JP2012228107A - Protective material for wiring harness, manufacturing method of the protective material for the wiring harness, and the wiring harness - Google Patents

Protective material for wiring harness, manufacturing method of the protective material for the wiring harness, and the wiring harness Download PDF

Info

Publication number
JP2012228107A
JP2012228107A JP2011094949A JP2011094949A JP2012228107A JP 2012228107 A JP2012228107 A JP 2012228107A JP 2011094949 A JP2011094949 A JP 2011094949A JP 2011094949 A JP2011094949 A JP 2011094949A JP 2012228107 A JP2012228107 A JP 2012228107A
Authority
JP
Japan
Prior art keywords
wire
protective material
electric wire
wire harness
shape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2011094949A
Other languages
Japanese (ja)
Other versions
JP5664429B2 (en
Inventor
Atsuo Tanaka
厚雄 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP2011094949A priority Critical patent/JP5664429B2/en
Publication of JP2012228107A publication Critical patent/JP2012228107A/en
Application granted granted Critical
Publication of JP5664429B2 publication Critical patent/JP5664429B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Details Of Indoor Wiring (AREA)
  • Insulated Conductors (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve the workability of the installation on an electric wire.SOLUTION: A protective material for a wiring harness 10 has folded parts 12, each of which is formed by crossing multiple vertical wire materials over multiple horizontal wire materials so as to form meshes and is folded and formed into a protruding shape. The protective material for the wiring harness 10 is bent into a cylinder shape covering a periphery of an electric wire 1 with the folded parts 12 arranged along the extension direction of the electric wire 1.

Description

電線を保護する技術に関する。   The present invention relates to a technology for protecting electric wires.

ワイヤーハーネスにおける電線の保護材として、樹脂シートを用いることがある。また、軽量化を目的として、ネット状に形成された保護材が用いられることもある。例えば、特許文献1のワイヤーハーネス用のネット状保護材は、樹脂線材からなる縦線と横線とが編まずに交点で重ねられ、この交点が加圧熱融着されることによりネット状に形成されている。   A resin sheet may be used as a protective material for electric wires in the wire harness. In addition, for the purpose of weight reduction, a protective material formed in a net shape may be used. For example, the net-like protective material for a wire harness disclosed in Patent Document 1 is formed in a net shape by overlapping vertical and horizontal lines made of resin wire at intersections without being knitted, and pressurizing and fusing these intersections. Has been.

特開2010−148335号公報JP 2010-148335 A

しかしながら、特許文献1に記載のネット状保護材によると、曲げ難く電線に対する取り付け作業性が悪い。   However, according to the net-like protective material described in Patent Document 1, it is difficult to bend and the workability of attaching to an electric wire is poor.

そこで、本発明は、電線に対する取り付け作業性を向上させることを目的とする。   Then, an object of this invention is to improve the workability | operativity with respect to an electric wire.

第1の態様は、電線の周囲を覆う形態で前記電線を保護するワイヤーハーネス用保護材であって、複数の縦線材と複数の横線材とが網目状に交差して形成され、折り曲げ変形されて凸形状又は凹形状に形成された折り曲げ部を有する。   A 1st aspect is a protective material for wire harnesses which protects the said electric wire in the form which covers the circumference | surroundings of an electric wire, Comprising: A some vertical wire material and a some horizontal wire material cross | intersect in mesh shape, and it is bend-deformed. And has a bent portion formed into a convex shape or a concave shape.

第2の態様は、第1の態様に係るワイヤーハーネス用保護材であって、前記折り曲げ部は、並列状に複数形成されている。   A 2nd aspect is a protective material for wire harnesses which concerns on a 1st aspect, Comprising: The said bending part is formed in multiple numbers in parallel.

第3の態様は、第1又は第2の態様に係るワイヤーハーネス用保護材であって、前記折り曲げ部は、連続して並列状に複数形成されている。   A 3rd aspect is a protective material for wire harnesses which concerns on the 1st or 2nd aspect, Comprising: The said bending part is continuously formed in multiple numbers in parallel.

第4の態様は、電線と、第1〜第3のいずれか一態様に係るワイヤーハーネス用保護材が、前記電線の中心軸方向に前記折り曲げ部を沿わせた姿勢で前記電線の周囲を覆う筒状に曲げられて形成された保護部とを備える。   A 4th aspect covers the circumference | surroundings of the said electric wire with the attitude | position in which the electric wire and the protective material for wire harnesses which concerns on any one aspect of the 1st-3rd were along the said bending part in the center axis direction of the said electric wire. And a protection part formed by being bent into a cylindrical shape.

第5の態様は、第4の態様に係るワイヤーハーネスであって、前記保護部は、長方形状に形成された前記ワイヤーハーネス用保護材が、前記電線に対して一方の端部側の部分を既に前記電線に巻きつけられた部分に対して前記電線の径方向に重ねる形状で巻きつけられて形成されている。   A 5th aspect is a wire harness which concerns on a 4th aspect, Comprising: As for the said protection part, the said protective material for wire harnesses formed in the rectangular shape is a part of one edge part side with respect to the said electric wire. The part already wound around the electric wire is formed by being wound in a shape overlapping the radial direction of the electric wire.

第6の態様は、第4の態様に係るワイヤーハーネスであって、前記保護部は、細長帯状に形成された前記ワイヤーハーネス用保護材が、前記電線に対して螺旋状に巻きつけられて形成されている。   A 6th aspect is a wire harness which concerns on a 4th aspect, Comprising: The said protection part is formed by the said protective material for wire harnesses formed in strip | belt shape being wound helically around the said electric wire. Has been.

第7の態様は、電線の周囲を覆う形態で前記電線を保護するワイヤーハーネス用保護材の製造方法であって、(a)熱可塑性樹脂線材である複数の縦線材と複数の横線材とが網目状に交差して形成されているネット状シート体を加熱する工程と、(b)前記工程(a)で加熱されて塑性変形可能な状態の前記ネット状シート体を折り曲げて凸形状又は凹形状の折り曲げ部を形成する工程とを備える。   A 7th aspect is a manufacturing method of the protective material for wire harnesses which protects the said electric wire in the form which covers the circumference | surroundings of an electric wire, Comprising: (a) The several vertical wire which is a thermoplastic resin wire, and several horizontal wire are A step of heating the net-like sheet body formed so as to intersect with the mesh, and (b) bending the net-like sheet body that is heated and plastically deformed in the step (a) to form a convex shape or a concave shape. Forming a bent portion of the shape.

第1の態様に係るワイヤーハーネス用保護材によると、複数の縦線材と複数の横線材とが網目状に交差して構成され、折り曲げ変形されて凸形状又は凹形状に形成された折り曲げ部を有するため、曲げ易く、電線に対する取り付け作業性を向上させることができる。   According to the wire harness protective material according to the first aspect, the plurality of vertical wires and the plurality of horizontal wires intersect each other in a mesh shape, and the bent portion formed into a convex shape or a concave shape by being bent and deformed. Since it has, it is easy to bend and the workability | operativity for attachment to an electric wire can be improved.

第2の態様に係るワイヤーハーネス用保護材によると、折り曲げ部は、並列状に複数形成されているため、よりスムーズに曲げることができ、電線に対する取り付け作業性をより向上させることができる。   According to the protective material for wire harnesses according to the second aspect, since the plurality of bent portions are formed in parallel, the bent portions can be bent more smoothly, and the attachment workability to the electric wire can be further improved.

