JP2012225470A - Bypass device and fluid pipe having bypass device - Google Patents

Bypass device and fluid pipe having bypass device Download PDF

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JP2012225470A
JP2012225470A JP2011095474A JP2011095474A JP2012225470A JP 2012225470 A JP2012225470 A JP 2012225470A JP 2011095474 A JP2011095474 A JP 2011095474A JP 2011095474 A JP2011095474 A JP 2011095474A JP 2012225470 A JP2012225470 A JP 2012225470A
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pipe
fluid pipe
fluid
bypass
cutter member
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JP5918931B2 (en
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Kensuke Nakazato
謙介 中里
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Cosmo Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bypass device by which a flow restrictor can provide sufficient sealability, and a fluid pipe having the bypass device.SOLUTION: This bypass device is provided for maintaining an uninterrupted flow state of the fluid pipe 1 via a bypass pipe 12 connected to a pipe coupling 2, and includes at least a hole boring means 50 for boring an insertion hole 1b for inserting the flow restrictor 11 for cutting off a flow passage of the fluid pipe 1, in an outer peripheral surface 1a of the fluid pipe 1, and the hole boring means 50 bores a communicating hole 1c for connecting the fluid pipe 1 with the bypass pipe 12, in the outer peripheral surface 1a of the fluid pipe 1 independently of the insertion hole 1b.

Description

本発明は、管継手に接続されるバイパス管を介し流体管の不断流状態を維持するバイパス装置及びバイパス装置を備えた流体管に関する。   The present invention relates to a bypass device that maintains a continuous flow state of a fluid pipe via a bypass pipe connected to a pipe joint, and a fluid pipe including the bypass device.

従来の仕切り用弁装置(バイパス装置)は、管(流体管)の貫通孔(挿入孔)が形成されている部分の管外周面を密閉状に囲繞する密閉ケース(管継手)と、この密閉ケース内に収容されている仕切り用弁体(制流体)と、を備えており、仕切り用弁体は、貫通孔を介して管内に挿入配置されることで管の流路を遮断するとともに、流体は、流体管の上流側にて仕切り用弁体と貫通孔との間に形成された間隙を介することで、密閉ケースに接続された分岐配管(バイパス管)に向けて流路を変更しているものがある(例えば、特許文献1参照)。   A conventional partition valve device (bypass device) includes a sealing case (pipe joint) for sealingly surrounding a pipe outer peripheral surface of a portion where a through hole (insertion hole) of a pipe (fluid pipe) is formed, and this sealing A partition valve element (fluid control) accommodated in the case, and the partition valve element is inserted and arranged in the pipe through the through hole, and shuts off the flow path of the pipe. The fluid changes the flow path toward the branch pipe (bypass pipe) connected to the sealed case through a gap formed between the partition valve body and the through hole on the upstream side of the fluid pipe. (For example, refer to Patent Document 1).

特許第3570742号公報(第5頁、第6図)Japanese Patent No. 3570742 (5th page, FIG. 6)

しかしながら、特許文献1に記載のバイパス装置にあっては、仕切り用弁体(制流体)により管(流体管)の流路を仕切る際に貫通孔(挿入孔)と仕切り用弁体との間に流体が分岐配管(バイパス管)に向けて流れるよう間隙を形成するように仕切り用弁体の形状が形成されているため、仕切り用弁体の向きを流体管に対して確実に位置決めしなければ、仕切り用弁体が管の流路を遮断するための十分なシール性能を得ることができないという問題がある。   However, in the bypass device described in Patent Document 1, when the flow path of the pipe (fluid pipe) is partitioned by the partition valve body (fluid control), the gap between the through hole (insertion hole) and the partition valve body Since the shape of the partition valve body is formed so that a gap is formed so that the fluid flows toward the branch pipe (bypass pipe), the direction of the partition valve body must be surely positioned with respect to the fluid pipe. In this case, there is a problem that the partitioning valve body cannot obtain a sufficient sealing performance for blocking the flow path of the pipe.

本発明は、このような問題点に着目してなされたもので、制流体が十分なシール性能を得ることができるバイパス装置及びバイパス装置を備えた流体管を提供することを目的とする。   The present invention has been made paying attention to such a problem, and an object of the present invention is to provide a bypass device and a fluid pipe including the bypass device, in which the fluid control can obtain a sufficient sealing performance.

前記課題を解決するために、本発明のバイパス装置は、
管継手に接続されるバイパス管を介し流体管の不断流状態を維持するバイパス装置であって、
前記流体管の流路を遮断する制流体を挿入するための挿入孔を前記流体管の外周面に穿設する穿孔手段を少なくとも備え、前記穿孔手段は、前記流体管と前記バイパス管とを連通させる連通孔を、前記挿入孔とは独立して前記流体管の外周面に穿設することを特徴としている。
この特徴によれば、流体管の流路の遮断時に、挿入孔が連通孔と別個独立しているため、制流体は、バイパス管のための連通孔に干渉されることが無いので、流体管の流路を遮断できるのであればよく、汎用の遮断弁を使用することができ、流路の遮断時における制流体のシール性能の向上を図ることができる。また、連通孔の大きさや形状を任意に設定することができる。
In order to solve the above-described problem, the bypass device of the present invention includes:
A bypass device that maintains an uninterrupted flow state of a fluid pipe via a bypass pipe connected to a pipe joint,
And a perforating means for perforating an outer peripheral surface of the fluid pipe for inserting a control fluid for blocking a flow path of the fluid pipe, wherein the perforating means communicates the fluid pipe and the bypass pipe. The communication hole to be made is formed in the outer peripheral surface of the fluid pipe independently of the insertion hole.
According to this feature, since the insertion hole is independent from the communication hole when the flow path of the fluid pipe is blocked, the fluid control is not interfered with the communication hole for the bypass pipe. Any general-purpose shutoff valve can be used as long as it can shut off the flow path, and the sealing performance of the fluid control can be improved when the flow path is shut off. In addition, the size and shape of the communication hole can be arbitrarily set.

本発明のバイパス装置は、
前記穿孔手段は、前記流体管の外周面における同一側に前記挿入孔と前記連通孔とを穿設することを特徴としている。
この特徴によれば、挿入孔と連通孔の穿設を穿孔手段の向きを変える事無く同一方向から行うことができるので、挿入孔と連通孔の穿設を容易に行うことができる。
The bypass device of the present invention is
The perforating means is characterized in that the insertion hole and the communication hole are perforated on the same side of the outer peripheral surface of the fluid pipe.
According to this feature, the insertion hole and the communication hole can be formed from the same direction without changing the direction of the punching means, so that the insertion hole and the communication hole can be easily formed.

本発明のバイパス装置は、
前記穿孔手段は、前記挿入孔を穿設する第1カッタ部材と、前記連通孔を穿設する第2カッタ部材と、を一体に構成していることを特徴としている。
この特徴によれば、第1カッタ部材と第2カッタ部材との位置関係を保ったまま一括して挿入孔及び連通孔をより正確に穿設することができる。
The bypass device of the present invention is
The punching means is characterized in that a first cutter member for drilling the insertion hole and a second cutter member for drilling the communication hole are integrally formed.
According to this feature, the insertion hole and the communication hole can be drilled more accurately collectively while maintaining the positional relationship between the first cutter member and the second cutter member.

本発明のバイパス装置は、
前記挿入孔は略円形に形成されており、前記連通孔は前記挿入孔に連通することを特徴としている。
この特徴によれば、挿入孔が略円形に形成されているので、制流体が挿入孔の内周面に確実に密着することができ、また、連通孔が挿入孔に対して離れた位置に穿設される場合でも、第1カッタ部材と第2カッタ部材とをする連結部を、連通孔と挿入孔とを連通する部分を利用して通過させることにより、第1カッタ部材と第2カッタ部材とを流体管内に深く進入させて挿入孔と連通孔とを穿設することができる。
The bypass device of the present invention is
The insertion hole is formed in a substantially circular shape, and the communication hole communicates with the insertion hole.
According to this feature, since the insertion hole is formed in a substantially circular shape, the fluid control can surely adhere to the inner peripheral surface of the insertion hole, and the communication hole is located away from the insertion hole. Even in the case of drilling, the first cutter member and the second cutter can be passed by passing the connecting portion that connects the first cutter member and the second cutter member using the portion that connects the communication hole and the insertion hole. The insertion hole and the communication hole can be formed by deeply entering the member into the fluid pipe.

