化される。   The stopper portion 36 is temporarily attached to a predetermined position of the base material 10 that has been surface-treated so that the lower end portion is sandwiched between the holding portions 38 and 38 while the reinforcing portion 38 is fitted in the mounting concave groove 10a. Furthermore, by applying a partial rubber lining to the integrated base material 10 and the stopper portion 36 by vulcanization molding, these are integrated in a state where the stopper portion 36 is prevented from coming off from the base material 10. The

上述したストッパ部36は、弁体1の締め切り時に止水面7に当接可能であれば、止水部32の任意の位置に配設することができ、また、このストッパ部36を省略することも可能である。ストッパ部36を設ける場合、本実施形態のような部分ゴムライニングの弁体以外の弁体に適用することも可能であり、例えば、全面ゴムライニングや嵌め込みによりゴムシール材を装着するタイプの弁体にも前記と同様にストッパ部を設けることができる。この場合にも、部分ゴムライニングの場合と同様にストッパ部による機能を発揮できる。   If the stopper part 36 mentioned above can contact | abut on the water stop surface 7 at the time of closing of the valve body 1, it can be arrange | positioned in the arbitrary positions of the water stop part 32, and this stopper part 36 is abbreviate | omitted. Is also possible. When the stopper portion 36 is provided, it can also be applied to a valve body other than the valve body of the partial rubber lining as in the present embodiment. For example, for a valve body of a type in which a rubber seal material is attached by full-surface rubber lining or fitting. In the same manner as described above, a stopper portion can be provided. Also in this case, the function by the stopper portion can be exhibited as in the case of the partial rubber lining.

上記の弁体1を弁箱に装着する場合、図3に示すように、弁体1は、弁棒4、めねじこま41を介して上下動自在に取付けられる。弁棒4は、例えば、ステンレス鋼からなり、その外周の一部にはおねじからなるねじ部42が設けられている。弁棒4の上部側には環状鍔部43が形成され、弁棒4はこの環状鍔部43が弁箱2被蓋用のふた3の上に当接した状態で装着される。そのため、弁棒4は、弁箱2に対して上下動が阻止された状態で回動するようになっている。図1、図2において、環状鍔部43とふた3との間にはスラストワッシャ等の緩衝部材45が介在されており、この緩衝部材45により、環状鍔部43とふた3とが直接接触することが防止されている。   When the valve body 1 is mounted on a valve box, the valve body 1 is attached to be movable up and down via a valve rod 4 and a female screw top 41 as shown in FIG. The valve stem 4 is made of, for example, stainless steel, and a screw portion 42 made of a male screw is provided on a part of the outer periphery thereof. An annular flange 43 is formed on the upper side of the valve stem 4, and the valve stem 4 is mounted in a state where the annular flange 43 abuts on the lid 3 for covering the valve box 2. For this reason, the valve stem 4 rotates with respect to the valve box 2 while being prevented from moving up and down. In FIG. 1 and FIG. 2, a buffer member 45 such as a thrust washer is interposed between the annular flange 43 and the lid 3, and the annular flange 43 and the lid 3 are in direct contact with each other by the buffer member 45. It is prevented.

同図に示した弁箱2、ふた3は、例えば、FCD450−10等の球状黒鉛鋳鉄を材料として成形され、これらの全面には、弁体1の場合と同様にエポキシ樹脂が塗装により表面処理される。弁箱2とふた3とは、ゴム製のシール部材46を介してボルト等の固着部材57により固着されている。   The valve box 2 and the lid 3 shown in the figure are formed by using, for example, spheroidal graphite cast iron such as FCD450-10, and the entire surface thereof is coated with epoxy resin as in the case of the valve body 1. Is done. The valve box 2 and the lid 3 are fixed by a fixing member 57 such as a bolt via a rubber seal member 46.

めねじこま41は、例えば、銅合金から成り、内周にねじ部42に螺合するめねじ部47が形成され、図2の弁体1の上部側に形成された鉤状の係止部48の内側に抜け止め状態で収容される。弁棒4を弁閉又は弁開方向に回転させると、ガイド部19がガイド溝20により回転規制されていることで、ねじ部42とめねじ部47との螺合によって弁体1が弁棒4に対して上下動する。弁体1の係止部48の一方側にはこの係止部48を補強するための連結部49が形成されているが、この連結部49を省略するようにしてもよい。この場合には、弁体1が流路方向において左右対称になる。
弁棒4は、図示しないハンドルにより手動で回動操作されるが、この弁棒4を図示しない電動アクチュエータ等により自動操作で操作することもできる。
The female thread top 41 is made of, for example, a copper alloy, and has a female threaded portion 47 that is screwed into the threaded portion 42 on the inner periphery, and a hook-shaped locking portion 48 formed on the upper side of the valve body 1 in FIG. It is housed inside the door in a retaining state. When the valve stem 4 is rotated in the valve closing or valve opening direction, the rotation of the guide portion 19 is regulated by the guide groove 20, so that the valve body 1 is moved to the valve stem 4 by the screwing of the screw portion 42 and the female screw portion 47. Move up and down. A connecting portion 49 for reinforcing the engaging portion 48 is formed on one side of the engaging portion 48 of the valve body 1, but the connecting portion 49 may be omitted. In this case, the valve body 1 is symmetrical in the flow path direction.
Although the valve stem 4 is manually rotated by a handle (not shown), the valve stem 4 can be automatically operated by an electric actuator or the like (not shown).

