JP2012246127A - Carrying facility - Google Patents

Carrying facility Download PDF

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Publication number
JP2012246127A
JP2012246127A JP2011121504A JP2011121504A JP2012246127A JP 2012246127 A JP2012246127 A JP 2012246127A JP 2011121504 A JP2011121504 A JP 2011121504A JP 2011121504 A JP2011121504 A JP 2011121504A JP 2012246127 A JP2012246127 A JP 2012246127A
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carriage
transport
synchronous
motor
traveling body
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JP5327655B2 (en
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Koji Nishikawa
浩司 西川
Yukio Nakagawa
幸男 中川
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Daifuku Co Ltd
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Daifuku Co Ltd
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Priority to JP2011121504A priority Critical patent/JP5327655B2/en
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Priority to MX2012006268A priority patent/MX2012006268A/en
Publication of JP2012246127A publication Critical patent/JP2012246127A/en
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  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a carrying facility having a motor-driven carrying object support table for liftably supporting a vehicle body, and utilizable as a vehicle body carrying means in an automobile assembling line.SOLUTION: This carrying facility is constituted so as to operate a lifting driving means 9 when passing through a set point in a traveling passage, by mounting the carrying object support table 2 and the motor-driven lifting driving means 9 on a carrying carriage 1 for traveling on the traveling passage, and is constituted so that a control means 16 for controlling a driving motor 12 of the lifting driving means 9 based on a detecting signal from a pulse encoder for interlocking with the motor 12, is arranged not on the carrying carriage 1 but on the traveling passage side, and an electric power and signal transmitting means 18 is arranged in the set point for supplying electric power to the driving motor 12 from the control means 16 and transmitting the detecting signal to the control means 16 from the pulse encoder, in a traveling state of the carrying carriage 1.

Description

本発明は、走行経路上を走行する搬送用走行体にモーター駆動の被制御装置が搭載され、この被制御装置を前記走行経路中の設定地点通過時に作動させるように構成された搬送設備に関するものである。   The present invention relates to a transport facility in which a motor-driven controlled device is mounted on a transport traveling body that travels on a travel route, and the controlled device is operated when passing through a set point in the travel route. It is.

この種の搬送設備は、例えば自動車組立てラインにおいて車体を搬送する搬送手段として利用されている。即ち、床面上に敷設されたガイドレールで構成された走行経路上を走行する搬送台車上に、被制御装置として、車体を支持する昇降自在な被搬送物支持台と当該被搬送物支持台の昇降駆動手段を設け、前記走行経路中の区間ごとに、前記被搬送物支持台の高さを割り当てられた作業に適応するように変えるために、各区間の出入り口で前記昇降駆動手段を作動させるように構成された搬送設備が知られている。而して、前記被搬送物支持台の昇降駆動手段として、特許文献1に記載されるようにモーター駆動のものが知られているが、当該昇降駆動手段の駆動用モーターには、昇降駆動される被搬送物支持台の現在高さ情報に基づいて速度制御や停止制御が必要であり、この制御を行なう制御手段が搬送台車上に搭載されていた。   This type of transport facility is used as a transport means for transporting a vehicle body in an automobile assembly line, for example. That is, on a transport carriage that travels on a travel path constituted by guide rails laid on the floor surface, as a controlled device, a transportable object support base that can move up and down to support the vehicle body and the transported object support base. In order to change the height of the transported object support base in accordance with the assigned work for each section in the travel route, the lift driving means is operated at the entrance of each section. There is known a transport facility that is configured so as to be made. Thus, as the raising / lowering driving means of the transported object support base, a motor-driven one is known as described in Patent Document 1, but the driving motor of the lifting / lowering driving means is driven up and down. Therefore, speed control and stop control are required based on the current height information of the transported object support table, and a control means for performing this control is mounted on the transport carriage.

特開平4−306162号公報JP-A-4-306162

即ち、搬送用走行体(特許文献1では搬送台車)に搭載されたモーター駆動の被制御装置(特許文献1では被搬送物支持台とこれを昇降駆動する昇降駆動手段)の駆動用モーターに対する給電は、一般的に走行経路に沿って架設された給電線と搬送用走行体側の集電子を介して地上側から行うことが知られているが、当該駆動用モーターを被制御装置の作動量(駆動によって移動する距離、角度、時間など)に基づいて制御するのに必要な制御手段(モーターコントローラーと当該モーターコントローラーに速度制御信号や停止信号を送るための制御装置)が各搬送用走行体に搭載されていたので、当該制御手段が搬送用走行体の台数だけ必要になり、多数台の搬送用走行体が使用される自動車組立てラインでは、設備コストや電気系統の保守点検コストが非常に高くつくことになる。   That is, electric power is supplied to a driving motor of a motor-driven controlled device (a transported object support base and an elevating drive means for driving the lift up and down in Patent Document 1) mounted on a transport traveling body (a transport carriage in Patent Document 1). Is generally known to be performed from the ground side via a feeder line installed along the travel route and a current collector on the transport traveling body side. Control means (motor controller and control device for sending a speed control signal and stop signal to the motor controller) necessary for control based on the distance, angle, time, etc. moved by driving) Since it is installed, the control means is required only for the number of transporting traveling bodies, and in an automobile assembly line in which a large number of transporting traveling bodies are used, the equipment cost and the electrical system are maintained. So that the inspection cost is very expensive.

本発明は、上記のような従来の問題点を解消することのできる搬送設備を提案するものであって、請求項1に記載の本発明に係る搬送設備は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、走行経路上を走行する搬送用走行体(搬送台車(1))にモーター駆動の被制御装置(被搬送物支持台(2)とその昇降駆動手段(9))が搭載され、この被制御装置を前記走行経路中の設定地点(作業エリア(A)の入り口側設定地点(B)及び出口側設定地点(C))通過時に作動させるように構成された搬送設備において、前記被制御装置の駆動用モーター(12)を当該被制御装置に併設された作動量検出手段(パルスエンコーダー(20))からの検出信号に基づいて制御する制御手段(16)が、前記搬送用走行体(搬送台車(1))上ではなく前記走行経路側に設けられ、前記設定地点には、前記制御手段(16)から前記駆動用モーター(12)への電力の供給と前記作動量検出手段から前記制御手段(16)への検出信号の伝送を前記搬送用走行体の走行状態で行う電力及び信号の伝達手段(18)が設けられた構成になっている。   The present invention proposes a transport facility capable of solving the above-described conventional problems, and the transport facility according to the present invention described in claim 1 has a relationship with an embodiment described later. For the sake of easy understanding, the reference numerals used in the description of the embodiment are shown in parentheses and are controlled by a motor driven controlled body (conveying carriage (1)) traveling on the traveling route. A device (conveyed object support base (2) and its lifting drive means (9)) is mounted, and this controlled device is set at a set point in the travel route (set point (B) on the entrance side of the work area (A) and In the transport facility configured to operate when passing through the outlet side set point (C)), the driving motor (12) of the controlled device is provided with an operation amount detecting means (pulse encoder (20 )) Control means (16) for controlling based on the detection signal Provided not on the traveling body (conveying carriage (1)) but on the traveling route side, the power supply from the control means (16) to the driving motor (12) and the operation amount detection are provided at the set point. Power and signal transmission means (18) for transmitting detection signals from the means to the control means (16) in the traveling state of the transport traveling body is provided.