本発明のバイパス装置は、
前記第1カッタ部材及び前記第2カッタ部材は、流体管の外周面を同時に穿孔することを特徴としている。
この特徴によれば、第1カッタ部材と第2カッタ部材に力を均一に加えることができるので、正確に流体管に対して挿入孔と連通孔とを穿設することができる。
The bypass device of the present invention is
The first cutter member and the second cutter member are characterized by simultaneously perforating the outer peripheral surface of the fluid pipe.
According to this feature, a force can be uniformly applied to the first cutter member and the second cutter member, so that the insertion hole and the communication hole can be accurately formed in the fluid pipe.

本発明の流体管は、
請求項1ないし5のいずれかに記載のバイパス装置が管軸方向の所定箇所にそれぞれ一対に取り付けられ、該一対のバイパス装置のバイパス管同士が連通状態で接続されていることを特徴としている。
この特徴によれば、流体管の所定箇所にバイパス装置を一対に取り付けることで、これらバイパス装置間の流体管の管路を制流体によって遮断しながら、バイパス管を介して流体の不断流状態を維持することができる。
The fluid pipe of the present invention is
A pair of bypass devices according to any one of claims 1 to 5 are respectively attached to predetermined portions in the tube axis direction, and the bypass pipes of the pair of bypass devices are connected in a communicating state.
According to this feature, by attaching a pair of bypass devices to predetermined locations of the fluid pipes, the fluid pipes between the bypass devices are blocked by the fluid control while the fluid pipes between the bypass devices are blocked. Can be maintained.

実施例1における管継手を流体管に配設した状態を示す断面図である。It is sectional drawing which shows the state which has arrange | positioned the pipe joint in Example 1 to the fluid pipe | tube. 管継手を流体管に配設した状態を示す側断面図である。It is a sectional side view which shows the state which has arrange | positioned the pipe joint to the fluid pipe | tube. 流体管に挿入孔及び連通孔が穿設された状態を示す断面図である。It is sectional drawing which shows the state by which the insertion hole and the communicating hole were drilled in the fluid pipe | tube. 流体管に挿入孔及び連通孔が穿設された状態を示す側断面図である。It is a sectional side view which shows the state by which the insertion hole and the communicating hole were drilled in the fluid pipe | tube. 分岐口への制流体を収納した弁蓋の取り付けを示す断面図である。It is sectional drawing which shows attachment of the valve lid which accommodated the fluid control to a branch port. 分岐口に弁蓋が取り付けられた状態を示す断面図である。It is sectional drawing which shows the state in which the valve cover was attached to the branch port. 分岐口に弁蓋が取り付けられた状態を示す側断面図であるIt is a sectional side view which shows the state in which the valve lid was attached to the branch port. 流体管に取り付けた2つの管継手を利用して両管継手に亘ってバイパス管を取り付けた状態を示す平面図である。It is a top view which shows the state which attached the bypass pipe over both pipe joints using two pipe joints attached to the fluid pipe. (a)は、変形例における第1カッタ部材及び第2カッタ部材を示す一部破断側面図であり、(b)は、第1カッタ部材及び第2カッタ部材を示す底面図である。(A) is a partially broken side view showing a first cutter member and a second cutter member in a modified example, and (b) is a bottom view showing the first cutter member and the second cutter member. 実施例2における流体管に挿入孔及び連通孔が穿設された状態を示す側断面図である。6 is a side sectional view showing a state where an insertion hole and a communication hole are formed in a fluid pipe in Embodiment 2. FIG. 分岐口に弁蓋が取り付けられた状態を示す側断面図である。It is a sectional side view which shows the state in which the valve cover was attached to the branch port.

本発明に係るバイパス装置及びバイパス装置を備えた流体管を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the fluid pipe | tube provided with the bypass device and bypass device based on this invention is demonstrated below based on an Example.

実施例1に係るバイパス装置につき、図1から図9を参照して説明する。図1に示すように、本実施例1の流体管1は、断面視略円形状に形成された高密度ポリエチレン等の樹脂製管から成り、内部には流体としての上水が流れている。この流体管1から、例えば、故障等の不具合を生じた既設弁を交換するために、図8に示すように、該既設弁よりも上流側及び下流側に管継手2を取り付け、これら管継手2に取り付けられる制流体11によって流体管1の管路を遮断することで流体管1の前記既設弁の取り付けられている箇所を一時的に断水し、前記既設弁の交換を行い易くするようになっている。   The bypass device according to the first embodiment will be described with reference to FIGS. As shown in FIG. 1, the fluid pipe 1 according to the first embodiment is made of a resin pipe such as high-density polyethylene formed in a substantially circular shape in cross section, and clean water as a fluid flows inside. For example, in order to replace an existing valve in which a failure such as a failure has occurred from the fluid pipe 1, pipe joints 2 are attached upstream and downstream of the existing valve as shown in FIG. By shutting off the conduit of the fluid pipe 1 with the fluid control 11 attached to the fluid pipe 1, the place where the existing valve is attached to the fluid pipe 1 is temporarily shut off so that the existing valve can be easily replaced. It has become.

尚、流体管1の材質は高密度ポリエチレンに限らずその他ポリオレフィン樹脂或いは所定の樹脂から成る熱融着可能なものでもよい。更に尚、本実施例では流体管1内の流体は上水であるが、流体管1の内部を流れる流体は必ずしも上水に限らず、例えば工業用水や下水等であってもよいし、また気体や気液混合状態の流体が流れる流体管であっても構わない。   The material of the fluid pipe 1 is not limited to high-density polyethylene, and may be other heat-bondable material made of polyolefin resin or predetermined resin. Furthermore, in this embodiment, the fluid in the fluid pipe 1 is clean water, but the fluid flowing in the fluid pipe 1 is not necessarily limited to clean water, and may be, for example, industrial water or sewage. It may be a fluid tube through which a fluid in a gas or gas-liquid mixed state flows.

本実施例におけるバイパス装置は、前述した管継手2及び制流体11と、後述するバイパス管12及び穿孔装置50を備える。このうち、流体管1の外周面1aに固定に取り付けられる管継手2は、流体管1における前記既設弁の上流側と下流側とに取り付けられる(図8参照)、いわゆる割T字管である。これら管継手2は、図1及び図2に示すように、流体管1に対して上方から配設され、流体管1の外周の上側を被覆する分岐部3と、流体管1に対して下方から配設され、流体管1の外周の下側を被覆するカバー体4と、から構成されている。これら分岐部3及びカバー体4は、高密度ポリエチレン等の熱融着可能な樹脂材により構成されている。   The bypass device in the present embodiment includes the pipe joint 2 and the fluid control 11 described above, and a bypass pipe 12 and a perforating device 50 described later. Among these, the pipe joint 2 fixedly attached to the outer peripheral surface 1a of the fluid pipe 1 is a so-called split T-shaped pipe attached to the upstream side and the downstream side of the existing valve in the fluid pipe 1 (see FIG. 8). . As shown in FIGS. 1 and 2, these pipe joints 2 are arranged from above with respect to the fluid pipe 1, and have a branch portion 3 that covers the upper side of the outer periphery of the fluid pipe 1, and below the fluid pipe 1. And a cover body 4 that covers the lower side of the outer periphery of the fluid pipe 1. The branch part 3 and the cover body 4 are made of a heat-sealable resin material such as high-density polyethylene.

分岐部3は、流体管1の上部における外周面1aに当接する当接部3aを備えている。流体管1の上部における外周面1aに当接する当接部3a内部には、電流が流れることで発熱する電熱線3bが、後述する流体管1に穿設される挿入孔1bの周囲を囲うように、当接部3a略全面に亘り連続して延設されている。電熱線3bの各端部は、外部電源と電気的に接続可能に分岐部3の外面に設けた接続部6に接続されている。   The branch part 3 includes an abutting part 3 a that abuts on the outer peripheral surface 1 a in the upper part of the fluid pipe 1. Inside the abutting portion 3a that abuts the outer peripheral surface 1a of the upper part of the fluid pipe 1, a heating wire 3b that generates heat when current flows surrounds an insertion hole 1b that is formed in the fluid pipe 1 to be described later. In addition, the contact portion 3a extends continuously over substantially the entire surface. Each end of the heating wire 3b is connected to a connection portion 6 provided on the outer surface of the branch portion 3 so as to be electrically connectable to an external power source.