図1に示すように、この実施形態におけるソフトシール仕切弁では弁棒4のねじ部42が弁箱2内に隠れ、弁体1の開閉操作時に弁棒4が定位置で回動する内ねじ式の仕切弁になっている。図示しないが、ソフトシール仕切弁は、外ねじ式の仕切弁構造であってもよい。外ねじ式の仕切弁は、弁棒のねじ部が弁箱の外部にあり、バルブの開操作により弁棒が上昇し、閉操作により弁棒が下降するようになっている。   As shown in FIG. 1, in the soft seal gate valve in this embodiment, the screw portion 42 of the valve stem 4 is hidden in the valve box 2 and the valve stem 4 rotates at a fixed position when the valve body 1 is opened and closed. It is a type gate valve. Although not shown, the soft seal gate valve may have an external screw type gate valve structure. In the external thread type gate valve, the threaded portion of the valve stem is located outside the valve box, and the valve stem is raised by opening the valve and lowered by closing.

また、このソフトシール仕切弁は、図3に示すように、弁箱2に対して楔型の弁体1(母材10)を上下動させて流路5を弁体1で閉止する際に、弁体シール部31、止水部32を弁座部6、止水部7にシールさせる、いわゆる楔型構造と呼ばれる態様の仕切弁であるが、この弁体は、楔型形状に限られることはない。例えば、図示しないが、上流側面と下流側面とが略平行の弁体を上下動させて弁体シール部を弁体の弁座部分に圧着させて弁閉状態とする、いわゆる圧着型と呼ばれる態様の仕切弁とすることもできる。   In addition, as shown in FIG. 3, this soft seal gate valve moves the wedge-shaped valve body 1 (base material 10) up and down relative to the valve box 2 to close the flow path 5 with the valve body 1. The valve body seal portion 31 and the water stop portion 32 are sealed with the valve seat portion 6 and the water stop portion 7 in a so-called wedge-shaped structure, but the valve body is limited to the wedge shape. There is nothing. For example, although not shown in the drawings, a so-called pressure-bonding type in which a valve body in which the upstream side surface and the downstream side surface are substantially parallel is moved up and down so that the valve body seal portion is pressure-bonded to the valve seat portion of the valve body to close the valve. It can also be used as a gate valve.

更に、図示しないが、弁体の両側のガイド部を溝状に設け、この溝状ガイド部に弁箱に形成した図示しない凸状ガイド部を遊嵌させるようにして弁体を弁箱に装着してもよい。このように弁棒4の回動動作によって弁体1が回転停止した状態でガイド部を上下方向にスライドできる構造であれば、ガイド部分の構造も限定されるものではない。   In addition, although not shown, the guide parts on both sides of the valve body are provided in a groove shape, and the valve body is mounted on the valve box so that a convex guide part (not shown) formed on the valve box is loosely fitted in the groove-like guide part. May be. The structure of the guide part is not limited as long as the guide part can be slid in the vertical direction in a state where the valve body 1 is stopped by the rotation of the valve rod 4 as described above.

本発明のソフトシール仕切弁では、母材10の上流側面13と下流側面14の上方円弧部位と下方端部位とにおけるゴム固着部16にゴムライニングを施し、このゴムライニングにより弁体シール部31と止水部32とをそれぞれ設けているので、部分ゴムライニングによる弁体のシール部位を構成できる。これにより、水道水などの流体に接触するゴム材料を少なくでき、特に、弁閉時において、流体側に露出するゴム材料を最小限に抑えることができる。その結果、浸出性の改善をすると同時に弁体シール部31と止水部32のゴム材料の劣化によるカーボンなどの剥離を最小限に抑えることができる。   In the soft seal gate valve of the present invention, a rubber lining is applied to the rubber adhering portion 16 at the upper arc portion and the lower end portion of the upstream side surface 13 and the downstream side surface 14 of the base material 10, and the valve body seal portion 31 and Since each of the water stop portions 32 is provided, a sealing portion of the valve body by partial rubber lining can be configured. Thereby, the rubber material which contacts fluids, such as a tap water, can be decreased, and especially the rubber material exposed to the fluid side can be suppressed to the minimum when the valve is closed. As a result, the leachability can be improved, and at the same time, the exfoliation of carbon or the like due to the deterioration of the rubber material of the valve body seal portion 31 and the water stop portion 32 can be minimized.

このようにゴム材料の使用料を必要最小限にできるため、より性能の高い高価なゴム材料を使用することも可能になる。この場合には全面ゴムライニングや取付け用固定部材を用いてゴムシール材を設ける場合よりもソフトシール仕切弁全体の重量を軽減できる。   As described above, since the usage fee of the rubber material can be minimized, it is possible to use an expensive rubber material with higher performance. In this case, the weight of the entire soft seal gate valve can be reduced as compared with the case where the rubber seal material is provided using the entire surface rubber lining or the fixing member for attachment.

上方円弧部位のゴム固着部16が円弧状溝部からなり、この円弧状溝部16と中央貫通穴17と弁棒挿入穴12の段部面15にゴム加硫成形を施して、弁体シール部31に環状保持部33を中央貫通穴17を介して一体成形していることにより、上流側面13、下流側面14の弁体シール部31、31をこの環状保持部33により抜け止めした状態で一体化できる。更に、貫通穴18にゴム加硫成形を施して上流側面13、下流側面14の弁体シール部31、31を母材10に一体成形していることにより、母材10を固定しながら円弧状溝部16に嵌り込んだ弁体シール部31を一体化できる。これらにより、ゴム加硫成形で接着剤を使用することなく母材10にゴム材料を強固に固定し、円弧状溝部16から弁体シール部31がずれたり剥離することを確実に防ぎつつ、弁体1と弁体シール部31との隙間を防いで嵌め込みや取付け用の固定部材を用いるような部分的なゴムシート装着の場合よりも高いシール性を発揮でき、流体への接着剤の溶出がないため、接着剤の塗布による作業工数が増えることもない。更に、加硫接着の場合のように接着剤の浸出試験を実施する必要もなくなる。   The rubber fixing portion 16 at the upper arc portion is formed by an arc-shaped groove portion, and the arc-shaped groove portion 16, the central through hole 17, and the stepped surface 15 of the valve rod insertion hole 12 are subjected to rubber vulcanization molding, and the valve body seal portion 31. Since the annular holding portion 33 is integrally formed through the central through hole 17, the valve body seal portions 31, 31 on the upstream side surface 13 and the downstream side surface 14 are integrated with the annular holding portion 33 being prevented from coming off. it can. Further, the rubber vulcanization molding is performed on the through-hole 18 so that the valve body seal portions 31 and 31 on the upstream side surface 13 and the downstream side surface 14 are integrally molded on the base material 10, so that the base material 10 is fixed and arc-shaped. The valve body seal part 31 fitted in the groove part 16 can be integrated. Accordingly, the rubber material is firmly fixed to the base material 10 without using an adhesive in rubber vulcanization molding, and the valve body seal portion 31 is prevented from being displaced or peeled off from the arc-shaped groove portion 16, and the valve Prevents the gap between the body 1 and the valve body seal portion 31, and can exhibit higher sealing performance than the case of partial rubber sheet mounting that uses fitting or mounting fixing members, and the adhesive elutes into the fluid. Therefore, the number of work steps by applying the adhesive is not increased. Furthermore, it is not necessary to perform an adhesive leaching test as in the case of vulcanization bonding.

