JP2013019120A - Construction method of wall-like structure - Google Patents

Construction method of wall-like structure Download PDF

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JP2013019120A
JP2013019120A JP2011151418A JP2011151418A JP2013019120A JP 2013019120 A JP2013019120 A JP 2013019120A JP 2011151418 A JP2011151418 A JP 2011151418A JP 2011151418 A JP2011151418 A JP 2011151418A JP 2013019120 A JP2013019120 A JP 2013019120A
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wall
concrete
construction method
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bottom plate
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Yoshio Shinoda
佳男 篠田
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NIPPON CONCRETE GIJUTSU KK
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Abstract

PROBLEM TO BE SOLVED: To provide a construction method of a wall-like structure, capable of facilitating construction without generating cracks on a wall part, and reducing costs further, when erecting the wall part on a bottom slab and forming the wall-like structure.SOLUTION: A wall part 20 is constructed by constructing a wall base part 21 by installing a precast burial mold form 30 to be the wall base part 21 on a bottom slab 10 and driving concrete to which a retarder is added to the precast burial mold form 30, and constructing a wall body part 22 by driving concrete to which the retarder is not added to an upper part of the wall base part 21.

Description

本発明は、壁状構造物の施工方法に関するものであり、詳しくは、底版上に壁部を立設して形成する壁状構造物の施工方法に関する技術である。   The present invention relates to a method for constructing a wall-like structure, and more particularly, to a technique relating to a method for constructing a wall-like structure that is formed by standing a wall portion on a bottom plate.

従来、壁式橋台の堅壁、ボックスカルバートの側壁、橋梁上部工の地覆・高欄などの壁状構造物を構築するには、フーチング、底版や床版などの既設コンクリート(底版)を施工し、この底版上に壁部コンクリートを打ち込む。この際、底版が拘束体となって壁部コンクリートの体積変化を拘束するため、壁部に温度ひび割れが生じる。すなわち、マスコンクリートは、セメントの水和熱が断面内に蓄積されることで、初期材齢時に膨張と収縮の体積変化が生じる。これらの体積変化において、収縮変形が拘束されると、ひび割れが発生しやすい。このようなひび割れは断面を貫通し幅も大きくなることが多く、漏水などの使用性低下や耐久性低下を招くことが多い。 Conventionally, in order to construct wall-like structures such as hard walls of wall-type abutments, side walls of box culverts, ground cover and railings of bridge superstructure, existing concrete (bottom slab) such as footing, bottom slab and floor slab is constructed, Wall concrete is driven onto this bottom plate. At this time, the bottom slab acts as a restraint to restrain the volume change of the wall concrete, so that a temperature crack occurs in the wall. That is, in mass concrete, the heat of hydration of cement is accumulated in the cross section, so that the volume change of expansion and contraction occurs at the initial age. In these volume changes, if shrinkage deformation is constrained, cracks are likely to occur. Such cracks often penetrate the cross section and increase in width, often leading to reduced usability and durability such as water leakage.

このような不都合を回避するため、底板の上部に拘束の小さい先行壁体部を形成し、先行壁体部の上部に壁部となるコンクリートを打ち込む工法が開発されている(特許文献1参照)。この特許文献1に記載された技術は、底版の上面に、壁部に相当する厚みを有する突条部(先行壁体部)を上方へ向かって形成し、この突条部上にコンクリートを打ち込むことにより上部壁体(壁部)を形成するようになっている。   In order to avoid such an inconvenience, a construction method has been developed in which a leading wall body portion with a small constraint is formed on the upper portion of the bottom plate, and concrete that becomes a wall portion is driven into the upper portion of the preceding wall body portion (see Patent Document 1). . In the technique described in Patent Document 1, a ridge portion (preceding wall body portion) having a thickness corresponding to a wall portion is formed upward on the upper surface of the bottom plate, and concrete is driven onto the ridge portion. Thus, an upper wall body (wall portion) is formed.