第3の態様に係るワイヤーハーネス用保護材によると、折り曲げ部は、連続して並列状に複数形成されているため、電線の周囲を覆う形態において、周辺部材との接触による磨耗における到達距離を連続的に確保することができ、保護性能の向上に寄与する。   According to the protective material for a wire harness according to the third aspect, since the plurality of bent portions are continuously formed in parallel, in the form of covering the periphery of the electric wire, the reach distance in contact with the peripheral member is reduced. It can be secured continuously and contributes to improvement of protection performance.

第4の態様に係るワイヤーハーネスによると、ワイヤーハーネス用保護材が、電線の中心軸方向に折り曲げ部を沿わせた姿勢で電線の周囲を覆う筒状に曲げられているため、折り曲げ部を起点として曲げられると共に折り曲げ部が周方向に伸縮変形することにより外周部と内周部との経路差による曲がり難さが抑制される。このため、電線に対して容易にワイヤーハーネス用保護材を取り付けてワイヤーハーネスを構成することができる。   According to the wire harness which concerns on a 4th aspect, since the protective material for wire harnesses is bent by the cylinder shape which covers the circumference | surroundings of an electric wire with the attitude | position along the central axis direction of the electric wire, When the bent portion is expanded and contracted in the circumferential direction, bending difficulty due to a path difference between the outer peripheral portion and the inner peripheral portion is suppressed. For this reason, a wire harness can be comprised by attaching the protective material for wire harnesses easily with respect to an electric wire.

第5の態様に係るワイヤーハーネスによると、保護部は、長方形状に形成されたワイヤーハーネス用保護材が、電線に対して一方の端部側の部分を他方の端部側の部分に対して電線の径方向に重ねる形状で巻きつけられて形成されているため、折り曲げ部が電線の延在方向に沿って延在し、電線を直線状に保持することができる。   According to the wire harness which concerns on a 5th aspect, as for the protection part, the protective material for wire harnesses formed in the rectangular shape is a part on the one end side to the part on the other end side with respect to the electric wire. Since it is formed by being wound in a shape overlapping the radial direction of the electric wire, the bent portion extends along the extending direction of the electric wire, and the electric wire can be held linearly.

第6の態様に係るワイヤーハーネスによると、保護部は、ワイヤーハーネス用保護材が細長帯状に形成されて電線に対して螺旋状に巻きつけられているため、電線の延在方向に隣り合うワイヤーハーネス用保護材が相対変位することにより、保護された電線を曲げ易くなっている。   According to the wire harness which concerns on a 6th aspect, since the protection material for wire harnesses is formed in the shape of an elongate strip, and it is wound spirally with respect to the electric wire, the protection part is a wire adjacent in the extending direction of the electric wire. When the protective material for harness is relatively displaced, the protected electric wire is easily bent.

第7の態様に係るワイヤーハーネス用保護材の製造方法によると、熱可塑性樹脂線材である複数の縦線材と複数の横線材とが網目状に交差して形成されているネット状シート体を加熱すると共に、加熱されて塑性変形可能な状態のネット状シート体折り曲げて凸形状又は凹形状の折り曲げ部分を形成するため、ネット状シート体が折り曲げ部分を有する形状に塑性変形される。これにより、電線に対する取り付け作業性の高いワイヤーハーネス用保護材を得ることができる。   According to the manufacturing method of the wire harness protective material according to the seventh aspect, the net-like sheet body in which a plurality of vertical wires and a plurality of horizontal wires, which are thermoplastic resin wires, are formed in a mesh shape is heated. At the same time, the net-like sheet body that is heated and plastically deformable is bent to form a convex or concave bent portion, so that the net-like sheet body is plastically deformed into a shape having a bent portion. Thereby, the protective material for wire harnesses with high workability | operativity with respect to an electric wire can be obtained.

ネット状シート体を示す斜視図である。It is a perspective view which shows a net-like sheet body. 筒状に曲げられたワイヤーハーネス用保護材を示す斜視図である。It is a perspective view which shows the protective material for wire harness bent in the cylinder shape. ワイヤーハーネス用保護材を示す斜視図である。It is a perspective view which shows the protective material for wire harnesses. 変形例に係るワイヤーハーネス用保護材を示す斜視図である。It is a perspective view which shows the protective material for wire harnesses which concerns on a modification. 他の変形例に係るワイヤーハーネス用保護材を示す図である。It is a figure which shows the protective material for wire harnesses which concerns on another modification. ワイヤーハーネス用保護材の巻きつけ態様を示す図である。It is a figure which shows the winding aspect of the protective material for wire harnesses. 折り曲げ部及び平坦部の変形態様を示す図である。It is a figure which shows the deformation | transformation aspect of a bending part and a flat part. 変形例に係るワイヤーハーネス用保護材の巻きつけ態様を示す図である。It is a figure which shows the winding aspect of the protective material for wire harnesses which concerns on a modification. 折り曲げ部の変形態様を示す図である。It is a figure which shows the deformation | transformation aspect of a bending part. ワイヤーハーネス用保護材の製造工程を示す図である。It is a figure which shows the manufacturing process of the protective material for wire harnesses. ワイヤーハーネス用保護材の製造工程を示す図である。It is a figure which shows the manufacturing process of the protective material for wire harnesses. ワイヤーハーネス用保護材の製造工程を示す図である。It is a figure which shows the manufacturing process of the protective material for wire harnesses. ワイヤーハーネス用保護材の製造工程を示す図である。It is a figure which shows the manufacturing process of the protective material for wire harnesses. ワイヤーハーネスを示す斜視図である。It is a perspective view which shows a wire harness. 変形例に係るワイヤーハーネスを示す斜視図である。It is a perspective view which shows the wire harness which concerns on a modification. 他の変形例に係るワイヤーハーネスを示す斜視図である。It is a perspective view which shows the wire harness which concerns on another modification.

以下、実施形態に係るワイヤーハーネス用保護材、その製造方法及びワイヤーハーネス用保護材を用いたワイヤーハーネスについて説明する。   Hereinafter, the wire harness using the protective material for wire harnesses which concerns on embodiment, its manufacturing method, and the protective material for wire harnesses are demonstrated.

<ワイヤーハーネス用保護材>
まず、ワイヤーハーネス用保護材10について説明する(図2、図3参照)。このワイヤーハーネス用保護材10は、電線1の周囲を覆った筒状の形態で該電線1を保護する部材である。
<Protective material for wire harness>
First, the protective material 10 for wire harnesses is demonstrated (refer FIG. 2, FIG. 3). The wire harness protective material 10 is a member that protects the electric wire 1 in a tubular form covering the periphery of the electric wire 1.

説明の便宜上、保護対象の電線1について説明しておく。電線1は、例えば自動車等の車両に搭載されるワイヤーハーネスに組み込まれる電線であり、複数の電線が束ねられた電線束又は一本の電線のいずれでもよい。この電線1は、配索経路によっては周辺部材との接触する部分があり、車両の振動等により磨耗が生じる恐れもある。ワイヤーハーネス用保護材10は、このような電線1の部分を保護するための部材である。   For convenience of explanation, the wire 1 to be protected will be described. The electric wire 1 is an electric wire incorporated in a wire harness mounted on a vehicle such as an automobile, and may be either an electric wire bundle in which a plurality of electric wires are bundled or a single electric wire. The electric wire 1 has a portion that comes into contact with a peripheral member depending on the routing route, and wear may be caused by vibration of the vehicle. The wire harness protective material 10 is a member for protecting such a portion of the electric wire 1.

