JP2013006270A - Machining method of plate-like body - Google Patents

Machining method of plate-like body Download PDF

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JP2013006270A
JP2013006270A JP2012177720A JP2012177720A JP2013006270A JP 2013006270 A JP2013006270 A JP 2013006270A JP 2012177720 A JP2012177720 A JP 2012177720A JP 2012177720 A JP2012177720 A JP 2012177720A JP 2013006270 A JP2013006270 A JP 2013006270A
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plate
ink
back surface
grinding
curable ink
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JP5426737B2 (en
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Takashi Hongo
崇志 本郷
Chihiro Togawa
千裕 戸川
Keisuke Yamazaki
啓介 山崎
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Coorstek KK
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Covalent Materials Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a machining method of a plate-like body capable of shortening working hours and improving surface precision in a ground surface and a polished surface.SOLUTION: The method of machining the plate-like body includes: a painting/curing step in which a three-dimensional shape of a rear surface of a plate-like body 1 having unevenness is measured by a shape measuring device based on data, an ultraviolet curing type ink 3 is painted on a protruding part of the rear surface of the plate-like body 1 and a recessed part to have a predetermined thickness so that an upper surface of the applied ink has a constant height across the entire rear surface of the plate-like body 1 painted in a square shape or circular shape when viewed from above to form a plurality of pieces with a predetermined interval S while the ink 3 is cured by an ultraviolet ray radiating device; a step in which, after the prior step, when the plate-like body 1 is secured to a machine platen with its rear surface facing down, only a cured ink part 3 contacts with the upper surface of the machine platen, the plate-like body 1 is secured so as to not even partially contacts with the machine platen, and the surface of the plate-like body 1 is polished or ground; and a step in which, after the prior step, the plate-like body 1 is inverted upside down and secured on the machine platen, and the rear surface of the plate-like body 1 is polished or ground.

Description

本発明は、板状体の加工方法に関するものである。   The present invention relates to a method for processing a plate-like body.

従来、板状体の加工方法として、特許文献1(特開2003−260644号公報)において、板状体裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得、次に、得られた板状体裏面の三次元形状のデータに基づいて、板状体裏面が見かけ上平坦になるように板状体裏面に選択的に固形物を付着させ、しかる後に板状体の裏面を定盤に保持させて、該板状体の表面を研削または研磨手段によって平坦化加工を行う方法が提案されている。   Conventionally, as a processing method of a plate-like body, in Patent Document 1 (Japanese Patent Application Laid-Open No. 2003-260644), the three-dimensional shape of the back side of the plate-like body is measured by a shape measuring device, and data of the three-dimensional shape of the back side of the plate-like body is obtained. Next, based on the obtained three-dimensional shape data of the back surface of the plate-like body, a solid substance is selectively attached to the back surface of the plate-like body so that the back surface of the plate-like body is apparently flat. A method has been proposed in which the back surface of the plate-like body is later held on a surface plate and the surface of the plate-like body is flattened by grinding or polishing means.

この方法について図9に基づいて説明する。
図9(a)は、加工前の板状体100の断面図であり、加工時に裏面となる上側の面Bは凹形状となっている。この状態で板状体100の裏面(上面)Bの三次元形状が形状測定装置により測定され、板状体100の裏面(上面)Bの三次元形状のデータを得る。
This method will be described with reference to FIG.
FIG. 9A is a cross-sectional view of the plate-like body 100 before processing, and the upper surface B serving as the back surface during processing has a concave shape. In this state, the three-dimensional shape of the back surface (upper surface) B of the plate-like body 100 is measured by the shape measuring device, and the data of the three-dimensional shape of the back surface (upper surface) B of the plate-like body 100 is obtained.

そして、測定された板状体100の裏面Bの三次元形状データに基づいて、ノズル101からインク102が塗布され、板状体100の裏面Bを見かけ上平坦になす(図9(b)(c))。
前記インクの塗布の後、板状体100の表面Tを上にし、裏面Bを下にして定盤103に固定する(図9(d))。このとき、前記定盤103の上面および板状体100の裏面(下面)Bのいずれも平坦な状態であるので、板状体100の変形は生じない。
更に、前記無変形の状態の板状体100の片面(表面T)が平坦な状態に加工される。なお、図9(e)において、符号100aは板状体100のうち加工されることにより除去される部分を示す。
Then, based on the measured three-dimensional shape data of the back surface B of the plate-like body 100, the ink 102 is applied from the nozzle 101, and the back surface B of the plate-like body 100 is apparently flat (FIG. 9B). c)).
After application of the ink, the plate-like body 100 is fixed to the surface plate 103 with the front surface T facing up and the back surface B facing down (FIG. 9D). At this time, since the upper surface of the surface plate 103 and the back surface (lower surface) B of the plate-like body 100 are both flat, the plate-like body 100 is not deformed.
Furthermore, one surface (surface T) of the plate-like body 100 in the undeformed state is processed into a flat state. In FIG. 9E, reference numeral 100a indicates a portion of the plate-like body 100 that is removed by processing.

前記研削の後、加工された板状体100を上下反転して、定盤103に固定し、板状体100の反対面(裏面B)を研削する(図9(f))。なお、図9(f)において、符号100bは板状体100のうち加工されることにより除去される部分を示す。
そして、両面が加工された板状体100を定盤103から取り外すことにより、平坦度、平行度は良好な板状体100が得られる(図9(g))。
After the grinding, the processed plate-like body 100 is turned upside down and fixed to the surface plate 103, and the opposite surface (back surface B) of the plate-like body 100 is ground (FIG. 9 (f)). In FIG. 9F, reference numeral 100b indicates a portion of the plate-like body 100 that is removed by processing.
Then, by removing the plate-like body 100 whose both surfaces are processed from the surface plate 103, the plate-like body 100 having good flatness and parallelism can be obtained (FIG. 9 (g)).

