JP2012227987A - Electric blower - Google Patents

Electric blower Download PDF

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Publication number
JP2012227987A
JP2012227987A JP2011090605A JP2011090605A JP2012227987A JP 2012227987 A JP2012227987 A JP 2012227987A JP 2011090605 A JP2011090605 A JP 2011090605A JP 2011090605 A JP2011090605 A JP 2011090605A JP 2012227987 A JP2012227987 A JP 2012227987A
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Japan
Prior art keywords
stator core
notch
insulating paper
yoke portion
yoke
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JP2011090605A
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JP5682430B2 (en
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Takehiko Yasujima
武彦 安島
Mitsumasa Hamazaki
光将 浜崎
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Mitsubishi Electric Home Appliance Co Ltd
Mitsubishi Electric Corp
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Mitsubishi Electric Home Appliance Co Ltd
Mitsubishi Electric Corp
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Abstract

PROBLEM TO BE SOLVED: To provide an electric blower that enables insulation paper, an upper insulation member and a lower insulation member to be securely held in a stator core without forming a mounting hole on the stator core.SOLUTION: This electric blower includes: a stator core 12 having a yoke portion 18 and magnetic pole portions 19; insulation paper 13 disposed along an inner face of the stator core 12; an upper insulation member 15 having a projection 26; and a lower insulation member 16 having a projection 30. A notch 21a opening on the upper face side of the stator core 12 and a notch 21b opening on the lower face side are formed in positions of the insulation paper 13 opposing to the yoke portion 18. A side face 26a of the projection 26 is pressed against the yoke portion 18 within the notch 21a, and a tip portion 26b of the projection 26 opposes to the insulation paper 13 from the side opposite to the yoke portion 18. A side face of the projection 30 is pressed against the yoke portion 18 within the notch 21b, and a tip portion of the projection 30 opposes to the insulation paper 13 from the side opposite to the yoke portion 18.

Description

この発明は、電動送風機に関するものである。   The present invention relates to an electric blower.

下記特許文献1には、電動送風機に用いられる電動機が開示されている。
特許文献1に記載のものでは、固定子コアの固定子スロット内に絶縁紙を配置し、固定子コアの上面側から上絶縁部材を、下面側から下絶縁部材を配置している。
Patent Document 1 below discloses an electric motor used for an electric blower.
In the device described in Patent Document 1, insulating paper is arranged in a stator slot of a stator core, and an upper insulating member is arranged from the upper surface side of the stator core and a lower insulating member is arranged from the lower surface side.

具体的に、特許文献1に記載のものでは、絶縁紙の中央両縁部に、三角形状の突起部を形成している。絶縁紙は、両突起部によって固定子コアを上下から挟み込むことにより、固定子コアに固定されている。
上絶縁部材及び下絶縁部材は、ピン状に形成された突起部が、固定子コアの上面或いは下面に形成された取付孔に圧入されることにより、固定子コアに固定されている。
Specifically, in the thing of patent document 1, the triangular projection part is formed in the center both edge part of insulating paper. The insulating paper is fixed to the stator core by sandwiching the stator core from above and below by both protrusions.
The upper insulating member and the lower insulating member are fixed to the stator core by press-fitting a protruding portion formed in a pin shape into an attachment hole formed on the upper surface or the lower surface of the stator core.

特開2005−229726号公報JP 2005-229726 A

特許文献1に記載のものでは、絶縁紙を固定子コアに強固に保持させることができず、巻線時に絶縁紙の位置がずれて、工作不良が発生したり、固定子コアと巻線との間に絶縁不良が発生したりすることがあった。   In the one described in Patent Document 1, the insulating paper cannot be firmly held on the stator core, and the position of the insulating paper is shifted during winding, resulting in a work defect or the stator core and the winding. Insulation failure may occur during the period.

また、特許文献1に記載のものでは、上絶縁部材及び下絶縁部材を固定するため、固定子コアに取付孔を形成している。このため、取付孔の近傍において磁束密度が集中し、モータ効率が低下するといった問題もあった。   Moreover, in the thing of patent document 1, in order to fix an upper insulating member and a lower insulating member, the attachment hole is formed in the stator core. For this reason, the magnetic flux density is concentrated in the vicinity of the mounting hole, and there is a problem that the motor efficiency is lowered.

この発明は、上述のような課題を解決するためになされたもので、その目的は、固定子コアに取付孔を形成することなく、絶縁紙、上絶縁部材、下絶縁部材を固定子コアに確実に保持させることができる電動送風機を提供することである。   The present invention has been made to solve the above-described problems, and an object of the present invention is to provide insulating paper, an upper insulating member, and a lower insulating member as a stator core without forming attachment holes in the stator core. An electric blower that can be reliably held is provided.

この発明に係る電動送風機は、継鉄部と継鉄部から突出する磁極部とを有する固定子コアと、固定子コアの内側面に沿って配置され、継鉄部の対向位置に、固定子コアの上面側に開口する第1切欠き及び下面側に開口する第2切欠きが形成された絶縁紙と、固定子コアにその上面側から圧入された第1突起部を有する上絶縁部材と、固定子コアにその下面側から圧入された第2突起部を有する下絶縁部材と、を備え、第1突起部は、側面が第1切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から絶縁紙に対向し、第2突起部は、側面が第2切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から絶縁紙に対向するものである。   The electric blower according to the present invention is arranged along a stator core having a yoke part and a magnetic pole part protruding from the yoke part, and along an inner surface of the stator core, and is arranged at a position facing the yoke part at the stator. An insulating paper having a first notch opening on the upper surface side of the core and a second notch opening on the lower surface side; and an upper insulating member having a first protrusion pressed into the stator core from the upper surface side; A lower insulating member having a second projecting portion press-fitted into the stator core from the lower surface side, the first projecting portion having a side surface pressed against the yoke portion within the first notch, and an end portion Opposite side of the yoke part is opposed to the insulating paper, the second projecting part is pressed against the yoke part in the second notch, and the end part is opposed to the insulating paper from the opposite side of the yoke part It is.