ワイヤーハーネス用保護材10は、熱可塑性樹脂線材である複数の縦線材4と複数の横線材6とが網目状に交差して形成されているネット状シート体により構成されている(図1参照)。   The protective material 10 for wire harnesses is composed of a net-like sheet body formed by intersecting a plurality of vertical wires 4 and a plurality of horizontal wires 6 which are thermoplastic resin wires in a mesh shape (see FIG. 1). ).

ここでは、ネット状シート体により構成されるワイヤーハーネス用保護材10は、ポリプロピレン(PP)により形成されている。もっとも、ワイヤーハーネス用保護材10の材質はポリプロピレンに限られず、他にも、ポリエチレン(PE)、ポリ塩化ビニル(PVC)等を採用することができる。   Here, the protective material 10 for wire harnesses comprised of a net-like sheet body is formed of polypropylene (PP). But the material of the protective material 10 for wire harnesses is not restricted to a polypropylene, Polyethylene (PE), polyvinyl chloride (PVC), etc. can be employ | adopted for others.

ネット状シート体は、例えば、次のようにして製造される。すなわち、柱状体の外周部に螺旋状に複数の断面視略円形の溝が形成された縦線用金型の外周側に、筒状体の内周部に螺旋状に複数の断面視略円形の溝が形成された横線用金型が相対回転可能に外嵌めされ、縦線用金型と横線用金型とが相対回転されながら各溝部を通じて溶融樹脂が押し出されることにより、内周側の複数の縦線材4と外周側の複数の横線材6とが交差して重ねられた交点で接着された筒状体が形成される。そして、筒状体は、形状維持のために水中等で冷却され、周方向一部をカット刃により切り開くことによりネット状シート体として形成される。このネット状シート体は、連続する帯状に形成され、ワイヤーハーネス用保護材10の大きさに応じて切断されて用いられる。   A net-like sheet body is manufactured as follows, for example. That is, on the outer peripheral side of the vertical line mold in which a plurality of substantially circular grooves are formed in a spiral shape on the outer peripheral portion of the columnar body, a plurality of circular cross sectional views are substantially circular on the inner peripheral portion of the cylindrical body. The horizontal line mold in which the groove is formed is fitted so as to be relatively rotatable, and the molten resin is pushed out through each groove part while the vertical line mold and the horizontal line mold are relatively rotated. A cylindrical body is formed in which a plurality of vertical wires 4 and a plurality of horizontal wires 6 on the outer peripheral side are bonded at intersections. The cylindrical body is cooled in water or the like to maintain the shape, and is formed as a net-like sheet body by cutting a part in the circumferential direction with a cutting blade. This net-like sheet body is formed in a continuous band shape, and is used by being cut according to the size of the protective material 10 for wire harness.

ワイヤーハーネス用保護材10は、ネット状シート体が折り曲げ変形されて凸形状又は凹形状に形成された折り曲げ部12を有している(図3参照)。この折り曲げ部12は、筒状に曲げられた形態のワイヤーハーネス用保護材10の周方向において少なくとも一箇所に形成されている(図2、図6参照)。すなわち、折り曲げ部12は、ワイヤーハーネス用保護材10が筒状に曲げられた状態において中心軸方向に延在するように設けられている。なお、ここで言う中心軸方向に延在するとは、中心軸に平行な場合に限らず、中心軸に対して周方向一方に傾斜しつつ中心軸方向に延びている場合も含むものとする。すなわち、後述するワイヤーハーネス120において、細長帯状のワイヤーハーネス用保護材10を電線1に対して螺旋状に巻きつける際に、ワイヤーハーネス用保護材10の延在方向が周方向に対して傾斜することにより折り曲げ部12が中心軸に対して傾斜するため、螺旋巻きによって傾斜する範囲で中心軸に対して傾斜していてもよい。   The protective material 10 for wire harness has the bending part 12 by which the net-shaped sheet body was bend-deformed and formed in the convex shape or the concave shape (refer FIG. 3). The bent portion 12 is formed in at least one place in the circumferential direction of the wire harness protective material 10 that is bent into a cylindrical shape (see FIGS. 2 and 6). That is, the bent portion 12 is provided so as to extend in the central axis direction in a state where the wire harness protective material 10 is bent into a cylindrical shape. The term “extending in the direction of the central axis” here is not limited to the case of being parallel to the central axis, but also includes the case of extending in the central axis direction while being inclined in one circumferential direction with respect to the central axis. That is, in the wire harness 120 to be described later, when the strip-shaped wire harness protective material 10 is wound around the electric wire 1 in a spiral shape, the extending direction of the wire harness protective material 10 is inclined with respect to the circumferential direction. As a result, the bent portion 12 is inclined with respect to the central axis. Therefore, the bent portion 12 may be inclined with respect to the central axis within a range inclined by spiral winding.

このワイヤーハーネス用保護材10は、全体として平面視長方形をなし、折り曲げ部12及び平坦部14が交互に形成されている。より具体的には、折り曲げ部12及び平坦部14は、並列状に複数(ここでは等間隔に)形成されている(図3参照)。ここでは、折り曲げ部12及び平坦部14は、長方形状の一端辺及び他端辺に沿って延在し、一端辺と他端辺とを結ぶ方向に交互に並列状に形成されている。   The wire harness protective material 10 has a rectangular shape in plan view as a whole, and the bent portions 12 and the flat portions 14 are alternately formed. More specifically, a plurality of bent portions 12 and flat portions 14 are formed in parallel (here, at equal intervals) (see FIG. 3). Here, the bent portion 12 and the flat portion 14 extend along one end side and the other end side of the rectangular shape, and are alternately formed in parallel in a direction connecting the one end side and the other end side.

折り曲げ部12は、延在方向に直交する断面視において、三角波状の凸形状に形成されている。この折り曲げ部12はワイヤーハーネス用保護材10が曲げられた形態において内外方向に高さを有し、周辺部材との接触により磨耗が生じる場合、折り曲げ部12の先端部と基端部との間で該内外方向に到達距離が確保されることによって保護性能の向上にも寄与する。すなわち、一般的に、ワイヤーハーネス用保護材10の磨耗は、周辺部材の面がワイヤーハーネス用保護材10の外周部に接触した状態で振動等により擦れることにより生じるため、折り曲げ部12が形成されている位置においては、折り曲げ部12の高さ寸法分の到達距離が確保され、磨耗に対する耐久性をもって電線1を保護することができる。   The bent portion 12 is formed in a triangular wave-like convex shape in a cross-sectional view orthogonal to the extending direction. This bent portion 12 has a height in the inner and outer directions in the form in which the wire harness protective material 10 is bent, and when wear occurs due to contact with a peripheral member, the bent portion 12 is between the distal end portion and the proximal end portion. Thus, the reachable distance is secured in the inner and outer directions, thereby contributing to the improvement of protection performance. That is, generally, the wear of the wire harness protective material 10 is caused by rubbing due to vibration or the like in a state where the surface of the peripheral member is in contact with the outer peripheral portion of the wire harness protective material 10, so that the bent portion 12 is formed. In this position, a reachable distance corresponding to the height of the bent portion 12 is ensured, and the electric wire 1 can be protected with durability against wear.