また、分岐部3には、当接部3aに連続して流体管1の外径方向に向けてフランジ3c,3cが突出形成されている。これらフランジ3cの流体管1における管軸方向の幅寸法は、分岐部3の流体管1における管軸方向の幅寸法と略同一寸法に形成されている。これらフランジ3cの内部には、フランジ3c,3cの流体管1における管軸方向の略全長に亘って電熱線3dが延設されている。電熱線3dの各端部は、外部電源と電気的に接続可能にフランジ3c,3cの外面に設けた接続部7に接続されている。   Further, flanges 3 c and 3 c are formed on the branch portion 3 so as to protrude from the contact portion 3 a toward the outer diameter direction of the fluid pipe 1. The width dimension of the flange 3c in the fluid pipe 1 in the pipe axis direction is formed to be substantially the same as the width dimension in the pipe axis direction of the fluid pipe 1 of the branch portion 3. Inside these flanges 3c, heating wires 3d are extended over substantially the entire length of the flanges 3c, 3c in the fluid pipe 1 in the tube axis direction. Each end of the heating wire 3d is connected to a connecting portion 7 provided on the outer surface of the flanges 3c, 3c so as to be electrically connected to an external power source.

分岐部3の上部には、流体管1の管軸と略直交するように、流体管1における管軸方向に沿って上方に向けて分岐口3gが形成されている。分岐口3g内は、上下方向に向けて貫通形成されており、分岐口3gの上端部には、上フランジ3iが形成されている。また、分岐部3における流体管1の上端部と上フランジ3iとの間には、流体管1の側方に向けて接続孔3eが貫通形成されている。この接続孔3eには、バイパス管12の一端が接続されている。尚、本実施例におけるバイパス管12は、ゴム材やポリエチレンなど軟質樹脂等で構成されている。   A branch port 3g is formed at an upper portion of the branch portion 3 so as to be directed upward along the tube axis direction of the fluid pipe 1 so as to be substantially orthogonal to the tube axis of the fluid pipe 1. The branch port 3g is formed to penetrate in the vertical direction, and an upper flange 3i is formed at the upper end of the branch port 3g. In addition, a connection hole 3 e is formed through the fluid pipe 1 to the side between the upper end portion of the fluid pipe 1 and the upper flange 3 i in the branch portion 3. One end of the bypass pipe 12 is connected to the connection hole 3e. Note that the bypass pipe 12 in this embodiment is made of a soft resin such as a rubber material or polyethylene.

一方、カバー体4は、図1及び図2に示すように、分岐部3と略同一の流体管1における管軸方向の幅寸法を有し、流体管1の下部における外周面1aに当接する当接部4aを備えている。流体管1の下部における外周面1aに当接する当接部4a内部には、電流が流れることで発熱する電熱線4bが、当接部4a略全面に亘り連続して延設されている。電熱線4bの各端部は、外部電源と電気的に接続可能にカバー体4の外面に設けた接続部8に接続されている。   On the other hand, as shown in FIGS. 1 and 2, the cover body 4 has a width dimension in the tube axis direction of the fluid pipe 1 that is substantially the same as that of the branch portion 3, and abuts on the outer peripheral surface 1 a in the lower part of the fluid pipe 1. A contact portion 4a is provided. Inside the abutting portion 4a that abuts on the outer peripheral surface 1a in the lower part of the fluid pipe 1, a heating wire 4b that generates heat when a current flows extends continuously over substantially the entire abutting portion 4a. Each end of the heating wire 4b is connected to a connection portion 8 provided on the outer surface of the cover body 4 so as to be electrically connectable to an external power source.

また、カバー体4には、当接部4aに連続して流体管1の外径方向に向けてフランジ4c,4cが突出形成されている。これらフランジ4cの流体管1における管軸方向の幅寸法は、カバー体4の流体管1における管軸方向の幅寸法と略同一寸法に形成されている。   Further, flanges 4 c and 4 c are formed on the cover body 4 so as to protrude from the contact portion 4 a toward the outer diameter direction of the fluid pipe 1. The width dimension in the tube axis direction of the fluid pipe 1 of these flanges 4 c is formed to be substantially the same as the width dimension in the tube axis direction of the fluid pipe 1 of the cover body 4.

これらフランジ4cは、カバー体4が流体管1に対して下方から配設されることで、分岐部3に形成されたフランジ3cに対して対向配置される。このように構成された管継手2を流体管1に対して取り付けるには、先ず、図1に示すように、分岐部3を流体管1に対して上方から配設するとともに、カバー体4を流体管1に対して下方から配設する。このとき、流体管1の挿入孔1b及び連通孔1cの穿設予定箇所(本実施例では流体管1の上部)に分岐口3gが連通するように分岐部3を配設する。   These flanges 4 c are disposed so as to face the flange 3 c formed in the branch portion 3 by arranging the cover body 4 with respect to the fluid pipe 1 from below. In order to attach the pipe joint 2 configured in this manner to the fluid pipe 1, first, as shown in FIG. 1, the branch portion 3 is disposed from above with respect to the fluid pipe 1, and the cover body 4 is attached to the fluid pipe 1. It arrange | positions with respect to the fluid pipe | tube 1 from the downward direction. At this time, the branch portion 3 is disposed so that the branch port 3g communicates with a planned drilling location of the insertion hole 1b and the communication hole 1c of the fluid pipe 1 (in the present embodiment, the upper portion of the fluid pipe 1).

次に、両フランジ3c,4cを図示しないボルト・ナットにより緊締し、フランジ3cとフランジ4cとを密着させる。尚、本実施例における当接部3a,4aには、図示しない係止爪が設けられている。このため、図示しないボルト・ナットを緊締してフランジ3cとフランジ4cとを密着させることで、当接部3a,4aの流体管1に向けての弾性変形がなされ、前記係止爪が流体管1の外周面1aに食い込む。これら前記係止爪が流体管1の外周面1aに食い込むことで、管継手2が流体管1に対して移動不能に仮固定される。   Next, both flanges 3c and 4c are tightened with bolts and nuts (not shown), and the flange 3c and the flange 4c are brought into close contact with each other. The contact portions 3a and 4a in the present embodiment are provided with locking claws (not shown). For this reason, by tightening bolts and nuts (not shown) to bring the flanges 3c and 4c into close contact with each other, the contact portions 3a and 4a are elastically deformed toward the fluid pipe 1, and the locking claws are connected to the fluid pipe. 1 bites into the outer peripheral surface 1a. These engaging claws bite into the outer peripheral surface 1 a of the fluid pipe 1, so that the pipe joint 2 is temporarily fixed to the fluid pipe 1 so as not to move.

次に、図示しない外部電源に接続されている電源ケーブルを分岐部3に形成された各接続部6,7及びカバー体4に形成された接続部8に接続し、前記外部電源から所定時間電源を供給する。電源供給された電熱線3b,3d,4bが高温に発熱することで、樹脂からなる当接部3a、4a及び当接部3a、4aに接触している流体管1の外周面1aと、フランジ3c,4c間と、を加熱し次第に溶融する。   Next, a power cable connected to an external power source (not shown) is connected to each connection portion 6, 7 formed in the branch portion 3 and a connection portion 8 formed in the cover body 4, and power is supplied from the external power source for a predetermined time. Supply. The heating wires 3b, 3d, 4b supplied with power generate heat at a high temperature, so that the contact portions 3a, 4a made of resin, the outer peripheral surface 1a of the fluid pipe 1 in contact with the contact portions 3a, 4a, and the flange The space between 3c and 4c is gradually melted by heating.

溶融された当接部3a、4a及び流体管1の外周面1aと、フランジ3c,4c間とは、互いに混ぜ合わされ、電熱線3b,3d,4bによる発熱を停止し常温に下がることで一体化して凝固する。このようにして、管継手2は、熱融着によって流体管1に対して水密に取り付けられる。   The melted contact portions 3a, 4a and the outer peripheral surface 1a of the fluid pipe 1 and the flanges 3c, 4c are mixed with each other, and the heat generation by the heating wires 3b, 3d, 4b is stopped and the temperature is lowered to room temperature. Solidify. In this way, the pipe joint 2 is watertightly attached to the fluid pipe 1 by heat fusion.

そして、図8に示すように、同様の手順によりもう一方の管継手2を流体管1に対して水密に取り付け、流体管1における前記既設弁の上流側と下流側とに管継手2,2を、互いの分岐口3g,3g同士を対向させて配置する。次いで、流体管1の上流側に取り付けられた管継手2の接続孔4dにバイパス管12の一端を接続するとともに、流体管1の下流側に取り付けられた管継手2の接続孔4dにバイパス管12の他端を接続する。   Then, as shown in FIG. 8, the other pipe joint 2 is watertightly attached to the fluid pipe 1 by the same procedure, and the pipe joints 2 and 2 are connected to the upstream side and the downstream side of the existing valve in the fluid pipe 1. Are arranged with their branching ports 3g and 3g facing each other. Next, one end of the bypass pipe 12 is connected to the connection hole 4d of the pipe joint 2 attached to the upstream side of the fluid pipe 1, and the bypass pipe is connected to the connection hole 4d of the pipe joint 2 attached to the downstream side of the fluid pipe 1 The other end of 12 is connected.

