JP2012227428A - Induction coupling plasma processing apparatus - Google Patents

Induction coupling plasma processing apparatus Download PDF

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JP2012227428A
JP2012227428A JP2011095155A JP2011095155A JP2012227428A JP 2012227428 A JP2012227428 A JP 2012227428A JP 2011095155 A JP2011095155 A JP 2011095155A JP 2011095155 A JP2011095155 A JP 2011095155A JP 2012227428 A JP2012227428 A JP 2012227428A
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frequency antenna
dielectric window
plasma processing
processing apparatus
dielectric
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JP5638449B2 (en
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Kazuo Sasaki
和男 佐々木
Toshihiro Tojo
利洋 東条
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Tokyo Electron Ltd
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Priority to TW101114159A priority patent/TWI657720B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/321Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
    • H01J37/32119Windows
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/505Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/321Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
    • H01J37/3211Antennas, e.g. particular shapes of coils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • H05H1/4652Radiofrequency discharges using inductive coupling means, e.g. coils

Abstract

PROBLEM TO BE SOLVED: To provide an induction coupling plasma processing apparatus which can generate strong plasma in a processing chamber even if a dielectric window is divided into three or more pieces, which is a greater number when compared with prior art, in order to accommodate upsizing of a processed substrate.SOLUTION: The induction coupling plasma processing apparatus comprises high frequency antennas 11a-11c which generate induction coupling plasma in a plasma generation region within a processing chamber, and a dielectric window 3 arranged between the plasma generation region and the high frequency antennas 11a-11c, and including a plurality of dielectric members 3a-3h and a conductive beam 7 for supporting the plurality of dielectric members 3a-3h. The conductive beam 7 divides the dielectric window 3 into three or more per one side, and a closed loop circuit 200 is not formed along the high frequency antennas 11a, 11b in the center part of the dielectric window 3, when the conductive beam 7 divides the dielectric window 3 into three or more per one side.

Description

この発明は、液晶表示装置(LCD)等のフラットパネルディスプレイ(FPD)製造用のガラス基板等の基板にプラズマ処理を施す誘導結合プラズマ処理装置に関する。   The present invention relates to an inductively coupled plasma processing apparatus for performing plasma processing on a substrate such as a glass substrate for manufacturing a flat panel display (FPD) such as a liquid crystal display (LCD).

液晶表示装置(LCD)等の製造工程においては、ガラス基板に所定の処理を施すために、プラズマエッチング装置やプラズマCVD成膜装置等の種々のプラズマ処理装置が用いられる。このようなプラズマ処理装置としては従来、容量結合プラズマ処理装置が多用されていたが、近時、高密度のプラズマを得ることができるという大きな利点を有する誘導結合プラズマ(Inductively Coupled Plasma:ICP)処理装置が注目されている。   In a manufacturing process of a liquid crystal display (LCD) or the like, various plasma processing apparatuses such as a plasma etching apparatus and a plasma CVD film forming apparatus are used to perform a predetermined process on a glass substrate. Conventionally, a capacitively coupled plasma processing apparatus has been widely used as such a plasma processing apparatus. Recently, however, an inductively coupled plasma (ICP) process has a great advantage that a high-density plasma can be obtained. The device is drawing attention.

誘導結合プラズマ処理装置は、被処理基板を収容する処理室の誘電体窓の外側に高周波アンテナを配置し、処理室内に処理ガスを供給するとともにこの高周波アンテナに高周波電力を供給することにより、処理室内に誘導結合プラズマを生じさせ、この誘導結合プラズマによって被処理基板に所定のプラズマ処理を施すものである。誘導結合プラズマ処理装置の高周波アンテナとしては、平面状の所定パターンをなす平面アンテナが多用されている。公知例としては、特許文献1がある。   In an inductively coupled plasma processing apparatus, a high frequency antenna is disposed outside a dielectric window of a processing chamber that accommodates a substrate to be processed, a processing gas is supplied into the processing chamber, and high frequency power is supplied to the high frequency antenna. Inductively coupled plasma is generated in the chamber, and a predetermined plasma treatment is performed on the substrate to be processed by the inductively coupled plasma. As a high-frequency antenna for an inductively coupled plasma processing apparatus, a planar antenna having a predetermined planar pattern is often used. As a known example, there is Patent Document 1.

近時、被処理基板のサイズが大型化している。例えば、LCD用の矩形状ガラス基板を例にあげると、短辺×長辺の長さが、約1500mm×約1800mmのサイズから約2200mm×約2400mmのサイズへ、さらには約2800mm×約3000mmのサイズへとその大型化が著しい。   Recently, the size of the substrate to be processed has increased. For example, taking a rectangular glass substrate for LCD as an example, the length of the short side × long side is changed from about 1500 mm × about 1800 mm to about 2200 mm × about 2400 mm, and further about 2800 mm × about 3000 mm. The increase in size is remarkable.

誘導結合プラズマ処理装置の場合、高周波アンテナと処理室との間に、誘電体窓部を介在させる。被処理基板が大型化すれば、誘電体窓部も大型化される。誘電体窓部には、特許文献1にも記載されているように、一般的に石英ガラス、あるいはセラミックが用いられる。   In the case of an inductively coupled plasma processing apparatus, a dielectric window is interposed between the high frequency antenna and the processing chamber. If the substrate to be processed is enlarged, the dielectric window is also enlarged. As described in Patent Document 1, generally, quartz glass or ceramic is used for the dielectric window.

しかし、石英ガラスやセラミックは脆く、大型化には不向きである。このため、例えば、特許文献2に記載されているように4分割する等して、石英ガラスを適当な大きさの分割片に分割することで誘電体窓部の大型化に対処している。   However, quartz glass and ceramic are brittle and are not suitable for enlargement. For this reason, for example, as described in Patent Document 2, the size of the dielectric window is increased by dividing the quartz glass into divided pieces having an appropriate size by dividing into four pieces.

特許第3077009号公報Japanese Patent No. 3077709 特許第3609985号公報Japanese Patent No. 3609985

ところで、被処理基板の大型化はなお著しく進展している。このため、誘電体窓部の分割数をさらに増やさなければ適当な分割片の大きさにすることができない。   By the way, the enlargement of the substrate to be processed is still progressing significantly. For this reason, unless the number of divisions of the dielectric window portion is further increased, the size of the appropriate division pieces cannot be obtained.

しかしながら、被処理基板の大型化に応じ、特許文献2に記載されているような直線的な分割による手法を用いて、特許文献2で一辺当たり二に分割して全体を均等に4分割する方法と同様に誘電体窓部を一辺当たり三以上に分割して均等に9分割しようとすると、後述の理由により処理室内に発生する誘導電界が小さくなり、これに伴い誘導電界により生成されるプラズマが弱くなってしまう、という事情がある。   However, in accordance with the increase in the size of the substrate to be processed, a method of dividing the whole into four equally by dividing into two per side in Patent Document 2 using a method by linear division as described in Patent Document 2 In the same manner as described above, if the dielectric window portion is divided into three or more per side and divided into nine equal parts, the induced electric field generated in the processing chamber is reduced for the reason described later, and accordingly, the plasma generated by the induced electric field is generated. There is a situation that it becomes weak.

この発明は、被処理基板の大型化に対応して誘電体窓部を一辺当たり三以上に分割して従来技術よりも多数の分割片に分割した場合でも、処理室内に強いプラズマを発生させることが可能な誘導結合プラズマ処理装置を提供する。   This invention generates a strong plasma in the processing chamber even when the dielectric window is divided into three or more per side and divided into a larger number of divided pieces than the prior art in response to the increase in size of the substrate to be processed. An inductively coupled plasma processing apparatus is provided.