特開2008−291494号公報JP 2008-291494 A

上述した特許文献1に記載された技術は、底版上に直接、コンクリートを打ち込むことにより壁部を構築する場合と比較して、底版からの拘束が弱まり、発生する温度応力が小さくなるため、ひび割れの発生が抑制されるという優れた効果を有している。しかし、この技術は、底版の上部の先行壁体部に特徴を有するが、先行壁体部の構築(形成)には浮き型枠、あるいは壁部の分割打込みが必要となるので、作業の手間及び施工費用を低減するために、さらなる工夫が求められていた。   The technique described in Patent Document 1 described above is less cracked because the restraint from the bottom plate is weakened and the generated temperature stress is reduced compared to the case where the wall portion is constructed by directly injecting concrete onto the bottom plate. It has the outstanding effect that generation | occurrence | production of is suppressed. However, this technology has a feature in the preceding wall body part at the top of the bottom plate, but the construction (formation) of the preceding wall body part requires a floating formwork or divided driving of the wall part. In order to reduce the construction cost, further ingenuity has been demanded.

本発明は、上述した事情に鑑み提案されたもので、底版上に壁部を立設して壁状構造物を形成する際に、壁部にひび割れを生じることがなく、施工が容易であり、さらにコストを低減することが可能な壁状構造物の施工方法を提供することを目的とする。   The present invention has been proposed in view of the above-mentioned circumstances, and when a wall portion is erected on a bottom plate to form a wall-like structure, the wall portion is not cracked and construction is easy. And it aims at providing the construction method of the wall-shaped structure which can further reduce cost.

本発明の壁状構造物の施工方法は、上述した目的を達成するため、以下の特徴点を有している。すなわち、本発明の壁状構造物の施工方法は、底版上に壁部を構築する壁状構造物の施工方法であって、底版上に壁基部となるプレキャスト埋設型枠を設置すると共に、当該プレキャスト埋設型枠に凝結遅延剤を添加したコンクリートを打ち込むことにより壁基部を施工し、壁基部の上部に凝結遅延剤が添加されていないコンクリートを打ち込むことにより壁本体部を施工することを特徴とするものである。   The construction method for a wall-like structure of the present invention has the following characteristics in order to achieve the above-described object. That is, the construction method of the wall-like structure of the present invention is a construction method of the wall-like structure for constructing the wall portion on the bottom plate, and the precast embedded formwork that becomes the wall base portion is installed on the bottom plate, and The wall base is constructed by placing concrete with setting retarder added into the precast embedding formwork, and the wall body is constructed by placing concrete with no setting retarder added to the top of the wall base. To do.

このような工程からなる壁状構造物の施工方法では、底版上において、下部に凝結遅延剤を添加したコンクリートを、さらにその上部に凝結遅延剤が添加されていないコンクリートをそれぞれ打ち込むことにより、底版に接する壁基部におけるコンクリートの凝結を遅延させる。なお、凝結遅延性コンクリートを打ち込む部分には、通常型枠の内部にプレキャスト埋設型枠を設置し、初期材齢時において上部のコンクリートとプレキャスト埋設型枠で周囲を拘束することにより、壁基部のコンクリートを強度発現前でも安定した状態に保つ。   In the method of constructing a wall-like structure consisting of such processes, the bottom plate is driven by placing concrete with a setting retarder added to the bottom and concrete with no setting retarder added to the top. Delays the setting of concrete at the base of the wall that touches the wall. In addition, in the part where the setting retarding concrete is driven, a precast embedded formwork is installed inside the normal formwork, and the surrounding concrete is restrained by the upper concrete and the precast embedded formwork at the initial age, so that the wall base Keep the concrete in a stable state even before strength is developed.

また、この壁状構造物の施工方法において、凝結遅延剤による強度発現を2日以上遅延させることが望ましい。このような工程からなる壁状構造物の施工方法では、壁基部におけるコンクリートの遅延効果を十分に確保することができる。   Moreover, in the construction method of this wall-like structure, it is desirable to delay the strength expression by the setting retarder for 2 days or more. In the construction method of the wall-like structure composed of such steps, it is possible to sufficiently ensure the concrete delay effect at the wall base.