また、この発明に係る電動送風機は、継鉄部と継鉄部から突出して互いに対向位置に配置された一対の磁極部とを有する固定子コアと、磁極部の一側で固定子コアの内側面に沿って配置され、継鉄部の対向位置に、固定子コアの上面側に開口する第1切欠き及び下面側に開口する第2切欠きが形成された第1絶縁紙と、磁極部の他側で固定子コアの内側面に沿って配置され、継鉄部の対向位置に、固定子コアの上面側に開口する第3切欠き及び下面側に開口する第4切欠きが形成された第2絶縁紙と、固定子コアにその上面側から圧入された一対の第1突起部を有する上絶縁部材と、固定子コアにその下面側から圧入された一対の第2突起部を有する下絶縁部材と、を備え、一方の第1突起部は、第1側面が第1切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から第1絶縁紙に対向し、他方の第1突起部は、第1側面の反対側を向く第2側面が第3切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から第2絶縁紙に対向し、一方の第2突起部は、第3側面が第2切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から第1絶縁紙に対向し、他方の第2突起部は、第3側面の反対側を向く第4側面が第4切欠き内で継鉄部に押し付けられ、端部が継鉄部の反対側から第2絶縁紙に対向するものである。   Further, an electric blower according to the present invention includes a stator core having a yoke part and a pair of magnetic pole parts protruding from the yoke part and arranged at positions facing each other, and the stator core on one side of the magnetic pole part. A first insulating paper disposed along the side surface and having a first notch opened on the upper surface side of the stator core and a second notch opened on the lower surface side at a position opposite to the yoke portion; A third notch opened on the upper surface side of the stator core and a fourth notch opened on the lower surface side are formed on the other side along the inner surface of the stator core and at positions facing the yoke portion. A second insulating paper, an upper insulating member having a pair of first protrusions press-fitted to the stator core from its upper surface side, and a pair of second protrusions press-fitted to the stator core from its lower surface side. A lower insulating member, and the first side of one of the first protrusions is pressed against the yoke portion within the first notch And the end faces the first insulating paper from the opposite side of the yoke portion, and the other first projection portion has the second side surface facing the opposite side of the first side surface in the third notch to the yoke portion. Pressed, the end faces the second insulating paper from the opposite side of the yoke part, and the one side of the second protrusion is pressed against the yoke part with the third side face within the second notch. The opposite side of the iron part is opposed to the first insulating paper, and the other second protrusion is pressed against the yoke part in the fourth notch with the fourth side face facing the opposite side of the third side face, and the end part is It faces the second insulating paper from the opposite side of the yoke part.

この発明に係る電動送風機であれば、絶縁紙を固定子コアに確実に保持させることができ、工作不良や、固定子コア及び巻線間の絶縁不良を防止することができる。
また、取付孔を形成することなく上絶縁部材及び下絶縁部材を固定子コアに保持させることができるため、モータ効率を向上させることができる。
With the electric blower according to the present invention, it is possible to reliably hold the insulating paper on the stator core, and it is possible to prevent work defects and insulation defects between the stator core and the windings.
Further, since the upper insulating member and the lower insulating member can be held on the stator core without forming the mounting hole, the motor efficiency can be improved.

この発明の実施の形態1における電動送風機を示す断面図である。It is sectional drawing which shows the electric blower in Embodiment 1 of this invention. この発明の実施の形態1における電動送風機の固定子を示す斜視図である。It is a perspective view which shows the stator of the electric blower in Embodiment 1 of this invention. この発明の実施の形態1における電動送風機の固定子コアを示す斜視図である。It is a perspective view which shows the stator core of the electric blower in Embodiment 1 of this invention. この発明の実施の形態1における電動送風機の絶縁紙を示す斜視図である。It is a perspective view which shows the insulating paper of the electric blower in Embodiment 1 of this invention. 図4に示す絶縁紙の要部を拡大した正面図である。It is the front view which expanded the principal part of the insulating paper shown in FIG. この発明の実施の形態1における電動送風機の上絶縁部材を示す斜視図である。It is a perspective view which shows the upper insulation member of the electric blower in Embodiment 1 of this invention. 図6に示す上絶縁部材の断面図である。FIG. 7 is a cross-sectional view of the upper insulating member shown in FIG. 6. 図6に示す上絶縁部材の要部拡大断面図である。It is a principal part expanded sectional view of the upper insulation member shown in FIG. 図8に示すD−D矢視図である。It is DD arrow line view shown in FIG.

この発明をより詳細に説明するため、添付の図面に従ってこれを説明する。なお、各図中、同一又は相当する部分には同一の符号を付しており、その重複説明は適宜に簡略化ないし省略する。   In order to explain the present invention in more detail, it will be described with reference to the accompanying drawings. In addition, in each figure, the same code | symbol is attached | subjected to the part which is the same or it corresponds, The duplication description is simplified or abbreviate | omitted suitably.

実施の形態1.
図1はこの発明の実施の形態1における電動送風機を示す断面図である。
図1において、1は電動送風機のファンカバー、2はモータフレームである。ファンカバー1には、その中心部に、電動送風機内に空気を取り入れるための吸気口3が形成されている。モータフレーム2には、電動送風機内の空気を外部に排出するための排気口4が形成されている。
Embodiment 1 FIG.
1 is a cross-sectional view showing an electric blower according to Embodiment 1 of the present invention.
In FIG. 1, 1 is a fan cover of an electric blower, and 2 is a motor frame. The fan cover 1 is formed with an air inlet 3 for taking air into the electric blower at the center thereof. The motor frame 2 is formed with an exhaust port 4 for discharging the air in the electric blower to the outside.

5は吸気口3から電動送風機内に空気を吸引するためのファン、6は案内羽根、7は整流ブラシ装置、8はブラケットである。ファン5は、モータフレーム2に対して回転自在に設けられた軸9に固定されている。10はモータフレーム2側に設けられた固定子、11は軸9に設けられた回転子である。   5 is a fan for sucking air from the air inlet 3 into the electric blower, 6 is a guide vane, 7 is a rectifying brush device, and 8 is a bracket. The fan 5 is fixed to a shaft 9 provided to be rotatable with respect to the motor frame 2. 10 is a stator provided on the motor frame 2 side, and 11 is a rotor provided on the shaft 9.

上記構成を有する電動送風機では、電力が供給されて固定子10及び回転子11に巻回された電線に電流が流れると、固定子10で励磁された磁界により、回転子11に軸9を中心とする回転方向の力が作用し、軸9とともにファン5が回転する。ファン5の回転により、吸気口3から電動送風機内に外部の空気が吸引される。吸気口3から電動送風機内に進入した空気は、案内羽根6を経由し、固定子10とモータフレーム2との間を通って、排気口4から排出される。電動送風機の内部に発生するこの気流により、電動機は冷却される。   In the electric blower having the above configuration, when electric power is supplied and current flows through the wires wound around the stator 10 and the rotor 11, the shaft 9 is centered on the rotor 11 by the magnetic field excited by the stator 10. The force in the rotational direction is applied, and the fan 5 rotates together with the shaft 9. As the fan 5 rotates, external air is sucked into the electric blower from the air inlet 3. The air that has entered the electric blower from the intake port 3 passes through the guide vanes 6, passes between the stator 10 and the motor frame 2, and is discharged from the exhaust port 4. The electric motor is cooled by the air flow generated in the electric blower.

以下に、図2乃至図9も参照し、上記固定子10について具体的に説明する。
図2はこの発明の実施の形態1における電動送風機の固定子を示す斜視図である。固定子10は、固定子コア12、絶縁紙13及び14、上絶縁部材15、下絶縁部材16、固定子巻線17により、その要部が構成される。
Hereinafter, the stator 10 will be described in detail with reference to FIGS.
FIG. 2 is a perspective view showing the stator of the electric blower according to Embodiment 1 of the present invention. The main part of the stator 10 includes a stator core 12, insulating papers 13 and 14, an upper insulating member 15, a lower insulating member 16, and a stator winding 17.