また、平坦部14は、隣合う折り曲げ部12の端部(基端部)同士を略直線状に結ぶ部分である(図3参照)。そして、ワイヤーハーネス用保護材10が曲げられると、平坦部14は曲げ形態の周方向に沿って湾曲する。   Moreover, the flat part 14 is a part which connects the edge parts (base end part) of the adjacent bending part 12 in substantially linear form (refer FIG. 3). And if the protective material 10 for wire harnesses is bent, the flat part 14 will curve along the circumferential direction of a bending form.

折り曲げ部12の間隔すなわち筒状に曲げられた形態のワイヤーハーネス用保護材10の周方向における数は、保護対象の電線1の径、ネット状シート体の厚さ寸法及び材質等による曲げ難さ、材料の量(材料費)及び到達距離確保による保護性能等を考慮して決定するとよい。曲げ変形の容易さ及び保護性能を向上させる観点から言うと、より多くの折り曲げ部12が形成されることが好ましいが、材料の使用量とのバランスを考慮して決定されることが好ましい。また、折り曲げ部12の高さ寸法についても、同様に決定するとよい。   The distance between the bent portions 12, that is, the number in the circumferential direction of the wire harness protective material 10 bent into a cylindrical shape is difficult to bend due to the diameter of the wire 1 to be protected, the thickness dimension of the net-like sheet body, the material, and the like. It may be determined in consideration of the amount of material (material cost) and the protection performance by securing the reach distance. From the viewpoint of improving the ease of bending deformation and the protection performance, it is preferable that more bent portions 12 are formed, but it is preferable to determine the balance with the amount of material used. Further, the height dimension of the bent portion 12 may be determined in the same manner.

例えば、ワイヤーハーネス用保護材10は、保護する電線1の直径が5mm(32mm)である場合、折り曲げ部12の頂点同士の間隔を2.6mm(4.4mm)、折り曲げ部12の高さ寸法を1.2mm(2.8mm)に設定することができる。   For example, when the diameter of the electric wire 1 to be protected is 5 mm (32 mm), the wire harness protective material 10 has a 2.6 mm (4.4 mm) interval between the vertices of the bent portions 12 and the height dimension of the bent portions 12. Can be set to 1.2 mm (2.8 mm).

そして、このワイヤーハーネス用保護材10を筒状に曲げると、曲げ形態の内周部より外周部の方が延在経路が長くなるため、内周部に周方向の圧縮力が加わると共に外周部に周方向の引張力が作用する。ここで、折り曲げ部12はワイヤーハーネス用保護材10が曲げられる際に内周側部分が周方向に短縮される(すなわち隣合う平坦部14同士が近接する)ため、折り曲げ部12において内周部と外周部との経路差による曲げ難さを抑制すると共に、該折り曲げ部12を起点としてその両側方の平坦部14を電線1の外周部に沿って曲げ易くなる(図7参照)。つまり、ワイヤーハーネス用保護材10は、複数形成されている各折り曲げ部12が起点となると共に曲げ難さを抑制することにより、電線1に装着する際の曲げ変形をスムーズにすることができる。   And if this wire harness protective material 10 is bent into a cylindrical shape, the outer peripheral portion has a longer extending path than the inner peripheral portion of the bent form, so that a circumferential compressive force is applied to the inner peripheral portion and the outer peripheral portion. A circumferential tensile force acts on the. Here, since the inner peripheral side portion of the bent portion 12 is shortened in the circumferential direction when the wire harness protective material 10 is bent (that is, the adjacent flat portions 14 are close to each other), the inner peripheral portion of the bent portion 12 is The bending difficulty due to the path difference between the outer peripheral portion and the outer peripheral portion is suppressed, and the flat portions 14 on both sides of the bent portion 12 are easily bent along the outer peripheral portion of the electric wire 1 (see FIG. 7). That is, the protective material 10 for wire harnesses can smoothly bend and deform when it is attached to the electric wire 1 by starting from the bent portions 12 formed in plurality and suppressing difficulty in bending.

もっとも、ワイヤーハーネス用保護材10は、上記構成に限られるものではない。すなわち、折り曲げ部12は、筒状に曲げられた形態におけるワイヤーハーネス用保護材10の周方向において複数形成される場合に限られず、1つだけでもよい。   But the protective material 10 for wire harnesses is not restricted to the said structure. That is, the number of the bent portions 12 is not limited to the case where a plurality of the bent portions 12 are formed in the circumferential direction of the wire harness protective material 10 in a form bent into a cylindrical shape, and only one bent portion 12 may be provided.

また、図4、図8に示すようなワイヤーハーネス用保護材110の構成を採用することもできる。ワイヤーハーネス用保護材110は、上記平坦部14が省略されて、折り曲げ部12が、連続して並列状に複数形成されている。すなわち、ワイヤーハーネス用保護材110は、折り曲げ部12の延在方向に直交する断面視において、三角波が連続した形状である。   Moreover, the structure of the protective material 110 for wire harnesses as shown in FIG. 4, FIG. 8 is also employable. The protective member 110 for the wire harness has the flat portion 14 omitted, and a plurality of bent portions 12 are continuously formed in parallel. That is, the wire harness protective material 110 has a continuous triangular wave shape in a cross-sectional view orthogonal to the extending direction of the bent portion 12.

そして、このワイヤーハーネス用保護材110を筒状に曲げると、折り曲げ部12の内周側部分が周方向に短縮される(すなわち隣合う折り曲げ部12の基端部同士が近接する)と共に、外周側部分が周方向に拡大される(すなわち隣合う折り曲げ部の先端部同士が周方向に離間する)。これにより、ワイヤーハーネス用保護材110は、各折り曲げ部12が起点となって曲げられると共に曲げ難さを抑制することにより、電線1に装着する際の曲げ変形をスムーズにすることができる。   When the wire harness protective material 110 is bent into a cylindrical shape, the inner peripheral side portion of the bent portion 12 is shortened in the circumferential direction (that is, the proximal end portions of the adjacent bent portions 12 are close to each other) and the outer periphery. The side portions are enlarged in the circumferential direction (that is, the front ends of the adjacent bent portions are separated in the circumferential direction). Thereby, the protective material 110 for wire harnesses can bend and bend smoothly when the wire harness is mounted on the electric wire 1 by bending each bent portion 12 as a starting point and suppressing the bending difficulty.

また、ワイヤーハーネス用保護材10が、全体として平面視長方形をなし、一端辺及び他端辺に沿って延在する折り曲げ部12及び平坦部14が、一端辺と他端辺とを結ぶ方向に交互に並列して設けられている形状について説明したが、これに限られるものではない。すなわち、ネット状シート体の一端辺及び他端辺に対して傾斜して形成された折り曲げ部212及び平坦部214を有するワイヤーハーネス用保護材210の構成を採用することもできる(図5参照)。このようなワイヤーハーネス用保護材210は、後述するワイヤーハーネス120aに用いられるとよい(図16参照)。   Moreover, the protective material 10 for wire harnesses has a rectangular shape in plan view as a whole, and the bent portion 12 and the flat portion 14 extending along one end side and the other end side are connected in a direction connecting the one end side and the other end side. Although the shapes provided alternately in parallel have been described, the present invention is not limited to this. That is, the configuration of the wire harness protective material 210 having the bent portion 212 and the flat portion 214 formed to be inclined with respect to one end side and the other end side of the net-like sheet body can also be employed (see FIG. 5). . Such a protective material 210 for wire harness is good to be used for the wire harness 120a mentioned later (refer FIG. 16).