特開平7−109133号公報JP-A-7-109133

ところで、特許文献1に示された板状体の加工方法におけるインクを塗布する手段としては、インクジェットプリンタを使用することが好ましいとされている。
即ち、インクジェットプリンタを使用して板状体裏面にインクを塗布することにより、インクの乾燥後に板状体裏面にインクの固形物が残留することになり、板状体裏面に所定の厚さの固形物(固化したインク部)を付着させることができる。
By the way, as a means for applying ink in the plate-like body processing method disclosed in Patent Document 1, it is considered preferable to use an ink jet printer.
That is, by applying ink to the back side of the plate-like body using an ink jet printer, solid matter of the ink remains on the back side of the plate-like body after the ink is dried, and a predetermined thickness is formed on the back side of the plate-like body. Solid matter (solidified ink part) can be adhered.

しかしながら、インクジェットプリンタを使用して板状体裏面にインクを塗布する場合、溶媒を多量に含むインクにあっては、インクは溶媒が揮発することによって乾燥するため、板状体に堆積したインクの体積が減少し、板状体に堆積したインクの厚さが薄くなるという技術的課題があった。
即ち、板状体に所定の厚さのインクを堆積させるには、インクを何度も重ね塗りを行わなければならず、かなりの作業時間を必要とし、また前記溶媒が有機溶媒である場合、乾燥までにかなりの時間を必要とし、その結果、インクの厚さがばらつき易く、板状体の平面度を出し難いといった技術的課題があった。
However, when ink is applied to the back side of the plate-like body using an ink jet printer, the ink that dries a large amount of the solvent is dried by the evaporation of the solvent. There has been a technical problem that the volume is reduced and the thickness of the ink deposited on the plate-like body is reduced.
That is, in order to deposit a predetermined thickness of ink on the plate-like body, it is necessary to repeatedly apply the ink many times, which requires a considerable work time, and when the solvent is an organic solvent, A considerable amount of time is required until drying, and as a result, there are technical problems such that the thickness of the ink tends to vary and it is difficult to achieve flatness of the plate-like body.

また、特許文献1に示された板状体の加工方法にあっては、板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得ている。その際、細やかなうねりや表面粗さの面内ばらつきなどを測定することができず、それらが平面研削、研磨後の平面度に大きく影響を与え、良好な平面度を得にくいという技術的課題があった。   Moreover, in the processing method of the plate-shaped body shown in Patent Document 1, the three-dimensional shape of the back surface of the plate-shaped body is measured by a shape measuring device, and the three-dimensional shape data of the back surface of the plate-shaped body is obtained. Yes. At that time, it is not possible to measure fine waviness or in-plane variation of surface roughness, and this greatly affects the flatness after surface grinding and polishing, and it is difficult to obtain good flatness was there.

更に、特許文献1に示された板状体の加工方法にあっては、板状体の裏面の凹部にインクを塗布し平坦面になし、この平坦面を定盤に載置し、板状体の表面(上面)の研削がなされる。その際、研削液が定盤と固化したインク部との間で滞留し、板状体の一部が定盤から浮いた状態で研削されることがあり、研削面、研磨面の面精度が悪化するという技術的課題があった。   Furthermore, in the processing method of the plate-shaped body disclosed in Patent Document 1, ink is applied to the concave portion on the back surface of the plate-shaped body to form a flat surface, and this flat surface is placed on a surface plate, The body surface (upper surface) is ground. At that time, the grinding liquid may stay between the platen and the solidified ink part, and may be ground in a state where a part of the plate body is lifted from the platen. There was a technical problem of getting worse.

また、特許文献1に示された板状体の加工方法にあっては、板状体の裏面の凹部に選択的にインクを塗布することにより平坦面になすものであり、板状体の裏面の最も高い部位である外周端部Ba(図9(c)参照)にはインクが塗布されない。
そのため、板状体の裏面を下にして定盤に固定し研削する際、板状体の裏面(下面)には、二つの材質(固化したインクと板状体)が存在し、それらが定盤7の上面と接触することになる。そのため、研削時もしくは研磨時に、両者の摩擦係数が異なることに起因して両者の定盤との接触状態が異なり、また加工圧力を加えたときの板状体の変位量が異なり、研削液浸入状態が異なるために、研削面、研磨面の面精度が悪化するという技術的課題があった。
また、板状体の直接定盤と接触する箇所は、定盤との接触により擦れ傷などが発生する可能性が高いという技術的課題があった。
Moreover, in the processing method of the plate-shaped body shown in Patent Document 1, a flat surface is formed by selectively applying ink to the recesses on the back surface of the plate-shaped body. Ink is not applied to the outer peripheral edge Ba (see FIG. 9C), which is the highest part of the outer periphery.
For this reason, when the plate is fixed to a surface plate with the back side down and ground, there are two materials (solidified ink and plate) on the back side (bottom surface) of the plate. It comes into contact with the upper surface of the board 7. Therefore, during grinding or polishing, the friction coefficient of the two is different, so that the contact state between the two platens is different, and the displacement of the plate-like body when processing pressure is applied is different, so that the grinding liquid enters. Since the states are different, there is a technical problem that the surface accuracy of the ground surface and the polished surface is deteriorated.
In addition, there has been a technical problem that a portion of the plate-like body that is in direct contact with the surface plate is highly likely to be scratched due to contact with the surface plate.

本発明は上記技術的課題を解決するためになされたものであり、作業時間を短縮でき、また研削面、研磨面の面精度を向上させることができる板状体の加工方法を提供することを目的とするものである。   The present invention has been made to solve the above technical problem, and provides a processing method of a plate-like body that can shorten the working time and can improve the surface accuracy of a grinding surface and a polishing surface. It is the purpose.