この発明の一態様に係る誘導結合プラズマ処理装置は、処理室内のプラズマ生成領域に誘導結合プラズマを発生させ、基板をプラズマ処理する誘導結合プラズマ処理装置であって、前記プラズマ生成領域に前記誘導結合プラズマを発生させる高周波アンテナと、前記プラズマ生成領域と前記高周波アンテナとの間に配置され、複数の誘電部材と、該複数の誘電部材を支持する導電性梁とを含む誘電体窓部を備え、前記導電性梁が前記誘電体窓部を一辺当たり三以上に分割し、かつ、前記導電性梁には、前記導電性梁が前記誘電体窓部を一辺当たり三以上に分割したときに前記誘電体窓部の中央部分に前記高周波アンテナに沿って生じる閉ループ回路がない。   An inductively coupled plasma processing apparatus according to an aspect of the present invention is an inductively coupled plasma processing apparatus that generates inductively coupled plasma in a plasma generation region in a processing chamber and plasma-treats a substrate, wherein the inductively coupled plasma processing device is in the plasma generation region. A dielectric window including a high-frequency antenna for generating plasma, a plurality of dielectric members disposed between the plasma generation region and the high-frequency antenna, and a conductive beam supporting the plurality of dielectric members; The conductive beam divides the dielectric window part into three or more per side, and the conductive beam includes the dielectric beam when the conductive beam divides the dielectric window part into three or more per side. There is no closed-loop circuit that occurs along the high-frequency antenna at the center of the body window.

この発明によれば、被処理基板の大型化に対応して誘電体窓部を一辺当たり三以上に分割して従来技術よりも多数の分割片に分割した場合でも、処理室内に強いプラズマを発生させることが可能な誘導結合プラズマ処理装置を提供できる。   According to this invention, even when the dielectric window is divided into three or more per side and divided into a larger number of divided pieces than in the prior art in response to an increase in the size of the substrate to be processed, strong plasma is generated in the processing chamber. An inductively coupled plasma processing apparatus can be provided.

この発明の一実施形態に係る誘導結合プラズマ処理装置を概略的に示す断面図Sectional drawing which shows schematically the inductively coupled plasma processing apparatus which concerns on one Embodiment of this invention (A)図は一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第1の分割例を示す平面図、(B)図、(C)図は(A)図から高周波アンテナを省略した平面図(A) The figure is a top view which shows the 1st division example of the dielectric material window part with which the inductively coupled plasma processing apparatus which concerns on one Embodiment is equipped, (B) figure, (C) figure shows a high frequency antenna from (A) figure Omitted plan view (A)図は一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第2の分割例を示す平面図、(B)図、(C)図は(A)図から高周波アンテナを省略した平面図(A) The figure is a top view which shows the 2nd example of division | segmentation of the dielectric material window part with which the inductively coupled plasma processing apparatus which concerns on one Embodiment is equipped, (B) figure, (C) figure shows a high frequency antenna from (A) figure Omitted plan view (A)図は一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第3の分割例を示す平面図、(B)図、(C)図は(A)図から高周波アンテナを省略した平面図(A) The figure is a top view which shows the 3rd division example of the dielectric material window part with which the inductively coupled plasma processing apparatus which concerns on one Embodiment is equipped, (B) figure, (C) figure shows a high frequency antenna from (A) figure Omitted plan view (A)図は一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第4の分割例を示す平面図、(B)図は(A)図から高周波アンテナを省略した平面図(A) The figure is a top view which shows the 4th division example of the dielectric window part with which the inductively coupled plasma processing apparatus which concerns on one Embodiment is equipped, (B) The top view which abbreviate | omitted the high frequency antenna from (A) figure 高周波アンテナの他例を示す平面図Plan view showing another example of a high-frequency antenna (A)図は誘電体窓部を一辺当たり三つに分割した9分割型誘電体窓部の平面図、(B)図〜(D)図は(A)図から高周波アンテナを省略した平面図(A) is a plan view of a nine-division type dielectric window section obtained by dividing the dielectric window section into three per side, and (B) to (D) are plan views in which the high-frequency antenna is omitted from FIG. (A)図は誘電体窓部を一辺当たり四つに分割した16分割型誘電体窓部の平面図、(B)図は(A)図から高周波アンテナを省略した平面図(A) is a plan view of a 16-division type dielectric window portion obtained by dividing the dielectric window portion into four per side, and (B) is a plan view in which the high-frequency antenna is omitted from FIG.

実施の形態の説明に先立ち、誘電体窓部を一辺当たり三以上に分割しようとすると、処理室内に発生する誘導電界が小さくなる、という事情について説明する。   Prior to the description of the embodiment, a description will be given of the fact that the induced electric field generated in the processing chamber is reduced when the dielectric window is divided into three or more per side.

図7Aは誘電体窓部を一辺当たり三つに分割した9分割型誘電体窓部の平面図、図7B〜図7Dは図7Aから高周波アンテナを省略した平面図である。   FIG. 7A is a plan view of a nine-divided dielectric window portion obtained by dividing the dielectric window portion into three per side, and FIGS. 7B to 7D are plan views in which the high-frequency antenna is omitted from FIG. 7A.

図7A及び図7Bに示すように、9分割型誘電体窓部103は、縦横それぞれ3×3の合計9枚の分割片(分割された複数の誘電部材)103a〜103iに分割されている。分割片103a〜103iは格子状の平面パターンを持つ導電性支持梁、例えば金属支持梁107により支持されている。高周波アンテナ111は、本例では3組あり、それぞれ内側高周波アンテナ111a、中間高周波アンテナ111b、並びに外側高周波アンテナ111cに別れている。内側高周波アンテナ111aは、誘電体窓部103の中央部分に配置された1つの分割片103iの上方に配置され、中間高周波アンテナ111b及び外側高周波アンテナ111cは、誘電体窓部103の外側部分に配置された8つの分割片103a〜103hの上方に配置されている。   As shown in FIGS. 7A and 7B, the nine-divided dielectric window 103 is divided into a total of nine divided pieces (a plurality of divided dielectric members) 103a to 103i, each 3 × 3 in length and width. The divided pieces 103a to 103i are supported by conductive support beams having a lattice-like plane pattern, for example, metal support beams 107. In this example, there are three sets of high-frequency antennas 111, which are divided into an inner high-frequency antenna 111a, an intermediate high-frequency antenna 111b, and an outer high-frequency antenna 111c. The inner high-frequency antenna 111 a is disposed above one divided piece 103 i disposed in the central portion of the dielectric window portion 103, and the intermediate high-frequency antenna 111 b and the outer high-frequency antenna 111 c are disposed in the outer portion of the dielectric window portion 103. The eight divided pieces 103a to 103h are disposed above.

しかし、このような9分割型誘電体窓部103であると、内側高周波アンテナ111aと中間高周波アンテナ111bとの間の金属梁107内に、これら内側高周波アンテナ111aと中間高周波アンテナ111bに沿って環状に寄生的に生じる閉ループ回路200ができてしまう。   However, in the case of such a nine-divided dielectric window 103, a ring is formed along the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b in the metal beam 107 between the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b. A closed loop circuit 200 that is parasitically generated is formed.

閉ループ回路200には、内側高周波アンテナ111a及び中間高周波アンテナ111bに時計回りに電流Iが流れると、反時計回りに電流Iiが流れる(図7C)。反対に、内側高周波アンテナ111a及び中間高周波アンテナ111bに反時計回りに電流Iが流れると、閉ループ回路200には時計回りに電流Iiが流れる(図7D)。いわゆる、逆起電力である。   In the closed loop circuit 200, when the current I flows clockwise through the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b, the current Ii flows counterclockwise (FIG. 7C). On the other hand, when a current I flows counterclockwise through the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b, a current Ii flows through the closed loop circuit 200 clockwise (FIG. 7D). This is a so-called counter electromotive force.