また、折り曲げ部12は、断面視三角波状の凸形状に限られず、断面視矩形波状又は正弦波状の凸形状でもよい。また、折り曲げ部12は、外周側に向けて凸となる凸形状に限られず、内周側に向けて凸となる凹形状でもよい。この場合、平坦部14が外周部に位置する。   Further, the bent portion 12 is not limited to a convex shape having a triangular wave shape in a sectional view, and may be a convex shape having a rectangular wave shape or a sine wave shape in a sectional view. Moreover, the bending part 12 is not restricted to the convex shape which becomes convex toward the outer peripheral side, The concave shape which becomes convex toward the inner peripheral side may be sufficient. In this case, the flat part 14 is located in the outer peripheral part.

<製造方法>
次に、上記ワイヤーハーネス用保護材10の製造方法について説明する(図10〜図13参照)。
<Manufacturing method>
Next, the manufacturing method of the said protective material 10 for wire harnesses is demonstrated (refer FIGS. 10-13).

本製造方法では、上述した熱可塑性樹脂で形成されたネット状シート体を加熱する工程(a)と、工程(a)で加熱されて塑性変形可能な状態のネット状シート体を折り曲げて凸形状又は凹形状の折り曲げ部を(ここでは複数)形成する工程(b)とを経てワイヤーハーネス用保護材10を製造する。なお、工程(a)が先に行われてもよいし、工程(a)と工程(b)とが並行して行われてもよい。   In this production method, the step (a) of heating the net-like sheet formed of the above-mentioned thermoplastic resin, and the net-like sheet that is heated and plastically deformed in the step (a) are bent to form a convex shape. Or the protective material 10 for wire harnesses is manufactured through the process (b) which forms a concave-shaped bending part (here several). In addition, a process (a) may be performed previously and a process (a) and a process (b) may be performed in parallel.

ここでは、工程(a)と工程(b)とを並行して行う例について説明する。すなわち、平面状に広がるネット状シート体を、間隔をあけた2箇所で筒状形態の中心軸方向全体に亘って挟持する(図11参照)。次に、挟持した2箇所を近接させて挟持した間の部分を弛ませて曲げる。この曲げられた部分を、さらに前記近接させる方向に挟み込んで折り曲げ変形させると共に、この部分を加熱してネット状シート体を塑性変形させる(図12参照)。その後、挟持力を解除することにより、折り曲げ部12が形成される(図13参照)。続いて、上記同様の手順で等間隔に複数の折り曲げ部12を形成するとよい。以上の工程により、ワイヤーハーネス用保護材10が製造される。   Here, the example which performs a process (a) and a process (b) in parallel is demonstrated. That is, the net-like sheet body spreading in a planar shape is sandwiched across the entire central axis direction of the tubular form at two spaced intervals (see FIG. 11). Next, the two sandwiched portions are brought close to each other and the portion between the sandwiched portions is loosened and bent. The bent portion is further sandwiched in the approaching direction and bent and deformed, and the portion is heated to plastically deform the net-like sheet (see FIG. 12). Then, the bending part 12 is formed by canceling the clamping force (see FIG. 13). Subsequently, a plurality of bent portions 12 may be formed at equal intervals in the same procedure as described above. The protective material 10 for wire harnesses is manufactured by the above process.

この作業は、例えば、以下の装置によって行うこともできる。すなわち、加熱板付きのチャック機構50を加熱板を対向させる姿勢で間隔をあけて一対設け、一方のチャック機構50を他方のチャック機構50に対して相対接離移動可能に配置し、このチャック機構50に向けてネット状シート体を送る送りローラ60を有する構成である。そして、送りローラ60によりネット状シート体を送り(図10参照)、一対のチャック機構50によりネット状シート体を挟み、この状態で一対のチャック機構50を相対近接移動させて(図11参照)、その間でネット状シート体を曲げると共に対向する加熱板により挟み込んで折り曲げた状態で塑性変形させる(図12参照)。   This operation can also be performed by the following apparatus, for example. In other words, a pair of chuck mechanisms 50 with a heating plate are provided at an interval so as to oppose the heating plate, and one chuck mechanism 50 is disposed so as to be capable of moving relative to and away from the other chuck mechanism 50. The feed roller 60 is configured to feed the net-like sheet body 50. Then, the net-like sheet body is fed by the feed roller 60 (see FIG. 10), the net-like sheet body is sandwiched by the pair of chuck mechanisms 50, and the pair of chuck mechanisms 50 are relatively moved in this state (see FIG. 11). In addition, the net-like sheet body is bent between them and is plastically deformed in a state of being bent by being sandwiched between opposed heating plates (see FIG. 12).

また、ワイヤーハーネス用保護材10は、折り曲げ部12及び平坦部14形成用の三角波状の面と平坦面とを交互に有する一対の金型により、ネット状シート体を厚さ方向両側から挟んでプレス成形することにより製造することもできる。この場合、一対の金型自体を加熱してプレス成形してもよいし、ネット状シート体をヒーター等により予め加熱してからプレス成形してもよい。そして、ネット状シート体が、折り曲げ部12が形成された形態に塑性変形することにより、ワイヤーハーネス用保護材10が製造される。なお、上述したワイヤーハーネス用保護材210も、上記金型から折り曲げ部212及び平坦部214形成用の面の延在方向を変更することにより形成することができる。   Further, the protective material 10 for the wire harness sandwiches the net-like sheet body from both sides in the thickness direction by a pair of dies having alternately a triangular wave surface and a flat surface for forming the bent portion 12 and the flat portion 14. It can also be manufactured by press molding. In this case, the pair of molds themselves may be heated and press-molded, or the net-like sheet body may be pre-heated with a heater or the like and then press-molded. And the protective material 10 for wire harnesses is manufactured by plastically deforming a net-like sheet body in the form in which the bending part 12 was formed. The above-described wire harness protective material 210 can also be formed by changing the extending direction of the surface for forming the bent portion 212 and the flat portion 214 from the mold.

また、金型による成形は、外周面に折り曲げ部12及び平坦部14形成用の面を有するローラー状の一対の金型により、ネット状シート体を間に挟んで送る機構によっても実現することができる。   Molding by a mold can also be realized by a mechanism in which a net-like sheet body is sandwiched between a pair of roller-shaped molds having surfaces for forming the bent portion 12 and the flat portion 14 on the outer peripheral surface. it can.