図3はこの発明の実施の形態1における電動送風機の固定子コアを示す斜視図である。
固定子コア12には、継鉄部18、一対の磁極部19が備えられている。継鉄部18は、全体として四角環状を呈している。継鉄部18が上記構成を有することにより、固定子コア12の中央部に、軸9が貫通する空間(中央空間)が形成される。
FIG. 3 is a perspective view showing a stator core of the electric blower according to Embodiment 1 of the present invention.
The stator core 12 is provided with a yoke portion 18 and a pair of magnetic pole portions 19. The yoke portion 18 has a quadrangular ring shape as a whole. When the yoke portion 18 has the above-described configuration, a space (central space) through which the shaft 9 passes is formed in the central portion of the stator core 12.

磁極部19は、継鉄部18から中央空間に向かって突出するように、継鉄部18に設けられている。磁極部19は、中央空間を間に挟んで互いに対向するように配置される。固定子コア12(の継鉄部18)は、磁極部19が設けられていない平行部の幅(図3に示す距離A)が、磁極部19が設けられている平行部の幅(図3に示す距離B)よりも小さくなるように形成されている。
なお、図3に示すLは、固定子コア12の厚さ(上面及び下面間距離)である。
The magnetic pole portion 19 is provided on the yoke portion 18 so as to protrude from the yoke portion 18 toward the central space. The magnetic pole portions 19 are arranged to face each other with the central space in between. The stator core 12 (the yoke portion 18) has a width of the parallel portion where the magnetic pole portion 19 is not provided (distance A shown in FIG. 3) and a width of the parallel portion where the magnetic pole portion 19 is provided (FIG. 3). It is formed to be smaller than the distance B) shown in FIG.
Note that L shown in FIG. 3 is the thickness of the stator core 12 (the distance between the upper surface and the lower surface).

以下においては、固定子10について、図3のAで示されている方向を「横」、Bで示されている方向を「縦」とも表現する。即ち、Aは固定子コア12(の継鉄部18)の横幅(横方向の外側面間距離)、Bは固定子コア12(の継鉄部18)の縦幅(縦方向の外側面間距離)である。また、aは継鉄部18の横方向の内側面間距離である。aは、継鉄部18のうち、磁極部19が設けられていない平行部の、対向する側面間距離を示している。   Hereinafter, for the stator 10, the direction indicated by A in FIG. 3 is also expressed as “horizontal”, and the direction indicated by B is also expressed as “vertical”. That is, A is the lateral width (distance between the lateral outer surfaces) of the stator core 12 (the yoke portion 18), and B is the longitudinal width (between the longitudinal outer surfaces of the stator core 12). Distance). Further, a is the distance between the inner side surfaces of the yoke portion 18 in the lateral direction. a has shown the distance between the opposing side surfaces of the yoke part 18 of the parallel part in which the magnetic pole part 19 is not provided.

固定子コア12には、磁極部19の両側に、固定子スロット20が形成されている。固定子スロット20には、固定子巻線17(の一部)が収納される。
各固定子スロット20と中央空間とは、何れも独立して形成されていない。各固定子スロット20と中央空間とを形成する一続きの面が、固定子コア12の内側面を構成する。
Stator slots 20 are formed in the stator core 12 on both sides of the magnetic pole portion 19. The stator slot 20 accommodates (a part of) the stator winding 17.
Each stator slot 20 and the central space are not formed independently. A continuous surface forming each stator slot 20 and the central space constitutes the inner surface of the stator core 12.

固定子コア12は、図3に示す外形の電磁鋼板を、全体の厚さがLとなるまで積層することによって成形される。上記外形の電磁鋼板は、圧延された無方向性珪素鋼板をプレス加工することによって形成される。電磁鋼板には、圧延方向の透磁率とその直交する方向の透磁率とに違いがあり、圧延方向の透磁率の方が良い傾向にある。このため、固定子コア12では、圧延方向が上記縦向きになるように各電磁鋼板が配置される。また、上記プレス加工ではロール状に巻かれた無方向性珪素鋼板が用いられており、材料採りを良くするため、そのロール幅が、固定子コア12の横幅(横方向の外側面間距離)Aと同一になるように設計される。   The stator core 12 is formed by laminating the electromagnetic steel sheets having the outer shape shown in FIG. 3 until the total thickness becomes L. The magnetic steel sheet having the above-described outer shape is formed by pressing a rolled non-oriented silicon steel sheet. There is a difference between the magnetic permeability in the rolling direction and the magnetic permeability in the direction perpendicular thereto, and the magnetic permeability in the rolling direction tends to be better. For this reason, in the stator core 12, each electromagnetic steel plate is arrange | positioned so that a rolling direction may become the said vertical direction. Moreover, the non-directional silicon steel sheet wound by roll shape is used in the said press work, and in order to improve material picking, the roll width | variety is the width of the stator core 12 (distance between outer surfaces of a horizontal direction). Designed to be the same as A.

図4はこの発明の実施の形態1における電動送風機の絶縁紙を示す斜視図、図5は図4に示す絶縁紙の要部を拡大した正面図である。
絶縁紙13は、電気絶縁性の優れた厚さt=0.1乃至0.5mm程度の所定のフィルムにより構成される。絶縁紙13は、磁極部19の一側において、固定子コア12の内側面に沿って、その内側面に対向するように配置される。
4 is a perspective view showing the insulating paper of the electric blower according to Embodiment 1 of the present invention, and FIG. 5 is an enlarged front view of the main part of the insulating paper shown in FIG.
The insulating paper 13 is made of a predetermined film having a thickness t = 0.1 to 0.5 mm which is excellent in electrical insulation. The insulating paper 13 is disposed on one side of the magnetic pole portion 19 along the inner surface of the stator core 12 so as to face the inner surface.

絶縁紙13は、一端側及び他端側が、固定子スロット20の形状と同じになるように折り曲げられている。絶縁紙13は、一端側が、一方の磁極部19の一側に形成された固定子スロット20内において、固定子コア12と固定子巻線17との間に配置される。絶縁紙13の他端側は、他方の磁極部19の一側に形成された固定子スロット20内において、固定子コア12と固定子巻線17との間に配置される。絶縁紙13の中間部は、継鉄部18に沿って、継鉄部18に対向するように配置される。   The insulating paper 13 is bent so that one end side and the other end side have the same shape as the stator slot 20. One end of the insulating paper 13 is disposed between the stator core 12 and the stator winding 17 in the stator slot 20 formed on one side of the one magnetic pole portion 19. The other end side of the insulating paper 13 is disposed between the stator core 12 and the stator winding 17 in a stator slot 20 formed on one side of the other magnetic pole portion 19. An intermediate portion of the insulating paper 13 is disposed along the yoke portion 18 so as to face the yoke portion 18.