本発明の壁状構造物の施工方法によれば、底版上に壁部を施工する際に、壁基部(壁下部)に凝結遅延剤を添加したコンクリートを打ち込むことにより、初期材齢時に、壁基部で膨張と収縮の体積変化が生じたとしても、底版からの拘束が弱まり、発生する温度応力が小さくなるため、ひび割れの発生が抑制される。また、壁基部と、その上部に連続する壁本体部を一気に施工することができるので、施工が容易であるだけではなく、作業時間が短縮されるので、施工コストの低減が可能となる。   According to the construction method of the wall-like structure of the present invention, when constructing the wall portion on the bottom slab, the concrete is added with a setting retarder to the wall base portion (lower wall portion), so that at the initial age, the wall Even if the volume change of expansion and contraction occurs at the base, since the restraint from the bottom plate is weakened and the generated temperature stress is reduced, the generation of cracks is suppressed. In addition, since the wall base and the wall main body continuous to the upper portion can be constructed at a stretch, not only the construction is easy, but also the work time is shortened, so that the construction cost can be reduced.

また、壁基部において、凝結遅延剤による強度発現を適切に管理することにより、温度上昇時における圧縮応力及び温度降下時における引張応力の増加割合を低下させることができ、施工品質を向上させることが可能となる。   In addition, by appropriately managing the strength expression due to the setting retarder at the wall base, it is possible to reduce the rate of increase in compressive stress at the time of temperature rise and tensile stress at the time of temperature drop, thereby improving the construction quality. It becomes possible.

本発明の実施形態に係る施工方法を用いた壁状構造物の厚さ方向の断面模式図。The cross-sectional schematic diagram of the thickness direction of the wall-shaped structure using the construction method which concerns on embodiment of this invention. 本発明の実施形態に係る施工方法を用いた壁状構造物の長さ方向の断面模式図。The cross-sectional schematic diagram of the length direction of the wall-shaped structure using the construction method which concerns on embodiment of this invention.

以下、図面を参照して、本発明に係る壁状構造物の施工方法の実施形態を説明する。図1及び図2は、本発明の実施形態に係る施工方法を用いた壁状構造物を示すもので、図1は厚さ方向の断面模式図、図2は長さ方向の断面模式図である。   Hereinafter, with reference to drawings, the embodiment of the construction method of the wall-like structure concerning the present invention is described. 1 and 2 show a wall-like structure using a construction method according to an embodiment of the present invention. FIG. 1 is a schematic cross-sectional view in the thickness direction, and FIG. 2 is a schematic cross-sectional view in the length direction. is there.

本発明の実施形態に係る施工方法を用いて施工する壁状構造物は、図1及び図2に示すように、底版10の上部に壁部20を形成したものであり、壁部20は、壁基部21と、この壁基部21上に連接して施工した壁本体部22とからなる。また、壁基部21は、凝結遅延剤を添加したコンクリートを打ち込むことにより形成し、壁本体部22は凝結遅延剤が添加されていないコンクリートを打ち込むことにより形成する。   As shown in FIGS. 1 and 2, the wall-like structure to be constructed using the construction method according to the embodiment of the present invention is formed by forming a wall portion 20 on the upper portion of the bottom plate 10. It consists of a wall base 21 and a wall main body 22 constructed on and connected to the wall base 21. Moreover, the wall base 21 is formed by driving concrete added with a setting retarder, and the wall main body 22 is formed by driving concrete not added with a setting retarder.

すなわち、本実施形態では、底版10上に壁部20を形成するための型枠を設置し、この型枠内に配筋を行う。この際、壁基部21となる部分には、プレキャスト埋設型枠30を設置する。そして、プレキャスト埋設型枠30を設置した部分に、凝結遅延剤を添加したコンクリートを打ち込むことにより壁基部21を施工する。続いて、壁基部21の上部に、凝結遅延剤が添加されていないコンクリートを打ち込むことにより壁本体部22を施工する。   That is, in the present embodiment, a mold for forming the wall portion 20 is installed on the bottom slab 10, and reinforcement is placed in the mold. At this time, the precast embedded form 30 is installed in the portion that becomes the wall base 21. And the wall base 21 is constructed by driving concrete into which the setting retarder is added into the portion where the precast embedded form 30 is installed. Subsequently, the wall main body portion 22 is constructed by driving concrete into which the setting retarder is not added to the upper portion of the wall base portion 21.