ここで、工程(a)においてネット状シート体を加熱する温度は、ネット状シート体が塑性変形可能な程度に軟らかくなる温度(融点付近の温度)である。ここでは、ネット状シート体の材料としてポリプロピレン(PP)を採用しており、融点が125℃であるため、それと同じかそれより高い温度(例えば180℃)に加熱板又はヒーターの温度を設定して、加熱時間を調節することにより、ネット状シート体を125℃付近まで加熱する。   Here, the temperature which heats a net-like sheet body in a process (a) is the temperature (temperature near melting | fusing point) which becomes soft to such an extent that a net-like sheet body can be plastically deformed. Here, polypropylene (PP) is used as the material for the net-like sheet body, and since the melting point is 125 ° C., the temperature of the heating plate or heater is set to the same or higher temperature (for example, 180 ° C.). Then, the net-like sheet body is heated to around 125 ° C. by adjusting the heating time.

また、上述したワイヤーハーネス用保護材110は、工程(b)において、ネット状シート体を折り曲げ変形させて連続して並列状に折り曲げ部12を形成することにより製造される。このワイヤーハーネス用保護材110は、連続した折り曲げ部12形成用の連続した三角波状の面を有する金型(図示省略)を用いて製造することができる。   Moreover, the protective material 110 for wire harnesses described above is manufactured by bending and deforming the net-like sheet body and continuously forming the bent portions 12 in parallel in the step (b). The wire harness protective material 110 can be manufactured using a mold (not shown) having a continuous triangular wave surface for forming the continuous bent portion 12.

<ワイヤーハーネス>
次に、上述したワイヤーハーネス用保護材10を用いたワイヤーハーネス20について説明する(図14参照)。このワイヤーハーネス20は、電線1と、保護部22とを備えている。
<Wire harness>
Next, the wire harness 20 using the wire harness protective material 10 described above will be described (see FIG. 14). The wire harness 20 includes an electric wire 1 and a protection unit 22.

保護部22は、ワイヤーハーネス用保護材10が電線1の中心軸方向に折り曲げ部12を沿わせる姿勢で電線1の周囲を覆う筒状に曲げられて形成されている。より具体的には、保護部22は、長方形状に形成されたワイヤーハーネス用保護材10が、電線1に対して一方の端部側の部分を既に電線1に巻きつけられた部分に対して電線1の径方向に重ねる形状で巻きつけられて形成されている(図6、図14参照)。保護部22において既に電線1に巻きつけられた部分に対して重なる部分は、折り曲げ部12同士が重なる形態、平坦部14同士が重なる形態又は折り曲げ部12及び平坦部14同士が重なる形態のいずれかの形態となるように、ワイヤーハーネス用保護材10が巻きつけられているとよい。そして、電線1に巻きつけられたワイヤーハーネス用保護材10を外周側からテープ30を巻きつける等して筒状に曲げられた形状を維持することにより、保護部22が電線1周りに形成されている(図6参照)。   The protection part 22 is formed by bending the wire harness protection material 10 into a cylindrical shape covering the periphery of the electric wire 1 in a posture in which the bent part 12 is along the central axis direction of the electric wire 1. More specifically, the protective part 22 has a wire harness protective material 10 formed in a rectangular shape with respect to the part where one end side part of the electric wire 1 is already wound around the electric wire 1. It is formed by being wound in a shape overlapping the radial direction of the electric wire 1 (see FIGS. 6 and 14). The part that overlaps the part already wound around the electric wire 1 in the protective part 22 is either a form in which the bent parts 12 overlap, a form in which the flat parts 14 overlap, or a form in which the bent parts 12 and the flat parts 14 overlap each other. It is good that the protective material 10 for wire harness is wound so that it may become a form of this. And the protection part 22 is formed in the circumference | surroundings of the electric wire 1 by maintaining the shape bent by the tape 30 around the wire harness protective material 10 wound around the electric wire 1 from the outer peripheral side. (See FIG. 6).

また、ワイヤーハーネス用保護材210が上記と同様にして電線1に巻きつけられてもよい(図示省略)。この場合にも、保護部22において、ワイヤーハーネス用保護材210が既に電線1に巻きつけられた部分に対して重なる部分は、折り曲げ部212及び平坦部214同士が電線1の径方向に重なる形態となるように巻きつけられている。   Moreover, the protective material 210 for wire harnesses may be wound around the electric wire 1 like the above (illustration omitted). Also in this case, in the protection part 22, the part where the wire harness protection material 210 is overlapped with the part already wound around the electric wire 1 is such that the bent part 212 and the flat part 214 overlap each other in the radial direction of the electric wire 1. It is wrapped so that

また、ワイヤーハーネス用保護材110が上記と同様にして電線1に巻きつけられて形成された保護部22aを有するワイヤーハーネス20aを構成することもできる(図8参照)。なお、この場合、保護部22aにおいて、既に電線1に巻きつけられた部分に対して重なる部分は、折り曲げ部12同士が電線1の径方向に重なる形態となるように、ワイヤーハーネス用保護材110が巻きつけられているとよい。   Moreover, the wire harness 20a which has the protection part 22a formed by the protective material 110 for wire harnesses being wound around the electric wire 1 similarly to the above can also be comprised (refer FIG. 8). In this case, in the protective portion 22a, the portion overlapping the portion already wound around the electric wire 1 is in a form in which the bent portions 12 overlap with each other in the radial direction of the electric wire 1 so as to protect the wire harness protective material 110. Should be wrapped around.

他にも、図15に示すように、保護部122を採用してワイヤーハーネス120を構成することもできる。保護部122は、細長帯状に形成されたワイヤーハーネス用保護材10が、電線1に対して螺旋状に巻きつけられて形成されている。より具体的には、保護部122は、細長帯状のワイヤーハーネス用保護材10を、1周巻くごとに幅方向一方側の縁部を既に電線1に巻きつけられている部分に対して電線1の径方向に重ねる形状で巻きつけられて形成されているとよい。また、ワイヤーハーネス用保護材10は、既に電線1に巻きつけられた部分に対して、折り曲げ部12及び平坦部14同士が重なる形態で巻きつけられるとよい。本保護部122を形成するワイヤーハーネス用保護材10が、一端部及び他端部に対して折り曲げ部12及び平坦部14が平行な直線状に延在する形状であるため、保護部22において、各折り曲げ部12は、電線1の中心軸方向に対して周方向一方に傾斜して延在している。   In addition, as shown in FIG. 15, the wire harness 120 can be configured by adopting a protection portion 122. The protection part 122 is formed by winding the wire harness protection material 10 formed in an elongated band shape around the electric wire 1 in a spiral shape. More specifically, the protection portion 122 is formed by connecting the wire 1 to the portion in which the edge on the one side in the width direction is already wound around the wire 1 every time the wire strip protection material 10 is wound once. It is good to be formed by being wound in a shape overlapping in the radial direction. Moreover, the protective material 10 for wire harnesses is good to be wound with the bending part 12 and the flat part 14 overlapping with respect to the part already wound around the electric wire 1. FIG. Since the wire harness protective material 10 that forms the main protective portion 122 has a shape in which the bent portion 12 and the flat portion 14 extend in a straight line parallel to the one end portion and the other end portion, Each bent portion 12 extends while being inclined in one circumferential direction with respect to the central axis direction of the electric wire 1.