これらの管継手2と流体管1とを熱融着によって水密に取り付けることができ、また、流体管1を遮断する制流体11として汎用の遮断弁を使用してシール性能を向上させることができるので、不断流状態を維持するためのバイパス装置の構造を簡素にでき、且つその製造も容易にすることができる。   The pipe joint 2 and the fluid pipe 1 can be attached in a water-tight manner by heat fusion, and a general shut-off valve can be used as the fluid control 11 for shutting off the fluid pipe 1 to improve the sealing performance. Therefore, the structure of the bypass device for maintaining the uninterrupted flow state can be simplified, and the manufacture thereof can be facilitated.

次に、このように流体管1に対して取り付けられた各管継手2に対しての制流体11の取り付けについて説明する。尚、各管継手2及び制流体11は同一構成につき、一方の管継手2及び制流体11についてのみ説明する。   Next, attachment of the fluid control 11 to each pipe joint 2 attached to the fluid pipe 1 will be described. In addition, each pipe joint 2 and the fluid control 11 are the same structure, and only one pipe joint 2 and the fluid control 11 are demonstrated.

先ず、図3及び図4に示すように、分岐口3gの上フランジ3iに、内部に作業弁36及び本発明における穿孔手段としての穿孔装置50を配設した上部ケース35を水密に接続する。穿孔装置50は、図示しない駆動手段に接続され分岐口3g内を流体管1に向け軸方向に伸出する軸部材51と、軸部材51の先端に固設され流体管1の上部に分岐口3gを介して略円形の挿入孔1bを穿設する鋭利な穿孔刃52aを備えた環状の第1カッタ部材52と、第1カッタ部材52よりも流体管1の上流側に配置され、流体管1の上部に分岐口3gを介して略円形の連通孔1cを穿設する鋭利な穿孔刃53aを備えた第2カッタ部材53と、から主として構成されている。尚、第2カッタ部材53は、第1カッタ部材52よりも小径に形成されている。   First, as shown in FIG. 3 and FIG. 4, the upper case 35 in which the working valve 36 and the punching device 50 as the punching means in the present invention are disposed is watertightly connected to the upper flange 3i of the branch port 3g. The perforating apparatus 50 is connected to a driving means (not shown) and has a shaft member 51 extending in the axial direction toward the fluid pipe 1 in the branch port 3 g, and a branch port fixed to the tip of the shaft member 51. An annular first cutter member 52 having a sharp perforation blade 52a for drilling a substantially circular insertion hole 1b through 3g, and disposed upstream of the first cutter member 52 in the fluid pipe 1, 1 is mainly composed of a second cutter member 53 provided with a sharp perforation blade 53a that perforates a substantially circular communication hole 1c through a branch port 3g. The second cutter member 53 is formed with a smaller diameter than the first cutter member 52.

これら第1カッタ部材52と第2カッタ部材53とは、互いの上端部を連結部54によって連結することで一体に構成されている。また、第1カッタ部材52の先端部である穿孔刃52aと第2カッタ部材53の先端部である穿孔刃53aとは、上下位置が同一となるように流体管1の径方向である下方に向けて延設されている。次に、これら第1カッタ部材52及び第2カッタ部材53が構成された穿孔装置50による流体管1の穿孔について説明する。   The first cutter member 52 and the second cutter member 53 are integrally configured by connecting the upper ends of each other by the connecting portion 54. Further, the perforation blade 52a that is the front end portion of the first cutter member 52 and the perforation blade 53a that is the front end portion of the second cutter member 53 are located downward in the radial direction of the fluid pipe 1 so that the vertical position is the same. It is extended toward. Next, the perforation of the fluid pipe 1 by the perforating apparatus 50 in which the first cutter member 52 and the second cutter member 53 are configured will be described.

第1カッタ部材52及び第2カッタ部材53は、前述したように一体に構成されているため、軸部材51の軸方向に伸出されることで、流体管1の上部における外周面1aに穿孔刃52a,53aを同時に当接させる。   Since the first cutter member 52 and the second cutter member 53 are integrally configured as described above, the first cutter member 52 and the second cutter member 53 are extended in the axial direction of the shaft member 51, so 52a and 53a are contacted simultaneously.

そして、継続して第1カッタ部材52と第2カッタ部材53とが軸部材51の軸方向に伸出されることで、第1カッタ部材52は、流体管1の上部における外周面1aに押圧され、流体管1の管壁に挿入孔1bを穿設する。同時に、第2カッタ部材53は、流体管1における挿入孔1bよりも上流側にて、流体管1の上部における外周面1aに押圧され、流体管1の管壁に挿入孔1bよりも小径の連通孔1cを穿設する。   Then, the first cutter member 52 and the second cutter member 53 are continuously extended in the axial direction of the shaft member 51, so that the first cutter member 52 is pressed against the outer peripheral surface 1 a in the upper part of the fluid pipe 1. The insertion hole 1b is formed in the tube wall of the fluid tube 1. At the same time, the second cutter member 53 is pressed against the outer peripheral surface 1a in the upper part of the fluid pipe 1 on the upstream side of the insertion hole 1b in the fluid pipe 1, and has a smaller diameter than the insertion hole 1b on the pipe wall of the fluid pipe 1. The communication hole 1c is drilled.

尚、第1カッタ部材52及び第2カッタ部材53が流体管1の上部に挿入孔1b及び連通孔1cを穿設したことで生じた切片は、それぞれ第1カッタ部材52及び第2カッタ部材53内に保持されるようになっている。   Note that the sections generated by the first cutter member 52 and the second cutter member 53 having the insertion hole 1b and the communication hole 1c formed in the upper portion of the fluid pipe 1 are the first cutter member 52 and the second cutter member 53, respectively. It is designed to be held inside.

穿孔装置50による挿入孔1b及び連通孔1cの穿設後は、図5に示すように、穿孔装置50を上方に引き上げて上部ケース35内に配置させた後、作業弁36を操作して分岐口3gの止水を行う。そして、穿孔装置50を上部ケース35の上端部から取り外すとともに、図5に示すように、上部ケース35の上端部に外カバー70を水密に接続する。この外カバー70は、側方に向けて一対の開口71,71を備えており、これら開口71,71は、蓋体72,72及びボルト・ナット73によって水密に閉塞されている。   After the insertion hole 1b and the communication hole 1c are formed by the punching device 50, as shown in FIG. 5, the punching device 50 is pulled up and arranged in the upper case 35, and then the operation valve 36 is operated to branch. Water is stopped at 3 g of mouth. Then, the punching device 50 is removed from the upper end portion of the upper case 35, and the outer cover 70 is watertightly connected to the upper end portion of the upper case 35 as shown in FIG. The outer cover 70 is provided with a pair of openings 71, 71 facing sideways, and these openings 71, 71 are watertightly closed by lid bodies 72, 72 and bolts / nuts 73.

外カバー70の図示しない上端部からは、図示しないアームが上下動可能に取り付けられている。尚、該アームの下端部には、予め挿入孔1bを介して流体管1の管路を遮断若しくは開放するための制流体11が内部に配設された弁蓋60が中間部材75を介して接続されており、前記アームを外カバー70の前記上端部に取り付ける際に弁蓋60が外カバー70内に配置される。尚、前記アームと外カバー70の前記上端部との間は、図示しないゴム体によって水密に保持されている。更に尚、中間部材75は筒状に形成されており、内部に後述する回転操作部63aが挿通配置されている(図6参照)。   An arm (not shown) is attached to an upper end (not shown) of the outer cover 70 so as to be movable up and down. At the lower end of the arm, a valve lid 60 in which a fluid control 11 for previously blocking or opening the conduit of the fluid pipe 1 through the insertion hole 1 b is provided via an intermediate member 75. The valve lid 60 is disposed in the outer cover 70 when the arm is attached to the upper end portion of the outer cover 70. The arm and the upper end of the outer cover 70 are watertightly held by a rubber body (not shown). Furthermore, the intermediate member 75 is formed in a cylindrical shape, and a rotation operation portion 63a described later is inserted and disposed therein (see FIG. 6).

外カバー70を上部ケース35の上端部に水密に接続した後は、分岐口3gと外カバー70とを開閉弁を有する図示しないホースやバイパス管等の連通部材によって接続する。そして、外カバー70の上端部に設けられた図示しない空気弁を開放するとともに、作業弁36を操作して分岐口3gを開放することで、外カバー70内及び分岐口3g内を流体管1内を流れていた上水で満たす。   After the outer cover 70 is connected to the upper end of the upper case 35 in a watertight manner, the branch port 3g and the outer cover 70 are connected by a communication member such as a hose or a bypass pipe (not shown) having an on-off valve. Then, an air valve (not shown) provided at the upper end portion of the outer cover 70 is opened, and the working valve 36 is operated to open the branch port 3g, whereby the fluid pipe 1 is formed in the outer cover 70 and the branch port 3g. Fill with water that was flowing inside.