金属梁107中に逆起電力による電流Iiが流れると、電流Iiは、内側高周波アンテナ111a及び中間高周波アンテナ111bにより処理室内に発生される誘導電界を打ち消すように作用する。このため、処理室内に発生する誘導電界が小さくなり、処理室内に発生するプラズマが弱ってしまう。このような事情を、以下の実施形態では解決する。   When the current Ii due to the back electromotive force flows in the metal beam 107, the current Ii acts to cancel the induced electric field generated in the processing chamber by the inner high frequency antenna 111a and the intermediate high frequency antenna 111b. For this reason, the induction electric field generated in the processing chamber is reduced, and the plasma generated in the processing chamber is weakened. Such a situation is solved in the following embodiment.

以下、添付図面を参照してこの発明の実施の形態について説明する。なお、全図にわたり、同一の部分には同一の参照符号を付す。   Embodiments of the present invention will be described below with reference to the accompanying drawings. Note that the same reference numerals are given to the same parts throughout the drawings.

図1はこの発明の一実施形態に係る誘導結合プラズマ処理装置を概略的に示す断面図である。図1に示す誘導結合プラズマ処理装置は、例えば、FPD用ガラス基板上に薄膜トランジスタを形成する際のメタル膜、ITO膜、酸化膜等のエッチングや、レジスト膜のアッシング処理等のプラズマ処理に用いることができる。ここで、FPDとしては、液晶ディスプレイ(LCD)、エレクトロルミネセンス(Electro Luminescence;EL)ディスプレイ、プラズマディスプレイパネル(PDP)等が例示される。また、FPD用ガラス基板に限らず、太陽電池パネル用ガラス基板に対する上記同様のプラズマ処理にも用いることができる。   FIG. 1 is a cross-sectional view schematically showing an inductively coupled plasma processing apparatus according to an embodiment of the present invention. The inductively coupled plasma processing apparatus shown in FIG. 1 is used, for example, for plasma processing such as etching of metal films, ITO films, oxide films, etc., and ashing processing of resist films when forming thin film transistors on an FPD glass substrate. Can do. Here, as FPD, a liquid crystal display (LCD), an electroluminescence (Electro Luminescence; EL) display, a plasma display panel (PDP), etc. are illustrated. Moreover, it can use also for the plasma processing similar to the above with respect to the glass substrate for solar cell panels not only for the glass substrate for FPD.

プラズマ処理装置は、導電性材料、例えば、内壁面が陽極酸化処理(アルマイト処理)されたアルミニウムからなる角筒形状の気密な本体容器1を有する。本体容器1は、接地線2により接地されている。本体容器1は、本体容器1と絶縁されて形成された誘電体窓部3により上下にアンテナ室4および処理室5に区画されている。誘電体窓部3は、本例では処理室5の天井壁を構成する。誘電体窓部3は、誘電材料を用いて構成される。誘電材料は、例えば、石英ガラス、あるいはセラミックである。   The plasma processing apparatus has a rectangular tube-shaped airtight main body container 1 made of a conductive material, for example, aluminum whose inner wall surface is anodized (anodized). The main body container 1 is grounded by a ground wire 2. The main body container 1 is divided into an antenna chamber 4 and a processing chamber 5 in the vertical direction by a dielectric window portion 3 formed to be insulated from the main body container 1. The dielectric window 3 constitutes the ceiling wall of the processing chamber 5 in this example. The dielectric window 3 is configured using a dielectric material. The dielectric material is, for example, quartz glass or ceramic.

アンテナ室4の側壁4aと処理室5の側壁5aとの間には、誘電体窓部3に向かって、本体容器1の内側に突出する支持棚6及び支持梁7が設けられている。支持棚6及び支持梁7は導電性材料、望ましくは金属で構成される。以下、金属支持棚6、及び金属支持梁7と呼ぶ。金属の例としてはアルミニウムである。金属支持梁7は、本例では処理ガス供給用のシャワー筐体を兼ねる。金属支持梁7がシャワー筐体を兼ねる場合には、金属支持梁7の内部に、被処理基板Gの被処理面に対して平行に伸びるガス流路8が形成される。ガス流路8には、処理室5内に処理ガスを噴出する複数のガス吐出孔8aが形成される。ガス流路8には、処理ガス供給機構9からガス供給管10を介して処理ガスが供給され、ガス吐出孔8aから処理室5の内部に、処理ガスが吐出される。   Between the side wall 4 a of the antenna chamber 4 and the side wall 5 a of the processing chamber 5, a support shelf 6 and a support beam 7 projecting inward of the main body container 1 toward the dielectric window 3 are provided. The support shelf 6 and the support beam 7 are made of a conductive material, preferably metal. Hereinafter, they are referred to as a metal support shelf 6 and a metal support beam 7. An example of a metal is aluminum. In this example, the metal support beam 7 also serves as a shower casing for supplying a processing gas. When the metal support beam 7 also serves as a shower housing, a gas flow path 8 extending in parallel to the surface to be processed of the substrate G to be processed is formed inside the metal support beam 7. In the gas flow path 8, a plurality of gas discharge holes 8 a for ejecting process gas into the process chamber 5 are formed. A processing gas is supplied to the gas flow path 8 from the processing gas supply mechanism 9 via the gas supply pipe 10, and the processing gas is discharged into the processing chamber 5 from the gas discharge hole 8 a.

誘電体窓部3の上のアンテナ室4内には、誘電体窓部3に面するように高周波アンテナ11が配置されている。高周波アンテナ11は絶縁部材からなるスペーサ12により誘電体窓部3から離間して配置されている。プラズマ処理の間、高周波アンテナ11には誘導電界形成用の高周波電力が、第一の高周波電源13から整合器14及び給電部材15を介して供給される。高周波電力の周波数は、例えば、13.56MHzである。高周波電力が高周波アンテナ11に供給されることで、処理室5内のプラズマ生成領域には誘導電界が形成される。この誘導電界により複数のガス吐出孔8aから供給された処理ガスが、処理室5内のプラズマ生成領域においてプラズマ化される。   A high frequency antenna 11 is disposed in the antenna chamber 4 above the dielectric window 3 so as to face the dielectric window 3. The high frequency antenna 11 is disposed away from the dielectric window 3 by a spacer 12 made of an insulating member. During the plasma processing, high-frequency power for forming an induction electric field is supplied to the high-frequency antenna 11 from the first high-frequency power source 13 through the matching unit 14 and the power supply member 15. The frequency of the high frequency power is, for example, 13.56 MHz. By supplying high-frequency power to the high-frequency antenna 11, an induction electric field is formed in the plasma generation region in the processing chamber 5. The processing gas supplied from the plurality of gas discharge holes 8 a by this induction electric field is turned into plasma in the plasma generation region in the processing chamber 5.