一方、弁体1の下方端部位では、環状下端面25とテーパ側面26とに溝部27を形成し、この溝部27を介して外筒保持部28と内筒保持部29とを設け、外筒保持部28に溝部27に貫通する複数個の貫通部30を形成し、環状下端面25とテーパ側面26とにこの貫通部30を介してゴム加硫成形を施して止水部32を母材に一体成形していることにより、外筒保持部28の外側と溝部27に設けられるゴム材料で外筒保持部28を巻き付けるように貫通部30を介して止水部32を一体化できる。このため、弁体シール部31の場合と同様に、止水部32がずれたり剥離したりすることが無く、母材10に止水部32を強固に固定できる。   On the other hand, at the lower end portion of the valve body 1, a groove portion 27 is formed in the annular lower end surface 25 and the tapered side surface 26, and an outer cylinder holding portion 28 and an inner cylinder holding portion 29 are provided via the groove portion 27. A plurality of penetrating portions 30 penetrating the groove portion 27 are formed in the holding portion 28, and rubber vulcanization molding is performed on the annular lower end surface 25 and the tapered side surface 26 via the penetrating portion 30 to form the water stop portion 32 as a base material. Since the outer cylinder holding part 28 is wound around the outer cylinder holding part 28 with a rubber material provided in the groove part 27, the water stop part 32 can be integrated via the through part 30. For this reason, as in the case of the valve body seal portion 31, the water stop portion 32 is not displaced or peeled off, and the water stop portion 32 can be firmly fixed to the base material 10.

しかも、上記の弁体シール部31と止水部32とが一体成形され、母材10にこの環状シール部位を巻き付けるように加硫成形していることで母材10からよりゴム材料が外れ難くなっている。そのため、弁体1が上下移動して弁座部6に着座或いは弁座部6から離間する際にも、ゴム材料がずれたり外れたりすることを防止できる。この場合、弁体1を楔型に設けていることにより、この弁体1を図2の弁開状態から図1の弁閉状態まで下降させる際に、弁閉シール状態になる直前まで弁体シール部31、止水部32が弁箱2内に擦れることがない。このため、弁体シール部31、止水部32の摩耗が最小限に抑えられてゴム材料の消耗が少なくなり、弁体1動作時の摺動抵抗も少なくなる。   In addition, the valve body seal portion 31 and the water stop portion 32 are integrally formed, and the rubber material is less likely to come off from the base material 10 by vulcanizing and forming the annular seal portion around the base material 10. It has become. Therefore, it is possible to prevent the rubber material from being displaced or detached even when the valve body 1 moves up and down and is seated on or separated from the valve seat portion 6. In this case, since the valve body 1 is provided in a wedge shape, when the valve body 1 is lowered from the valve open state of FIG. 2 to the valve closed state of FIG. The seal part 31 and the water stop part 32 are not rubbed into the valve box 2. For this reason, the wear of the valve body seal part 31 and the water stop part 32 is suppressed to the minimum, the consumption of the rubber material is reduced, and the sliding resistance during the operation of the valve body 1 is also reduced.

ストッパ部36を止水部32のテーパ側面26の圧接部位に設け、テーパ側面26の圧接部位をこのストッパ部36より突設させているため、図3の弁閉シール時には、先ずテーパ側面26の圧接部位が止水面7に当接し、続いて弁体1を締め付けたときにこの圧接部位がゴム材料の弾性により変形しながら弁体1の下降によりストッパ部36が止水面7に当接する。ストッパ部36は樹脂製又は硬質ゴム製、或は樹脂塗装であるため止水面7に当接したときにゴム材料よりも変形しにくくなっている。これにより、部分ライニング構造や突条部35を形成することで圧接部位の接触面積が小さくなるにもかかわらず、テーパ側面26における圧接部位の過剰な変形を防止でき、止水部32の負担を軽減してこの止水部32が傷付いたり破断したりすることを防止できる。このストッパ部36により、弁箱2の表面処理部位も剥がれ難くなる。   Since the stopper portion 36 is provided at the pressure contact portion of the taper side surface 26 of the water stop portion 32 and the pressure contact portion of the taper side surface 26 protrudes from the stopper portion 36, at the time of valve closing seal in FIG. When the pressure contact portion abuts against the water stop surface 7 and the valve body 1 is subsequently tightened, the stopper portion 36 abuts against the water stop surface 7 as the valve body 1 is lowered while the pressure contact portion is deformed by the elasticity of the rubber material. Since the stopper portion 36 is made of resin, hard rubber, or resin coating, it is less likely to be deformed than a rubber material when it comes into contact with the water stop surface 7. Thereby, although the contact area of a press contact part becomes small by forming a partial lining structure and the protrusion part 35, the excessive deformation | transformation of the press contact part in the taper side surface 26 can be prevented, and the burden of the water stop part 32 is carried out. It can reduce and can prevent this water stop part 32 from being damaged or broken. The stopper portion 36 makes it difficult for the surface treatment portion of the valve box 2 to be peeled off.