外カバー70内及び分岐口3g内が上水で満たされた後は、前記空気弁を閉塞し、前記開閉弁を開放して分岐口3gと外カバー70とを連通させることで、外カバー70内の水圧と分岐口3g内の水圧とを常時一定に保つとともに、弁蓋60を外カバー70に予め取り付けた押圧手段(図示略)により不断水状態で押圧することで、分岐口3gの上フランジ3iに弁蓋60を密封状に組み付ける。   After the inside of the outer cover 70 and the inside of the branch port 3g are filled with clean water, the air valve is closed, the on-off valve is opened, and the branch port 3g and the outer cover 70 are communicated with each other. The internal water pressure and the water pressure in the branch port 3g are always kept constant, and the valve lid 60 is pressed in an indefinite water state by a pressing means (not shown) attached in advance to the outer cover 70, so that the top of the branch port 3g The valve lid 60 is assembled in a sealed manner to the flange 3i.

このとき、分岐口3g内と外カバー70内とは、流体管1内を流れる上水で満たされて同一の水圧となるので、弁蓋60を上フランジ3iに組み付ける際に流体管1内を流れる上水から弁蓋60が受ける抗力を小さく抑えることができる。弁蓋60を上フランジ3iに組み付けた後は、蓋体72,72を取り外し、開口71,71を介して弁蓋60から中間部材75を分離する。   At this time, the inside of the branch port 3g and the inside of the outer cover 70 are filled with the clean water flowing in the fluid pipe 1 and have the same water pressure. Therefore, when the valve lid 60 is assembled to the upper flange 3i, The drag received by the valve lid 60 from the flowing water can be kept small. After the valve lid 60 is assembled to the upper flange 3i, the lid bodies 72, 72 are removed, and the intermediate member 75 is separated from the valve lid 60 through the openings 71, 71.

図5及び図6に示すように、弁蓋60は、分岐口3gの内径より小径の外径を有しており、弁蓋60の下部の外周に沿って設けられたOリング61により、分岐口3gの内周面に沿って水密に嵌挿されている。また弁蓋60を定置させるように分岐口3gの外方から固定ボルト62を螺挿することで弁蓋60の位置固定を行う。固定ボルト62は、弁蓋60に対して螺挿されることで、弁蓋60を上下方向に規制している。   As shown in FIGS. 5 and 6, the valve lid 60 has an outer diameter smaller than the inner diameter of the branch port 3g, and is branched by an O-ring 61 provided along the outer periphery of the lower portion of the valve lid 60. It is inserted in a watertight manner along the inner peripheral surface of the mouth 3g. Further, the position of the valve lid 60 is fixed by screwing a fixing bolt 62 from the outside of the branch port 3g so that the valve lid 60 is fixed. The fixing bolt 62 is screwed into the valve lid 60 to regulate the valve lid 60 in the vertical direction.

図6に示すように、回転ネジ63は、弁蓋60の頂部に穿設された挿通孔64に回転自在に貫通して、上端部を弁蓋60の外部に突出して取り付けられている。押え板65は、弁蓋60の上端面にボルト66で固定され、回転ネジ63の抜出しを阻止する。上記構成により、回転ネジ63は弁蓋60に対し正逆両方向に回転自在であるが上下動はしない。63bは、回転ネジ63の上端部を除いて略全長に亘ってその周面が螺設されたネジ部である。   As shown in FIG. 6, the rotation screw 63 is rotatably attached to an insertion hole 64 formed in the top of the valve lid 60 and has an upper end projecting outside the valve lid 60. The holding plate 65 is fixed to the upper end surface of the valve lid 60 with a bolt 66 and prevents the rotation screw 63 from being pulled out. With the above configuration, the rotating screw 63 is rotatable in both forward and reverse directions with respect to the valve lid 60 but does not move up and down. Reference numeral 63b denotes a screw portion having a peripheral surface screwed over substantially the entire length except for the upper end portion of the rotary screw 63.

図5及び図6に示すように、ネジこま67は、制流体11の上端部に形成されたガイド溝69に嵌合するとともに、ネジ部63bに螺合しており、回転ネジ63の上端部に形成された回転操作部63aの回転に応じネジ部63bが回転することで、ネジ部63bに沿って螺挿するネジこま67に追随して制流体11が上下動可能となる。   As shown in FIGS. 5 and 6, the screw top 67 is fitted in the guide groove 69 formed in the upper end portion of the fluid control 11 and is screwed into the screw portion 63 b, and the upper end portion of the rotating screw 63. The screw part 63b rotates according to the rotation of the rotation operation part 63a formed in the above, so that the fluid control 11 can move up and down following the screw top 67 screwed along the screw part 63b.

図7に示すように、制流体11には、回転ネジ63のネジ部63bを挿入する挿入孔68が形成されている。また、制流体11における上下流側の外面に、上下方向に沿った張出部11a,11aが、弁蓋60若しくは分岐口3gの内面に設けられた溝部60aに沿って摺接可能に上下方向に延設されている。このように構成された張出部11a,11aが溝部60aに当接することで、回転ネジ63の回転に伴う制流体11の回転を規制されるため、制流体11に曲げや捻れが生じることを防止できるようになっている。   As shown in FIG. 7, an insertion hole 68 into which the screw portion 63 b of the rotating screw 63 is inserted is formed in the fluid control 11. In addition, overhanging portions 11a, 11a along the vertical direction on the upstream and downstream outer surfaces of the fluid control 11 are slidable along the groove 60a provided on the inner surface of the valve lid 60 or the branch port 3g. It is extended to. Since the overhanging portions 11a and 11a configured in this manner are in contact with the groove portion 60a, the rotation of the damping fluid 11 with the rotation of the rotating screw 63 is restricted, so that the damping fluid 11 is bent or twisted. It can be prevented.

このように制流体11が取り付けられた弁蓋60を、作業弁36が開放された後に前記外カバーに予め取り付けた前記押圧手段により分岐口3gに向けて不断水状態で押圧することで、流体管1内を流れる上水から弁蓋60が受ける抗力を小さく抑えながら弁蓋60を分岐口3gの上フランジ3iに密封状に組付け、固定ボルト62を弁蓋60に螺挿する。   By pressing the valve lid 60 to which the fluid control 11 is attached in this manner toward the branch port 3g by the pressing means attached in advance to the outer cover after the work valve 36 is opened, The valve lid 60 is assembled in a sealed manner to the upper flange 3 i of the branch port 3 g while suppressing the drag received by the valve lid 60 from the water flowing in the pipe 1, and the fixing bolt 62 is screwed into the valve lid 60.

更に、前記連通部材の開閉弁を閉塞するとともに、上フランジ3i上から上部ケース35及び外カバー70を取り外す。最後に、リング状のフランジ56を弁蓋60に挿入し、ボルト・ナット57でフランジ56と分岐口3gとを締結する。   Further, the on-off valve of the communication member is closed, and the upper case 35 and the outer cover 70 are removed from the upper flange 3i. Finally, the ring-shaped flange 56 is inserted into the valve lid 60, and the flange 56 and the branch port 3g are fastened by the bolt and nut 57.

以後、制流体11は、図6及び図7に示すように、図示しないハンドルによる回転操作部63aの回転によって下方に移動することで流体管1の内周面及び挿入孔1bの内周面の全周に亘って弾性変形しながら水密に当接して流体管1の管路を遮断するとともに、前記ハンドルによる回転操作部63aの回転によって上方に移動することで流体管1の管路を開放可能となる。   Thereafter, as shown in FIGS. 6 and 7, the fluid control 11 moves downward by the rotation of the rotation operation portion 63a by a handle (not shown) so that the inner peripheral surface of the fluid pipe 1 and the inner peripheral surface of the insertion hole 1b are moved. While being elastically deformed over the entire circumference, the fluid pipe 1 is shut off by contacting water tightly, and the pipe of the fluid pipe 1 can be opened by moving upward by the rotation of the rotation operation part 63a by the handle. It becomes.

そして、図8に示すように、もう一方の管継手2においても穿孔装置50を用いて挿入孔1b及び連通孔1cを穿設し、両管継手2,2間を、バイパス管12を介して連通させるとともに、分岐口3gの上フランジ3iに制流体11が内部に配設された弁蓋60を組み付け、制流体11により流体管1の管路を開閉可能とする。   Then, as shown in FIG. 8, the insertion hole 1 b and the communication hole 1 c are also drilled in the other pipe joint 2 using the punching device 50, and the two pipe joints 2 and 2 are connected via the bypass pipe 12. In addition, the valve lid 60 in which the control fluid 11 is disposed is assembled to the upper flange 3i of the branch port 3g, so that the conduit of the fluid pipe 1 can be opened and closed by the control fluid 11.