処理室5内の下方には、誘電体窓部3を介して高周波アンテナ11と対向する載置台16が、本体容器1から絶縁部材17によって絶縁された状態で配置されている。載置台16は、導電性材料、例えば、表面が陽極酸化処理されたアルミニウムで構成されている。載置台16には、被処理基板G、例えば、LCDガラス基板が載置される。載置台16には静電チャック(図示せず)が設けられている。被処理基板Gは、静電チャックによって載置台16に吸着保持される。載置台16には、第二の高周波電源18が整合器19及び給電線20を介して接続されている。本例では、プラズマ処理の間、載置台16にバイアス用の高周波電力を、第二の高周波電源18から整合器19及び給電線20を介して供給する。バイアス用の高周波電力の周波数は、例えば、3.2MHzである。バイアス用の高周波電力を載置台16に印加することで、処理室5内に生成されたプラズマ中のイオンは、効果的に被処理基板Gに引き込まれる。また、特に図示しないが、載置台16内には、被処理基板Gの温度を制御するためセラミックヒータ等の加熱手段や、冷媒流路等からなる温度制御機構、及び温度センサーなどが設けられる。   Below the processing chamber 5, a mounting table 16 facing the high-frequency antenna 11 through the dielectric window 3 is disposed in a state insulated from the main body container 1 by the insulating member 17. The mounting table 16 is made of a conductive material, for example, aluminum whose surface is anodized. A substrate to be processed G, for example, an LCD glass substrate is placed on the mounting table 16. The mounting table 16 is provided with an electrostatic chuck (not shown). The substrate G to be processed is attracted and held on the mounting table 16 by an electrostatic chuck. A second high-frequency power source 18 is connected to the mounting table 16 via a matching unit 19 and a feeder line 20. In this example, high-frequency power for bias is supplied to the mounting table 16 from the second high-frequency power source 18 through the matching unit 19 and the feeder line 20 during the plasma processing. The frequency of the high frequency power for bias is, for example, 3.2 MHz. By applying bias high frequency power to the mounting table 16, ions in the plasma generated in the processing chamber 5 are effectively drawn into the substrate G to be processed. Although not particularly shown, the mounting table 16 is provided with a heating means such as a ceramic heater, a temperature control mechanism including a coolant channel, a temperature sensor, and the like in order to control the temperature of the substrate G to be processed.

処理室5の側壁5aには、処理室5の内部へ被処理基板Gを搬入出する搬入出口21が設けられている。搬入出口21はゲートバルブ22によって開閉される。   On the side wall 5 a of the processing chamber 5, a loading / unloading port 21 for loading and unloading the substrate G to be processed into the processing chamber 5 is provided. The loading / unloading port 21 is opened and closed by a gate valve 22.

処理室5の底壁5bには、処理室5の内部を排気する排気口23が設けられている。排気口23には真空ポンプ等を含む排気装置24が接続される。排気装置24により、処理室5の内部が排気され、プラズマ処理の間、処理室5の内部の圧力が所定の真空雰囲気(例えば、1.33Pa)に設定、維持される。   An exhaust port 23 for exhausting the inside of the processing chamber 5 is provided in the bottom wall 5 b of the processing chamber 5. An exhaust device 24 including a vacuum pump is connected to the exhaust port 23. The inside of the processing chamber 5 is exhausted by the exhaust device 24, and the pressure inside the processing chamber 5 is set and maintained in a predetermined vacuum atmosphere (for example, 1.33 Pa) during the plasma processing.

誘導結合プラズマ処理装置は、コンピュータを含む制御部25により制御される。制御部25には、ユーザインターフェース26及び記憶部27が接続されている。ユーザインターフェース26には、工程管理者が、誘導結合プラズマ処理装置を管理するためのコマンド入力操作等を行うキーボードや、誘導結合プラズマ処理装置の稼働状況を可視化して表示するディスプレイ等が含まれている。記憶部27には、誘導結合プラズマ処理装置で実行される各種処理を制御部25の制御にて実現する制御プログラムや、処理条件に応じて誘導結合プラズマ処理装置の各部に処理を実行させるプログラム(プロセスレシピ)が格納される。プロセスレシピは、ハードディスクや半導体メモリに記憶されていてもよいし、CD−ROM、DVD等の可搬性の記憶媒体に収容された状態で記憶部27にセットするようになっていてもよい。さらに、プロセスレシピは、例えば、専用回線を介して別の装置から適宜伝送させるようにしてもよい。プラズマ処理は、ユーザインターフェース26からの指示等にて任意のプロセスレシピを記憶部27から呼び出し、プロセスレシピに従った処理を制御部25に実行させることで、制御部25の制御のもと行われる。   The inductively coupled plasma processing apparatus is controlled by a control unit 25 including a computer. A user interface 26 and a storage unit 27 are connected to the control unit 25. The user interface 26 includes a keyboard for a process manager to perform a command input operation for managing the inductively coupled plasma processing apparatus, a display for visualizing and displaying the operating status of the inductively coupled plasma processing apparatus, and the like. Yes. The storage unit 27 includes a control program that implements various processes executed by the inductively coupled plasma processing apparatus under the control of the control unit 25, and a program that causes each part of the inductively coupled plasma processing apparatus to execute processes according to the processing conditions ( Process recipe) is stored. The process recipe may be stored in a hard disk or a semiconductor memory, or may be set in the storage unit 27 in a state of being stored in a portable storage medium such as a CD-ROM or a DVD. Furthermore, the process recipe may be appropriately transmitted from another apparatus via a dedicated line, for example. The plasma processing is performed under the control of the control unit 25 by calling an arbitrary process recipe from the storage unit 27 according to an instruction from the user interface 26 and causing the control unit 25 to execute processing according to the process recipe. .

次に、この発明の一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部について説明する。   Next, a dielectric window provided in the inductively coupled plasma processing apparatus according to an embodiment of the present invention will be described.

(誘電体窓部の第1の分割例)
図2Aはこの発明の一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第1の分割例を示す平面図、図2B、図2Cは図2Aから高周波アンテナを省略した平面図である。
(First division example of dielectric window)
FIG. 2A is a plan view showing a first division example of a dielectric window part included in the inductively coupled plasma processing apparatus according to one embodiment of the present invention, and FIGS. 2B and 2C are plan views in which the high frequency antenna is omitted from FIG. 2A. is there.

図2A及び図2Bに示すように、第1の分割例に係る誘電体窓部3の平面形状は矩形状である。矩形状の誘電体窓部3は一辺当たり三つに分割され、それぞれ分割片(分割された複数の誘電部材)3a〜3hに8分割されている。これら分割誘電体窓3a〜3hはそれぞれ、金属支持棚6及び金属支持梁7上に支持される。   As shown in FIGS. 2A and 2B, the planar shape of the dielectric window 3 according to the first division example is rectangular. The rectangular dielectric window 3 is divided into three parts per side, and divided into eight divided pieces (a plurality of divided dielectric members) 3a to 3h. These divided dielectric windows 3a to 3h are supported on the metal support shelf 6 and the metal support beam 7, respectively.

高周波アンテナ11は、本例では環状の内側高周波アンテナ11aと、環状の外側高周波アンテナ11cと、内側高周波アンテナ11aと外側高周波アンテナ11cとの間に、環状の中間高周波アンテナ11bとが備えられている。   In this example, the high-frequency antenna 11 includes an annular inner high-frequency antenna 11a, an annular outer high-frequency antenna 11c, and an annular intermediate high-frequency antenna 11b between the inner high-frequency antenna 11a and the outer high-frequency antenna 11c. .

本例における誘電体窓部3の分割の仕方は次の通りである。   The method of dividing the dielectric window 3 in this example is as follows.