弁体1の締め切り完了時には、止水部32を成すゴム材料よりも硬質のストッパ部36が止水面7に当接することで、弾性材料であるゴム材料が緩やかに変形する場合に比較して締め切りトルクが急激に変化する。このため締め切り時の感覚が伝わりやすくなり、弁体1の締め切り完了状態を確実に把握できる。   When the closing of the valve body 1 is completed, the stopper material 36, which is harder than the rubber material forming the water stopping portion 32, comes into contact with the water stopping surface 7 so that the rubber material, which is an elastic material, is gradually deformed compared to the case where the valve material 1 is closed. Torque changes rapidly. For this reason, the feeling at the time of deadline becomes easy to be transmitted, and the deadline completion state of the valve body 1 can be surely grasped.

テーパ側面26のシール部位に2条の突条部35、35を突設形成しているため、弁閉シール時には、この突条部35が止水面7に線接触状態で圧接し、この小さい接触面積による圧接で締め付け時の面圧力が高まることで、密着性を向上して高シール性を発揮できる。この場合、突条部は1条でも良い。   Since the two ridges 35, 35 project from the sealing portion of the tapered side surface 26, the ridge 35 is pressed against the water stop surface 7 in a line contact state when the valve is closed. The surface pressure at the time of tightening is increased by the pressure contact according to the area, so that the adhesion can be improved and the high sealing performance can be exhibited. In this case, the number of protrusions may be one.

その際、図1において、2条の突条部35を設けていることで突条部35の止水面7への圧接力を高めることができ、確実に漏れを防ぐことができる。この場合、上記したストッパ部36によって強い圧接力による突条部35の破断も防がれる。   In that case, in FIG. 1, by providing the two ridges 35, the pressure contact force of the ridges 35 to the water stop surface 7 can be increased, and leakage can be surely prevented. In this case, the above-described stopper portion 36 prevents the ridge portion 35 from being broken by a strong pressure contact force.

更に、ガイド部19におけるガイド溝20との当接部位を弁棒4の上下動の方向に対して上部側から下部側にやや傾斜させ、この当接部位の傾きを弁体1の流体圧による傾きと同じ傾きに設けていることにより、弁体1が流体圧で傾いたときに当接部位がガイド溝20に面接触により接触する。この面接触は、弁閉状態に限らず弁体1を昇降動させる際に流体圧により継続することになる。このため、ガイド部19とガイド溝20とが極部的に圧接することを防いで、弁体1のガイド部の表面処理19が傷付いたり剥離することを防止できるとともに、この面接触によって弁体1をスムーズに昇降動できる。ガイド部の表面処理19の剥がれを防ぐことで、母材10の錆の発生を防止できる。   Further, the contact portion of the guide portion 19 with the guide groove 20 is slightly inclined from the upper side to the lower side with respect to the vertical movement direction of the valve rod 4, and the inclination of the contact portion is determined by the fluid pressure of the valve body 1. By providing at the same inclination as the inclination, the contact portion contacts the guide groove 20 by surface contact when the valve body 1 is inclined by the fluid pressure. This surface contact is not limited to the valve closed state, and is continued by the fluid pressure when the valve body 1 is moved up and down. For this reason, it is possible to prevent the guide portion 19 and the guide groove 20 from being in extreme contact with each other and prevent the surface treatment 19 of the guide portion of the valve body 1 from being damaged or peeled off. The body 1 can be moved up and down smoothly. By preventing the surface treatment 19 of the guide part from being peeled off, the base material 10 can be prevented from generating rust.

流体圧は、弁体1における表面処理部11、弁体シール部31、止水部32に働くことになるが、このときの弁体1と弁箱2とのシール性は、弁体シール部31及び止水部32が弁座部6及び止水面7にシール或は圧接シールすることで発揮されている。弁体シール部31において、上方円弧部位の中央貫通穴17・貫通穴18の無い部分では弁体シール部31に伝わる流体圧を母材10で直接受け、この流体圧による力が弁体1から弁座部6に伝達される。このように二次側に母材10が位置しているため、この母材10で流体圧の力を受けることによりゴム材料の弁体内部方向への抜け出しを防ぎ、かつ、流体圧によりゴム材料と母材10とが密接して高シール性を発揮する。   The fluid pressure acts on the surface treatment section 11, the valve body seal section 31, and the water stop section 32 in the valve body 1. At this time, the sealing property between the valve body 1 and the valve box 2 is the valve body seal section. 31 and the water stop part 32 are exhibited by sealing or pressure-contacting the valve seat part 6 and the water stop surface 7. In the valve body seal portion 31, the fluid pressure transmitted to the valve body seal portion 31 is directly received by the base material 10 in a portion where the central through hole 17 and the through hole 18 in the upper arc portion are not provided, and the force due to this fluid pressure is applied from the valve body 1. It is transmitted to the valve seat 6. Since the base material 10 is located on the secondary side in this way, the base material 10 receives the force of fluid pressure to prevent the rubber material from slipping out toward the inside of the valve body. And the base material 10 are in close contact with each other and exhibit high sealing performance.

上方円弧部位の貫通穴18付近では、流体圧が上流側のゴムライニング部分から貫通穴18を介して下流側のゴムライニング部分に伝わり、この流体圧による力が弁座部6に伝達される。このように貫通穴18の二次側には弁座部6が位置しており、この弁座部6で流体圧の力を受けることによりゴム材料の二次側への抜け出しを防止する。   In the vicinity of the through hole 18 in the upper arc portion, fluid pressure is transmitted from the upstream rubber lining portion to the downstream rubber lining portion through the through hole 18, and the force by the fluid pressure is transmitted to the valve seat portion 6. Thus, the valve seat portion 6 is positioned on the secondary side of the through hole 18, and the valve seat portion 6 receives the force of fluid pressure to prevent the rubber material from coming out to the secondary side.