絶縁紙13には、継鉄部18に対向する中間部に、固定子コア12の上面側に開口するU字状の切欠き21a(第1切欠き)と、固定子コア12の下面側に開口するU字状の切欠き21b(第2切欠き)とが形成されている。図5に示すEは、切欠き21a及び21bの幅(開口幅)、Mは切欠き21a及び21bの深さである。切欠き21a及び21bは、絶縁紙13の長手に対し、同じ位置に形成されている。このため、絶縁紙13の短手側の幅をC、切欠き21a及び21b間距離をMとすると、C=M+M+Mとなる。
絶縁紙13の幅Cは、固定子コア12の厚さLよりも、例えば、2乃至6mm程度長くなるように形成されている。
The insulating paper 13 has a U-shaped notch 21a (first notch) that opens on the upper surface side of the stator core 12 and an underside of the stator core 12 at an intermediate portion facing the yoke portion 18. An open U-shaped notch 21b (second notch) is formed. E shown in FIG. 5, the notch 21a and 21b of the width (opening width), M 1 is the depth of the notch 21a and 21b. The notches 21 a and 21 b are formed at the same position with respect to the length of the insulating paper 13. Therefore, if the width on the short side of the insulating paper 13 is C and the distance between the notches 21a and 21b is M, C = M + M 1 + M 1 is satisfied.
The width C of the insulating paper 13 is formed to be, for example, about 2 to 6 mm longer than the thickness L of the stator core 12.

磁極部19の他側に配置された絶縁紙14も、上記絶縁紙13と同様の構成を有している。即ち、絶縁紙14は、電気絶縁性の優れた厚さt=0.1乃至0.5mm程度の所定のフィルムにより構成される。絶縁紙14は、磁極部19の他側において、固定子コア12の内側面に沿って、その内側面に対向するように配置される。   The insulating paper 14 disposed on the other side of the magnetic pole portion 19 has the same configuration as that of the insulating paper 13. That is, the insulating paper 14 is constituted by a predetermined film having a thickness t = 0.1 to 0.5 mm which is excellent in electrical insulation. The insulating paper 14 is disposed on the other side of the magnetic pole portion 19 along the inner surface of the stator core 12 so as to face the inner surface.

絶縁紙14は、一端側及び他端側が、固定子スロット20の形状と同じになるように折り曲げられている。絶縁紙14は、一端側が、一方の磁極部19の他側に形成された固定子スロット20内において、固定子コア12と固定子巻線17との間に配置される。絶縁紙14の他端側は、他方の磁極部19の他側に形成された固定子スロット20内において、固定子コア12と固定子巻線17との間に配置される。絶縁紙14の中間部は、継鉄部18に沿って、継鉄部18に対向するように配置される。なお、絶縁紙14の中間部は、中央空間を間に挟んで絶縁紙13の中間部に対向する。   The insulating paper 14 is bent so that one end side and the other end side are the same as the shape of the stator slot 20. One end side of the insulating paper 14 is disposed between the stator core 12 and the stator winding 17 in the stator slot 20 formed on the other side of the one magnetic pole portion 19. The other end side of the insulating paper 14 is disposed between the stator core 12 and the stator winding 17 in the stator slot 20 formed on the other side of the other magnetic pole portion 19. An intermediate portion of the insulating paper 14 is disposed along the yoke portion 18 so as to face the yoke portion 18. The intermediate portion of the insulating paper 14 faces the intermediate portion of the insulating paper 13 with the central space in between.

絶縁紙14には、絶縁紙13と同じように、継鉄部18に対向する中間部に、固定子コア12の上面側に開口するU字状の切欠き22a(第3切欠き)と、固定子コア12の下面側に開口するU字状の切欠き22b(第4切欠き)とが形成されている。   As with the insulating paper 13, the insulating paper 14 has a U-shaped notch 22a (third notch) opened on the upper surface side of the stator core 12 at an intermediate portion facing the yoke portion 18. A U-shaped cutout 22b (fourth cutout) is formed on the lower surface side of the stator core 12.

図6はこの発明の実施の形態1における電動送風機の上絶縁部材を示す斜視図、図7は図6に示す上絶縁部材の断面図、図8は図6に示す上絶縁部材の要部拡大断面図、図9は図8に示すD−D矢視図である。   6 is a perspective view showing the upper insulating member of the electric blower according to Embodiment 1 of the present invention, FIG. 7 is a cross-sectional view of the upper insulating member shown in FIG. 6, and FIG. 8 is an enlarged view of the main part of the upper insulating member shown in FIG. FIG. 9 is a sectional view taken along the line DD in FIG.

上絶縁部材15は、所定の絶縁樹脂から成形されたものからなり、固定子コア12の上面側に配置される。上絶縁部材15は、固定子コア12の上面に対向する本体部23と、この本体部23に設けられた絶縁壁24、端子台25、一対の突起部26及び27(第1突起部)、一対の突起部28及び29(第3突起部)二組とを備えている。   The upper insulating member 15 is made of a predetermined insulating resin and is disposed on the upper surface side of the stator core 12. The upper insulating member 15 includes a main body 23 facing the upper surface of the stator core 12, an insulating wall 24 provided on the main body 23, a terminal block 25, a pair of protrusions 26 and 27 (first protrusions), A pair of protrusions 28 and 29 (third protrusions) are provided.

絶縁壁24は、固定子巻線17と回転子11及びブラケット8との間に所定の絶縁性を確保するためのものである。絶縁壁24は、固定子巻線17の中央空間側と上側の一部とを覆うように配置される
端子台25は、固定子巻線17や整流ブラシ装置7からのリード線を保持するためのものである。本体部23には、必要に応じて複数の端子台25が設けられる。
The insulating wall 24 is for ensuring a predetermined insulating property between the stator winding 17 and the rotor 11 and the bracket 8. The insulating wall 24 is disposed so as to cover the central space side and a part of the upper side of the stator winding 17. The terminal block 25 holds lead wires from the stator winding 17 and the rectifying brush device 7. belongs to. The main body 23 is provided with a plurality of terminal blocks 25 as necessary.

26乃至29に示す突起部は、上絶縁部材15を固定子コア12に固定するためのものである。突起部26乃至29は、本体部23から固定子コア12の下面側に突出し、固定子コア12の上面側から固定子コア12に圧入される。   The protrusions 26 to 29 are for fixing the upper insulating member 15 to the stator core 12. The protrusions 26 to 29 protrude from the main body 23 to the lower surface side of the stator core 12 and are press-fitted into the stator core 12 from the upper surface side of the stator core 12.