上記本発明を実施する場合、具体的には請求項2に記載のように、電力及び信号の伝達手段(18)を、前記設定地点(作業エリア(A)の入り口側設定地点(B)及び出口側設定地点(C))を通過する前記搬送用走行体(搬送台車(1))の前進走行と同期して前進走行する同期台車(14)と、この同期台車(14)と前記搬送用走行体との間に設けられた電力及び信号の伝達用コネクタ(17)とを備えた構成とし、前記コネクタ(17)を構成する互いに接離自在なコネクタ単体(22a〜23b)の内、前記同期台車(14)側のコネクタ単体(22b,23b)を前記搬送用走行体側のコネクタ単体(22a,23a)に対して接続離脱操作するコネクタ操作手段(38)を前記同期台車(14)に設けることが出来る。この場合、請求項3に記載のように、前記同期台車(14)は、前記搬送用走行体の走行経路と平行な同期台車走行経路に往復移動自在に支持すると共に、前記搬送用走行体に対する連結手段(15)と、この連結手段(15)の連結離脱操作手段(31)と、前記同期台車走行経路の終端から始端位置へ戻るための後退走行用駆動手段(26a〜28)を備えた構成とすることが出来る。   When carrying out the present invention, specifically, as described in claim 2, the power and signal transmission means (18) are connected to the set points (the set points (B) on the entrance side of the work area (A) and A synchronous carriage (14) that travels in synchronization with the forward travel of the transport traveling body (conveyance carriage (1)) passing through the exit side set point (C)), and the synchronous carriage (14) and the transport carriage A power and signal transmission connector (17) provided between the traveling body and a connector unit (22a to 23b) that is detachable from each other and that constitutes the connector (17), Connector unit (38) for connecting / disconnecting the connector unit (22b, 23b) on the synchronous carriage (14) side to the connector unit (22a, 23a) on the transport traveling body side is provided on the synchronization carriage (14). I can do it. In this case, as described in claim 3, the synchronous carriage (14) is reciprocally supported on a synchronous carriage travel path parallel to a travel path of the transport traveling body, and is also supported on the transport traveling body. A connecting means (15), a connecting / disconnecting operating means (31) of the connecting means (15), and a reverse traveling drive means (26a-28) for returning from the end of the synchronous cart traveling path to the starting position. It can be configured.

又、請求項4に記載のように、前記搬送用走行体は、床面上に敷設されたガイドレール(3a,3b)上を走行する台車(1)とし、前記モーター駆動の被制御装置は、前記搬送用走行体上に昇降自在に支持された被搬送物支持台(2)の昇降駆動手段(9)とし、この昇降駆動手段(9)の駆動用モーター(12)の伝動系には、前記被搬送物支持台(2)が重力で降下するのを阻止するセルフロック機能を有する減速機を介装し、前記設定地点として、前記被搬送物支持台(2)を所定高さまで昇降させる地点(作業エリア(A)の入り口側設定地点(B)及び出口側設定地点(C))を設定することが出来る。   According to a fourth aspect of the present invention, the transport traveling body is a carriage (1) that travels on a guide rail (3a, 3b) laid on a floor surface, and the motor-driven controlled device is The lifting / lowering drive means (9) of the object support base (2) supported so as to be movable up and down on the traveling body for conveyance, and the transmission system of the drive motor (12) of the lifting / lowering driving means (9) In addition, a speed reducer having a self-locking function that prevents the transported object support base (2) from descending due to gravity is interposed, and as the set point, the transported object support base (2) is moved up and down to a predetermined height. It is possible to set the points to be set (the entry side set point (B) and the exit side set point (C) of the work area (A)).

更に、請求項5に記載のように、前記作動量検出手段は前記駆動用モーター(12)に連動するパルスエンコーダー(20)とし、前記駆動用モーター(12)は周波数により速度制御可能な交流モーターとし、前記制御手段(16)は、前記駆動用モーター(12)を速度制御するインバーターを備えると共に、前記駆動用モーター(12)の起動後の前記パルスエンコーダー(20)の発信パルスの計数値に基づいて前記インバーターを制御して前記駆動用モーター(12)の速度制御と停止を行うように構成することが出来る。   Further, as described in claim 5, the operation amount detecting means is a pulse encoder (20) interlocking with the drive motor (12), and the drive motor (12) is an AC motor capable of speed control by frequency. The control means (16) includes an inverter that controls the speed of the drive motor (12), and sets the count value of the transmitted pulse of the pulse encoder (20) after the drive motor (12) is started. Based on this, the inverter can be controlled to control and stop the speed of the drive motor (12).

請求項1に記載の本発明の構成によれば、搬送用走行体上に搭載された被制御装置の駆動用モーターを、前記被制御装置を作動させる設定地点を搬送用走行体が通過するとき、当該搬送用走行体の走行経路側(地上側)からの電力で作動させるのであるが、このときに必要な被制御装置制御のための情報、即ち、作動量検出手段で得られる前記被制御装置の作動量(駆動によって移動する距離、角度、時間など)を搬送用走行体側から走行経路側(地上側)に設けられた制御手段に伝送し、当該被制御装置の作動量に基づいて前記駆動用モーターへの給電を制御して、必要な速度制御や停止制御を行なうものであるから、搬送用走行体側に前記制御手段が搭載される従来の構成と比較して、搬送用走行体上の被制御装置に対する制御は従来同様に行えるものでありながら、制御手段は前記被制御装置を作動させる設定地点の数だけで済み、設備コスト及び電気系統の保守点検コストを大幅に低減出来る。   According to the configuration of the present invention as set forth in claim 1, when the transporting traveling body passes through the set point for operating the controlled device, the driving motor of the controlled device mounted on the transporting traveling body. The operation is performed with electric power from the travel route side (the ground side) of the transport traveling body. Information for controlling the controlled device required at this time, that is, the controlled object obtained by the operation amount detecting means. The amount of operation of the device (distance, angle, time, etc., moved by driving) is transmitted from the transport traveling body side to the control means provided on the traveling route side (ground side), and based on the operation amount of the controlled device Since the power supply to the drive motor is controlled to perform the necessary speed control and stop control, compared to the conventional configuration in which the control means is mounted on the transport travel body side, Control of controlled devices is the same as before Yet those performed, the control means requires only the number of setpoint operating the controlled device, can significantly reduce the maintenance costs of the equipment cost and the electrical system.

本発明では、搬送用走行体側の被制御装置駆動用モーターへの給電を、前記被制御装置を作動させる走行経路側の各設定地点に設けられた制御手段を経由して、当該各設定地点に架設された給電線と搬送用走行体側に設けた集電子とを介して行うことが可能であるが、請求項2に記載の構成によれば、特に搬送用走行体側の被制御装置の作動量検出手段から走行経路側の制御手段に伝送する情報量が多い場合でも、接点数の多いコネクタを利用して容易且つ安価に実施することが出来る。この場合、請求項3に記載の構成によれば、走行経路側の各設定地点に配設される同期台車を搬送用走行体に機械的に連結して同期走行させることが出来るので、コネクタによる搬送用走行体と同期台車との間の電力及び信号の伝送を、当該コネクタに無理な外力を作用させることなく確実に行わせることが出来る。   In the present invention, power is supplied to the controlled device drive motor on the transport traveling body side via the control means provided at each set point on the travel path side for operating the controlled device. Although it is possible to carry out via the erected power supply line and the current collector provided on the transport traveling body side, according to the configuration of claim 2, the operating amount of the controlled device on the transport traveling body side in particular. Even when the amount of information transmitted from the detection means to the control means on the travel route side is large, it can be implemented easily and inexpensively using a connector having a large number of contacts. In this case, according to the configuration of the third aspect, since the synchronous cart disposed at each set point on the travel route side can be mechanically coupled to the transport traveling body to perform synchronous travel, Transmission of power and signals between the transport traveling body and the synchronous carriage can be reliably performed without applying an excessive external force to the connector.