前記した課題を解決するためになされた本発明に係る板状体の加工方法は、凹凸のある板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る工程と、前記工程の後、前記三次元形状のデータに基づいて、板状体の裏面の凹部のみならず凸部にも塗布され、塗布された紫外線硬化型インクの上面が板状体の裏面全体で一定の高さになるように、所定の厚さを有しかつ平面視上矩形形状あるいは平面視上円形形状に塗布され、所定の間隔をもって複数個形成されるようにインクジェットプリンタにより紫外線硬化型インクを塗布しながら、紫外線照射装置によって前記紫外線硬化型インクを固化させる塗布固化工程と、前記工程の後、板状体裏面を下にして定盤に固定した際、定盤の上面に、固化したインク部のみが接し、板状体が定盤に部分的にも接しないように固定し、板状体表面を研磨あるいは研削する工程と、前記工程の後、板状体を上下反転して、定盤に固定し、板状体の裏面を研磨あるいは研削する工程を含むことを特徴としている。   The processing method of the plate-shaped body according to the present invention made to solve the above-mentioned problem is to measure the three-dimensional shape of the back surface of the plate-shaped body with unevenness with a shape measuring device, and to form the three-dimensional shape of the back surface of the plate-shaped body. And after the step, based on the data of the three-dimensional shape, the upper surface of the applied ultraviolet curable ink is applied not only to the concave portion on the back surface of the plate-like body but also to the convex portion. Inkjet ink that has a predetermined thickness and is applied in a rectangular shape in a plan view or a circular shape in a plan view so that the entire back surface has a constant height, and is formed at a predetermined interval. A coating and solidifying step of solidifying the ultraviolet curable ink by an ultraviolet irradiation device while applying the ultraviolet curable ink by a printer; Solidified on top of The plate part is in contact only, the plate-like body is fixed so as not to partially contact the surface plate, the step of polishing or grinding the surface of the plate-like body, and after the step, the plate-like body is turned upside down, It includes a step of fixing to a surface plate and polishing or grinding the back surface of the plate-like body.

このように、本発明に係る板状体の加工方法にあっては、インクジェットプリンタにより紫外線硬化型インクを塗布し、紫外線照射装置(紫外線)によって前記紫外線硬化型インクを固化させるため短時間で固化させることができ、しかもインクの体積の減少が少なく、インクの重ね塗り回数も少なくでき、作業時間の短縮化を図ることができ、更には板状体裏面に所定の厚さの固形物(固化したインク部)を高い寸法精度にて付着させることができる。   As described above, in the processing method of the plate-like body according to the present invention, the ultraviolet curable ink is applied by an ink jet printer, and the ultraviolet curable ink is solidified by an ultraviolet irradiation device (ultraviolet light). In addition, the ink volume can be reduced, the number of ink overcoats can be reduced, the working time can be shortened, and a solid material (solidified to a predetermined thickness on the back of the plate-like body). Ink portion) can be attached with high dimensional accuracy.

特に、インクジェットプリンタにより紫外線硬化型インクを塗布する工程おいて、所定の厚さを有しかつ平面視上矩形形状あるいは平面視上円形形状に塗布された紫外線硬化型インクが、所定の間隔をもって複数個形成されているため、研削液は固化した平面視上帯状のインク部の間を流れ、研削液の定盤と板状体との間での滞留が抑制される。その結果、板状体全面が定盤に載置された状態になされるため、良好な面精度を得ることができる。
更に、固化した紫外線硬化型インクのみが定盤に接し、板状体自身が定盤に部分的にも接することがないため、良好な面精度を得ることができる。また、板状体が直接定盤と接触しないため、定盤との接触により擦れ傷等を抑制することができる。
In particular, in the step of applying ultraviolet curable ink by an inkjet printer, a plurality of ultraviolet curable inks having a predetermined thickness and applied in a rectangular shape in plan view or a circular shape in plan view are provided at predetermined intervals. Since they are formed individually, the grinding liquid flows between the solid band-like ink portions in plan view, and the retention of the grinding liquid between the platen and the plate-like body is suppressed. As a result, since the entire plate-like body is placed on the surface plate, good surface accuracy can be obtained.
Furthermore, since only the solidified ultraviolet curable ink is in contact with the surface plate, and the plate-like body itself is not in partial contact with the surface plate, good surface accuracy can be obtained. Further, since the plate-like body does not directly contact the surface plate, it is possible to suppress scratches and the like due to contact with the surface plate.

また、前記した課題を解決するためになされた本発明に係る板状体の加工方法は、凹凸のある板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る工程と、前記工程の後、前記三次元形状のデータに基づいて、板状体の裏面の凹部のみならず凸部にも塗布され、塗布された紫外線硬化型インクの上面が板状体の裏面全体で一定の高さになるように、所定の厚さを有しかつ板状体の一端部から他端部まで塗布された平面視上帯状の紫外線硬化型インクが、所定の間隔をもって平行に、複数本形成されようにインクジェットプリンタにより紫外線硬化型インクを塗布しながら、紫外線照射装置によって前記紫外線硬化型インクを固化させる塗布固化工程と、前記工程の後、板状体裏面を下にして定盤に固定した際、定盤の上面に、固化したインク部のみが接し、板状体が定盤に部分的にも接しないように固定し、板状体表面を研磨あるいは研削する工程と、前記工程の後、板状体を上下反転して、定盤に固定し、板状体の裏面を研磨あるいは研削する工程を含むことを特徴としている。   Further, the processing method of the plate-like body according to the present invention made to solve the above-mentioned problem is to measure the three-dimensional shape of the back surface of the uneven plate-like body with a shape measuring device, and to obtain the tertiary of the plate-like body back surface. A step of obtaining original shape data, and after the step, based on the data of the three-dimensional shape, the upper surface of the ultraviolet curable ink applied and applied not only to the concave portion of the back surface of the plate-like body but also to the convex portion Is a belt-shaped ultraviolet curable ink having a predetermined thickness and applied from one end to the other end of the plate-like body so as to have a constant height over the entire back surface of the plate-like body, A coating and solidifying step of solidifying the ultraviolet curable ink by an ultraviolet irradiation device while applying an ultraviolet curable ink by an ink jet printer so that a plurality of lines are formed in parallel at a predetermined interval, and a plate-like body after the step On the surface with the back side down When the surface is fixed, only the solidified ink portion is in contact with the upper surface of the surface plate, and the plate body is fixed so that it does not partially contact the surface plate, and the surface of the plate body is polished or ground; and Thereafter, the plate-like body is turned upside down and fixed to a surface plate, and the back surface of the plate-like body is polished or ground.