一方、止水部32において、下方端部位の貫通部30の無い部分では、止水部32に伝わる流体圧をテーパ保持部28aと外筒保持部28とで直接受ける。このため、この付近のゴム材料は、流体圧によりゴム材料と母材10とが密接して高シール性を発揮する。
下方端部位の貫通部30付近では、流体圧が貫通部30を介して溝部27に施されたゴムライニング部分に伝わる。このゴムライニング部分の二次側には内筒保持部29と仕切壁29aとを設けているため、この流体圧による力を内筒保持部29と仕切壁29aとで受けてゴムの固着性を保持する。このように溝部27に設けられたゴムライニング部分の二次側には内筒保持部29と仕切壁29aとが位置しているため、この部分でゴム材料の二次側への抜け出しを確実に防止している。
On the other hand, in the water stop portion 32, the fluid pressure transmitted to the water stop portion 32 is directly received by the taper holding portion 28 a and the outer cylinder holding portion 28 in a portion where the through portion 30 in the lower end portion is not present. For this reason, the rubber material in the vicinity exhibits a high sealing property because the rubber material and the base material 10 are in close contact with each other by the fluid pressure.
In the vicinity of the penetrating portion 30 at the lower end portion, the fluid pressure is transmitted to the rubber lining portion applied to the groove portion 27 via the penetrating portion 30. Since the inner cylinder holding part 29 and the partition wall 29a are provided on the secondary side of the rubber lining portion, the force due to the fluid pressure is received by the inner cylinder holding part 29 and the partition wall 29a so that the rubber is fixed. Hold. Thus, since the inner cylinder holding part 29 and the partition wall 29a are located on the secondary side of the rubber lining part provided in the groove part 27, the rubber material can be surely pulled out to the secondary side in this part. It is preventing.

しかも、円弧状溝部16からなる形状のゴム固着部を弁体1に形成し、この円弧状溝部16にゴム加硫成形を施して弁体シール部31を設けているため、弁閉時の面圧力を保持しつつ弁箱2に摺動などの摩擦が生じた場合でも円弧状溝部16に囲まれるように装着された構造によりゴム材料のずれが防がれる。止水部32は弁体シール部31に一体に設けられているため、この止水部32も弁体からずれ難くなっている。
このような部分ゴムライニング構造で弁体1を設けていることで、例えば、日本水道協会の規格による水道用ソフトシール仕切弁(JWWA B 120)の耐久試験で、弁体の全開、全閉作動を500回以上繰り返したとしても、弁体シール部31や止水部32が抜け出したりシール性の悪化により漏れを生じたりすることを回避でき、長期に渡ってソフトシール仕切弁としての止水性能を維持できる。
In addition, a rubber adhering portion having the shape of the arc-shaped groove portion 16 is formed in the valve body 1, and the valve-body seal portion 31 is provided by subjecting the arc-shaped groove portion 16 to rubber vulcanization. Even when friction such as sliding occurs in the valve box 2 while maintaining the pressure, the rubber material is prevented from being displaced by the structure mounted so as to be surrounded by the arc-shaped groove 16. Since the water stop portion 32 is provided integrally with the valve body seal portion 31, the water stop portion 32 is also difficult to be displaced from the valve body.
By providing the valve body 1 with such a partial rubber lining structure, for example, in a durability test of a soft seal gate valve for water supply (JWWA B 120) according to the standards of the Japan Water Works Association, the valve body is fully opened and fully closed. Even if it is repeated 500 times or more, it can be avoided that the valve body seal part 31 and the water stop part 32 come out or leak due to the deterioration of the sealing performance, and the water stop performance as a soft seal gate valve over a long period of time. Can be maintained.

弁棒4の環状鍔部43とふた3との間に緩衝部材45を設けているため、弁体1の昇降動時に弁棒4を回転させるとこの緩衝部材45がスラスト荷重を受け、環状鍔部43の回転によるふた3の表面処理の剥がれを防止する。   Since the buffer member 45 is provided between the annular flange 43 and the lid 3 of the valve rod 4, when the valve rod 4 is rotated when the valve body 1 moves up and down, the buffer member 45 receives a thrust load, and the annular rod The peeling of the surface treatment of the lid 3 due to the rotation of the portion 43 is prevented.

図16においては、本発明のソフトシール仕切弁の第2実施形態の弁体を示している。なお、この実施形態以降において上述した実施形態と同一箇所は同一符号によって表し、その説明を省略する。この実施形態では、母材50の下方端部位における固着部16の環状下端面51とこの環状下端面51の両側に続くテーパ側面52に凸部53を形成し、この凸部53にゴム材料を加硫成形して止水部54を設けたものである。図に示すように、凸部53はアリ溝55を有しており、このようにアリ溝55を有する凸部53にゴム加硫成形を施すことで、弁体56が弁箱内を上下動するときにもこのゴム材料が剥がれ難くなっている。   In FIG. 16, the valve body of 2nd Embodiment of the soft seal gate valve of this invention is shown. In the following embodiments, the same portions as those in the above-described embodiments are denoted by the same reference numerals, and description thereof is omitted. In this embodiment, a convex portion 53 is formed on the annular lower end surface 51 of the fixing portion 16 at the lower end portion of the base material 50 and a tapered side surface 52 that continues to both sides of the annular lower end surface 51, and a rubber material is formed on the convex portion 53. A water stop portion 54 is provided by vulcanization molding. As shown in the figure, the convex portion 53 has a dovetail groove 55, and thus the valve body 56 moves up and down in the valve box by subjecting the convex portion 53 having the dovetail groove 55 to rubber vulcanization molding. This rubber material is also difficult to peel off.