また、凝結遅延剤を添加したコンクリートを用いて施工する壁基部21の高さは、壁部20の厚さや使用鉄筋の径等に応じて適宜変更して決定される。一般的に、この高さは200〜900mmで、壁部20の両側にはプレキャスト埋設型枠30のみ、あるいは型枠内部にプレキャスト埋設型枠30を設置し、底板10の上面から400mm程度まで、凝結遅延剤を添加したコンクリートを打ち込むことにより壁基部21とする。   Further, the height of the wall base 21 to be constructed using the concrete to which the setting retarder is added is determined by appropriately changing according to the thickness of the wall 20 and the diameter of the reinforcing bar used. Generally, this height is 200 to 900 mm, only the precast embedded mold 30 is installed on both sides of the wall portion 20, or the precast embedded mold 30 is installed inside the mold, and from the upper surface of the bottom plate 10 to about 400 mm, It is set as the wall base 21 by driving in the concrete which added the setting retarder.

発明者らが行った実験では、壁基部21において凝結遅延剤によりコンクリートの強度発現を7日程度遅らせることで、壁部20において発生する温度応力が50%以上低減することを確認している。したがって、壁基部21を施工する際に、壁部20のコンクリートの温度が外気温程度に低下する材齢まで凝結遅延剤により遅延させることが望ましい。例えば、厚さ500mm程度の壁体では強度発現を5日以上遅延させることが望ましい。なお、一般的には、強度発現を2日以上遅延させることにより、ひび割れの発生を効果的に抑制することができる。また、使用する凝結遅延剤は特に限定されるものではないが、凝結遅延後の強度発現や製品品質を考慮すると、例えば、グルコン酸系の凝結遅延剤を用いることが望ましい。   In experiments conducted by the inventors, it has been confirmed that the temperature stress generated in the wall portion 20 is reduced by 50% or more by delaying the expression of the strength of the concrete by a setting retarder in the wall base portion 21 for about 7 days. Therefore, when constructing the wall base 21, it is desirable to delay by the setting retarder until the age at which the concrete temperature of the wall 20 is reduced to the outside air temperature. For example, it is desirable to delay the strength expression by 5 days or more in a wall body having a thickness of about 500 mm. In general, the occurrence of cracks can be effectively suppressed by delaying strength development for 2 days or more. In addition, the setting retarder to be used is not particularly limited, but it is desirable to use, for example, a gluconic acid based retarder in consideration of strength development after product delay and product quality.

また、凝結遅延剤を添加したコンクリート層の温度特性と強度発現特性が正確に7日遅れたと仮定した場合の事前解析を行ったところ、凝結遅延剤を添加しないコンクリート層の試験体(標準供試体)と、凝結遅延剤を添加したコンクリート層の試験体(遅延剤使用供試体)とでは、下記表1に示すような解析結果を得ることができた。なお、標準供試体は、打込み温度30.7℃、最高温度58.6℃、温度上昇27.9℃とし、遅延剤使用供試体では、打込み温度30.7℃、最高温度57.9℃、温度上昇27.2℃として解析を行った。   In addition, when a preliminary analysis was performed assuming that the temperature characteristics and strength development characteristics of the concrete layer to which the setting retarder was added were accurately delayed by 7 days, a specimen of the concrete layer to which the setting retarder was not added (standard specimen) ) And the concrete layer specimen (addition specimen using retarder) to which a setting retarder was added, the analysis results shown in Table 1 below could be obtained. The standard specimen has an implantation temperature of 30.7 ° C., a maximum temperature of 58.6 ° C., and a temperature increase of 27.9 ° C. The retarding agent-use specimen has an implantation temperature of 30.7 ° C., a maximum temperature of 57.9 ° C., The analysis was performed with a temperature increase of 27.2 ° C.