このように、本発明に係る板状体の加工方法にあっては、インクジェットプリンタにより紫外線硬化型インクを塗布し、紫外線照射装置(紫外線)によって前記紫外線硬化型インクを固化させるため短時間で固化させることができ、しかもインクの体積の減少が少なく、インクの重ね塗り回数も少なくでき、作業時間の短縮化を図ることができ、更には板状体裏面に所定の厚さの固形物(固化したインク部)を高い寸法精度にて付着させることができる。   As described above, in the processing method of the plate-like body according to the present invention, the ultraviolet curable ink is applied by an ink jet printer, and the ultraviolet curable ink is solidified by an ultraviolet irradiation device (ultraviolet light). In addition, the ink volume can be reduced, the number of ink overcoats can be reduced, the working time can be shortened, and a solid material (solidified to a predetermined thickness on the back of the plate-like body). Ink portion) can be attached with high dimensional accuracy.

特に、インクジェットプリンタにより紫外線硬化型インクを塗布する工程おいて、所定の厚さを有し、かつ板状体の一端部から他端部まで塗布された平面視上帯状の紫外線硬化型インクが、所定の間隔をもって平行に、複数本形成されているため、研削液は固化した平面視上帯状のインク部の間を流れ、定盤と板状体との間での滞留が抑制される。
その結果、板状体の浮きが抑制され、板状体全面が定盤に載置された状態になされるため、良好な面精度を得ることができる。
また、固化した紫外線硬化型インクのみが定盤に接し、板状体自身が定盤に部分的にも接することがないため、良好な面精度を得ることができる。また、板状体が直接定盤と接触しないため、定盤との接触により擦れ傷等を抑制することができる。
In particular, in the step of applying the ultraviolet curable ink by an inkjet printer, the band-shaped ultraviolet curable ink having a predetermined thickness and applied from one end part to the other end part of the plate-like body, Since a plurality of lines are formed in parallel at a predetermined interval, the grinding fluid flows between the solid band-like ink portions in plan view, and the stay between the platen and the plate-like body is suppressed.
As a result, the floating of the plate-like body is suppressed, and the entire surface of the plate-like body is placed on the surface plate, so that good surface accuracy can be obtained.
Further, since only the solidified ultraviolet curable ink is in contact with the surface plate and the plate-like body itself is not in partial contact with the surface plate, good surface accuracy can be obtained. Further, since the plate-like body does not directly contact the surface plate, it is possible to suppress scratches and the like due to contact with the surface plate.

ここで、前記板状体表面を研磨あるいは研削する工程において、砥石を回転させながら、帯状の固化したインク部の延設方向に移動させ、板状体の表面を研削または研磨することが望ましい。
このように、砥石が帯状の固化したインク部の延設方向に移動するため、板状体の撓み(変形)を抑制して板状体の表面を研削または研削することができ、良好な面精度を得ることができる。
Here, in the step of polishing or grinding the surface of the plate-like body, it is desirable that the surface of the plate-like body is ground or polished by rotating the grindstone and moving it in the extending direction of the solidified ink portion in the band shape.
In this way, since the grindstone moves in the extending direction of the band-like solidified ink portion, the surface of the plate-like body can be ground or ground while suppressing the bending (deformation) of the plate-like body, and a good surface Accuracy can be obtained.

本発明によれば、作業時間を短縮でき、また研削面もしくは研磨面の面精度を向上させることができる板状体の加工方法を得ることができる。   According to the present invention, it is possible to obtain a processing method of a plate-like body that can shorten the working time and can improve the surface accuracy of a ground surface or a polished surface.

図1は、本発明にかかる一実施形態における板状体の形状を示す図である。FIG. 1 is a diagram showing the shape of a plate-like body in one embodiment according to the present invention. 図2は、本発明にかかる一実施形態における紫外線型硬化型インクの塗布工程を示す図である。FIG. 2 is a diagram showing a coating process of ultraviolet curable ink in one embodiment according to the present invention. 図3は、本発明にかかる一実施形態における裏面の研削工程を図であって、(a)は側面図、(b)は平面図である。FIGS. 3A and 3B are diagrams illustrating a back surface grinding process according to an embodiment of the present invention, in which FIG. 3A is a side view and FIG. 3B is a plan view. 図4は、本発明にかかる一実施形態における表面の研削工程を図であって、(a)は側面図、(b)は平面図である。4A and 4B are diagrams illustrating a surface grinding process according to an embodiment of the present invention, in which FIG. 4A is a side view and FIG. 4B is a plan view. 図5は、本発明にかかる一実施形態における研削後の板状体の形状を示す図である。FIG. 5 is a diagram showing the shape of the plate-like body after grinding in one embodiment according to the present invention. 図6は、紫外線型硬化型インクの塗布工程の変形例を示す側面図である。FIG. 6 is a side view showing a modification of the application process of the ultraviolet curable ink. 図7は、紫外線型硬化型インクの塗布工程の変形例を平面図である。FIG. 7 is a plan view of a modification of the application process of the ultraviolet curable ink. 図8は、形状測定の前工程を示す側面図である。FIG. 8 is a side view showing a pre-process for shape measurement. 図9は、従来の板状体の加工方法を示す図である。FIG. 9 is a diagram showing a conventional plate-like body processing method.

本発明にかかる一実施形態について図1乃至図5に基づいて説明する。尚、本発明に係る板状体の加工装置は、従来と同様に、板状体裏面の三次元形状を測定する形状測定装置と、板状体裏面にインクを塗布するインクジェットプリンタと、板状体を保持する定盤と、板状体の表面を研削または研磨する加工手段とより構成されている。   An embodiment according to the present invention will be described with reference to FIGS. The plate-like body processing apparatus according to the present invention includes a shape measuring device that measures the three-dimensional shape of the back surface of the plate-like body, an ink jet printer that applies ink to the back surface of the plate-like body, and a plate-like shape. It comprises a surface plate for holding the body and a processing means for grinding or polishing the surface of the plate-like body.

前記板状体の形状測定装置としては、板状体裏面の三次元形状のデータが得られ、前記三次元形状に対応させて板状体裏面が平坦となるように、紫外線硬化型インクの付着量を制御できるものであれば良く、例えば、従来から知られている、レーザ斜入射式干渉縞解析による形状測定装置または変位センサヘッドをスキャンして測定する形状測定装置を用いることができる。   As the plate shape measuring apparatus, UV curable ink is attached so that the data of the three-dimensional shape of the back surface of the plate-like body is obtained, and the back surface of the plate-like body is flattened according to the three-dimensional shape. For example, a shape measuring device using a laser oblique incidence interference fringe analysis or a shape measuring device that scans and measures a displacement sensor head can be used.