図17においては、本発明のソフトシール仕切弁の第3実施形態の弁体を示している。この実施形態では、母材60の環状下端面61とテーパ側面62における固着部16に凹部63を形成し、この凹部63にゴム材料を加硫成形して止水部64を設けたものである。この場合、凹部63の開口部側をより狭く設けていることで、この凹部63に施されたゴム加硫成形が弁体65が上下動するときにも外れ難くなっている。
これらのように、母材の上方円弧部位と下方端部位に設けたゴム固着部16にゴム加硫成形用のアリ溝又は凹部或は凸部の何れかを形成し、これらのアリ溝又は凹部或は凸部に止水部を設けることもできる。
In FIG. 17, the valve body of 3rd Embodiment of the soft seal gate valve of this invention is shown. In this embodiment, a concave portion 63 is formed in the fixing portion 16 on the annular lower end surface 61 and the tapered side surface 62 of the base material 60, and a rubber material is vulcanized and formed in the concave portion 63 to provide a water stop portion 64. . In this case, by providing a narrower opening side of the recess 63, the rubber vulcanization molding applied to the recess 63 is less likely to come off when the valve body 65 moves up and down.
As described above, either a dovetail groove, a concave portion or a convex portion for rubber vulcanization molding is formed in the rubber fixing portion 16 provided in the upper arc portion and the lower end portion of the base material, and the dovetail groove or the concave portion is formed. Or a water stop part can also be provided in a convex part.

更に、図16の実施形態では上方円弧部位に有底で凹状の装着溝57を形成し、この装着溝57にゴム下流成形を波形に施しながら弁体シール部58を構成し、一方、図17の実施形態では上方円弧部位に有底の凹状部66を形成し、この凹状部66にゴム加硫成形を施しながら弁体シール部67を構成することで、それぞれゴム材料の剥離や抜け出しを防止できるようになっている。このように、上方円弧部位に有底のゴム材料装着部位を設け、このゴム材料装着部位にゴムライニングを施して弁体シール部を設けるようにしてもよい。このときにも前述した中央貫通穴、貫通穴を母材に設けた構造のソフトシール弁と同等の性能を発揮できる。   Further, in the embodiment of FIG. 16, a bottomed and concave mounting groove 57 is formed in the upper circular arc portion, and the valve body seal portion 58 is configured while the rubber downstream molding is applied to the mounting groove 57 in a waveform, while FIG. In this embodiment, a bottomed concave portion 66 is formed in the upper arc portion, and the valve body seal portion 67 is formed while rubber vulcanization molding is performed on the concave portion 66, thereby preventing the rubber material from peeling or coming out. It can be done. As described above, a bottomed rubber material mounting portion may be provided in the upper arc portion, and the rubber material lining may be applied to the rubber material mounting portion to provide the valve body seal portion. Even at this time, the same performance as the soft seal valve having the structure in which the central through hole and the through hole are provided in the base material can be exhibited.

図18においては、本発明のソフトシール仕切弁の第4実施形態の弁体を示している。この実施形態におけるストッパ部70は、環状下端面71に位置する環状ストッパ部72と、各テーパ側面73、73に位置する当接面74、保持部75、補強部76を有するテーパストッパ部77とを有し、環状ストッパ部72に左右対称にこのテーパストッパ部77が一体成形されて円弧状に形成されている。
このソフトシール仕切弁では、弁体78の環状下端面71とテーパ側面73の圧接部位にストッパ部70が一体に設けられ、環状下端面71とテーパ側面73の圧接部位がこのストッパ部70より突出した状態に設けられている。
In FIG. 18, the valve body of 4th Embodiment of the soft seal gate valve of this invention is shown. The stopper portion 70 in this embodiment includes an annular stopper portion 72 located on the annular lower end surface 71, a tapered stopper portion 77 having a contact surface 74 located on each tapered side surface 73, 73, a holding portion 75, and a reinforcing portion 76. The taper stopper portion 77 is integrally formed symmetrically with the annular stopper portion 72 so as to have an arc shape.
In this soft seal gate valve, the stopper portion 70 is integrally provided at the pressure contact portion between the annular lower end surface 71 and the tapered side surface 73 of the valve body 78, and the pressure contact portion between the annular lower end surface 71 and the tapered side surface 73 protrudes from the stopper portion 70. It is provided in the state.

弁閉時には、環状ストッパ部72の当接部位とストッパ部70の当接面74とが図示しない止水面に当接するため、環状下端面71及びテーパ側面73全体の圧接部位の過剰な変形を防止しながら止水部79が止水面をシールし、止水部79全体の傷付きや破断を防いで高シール性を維持できる。この実施形態では一体のストッパ部70としているが、図示しない環状ストッパ部とテーパストッパ部とを別体に形成し、これらをそれぞれ環状下端面とテーパ側面の圧接部位に設け、環状下端面とテーパ側面の圧接部位とを各ストッパ部より突出させるようにしてもよい。   When the valve is closed, the contact portion of the annular stopper portion 72 and the contact surface 74 of the stopper portion 70 abut against a water stop surface (not shown), thereby preventing excessive deformation of the pressure contact portion of the annular lower end surface 71 and the entire tapered side surface 73. However, the water stop portion 79 seals the water stop surface, and prevents the entire water stop portion 79 from being scratched or broken, thereby maintaining a high sealing performance. In this embodiment, an integral stopper portion 70 is used, but an annular stopper portion and a taper stopper portion (not shown) are formed separately, and are provided at the pressure contact portions of the annular lower end surface and the tapered side surface, respectively. You may make it protrude from each stopper part with the press-contact part of a side surface.