先に説明したとおり、誘電体窓部を単純に一辺当たり三つに分割すれば図7のような9分割の構成が得られるが、本実施の形態のアンテナ構成においては逆起電力による電流が閉ループ回路200に流れてしまうため、この閉ループ回路200が生じるのを防がなければならない。そこで、図2Cに示すように、金属支持梁7を用いて、矩形状の誘電体窓部3を一辺当たり三つに分割する際に図中想像線(2点鎖線)で示すような誘電体窓部3の中央部分に閉ループ回路200が生じるのを防ぐため、本例では、閉ループ回路200を生じさせる金属支持梁7を、図中矢印で示すように誘電体窓部3の中心点に向けて曲げる。これにより、高周波アンテナ11、本例では図2Aに示すように、内側高周波アンテナ11aが、誘電体窓部3の中央部分において、金属支持梁7と交差する。このように金属支持梁7の配置を工夫することで、内側高周波アンテナ11aと中間高周波アンテナ11bとの間に、これらのアンテナ11a、11bに沿って生じようとしていた閉ループ回路200を消失させた。閉ループ回路200を消失させた結果、金属支持梁7には逆起電力による電流が流れることはなくなり、誘電体窓部3を一辺当たり三以上に分割しようとした際に生ずる、処理室5内に発生する誘導電界が小さくなる、という事情を解消することができる。図2Cに示すように、金属支持梁7を用いて、矩形状の誘電体窓部3を一辺当たり三つに分割しようとすると、図中想像線で示すように、誘電体窓部3の中央部分において、金属支持梁7中に閉ループ回路200が生じようとする。本例では、閉ループ回路200を生じさせようとする金属支持梁7を、図中矢印で示すように誘電体窓部3の中心点に向けて曲げる。これにより、高周波アンテナ11、本例では図2Aに示すように、内側高周波アンテナ11aが、誘電体窓部3の中央部分において、金属支持梁7と交差する。このように金属支持梁7の配置を工夫することで、内側高周波アンテナ11aと中間高周波アンテナ11bとの間に、これらのアンテナ11a、11bに沿って生じようとしていた閉ループ回路200を消失させた。閉ループ回路200を消失させた結果、金属支持梁7には逆起電力による電流が流れることはなくなり、誘電体窓部3を一辺当たり三以上に分割しようとした際に生ずる、処理室5内に発生する誘導電界が小さくなる、という事情を解消することができる。   As described above, if the dielectric window is simply divided into three parts per side, a nine-part configuration as shown in FIG. 7 is obtained. However, in the antenna configuration of the present embodiment, the current due to the back electromotive force is Since it flows to the closed loop circuit 200, it is necessary to prevent the closed loop circuit 200 from occurring. Therefore, as shown in FIG. 2C, when the rectangular dielectric window 3 is divided into three parts per side using the metal support beam 7, the dielectric shown by an imaginary line (two-dot chain line) in the figure. In order to prevent the closed loop circuit 200 from being generated in the central portion of the window 3, in this example, the metal support beam 7 that generates the closed loop circuit 200 is directed toward the center point of the dielectric window 3 as indicated by an arrow in the figure. And bend. As a result, as shown in FIG. 2A, the high-frequency antenna 11, in this example, the inner high-frequency antenna 11 a intersects the metal support beam 7 in the central portion of the dielectric window portion 3. Thus, by devising the arrangement of the metal support beams 7, the closed-loop circuit 200 that was about to occur along the antennas 11a and 11b was eliminated between the inner high-frequency antenna 11a and the intermediate high-frequency antenna 11b. As a result of the disappearance of the closed loop circuit 200, the current due to the counter electromotive force does not flow in the metal support beam 7, and the dielectric window portion 3 is generated in the processing chamber 5 which is generated when trying to divide the dielectric window portion 3 into three or more per side. The situation that the induced electric field to be generated is reduced can be solved. As shown in FIG. 2C, when the rectangular dielectric window portion 3 is divided into three parts per side using the metal support beam 7, the center of the dielectric window portion 3 is shown as indicated by an imaginary line in the figure. In part, a closed loop circuit 200 is about to occur in the metal support beam 7. In this example, the metal support beam 7 that is to generate the closed loop circuit 200 is bent toward the center point of the dielectric window portion 3 as indicated by an arrow in the figure. As a result, as shown in FIG. 2A, the high-frequency antenna 11, in this example, the inner high-frequency antenna 11 a intersects the metal support beam 7 in the central portion of the dielectric window portion 3. Thus, by devising the arrangement of the metal support beams 7, the closed-loop circuit 200 that was about to occur along the antennas 11a and 11b was eliminated between the inner high-frequency antenna 11a and the intermediate high-frequency antenna 11b. As a result of the disappearance of the closed loop circuit 200, the current due to the counter electromotive force does not flow in the metal support beam 7, and the dielectric window portion 3 is generated in the processing chamber 5 which is generated when trying to divide the dielectric window portion 3 into three or more per side. The situation that the induced electric field to be generated is reduced can be solved.

よって、一実施形態に係る誘導結合プラズマ処理装置によれば、誘電体窓部3を一辺当たり三以上に分割した場合でも、処理室5内に強いプラズマを発生させることが可能となる、という利点を得ることができる。   Therefore, according to the inductively coupled plasma processing apparatus according to the embodiment, even when the dielectric window 3 is divided into three or more per side, it is possible to generate strong plasma in the processing chamber 5. Can be obtained.

なお、本例においては、金属支持梁7は誘電体窓部3の中央部分において放射状に延びる放射状部位を有し、金属支持梁7が前記誘電体窓部3の中央部分で交差している平面形状を有している。   In this example, the metal support beam 7 has a radial portion extending radially at the center portion of the dielectric window portion 3, and the metal support beam 7 intersects at the center portion of the dielectric window portion 3. It has a shape.

また、放射状部位は、誘電体窓部3の対角線に沿ったものとなっている。   In addition, the radial portion is along the diagonal line of the dielectric window 3.

(誘電体窓部の第2の分割例)
上記誘電体窓部を一辺当たり三分割した際に生ずる、処理室5内に発生する誘導電界が小さくなる、という事情は、誘電体窓部を一辺当たり四分割した際にも生ずる。参考例を図8A、図8Bに示す。
(Second example of division of dielectric window)
The situation that the induced electric field generated in the processing chamber 5 when the dielectric window is divided into three per side is reduced also occurs when the dielectric window is divided into four per side. Reference examples are shown in FIGS. 8A and 8B.

図8Aは誘電体窓部を一辺当たり四つに分割した16分割型誘電体窓部の平面図、図8Bは図8Aから高周波アンテナを省略した平面図である。   FIG. 8A is a plan view of a 16-division type dielectric window portion obtained by dividing the dielectric window portion into four per side, and FIG. 8B is a plan view in which the high-frequency antenna is omitted from FIG. 8A.

図8A及び図8Bに示すように、16分割型誘電体窓部103は、縦横それぞれ4×4の合計16枚の分割片(分割された複数の誘電部材)103a〜103pに分割されている。これら分割片103a〜103pは格子状の平面パターンを持つ導電性支持梁、例えば金属支持梁107により支持されている。高周波アンテナ111は、内側高周波アンテナ111a、中間高周波アンテナ111b、並びに外側高周波アンテナ111cを備えており、内側高周波アンテナ111a及び中間高周波アンテナ111bは、誘電体窓部103の中央部分に配置された4つの分割片103m〜103pの上方に配置され、外側高周波アンテナ111cは、誘電体窓部103の外側部分に配置された12の分割片103a〜103lの上方に配置されている。   As shown in FIGS. 8A and 8B, the 16-divided dielectric window 103 is divided into a total of 16 divided pieces (a plurality of divided dielectric members) 103a to 103p, each 4 × 4 in length and width. These divided pieces 103a to 103p are supported by conductive support beams having a lattice-like plane pattern, for example, metal support beams 107. The high-frequency antenna 111 includes an inner high-frequency antenna 111a, an intermediate high-frequency antenna 111b, and an outer high-frequency antenna 111c, and the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b are arranged in four central portions of the dielectric window 103. The outer high-frequency antenna 111c is disposed above the twelve divided pieces 103a to 103l disposed on the outer portion of the dielectric window 103.