尚、本発明における搬送用走行体は、頭上走行型の搬送用走行体(自走電車タイプのもの、コンベヤチエンや摩擦駆動手段で推進される従動タイプのものなど)であっても良いし、当該搬送用走行体に設けられる被制御装置は、搬送用走行体に昇降自在に吊り下げられた被搬送物支持用ハンガーとその昇降駆動手段から成るもの、フロアー台車上に傾動自在に設けられた被搬送物支持台とその傾動手段から成るものなど、如何なるものであっても良い。更に、被制御装置が備える駆動用モーター(電動モーター)は、そのモーター自体が被制御装置の被駆動部を直接駆動するものに限らず、当該被制御装置の被駆動部を駆動する流体圧シリンダーユニットや流体圧モーターに流体圧を供給する圧力源を駆動する電動モーターであっても良い。   In addition, the traveling body for conveyance in the present invention may be an overhead traveling type transportation traveling body (such as a self-propelled train type, a driven type driven by a conveyor chain or friction drive means), The controlled device provided in the transporting traveling body is composed of a transported object supporting hanger suspended from the transporting traveling body and its lifting and lowering driving means, and is tiltably provided on the floor carriage. Anything may be used, such as a carrier support base and a tilting means thereof. Furthermore, the driving motor (electric motor) provided in the controlled device is not limited to the motor itself directly driving the driven portion of the controlled device, but a fluid pressure cylinder that drives the driven portion of the controlled device. An electric motor that drives a pressure source that supplies fluid pressure to the unit or fluid pressure motor may be used.

しかしながら特に請求項4及び5に記載の構成によれば、自動車組立てラインにおいて車体を支持搬送するフロアー台車形式の搬送設備に好適な搬送設備が得られる。   However, in particular, according to the configurations of the fourth and fifth aspects, a transport facility suitable for a floor cart type transport facility that supports and transports the vehicle body in the automobile assembly line can be obtained.

図1は、自動車組立てラインに採用された本発明搬送設備における搬送経路の一部分を示す概略平面図である。FIG. 1 is a schematic plan view showing a part of a conveyance path in a conveyance facility of the present invention employed in an automobile assembly line. 図2は、図1に示す搬送台車の側面図である。FIG. 2 is a side view of the transport carriage shown in FIG. 図3は、同上搬送台車と同期台車を示す平面図である。FIG. 3 is a plan view showing the transport carriage and the synchronous carriage. 図4は、同上搬送台車と同期台車の電力及び信号伝送系を説明するブロック線図である。FIG. 4 is a block diagram for explaining the power and signal transmission system of the transport carriage and the synchronous carriage. 図5は、同期台車の詳細を示す平面図である。FIG. 5 is a plan view showing details of the synchronous carriage. 図6は、同上同期台車の側面図である。FIG. 6 is a side view of the same synchronous cart. 図7は、同上同期台車のコネクタ操作手段を示す縦断正面図である。FIG. 7 is a longitudinal sectional front view showing the connector operating means of the synchronous cart. 図8は、同上同期台車の連結手段を示す縦断背面図である。FIG. 8 is a longitudinal rear view showing the connecting means of the synchronous cart. 図9は、同期台車と搬送台車との間で電力及び信号の伝送が行わる状態での要部の平面図である。FIG. 9 is a plan view of the main part in a state where power and signals are transmitted between the synchronous carriage and the transport carriage. 図10は、コネクタ操作手段で操作される同期台車側のコネクタ単体の正面図と、搬送台車側の位置固定のコネクタ単体を示す正面図である。FIG. 10 is a front view of a single connector on the side of the synchronous carriage operated by the connector operating means, and a front view showing the single connector of the position fixed on the side of the transport carriage.

図1において、1は搬送台車であって、自動車組立てラインを形成する一定走行経路上を互いに突き合い連続状態で走行する。各搬送台車1には、昇降自在な被搬送物支持台2が設けられ、この被搬送物支持台2上に、組み立てられる自動車の車体Wが積載される。而して、前記一定走行経路中には複数の作業エリアが設定されており、各作業エリアには、支持搬送される車体Wの高さとして、その各作業エリアでの作業に好適な高さが設定されている。即ち、図1に示す作業エリアAの入り口側設定地点Bを各搬送台車1が通過するとき、各搬送台車1上の被搬送物支持台2が当該作業エリアAに設定された高さまで昇降せしめられ、作業エリアAの出口側設定地点Cを各搬送台車1が通過するとき、各搬送台車1上の被搬送物支持台2が次の作業エリアに設定された高さまで昇降せしめられる。   In FIG. 1, reference numeral 1 denotes a transport carriage, which travels in a continuous state against each other on a constant travel route forming an automobile assembly line. Each transport carriage 1 is provided with a transportable object support base 2 that can be moved up and down, and a vehicle body W of an automobile to be assembled is loaded on the transportable object support base 2. Thus, a plurality of work areas are set in the fixed travel route, and each work area has a height suitable for work in each work area as the height of the vehicle body W supported and conveyed. Is set. That is, when each transport carriage 1 passes through the entrance side set point B of the work area A shown in FIG. 1, the transport object support base 2 on each transport carriage 1 is raised and lowered to the height set in the work area A. Thus, when each transport carriage 1 passes through the exit side set point C of the work area A, the object support base 2 on each transport carriage 1 is raised and lowered to the height set in the next work area.

各搬送台車1は、図2及び図3に示すように、床面上に敷設された左右一対のガイドレール3a,3b上を転動する車輪4を備えた左右一対前後二組の車輪ユニット5a〜5dを備え、片側前後一対の車輪ユニット5a,5cには、当該ガイドレール3aを左右両側から挟む位置決め用垂直軸ローラー6が設けられている。そしてこの搬送台車1上に設けられた被搬送物支持台2は、図2及び図3に示すように、左右一対のパンタグラフリンク機構7a,7bによって平行昇降自在に支持された左右一対の支持台単体8a,8bから構成され、各支持台単体8a,8bは、昇降駆動手段9によって互いに同一レベルを保って昇降駆動される。図示の昇降駆動手段9は、各支持台単体8a,8bを各別に支持する左右一対の突上げ引き下し自在なチエン10a,10bと、各チエン10a,10bを突上げ引き下し操作する左右一対のチエン駆動手段11a,11b、及び両チエン駆動手段11a,11bを駆動する1つの減速機付きモーター12から構成されている。前記チエン10a,10bは、互いに対接して垂直起立姿勢にあるときに屈曲不能な棒状体となる一対のチエン単体13a,13bから構成された従来周知のものである。又、減速機付きモーター12は、周波数変換により速度制御される交流モーターであって、この減速機付きモーター12が備える減速機は、当該モーター12が通電駆動されていないときに被搬送物支持台2が重力で降下するのを阻止できるセルフロック機能を備えたものである。   As shown in FIGS. 2 and 3, each transport cart 1 includes a pair of left and right front and rear wheel units 5 a each having a wheel 4 that rolls on a pair of left and right guide rails 3 a and 3 b laid on the floor surface. And a pair of wheel units 5a, 5c on one side are provided with positioning vertical axis rollers 6 that sandwich the guide rail 3a from both the left and right sides. And the to-be-conveyed object support stand 2 provided on this conveyance cart 1 is a pair of left and right support bases supported by a pair of left and right pantograph link mechanisms 7a and 7b so as to be movable up and down in parallel as shown in FIGS. The support bases 8a and 8b are driven up and down by the up-and-down driving means 9 while maintaining the same level. The illustrated lift driving means 9 includes a pair of left and right push-up and pull-down chains 10a and 10b that individually support the support bases 8a and 8b, and a left and right side that pushes and pulls down each of the chains 10a and 10b. It is composed of a pair of chain drive means 11a, 11b and one motor 12 with a speed reducer that drives both chain drive means 11a, 11b. The chains 10a and 10b are well known in the art, and are composed of a pair of chain units 13a and 13b that form a rod-shaped body that cannot be bent when they are in a vertical standing posture. The motor 12 with a speed reducer is an AC motor whose speed is controlled by frequency conversion, and the speed reducer provided in the motor 12 with the speed reducer is a carrier support base when the motor 12 is not energized. It has a self-locking function that can prevent 2 from descending due to gravity.