Figure 2013019120
Figure 2013019120

上記表1から明らかなように、標準供試体と遅延剤使用供試体とを比較すると、標準供試体では80.2%であったひび割れ発生確率が、遅延剤使用供試体では23.1%となり、遅延剤使用供試体において顕著なひび割れ防止効果を発揮することができるとの知見を得ている。   As is clear from Table 1 above, when the standard specimen and the retarder-use specimen were compared, the probability of occurrence of cracks, which was 80.2% for the standard specimen, was 23.1% for the retarder-use specimen. In addition, it has been found that a remarkable crack-preventing effect can be exhibited in a specimen using a retarder.

以上説明したように、本発明の実施形態に係る施工方法により構築した壁状構造物では、底版10の上面に直接接触する壁基部21を形成する際に、凝結遅延剤を添加したコンクリートを用いることにより、底版10による拘束力が小さくなるため、温度上昇時の圧縮応力及び温度降下時の引張応力の増加割合が低減する。このため、初期材齢時において、壁基部21に対する底版10からの拘束が弱まり、ひび割れの発生を効果的に抑制することができる。   As described above, in the wall-like structure constructed by the construction method according to the embodiment of the present invention, the concrete added with a setting retarder is used when forming the wall base 21 that is in direct contact with the upper surface of the bottom plate 10. As a result, the restraining force by the bottom plate 10 is reduced, so that the rate of increase of the compressive stress when the temperature rises and the tensile stress when the temperature drops are reduced. For this reason, at the initial age, the restraint from the bottom plate 10 with respect to the wall base 21 is weakened, and the occurrence of cracks can be effectively suppressed.

なお、上述した実施形態では、本発明を一般的な壁状構造物の施工に適用した例をモデルケースとして説明しているが、本発明は、底版10上に壁部20を構築する壁状構造物であれば、どのような壁状構造物にも適用することができる技術であり、例えばボックスカルバートを構築する際に適用することができる。   In the above-described embodiment, an example in which the present invention is applied to construction of a general wall-like structure is described as a model case. However, the present invention is a wall-like structure in which the wall portion 20 is constructed on the bottom plate 10. This is a technique that can be applied to any wall-like structure as long as it is a structure, and can be applied, for example, when building a box culvert.

10 底版
20 壁部
21 壁基部
22 壁本体部
30 プレキャスト埋設型枠
DESCRIPTION OF SYMBOLS 10 Bottom plate 20 Wall part 21 Wall base 22 Wall main-body part 30 Precast embedding formwork

Claims (2)

底版上に壁部を構築する壁状構造物の施工方法であって、
前記底版上に壁基部となるプレキャスト埋設型枠を設置すると共に、当該プレキャスト埋設型枠に凝結遅延剤を添加したコンクリートを打ち込むことにより壁基部を施工し、
前記壁基部の上部に凝結遅延剤が添加されていないコンクリートを打ち込むことにより壁本体部を施工する、
ことを特徴とする壁状構造物の施工方法。
It is a construction method of a wall-like structure that builds a wall on the bottom plate,
While installing a precast embedded formwork to be a wall base on the bottom plate, constructing the wall base by driving concrete added with a setting retarder into the precast embedded formwork,
Constructing the wall body by driving concrete to which the setting retarder is not added to the top of the wall base,
The construction method of the wall-shaped structure characterized by this.
前記壁基部は、前記凝結遅延剤により強度発現を2日以上遅延させることを特徴とする請求項1に記載の壁状構造物の施工方法。   The method for constructing a wall-shaped structure according to claim 1, wherein the wall base part delays strength development by the setting retarder for two days or more.
JP2011151418A 2011-07-08 2011-07-08 Construction method of wall-like structure Withdrawn JP2013019120A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016223248A (en) * 2015-06-03 2016-12-28 日本車輌製造株式会社 Bridge construction method
JP2017002527A (en) * 2015-06-08 2017-01-05 日本車輌製造株式会社 Method of manufacturing concrete structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016223248A (en) * 2015-06-03 2016-12-28 日本車輌製造株式会社 Bridge construction method
JP2017002527A (en) * 2015-06-08 2017-01-05 日本車輌製造株式会社 Method of manufacturing concrete structure

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