突起部26は、絶縁紙13の切欠き21aに対応する位置に設けられている。突起部26は、根元部分の側面26aが、絶縁紙13の切欠き21a内において、継鉄部18の側面(固定子コア12の内側面)に押し付けられている。図中、Jは側面26aの幅(縦方向距離)、Fは側面26aのコア厚み方向距離である。継鉄部18に接触する側面26aは、幅Jが絶縁紙13の切欠き21aの幅Eとほぼ同一寸法となり、距離Jが絶縁紙13の切欠き21aの深さMよりも小さくなるように設定されている。 The protruding portion 26 is provided at a position corresponding to the notch 21 a of the insulating paper 13. The side surface 26 a of the root portion of the protrusion 26 is pressed against the side surface of the yoke portion 18 (the inner surface of the stator core 12) in the notch 21 a of the insulating paper 13. In the figure, J is the width (vertical direction distance) of the side surface 26a, and F is the core thickness direction distance of the side surface 26a. The side surface 26 a that contacts the yoke portion 18 has a width J that is substantially the same as the width E of the notch 21 a of the insulating paper 13, and the distance J is smaller than the depth M 1 of the notch 21 a of the insulating paper 13. Is set to

突起部26には、上記根元部分(の側面26a(第1側面))と先端部26b(の側面)との間に、段差が形成されている。上記段差の大きさGは、絶縁紙13の厚さtよりも大きく設定されている。このため、突起部26の先端部26bは、切欠き21aよりも固定子コア12の下面側において、継鉄部18の反対側から絶縁紙13に対向するように配置される。   The protrusion 26 has a step formed between the root portion (the side surface 26a (first side surface) thereof) and the tip end portion 26b (side surface thereof). The size G of the step is set larger than the thickness t of the insulating paper 13. For this reason, the front-end | tip part 26b of the projection part 26 is arrange | positioned so that it may oppose the insulating paper 13 from the other side of the yoke part 18 in the lower surface side of the stator core 12 rather than the notch 21a.

突起部27は、絶縁紙14の切欠き22aに対応する位置に設けられている。突起部27は、突起部26と対称の構成を有しており、中央空間を間に挟んで突起部26の反対側に配置される。   The protrusion 27 is provided at a position corresponding to the notch 22 a of the insulating paper 14. The protrusion 27 has a symmetric configuration with the protrusion 26 and is disposed on the opposite side of the protrusion 26 with the central space in between.

突起部27は、根元部分の側面27a(第2側面)が、絶縁紙14の切欠き22a内において、継鉄部18の側面(固定子コア12の内側面)に押し付けられている。側面27aについても、幅Jが絶縁紙14の切欠き22aの幅Eとほぼ同一寸法となり、コア厚み方向距離Jが絶縁紙14の切欠き22aの深さMよりも小さくなるように設定されている。また、突起部27にも、上記根元部分(の側面27a)と先端部27b(の側面)との間に、段差が形成されている。上記段差の大きさGは、絶縁紙14の厚さtよりも大きく設定されている。このため、突起部27の先端部27bは、切欠き22aよりも固定子コア12の下面側において、継鉄部18の反対側から絶縁紙14に対向するように配置される。 The side surface 27 a (second side surface) of the root portion of the protrusion 27 is pressed against the side surface of the yoke portion 18 (inner side surface of the stator core 12) in the notch 22 a of the insulating paper 14. For even side 27a, the width J is almost the same size as the width E of the notch 22a of the insulating paper 14, core thickness direction distance J is set to be smaller than the depth M 1 of the notch 22a of the insulating paper 14 ing. Further, the protrusion 27 has a step between the root portion (the side surface 27a) and the tip portion 27b (the side surface). The size G of the step is set larger than the thickness t of the insulating paper 14. For this reason, the tip 27b of the protrusion 27 is disposed on the lower surface side of the stator core 12 from the notch 22a so as to face the insulating paper 14 from the opposite side of the yoke 18.

側面26a及び27aは、互いに反対側を向き、且つ、平行に配置されている。側面26a及び27aの距離Kは、継鉄部18の横方向の内側面間距離aと同一寸法となるように設定されている。   The side surfaces 26a and 27a face the opposite sides of each other and are arranged in parallel. The distance K between the side surfaces 26 a and 27 a is set to have the same dimension as the distance a between the inner side surfaces in the lateral direction of the yoke portion 18.

突起部28及び29には、上記側面26a及び27aに直交し、且つ、互いに対向する側面(第5側面及び第6側面)が形成されている。突起部28は、固定子コア12に圧入されることにより、突起部29側を向く側面が、固定子コア12の外側面に押し付けられる。突起部29は、固定子コア12に圧入されることにより、突起部28側を向く側面が、固定子コア12の外側面に押し付けられる。この互いに対向する突起部28の側面と突起部29の側面との距離Qは、固定子コア12の縦幅(縦方向の外側面間距離)Bと同一寸法となるように設定されている。   The protrusions 28 and 29 are formed with side surfaces (fifth side surface and sixth side surface) that are orthogonal to the side surfaces 26a and 27a and face each other. When the protrusion 28 is press-fitted into the stator core 12, the side surface facing the protrusion 29 is pressed against the outer surface of the stator core 12. When the protrusion 29 is press-fitted into the stator core 12, the side surface facing the protrusion 28 is pressed against the outer surface of the stator core 12. A distance Q between the side surfaces of the projecting portions 28 and the side surfaces of the projecting portions 29 facing each other is set to have the same dimension as the vertical width (distance between outer surfaces in the vertical direction) B of the stator core 12.

下絶縁部材16の構成は、上絶縁部材15と同様である。即ち、下絶縁部材16は、所定の絶縁樹脂から成形されたものからなり、固定子コア12の下面側に配置されている。下絶縁部材16は、固定子コア12の下面に対向する本体部と、この本体部に設けられた絶縁壁、端子台、突起部26及び27に対応する一対の突起部30及び31(第2突起部)(突起部31については図示せず)、突起部28及び29に対応する一対の突起部(第4突起部)二組(図示せず)とを備えている。   The configuration of the lower insulating member 16 is the same as that of the upper insulating member 15. That is, the lower insulating member 16 is made of a predetermined insulating resin and is disposed on the lower surface side of the stator core 12. The lower insulating member 16 includes a main body portion opposed to the lower surface of the stator core 12, and a pair of projecting portions 30 and 31 corresponding to the insulating wall, the terminal block, and the projecting portions 26 and 27 provided on the main body portion (second housing). (Projection part) (projection part 31 is not shown) and a pair of projection parts (fourth projection part) corresponding to the projection parts 28 and 29 (not shown).

下絶縁部材16に備えられた上記各突起部は、下絶縁部材16を固定子コア12に固定するためのものである。上記各突起部は、本体部から固定子コア12の上面側に突出し、固定子コア12の下面側から固定子コア12に圧入されている。   The protrusions provided on the lower insulating member 16 are for fixing the lower insulating member 16 to the stator core 12. Each of the protrusions protrudes from the main body portion to the upper surface side of the stator core 12 and is press-fitted into the stator core 12 from the lower surface side of the stator core 12.