上記構成の搬送台車1の走行経路中に設定された各作業エリアAの入口側設定地点Bと出口側設定地点Cには、同期台車14が並設されている。この同期台車14は、図3及び図4に示すように、前記各設定地点B,Cを通過する各搬送台車1と同期走行するための連結手段15と、連結された搬送台車1上の昇降駆動手段9における減速機付きモーター12に対する給電及び制御のための制御手段16を備えており、連結された搬送台車1との間で電力及び信号の伝送を行う接離自在なコネクタ17と共に、搬送台車1との間の電力及び信号伝達手段18を構成している。前記制御手段16は、減速機付きモーター12を速度制御するインバーターを備えたモーターコントローラー19と、減速機付きモーター12に連動連結されたパルスエンコーダー20の発信パルスの計数値と設定値との比較に基づいて前記モーターコントローラー19のインバーターを制御して、減速機付きモーター12の速度制御と停止を行う制御装置21から構成されている。又、前記コネクタ17は、搬送台車1に固定された電力用コネクタ単体22a及び信号用コネクタ単体23aと、各コネクタ単体22a,23aに対して接離自在に同期台車14に設けられた電力用コネクタ単体22b及び信号用コネクタ単体23bから構成されている。   Synchronous carts 14 are arranged in parallel at the entrance side set point B and the exit side set point C of each work area A set in the travel route of the transport cart 1 having the above configuration. As shown in FIGS. 3 and 4, the synchronous carriage 14 includes a connecting means 15 for traveling synchronously with the transport carriages 1 passing through the setting points B and C, and an ascending / descending movement on the connected transport carriage 1. The drive means 9 includes a control means 16 for feeding and controlling the motor 12 with a speed reducer, and is transported together with a connectable / detachable connector 17 for transmitting power and signals to and from the connected transport carriage 1. The power and signal transmission means 18 between the carts 1 are configured. The control means 16 compares the count value and set value of the transmitted pulse of the motor controller 19 having an inverter for controlling the speed of the motor 12 with a speed reducer and the pulse encoder 20 linked to the motor 12 with the speed reducer. The control unit 21 is configured to control the speed of the motor 12 with a speed reducer and stop the motor controller 19 based on the inverter. The connector 17 includes a power connector unit 22a and a signal connector unit 23a fixed to the transport carriage 1, and a power connector provided on the synchronous carriage 14 so as to be detachable from the connector units 22a and 23a. It consists of a single unit 22b and a signal connector unit 23b.

以下、同期台車14の詳細構造について、図5〜図10に基づいて説明すると、同期台車14は、床面上に敷設された左右一対のガイドレール24a,24bに左右一対前後二組の鍔付き車輪25a〜26bによって搬送台車1の走行経路と平行に往復移動自在に支持されたもので、搬送台車1の前進方向に対して後ろ側左右一対の車輪26a,26bは、減速機付きモーター27によって回転駆動される1本の回転軸28の両端に取り付けられている。尚、この減速機付きモーター27の減速機はセルフロック機能を持たないものであって、当該減速機付きモーター27が通電駆動されていないとき、同期台車14は自由に前後移動出来るものである。   Hereinafter, the detailed structure of the synchronous carriage 14 will be described with reference to FIGS. 5 to 10. The synchronous carriage 14 has a pair of left and right guide rails 24 a and 24 b laid on the floor surface, and two pairs of left and right front and rear sets. The wheels 25a to 26b are supported so as to be reciprocally movable in parallel with the travel path of the transport carriage 1. The pair of left and right wheels 26a and 26b with respect to the forward direction of the transport carriage 1 are driven by a motor 27 with a speed reducer. It is attached to both ends of one rotating shaft 28 that is rotationally driven. The speed reducer of the motor 27 with a speed reducer does not have a self-locking function, and the synchronous carriage 14 can freely move back and forth when the motor 27 with speed reducer is not energized.

同期台車14を搬送台車1と同期走行させるための連結手段15は、同期台車14の走行経路に隣接する側の搬送台車1の側辺下側から垂直下向きに突設された軸体によって構成された被挟持部29を、台車走行方向の前後両側から挟持する開閉自在な挟持具30a,30bと、同期台車14に設けられて挟持具30a,30bを、被挟持部29の移動経路の外側に退避した退避状態と被挟持部29を挟持する挟持状態とに切換える連結離脱操作手段31から構成されている。挟持具30a,30bの内、搬送台車1側の被挟持部29を受ける側の挟持具30aは、同期台車14上に位置固定されたスライドガイド32によって出退移動自在に支持された巾広の帯状体で構成されている。而して、当該挟持具30aは、その出退移動方向(挟持具30aの長さ方向)が搬送台車1の走行経路に対して直角水平向きではなく、当該挟持具30aの先端が搬送台車1の前進方向とは逆方向に後退するように傾斜しており、この挟持具30aの先端近傍の左右両側の内、搬送台車1の前進側とは逆側には、当該挟持具30aに固着された軸受け板33に垂直支軸34によって回転自在に軸支された可動板35が設けられ、この可動板35に他方の挟持具30bが固着されている。   The connecting means 15 for causing the synchronous cart 14 to travel synchronously with the transport cart 1 is constituted by a shaft projecting vertically downward from the lower side of the side of the transport cart 1 adjacent to the travel path of the synchronous cart 14. Openable and closable holding tools 30a and 30b for holding the clamped portion 29 from both the front and rear sides in the cart traveling direction, and the clamp tools 30a and 30b provided on the synchronous cart 14 on the outside of the movement path of the clamped portion 29 The connection / disengagement operation means 31 switches between a retracted retracted state and a sandwiched state in which the sandwiched portion 29 is sandwiched. Of the holding tools 30a and 30b, the holding tool 30a on the side receiving the clamped portion 29 on the transport carriage 1 side is supported by a slide guide 32 fixed on the synchronous carriage 14 so as to be movable in and out. It consists of a strip. Thus, the clamping tool 30a has a moving direction (the length direction of the clamping tool 30a) that is not perpendicular to the traveling path of the transport carriage 1, and the leading end of the sandwiching tool 30a is the transport carriage 1. It is inclined so as to retreat in the direction opposite to the forward direction of the carriage, and is fixed to the holding tool 30a on both sides of the right and left near the tip of the holding tool 30a on the side opposite to the forward side of the transport carriage 1. A movable plate 35 rotatably supported by a vertical support shaft 34 is provided on the bearing plate 33, and the other holding tool 30 b is fixed to the movable plate 35.

連結離脱操作手段31は、挟持具30aを出退駆動するシリンダーユニット36と、前記可動板35と挟持具30aとの間に介装されて当該可動板35(挟持具30b)を開閉駆動するシリンダーユニット37から構成されている。従って、作業エリアAの出入り口の設定地点B,Cにおいて待機している同期台車14において、図5に実線で示すように、挟持具30aに対して挟持具30bが開いている状態で、挟持具30aをシリンダーユニット36により進出限位置まで進出させておくと、定速で前進走行して来る搬送台車1の被挟持部29が、開いている挟持具30bの前を通過した後に挟持具30aの先端部に当接する。この結果、走行に関してロックされていない同期台車14が、被挟持部29と挟持具30aとを介して搬送台車1側の推力を受け、当該搬送台車1と同一方向に前進走行を開始するので、この直後に、シリンダーユニット37により可動板35を介して挟持具30bを垂直支軸34の周りに閉動させて、図9に示すように挟持具30a,30b間で搬送台車1側の被挟持部29を挟持することが出来る。この結果、同期台車14は搬送台車1に連結された状態になり、搬送台車1の推力を受けて当該搬送台車1と一体に前進走行することになる。   The connection / disengagement operation means 31 is a cylinder unit 36 that drives the holding tool 30a to move in and out, and a cylinder that is interposed between the movable plate 35 and the holding tool 30a and drives the movable plate 35 (the holding tool 30b) to open and close. The unit 37 is configured. Therefore, in the synchronous carriage 14 waiting at the setting points B and C at the entrance / exit of the work area A, as shown by a solid line in FIG. 5, the holding tool 30b is opened with respect to the holding tool 30a. When 30a is advanced to the advance limit position by the cylinder unit 36, the clamped portion 29 of the transport carriage 1 traveling forward at a constant speed passes through the front of the open clamp 30b and then the clamp 30a is moved. Abuts on the tip. As a result, the synchronous carriage 14 that is not locked with respect to traveling receives thrust on the transport carriage 1 side via the sandwiched portion 29 and the sandwiching tool 30a, and starts traveling forward in the same direction as the transport carriage 1. Immediately after this, the clamping unit 30b is closed around the vertical support shaft 34 by the cylinder unit 37 via the movable plate 35, and the clamping unit 30a, 30b is sandwiched between the clamping units 30a and 30b as shown in FIG. The part 29 can be clamped. As a result, the synchronous cart 14 is connected to the transport cart 1 and travels forward integrally with the transport cart 1 under the thrust of the transport cart 1.