図19においては、本発明のソフトシール仕切弁の第5実施形態の弁体を示している。この実施形態におけるストッパ部80は、各テーパ側面73に位置するテーパストッパ部81を有し、これらのテーパストッパ部81が接続部82によって接続されて円弧状に形成されている。更に、このストッパ部80では延設部83が形成され、この延設部83は、止水部79のテーパ側面73に設けられるテーパストッパ部81の両端がガイド部19まで延設されて形成されている。   In FIG. 19, the valve body of 5th Embodiment of the soft seal gate valve of this invention is shown. The stopper portion 80 in this embodiment has a taper stopper portion 81 positioned on each tapered side surface 73, and these taper stopper portions 81 are connected by a connection portion 82 and formed in an arc shape. Further, the extending portion 83 is formed in the stopper portion 80, and the extending portion 83 is formed by extending both ends of the tapered stopper portion 81 provided on the tapered side surface 73 of the water stop portion 79 to the guide portion 19. ing.

弁体85の締め切り時には、延設部83を介してガイド部19が図示しない止水面に接触するため、ガイド部19の端面側と止水面が直接接触することがない。そして、延設部83が緩衝剤としての機能を発揮するため、ガイド部19及び止水面が傷付くことを防止できる。更に、弁体締め切り完了時に延設部83を介してガイド部19が止水面に当接する構造であることから、弁体85がこれ以上下降することを強制的に防ぐことができる。そのため、弁体締め切り時の感覚を確認することなく、回転が停止する位置まで図示しない弁棒を回転させることで所定の締め切り状態まで操作できる。   When the valve body 85 is closed, the guide portion 19 comes into contact with a water stop surface (not shown) through the extending portion 83, so that the end face side of the guide portion 19 and the water stop surface do not come into direct contact with each other. And since the extension part 83 exhibits the function as a buffering agent, it can prevent that the guide part 19 and a water stop surface are damaged. Furthermore, since the guide portion 19 is in contact with the water stop surface via the extending portion 83 when the valve body deadline is completed, the valve body 85 can be forcibly prevented from descending further. For this reason, it is possible to operate to a predetermined closing state by rotating a valve rod (not shown) to a position where the rotation stops without confirming the sense of closing the valve body.

図20、図21においては、ストッパ部の他例を示している。図に示すように、このストッパ部90の図示しない止水面に当接する当接面91の周囲において、突条部35との間に空隙部93が形成され、かつ、当接面91が突条部35の先端側にやや近づくように延長して形成されている。このストッパ部90においては、当接面91を迅速に止水面に当接させることで突条部35の弾性変形量を最小限に抑えて止水面の損傷を防ぐことが可能になる。しかも、空隙部93を設けていることで突条部35がこの空隙部93側に弾性変形しやすくなるため突条部35に加わる圧縮力を緩和できる。   20 and 21 show other examples of the stopper portion. As shown in the figure, a gap portion 93 is formed between the stopper portion 90 and the protrusion 35 around the contact surface 91 that contacts a water stop surface (not shown), and the contact surface 91 is a protrusion. It extends so as to be slightly closer to the tip side of the portion 35. In this stopper part 90, it is possible to prevent the water stop surface from being damaged by minimizing the amount of elastic deformation of the protrusion 35 by abutting the contact surface 91 with the water stop surface quickly. In addition, since the gap portion 93 is provided, the protruding portion 35 is easily elastically deformed toward the gap portion 93, so that the compressive force applied to the protruding portion 35 can be reduced.

1 弁体
2 弁箱
5 流路
6 弁座部
7 止水面
10 母材
12 弁棒挿入穴
13 上流側面
14 下流側面
15 段部面
16 ゴム固着部
17 中央貫通穴
17a 係合面
18 貫通穴
19 ガイド部
25 環状下端面
26 テーパ側面
27 溝部
28 外筒保持部
29 内筒保持部
30 貫通部
31 弁体シール部
32 止水部
33 環状保持部
35 突条部
36 ストッパ部
53 凸部
63 凹部
DESCRIPTION OF SYMBOLS 1 Valve body 2 Valve box 5 Flow path 6 Valve seat part 7 Water stop surface 10 Base material 12 Valve rod insertion hole 13 Upstream side surface 14 Downstream side surface 15 Step part surface 16 Rubber | gum fixed part 17 Central through-hole 17a Engagement surface 18 Through-hole 19 Guide part 25 Annular lower end face 26 Tapered side face 27 Groove part 28 Outer cylinder holding part 29 Inner cylinder holding part 30 Through part 31 Valve body seal part 32 Water stop part 33 Annular holding part 35 Projection part 36 Stopper part 53 Convex part 63 Concave part

Claims (12)