このような16分割型誘電体窓部103においては、図8Aに示すように、中間高周波アンテナ111bと外側高周波アンテナ111cとの間の金属梁107内に、これら中間高周波アンテナ111bと外側高周波アンテナ111cに沿って環状に寄生的に生じる閉ループ回路200ができる。閉ループ回路200には、図7A〜図7Cに示した9分割型誘電体窓部の閉ループ回路200と同様に、逆起電力による電流が流れる。よって、逆起電力による電流が、内側高周波アンテナ111a及び中間高周波アンテナ111bにより処理室内に発生される誘導電界を打ち消すように作用し、処理室内に発生する誘導電界が小さくなり、処理室内に発生するプラズマが弱まる。   In such a 16-divided dielectric window 103, as shown in FIG. 8A, the intermediate high-frequency antenna 111b and the outer high-frequency antenna 111c are placed in a metal beam 107 between the intermediate high-frequency antenna 111b and the outer high-frequency antenna 111c. A closed-loop circuit 200 that is generated in a parasitic manner in a ring shape is formed. Similarly to the closed loop circuit 200 of the nine-divided dielectric window shown in FIGS. 7A to 7C, a current due to the counter electromotive force flows through the closed loop circuit 200. Therefore, the current due to the back electromotive force acts to cancel the induced electric field generated in the processing chamber by the inner high-frequency antenna 111a and the intermediate high-frequency antenna 111b, and the induced electric field generated in the processing chamber is reduced and generated in the processing chamber. Plasma weakens.

このように、閉ループ回路200は、金属支持梁107が誘電体窓部103を一辺当たり三以上に分割したときに生じるものである。逆に言えば特許文献2のように誘電体窓部103を一辺当たり二に分割したときには、このような閉ループ回路は生じないから、本件出願のような解決課題はない。   Thus, the closed loop circuit 200 is generated when the metal support beam 107 divides the dielectric window 103 into three or more per side. In other words, when the dielectric window 103 is divided into two per side as in Patent Document 2, such a closed loop circuit does not occur, so there is no problem to be solved as in the present application.

第2の分割例は、誘電体窓部を一辺当たり四つに分割したときに、閉ループ回路200を消失させる例である。   The second division example is an example in which the closed loop circuit 200 is eliminated when the dielectric window is divided into four per side.

図3Aはこの発明の一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第2の分割例を示す平面図、図3B、図3Cは図3Aから高周波アンテナを省略した平面図である。   FIG. 3A is a plan view showing a second example of division of the dielectric window provided in the inductively coupled plasma processing apparatus according to one embodiment of the present invention, and FIGS. 3B and 3C are plan views in which the high-frequency antenna is omitted from FIG. 3A. is there.

図3A及び図3Bに示すように、第2の分割例に係る誘電体窓部3の平面形状は、第1の分割例と同様に矩形状である。矩形状の誘電体窓部3は一辺当たり四つに分割され、それぞれ分割片(分割された複数の誘電部材)3a〜3lに12分割されている。これら分割誘電体窓3a〜3lはそれぞれ、金属支持棚6及び金属支持梁7上に支持される。   As shown in FIGS. 3A and 3B, the planar shape of the dielectric window portion 3 according to the second division example is a rectangular shape as in the first division example. The rectangular dielectric window part 3 is divided into four parts per side, and divided into twelve pieces (divided plural dielectric members) 3a to 3l. These divided dielectric windows 3a to 3l are supported on the metal support shelf 6 and the metal support beam 7, respectively.

高周波アンテナ11は、環状の内側高周波アンテナ11aと、環状の外側高周波アンテナ11cと、内側高周波アンテナ11aと外側高周波アンテナ11cとの間に、環状の中間高周波アンテナ11bとが備えられている。   The high-frequency antenna 11 includes an annular inner high-frequency antenna 11a, an annular outer high-frequency antenna 11c, and an annular intermediate high-frequency antenna 11b between the inner high-frequency antenna 11a and the outer high-frequency antenna 11c.

本例における誘電体窓部3の分割の仕方は次の通りである。   The method of dividing the dielectric window 3 in this example is as follows.

先に説明したとおり、誘電体窓部を単純に一辺当たり四つに分割すれば図8のような16分割の構成が得られるが、本実施の形態のアンテナ構成においては逆起電力による電流が閉ループ回路200に流れてしまうため、この閉ループ回路200が生じるのを防がなければならない。そこで、図3Cに示すように、金属支持梁7を用いて誘電体窓部3を一辺当たり四つに分割する際に誘電体窓部3の中央部分に閉ループ回路200が生じる(図中想像線で示す)のを防ぐため、本例では、閉ループ回路200を生じさせる金属支持梁7を、第1の分割例と同様に、図中矢印で示すように誘電体窓部3の中心点に向けて曲げる。これにより、高周波アンテナ11、本例では図3Aに示すように、内側高周波アンテナ11a、中間高周波アンテナ11bが、誘電体窓部3の中央部分において、金属支持梁7と交差する。   As described above, if the dielectric window is simply divided into four parts per side, a 16-divided configuration as shown in FIG. 8 can be obtained. However, in the antenna configuration of the present embodiment, the current due to the back electromotive force is Since it flows to the closed loop circuit 200, it is necessary to prevent the closed loop circuit 200 from occurring. Therefore, as shown in FIG. 3C, when the dielectric window portion 3 is divided into four parts per side using the metal support beam 7, a closed loop circuit 200 is generated in the central portion of the dielectric window portion 3 (imaginary line in the figure). In this example, the metal support beam 7 that generates the closed loop circuit 200 is directed toward the center point of the dielectric window portion 3 as indicated by an arrow in the figure, as in the first division example. And bend. As a result, as shown in FIG. 3A, the high frequency antenna 11, the inner high frequency antenna 11 a and the intermediate high frequency antenna 11 b intersect the metal support beam 7 in the central portion of the dielectric window portion 3.

このように第2の分割例においても、内側高周波アンテナ11a、中間高周波アンテナ11bが金属支持梁7と交差するように、金属支持梁7の配置を工夫したことで、中間高周波アンテナ11bと外側高周波アンテナ11cとの間に、これらのアンテナ11b、11cに沿って生じようとしていた閉ループ回路200を消失させている。閉ループ回路200が消失した結果、第2の分割例においても、第1の分割例と同様の利点を得ることができる。   Thus, also in the second division example, the arrangement of the metal support beam 7 is devised so that the inner high frequency antenna 11a and the intermediate high frequency antenna 11b intersect the metal support beam 7, so that the intermediate high frequency antenna 11b and the outer high frequency antenna 11b are arranged. The closed loop circuit 200 that has been generated along the antennas 11b and 11c is eliminated between the antenna 11c and the antenna 11c. As a result of the disappearance of the closed loop circuit 200, the same advantage as in the first division example can be obtained in the second division example.

なお、本例においても、金属支持梁7は誘電体窓部3の中央部分において放射状に延びる放射状部位を有しており、金属支持梁7が前記誘電体窓部3の中央部分で交差している平面形状を有している。   Also in this example, the metal support beam 7 has a radial portion extending radially at the center portion of the dielectric window portion 3, and the metal support beam 7 intersects at the center portion of the dielectric window portion 3. It has a planar shape.

また、放射状部位は、誘電体窓部3の対角線に沿ったものとなっている。   In addition, the radial portion is along the diagonal line of the dielectric window 3.

(誘電体窓部の第3の分割例)
第3の分割例は、第1の分割例から、さらに分割数を上げた例である。
(Third division example of dielectric window)
The third division example is an example in which the number of divisions is further increased from the first division example.

図4Aはこの発明の一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第3の分割例を示す平面図、図4B、図4Cは図4Aから高周波アンテナを省略した平面図である。   FIG. 4A is a plan view showing a third example of division of the dielectric window provided in the inductively coupled plasma processing apparatus according to one embodiment of the present invention, and FIGS. 4B and 4C are plan views in which the high frequency antenna is omitted from FIG. 4A. is there.