搬送台車1に対する同期台車14の同期走行を解除するときは、シリンダーユニット37により可動板35を介して挟持具30bを垂直支軸34の周りに開動させて、搬送台車1側の被挟持部29の挟持作用を解除した後、進出限位置にある挟持具30aをシリンダーユニット36により後退限位置まで後退させ、図5に示すように、挟持具30a,30bを搬送台車1側の被挟持部29の移動経路から外側へ退避させれば良い。この状態では、減速機付きモーター27で鍔付き車輪26a,26bを強制駆動して同期台車14を元の待機位置まで後進復帰させることが出来る。   When canceling the synchronous traveling of the synchronous carriage 14 with respect to the transport carriage 1, the clamping unit 30 b is opened around the vertical support shaft 34 via the movable plate 35 by the cylinder unit 37, and the sandwiched portion 29 on the transport carriage 1 side is moved. 5 is released, the holding tool 30a at the advanced limit position is retracted to the retracted limit position by the cylinder unit 36, and the holding tools 30a and 30b are held by the holding unit 29 on the transport carriage 1 side as shown in FIG. It suffices to retreat outward from the movement path. In this state, the wheel 26a, 26b with a hook is forcibly driven by the motor 27 with a reduction gear, and the synchronous carriage 14 can be returned to the original standby position.

一方、コネクタ17を構成する同期台車14側の電力用コネクタ単体22b及び信号用コネクタ単体23bは、上記のように連結手段15により同期台車14と搬送台車1とを連結一体化したとき、搬送台車1側の電力用コネクタ単体22a及び信号用コネクタ単体23aとほぼ同心状に対向するように構成されているが、この同期台車14側の電力用コネクタ単体22b及び信号用コネクタ単体23bを搬送台車1側の電力用コネクタ単体22a及び信号用コネクタ単体23aに対して接続離脱操作するコネクタ操作手段38が同期台車14に設けられている。搬送台車1側の電力用コネクタ単体22a及び信号用コネクタ単体23aは、搬送台車1の側辺下側に設けられた台車走行方向と平行で垂直な支持板39に搬送台車1の走行方向に並列するように取り付けられている。   On the other hand, the power connector single unit 22b and the signal connector single unit 23b on the side of the synchronous cart 14 constituting the connector 17 are transported when the synchronous cart 14 and the transport cart 1 are connected and integrated by the connecting means 15 as described above. The power connector unit 22a and the signal connector unit 23a on the first side are configured to concentrically face each other, but the power connector unit 22b and the signal connector unit 23b on the side of the synchronous carriage 14 are connected to the transport carriage 1. The synchronous carriage 14 is provided with connector operating means 38 for connecting / disconnecting the power connector single unit 22a and the signal connector single unit 23a. The power connector single unit 22a and the signal connector single unit 23a on the transport carriage 1 side are parallel to the travel direction of the transport cart 1 on a support plate 39 provided parallel to and perpendicular to the cart travel direction provided on the lower side of the transport cart 1. It is attached to do.

即ち、前記コネクタ操作手段38は、同期台車14上に設けられた可動体40、この可動体40を往復移動させるためのシリンダーユニット41、及びコネクタ位置合わせ手段42から構成されている。即ち、同期台車14上には支持フレーム43が設けられ、この支持フレーム43に取り付けられている上下二段のスライドガイド44a,44bによって、搬送台車1(同期台車14)の走行方向に対して直角の左右水平向きに往復移動自在に上下二段のスライドロッド45a,45bが支持され、これら両スライドロッド45a,45bの先端に前記可動体40が取り付けられている。前記シリンダーユニット41は、上下二段のスライドガイド44a,44bの中間位置で当該スライドガイド44a,44bと平行に前記支持フレーム43に取り付けられ、そのピストンロッド41aの先端が前記可動体40に連結されている。そして可動体40の搬送台車1の走行経路側に面する正面側に、前記電力用コネクタ単体22b及び信号用コネクタ単体23bが搬送台車1(同期台車14)の走行方向に並列するように取り付けられた支持板46が、中間連結部材46aや取付け用基板46bなどを介して取り付けられている。   That is, the connector operating means 38 includes a movable body 40 provided on the synchronous carriage 14, a cylinder unit 41 for reciprocating the movable body 40, and a connector positioning means 42. That is, a support frame 43 is provided on the synchronous carriage 14, and the upper and lower slide guides 44a and 44b attached to the support frame 43 are perpendicular to the traveling direction of the transport carriage 1 (synchronous carriage 14). The upper and lower two-stage slide rods 45a and 45b are supported so as to be reciprocally movable in the left and right horizontal directions, and the movable body 40 is attached to the tips of both slide rods 45a and 45b. The cylinder unit 41 is attached to the support frame 43 in parallel with the slide guides 44a and 44b at an intermediate position between the upper and lower two-stage slide guides 44a and 44b, and the tip of the piston rod 41a is connected to the movable body 40. ing. The power connector unit 22b and the signal connector unit 23b are attached to the movable body 40 on the front side facing the travel path side of the transport cart 1 so as to be parallel to the travel direction of the transport cart 1 (synchronous cart 14). The support plate 46 is attached via an intermediate connecting member 46a, a mounting substrate 46b, and the like.

前記コネクタ位置合わせ手段41は、搬送台車1側の電力用コネクタ単体22a及び信号用コネクタ単体23aを取り付けている支持板39の対角方向の両角部に取り付けられた、夫々位置決め用孔47a,47bを有する2つの位置決め部材48a,48bと、同期台車14側の電力用コネクタ単体22b及び信号用コネクタ単体23bを取り付けている支持板46の対角方向の両角部に取り付けられた2本の位置決めピン49a,49bから構成されている。位置決め部材48a,48bの位置決め用孔47a,47bは、その入り口側が座ぐりされ、位置決めピン49a,49bは、その先端が円錐形の尖端に形成されて、これら位置決めピン49a,49bが確実に位置決め用孔47a,47b内に導入されるように構成されている。   The connector positioning means 41 includes positioning holes 47a and 47b, which are respectively attached to the diagonal corners of the support plate 39 to which the power connector unit 22a and the signal connector unit 23a on the transport carriage 1 side are attached. Two positioning members 48a and 48b, and two positioning pins attached to opposite corners of the support plate 46 to which the power connector unit 22b and the signal connector unit 23b on the synchronous carriage 14 side are attached. 49a, 49b. The positioning holes 47a and 47b of the positioning members 48a and 48b are countersunk at the entrance side, and the positioning pins 49a and 49b are formed with conical tips at the tips thereof, so that the positioning pins 49a and 49b are reliably positioned. It is configured to be introduced into the holes 47a and 47b.