突起部30は、絶縁紙13の切欠き21bに対応する位置に設けられている。突起部30は、根元部分の側面(第3側面)が、絶縁紙13の切欠き21b内において、継鉄部18の側面(固定子コア12の内側面)に押し付けられている。突起部30の上記側面も、幅(縦方向距離)J、コア厚み方向距離Fを有している。突起部26の側面26aのコア厚み方向距離をF、突起部30の上記側面のコア厚み方向距離をFとした場合、M+F+F≦Lが成立する。
また、突起部30にも、上記根元部分とその先端部との間に、大きさGの段差が形成されている。このため、突起部30の先端部は、切欠き21bよりも固定子コア12の上面側において、継鉄部18の反対側から絶縁紙13に対向するように配置される。
The protrusion 30 is provided at a position corresponding to the notch 21 b of the insulating paper 13. The side surface (third side surface) of the root portion of the protrusion 30 is pressed against the side surface of the yoke portion 18 (inner side surface of the stator core 12) in the notch 21 b of the insulating paper 13. The side surface of the protrusion 30 also has a width (vertical distance) J and a core thickness direction distance F. When the core thickness direction distance of the side surface 26a of the protrusion 26 is F 1 and the core thickness direction distance of the side surface of the protrusion 30 is F 2 , M + F 1 + F 2 ≦ L is satisfied.
The protrusion 30 also has a step G having a size G between the root portion and the tip portion. For this reason, the front-end | tip part of the projection part 30 is arrange | positioned so that it may oppose the insulating paper 13 from the other side of the yoke part 18 in the upper surface side of the stator core 12 rather than the notch 21b.

図示しない突起部31は、絶縁紙14の切欠き22bに対応する位置に設けられている。突起部31は、突起部30と対称の構成を有しており、中央空間を間に挟んで突起部30の反対側に配置される。   The protrusion 31 (not shown) is provided at a position corresponding to the notch 22 b of the insulating paper 14. The protrusion 31 has a symmetric configuration with the protrusion 30 and is disposed on the opposite side of the protrusion 30 with the central space in between.

突起部31は、根元部分の側面(第4側面)が、絶縁紙14の切欠き22b内において、継鉄部18の側面(固定子コア12の内側面)に押し付けられている。突起部31の上記側面も、幅(縦方向距離)J、コア厚み方向距離Fを有している。突起部27の側面27aのコア厚み方向距離をF、突起部31の上記側面のコア厚み方向距離をFとした場合、M+F+F≦Lが成立する。
また、突起部31にも、上記根元部分とその先端部との間に、大きさGの段差が形成されている。このため、突起部31の先端部は、切欠き22bよりも固定子コア12の上面側において、継鉄部18の反対側から絶縁紙14に対向するように配置される。
The side surface (fourth side surface) of the base portion of the protrusion 31 is pressed against the side surface of the yoke portion 18 (the inner surface of the stator core 12) in the notch 22 b of the insulating paper 14. The side surface of the protrusion 31 also has a width (vertical distance) J and a core thickness direction distance F. When the core thickness direction distance of the side surface 27a of the protrusion 27 is F 3 and the core thickness direction distance of the side surface of the protrusion 31 is F 4 , M + F 3 + F 4 ≦ L is established.
The protrusion 31 also has a step G having a size G between the root portion and the tip portion. For this reason, the front-end | tip part of the projection part 31 is arrange | positioned so that it may oppose the insulating paper 14 from the other side of the yoke part 18 in the upper surface side of the stator core 12 rather than the notch 22b.

下絶縁部材16の他の構成については、具体的な説明を省略する。なお、上絶縁部材15の第3突起部における第5側面及び第6側面に対応する下絶縁部材16の第4突起部における側面は、それぞれ第7側面及び第8側面である。   Specific description of other configurations of the lower insulating member 16 is omitted. In addition, the side surfaces in the fourth projecting portion of the lower insulating member 16 corresponding to the fifth side surface and the sixth side surface in the third projecting portion of the upper insulating member 15 are the seventh side surface and the eighth side surface, respectively.

次に、上記構成を有する固定子10の製造方法について説明する。
先ず、固定子コア12に対し、磁極部19の一側の固定子スロット20に絶縁紙13を、磁極部19の他側の固定子スロット20に絶縁紙14を挿入する。絶縁紙13及び14を固定子スロット20内に適切に配置すると、上絶縁部材15を固定子コア12の上面側に配置し、各突起部26乃至29を固定子コア12に圧入する。この時、突起部26を切欠き21aの開口位置に、突起部27を切欠き22aの開口位置に合わせておく。これにより、突起部26の圧入後、突起部26の側面26aが切欠き21a内で継鉄部18に接触し、先端部26bが絶縁紙13の対向位置に配置される。同様に、突起部27の圧入後、突起部27の側面27aが切欠き22a内で継鉄部18に接触し、先端部27bが絶縁紙14の対向位置に配置される。
Next, a method for manufacturing the stator 10 having the above configuration will be described.
First, with respect to the stator core 12, the insulating paper 13 is inserted into the stator slot 20 on one side of the magnetic pole part 19, and the insulating paper 14 is inserted into the stator slot 20 on the other side of the magnetic pole part 19. When the insulating papers 13 and 14 are appropriately disposed in the stator slot 20, the upper insulating member 15 is disposed on the upper surface side of the stator core 12, and the protrusions 26 to 29 are press-fitted into the stator core 12. At this time, the protrusion 26 is aligned with the opening position of the notch 21a, and the protrusion 27 is aligned with the opening position of the notch 22a. Thereby, after press-fitting of the protrusion 26, the side surface 26 a of the protrusion 26 comes into contact with the yoke portion 18 in the notch 21 a, and the tip end 26 b is disposed at a position facing the insulating paper 13. Similarly, after press-fitting of the protruding portion 27, the side surface 27a of the protruding portion 27 contacts the yoke portion 18 in the notch 22a, and the leading end portion 27b is disposed at a position facing the insulating paper 14.

次に、下絶縁部材16を固定子コア12の下面側に配置し、突起部30及び31を含む各突起部を固定子コア12に圧入する。この時、突起部30を切欠き21bの開口位置に、突起部31を切欠き22bの開口位置に合わせておく。これにより、突起部30の圧入後、突起部30の側面が切欠き21b内で継鉄部18に接触し、その先端部が絶縁紙13の対向位置に配置される。同様に、突起部31の圧入後、突起部31の側面が切欠き22b内で継鉄部18に接触し、その先端部が絶縁紙14の対向位置に配置される。   Next, the lower insulating member 16 is disposed on the lower surface side of the stator core 12, and each protrusion including the protrusions 30 and 31 is press-fitted into the stator core 12. At this time, the protrusion 30 is aligned with the opening position of the notch 21b, and the protrusion 31 is aligned with the opening position of the notch 22b. Thereby, after press-fitting of the protrusion 30, the side surface of the protrusion 30 comes into contact with the yoke portion 18 in the notch 21 b, and the tip thereof is disposed at a position facing the insulating paper 13. Similarly, after the press-fitting of the protrusion 31, the side surface of the protrusion 31 comes into contact with the yoke portion 18 in the notch 22 b, and the tip thereof is disposed at the position facing the insulating paper 14.

そして、上絶縁部材15及び下絶縁部材16によって、固定子コア12と絶縁紙13及び14とを固定子コア12の上下から挟持した後、固定子巻線17を固定子スロット20に巻回する。   Then, after the stator core 12 and the insulating papers 13 and 14 are sandwiched from above and below the stator core 12 by the upper insulating member 15 and the lower insulating member 16, the stator winding 17 is wound around the stator slot 20. .

上記構成の固定子10であれば、絶縁紙13及び14、上絶縁部材15、下絶縁部材16を固定子コア12に確実に保持させることができる。
即ち、上絶縁部材15及び下絶縁部材16は、各突起部が固定子コア12に圧入されることによって固定子コア12に強固に固定される。上絶縁部材15及び下絶縁部材16の位置は、横方向については突起部26、27、30、31により、縦方向については突起部28及び29を含む他の突起部により、確実に拘束することができる。
If it is the stator 10 of the said structure, the insulating paper 13 and 14, the upper insulating member 15, and the lower insulating member 16 can be reliably hold | maintained at the stator core 12. FIG.
That is, the upper insulating member 15 and the lower insulating member 16 are firmly fixed to the stator core 12 by press-fitting each protrusion into the stator core 12. The positions of the upper insulating member 15 and the lower insulating member 16 are surely restrained by the protrusions 26, 27, 30, 31 in the lateral direction and by other protrusions including the protrusions 28 and 29 in the vertical direction. Can do.

また、絶縁紙13は、継鉄部18と突起部26及び30とによって挟持され、固定子コア12に確実に保持される。絶縁紙13の位置は、横方向については継鉄部18の内側面と突起部26及び30の各先端部とにより、確実に拘束することができる。また、縦方向とコア厚み方向の位置については、突起部26及び30の各根元部分により、確実に拘束することができる。
絶縁紙14についても同様である。
Further, the insulating paper 13 is sandwiched between the yoke portion 18 and the projections 26 and 30 and is securely held by the stator core 12. The position of the insulating paper 13 can be reliably restrained by the inner side surface of the yoke portion 18 and the tip portions of the projections 26 and 30 in the lateral direction. Further, the positions in the vertical direction and the core thickness direction can be reliably restrained by the respective root portions of the protrusions 26 and 30.
The same applies to the insulating paper 14.

このため、巻線時に絶縁紙13及び14の位置がずれてしまうことを確実に防止することができ、工作不良が発生したり、固定子コア12と固定子巻線17との間の絶縁不良が発生したりする恐れがない。巻線時に、絶縁紙13及び14の巻き込みも回避することができる。   For this reason, it is possible to reliably prevent the positions of the insulating papers 13 and 14 from being shifted during winding, causing a work defect or a poor insulation between the stator core 12 and the stator winding 17. There is no fear of occurrence. The winding of the insulating papers 13 and 14 can be avoided at the time of winding.

更に、上記構成の固定子10であれば、固定子コア12の上面や下面に取付孔を形成することなく、上絶縁部材15及び下絶縁部材16を固定子コア12に固定することができる。このため、磁束密度の集中等が発生することはなく、モータ効率を向上させることが可能となる。   Furthermore, with the stator 10 having the above-described configuration, the upper insulating member 15 and the lower insulating member 16 can be fixed to the stator core 12 without forming attachment holes on the upper surface and the lower surface of the stator core 12. For this reason, concentration of magnetic flux density does not occur, and motor efficiency can be improved.

なお、ロール状に巻かれた無方向性珪素鋼板は、そのロール幅の寸法ばらつきが、基準寸法に対して±0.2mm程度と大きい。このため、図3に示す外形の電磁鋼板を形成する際に、ロール状に巻かれた無方向性珪素鋼板を用いてプレス加工を行うと、固定子コア12の横幅を精度良く形成することができない。しかし、本構成の固定子10では、固定子コア12の横方向の外側面を利用することなく、上樹脂部材15と下樹脂部材16との位置決め(固定)を行っているため、上樹脂部材15や下樹脂部材16の位置精度に特に問題が生じることはない。また、上樹脂部材15及び下樹脂部材16の固定子コア12に対する位置ずれが発生しないため、固定子巻線17を巻回するためのスロット面積が低下する恐れもない。   Note that the non-directional silicon steel sheet wound in a roll shape has a large dimensional variation of the roll width of about ± 0.2 mm with respect to the reference dimension. For this reason, when forming the magnetic steel sheet having the outer shape shown in FIG. 3, if the non-directional silicon steel sheet wound in a roll shape is pressed, the lateral width of the stator core 12 can be accurately formed. Can not. However, in the stator 10 of this configuration, since the upper resin member 15 and the lower resin member 16 are positioned (fixed) without using the lateral outer surface of the stator core 12, the upper resin member There is no particular problem in the positional accuracy of 15 and the lower resin member 16. Further, since the positional displacement of the upper resin member 15 and the lower resin member 16 with respect to the stator core 12 does not occur, there is no possibility that the slot area for winding the stator winding 17 is reduced.

1 ファンカバー
2 モータフレーム
3 吸気口
4 排気口
5 ファン
6 案内羽根
7 整流ブラシ装置
8 ブラケット
9 軸
10 固定子
11 回転子
12 固定子コア
13 絶縁紙(第1絶縁紙)
14 絶縁紙(第2絶縁紙)
15 上絶縁部材
16 下絶縁部材
17 固定子巻線
18 継鉄部
19 磁極部
20 固定子スロット
21a 切欠き(第1切欠き)
21b 切欠き(第2切欠き)
22a 切欠き(第3切欠き)
22b 切欠き(第4切欠き)
23 本体部
24 絶縁壁
25 端子台
26 突起部(第1突起部)
27 突起部(第1突起部)
28 突起部(第3突起部)
29 突起部(第3突起部)
30 突起部(第2突起部)
31 突起部(第2突起部)
26a 側面(第1側面)
27a 側面(第2側面)
26b、27b 先端部
DESCRIPTION OF SYMBOLS 1 Fan cover 2 Motor frame 3 Intake port 4 Exhaust port 5 Fan 6 Guide vane 7 Rectification brush device 8 Bracket 9 Shaft 10 Stator 11 Rotor 12 Stator core 13 Insulating paper (1st insulating paper)
14 Insulating paper (second insulating paper)
DESCRIPTION OF SYMBOLS 15 Upper insulating member 16 Lower insulating member 17 Stator winding 18 Relay part 19 Magnetic pole part 20 Stator slot 21a Notch (1st notch)
21b Notch (second notch)
22a Notch (third notch)
22b Notch (4th notch)
23 Body 24 Insulating wall 25 Terminal block 26 Projection (first projection)
27 Protrusion (first protrusion)
28 Projection (third projection)
29 Protrusion (third protrusion)
30 Protrusion (second protrusion)
31 Protrusion (second protrusion)
26a side surface (first side surface)
27a Side surface (second side surface)
26b, 27b Tip

Claims (3)