図4A及び図4Bに示すように、第3の分割例においては、矩形状の誘電体窓部3を一辺当たり三つに分割し、さらに角部以外の分割片については、さらに誘電体窓部3の周方向に沿って、さらに分割している。この結果、本例では誘電体窓部3は、それぞれ分割片(分割された複数の誘電部材)3a〜3lに12分割される。これら分割誘電体窓3a〜3lはそれぞれ、金属支持棚6及び金属支持梁7上に支持される。   As shown in FIGS. 4A and 4B, in the third division example, the rectangular dielectric window portion 3 is divided into three per side, and further, the dielectric window portion is further divided into pieces other than the corner portions. 3 is further divided along the circumferential direction 3. As a result, in this example, the dielectric window portion 3 is divided into 12 pieces (divided pieces of a plurality of dielectric members) 3a to 3l. These divided dielectric windows 3a to 3l are supported on the metal support shelf 6 and the metal support beam 7, respectively.

本例における誘電体窓部3の分割の仕方は次の通りである。   The method of dividing the dielectric window 3 in this example is as follows.

図4Cに示すように、金属支持梁7を用いて誘電体窓部3を周方向θに沿ってさらに分割しようとすると、誘電体窓部3の中央部分において、金属支持梁7中に閉ループ回路200が生じる(図中想像線で示す)。本例では、閉ループ回路200を生じさせようとする金属支持梁7を、誘電体窓部3の中心点に向けて曲げるのではなく、閉ループ回路200が消失されるように、金属支持梁7を、誘電体窓部3の中央部分において途切れるように配置したものである。   As shown in FIG. 4C, when the dielectric window portion 3 is further divided along the circumferential direction θ using the metal support beam 7, a closed loop circuit is formed in the metal support beam 7 in the central portion of the dielectric window portion 3. 200 occurs (indicated by phantom lines in the figure). In this example, the metal support beam 7 that is to cause the closed-loop circuit 200 is not bent toward the center point of the dielectric window 3, but the metal support beam 7 is removed so that the closed-loop circuit 200 disappears. The dielectric window portion 3 is arranged so as to be interrupted at the central portion.

このように、第3の分割例においては、閉ループ回路200を生じさせようとする金属支持梁7を誘電体窓部3の中央部分において途切れさせることで、中間高周波アンテナ11bと外側高周波アンテナ11cとの間に、これらのアンテナ11b、11cに沿って生じようとしていた閉ループ回路200を消失させる。閉ループ回路200が消失した結果、第3の分割例においても、第1、第2の分割例と同様の利点を得ることができる。   Thus, in the third division example, the intermediate high-frequency antenna 11b and the outer high-frequency antenna 11c are obtained by interrupting the metal support beam 7 that is to generate the closed-loop circuit 200 at the central portion of the dielectric window portion 3. In the meantime, the closed loop circuit 200 which was going to occur along these antennas 11b and 11c is lost. As a result of the disappearance of the closed loop circuit 200, the third division example can obtain the same advantages as those of the first and second division examples.

(誘電体窓部の第4の分割例)
第4の分割例は、誘電体窓部3を一辺当たり三以上に分割する際、誘電体窓部3の中央部分にある全ての金属支持梁7を、高周波アンテナ11と交差するように、金属支持梁7の配置を工夫したものである。
(Fourth division example of dielectric window)
In the fourth division example, when the dielectric window 3 is divided into three or more per side, all the metal support beams 7 in the central portion of the dielectric window 3 are crossed with the high frequency antenna 11 so that the metal The arrangement of the support beams 7 is devised.

図5Aはこの発明の一実施形態に係る誘導結合プラズマ処理装置が備える誘電体窓部の第4の分割例を示す平面図、図5Bは図5Aから高周波アンテナを省略した平面図である。   FIG. 5A is a plan view showing a fourth division example of the dielectric window provided in the inductively coupled plasma processing apparatus according to the embodiment of the present invention, and FIG. 5B is a plan view in which the high-frequency antenna is omitted from FIG. 5A.

図5A及び図5Bに示すように、第4の分割例においては、矩形状の誘電体窓部3を一辺当たり三分割(例えば、図5Bの上辺においては3a、3b、3cの三分割)する際、誘電体窓部3の中央部分において、金属支持梁7を、周方向に沿って環状に形成されている内側高周波アンテナ11a、中間高周波アンテナ11b、外側高周波アンテナ11cと交差する方向に配置したものである。本例では、周方向と交差する方向として、誘電体窓部3の対角線方向としている。誘電体窓部3を2つの対角線に沿って、まず4分割する。   As shown in FIGS. 5A and 5B, in the fourth division example, the rectangular dielectric window 3 is divided into three parts per side (for example, three divisions 3a, 3b, and 3c on the upper side in FIG. 5B). At this time, the metal support beam 7 is arranged in the center of the dielectric window 3 in a direction intersecting with the inner high frequency antenna 11a, the intermediate high frequency antenna 11b, and the outer high frequency antenna 11c formed in a ring shape along the circumferential direction. Is. In this example, the direction intersecting the circumferential direction is the diagonal direction of the dielectric window 3. The dielectric window 3 is first divided into four along two diagonal lines.

さらに、誘電体窓部3を、第1の辺の中心o1と第1の辺に時計回りに隣接する第2の辺の中心o2とを結ぶ線、第2の辺の中心o2と第2の辺に時計回りに隣接する第3の辺の中心o3とを結ぶ線、第3の辺の中心o3と第3の辺に時計回りに隣接する第4の辺の中心o4とを結ぶ線、第4の辺の中心o4と第4の辺に時計回りに隣接する第1の辺の中心o1とを結ぶ線に沿って、さらに分割する。   Furthermore, the dielectric window 3 is connected to a line connecting the center o1 of the first side and the center o2 of the second side adjacent to the first side in the clockwise direction, the center o2 of the second side and the second side A line connecting the center o3 of the third side adjacent to the side clockwise, a line connecting the center o3 of the third side and the center o4 of the fourth side adjacent to the third side clockwise, Further division is performed along a line connecting the center o4 of the four sides and the center o1 of the first side adjacent to the fourth side in the clockwise direction.

このような分割により、誘電体窓部3は、それぞれ分割片(分割された複数の誘電部材)3a〜3lに12分割される。これら分割誘電体窓3a〜3lはそれぞれ、金属支持棚6及び金属支持梁7上に支持される。   By such division, the dielectric window portion 3 is divided into 12 divided pieces (divided plural dielectric members) 3a to 3l. These divided dielectric windows 3a to 3l are supported on the metal support shelf 6 and the metal support beam 7, respectively.

このように、誘電体窓部3の中央部分において、金属支持梁7の全ての辺が、高周波アンテナ11a、11b、11cと交差するように、金属支持梁7の配置を工夫しても閉ループ回路200が発生しなくなる。閉ループ回路200が発生しない結果、第4の分割例においても、第1〜第3の分割例と同様の利点を得ることができる。   Thus, even if the arrangement of the metal support beam 7 is devised so that all sides of the metal support beam 7 intersect the high-frequency antennas 11a, 11b, and 11c in the central portion of the dielectric window 3, the closed-loop circuit is provided. 200 no longer occurs. As a result of the closed loop circuit 200 not being generated, the same advantages as the first to third division examples can be obtained in the fourth division example.

以上、この発明の実施形態によれば、誘電体窓部3を一辺当たり三以上に分割した場合でも、逆起電力が発生するような閉ループ回路を生じることが無いので、処理室5内に強いプラズマを発生させることが可能な誘導結合プラズマ処理装置を提供することができる。   As described above, according to the embodiment of the present invention, even when the dielectric window 3 is divided into three or more per side, a closed loop circuit in which a counter electromotive force is generated is not generated. An inductively coupled plasma processing apparatus capable of generating plasma can be provided.

なお、この発明は上記一実施形態に限定されることなく種々変形可能である。また、この発明の実施形態は上記一実施形態が唯一の実施形態でもない。   The present invention is not limited to the above-described embodiment and can be variously modified. Further, in the embodiment of the present invention, the above-described embodiment is not the only embodiment.