而して、上記のように連結手段15により同期台車14と搬送台車1とが連結一体化されたとき、搬送台車1側の電力用コネクタ単体22a及び信号用コネクタ単体23aと同期台車14側の電力用コネクタ単体22b及び信号用コネクタ単体23bとが互いにほぼ同心状に対向するが、同時に搬送台車1側の位置決め部材48a,48bの位置決め用孔47a,47bに対して同期台車14側の位置決めピン49a,49bがほぼ同心状に対向するように構成されている。係る状態で同期台車14側のコネクタ操作手段38のシリンダーユニット41を作動させて可動体40を搬送台車1側へ進出移動させたとき、当該可動体40と一体に進出移動する支持板46に取り付けられた電力用コネクタ単体22bと信号用コネクタ単体23bとが搬送台車1側の支持板39に取り付けられた電力用コネクタ単体22aと信号用コネクタ単体23aに嵌合接続される前に、前記支持板46に取り付けられた位置決めピン49a,49bの尖端が搬送台車1側の支持板39に取り付けられた位置決め部材48a,48bの位置決め用孔47a,47bに嵌合し始めるように構成されている。そして、位置決めピン49a,49bが位置決め用孔47a,47bに嵌合して、搬送台車1側の支持板39と同期台車14側の支持板46とが位置合わせされ、搬送台車1(同期台車14)の走行方向と平行な二次元垂直面上での相対移動が阻止された後の更なる支持板46の進出移動により、搬送台車1側の電力用コネクタ単体22aと信号用コネクタ単体23aに対し同期台車14側の電力用コネクタ単体22bと信号用コネクタ単体23bが嵌合接続されるように構成されている。   Thus, when the synchronization carriage 14 and the transport carriage 1 are connected and integrated by the connecting means 15 as described above, the power connector unit 22a on the transport carriage 1 side and the signal connector unit 23a and the synchronization carriage 14 side are integrated. The power connector single unit 22b and the signal connector single unit 23b face each other substantially concentrically, but at the same time, the positioning pins on the synchronous carriage 14 side with respect to the positioning holes 47a and 47b of the positioning members 48a and 48b on the transport carriage 1 side. 49a and 49b are configured to concentrically face each other. In this state, when the cylinder unit 41 of the connector operating means 38 on the side of the synchronous carriage 14 is operated to move the movable body 40 to the transport carriage 1 side, the movable body 40 is attached to the support plate 46 that moves forward. Before the power connector unit 22b and the signal connector unit 23b are fitted and connected to the power connector unit 22a and the signal connector unit 23a attached to the support plate 39 on the transport carriage 1 side, the support plate The tip of the positioning pins 49a, 49b attached to 46 is configured to begin to fit into the positioning holes 47a, 47b of the positioning members 48a, 48b attached to the support plate 39 on the transport carriage 1 side. Then, the positioning pins 49a and 49b are fitted into the positioning holes 47a and 47b, and the support plate 39 on the transport cart 1 side and the support plate 46 on the sync cart 14 side are aligned, and the transport cart 1 (the sync cart 14). ) With respect to the power connector single unit 22a and the signal connector single unit 23a on the transport carriage 1 side by the further movement of the support plate 46 after the relative movement on the two-dimensional vertical plane parallel to the traveling direction is blocked. The power connector unit 22b and the signal connector unit 23b on the side of the synchronous carriage 14 are configured to be fitted and connected.

従って、コネクタ操作手段38によって進出移動する可動体40に対して電力用コネクタ単体22a及び信号用コネクタ単体23aが取り付けられた支持板46は、搬送台車1(同期台車14)の走行方向と平行な二次元垂直面上での相対移動が一定範囲内(位置決め用孔47a,47bに対して位置決めピン49a,49bの尖端が入り込める範囲内)で可能なように連結しておくのが望ましい。   Therefore, the support plate 46 to which the power connector unit 22a and the signal connector unit 23a are attached to the movable body 40 that moves forward by the connector operating means 38 is parallel to the traveling direction of the transport carriage 1 (synchronous carriage 14). It is desirable to connect so that the relative movement on the two-dimensional vertical plane is possible within a certain range (within the range where the tips of the positioning pins 49a, 49b can enter the positioning holes 47a, 47b).

以上のように構成された搬送設備において、図1に示す作業エリアAの入り口側設定地点Bと出口側設定地点Cに配置された各同期台車14は、その走行経路(ガイドレール24a,24b)の始端待機位置、即ち、搬送台車1の前進方向側とは反対側の端部の待機位置で待機している。そしてこの待機位置で待機している同期台車14の連結手段15は、図5に仮想線で示すように、その挟持具30a,30bがシリンダーユニット36により進出限位置に送り出されて、搬送台車1の被挟持部29を受ける側の挟持具30aは当該被挟持部29の移動経路内に入り込んでいるが、他方の挟持具30bは被挟持部29の移動経路の外側に位置する状態にある。この状況において、搬送台車1が図1に示す作業エリアAの入り口側設定地点Bを通過するとき、当該搬送台車1の被挟持部29が同期台車14側の挟持具30aに当接して、搬送台車1がその被挟持部29と挟持具30aを介して同期台車14を同一方向に押し移動させることになる。この同期台車14が搬送台車1に押されて前進移動を開始した時点で、連結手段15の挟持具30bをシリンダーユニット37により垂直支軸34の周りに閉動させ、搬送台車1側の被挟持部29を同期台車14側の一対の挟持具30a,30b間で挟持させることにより、同期台車14を搬送台車1に一体に連結して、搬送台車1と同期走行させる。   In the transport equipment configured as described above, each synchronous carriage 14 arranged at the entrance side set point B and the exit side set point C of the work area A shown in FIG. 1 has its travel route (guide rails 24a and 24b). At the start end standby position, that is, at the standby position at the end opposite to the forward direction side of the transport carriage 1. Then, as shown by the phantom line in FIG. 5, the connecting means 15 of the synchronous carriage 14 waiting at this standby position is sent to the advance limit position by the cylinder unit 36, and the conveying carriage 1 The holding tool 30 a on the side of receiving the to-be-clamped part 29 enters the movement path of the to-be-clamped part 29, but the other holding tool 30 b is located outside the movement path of the to-be-clamped part 29. In this situation, when the transport carriage 1 passes through the entry side set point B of the work area A shown in FIG. 1, the sandwiched portion 29 of the transport carriage 1 comes into contact with the sandwiching tool 30a on the synchronous carriage 14 side and transports. The carriage 1 pushes and moves the synchronous carriage 14 in the same direction via the sandwiched portion 29 and the sandwiching tool 30a. When the synchronous carriage 14 is pushed by the conveyance carriage 1 and starts moving forward, the clamping tool 30b of the connecting means 15 is closed around the vertical support shaft 34 by the cylinder unit 37, and the conveyance carriage 1 side is clamped. By holding the portion 29 between the pair of holding tools 30 a and 30 b on the side of the synchronous carriage 14, the synchronous carriage 14 is integrally connected to the conveyance carriage 1 and is allowed to run synchronously with the conveyance carriage 1.

上記のように同期台車14が搬送台車1に連結されて同期走行を開始したとき、搬送台車1と同期台車14との間のコネクタ17に併設されているコネクタ位置合わせ手段42の同期台車14側の位置決めピン49a,49bが搬送台車1側の位置決め部材48a,48bの位置決め用孔47a,47bに対してほぼ同心状に対向しているので、コネクタ操作手段38のシリンダーユニット41を作動させ、前記位置決めピン49a,49bを備えた支持板46を搬送台車1側に進出移動させると、当該位置決めピン49a,49bが搬送台車1側の位置決め部材48a,48bの位置決め用孔47a,47bに挿入され、当該支持板46に取り付けられている同期台車14側の電力用コネクタ単体22bと信号用コネクタ単体23bが、搬送台車1側の電力用コネクタ単体22aと信号用コネクタ単体23aに対して同心状に位置合わせされる。この状態で更に支持板46がシリンダーユニット41により進出限位置まで進出移動することにより、図9に示すように、同期台車14側の電力用コネクタ単体22bと信号用コネクタ単体23bが搬送台車1側の電力用コネクタ単体22aと信号用コネクタ単体23aに嵌合して接続状態に切り換わる。   When the synchronous cart 14 is connected to the transport cart 1 and starts synchronous travel as described above, the connector positioning means 42 provided on the connector 17 between the transport cart 1 and the synchronous cart 14 is on the side of the synchronous cart 14. Since the positioning pins 49a and 49b are opposed substantially concentrically to the positioning holes 47a and 47b of the positioning members 48a and 48b on the transport carriage 1 side, the cylinder unit 41 of the connector operating means 38 is operated to When the support plate 46 provided with positioning pins 49a and 49b is moved forward to the transport carriage 1 side, the positioning pins 49a and 49b are inserted into the positioning holes 47a and 47b of the positioning members 48a and 48b on the transport carriage 1 side, The power connector unit 22b and the signal connector unit 23b on the side of the synchronous carriage 14 attached to the support plate 46 are transported. It is aligned concentrically with respect to the power connector alone 22a and signal connector itself 23a of the carriage 1 side. In this state, when the support plate 46 further moves to the advance limit position by the cylinder unit 41, as shown in FIG. 9, the power connector unit 22b and the signal connector unit 23b on the synchronous carriage 14 side are moved to the transport carriage 1 side. The power connector unit 22a and the signal connector unit 23a are fitted to each other to switch to the connected state.