一方、接続孔3eに接続されているバイパス管12は、上記した制流体11による流体管1の管路の開閉に拘らず、制流体11が挿入される挿入孔1bとは個別に流体管1に穿設された連通孔1cを介して、常に流体管1内から上水が流入する。尚、本実施例におけるバイパス管12の所定箇所には、バイパス管12の管壁を径方向に挟圧することでバイパス管12内を流れる上水の量を制限するためのスクイズ工具13が取り付けられている。このため、流体管1の管路の開放時には、このスクイズ工具13によりバイパス管12内を挟圧することで、バイパス管12を介すること無く上水を流体管1のみで給水することが可能となっている。   On the other hand, the bypass pipe 12 connected to the connection hole 3e is independent of the insertion hole 1b into which the fluid control 11 is inserted, regardless of whether the fluid pipe 1 is opened or closed by the fluid control 11 described above. Water always flows from the inside of the fluid pipe 1 through the communication hole 1c formed in the pipe. A squeeze tool 13 for restricting the amount of clean water flowing through the bypass pipe 12 by clamping the pipe wall of the bypass pipe 12 in the radial direction is attached to a predetermined portion of the bypass pipe 12 in the present embodiment. ing. For this reason, when the pipe of the fluid pipe 1 is opened, the inside of the bypass pipe 12 is clamped by the squeeze tool 13 so that clean water can be supplied only by the fluid pipe 1 without passing through the bypass pipe 12. ing.

更に尚、本実施例では、バイパス管12をゴム材やポリエチレンなど軟質樹脂等で構成し、バイパス管12の所定箇所をスクイズ工具13にて挟圧することでバイパス管12内を流れる上水の流量を調整しているが、バイパス管を金属や硬質樹脂等で構成するとともに、バイパス管12の所定箇所にバイパス管の流路を開閉可能なバルブを取り付けることでバイパス管内を流れる上水の流量を調整するようにしてもよい。   Furthermore, in the present embodiment, the bypass pipe 12 is made of a soft resin such as rubber material or polyethylene, and the flow rate of the clean water flowing through the bypass pipe 12 by clamping the predetermined portion of the bypass pipe 12 with the squeeze tool 13. Although the bypass pipe is made of metal, hard resin, etc., the flow rate of clean water flowing through the bypass pipe is adjusted by attaching a valve that can open and close the bypass pipe to a predetermined location of the bypass pipe 12. You may make it adjust.

このようにすることで、流体管1における両管継手2間にて前記既設弁の交換作業等を行う場合には、両制流体11,11間の流路を閉止することが可能となる。そして、流体管1内を流れる上水は、両制流体11,11間をバイパス管12を介して迂回することができるので、流体管1の接続先である一般家庭等では、断水すること無く上水を使用することができる。   By doing in this way, when exchanging the said existing valve between both pipe joints 2 in fluid pipe 1, it becomes possible to close the channel between both control fluids 11 and 11. And since the clean water which flows in the fluid pipe 1 can bypass between both the control fluids 11 and 11 via the bypass pipe 12, in the general household etc. which are the connection destinations of the fluid pipe 1, it does not cut off water Clean water can be used.

尚、本実施例では、前述したように、第1カッタ部材52と第2カッタ部材53とを近接配置させ、両上端部を連結する連結部54を介して第1カッタ部材52と第2カッタ部材53とを一体に構成したが、本実施例の変形例として、図9(a)及び図9(b)に示すように、第1カッタ部材52と第2カッタ部材53との間に介在している連結部54から、第1カッタ部材52及び第2カッタ部材53の穿孔刃52a,53aと上下高さ位置が同一となるように直線状の穿孔刃55aを形成した第3カッタ部材55を延設するようにしてもよい。   In this embodiment, as described above, the first cutter member 52 and the second cutter member 53 are disposed close to each other, and the first cutter member 52 and the second cutter are connected via the connecting portion 54 that connects both upper ends. Although the member 53 is integrally formed, as a modification of the present embodiment, as shown in FIGS. 9A and 9B, it is interposed between the first cutter member 52 and the second cutter member 53. A third cutter member 55 in which a linear perforation blade 55a is formed from the connecting portion 54 so that the vertical height positions thereof are the same as the perforation blades 52a, 53a of the first cutter member 52 and the second cutter member 53. May be extended.

この場合には、第1カッタ部材52及び第2カッタ部材53が挿入孔1b及び連通孔1cを流体管1の管壁に穿設すると同時に、第3カッタ部材55が流体管1の管壁に、挿入孔1bと連通孔1cとを連通させる図示しないスリット状のスリット孔を穿設する。このため、第1カッタ部材52及び第2カッタ部材53は、連結部54を前記スリット孔に通過させることで、流体管1内に深く進入しながら挿入孔1b及び連通孔1cを穿設することができる。尚、前述した変形例に替えて、例えば第1カッタ部材と第2カッタ部材とを、互いの穿孔刃が接するように近接配置することで、挿入孔と連通孔とを連通させてもよいし、あるいは、穿孔刃が略円環状に形成された第1カッタ部材に対し、穿孔刃が一部切り欠かれた切欠部を有する略円弧状に形成された第2カッタ部材が、前記切欠部を第1カッタ部材の穿孔刃に向けて近接配置することで、挿入孔と連通孔とを連通させても構わない。   In this case, the first cutter member 52 and the second cutter member 53 drill the insertion hole 1b and the communication hole 1c in the tube wall of the fluid pipe 1, and at the same time, the third cutter member 55 is formed in the tube wall of the fluid pipe 1. A slit-like slit hole (not shown) that allows the insertion hole 1b and the communication hole 1c to communicate with each other is formed. For this reason, the first cutter member 52 and the second cutter member 53 make the insertion hole 1b and the communication hole 1c while penetrating deeply into the fluid pipe 1 by allowing the connecting portion 54 to pass through the slit hole. Can do. Instead of the above-described modification, for example, the insertion hole and the communication hole may be communicated by arranging the first cutter member and the second cutter member close to each other so that the respective drilling blades are in contact with each other. Alternatively, the second cutter member formed in a substantially arc shape having a cutout part in which the drilling blade is partially cut out with respect to the first cutter member in which the drilling blade is formed in a substantially annular shape is provided with the cutout part. The insertion hole and the communication hole may be communicated with each other by being arranged close to the perforating blade of the first cutter member.

以上、本実施例におけるバイパス装置にあっては、流体管1の流路を遮断する制流体11を挿入するための挿入孔1bを流体管1の外周面1aに穿設する穿孔装置50を少なくとも備え、穿孔装置50は流体管1とバイパス管12とを連通させる連通孔1cを、挿入孔1bとは独立して流体管1の外周面1aに穿設するので、流体管1の流路の遮断時に、挿入孔1bが連通孔1cと別個独立しているため、制流体11は、挿入孔1bに合わせて制流体11を用いることで、バイパス管12のための連通孔1cに干渉されることが無いので、流体管1の流路を遮断できるのであればよく、汎用の遮断弁を使用することができ、流路の遮断時における制流体11のシール性能の向上を図ることができる。また、連通孔1cの大きさや形状を任意に設定することができる。   As described above, in the bypass device according to the present embodiment, at least the perforation device 50 that perforates the outer peripheral surface 1a of the fluid pipe 1 with the insertion hole 1b for inserting the fluid control 11 that blocks the flow path of the fluid pipe 1 is provided. The perforating apparatus 50 is provided with a communication hole 1c for communicating the fluid pipe 1 and the bypass pipe 12 in the outer peripheral surface 1a of the fluid pipe 1 independently of the insertion hole 1b. Since the insertion hole 1b is independent from the communication hole 1c at the time of blocking, the fluid control 11 is interfered with the communication hole 1c for the bypass pipe 12 by using the fluid control 11 in accordance with the insertion hole 1b. Therefore, it is sufficient if the flow path of the fluid pipe 1 can be blocked, and a general-purpose shut-off valve can be used, and the sealing performance of the fluid control 11 can be improved when the flow path is blocked. Moreover, the magnitude | size and shape of the communicating hole 1c can be set arbitrarily.