例えば、高周波アンテナ11の構造は上記実施形態に開示した構造に限るものではない。例えば、図6に示すような渦巻状の高周波アンテナ40も用いることができる。   For example, the structure of the high frequency antenna 11 is not limited to the structure disclosed in the above embodiment. For example, a spiral high frequency antenna 40 as shown in FIG. 6 can also be used.

図6に示すように、渦巻状の高周波アンテナ40は、その中心部の周囲に、中心からほぼ同一半径位置で90°ずつ、ずれた位置に図1に示した給電部材15に接続される4つの給電部41、42、43、44を有し、これら各給電部41、42、43、44から2本ずつのアンテナ線が外側に延びて構成される。各アンテナ線の終端にはコンデンサ45が接続され、各アンテナ線はコンデンサ45を介して接地される。   As shown in FIG. 6, the spiral high frequency antenna 40 is connected to the power supply member 15 shown in FIG. 1 at a position shifted by 90 ° at substantially the same radial position from the center around the center portion 4. Two power supply portions 41, 42, 43, and 44 are provided, and two antenna wires extend outward from each of the power supply portions 41, 42, 43, and 44. A capacitor 45 is connected to the end of each antenna line, and each antenna line is grounded via the capacitor 45.

このような渦巻状の高周波アンテナ40においては、アンテナ線が密に配置された箇所を持つ。本例では、アンテナ線が密に配置された箇所を、内側と外側とに二箇所有している。アンテナ線が密に配置された内側箇所46aは、上記一実施形態の内側高周波アンテナ11aに対応する。また、アンテナ線が密に配置された外側箇所46bは、上記一実施形態の中間高周波アンテナ11b又は外側高周波アンテナ11cに対応する。   Such a spiral high-frequency antenna 40 has portions where antenna wires are densely arranged. In this example, there are two places where the antenna wires are densely arranged on the inner side and the outer side. The inner portion 46a where the antenna lines are densely arranged corresponds to the inner high frequency antenna 11a of the above-described embodiment. The outer portion 46b where the antenna lines are densely arranged corresponds to the intermediate high-frequency antenna 11b or the outer high-frequency antenna 11c of the above-described embodiment.

なお、高周波アンテナ11の構造は、環状、又は渦巻状に限らず、本体容器1内に誘導電界を形成することができるならば、如何なる構造であっても採用することができる。   The structure of the high-frequency antenna 11 is not limited to an annular shape or a spiral shape, and any structure can be adopted as long as an induction electric field can be formed in the main body container 1.

さらにまた、上記実施形態では誘導結合プラズマ処理装置の一例としてアッシング装置を例示したが、アッシング装置に限らず、エッチングや、CVD成膜等の他方のプラズマ処理装置に適用することができる。   Furthermore, although the ashing device is illustrated as an example of the inductively coupled plasma processing apparatus in the above embodiment, the present invention is not limited to the ashing apparatus but can be applied to the other plasma processing apparatus such as etching and CVD film formation.

さらにまた、被処理基板としてFPD基板を用いたが、この発明はこれに限らず半導体ウエハ等他方の基板を処理する場合にも適用可能である。   Furthermore, although the FPD substrate is used as the substrate to be processed, the present invention is not limited to this and can be applied to the case of processing the other substrate such as a semiconductor wafer.

1;本体容器、3;誘電体窓部、4;アンテナ室、5;処理室、6;金属支持棚、7;金属支持梁、11;高周波アンテナ、16;載置台   DESCRIPTION OF SYMBOLS 1; Main body container, 3; Dielectric material window part, 4; Antenna chamber, 5; Processing chamber, 6; Metal support shelf, 7: Metal support beam, 11: High frequency antenna, 16;

Claims (7)

処理室内のプラズマ生成領域に誘導結合プラズマを発生させ、基板をプラズマ処理する誘導結合プラズマ処理装置であって、
前記プラズマ生成領域に前記誘導結合プラズマを発生させる高周波アンテナと、
前記プラズマ生成領域と前記高周波アンテナとの間に配置され、複数の誘電部材と、該複数の誘電部材を支持する導電性梁とを含む誘電体窓部を備え、
前記導電性梁が前記誘電体窓部を一辺当たり三以上に分割し、
かつ、前記導電性梁には、前記導電性梁が前記誘電体窓部を一辺当たり三以上に分割したときに前記誘電体窓部の中央部分に前記高周波アンテナに沿って生じる閉ループ回路がないことを特徴とする誘導結合プラズマ処理装置。
An inductively coupled plasma processing apparatus for generating inductively coupled plasma in a plasma generation region in a processing chamber and plasma processing a substrate,
A high frequency antenna for generating the inductively coupled plasma in the plasma generation region;
A dielectric window portion disposed between the plasma generation region and the high-frequency antenna and including a plurality of dielectric members and conductive beams supporting the plurality of dielectric members;
The conductive beam divides the dielectric window into three or more per side;
In addition, the conductive beam does not have a closed loop circuit generated along the high-frequency antenna at a central portion of the dielectric window when the conductive beam divides the dielectric window into three or more per side. An inductively coupled plasma processing apparatus.
前記導電性梁が、前記閉ループ回路が消失されるように、前記誘電体窓部の中央部分において前記高周波アンテナと交差するように配置されていることを特徴とする請求項1に記載の誘導結合プラズマ処理装置。   The inductive coupling according to claim 1, wherein the conductive beam is disposed so as to intersect the high-frequency antenna at a central portion of the dielectric window so that the closed-loop circuit is eliminated. Plasma processing equipment. 前記導電性梁が、前記誘電体窓部の中央部分において放射状に延びる放射状部位を有し、前記導電性梁が前記誘電体窓部の中央部分で交差していることを特徴とする請求項1又は請求項2に記載の誘導結合プラズマ処理装置。   2. The conductive beam has a radial portion extending radially at a central portion of the dielectric window portion, and the conductive beam intersects at the central portion of the dielectric window portion. Alternatively, the inductively coupled plasma processing apparatus according to claim 2. 前記放射状部位は、前記誘電体窓部の対角線に沿っていることを特徴とする請求項3に記載の誘導結合プラズマ処理装置。   The inductively coupled plasma processing apparatus according to claim 3, wherein the radial portion is along a diagonal line of the dielectric window portion. 前記導電性梁が、前記閉ループ回路が消失されるように、前記誘電体窓部の中央部分において途切れるように配置されていることを特徴とする請求項1から請求項4のいずれか一項に記載の誘導結合プラズマ処理装置。   The said conductive beam is arrange | positioned so that it may interrupt in the center part of the said dielectric material window part so that the said closed loop circuit may be lose | disappeared. The inductively coupled plasma processing apparatus described. 前記誘電体窓部の中央部分において、前記導電性梁の全ての辺が、前記高周波アンテナと交差していることを特徴とする請求項1から請求項4のいずれか一項に記載の誘導結合プラズマ処理装置。   5. The inductive coupling according to claim 1, wherein all sides of the conductive beam intersect the high-frequency antenna at a central portion of the dielectric window portion. 6. Plasma processing equipment. 前記高周波アンテナは、少なくとも第1高周波アンテナとこの第1高周波アンテナの外側にある第2高周波アンテナの2つを含み、
前記閉ループ回路は、前記第1高周波アンテナと前記第2高周波アンテナとの間で、かつ、前記第1の高周波アンテナと前記第2の高周波アンテナに沿って環状に生じるものであることを特徴とする請求項1から請求項6のいずれか一項に記載の誘導結合プラズマ処理装置。
The high frequency antenna includes at least a first high frequency antenna and a second high frequency antenna outside the first high frequency antenna,
The closed-loop circuit is generated between the first high-frequency antenna and the second high-frequency antenna and in a ring shape along the first high-frequency antenna and the second high-frequency antenna. The inductively coupled plasma processing apparatus according to any one of claims 1 to 6.
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