以上のように同期台車14を搬送台車1と同期走行させた状態で搬送台車1と同期台車14との間のコネクタ17を接続状態に切り換えたならば、同期台車14上の制御手段16の制御装置21に設定されている制御手順に従って、モーターコントローラー19から電力用コネクタ単体22a,22bを経由して搬送台車1側の昇降駆動手段9の減速機付きモーター12を起動し、チエン駆動手段11a,11bを稼働させてチエン10a,10bを突き上げ又は引き下し駆動して、被搬送物支持台2を、当該作業エリアAに設定されている高さ、即ち、図2に仮想線で示す最低レベルと同図に実線で示す最高レベルとの間の範囲内で該作業エリアAに設定されている高さまで昇降させる。このとき、減速機付きモーター12と連動して作動する搬送台車1側のパルスエンコーダー20からの発信パルスを、信号用コネクタ単体23a,23bを介して同期台車14側の制御装置21に取り込むことが出来るので、当該制御装置21において前記パルスエンコーダー20からの発信パルスを被搬送物支持台2の昇降駆動開始時から計数した計数値(被搬送物支持台2の現在高さ値)と、当該制御装置21に設定された速度制御プログラム上の設定値(被搬送物支持台2の目標高さ値)との比較に基づいて、減速機付きモーター12の加速、減速、及び停止の速度制御を自動的に行わせ、被搬送物支持台2を作業エリアAに設定された高さまで安全(円滑)且つ効率良く昇降させることが出来る。   As described above, if the connector 17 between the transport carriage 1 and the synchronization carriage 14 is switched to the connected state in a state where the synchronization carriage 14 is caused to travel in synchronization with the conveyance carriage 1, the control of the control means 16 on the synchronization carriage 14 is controlled. In accordance with the control procedure set in the apparatus 21, the motor controller 19 starts the motor 12 with a speed reducer of the lifting drive means 9 on the transport carriage 1 side via the power connectors 22a and 22b, and the chain drive means 11a, 11b is operated and the chains 10a and 10b are pushed up or pulled down to drive the object support table 2 to the height set in the work area A, that is, the lowest level indicated by a virtual line in FIG. Are raised and lowered to a height set in the work area A within a range between the maximum level indicated by a solid line in FIG. At this time, the transmission pulse from the pulse encoder 20 on the conveyance carriage 1 side that operates in conjunction with the motor 12 with a speed reducer can be taken into the control device 21 on the synchronization carriage 14 side via the signal connector units 23a and 23b. Since it is possible, the control device 21 counts the transmission pulse from the pulse encoder 20 from the start of the lifting / lowering drive of the transported object support base 2 (the current height value of the transported object support base 2), and the control Based on the comparison with the set value on the speed control program set in the device 21 (the target height value of the object support base 2), the speed control of the acceleration, deceleration and stop of the motor 12 with speed reducer is automatically performed. Therefore, it is possible to raise and lower the transported object support table 2 to the height set in the work area A safely (smoothly) and efficiently.

上記のようにして、作業エリアAの入り口側設定地点Bを通過する搬送台車1の被搬送物支持台2を当該作業エリアAに設定された高さまで昇降させ、出口側設定地点Cを通過する搬送台車1の被搬送物支持台2を当該作業エリアAの下手側の作業エリアに設定された高さまで昇降させるのであるが、その被搬送物支持台2の高さ切換えが完了したならば、コネクタ操作手段38のシリンダーユニット41により支持板46を元の後退限位置まで後退移動させ、コネクタ17の同期台車14側の電力用コネクタ単体22bと信号用コネクタ単体23bを搬送台車1側の電力用コネクタ単体22aと信号用コネクタ単体23aから離脱させると共に、コネクタ位置合わせ手段42の同期台車14側の位置決めピン49a,49bを搬送台車1側の位置決め部材48a,48bの位置決め用孔47a,47bから離脱させ、この後、連結手段15のシリンダーユニット36,37により、挟持具30bを挟持具30aに対して開動させると共に両挟持具30a,30bを元の後退限位置まで後退させる。この結果、同期台車14は搬送台車1に対して完全に切り離されたことになるので、当該同期台車14の減速機付きモーター27を稼働させ、鍔付き車輪26a,26bを後進方向に回転駆動して同期台車14を元の待機位置、即ち、作業エリアAの入り口側設定地点B及び出口側設定地点Cに対する待機位置まで後進走行させ、当該待機位置で次の搬送台車1を待たせることが出来る。   As described above, the object support base 2 of the transport carriage 1 passing through the entrance side set point B of the work area A is raised and lowered to the height set in the work area A, and passes through the exit side set point C. The transport object support table 2 of the transport cart 1 is moved up and down to the height set in the work area on the lower side of the work area A. If the height switching of the transport object support table 2 is completed, The support plate 46 is moved back to the original retreat limit position by the cylinder unit 41 of the connector operating means 38, and the power connector unit 22b and the signal connector unit 23b on the synchronous carriage 14 side of the connector 17 are used for power on the transport carriage 1 side. The connector single unit 22a and the signal connector single unit 23a are separated from each other, and the positioning pins 49a and 49b on the synchronous carriage 14 side of the connector positioning means 42 are arranged on the conveying carriage 1 side. The positioning members 48a and 48b are separated from the positioning holes 47a and 47b, and thereafter, the clamping unit 30b is opened relative to the clamping unit 30a by the cylinder units 36 and 37 of the connecting means 15, and the both clamping units 30a and 30b are moved. Retract to the original retreat limit position. As a result, since the synchronous carriage 14 is completely disconnected from the transport carriage 1, the motor 27 with a speed reducer of the synchronous carriage 14 is operated, and the hooked wheels 26a and 26b are rotated in the reverse direction. Thus, the synchronous carriage 14 can be moved backward to the original standby position, that is, the standby positions for the entrance side set point B and the exit side set point C of the work area A, and the next transport cart 1 can be made to wait at the standby position. .

尚、自動車組立てライン上の搬送台車1は極低速で連続走行するものであるから、同期台車14を搬送台車1に連結して同期走行を開始させた後、被搬送物支持台2を所定レベルまで昇降させ終わるまでに要する同期台車14の走行距離は、1台の搬送台車1の全長より十分に短い。従って、上記の同期台車14から供給される電力で昇降駆動手段9を作動させて被搬送物支持台2を昇降駆動するときの昇降高さが最大であっても、次の搬送台車1が作業エリアAの入り口側設定地点B及び出口側設定地点Cを通過する前に、前記被搬送物支持台2に対する昇降駆動が完了した同期台車14を、当該作業エリアAの入り口側設定地点B及び出口側設定地点Cに対する待機位置まで戻すことが出来る。   Since the transport carriage 1 on the automobile assembly line continuously travels at an extremely low speed, after the synchronous carriage 14 is connected to the transport carriage 1 and the synchronous running is started, the object support base 2 is set to a predetermined level. The traveling distance of the synchronous cart 14 required to complete the raising / lowering is sufficiently shorter than the total length of one transport cart 1. Therefore, even if the lifting / lowering height when the lifting / lowering driving means 9 is operated by the electric power supplied from the synchronous carriage 14 to drive the lifting / lowering support 2 is maximum, the next transporting carriage 1 is operated. Before passing through the entrance side set point B and the exit side set point C of the area A, the synchronous carriage 14 in which the raising / lowering drive with respect to the transported object support base 2 is completed is changed to the entrance side set point B and the exit of the work area A. It is possible to return to the standby position for the side setting point C.