また、研削または研磨する加工手段は、従来から知られている研削、研磨装置を用いることができる。例えば、カップ砥石によるインフィード研削、ストレート砥石によるトラバース研削、ダイヤモンド砥石やペレットを埋め込んだ円盤工具(ペレット定盤)を用いた研削、バフ研磨などを適用することができる。
尚、板状体の裏面を定盤に保持する方法としては、従来から知られている保持手段を用いることができ、例えば、ポーラスチャックにより真空吸着する方法、あるいは平坦な定盤上に水貼りにて保持する方法等を好適に用いることができる。
Moreover, conventionally known grinding and polishing apparatuses can be used as processing means for grinding or polishing. For example, infeed grinding with a cup grindstone, traverse grinding with a straight grindstone, grinding using a diamond grindstone or a disk tool (pellet surface plate) in which pellets are embedded, buffing, and the like can be applied.
In addition, as a method for holding the back surface of the plate-like body on the surface plate, a conventionally known holding means can be used. For example, a vacuum chucking method using a porous chuck, or water is applied on a flat surface plate. For example, a method of holding by the above can be suitably used.

更に、インクジェットプリンタは、従来から知られているインクジェットプリンタを用いることができる。特に、インクを吐出するヘッド部が移動(走査)可能に構成され、板状体の裏面の任意の位置にインクを吐出できるものであれば良い。また前記ヘッド部には、紫外線硬化型インクを固化させるための紫外線照射装置が取り付けられ、前記ヘッド部から吐出したインクを固化するように構成されているのが好ましい。   Further, as the ink jet printer, a conventionally known ink jet printer can be used. In particular, the head unit that ejects ink may be configured to be movable (scanning) and may eject ink to an arbitrary position on the back surface of the plate-like body. Further, it is preferable that an ultraviolet irradiation device for solidifying the ultraviolet curable ink is attached to the head portion so that the ink discharged from the head portion is solidified.

特に、インクジェットプリンタとしては、ピエゾ素子により単位時間当たりの吐出量を可変できるものが好ましい。このような構成を備える場合には、重ね塗りの回数を少なくして作業時間を短縮化することができ、板状体裏面を見かけ上、より高精度に平坦化することができる。   In particular, an ink jet printer that can vary the discharge amount per unit time by a piezoelectric element is preferable. When such a configuration is provided, the number of times of overcoating can be reduced to shorten the work time, and the back surface of the plate-like body can be apparently flattened with higher accuracy.

更に、板状体に塗布するインクとして、紫外線硬化型インクが用いられる。この紫外線硬化型のインクは、通常250nm〜365nm程度の波長の紫外線照射で硬化するモノマー、オリゴマー、紫外線吸収剤(重合開始剤)及び各種添加剤(安定剤、フィラー、顔料等)からなるものである。   Further, ultraviolet curable ink is used as the ink applied to the plate-like body. This ultraviolet curable ink is usually composed of monomers, oligomers, ultraviolet absorbers (polymerization initiators) and various additives (stabilizers, fillers, pigments, etc.) that are cured by irradiation with ultraviolet rays having a wavelength of about 250 nm to 365 nm. is there.

このように紫外線硬化型インクには、水性、油性インクの場合のように溶媒が多量に含まれていないため、インクが固化した際、板状体に堆積したインク(固化したインク)の厚さが薄くなるという弊害を抑制できる。その結果、重ね塗りする回数を減少させることができ、作業時間の短縮化を図ることができる。しかも、紫外線硬化型インクは、インクの固化後においても体積変形が少なくため、好ましい。また、前記紫外線硬化型インクは、紫外線を照射することにより、迅速に固化させることができ、作業時間を短縮することができる。   As described above, since the ultraviolet curable ink does not contain a large amount of solvent as in the case of water-based and oil-based inks, the thickness of the ink deposited on the plate (solidified ink) when the ink is solidified. The adverse effect of thinning can be suppressed. As a result, the number of times of overcoating can be reduced, and the working time can be shortened. Moreover, the ultraviolet curable ink is preferable because the volume deformation is small even after the ink is solidified. Further, the ultraviolet curable ink can be quickly solidified by irradiating with ultraviolet rays, and the working time can be shortened.

また、板状体裏面に塗布した際に、インクの液滴の形状があまり変化しないことが好ましい。すなわち、水等のように重力により平坦化(レべリング)するものでは、板状体裏面を見かけ上平坦にすべく、所定の部分に他の部分より厚く液滴を塗布しても、その効果が薄れてしまうからである。   Moreover, it is preferable that the shape of the ink droplet does not change much when applied to the back surface of the plate-like body. In other words, in the case of flattening (leveling) by gravity such as water, even if droplets are applied to a predetermined part thicker than other parts in order to make the back of the plate-like body apparently flat, This is because the effect is diminished.

次に、本発明の実施形態にかかる板状体の加工方法について説明する。
まず予め、図1に示すように、板状体1の裏面Bの三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る。
次に、図2に示すように形状測定装置により得られた板状体1の裏面Bの三次元形状のデータに基づいて、板状体1の裏面Bが見かけ上平坦になるように、板状体1の裏面Bに、インクジェットプリンタにより,前記紫外線硬化型インクを塗布する。
Next, the processing method of the plate-shaped object concerning embodiment of this invention is demonstrated.
First, as shown in FIG. 1, the three-dimensional shape of the back surface B of the plate-like body 1 is measured by a shape measuring device in advance to obtain the three-dimensional shape data of the back surface of the plate-like body.
Next, based on the three-dimensional shape data of the back surface B of the plate-like body 1 obtained by the shape measuring device as shown in FIG. The ultraviolet curable ink is applied to the back surface B of the body 1 by an ink jet printer.

このとき、インクジェットプリンタのインクを吐出するヘッド部2は、紫外線硬化型インクを吐出しながら、図2(a)における板状体1の上端部から下端部に移動した後、下端部において右方向に移動し、再び下端部から上端部に移動する。
そして、紫外線硬化型インクを吐出しながら、ヘッド部2はこれを繰り返すことにより、板状体1の右端部側から左端部側に移動する。
At this time, the head unit 2 that ejects ink of the ink jet printer moves from the upper end to the lower end of the plate-like body 1 in FIG. 2A while ejecting ultraviolet curable ink, and then moves rightward at the lower end. And move again from the lower end to the upper end.
Then, the head unit 2 moves from the right end side to the left end side of the plate-like body 1 by repeating this while discharging the ultraviolet curable ink.

前記ヘッド部2から吐出された紫外線硬化型インク部3a,3b,3c…3nは、図2(a)(b)に示すように、所定の厚さ、幅を有した平面視上帯状形状に塗布されたものであって、所定の間隔Sをもって、複数形成される。
この間隔S及び帯状形状の幅は各々一定にするのが好ましく、板状体裏面の全面積において、間隔部の総面積S1と帯状形状部の総面積S2の比を、S1:S2=50:50〜30:70とするのがより好ましい。
このとき、ヘッド部2に設けられた紫外線照射装置(図示せず)により、前記紫外線硬化型インク部3a,3b,3c…3nは固化する。即ち、ヘッド部2は、板状体1の裏面1に帯状の紫外線硬化型インク部3a,3b,3c…3nを塗布、固化させながら移動するように構成されている。
The ultraviolet curable ink portions 3a, 3b, 3c,... 3n discharged from the head portion 2 have a belt-like shape in plan view having a predetermined thickness and width, as shown in FIGS. A plurality of coatings are formed with a predetermined interval S.
It is preferable that the distance S and the width of the belt-like shape are constant, and the ratio of the total area S1 of the gap portion and the total area S2 of the belt-like shape portion is S1: S2 = 50: More preferably, it is 50-30: 70.
At this time, the ultraviolet curable ink portions 3a, 3b, 3c,... 3n are solidified by an ultraviolet irradiation device (not shown) provided in the head portion 2. That is, the head portion 2 is configured to move while applying and solidifying the band-like ultraviolet curable ink portions 3 a, 3 b, 3 c... 3 n to the back surface 1 of the plate-like body 1.

この紫外線硬化型インクは、板状体1の裏面Bの凹部のみならず凸部にも塗布され、塗布された紫外線硬化型インクの上面が、板状体1の裏面全体で一定の高さになるように塗布される。即ち、後述するように板状体1の表面Tを上にし、裏面Bを下にして定盤3に固定した際、定盤3の上面に、固化した帯状のインク部3a,3b,3c…3nのみが接し、板状体1が定盤3に部分的にも接しないように、インクが塗布される。   This ultraviolet curable ink is applied not only to the concave portion of the back surface B of the plate-like body 1 but also to the convex portion, and the upper surface of the applied ultraviolet curable ink has a constant height over the entire back surface of the plate-like body 1. It is applied as follows. That is, as will be described later, when the plate-like body 1 is fixed to the surface plate 3 with the front surface T facing up and the back surface B facing down, solidified belt-like ink portions 3a, 3b, 3c. Ink is applied so that only 3n is in contact and the plate 1 is not in contact with the surface plate 3 partially.

ここで、ヘッド部2の一度の走査によって、所定の厚さのインク部を形成できない場合、即ち、板状体全面に3a1,3b1,3c1…3n1を所定の高さで塗り、凹部状態となっている箇所については、ヘッド部2から紫外線硬化型インクを吐出しながら、再度走査を繰り返し、インク部3a1,3b1,3c1…3n1の上に重ね塗りを行い、更に未だ凹部状態となっている箇所については、再度重ね塗りが成され、最終的に塗布後のインク上面高さが板状体裏面全体で一定になるようにされる。
尚、図6に示すように帯状の紫外線硬化型インク部3nが重ね塗り3n1〜3n5によって形成されている場合を示す。また、前記凹部状態か否かは、三次元形状のデータと、一度の走査によって塗布されるインク部の厚さデータから判断することができる。
Here, when the ink portion having a predetermined thickness cannot be formed by a single scan of the head portion 2, that is, the entire surface of the plate-like body is coated with 3a1, 3b1, 3c1,. As for the area where the ink is curable, the head part 2 discharges the ultraviolet curable ink and repeats scanning again, overcoats the ink parts 3a1, 3b1, 3c1,. With respect to the above, re-coating is performed again, and finally, the height of the upper surface of the ink after application is made constant over the entire back surface of the plate-like body.
In addition, as shown in FIG. 6, the case where the strip | belt-shaped ultraviolet curable ink part 3n is formed by the overcoat 3n1-3n5 is shown. Further, whether or not the concave portion is present can be determined from the data of the three-dimensional shape and the thickness data of the ink portion applied by one scan.

前記インクの塗布の後、図3に示すように、板状体1の表面Tを上にし、裏面Bを下にして定盤4に固定する。このように、板状体の裏面B(下面)には、固化した紫外線硬化型インク部3a〜3nが存在し、定盤4の上面と接触している。
このとき、前記定盤4の上面および板状体1の裏面B(下面)のいずれも平坦な状態であるので、板状体1の変形は生じない。
After the ink application, as shown in FIG. 3, the plate 1 is fixed to the surface plate 4 with the front surface T facing up and the back surface B facing down. Thus, the solidified ultraviolet curable ink portions 3 a to 3 n exist on the back surface B (lower surface) of the plate-like body, and are in contact with the upper surface of the surface plate 4.
At this time, since both the upper surface of the surface plate 4 and the back surface B (lower surface) of the plate-like body 1 are flat, the plate-like body 1 is not deformed.

更に、図3に示すように、砥石5を回転させながら、平面視上帯状のインク部3a〜3nの延設方向に移動させ、前記無変形の状態の板状体1の片面(表面T)を平坦な状態に加工する。このように、砥石5が帯状の固化したインク部3a〜3nの延設方向に移動するため、板状体1の撓み(変形)を抑制して、板状体1の表面を研削または研削することができ、良好な面精度を得ることができる。   Further, as shown in FIG. 3, while rotating the grindstone 5, it is moved in the extending direction of the band-shaped ink portions 3 a to 3 n in a plan view, and one surface (surface T) of the plate-like body 1 in the undeformed state. Is processed into a flat state. Thus, since the grindstone 5 moves in the extending direction of the band-shaped solidified ink portions 3a to 3n, the bending (deformation) of the plate-like body 1 is suppressed and the surface of the plate-like body 1 is ground or ground. And good surface accuracy can be obtained.

また、図3中、符号6は研削液を供給する研削液供給ノズルである。この研削液供給ノズル6から供給された研削液は、板状体1の被研削面(表面T)に供給され、その後、定盤4上に流れる。そして、定盤4の上を流れる研削液は、帯状のインク部3a〜3n間の隙間Sを流れ、定盤4とインク部3a〜3nとの間への滞留が抑制され、板状体1の定盤4から浮きが発生することがなく、研削面(表面T)の面精度の向上を図ることができる。   In FIG. 3, reference numeral 6 denotes a grinding fluid supply nozzle for supplying a grinding fluid. The grinding fluid supplied from the grinding fluid supply nozzle 6 is supplied to the surface to be ground (surface T) of the plate-like body 1 and then flows onto the surface plate 4. And the grinding fluid which flows on the surface plate 4 flows through the clearance gap S between the strip-shaped ink parts 3a-3n, the stay between the surface plate 4 and the ink parts 3a-3n is suppressed, and the plate-shaped body 1 Therefore, the surface accuracy of the ground surface (surface T) can be improved.

また、板状体1の裏面B(下面)には、固化したインク部3a〜3nが存在し、固化したインク部が定盤7の上面と接触している。したがって、従来の場合のように、研削時に摩擦係数が異なる部位が存在しないため、研削時もしくは研磨時に定盤と一定の接触状態となすことができ、また加工圧力を加えたときの板状体の変位量、研削液浸入状態等を一定のなすことができるために、均一かつ良好な面精度を得ることできる。
なお、図3(a)において、符号1aは板状体1のうち加工されることにより除去される部分を示す。
Further, solidified ink portions 3 a to 3 n exist on the back surface B (lower surface) of the plate-like body 1, and the solidified ink portions are in contact with the upper surface of the surface plate 7. Therefore, unlike the conventional case, there is no portion having a different friction coefficient at the time of grinding, so that it can be in constant contact with the surface plate at the time of grinding or polishing, and the plate-like body when processing pressure is applied Since the displacement amount and the infiltration state of the grinding fluid can be made constant, uniform and good surface accuracy can be obtained.
In addition, in Fig.3 (a), the code | symbol 1a shows the part removed by processing among the plate-shaped objects 1. FIG.

前記研削の後、図4に示すように、加工された板状体1を上下反転して、定盤4に固定し、板状体1の反対面(裏面B)を研削する。この研削においても、砥石5を回転させながら、帯状のインク部3a〜3nの延設方向に移動させ、前記無変形の状態の板状体1の片面(裏面B)を平坦な状態に加工する。なお、図4において、符号1bは板状体1のうち加工されることにより除去される部分を示す。
そして、図5に示すように、両面が加工された板状体1を定盤4から取り外すことにより、平坦度、平行度が良好な板状体1を得ることができる。
After the grinding, as shown in FIG. 4, the processed plate 1 is turned upside down and fixed to the surface plate 4, and the opposite surface (back surface B) of the plate 1 is ground. Also in this grinding, while the grindstone 5 is rotated, it is moved in the extending direction of the band-shaped ink portions 3a to 3n, and the one surface (back surface B) of the undeformed plate-like body 1 is processed into a flat state. . In addition, in FIG. 4, the code | symbol 1b shows the part removed by processing among the plate-shaped objects 1. FIG.
Then, as shown in FIG. 5, by removing the plate-like body 1 processed on both sides from the surface plate 4, it is possible to obtain the plate-like body 1 with good flatness and parallelism.

尚、上記実施形態にあっては、板状体を研削する場合について説明したが、本発明を研磨加工に用いても良い。また、帯状のインク部3a〜3nを形成したが、図7に示すように、所定の厚さを有し、平面視上矩形状のインク部3a〜3nを複数個形成しても良い。また、図示しないが、平面視上円形形状のインク部を複数個形成しても良い
また、インクジェットプリンタを用いて、紫外線硬化型インクを塗布しながら、紫外線を照射し、前記紫外線硬化型インクを固化する場合について説明したが、塗布後、所定時間経過後に、紫外線照射装置から紫外線を照射しても良い。例えば、板状体1の全面にインクを塗布した後、紫外線を照射しても良い。
In addition, in the said embodiment, although the case where the plate-shaped object was ground was demonstrated, you may use this invention for grinding | polishing. Further, although the strip-shaped ink portions 3a to 3n are formed, as shown in FIG. 7, a plurality of ink portions 3a to 3n having a predetermined thickness and having a rectangular shape in plan view may be formed. In addition, although not shown, a plurality of circular ink portions may be formed in a plan view. In addition, using an inkjet printer, the ultraviolet curable ink is applied by irradiating ultraviolet rays while applying the ultraviolet curable ink. Although the case of solidifying has been described, ultraviolet light may be irradiated from an ultraviolet irradiation device after a predetermined time has elapsed after application. For example, the ink may be applied to the entire surface of the plate 1 and then irradiated with ultraviolet rays.

また、板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る工程の前工程として、板状体裏面全面に紫外線硬化型インクを塗布し、その塗布が終了した後、紫外線照射装置によって前記紫外線硬化型インクを固化させても良い。即ち、図8に示すように、インクジェットプリンタを用いて紫外線硬化型インク3Aを板状体1の裏面B全面に塗付しその後、紫外線照射装置によってインクを固化させることで、板状体表面(インク表面3B)が滑らかな状態となる。そのため,細かなうねりや表面粗さの面内ばらつきが前記インク塗布により極力少なくすることことができる。   In addition, as a pre-process for measuring the three-dimensional shape of the back surface of the plate-like body with a shape measuring device and obtaining the three-dimensional shape data of the back surface of the plate-like body, UV curable ink is applied to the entire back surface of the plate-like body. After the application, the ultraviolet curable ink may be solidified by an ultraviolet irradiation device. That is, as shown in FIG. 8, the ultraviolet curable ink 3A is applied to the entire back surface B of the plate-like body 1 using an ink jet printer, and then the ink is solidified by an ultraviolet irradiation device, whereby the surface of the plate-like body ( The ink surface 3B) becomes smooth. Therefore, fine waviness and in-plane variations in surface roughness can be minimized by applying the ink.