弁箱内の流路に対して交叉方向に昇降動する弁体で前記弁箱内に設けた弁座部と止水面とをシールして前記弁箱の流路を開閉するソフトシール仕切弁において、前記弁体の母材の上流側面と下流側面の上方円弧部位と下方端部位に設けたゴム固着部にゴムライニングを施して前記弁座部にシールする弁体シール部と前記止水面に圧接シールする止水部とをそれぞれ設けて前記弁体を構成したことを特徴とするソフトシール仕切弁。   A soft seal gate valve that opens and closes a flow path of the valve box by sealing a valve seat portion and a water stop surface provided in the valve box with a valve body that moves up and down in a cross direction with respect to the flow path in the valve box. The valve body sealing portion for sealing the valve seat portion with a rubber lining on the rubber fixing portions provided on the upper arc portion and the lower end portion of the upstream side surface and the downstream side surface of the base material of the valve body and the water stop surface A soft seal gate valve characterized in that the valve body is configured by providing a water stop portion for sealing. 前記上方円弧部位に設けたゴム固着部に前記母材の弁棒挿入穴に貫通する中央貫通穴を形成し、この中央貫通穴を介してゴムライニングを施して前記弁体シール部を前記母材に一体成形した請求項1に記載のソフトシール仕切弁。   A central through hole penetrating the valve stem insertion hole of the base material is formed in a rubber fixing portion provided in the upper arc portion, and a rubber lining is applied through the central through hole to connect the valve body seal portion to the base material. The soft-seal gate valve according to claim 1, which is integrally formed with the valve. 前記上方円弧部位のゴム固着部は円弧状溝部からなり、この円弧状溝部と係合面を残して小穴である前記中央貫通穴と前記弁棒挿入穴に形成した段部面にゴム加硫成形を施して、前記円弧状溝部に膨出した前記弁体シール部と前記段部面に設けた環状保持部とを前記中央貫通穴を介して一体成形した請求項2に記載のソフトシール仕切弁。   The rubber adhering portion of the upper arc portion is an arc-shaped groove portion, and rubber vulcanization molding is performed on the stepped portion surface formed in the central through hole and the valve stem insertion hole which are small holes leaving the arc-shaped groove portion and the engagement surface. The soft seal gate valve according to claim 2, wherein the valve body seal portion bulged in the arc-shaped groove portion and the annular holding portion provided on the stepped portion surface are integrally molded through the central through hole. . 前記上方円弧部位に設けたゴム固着部の上流側面と下流側面とを貫通する貫通穴を設け、この貫通穴を介してゴムライニングを施して前記弁体シール部を前記母材に一体成形した請求項1に記載のソフトシール仕切弁。   A through hole penetrating the upstream side surface and the downstream side surface of the rubber fixing portion provided in the upper arc portion is provided, and the valve body seal portion is integrally formed with the base material by applying a rubber lining through the through hole. Item 2. The soft seal gate valve according to item 1. 前記母材の弁棒挿入穴の下端に形成した環状下端面とこの環状下端面の両側に続くテーパ側面とに溝部を形成し、この溝部を介して外筒保持部と内筒保持部とを設け、前記外筒保持部に前記溝部に貫通する複数個の貫通部を形成し、この貫通部を介して前記環状下端面とテーパ側面とにゴム加硫成形を施して前記止水部を前記母材に一体成形した請求項2乃至4の何れか1項に記載のソフトシール仕切弁。   A groove is formed in the annular lower end surface formed at the lower end of the valve stem insertion hole of the base material and the tapered side surface continuing on both sides of the annular lower end surface, and the outer cylinder holding portion and the inner cylinder holding portion are formed through the groove portion. A plurality of through portions penetrating into the groove portion are formed in the outer cylinder holding portion, and rubber vulcanization molding is performed on the annular lower end surface and the tapered side surface through the through portion, and the water stop portion is The soft seal gate valve according to any one of claims 2 to 4, wherein the soft seal gate valve is formed integrally with a base material. 前記母材の上方円弧部位と下方端部位に設けたゴム固着部に、アリ溝又は凹部或は凸部を形成し、このアリ溝又は凹部或は凸部にゴムを加硫成形して前記止水部を設けた請求項1に記載のソフトシール仕切弁。   A dovetail groove, a concave portion or a convex portion is formed in a rubber adhering portion provided in an upper arc portion and a lower end portion of the base material, and rubber is vulcanized and formed in the dove groove, the concave portion or the convex portion. The soft seal gate valve according to claim 1, wherein a water portion is provided. 前記テーパ側面のシール部位に1条又は少なくとも2条の突条部を突設形成した請求項5又は6に記載のソフトシール仕切弁。   The soft seal gate valve according to claim 5 or 6, wherein one or at least two protrusions are formed to protrude from the sealing portion on the tapered side surface. 樹脂製又は硬質ゴム製のストッパ部を前記止水部に設けた請求項1乃至7の何れか1項に記載のソフトシール仕切弁。   The soft seal gate valve according to any one of claims 1 to 7, wherein a stopper portion made of resin or hard rubber is provided in the water stop portion. 前記母材表面にポリアミド合成樹脂(ナイロン樹脂)等の樹脂塗装を施し、前記止水部に位置する前記母材にストッパ部を一体に形成し、この樹脂塗装でストッパ機能を有するようにした請求項1乃至7の何れか1項に記載のソフトシール仕切弁。   Claims wherein the base material surface is coated with a resin such as polyamide synthetic resin (nylon resin), and a stopper portion is formed integrally with the base material located at the water stop portion, and the resin coating has a stopper function. Item 8. The soft seal gate valve according to any one of Items 1 to 7. 前記テーパ側面の圧接部位に前記ストッパ部を設けて前記テーパ側面の圧接部位を前記ストッパ部より突設させた請求項8又は9に記載のソフトシール仕切弁。   The soft seal gate valve according to claim 8 or 9, wherein the stopper portion is provided at a pressure contact portion on the taper side surface, and the pressure contact portion on the taper side surface protrudes from the stopper portion. 前記環状下端面と前記テーパ側面の圧接部位に前記ストッパ部を一体に又は別体に設けて前記環状下端面と前記テーパ側面の圧接部位を前記ストッパ部より突出させた請求項8又は9に記載のソフトシール仕切弁。 The said stopper part is provided in the press-contact part of the said annular lower end surface and the said taper side surface, or separately, and the press-contact part of the said annular lower end surface and the said taper side surface protrudes from the said stopper part. Soft seal gate valve. 前記止水部に設けた前記ストッパ部の両端を前記母材の両側に設けたガイド部まで延設させた請求項8又は9に記載のソフトシール仕切弁。   The soft seal gate valve according to claim 8 or 9, wherein both ends of the stopper portion provided in the water stop portion are extended to guide portions provided on both sides of the base material.
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JP2015227676A (en) * 2014-05-30 2015-12-17 前澤工業株式会社 Valve member for gate valve and process of manufacturing the same
KR101674109B1 (en) * 2016-04-29 2016-11-09 주식회사 솔브 Apparatus of disk moving for valve

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