また、細長帯状に形成されたワイヤーハーネス用保護材210を電線1に対して螺旋状に巻きつける場合、折り曲げ部212及び平坦部214が電線1の中心軸方向に対して略平行に延在する形態の保護部122aを構成することができる(図16参照)。なお、この場合も、細長帯状のワイヤーハーネス用保護材210は、幅方向一方側の縁部において、折り曲げ部212及び平坦部214同士を電線1の径方向に重ねる形態でまきつけられて形成されているとよい。   Further, when the wire harness protective member 210 formed in the shape of an elongated band is wound around the electric wire 1 in a spiral manner, the bent portion 212 and the flat portion 214 extend substantially parallel to the central axis direction of the electric wire 1. The protection part 122a of a form can be comprised (refer FIG. 16). In this case as well, the strip-shaped wire harness protective material 210 is formed by being wound on the edge on one side in the width direction so that the bent portion 212 and the flat portion 214 overlap each other in the radial direction of the electric wire 1. It is good to be.

また、細長帯状のワイヤーハーネス用保護材110を用いて、電線1の周囲を覆う保護部を有するワイヤーハーネスを構成することもできる(図示省略)。この保護部は、細長帯状のワイヤーハーネス用保護材110が上記保護部122と同様にして電線1に巻きつけられて形成される。なお、この場合、保護部において、既に電線1に巻きつけられた部分に対して重なる部分は、ワイヤーハーネス用保護材110の幅方向一方側の縁部において、折り曲げ部12同士が電線1の径方向に重なる形態となるように、ワイヤーハーネス用保護材110が巻きつけられているとよい。   Moreover, the wire harness which has the protection part which covers the circumference | surroundings of the electric wire 1 can also be comprised using the strip | belt-shaped wire harness protective material 110 (illustration omitted). This protective portion is formed by winding a strip-shaped wire harness protective material 110 around the electric wire 1 in the same manner as the protective portion 122. In this case, in the protective portion, the portion overlapping the portion already wound around the electric wire 1 is such that the bent portions 12 are the diameter of the electric wire 1 at the edge portion on one side in the width direction of the protective material 110 for the wire harness. The wire harness protective material 110 may be wound around so as to overlap in the direction.

上記実施形態に係るワイヤーハーネス用保護材10によると、複数の縦線材4と複数の横線材6とが網目状に交差して構成され、折り曲げ変形されて三角波状の凸形状に形成された折り曲げ部を有するため、曲げ易く、電線1に対する取り付け作業性を向上させることができる。また、折り曲げ部12が、並列状に複数形成された構成によると、よりスムーズに曲げることができ、電線1に対する取り付け作業性をより向上させることができる。   According to the wire harness protective material 10 according to the above-described embodiment, the plurality of vertical wires 4 and the plurality of horizontal wires 6 are configured to intersect each other in a mesh shape, and are bent and deformed to form a triangular wave-like convex shape. Since it has a part, it is easy to bend and it is possible to improve the attachment workability to the electric wire 1. Moreover, according to the structure by which the bending part 12 was formed in multiple numbers in parallel, it can bend more smoothly and the attachment workability | operativity with respect to the electric wire 1 can be improved more.

また、折り曲げ部12が、連続して並列状に複数形成されているワイヤーハーネス用保護材110によると、電線1の周囲を覆う形態において、周辺部材との接触による磨耗における到達距離を連続的に確保することができ、保護性能の向上に寄与する。   Moreover, according to the protective material 110 for wire harnesses in which a plurality of the bent portions 12 are continuously formed in parallel, in the form covering the periphery of the electric wire 1, the reach distance in wear due to contact with peripheral members is continuously increased. It can be ensured and contributes to improvement of protection performance.

また、ワイヤーハーネス用保護材10を用いたワイヤーハーネス20によると、ワイヤーハーネス用保護材10が、電線1の延在方向に折り曲げ部12が延在する姿勢で電線1の周囲を覆う筒状に曲げられているため、折り曲げ部12を起点として曲げられると共に折り曲げ部12が周方向に伸縮変形することにより外周部と内周部との経路差による曲がり難さが抑制される。このため、電線1に対して容易にワイヤーハーネス用保護材10を取り付けてワイヤーハーネス20を構成することができる。   Moreover, according to the wire harness 20 using the protective material 10 for wire harnesses, the protective material 10 for wire harnesses is in the cylinder shape which covers the circumference | surroundings of the electric wire 1 in the attitude | position in which the bending part 12 extends in the extension direction of the electric wire 1. Since it is bent, the bending portion 12 is bent as a starting point, and the bending portion 12 expands and contracts in the circumferential direction, thereby suppressing the difficulty of bending due to the path difference between the outer peripheral portion and the inner peripheral portion. Therefore, the wire harness 20 can be configured by easily attaching the wire harness protective material 10 to the electric wire 1.

また、長方形状に形成されたワイヤーハーネス用保護材10が電線1に対して一方の端部側の部分を他方の端部側の部分に対して電線1の径方向に重ねる形状で巻きつけられることにより保護部22が形成されているワイヤーハーネス20によると、折り曲げ部12が電線1の延在方向に沿って延在し、電線1を直線状に保持することができる。   Moreover, the protective material 10 for wire harnesses formed in the rectangular shape is wound around the electric wire 1 in such a shape that a portion on one end side is overlapped with a portion on the other end side in the radial direction of the electric wire 1. Thus, according to the wire harness 20 in which the protection part 22 is formed, the bent part 12 extends along the extending direction of the electric wire 1, and the electric wire 1 can be held linearly.

また、ワイヤーハーネス用保護材が細長帯状に形成されて電線1に対して螺旋状に巻きつけられることにより保護部122が形成されているワイヤーハーネス120によると、電線1の延在方向に隣り合うワイヤーハーネス用保護材10が相対変位することにより、保護された電線1を曲げ易くなっている。   Moreover, according to the wire harness 120 in which the protection part 122 is formed by forming the protective material for the wire harness in the shape of an elongated band and spirally wound around the wire 1, the wire harness 120 is adjacent to the extending direction of the wire 1. When the protective material 10 for wire harnesses is relatively displaced, the protected electric wire 1 is easily bent.

1 電線
4 縦線材
6 横線材
10、110、210 ワイヤーハーネス用保護材
12、212 折り曲げ部
14、214 平坦部
20、20a、120、120a ワイヤーハーネス
22、22a、122、122a 保護部
DESCRIPTION OF SYMBOLS 1 Electric wire 4 Vertical wire material 6 Horizontal wire material 10,110,210 Protective material for wire harnesses 12,212 Bending part 14,214 Flat part 20,20a, 120,120a Wire harness 22,22a, 122,122a Protective part

Claims (7)