また、穿孔装置50は、流体管1の外周面1aにおける同一側に挿入孔1bと連通孔1cとを穿設するので、挿入孔1bと連通孔1cの穿設を穿孔装置50の向きを変える事無く同一方向から行うことができるので、挿入孔1bと連通孔1cの穿設を容易に行うことができる。   Further, since the drilling device 50 drills the insertion hole 1b and the communication hole 1c on the same side of the outer peripheral surface 1a of the fluid pipe 1, the drilling of the insertion hole 1b and the communication hole 1c changes the direction of the drilling device 50. Since it can be performed from the same direction without any problems, the insertion hole 1b and the communication hole 1c can be easily formed.

また、穿孔装置50は、挿入孔1bを穿設する第1カッタ部材52と、連通孔1cを穿設する第2カッタ部材53と、を一体に構成しているので、第1カッタ部材52と第2カッタ部材53との位置関係を保ったまま一括して挿入孔1b及び連通孔1cをより正確に穿設することができる。   Further, since the punching device 50 is configured integrally with the first cutter member 52 for drilling the insertion hole 1b and the second cutter member 53 for drilling the communication hole 1c, the first cutter member 52 The insertion hole 1b and the communication hole 1c can be drilled more accurately collectively while maintaining the positional relationship with the second cutter member 53.

また、挿入孔1bは略円形に形成されており、変形例で示したように連通孔1cは挿入孔1bに連通することで、制流体11が挿入孔1bの内周面に確実に密着することができ、また、連通孔1cが挿入孔1bに対して離れた位置に穿設される場合でも、第1カッタ部材52と第2カッタ部材53とをする連結部54を、連通孔53と挿入孔52とを連通する部分を利用して通過させることにより、第1カッタ部材52と第2カッタ部材53とを流体管1内に深く進入させて挿入孔1bと連通孔1cとを穿設することができる。   In addition, the insertion hole 1b is formed in a substantially circular shape, and as shown in the modification, the communication hole 1c communicates with the insertion hole 1b, so that the fluid control 11 is in close contact with the inner peripheral surface of the insertion hole 1b. In addition, even when the communication hole 1c is formed at a position distant from the insertion hole 1b, the connecting portion 54 that connects the first cutter member 52 and the second cutter member 53 is connected to the communication hole 53. The first cutter member 52 and the second cutter member 53 are moved deeply into the fluid pipe 1 by passing through the portion that communicates with the insertion hole 52, and the insertion hole 1b and the communication hole 1c are formed. can do.

また、第1カッタ部材52及び第2カッタ部材53は、流体管1の外周面1aを同時に穿孔するので、第1カッタ部材52と第2カッタ部材53に力を均一に加えることができるので、正確に流体管1に対して挿入孔1bと連通孔1cとを穿設することができる。   Moreover, since the 1st cutter member 52 and the 2nd cutter member 53 perforate the outer peripheral surface 1a of the fluid pipe 1 simultaneously, since force can be uniformly applied to the 1st cutter member 52 and the 2nd cutter member 53, The insertion hole 1b and the communication hole 1c can be accurately drilled in the fluid pipe 1.

また、バイパス装置は、流体管1における管軸方向の所定箇所にそれぞれ一対に取り付けられ、一対のバイパス装置のバイパス管12同士が連通状態で接続されているので、流体管1の所定箇所にバイパス装置を一対に取り付けることで、これらバイパス装置間の流体管1の管路を制流体11によって遮断しながら、バイパス管12を介して流体の不断流状態を維持することができる。   In addition, the bypass devices are attached in pairs to predetermined locations in the pipe axis direction of the fluid pipe 1, and the bypass pipes 12 of the pair of bypass devices are connected to each other in a communicating state. By attaching a pair of devices, the fluid pipe 1 between these bypass devices can be maintained by the control fluid 11 while maintaining a continuous fluid flow state via the bypass tube 12.

次に、実施例2に係るバイパス装置につき、図10から図11を参照して説明する。尚、前記実施例と同一構成で重複する構成を省略する。図10及び図11に示すように、分岐部3の上部には、流体管1の管軸と略直交するように、流体管1における管軸方向に沿って上方に向けて第1分岐口3jが形成されている。この第1分岐口3jよりも分岐部3の流体管1における上流側には、第1分岐口3jと略同一構成をなす第2分岐口3kが形成されている。   Next, a bypass device according to a second embodiment will be described with reference to FIGS. In addition, the same structure as the said Example is abbreviate | omitted. As shown in FIGS. 10 and 11, the upper part of the branch part 3 has a first branch port 3j that extends upward along the tube axis direction of the fluid pipe 1 so as to be substantially orthogonal to the pipe axis of the fluid pipe 1. Is formed. A second branch port 3k having substantially the same configuration as that of the first branch port 3j is formed on the upstream side of the fluid pipe 1 in the branch portion 3 from the first branch port 3j.

これら第1分岐口3j及び第2分岐口3kは、上端部に共通の上フランジ3iを有している。また、第2分岐口3kにおける流体管1の上端部と上フランジ3iとの間には、流体管1の径方向に向けて接続孔3mが貫通形成されている。更に、本実施例における第1カッタ部材52’及び第2カッタ部材53’は、略同一寸法の径を有している。これら第1カッタ部材52’及び第2カッタ部材53’は、軸部材51の先端に固設された二股のアタッチメント58を介してそれぞれ軸部材51に接続されている。   The first branch port 3j and the second branch port 3k have a common upper flange 3i at the upper end. Further, a connection hole 3m is formed through the second branch port 3k between the upper end portion of the fluid pipe 1 and the upper flange 3i in the radial direction of the fluid pipe 1. Further, the first cutter member 52 ′ and the second cutter member 53 ′ in the present embodiment have substantially the same diameter. The first cutter member 52 ′ and the second cutter member 53 ′ are connected to the shaft member 51 via a bifurcated attachment 58 fixed to the tip of the shaft member 51.

このように第1カッタ部材52’及び第2カッタ部材53’が軸部材51に取り付けられた状態で、第1カッタ部材52’及び第2カッタ部材53’を軸部材51の軸方向に伸出させることで、第1カッタ部材52’を第1分岐口3j内に挿入させていき、穿孔刃52a’により流体管1の管壁に挿入孔1bを穿設する。同時に、第2カッタ部材53’を第2分岐口3k内に挿入させていき、穿孔刃53a’により流体管1の管壁に挿入孔1bと略同一径の連通孔1c’を穿設する。   With the first cutter member 52 ′ and the second cutter member 53 ′ attached to the shaft member 51 in this way, the first cutter member 52 ′ and the second cutter member 53 ′ extend in the axial direction of the shaft member 51. By doing so, the first cutter member 52 ′ is inserted into the first branch port 3j, and the insertion hole 1b is formed in the tube wall of the fluid pipe 1 by the punching blade 52a ′. At the same time, the second cutter member 53 ′ is inserted into the second branch port 3 k, and a communication hole 1 c ′ having substantially the same diameter as the insertion hole 1 b is formed in the tube wall of the fluid pipe 1 by the piercing blade 53 a ′.

流体管1に挿入孔1b及び連通孔1c’の穿設後は、穿孔装置50を引き上げた後、第1分岐口3jに対して制流体11が内部に配設された弁蓋60’を取り付ける。尚、本実施例の弁蓋60’は、流体管1の上流側に第2分岐口3kを密封状に閉塞するための蓋体60bが併設されている。このため、弁蓋60’は、第1分岐口3jに取り付けられた後、ボルト・ナット57でリング状のフランジ56と第1分岐口3j及び第2分岐口3kとを締結されることで、第1分岐口3j及び第2分岐口3kを閉塞する。   After the insertion hole 1b and the communication hole 1c ′ are drilled in the fluid pipe 1, the drilling device 50 is pulled up, and then the valve lid 60 ′ in which the fluid control 11 is disposed is attached to the first branch port 3j. . In addition, the valve lid 60 ′ of the present embodiment is provided with a lid body 60 b for sealingly sealing the second branch port 3 k on the upstream side of the fluid pipe 1. For this reason, after the valve lid 60 ′ is attached to the first branch port 3j, the ring-shaped flange 56, the first branch port 3j, and the second branch port 3k are fastened with bolts and nuts 57. The first branch port 3j and the second branch port 3k are closed.

以後、制流体11は、図11に示すように、図示しないハンドルによる回転操作部63aの回転によって下方に移動することで流体管1の内周面に弾性変形しながら水密に当接して流体管1の管路を遮断するとともに、前記ハンドルによる回転操作部63aの回転によって上方に移動することで流体管1の管路を開放可能となる。   After that, as shown in FIG. 11, the fluid control 11 moves downward by the rotation of the rotation operation portion 63a by a handle (not shown), thereby being elastically deformed on the inner peripheral surface of the fluid pipe 1 and being in watertight contact with the fluid pipe 1 1 and the fluid pipe 1 can be opened by moving upward by the rotation of the rotation operation portion 63a by the handle.

また、連通孔1c’は、挿入孔1bと略同一の径で流体管1に穿設されるため、流体管1の所定箇所に取り付けられる両管継手2,2間でのバイパス管12の上水の流量を、流路が開放されている状態での流体管1の上水の流量に近づけることができる。   Further, since the communication hole 1c ′ is formed in the fluid pipe 1 with substantially the same diameter as the insertion hole 1b, the communication hole 1c ′ is formed above the bypass pipe 12 between the two pipe joints 2 and 2 attached to a predetermined portion of the fluid pipe 1. The flow rate of water can be made close to the flow rate of clean water in the fluid pipe 1 in a state where the flow path is open.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、分岐部3とカバー体4とを熱融着することで、管継手2の流体管1に対しての取り付けを行ったが、例えば、フランジ3c,4cを緊締したことで当接部3a,4aと流体管1の外周面1aに生じる摩擦力によって管継手2の流体管1に対しての取り付けを行うようにしてもよい。   For example, in the said Example, although the branch part 3 and the cover body 4 were heat-seal | fused, the attachment to the fluid pipe | tube 1 of the pipe joint 2 was performed, For example, flange 3c, 4c was tightened Then, the fitting of the pipe joint 2 to the fluid pipe 1 may be performed by the frictional force generated in the contact portions 3a, 4a and the outer peripheral surface 1a of the fluid pipe 1.

また、前記実施例では、管継手2を分岐部3とカバー体4とで構成したが、挿入孔1b及び連通孔1cの周囲を密封しつつ流体管1に対して固着可能であれば、管継手2を分岐部3のみで構成してもよい。   Moreover, in the said Example, although the pipe joint 2 was comprised by the branch part 3 and the cover body 4, if it can adhere to the fluid pipe | tube 1 sealing the circumference | surroundings of the insertion hole 1b and the communicating hole 1c, it will be pipe | tube. The joint 2 may be composed of only the branch portion 3.

また、前記実施例では、管継手2を構成する分岐部3及びカバー体4を高密度ポリエチレン等の熱融着可能な樹脂材により構成したが、例えば、これら分岐部若しくはカバー体の一部又は全部を金属で構成することで、管継手の強度を向上させるようにしてもよい。   Moreover, in the said Example, although the branch part 3 and the cover body 4 which comprise the pipe joint 2 were comprised by the resin material which can be heat-sealed, such as a high density polyethylene, for example, a part of these branch parts or a cover body or You may make it improve the intensity | strength of a pipe joint by comprising all with a metal.

また、前記実施例では、第1カッタ部材52及び第2カッタ部材53の穿孔刃52a,53aを流体管1の外周面1aに押圧することで挿入孔1b及び連通孔1cを穿設したが、第1カッタ部材52及び第2カッタ部材53をそれぞれ個別に駆動モータ等の動力によって回転駆動させることで流体管1の管壁を切断し、挿入孔1b及び連通孔1cを穿設するようにしてもよい。   Moreover, in the said Example, although the perforation blade 52a, 53a of the 1st cutter member 52 and the 2nd cutter member 53 was pressed on the outer peripheral surface 1a of the fluid pipe | tube 1, the insertion hole 1b and the communicating hole 1c were drilled, The first cutter member 52 and the second cutter member 53 are individually rotationally driven by the power of a drive motor or the like to cut the tube wall of the fluid pipe 1 and to form the insertion hole 1b and the communication hole 1c. Also good.

また、前記実施例では、流体管1は、断面視略円形状に形成された高密度ポリエチレン等の樹脂製管であるが、本発明に係るバイパス装置が取り付けられる対象となる流体管の材質は、前記実施例に限られず、例えば塩化ビニール等の他の素材からなる樹脂製管であってもよく、樹脂製以外の金属製管であってもよい。尚、流体管が金属製管である場合には、前述した駆動モータ等の動力によって第1カッタ部材52及び第2カッタ部材53を回転駆動させて流体管の管壁を切断する。   Moreover, in the said Example, although the fluid pipe | tube 1 is resin pipes, such as a high-density polyethylene formed in the cross sectional view substantially circular shape, the material of the fluid pipe | tube used as the object to which the bypass apparatus which concerns on this invention is attached is The resin pipe is not limited to the above-described embodiment, and may be a resin pipe made of another material such as vinyl chloride, or may be a metal pipe other than resin. When the fluid pipe is a metal pipe, the first cutter member 52 and the second cutter member 53 are rotationally driven by the power of the drive motor or the like to cut the pipe wall of the fluid pipe.

また、前記実施例では、流体管1に対して挿入孔1b及び連通孔1cを円形に穿設したが、挿入孔1b及び連通孔1cの形状は円形に限らず、四角形等であってもよい。   In the above-described embodiment, the insertion hole 1b and the communication hole 1c are formed in a circular shape in the fluid pipe 1. However, the shape of the insertion hole 1b and the communication hole 1c is not limited to a circle, and may be a quadrangle or the like. .

1 流体管
1a 外周面
1b 挿入孔
1c,1c’ 連通孔
2 管継手
11 制流体
12 バイパス管
50 穿孔装置(穿孔手段)
52,52’ 第1カッタ部材
53,53’ 第2カッタ部材
54 連結部
DESCRIPTION OF SYMBOLS 1 Fluid pipe 1a Outer peripheral surface 1b Insertion hole 1c, 1c 'Communication hole 2 Pipe joint 11 Fluid control 12 Bypass pipe 50 Punching device (punching means)
52, 52 'first cutter member 53, 53' second cutter member 54 connecting portion

Claims (6)

管継手に接続されるバイパス管を介し流体管の不断流状態を維持するバイパス装置であって、
前記流体管の流路を遮断する制流体を挿入するための挿入孔を前記流体管の外周面に穿設する穿孔手段を少なくとも備え、前記穿孔手段は、前記流体管と前記バイパス管とを連通させる連通孔を、前記挿入孔とは独立して前記流体管の外周面に穿設することを特徴とするバイパス装置。
A bypass device that maintains an uninterrupted flow state of a fluid pipe via a bypass pipe connected to a pipe joint,
And a perforating means for perforating an outer peripheral surface of the fluid pipe for inserting a control fluid for blocking a flow path of the fluid pipe, wherein the perforating means communicates the fluid pipe and the bypass pipe. A bypass device characterized in that a communication hole to be formed is formed in an outer peripheral surface of the fluid pipe independently of the insertion hole.
前記穿孔手段は、前記流体管の外周面における同一側に前記挿入孔と前記連通孔とを穿設することを特徴とする請求項1に記載のバイパス装置。   The bypass device according to claim 1, wherein the perforating means perforates the insertion hole and the communication hole on the same side of the outer peripheral surface of the fluid pipe. 前記穿孔手段は、前記挿入孔を穿設する第1カッタ部材と、前記連通孔を穿設する第2カッタ部材と、を一体に構成していることを特徴とする請求項1または2に記載のバイパス装置。   The said punching means is comprised integrally with the 1st cutter member which drills the said insertion hole, and the 2nd cutter member which drills the said communicating hole. Bypass device. 前記挿入孔は略円形に形成されており、前記連通孔は前記挿入孔に連通することを特徴とする請求項3に記載のバイパス装置。   The bypass device according to claim 3, wherein the insertion hole is formed in a substantially circular shape, and the communication hole communicates with the insertion hole. 前記第1カッタ部材及び前記第2カッタ部材は、流体管の外周面を同時に穿孔することを特徴とする請求項3または4に記載のバイパス装置。   5. The bypass device according to claim 3, wherein the first cutter member and the second cutter member simultaneously perforate an outer peripheral surface of a fluid pipe. 請求項1ないし5のいずれかに記載のバイパス装置が管軸方向の所定箇所にそれぞれ一対に取り付けられ、該一対のバイパス装置のバイパス管同士が連通状態で接続されていることを特徴とする流体管。   A bypass device according to any one of claims 1 to 5, wherein a pair of bypass devices are respectively attached to predetermined locations in the tube axis direction, and the bypass pipes of the pair of bypass devices are connected in a communicating state. tube.
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JPH0488296A (en) * 1990-07-31 1992-03-23 Osaka Gas Co Ltd Construction method for piping
JP2010060071A (en) * 2008-09-04 2010-03-18 Hitachi Metals Ltd Branching joint

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JPH0488296A (en) * 1990-07-31 1992-03-23 Osaka Gas Co Ltd Construction method for piping
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JP2019184030A (en) * 2018-04-17 2019-10-24 コスモ工機株式会社 Pore formation method for fluid pipe and branch passage formation device used in pore formation method
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