又、上記のように同期台車14の待機位置から搬送物支持台2に対する昇降駆動が完了するまでの同期走行距離は短いので、当該同期台車14に対する給電は、この同期台車14と地上側との間に介在させたケーブル支持手段で支持させた給電線により簡単に行うことが出来るが、勿論、給電レールと集電子により行っても良い。   Further, as described above, since the synchronous travel distance from the standby position of the synchronous carriage 14 to the completion of the lift drive with respect to the conveyed product support base 2 is short, power is supplied to the synchronous carriage 14 between the synchronous carriage 14 and the ground side. This can be easily performed by a power supply line supported by a cable support means interposed therebetween, but of course, it may be performed by a power supply rail and current collector.

本発明の搬送設備は、車体を昇降自在に支持するモーター駆動の被搬送物支持台を備えた、自動車組立てラインにおける車体搬送手段として活用することが出来る。   The transfer equipment of the present invention can be used as a vehicle transfer means in an automobile assembly line provided with a motor-driven transfer object support base that supports the vehicle body to be movable up and down.

1 搬送台車
2 被搬送物支持台
7a,7b パンタグラフリンク機構
9 昇降駆動手段
10a,10b 突き上げ引き下し用チエン
11a,11b チエン駆動手段
12 減速機付きモーター
14 同期台車
15 連結手段
16 制御手段
17 コネクタ
18 電力及び信号伝達手段
19 モーターコントローラー
20 パルスエンコーダー
21 制御装置
22a,22b 電力用コネクタ単体
23a,23b 信号用コネクタ単体
24a,24b ガイドレール
25a〜26d 鍔付き車輪
27 減速機付きモーター
28 回転軸
29 被挟持部
30a,30b 挟持具
31 連結離脱操作手段
32,44a,44b スライドガイド
34 垂直支軸
35 可動板
36,37,41 シリンダーユニット
38 コネクタ操作手段
39,46 支持板
40 可動体
42 コネクタ位置合わせ手段
45a,45b スライドロッド
47a,47b 位置決め用孔
48a,48b 位置決め部材
49a,49b 位置決めピン
DESCRIPTION OF SYMBOLS 1 Conveyance cart 2 Conveyed object support stand 7a, 7b Pantograph link mechanism 9 Lift drive means 10a, 10b Push-up and pull-down chain 11a, 11b Chain drive means 12 Motor with reduction gear 14 Synchronous carriage 15 Connection means 16 Control means 17 Connector DESCRIPTION OF SYMBOLS 18 Electric power and signal transmission means 19 Motor controller 20 Pulse encoder 21 Control device 22a, 22b Electric power connector unit 23a, 23b Single signal connector 24a, 24b Guide rail 25a-26d Wheel with rod 27 Motor with speed reducer 28 Rotating shaft 29 Covered Clamping parts 30a, 30b Clamping tool 31 Connection / disengagement operation means 32, 44a, 44b Slide guide 34 Vertical support shaft 35 Movable plate 36, 37, 41 Cylinder unit 38 Connector operation means 39, 46 Support plate 40 Movable body 42 Connector positioning means 45a, 45b Slide rod 47a, 47b Positioning hole 48a, 48b Positioning member 49a, 49b Positioning pin

Claims (5)

走行経路上を走行する搬送用走行体にモーター駆動の被制御装置が搭載され、この被制御装置を前記走行経路中の設定地点通過時に作動させるように構成された搬送設備において、前記被制御装置の駆動用モーターを当該被制御装置に併設された作動量検出手段からの検出信号に基づいて制御する制御手段が、前記搬送用走行体上ではなく前記走行経路側に設けられ、前記設定地点には、前記制御手段から前記駆動用モーターへの電力の供給と前記作動量検出手段から前記制御手段への検出信号の伝送を前記搬送用走行体の走行状態で行う電力及び信号の伝達手段が設けられている、搬送設備。   In a transport facility in which a motor-driven controlled device is mounted on a transport traveling body that travels on a travel route, and the controlled device is operated when passing through a set point in the travel route, the controlled device Control means for controlling the drive motor based on the detection signal from the operation amount detection means provided in the controlled device is provided not on the transport traveling body but on the travel route side, and at the set point. Is provided with power and signal transmission means for supplying power from the control means to the drive motor and transmitting detection signals from the operation amount detection means to the control means in the travel state of the transport traveling body. Transport equipment. 前記電力及び信号の伝達手段が、前記設定地点を通過する前記搬送用走行体の前進走行と同期して前進走行する同期台車と、この同期台車と前記搬送用走行体との間に設けられた電力及び信号の伝達用コネクタとを備え、前記コネクタを構成する互いに接離自在なコネクタ単体の内、前記同期台車側のコネクタ単体を前記搬送用走行体側のコネクタ単体に対して接続離脱操作するコネクタ操作手段が前記同期台車に設けられている、請求項1に記載の搬送設備。   The power and signal transmission means are provided between a synchronous cart that travels forward in synchronization with a forward travel of the transport traveling body that passes through the set point, and between the synchronous cart and the transport traveling body. A connector for connecting and disconnecting the single connector on the side of the synchronous carriage to the single connector on the side of the transport traveling body among the single connectors that can be connected to and separated from each other. The transfer facility according to claim 1, wherein operating means is provided in the synchronous carriage. 前記同期台車は、前記搬送用走行体の走行経路と平行な同期台車走行経路に往復移動自在に支持されると共に、前記搬送用走行体に対する連結手段と、この連結手段の連結離脱操作手段と、前記同期台車走行経路の終端から始端位置へ戻るための後退走行用駆動手段を備えている、請求項2に記載の搬送設備。   The synchronous carriage is reciprocally supported on a synchronous carriage traveling path parallel to the traveling path of the transport traveling body, and is connected to the transport traveling body, and a connecting / disconnecting operating means of the connecting means, The transporting facility according to claim 2, further comprising reverse drive means for returning from the end of the synchronous cart travel path to the start position. 前記搬送用走行体は、床面上に敷設されたガイドレール上を走行する台車から成り、前記モーター駆動の被制御装置は、前記搬送用走行体上に昇降自在に支持された被搬送物支持台とその昇降駆動手段であり、この昇降駆動手段の駆動用モーターの伝動系には、前記被搬送物支持台が重力で降下するのを阻止するセルフロック機能を有する減速機が介装され、前記設定地点として、前記被搬送物支持台を所定高さまで昇降させる地点が設定されている、請求項1〜3の何れか1項に記載の搬送設備。   The transport traveling body includes a carriage that travels on a guide rail laid on a floor surface, and the motor-driven controlled device supports a transported object supported to be movable up and down on the transport traveling body. A table and its elevation drive means, and in the transmission system of the drive motor of this elevation drive means, a speed reducer having a self-locking function for preventing the transported object support table from descending due to gravity is interposed, The transfer facility according to any one of claims 1 to 3, wherein a point for raising and lowering the object support base to a predetermined height is set as the set point. 前記作動量検出手段が前記駆動用モーターに連動するパルスエンコーダーであり、前記駆動用モーターは周波数により速度制御可能な交流モーターであり、前記制御手段は、前記駆動用モーターを速度制御するインバーターを備えると共に、前記駆動用モーターの起動後の前記パルスエンコーダーの発信パルスの計数値に基づいて前記インバーターを介して前記駆動用モーターの速度制御と停止を行う、請求項1〜4の何れか1項に記載の搬送設備。   The operation amount detection means is a pulse encoder that is linked to the drive motor, the drive motor is an AC motor that can be speed-controlled by frequency, and the control means includes an inverter that controls the speed of the drive motor. The speed control and stop of the driving motor are performed via the inverter based on the count value of the pulse transmitted from the pulse encoder after the driving motor is started. The described transport equipment.
JP2011121504A 2011-05-31 2011-05-31 Transport equipment Active JP5327655B2 (en)

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MX2012006268A MX2012006268A (en) 2011-05-31 2012-05-31 Conveying equipment.

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