そして、前記面を測定することでそれらの影響が無い三次元データを得ることができる。この後、紫外線硬化型インクを前記三次元データに基づいて塗付し、更に固化させ、平面研削、研磨を行うことにより、細かなうねりや表面粗さの面内ばらつきが影響しない平坦な面を得ることができる。   And the three-dimensional data which does not have those influences can be obtained by measuring the said surface. After this, UV curable ink is applied based on the three-dimensional data, further solidified, and subjected to surface grinding and polishing, so that a flat surface that is not affected by in-plane variations in fine waviness and surface roughness is obtained. Can be obtained.

1 板状体
2 ヘッド部
3a〜3n (紫外線硬化型)インク部
3n1〜3n5 重ね塗りされた紫外線硬化型インク部
4 定盤
5 砥石
6 研削液供給ノズル
B 板状体裏面
T 板状体表面
S 隙間
DESCRIPTION OF SYMBOLS 1 Plate-like body 2 Head part 3a-3n (ultraviolet curable type) Ink part 3n1-3n5 The ultraviolet curable ink part 4 coated repeatedly 4 Surface plate 5 Grinding stone 6 Grinding liquid supply nozzle B Plate-like body back surface T Plate-like body surface S Gap

Claims (2)

凹凸のある板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る工程と、
前記工程の後、前記三次元形状のデータに基づいて、板状体の裏面の凹部のみならず凸部にも塗布され、塗布された紫外線硬化型インクの上面が板状体の裏面全体で一定の高さになるように、所定の厚さを有しかつ平面視上矩形形状あるいは平面視上円形形状に塗布され、所定の間隔をもって複数個形成されるようにインクジェットプリンタにより紫外線硬化型インクを塗布しながら、紫外線照射装置によって前記紫外線硬化型インクを固化させる塗布固化工程と、
前記工程の後、板状体裏面を下にして定盤に固定した際、定盤の上面に、固化したインク部のみが接し、板状体が定盤に部分的にも接しないように固定し、板状体表面を研磨あるいは研削する工程と、
前記工程の後、板状体を上下反転して、定盤に固定し、板状体の裏面を研磨あるいは研削する工程を含むことを特徴とする板状体の加工方法。
Measuring the three-dimensional shape of the back surface of the uneven plate-like body with a shape measuring device and obtaining the three-dimensional shape data of the back surface of the plate-like body;
After the step, based on the data of the three-dimensional shape, it is applied not only to the concave portion on the back surface of the plate-like body but also to the convex portion, and the upper surface of the applied ultraviolet curable ink is constant over the entire back surface of the plate-like body. UV curable ink is applied by an inkjet printer so as to have a predetermined thickness and is applied in a rectangular shape in a plan view or a circular shape in a plan view and formed in a plurality at predetermined intervals. An application solidification step of solidifying the ultraviolet curable ink with an ultraviolet irradiation device while applying,
After the above process, when the plate is fixed to the surface plate with the back side down, only the solidified ink part is in contact with the upper surface of the surface plate, and the plate is fixed so that it does not partially contact the surface plate. And polishing or grinding the plate-like body surface;
After the said process, a plate-shaped object is turned upside down, it fixes to a surface plate, The process of grinding | polishing or grinding the back surface of a plate-shaped object is included, The processing method of a plate-shaped object characterized by the above-mentioned.
凹凸のある板状体の裏面の三次元形状を形状測定装置により測定し、板状体裏面の三次元形状のデータを得る工程と、
前記工程の後、前記三次元形状のデータに基づいて、板状体の裏面の凹部のみならず凸部にも塗布され、塗布された紫外線硬化型インクの上面が板状体の裏面全体で一定の高さになるように、所定の厚さを有しかつ板状体の一端部から他端部まで塗布された平面視上帯状の紫外線硬化型インクが、所定の間隔をもって平行に、複数本形成されようにインクジェットプリンタにより紫外線硬化型インクを塗布しながら、紫外線照射装置によって前記紫外線硬化型インクを固化させる塗布固化工程と、
前記工程の後、板状体裏面を下にして定盤に固定した際、定盤の上面に、固化したインク部のみが接し、板状体が定盤に部分的にも接しないように固定し、板状体表面を研磨あるいは研削する工程と、
前記工程の後、板状体を上下反転して、定盤に固定し、板状体の裏面を研磨あるいは研削する工程を含むことを特徴とする板状体の加工方法。
Measuring the three-dimensional shape of the back surface of the uneven plate-like body with a shape measuring device and obtaining the three-dimensional shape data of the back surface of the plate-like body;
After the step, based on the data of the three-dimensional shape, it is applied not only to the concave portion on the back surface of the plate-like body but also to the convex portion, and the upper surface of the applied ultraviolet curable ink is constant over the entire back surface of the plate-like body. A plurality of strips of UV curable ink having a predetermined thickness and applied from one end to the other end of the plate-like body in a plan view in parallel with a predetermined interval. An application solidifying step of solidifying the ultraviolet curable ink by an ultraviolet irradiation device while applying the ultraviolet curable ink by an inkjet printer as formed;
After the above process, when the plate is fixed to the surface plate with the back side down, only the solidified ink part is in contact with the upper surface of the surface plate, and the plate is fixed so that it does not partially contact the surface plate. And polishing or grinding the plate-like body surface;
After the said process, a plate-shaped object is turned upside down, it fixes to a surface plate, The process of grinding | polishing or grinding the back surface of a plate-shaped object is included, The processing method of a plate-shaped object characterized by the above-mentioned.
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