継鉄部と前記継鉄部から突出する磁極部とを有する固定子コアと、
前記固定子コアの内側面に沿って配置され、前記継鉄部の対向位置に、前記固定子コアの上面側に開口する第1切欠き及び下面側に開口する第2切欠きが形成された絶縁紙と、
前記固定子コアにその上面側から圧入された第1突起部を有する上絶縁部材と、
前記固定子コアにその下面側から圧入された第2突起部を有する下絶縁部材と、
を備え、
前記第1突起部は、側面が前記第1切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記絶縁紙に対向し、
前記第2突起部は、側面が前記第2切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記絶縁紙に対向する
電動送風機。
A stator core having a yoke part and a magnetic pole part protruding from the yoke part;
A first notch that opens on the upper surface side of the stator core and a second notch that opens on the lower surface side are formed at positions opposite to the yoke portion that are arranged along the inner surface of the stator core. With insulating paper,
An upper insulating member having a first protrusion pressed into the stator core from its upper surface side;
A lower insulating member having a second protrusion pressed into the stator core from its lower surface side;
With
The side surface of the first protrusion is pressed against the yoke portion in the first notch, and the end portion faces the insulating paper from the opposite side of the yoke portion.
The second projecting portion is an electric blower having a side surface pressed against the yoke portion within the second notch and an end portion facing the insulating paper from the opposite side of the yoke portion.
継鉄部と前記継鉄部から突出して互いに対向位置に配置された一対の磁極部とを有する固定子コアと、
前記磁極部の一側で前記固定子コアの内側面に沿って配置され、前記継鉄部の対向位置に、前記固定子コアの上面側に開口する第1切欠き及び下面側に開口する第2切欠きが形成された第1絶縁紙と、
前記磁極部の他側で前記固定子コアの内側面に沿って配置され、前記継鉄部の対向位置に、前記固定子コアの上面側に開口する第3切欠き及び下面側に開口する第4切欠きが形成された第2絶縁紙と、
前記固定子コアにその上面側から圧入された一対の第1突起部を有する上絶縁部材と、
前記固定子コアにその下面側から圧入された一対の第2突起部を有する下絶縁部材と、
を備え、
一方の前記第1突起部は、第1側面が前記第1切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記第1絶縁紙に対向し、
他方の前記第1突起部は、前記第1側面の反対側を向く第2側面が前記第3切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記第2絶縁紙に対向し、
一方の前記第2突起部は、第3側面が前記第2切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記第1絶縁紙に対向し、
他方の前記第2突起部は、前記第3側面の反対側を向く第4側面が前記第4切欠き内で前記継鉄部に押し付けられ、端部が前記継鉄部の反対側から前記第2絶縁紙に対向する
電動送風機。
A stator core having a yoke part and a pair of magnetic pole parts that protrude from the yoke part and are arranged at opposite positions;
A first notch that is disposed on one side of the magnetic pole portion along the inner surface of the stator core and that is open to the upper surface side of the stator core and a lower surface side that is opposed to the yoke portion. A first insulating paper with two notches formed;
A third notch that is disposed on the other side of the magnetic pole portion along the inner surface of the stator core and that opens to the upper surface side of the stator core and a lower surface side that is opposed to the yoke portion. A second insulating paper with four notches formed;
An upper insulating member having a pair of first protrusions press-fitted into the stator core from the upper surface side;
A lower insulating member having a pair of second protrusions press-fitted into the stator core from the lower surface side;
With
One of the first protrusions has a first side surface pressed against the yoke portion within the first notch, and an end portion facing the first insulating paper from the opposite side of the yoke portion,
The other of the first protrusions is such that the second side surface facing the opposite side of the first side surface is pressed against the yoke portion within the third notch, and the end portion is the first side from the opposite side of the yoke portion. 2 Opposite the insulating paper,
One of the second protrusions has a third side surface pressed against the yoke portion within the second notch, and an end portion facing the first insulating paper from the opposite side of the yoke portion,
The other second projecting portion has a fourth side surface facing the opposite side of the third side surface pressed against the yoke portion within the fourth notch, and an end portion from the opposite side of the yoke portion to the second side. 2 Electric blower facing the insulating paper.
前記上絶縁部材は、前記固定子コアにその上面側から圧入された一対の第3突起部を有し、
前記下絶縁部材は、前記固定子コアにその下面側から圧入された一対の第4突起部を有し、
一方の前記第3突起部は、前記第1側面及び前記第2側面に直交する第5側面が、他方の前記第3突起部は、前記第5側面に対向する第6側面が、前記固定子コアの外側面に押し付けられ、
一方の前記第4突起部は、前記第3側面及び前記第4側面に直交する第7側面が、他方の前記第4突起部は、前記第7側面に対向する第8側面が、前記固定子コアの外側面に押し付けられた
請求項2に記載の電動送風機。
The upper insulating member has a pair of third protrusions press-fitted into the stator core from its upper surface side,
The lower insulating member has a pair of fourth protrusions press-fitted into the stator core from its lower surface side,
One of the third projecting portions has a fifth side surface orthogonal to the first side surface and the second side surface, and the other third projecting portion has a sixth side surface facing the fifth side surface of the stator. Pressed against the outer surface of the core,
One of the fourth protrusions has the third side surface and a seventh side surface orthogonal to the fourth side surface, and the other fourth protrusion has an eighth side surface opposite to the seventh side surface of the stator. The electric blower according to claim 2, wherein the electric blower is pressed against an outer surface of the core.
JP2011090605A 2011-04-15 2011-04-15 Electric blower Active JP5682430B2 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03222644A (en) * 1989-07-26 1991-10-01 Axis Spa Stator for electric motor
JPH03226253A (en) * 1990-01-31 1991-10-07 Sanyo Electric Co Ltd Stator for commutator motor
JP2001095189A (en) * 1999-09-20 2001-04-06 Hitachi Ltd Method of manufacturing stator of motor
JP2005229726A (en) * 2004-02-13 2005-08-25 Toshiba Tec Corp Motor
JP2006115694A (en) * 2005-12-01 2006-04-27 Matsushita Ecology Systems Co Ltd Stator of inward swing type electric motor
JP2006180674A (en) * 2004-12-24 2006-07-06 Fujitsu General Ltd Electric motor
JP2011072128A (en) * 2009-09-25 2011-04-07 Aichi Elec Co Motor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03222644A (en) * 1989-07-26 1991-10-01 Axis Spa Stator for electric motor
JPH03226253A (en) * 1990-01-31 1991-10-07 Sanyo Electric Co Ltd Stator for commutator motor
JP2001095189A (en) * 1999-09-20 2001-04-06 Hitachi Ltd Method of manufacturing stator of motor
JP2005229726A (en) * 2004-02-13 2005-08-25 Toshiba Tec Corp Motor
JP2006180674A (en) * 2004-12-24 2006-07-06 Fujitsu General Ltd Electric motor
JP2006115694A (en) * 2005-12-01 2006-04-27 Matsushita Ecology Systems Co Ltd Stator of inward swing type electric motor
JP2011072128A (en) * 2009-09-25 2011-04-07 Aichi Elec Co Motor

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