電線の周囲を覆う形態で前記電線を保護するワイヤーハーネス用保護材であって、
複数の縦線材と複数の横線材とが網目状に交差して形成され、折り曲げ変形されて凸形状又は凹形状に形成された折り曲げ部を有する、ワイヤーハーネス用保護材。
It is a protective material for a wire harness that protects the electric wire in a form that covers the periphery of the electric wire,
The protective material for wire harnesses which has the bending part which the some vertical wire material and the some horizontal wire material cross | intersected in mesh shape, and was bend-deformed and formed in the convex shape or the concave shape.
請求項1に記載のワイヤーハーネス用保護材であって、
前記折り曲げ部は、並列状に複数形成されている、ワイヤーハーネス用保護材。
It is a protective material for wire harnesses of Claim 1, Comprising:
The said bending part is a protective material for wire harnesses currently formed in multiple numbers in parallel.
請求項1又は請求項2に記載のワイヤーハーネス用保護材であって、
前記折り曲げ部は、連続して並列状に複数形成されている、ワイヤーハーネス用保護材。
It is a protective material for wire harnesses according to claim 1 or 2,
The said bending part is the protective material for wire harnesses currently formed in multiple numbers in parallel continuously.
電線と、
請求項1〜請求項3に記載のワイヤーハーネス用保護材が、前記電線の中心軸方向に前記折り曲げ部を沿わせた姿勢で前記電線の周囲を覆う筒状に曲げられて形成された保護部と、
を備える、ワイヤーハーネス。
Electric wires,
The protective part formed by the protective material for a wire harness according to any one of claims 1 to 3 being bent into a cylindrical shape covering the periphery of the electric wire in a posture along the bent portion in the central axis direction of the electric wire. When,
A wire harness comprising:
請求項4に記載のワイヤーハーネスであって、
前記保護部は、長方形状に形成された前記ワイヤーハーネス用保護材が、前記電線に対して一方の端部側の部分を既に前記電線に巻きつけられた部分に対して前記電線の径方向に重ねる形状で巻きつけられて形成されている、ワイヤーハーネス。
The wire harness according to claim 4,
The protective part is formed in a rectangular shape in the radial direction of the electric wire with respect to the part in which the protective member for the wire harness is already wound around the electric wire at one end side with respect to the electric wire. A wire harness that is formed by wrapping in an overlapping shape.
請求項4に記載のワイヤーハーネスであって、
前記保護部は、細長帯状に形成された前記ワイヤーハーネス用保護材が、前記電線に対して螺旋状に巻きつけられて形成されている、ワイヤーハーネス。
The wire harness according to claim 4,
The said protection part is a wire harness in which the said protective material for wire harnesses formed in the shape of an elongate belt is wound around the said electric wire spirally, and is formed.
電線の周囲を覆う形態で前記電線を保護するワイヤーハーネス用保護材の製造方法であって、
(a)熱可塑性樹脂線材である複数の縦線材と複数の横線材とが網目状に交差して形成されているネット状シート体を加熱する工程と、
(b)前記工程(a)で加熱されて塑性変形可能な状態の前記ネット状シート体を折り曲げて凸形状又は凹形状の折り曲げ部を形成する工程と、
を備える、ワイヤーハーネス用保護材の製造方法。
A method of manufacturing a protective material for a wire harness that protects the electric wire in a form that covers the periphery of the electric wire,
(A) a step of heating a net-like sheet formed by intersecting a plurality of vertical wires and a plurality of horizontal wires, which are thermoplastic resin wires, in a mesh;
(B) a step of bending the net-like sheet body heated in the step (a) and plastically deformable to form a convex or concave bent portion;
The manufacturing method of the protective material for wire harnesses provided with.
JP2011094949A 2011-04-21 2011-04-21 Wire Harness Expired - Fee Related JP5664429B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011094949A JP5664429B2 (en) 2011-04-21 2011-04-21 Wire Harness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011094949A JP5664429B2 (en) 2011-04-21 2011-04-21 Wire Harness

Publications (2)

Publication Number Publication Date
JP2012228107A true JP2012228107A (en) 2012-11-15
JP5664429B2 JP5664429B2 (en) 2015-02-04

Family

ID=47277695

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011094949A Expired - Fee Related JP5664429B2 (en) 2011-04-21 2011-04-21 Wire Harness

Country Status (1)

Country Link
JP (1) JP5664429B2 (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4875875A (en) * 1971-12-07 1973-10-12
JPH0511720U (en) * 1991-07-29 1993-02-12 矢崎総業株式会社 Net tube for wire harness
JP2003259529A (en) * 2002-05-31 2003-09-12 Federal-Mogul Powertrain Inc Thin protection covering having undulated section and hinge, and apparatus and method for manufacturing the covering
JP2003532357A (en) * 2000-04-24 2003-10-28 タイコ・エレクトロニクス・コーポレイション Wrap-around cable sleeve having inflatable body and method for manufacturing the same
JP2010004615A (en) * 2008-06-18 2010-01-07 Yazaki Corp Sheath material for wiring harnesses
JP2010057269A (en) * 2008-08-28 2010-03-11 Yazaki Corp Wiring harness protection member
JP2010148335A (en) * 2008-12-22 2010-07-01 Sumitomo Wiring Syst Ltd Net-like protection material for wire harness and method of manufacturing the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4875875A (en) * 1971-12-07 1973-10-12
JPH0511720U (en) * 1991-07-29 1993-02-12 矢崎総業株式会社 Net tube for wire harness
JP2003532357A (en) * 2000-04-24 2003-10-28 タイコ・エレクトロニクス・コーポレイション Wrap-around cable sleeve having inflatable body and method for manufacturing the same
JP2003259529A (en) * 2002-05-31 2003-09-12 Federal-Mogul Powertrain Inc Thin protection covering having undulated section and hinge, and apparatus and method for manufacturing the covering
JP2010004615A (en) * 2008-06-18 2010-01-07 Yazaki Corp Sheath material for wiring harnesses
JP2010057269A (en) * 2008-08-28 2010-03-11 Yazaki Corp Wiring harness protection member
JP2010148335A (en) * 2008-12-22 2010-07-01 Sumitomo Wiring Syst Ltd Net-like protection material for wire harness and method of manufacturing the same

Also Published As

Publication number Publication date
JP5664429B2 (en) 2015-02-04

Similar Documents

Publication Publication Date Title
JP5573477B2 (en) Electric wire protection structure and method for manufacturing electric wire protection structure
US20130056240A1 (en) Wire protection member
JP2014150601A (en) Protection member and wire harness
EP2755210B1 (en) Wire harness and method for producing wire harness
JP6090099B2 (en) Wire harness and exterior material for wire harness
JP5359922B2 (en) Electric wire with protective member
JP5943668B2 (en) Manufacturing method of wire harness protection member for clamp integrated assembly
JP5919909B2 (en) Wire Harness
JP6314765B2 (en) Electric wire module
JP2007116821A (en) Armoring sheet and bending method of linear body
JP5664429B2 (en) Wire Harness
JP5541083B2 (en) Manufacturing method of electric wire protection structure and electric wire protection structure
JP5801087B2 (en) Wire harness, wire harness manufacturing method, wire harness forming jig, wire harness manufacturing apparatus
WO2013046769A1 (en) Wire harness production method and wire harness
JP6428284B2 (en) Wire harness wiring structure
WO2014115729A1 (en) Production method for tubular cladding material and production method for wire harness
JP5533703B2 (en) Corrugated tube
US9106060B2 (en) Sheathing material
JP2017022823A (en) Cable for movable part
JP6135569B2 (en) Wire harness manufacturing method and wire harness.
WO2017212998A1 (en) Corrugated tube, wire harness, and method for working corrugated tube
WO2012144111A1 (en) Protective material for wire harness and method for manufacturing protective material for wire harness
JP5840862B2 (en) Protective member for wire harness and method for producing protective member for wire harness
JP2010130851A (en) Cable routing structure for wiring harness
JP2013183609A (en) Wire harness and manufacturing method of the same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20131004

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140609

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140930

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20141024

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20141111

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20141124

R150 Certificate of patent or registration of utility model

Ref document number: 5664429

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees