JP2012224788A - Composition for forming coated film and molded article for piping - Google Patents

Composition for forming coated film and molded article for piping Download PDF

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JP2012224788A
JP2012224788A JP2011095188A JP2011095188A JP2012224788A JP 2012224788 A JP2012224788 A JP 2012224788A JP 2011095188 A JP2011095188 A JP 2011095188A JP 2011095188 A JP2011095188 A JP 2011095188A JP 2012224788 A JP2012224788 A JP 2012224788A
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film
piping
organic solvent
molded article
vinyl chloride
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JP5685136B2 (en
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Daisuke Inosaka
大輔 猪阪
Akitomo Iijima
章倫 飯嶋
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Sekisui Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a composition for forming a coated film which enables a coated film to be formed on a molded article for piping made of vinyl chloride based resin, enables the molded article for piping to be adhered and joined to a coupling via an adhesive for vinyl chloride based resin even after drying the coated film and enables the ultraviolet deterioration of the molded article for piping to be suppressed over a long time, and to provide the molded article for piping on the surface layer of which the coated film is formed.SOLUTION: The composition for forming a coated film includes: an organic solvent having an SP value of 8.0 or more and less than 11.0; a synthetic resin which can be dissolved in the organic solvent; 5 to 200 pts.wt. of an ultraviolet absorber with respect to 100 pts.wt. of the synthetic resin; and 5 to 50 pts.wt. of a light stabilizer with respect to 100 pts.wt. of the synthetic resin. The molded article for piping has the coated film obtained by applying the composition for forming a coated film on the surface layer of the molded article for piping and, thereafter, removing the organic solvent contained in the composition for forming a coated film.

Description

本発明は、塩化ビニル系樹脂製の配管用成形品に被膜を形成するための被膜形成用組成物及び表層に被膜が形成された配管用成形品に関する。   The present invention relates to a composition for forming a film for forming a film on a molded article for piping made of a vinyl chloride resin and a molded article for piping in which a film is formed on the surface layer.

塩化ビニル系樹脂は機械的強度及び耐薬品性等に優れており、従来より配管材料や建築材料等の各用途に用いられている。このような塩化ビニル系樹脂を用いた成形品を屋外で長期使用すると、紫外線により樹脂が劣化し、変色や物性低下を引き起こすことが知られている。そのため、塩化ビニル系樹脂成形品の紫外線による劣化を抑制することが求められている。   Vinyl chloride resins are excellent in mechanical strength and chemical resistance, and have been used for various applications such as piping materials and building materials. It is known that when a molded article using such a vinyl chloride resin is used outdoors for a long period of time, the resin deteriorates due to ultraviolet rays, causing discoloration and deterioration of physical properties. Therefore, it is required to suppress the deterioration of the vinyl chloride resin molded product due to ultraviolet rays.

下記の特許文献1には、塩化ビニル系樹脂100重量部に対して0.5〜4重量部の安定剤と、0.1〜5重量部の紫外線吸収剤と、0.5〜10重量部の水酸化アルミニウムとを含有する塩化ビニル系樹脂組成物及び塩化ビニル系樹脂製雨樋製品が開示されている。また、下記の特許文献2には、塩化ビニル系樹脂基材の表層に、塩化ビニル系樹脂100重量部に対して1〜6重量部の安定剤や0.1〜0.7重量部の紫外線吸収剤などを添加した耐候性の表層用塩化ビニル系樹脂組成物層が積層されている雨樋が開示されている。   In the following Patent Document 1, 0.5 to 4 parts by weight of a stabilizer, 0.1 to 5 parts by weight of an ultraviolet absorber, and 0.5 to 10 parts by weight with respect to 100 parts by weight of a vinyl chloride resin. A vinyl chloride resin composition and a vinyl chloride resin rain gutter product containing aluminum hydroxide are disclosed. Further, in Patent Document 2 below, 1 to 6 parts by weight of stabilizer and 0.1 to 0.7 parts by weight of ultraviolet light are added to the surface layer of the vinyl chloride resin base material with respect to 100 parts by weight of vinyl chloride resin. A rain gutter is disclosed in which a weather-resistant vinyl chloride resin composition layer for surface layer to which an absorbent or the like is added is laminated.

また、下記の特許文献3には、紫外線吸収剤及び/または光安定剤を含む共重合エマルションを主成分とするベース塗料に、架橋剤を加えて塗膜を硬化させる2液型水性塗料組成物が開示されている。特許文献3の2液型水性塗料組成物を塩化ビニル系樹脂成形品に塗装することにより、塩化ビニル系樹脂成形品の耐候性を高めることもできる。   Patent Document 3 below discloses a two-component aqueous coating composition in which a coating is cured by adding a cross-linking agent to a base coating composed mainly of a copolymer emulsion containing an ultraviolet absorber and / or a light stabilizer. Is disclosed. The weather resistance of the vinyl chloride resin molded article can be enhanced by coating the two-component aqueous coating composition of Patent Document 3 on the vinyl chloride resin molded article.

一方、塩化ビニル系樹脂からなる成形品としては、塩化ビニル系樹脂製パイプが知られている。複数の上記パイプを継手を用いて接続する際には、パイプ内に流れる流体の高い圧力に耐えられるように、高い接着力によりパイプと継手とを接着する必要がある。そのため、継手との接着力が高められた塩化ビニル系樹脂製パイプもまた求められている。   On the other hand, pipes made of vinyl chloride resin are known as molded articles made of vinyl chloride resin. When connecting the plurality of pipes using joints, it is necessary to bond the pipes and the joints with a high adhesive force so as to withstand the high pressure of the fluid flowing in the pipes. Therefore, there is also a need for a pipe made of vinyl chloride resin having an increased adhesive strength with a joint.

特開2003−105148号公報JP 2003-105148 A 特開2008−150933号公報JP 2008-150933 A 特開2001−262056号公報JP 2001-262056 A

特許文献1では、塩化ビニル系樹脂100重量部に対して紫外線吸収剤を5重量部を超えて添加すると、紫外線吸収剤自体が表面に出やすくなり、外観や耐候性が悪化する旨が記載されている。そのため、多くの紫外線吸収剤を添加することができず、耐候性を充分に高めることができないという問題があった。さらに、塩化ビニル系樹脂全体に高価な紫外線吸収剤及び安定剤を添加するため、コストが著しく高くなるという問題もあった。   Patent Document 1 describes that when an ultraviolet absorber is added in an amount exceeding 5 parts by weight with respect to 100 parts by weight of a vinyl chloride resin, the ultraviolet absorber itself tends to come out on the surface and the appearance and weather resistance deteriorate. ing. Therefore, many ultraviolet absorbers cannot be added and there is a problem that weather resistance cannot be sufficiently improved. Furthermore, since expensive ultraviolet absorbers and stabilizers are added to the entire vinyl chloride resin, there is a problem that the cost is remarkably increased.

特許文献2では、塩化ビニル系樹脂100重量部に対して紫外線吸収剤が0.7重量部を超えると、耐候性向上効果が鈍くなることがある旨の記載がある。そのため、多くの紫外線吸収剤を添加することができず、耐候性を充分に高めることができないという問題があった。さらに、上記雨樋は、塩化ビニル系樹脂基材と表層用塩化ビニル系樹脂組成物層とを共押出により積層することによって製造されるため、継手のような形状の複雑な成形品を得ることができないという問題もあった。   In Patent Document 2, there is a description that when the ultraviolet absorber exceeds 0.7 parts by weight with respect to 100 parts by weight of the vinyl chloride resin, the effect of improving weather resistance may be dull. Therefore, many ultraviolet absorbers cannot be added and there is a problem that weather resistance cannot be sufficiently improved. Furthermore, since the rain gutter is manufactured by laminating a vinyl chloride resin base material and a vinyl chloride resin composition layer for surface layer by coextrusion, a complicated molded product having a shape like a joint is obtained. There was also a problem that it was not possible.

特許文献3の2液型水性塗料組成物では、ベース塗料を塩化ビニル系樹脂成形品に塗装した後、架橋剤を加えることにより塗膜を硬化させる。上記塗膜は、一度硬化すると、塩化ビニル系樹脂用接着剤成分と溶融及び接着しなくなる。そのため、使用時に接合が必要な塩化ビニル系樹脂製パイプを塗装する場合には、パイプを接合した後に露出部を塗装する必要があり、工場出荷の段階で塩化ビニル系樹脂成形品に塗膜できないという問題があった。さらに、上記2液型水性塗料組成物と塩化ビニル系樹脂成形品との密着性を高めるためには、ベース塗料の塗装前に塩化ビニル系樹脂成形品の表層を下地処理する必要があった。そのため、上記塗膜に余分な時間及び費用が発生することや、従来の塩化ビニル系樹脂製品の機械的性能を低下させることがあるという問題もあった。   In the two-component water-based paint composition of Patent Document 3, after the base paint is applied to a vinyl chloride resin molded article, the coating film is cured by adding a crosslinking agent. Once the coating film is cured, it does not melt and adhere to the adhesive component for vinyl chloride resin. Therefore, when painting pipes made of vinyl chloride resin that need to be joined at the time of use, it is necessary to paint the exposed part after joining the pipes, and it is not possible to coat vinyl chloride resin molded products at the factory shipment stage. There was a problem. Furthermore, in order to improve the adhesion between the two-component water-based paint composition and the vinyl chloride resin molded product, it is necessary to perform a surface treatment on the surface of the vinyl chloride resin molded product before the base paint is applied. Therefore, there are problems that extra time and cost are generated in the coating film, and mechanical performance of the conventional vinyl chloride resin product may be lowered.

本発明の目的は、塩化ビニル系樹脂製の配管用成形品に被膜を形成すること、被膜を乾燥させた後でも上記配管用成形品と継手とを塩化ビニル系樹脂用接着剤を介して接着接合すること及び上記配管用成形品の紫外線劣化を長期にわたり抑制することのできる被膜形成用組成物、及び表層に上記被膜が形成された配管用成形品を提供することにある。   The object of the present invention is to form a film on a molded product for piping made of vinyl chloride resin, and to bond the molded product for piping and the joint through an adhesive for vinyl chloride resin even after the coating is dried. An object of the present invention is to provide a film-forming composition capable of bonding and suppressing ultraviolet deterioration of the above-mentioned molded article for piping over a long period of time, and a molded article for piping in which the above-mentioned film is formed on the surface layer.

本発明の被膜形成用組成物は、SP値が8.0以上かつ11.0未満である有機溶媒と、前記有機溶媒に溶解可能な合成樹脂と、前記合成樹脂100重量部に対して5〜200重量部の紫外線吸収剤と、前記合成樹脂100重量部に対して5〜50重量部の光安定剤とを含む。   The film-forming composition of the present invention comprises an organic solvent having an SP value of 8.0 or more and less than 11.0, a synthetic resin soluble in the organic solvent, and 5 to 100 parts by weight of the synthetic resin. 200 parts by weight of an ultraviolet absorber and 5 to 50 parts by weight of a light stabilizer with respect to 100 parts by weight of the synthetic resin.

本発明の被膜形成用組成物のある特定の局面では、前記紫外線吸収剤が有機系紫外線吸収剤である。   On the specific situation with the film forming composition of this invention, the said ultraviolet absorber is an organic type ultraviolet absorber.

本発明の被膜形成用組成物の他の特定の局面では、前記光安定剤がヒンダードアミン系光安定剤である。   In another specific aspect of the film-forming composition of the present invention, the light stabilizer is a hindered amine light stabilizer.

本発明の配管用成形品は、ポリ塩化ビニル系樹脂及び/または塩素化ポリ塩化ビニル系樹脂からなる配管用成形体と、前記配管用成形体の表層上に形成された被膜とを備える。前記被膜は、本発明の被膜形成用組成物を前記配管用成形体の表層上に付与した後、前記被膜形成用組成物に含まれる前記有機溶媒を除去することにより得られる。   The molded article for piping of the present invention includes a molded article for piping made of a polyvinyl chloride resin and / or a chlorinated polyvinyl chloride resin, and a coating formed on the surface layer of the molded article for piping. The coating is obtained by removing the organic solvent contained in the coating forming composition after applying the coating forming composition of the present invention onto the surface layer of the molded article for piping.

本発明の被膜形成用組成物は、SP値が8.0以上かつ11.0未満である有機溶媒を含んでいるため、塩化ビニル系樹脂成形品に被膜を確実に形成することができる。また、本発明の被膜形成用組成物は、上記有機溶媒に溶解可能な合成樹脂を含んでいるため、上記被膜が形成された塩化ビニル系樹脂成形品は、塩化ビニル系樹脂用接着剤を介して、他の塩化ビニル樹脂成形体と接着し、確実に接合することができる。さらに、本発明の被膜形成用組成物は、充分な量の紫外線吸収剤及び光安定剤を含んでいるため、上記被膜が形成された塩化ビニル系樹脂成形品の耐候性をより一層高めることができる。   Since the composition for forming a film of the present invention contains an organic solvent having an SP value of 8.0 or more and less than 11.0, a film can be reliably formed on a vinyl chloride resin molded article. In addition, since the film forming composition of the present invention contains a synthetic resin that can be dissolved in the organic solvent, the vinyl chloride resin molded article on which the film is formed is provided with an adhesive for vinyl chloride resin. Thus, it can be bonded to other vinyl chloride resin molded bodies and securely bonded. Furthermore, since the film forming composition of the present invention contains a sufficient amount of an ultraviolet absorber and a light stabilizer, the weather resistance of the vinyl chloride resin molded article on which the film is formed can be further enhanced. it can.

また本発明の配管用成形品では、表層上に本発明の被膜形成用組成物による被膜が形成されているため、本発明の配管用成形品と塩化ビニル樹脂製の継手とを塩化ビニル系樹脂用接着剤を介して接着接合することができ、かつ本発明の配管用成形品の耐候性を高めることができる。   Further, in the molded product for piping of the present invention, since the coating film of the coating film-forming composition of the present invention is formed on the surface layer, the molded product for piping of the present invention and the joint made of vinyl chloride resin are used as a vinyl chloride resin. It is possible to perform adhesive bonding via the adhesive, and to improve the weather resistance of the molded product for piping of the present invention.

以下、本発明の具体的な実施形態を説明することにより、本発明を明らかにする。   Hereinafter, the present invention will be clarified by describing specific embodiments of the present invention.

本発明の被膜形成用組成物は、SP値が8.0以上かつ11.0未満である有機溶媒と、上記有機溶媒に溶解可能な合成樹脂と、上記合成樹脂100重量部に対して5〜200重量部の紫外線吸収剤と、上記合成樹脂100重量部に対して5〜50重量部の光安定剤とを含む。本発明の被膜形成用組成物は、上記有機溶媒、上記合成樹脂、上記紫外線吸収剤及び上記光安定剤を、任意の順番及び方法で混合することにより得ることができる。   The film forming composition of the present invention comprises an organic solvent having an SP value of 8.0 or more and less than 11.0, a synthetic resin soluble in the organic solvent, and 5 to 100 parts by weight of the synthetic resin. It contains 200 parts by weight of an ultraviolet absorber and 5 to 50 parts by weight of a light stabilizer with respect to 100 parts by weight of the synthetic resin. The film-forming composition of the present invention can be obtained by mixing the organic solvent, the synthetic resin, the ultraviolet absorber, and the light stabilizer in any order and method.

(有機溶媒)
本発明の被膜形成用組成物は、SP値が8.0以上かつ11.0未満である有機溶媒を含んでいる。望ましくは、上記有機溶媒のSP値は9.0以上かつ10.0未満である。上記有機溶媒のSP値を上記範囲とすることによって、上記有機溶媒と、塩化ビニル系樹脂とのSP値が近くなる。そのため、塩化ビニル系樹脂成形品に被膜形成用組成物の被膜を形成した際に、上記被膜と塩化ビニル系樹脂成形品との密着性を高めることができる。
(Organic solvent)
The film forming composition of the present invention contains an organic solvent having an SP value of 8.0 or more and less than 11.0. Desirably, the SP value of the organic solvent is 9.0 or more and less than 10.0. By setting the SP value of the organic solvent in the above range, the SP values of the organic solvent and the vinyl chloride resin are close. Therefore, when the film of the film forming composition is formed on the vinyl chloride resin molded article, the adhesion between the film and the vinyl chloride resin molded article can be enhanced.

上記有機溶媒のSP値が8.0未満又は11.0以上だと、塩化ビニル系樹脂成形体の表層上に被膜形成用組成物を付与した際に、上記被膜形成用組成物と塩化ビニル系樹脂成形体との密着性が低くなる。そのため、上記被膜形成用組成物から得られる被膜が表層上に形成された成形品において、上記被膜が剥がれやすくなる。   When the SP value of the organic solvent is less than 8.0 or 11.0 or more, when the film forming composition is applied on the surface layer of the vinyl chloride resin molded article, the film forming composition and the vinyl chloride type are used. Adhesiveness with a resin molding becomes low. Therefore, in the molded article in which the film obtained from the film forming composition is formed on the surface layer, the film is easily peeled off.

上記有機溶媒としては、例えば、ジエチルアミン、シクロヘキサン、酢酸s−ブチル、ジクロロフルオロメタン、酢酸イソプロピル、ジペンテン、2−ヘプタノン、四塩化炭素、プロピルベンゼン、ペンチルアミン、キシレン、p−クロロトルエン、ブチルアルデヒド、酢酸エチル、テトラヒドロフラン、ベンゼン、スチレン、メチルエチルケトン、ベンズアルデヒド、クロロベンゼン、エチレングリコールモノブチルエーテル、2−エチル−1−ヘキサノール、酢酸メチル、ジクロロエチルエーテル、1,2−ジクロロエタン、アセトン、シクロヘキサノン、1,4−ジオキサン、イソペンチルアルコール、o−ジクロロベンゼン、酢酸、m−クレゾール、アニリン、1−オクタノール、シクロペンタノン、エチレングリコールモノエチルエーテル、t−ブチルアルコール、ピリジン、プロピオニトリル、N,N−ジメチルアセトアミド、1−ペンタノール等が挙げられる。好ましくは、上記有機溶媒は、ブチルアルデヒド、酢酸エチル、テトラヒドロフラン、ベンゼン、スチレン、メチルエチルケトン、ベンズアルデヒド、クロロベンゼン、エチレングリコールモノブチルエーテル、2−エチル−1−ヘキサノール、酢酸メチル、ジクロロエチルエーテル、1,2−ジクロロエタン、アセトン、シクロヘキサノンである。上記有機溶媒は単独で用いてもよく、2種以上を併用してもよい。   Examples of the organic solvent include diethylamine, cyclohexane, s-butyl acetate, dichlorofluoromethane, isopropyl acetate, dipentene, 2-heptanone, carbon tetrachloride, propylbenzene, pentylamine, xylene, p-chlorotoluene, butyraldehyde, Ethyl acetate, tetrahydrofuran, benzene, styrene, methyl ethyl ketone, benzaldehyde, chlorobenzene, ethylene glycol monobutyl ether, 2-ethyl-1-hexanol, methyl acetate, dichloroethyl ether, 1,2-dichloroethane, acetone, cyclohexanone, 1,4-dioxane , Isopentyl alcohol, o-dichlorobenzene, acetic acid, m-cresol, aniline, 1-octanol, cyclopentanone, ethylene glycol monoethyl Ether, t- butyl alcohol, pyridine, propionitrile, N, N- dimethylacetamide, 1-pentanol, and the like. Preferably, the organic solvent is butyraldehyde, ethyl acetate, tetrahydrofuran, benzene, styrene, methyl ethyl ketone, benzaldehyde, chlorobenzene, ethylene glycol monobutyl ether, 2-ethyl-1-hexanol, methyl acetate, dichloroethyl ether, 1,2- Dichloroethane, acetone, cyclohexanone. The said organic solvent may be used independently and may use 2 or more types together.

上記有機溶媒の沸点は100℃以下が望ましい。その場合には、被膜形成用組成物を塩化ビニル系樹脂成形体に付与し、上記被膜形成用組成物に含まれる有機溶媒を除去する際において、上記有機溶媒を蒸発させるために必要な時間を短縮できる。   The boiling point of the organic solvent is desirably 100 ° C. or lower. In that case, when the composition for film formation is applied to the vinyl chloride resin molded article and the organic solvent contained in the composition for film formation is removed, the time necessary for evaporating the organic solvent is set. Can be shortened.

上記有機溶媒の量は特に限定はされないが、上記合成樹脂の重量に対し、好ましくは2〜50倍の重量であり、更に好ましくは5〜30倍の重量である。上記有機溶媒の重量が上記合成樹脂の重量の2倍を下回ると、樹脂成分が溶解し難くなることがある。そのため、被膜形成用組成物をポリ塩化ビニル製パイプに塗布し難くなることがある。上記有機溶媒の重量が上記合成樹脂の重量の50倍を超えると、被膜形成用組成物を塗布し、乾燥させた後の固形分厚みが薄くなることがある。また、上記有機溶媒の使用量が多いため、コストが高くなることがある。   The amount of the organic solvent is not particularly limited, but is preferably 2 to 50 times the weight of the synthetic resin, and more preferably 5 to 30 times the weight. If the weight of the organic solvent is less than twice the weight of the synthetic resin, the resin component may be difficult to dissolve. Therefore, it may be difficult to apply the film-forming composition to the polyvinyl chloride pipe. When the weight of the organic solvent exceeds 50 times the weight of the synthetic resin, the thickness of the solid content after the coating film-forming composition is applied and dried may be reduced. In addition, since the amount of the organic solvent used is large, the cost may increase.

(合成樹脂)
本発明の被膜形成用組成物は、上記有機溶媒に溶解可能な合成樹脂を含んでいる。本発明において、合成樹脂が有機溶媒に溶解可能であるとは、23℃の条件下において、1リットル中の上記有機溶媒に対して10gの合成樹脂が完全に溶解することを示す。合成樹脂が有機溶媒に完全に溶解するとは、上記有機溶媒に上記合成樹脂を投入して攪拌した後に、上記有機溶媒中にゲル状の組成物が残っていないことを示す。ゲル状の組成物が残っていないことについて目視にて確認できない場合には、濾紙等を用いることにより確認する。本発明の被膜形成用組成物においては、上記合成樹脂は、上記有機溶媒に完全に溶解していることが好ましい。
(Synthetic resin)
The film forming composition of the present invention contains a synthetic resin that is soluble in the organic solvent. In the present invention, that the synthetic resin can be dissolved in an organic solvent means that 10 g of the synthetic resin is completely dissolved in the organic solvent in 1 liter under the condition of 23 ° C. The fact that the synthetic resin is completely dissolved in the organic solvent means that no gel-like composition remains in the organic solvent after the synthetic resin is added to the organic solvent and stirred. If it cannot be visually confirmed that no gel-like composition remains, it is confirmed by using filter paper or the like. In the film forming composition of the present invention, it is preferable that the synthetic resin is completely dissolved in the organic solvent.

上記有機溶媒は、上述したように、塩化ビニル系樹脂と近いSP値を備えている。すなわち、上記有機溶媒に溶解可能な合成樹脂についても、塩化ビニル系樹脂とのSP値が近くなる。そのため、上記有機溶媒に溶解可能な合成樹脂は、塩化ビニル系樹脂用接着剤と溶融することができる。これにより、上記被膜形成用組成物から得られる被膜が表層上に形成された成形品は、塩化ビニル系樹脂用接着剤を介して、他の塩化ビニル系樹脂成形体と接着することができる。具体的には、上記成形品が配管用成形品である場合には、配管用成形品と塩化ビニル系樹脂からなる継手とを接着接合することができる。   As described above, the organic solvent has an SP value close to that of a vinyl chloride resin. That is, the SP value of the synthetic resin that can be dissolved in the organic solvent is close to that of the vinyl chloride resin. Therefore, the synthetic resin that can be dissolved in the organic solvent can be melted with the adhesive for vinyl chloride resin. Thereby, the molded article in which the film obtained from the said film formation composition was formed on the surface layer can be adhere | attached with another vinyl chloride resin molded object through the adhesive agent for vinyl chloride resins. Specifically, when the molded product is a molded product for piping, the molded product for piping and a joint made of vinyl chloride resin can be adhesively bonded.

なお、本発明において、配管用成形品と継手とを接着接合することができるとは、建物配管用エスロンパイプ総合カタログ(改訂25版)P38記載の施工方法により、被膜を形成した配管用成形品と継手とを塩化ビニル系樹脂用接着剤を介して接着し、完全乾燥させた後での瞬間破壊水圧が、被膜を形成していない配管用成形体と継手とを接着剤にて接着し、完全乾燥させた後での瞬間破壊水圧と同等であることを意味する。なお、瞬間破壊水圧の測定はJIS S3200−1記載の手法により行う。   In the present invention, the fact that the molded product for piping and the joint can be bonded and bonded means that the molded product for piping in which a coating film is formed by the construction method described in the Eslon Pipe General Catalog for Building Piping (Revised 25th Edition) P38. And the joint are bonded via a vinyl chloride resin adhesive, and the instantaneous breaking water pressure after complete drying bonds the molded body for piping and the joint with no adhesive film with an adhesive. It means that it is equivalent to the instantaneous breaking water pressure after complete drying. The instantaneous breaking water pressure is measured by the method described in JIS S3200-1.

上記合成樹脂としては、例えば、ポリ塩化ビニル系樹脂、塩素化ポリ塩化ビニル系樹脂、アクリルグラフト系のポリ塩化ビニル系樹脂、酢酸ビニル成分を共重合成分として含有するポリ塩化ビニル系樹脂、アクリル系樹脂、ABS系樹脂、AES系樹脂、MBS系樹脂、EVA系樹脂、TPU系樹脂、TPEE系樹脂等が挙げられる。上記合成樹脂は単独で用いてもよく、2種以上を併用してもよい。   Examples of the synthetic resin include polyvinyl chloride resin, chlorinated polyvinyl chloride resin, acrylic graft polyvinyl chloride resin, polyvinyl chloride resin containing a vinyl acetate component as a copolymer component, and acrylic resin. Examples thereof include resins, ABS resins, AES resins, MBS resins, EVA resins, TPU resins, and TPEE resins. The said synthetic resin may be used independently and may use 2 or more types together.

上記合成樹脂の平均重合度は特に限定はされないが、好ましくは600〜3000、更に好ましくは600〜1300である。上記合成樹脂の平均重合度が600を下回ると、被膜形成用組成物により形成された被膜の耐薬品性能が悪化することがある。上記合成樹脂の平均重合度が3000を超えると、上記合成樹脂が有機溶媒に溶解し難くなることがある。   The average degree of polymerization of the synthetic resin is not particularly limited, but is preferably 600 to 3000, and more preferably 600 to 1300. When the average polymerization degree of the synthetic resin is less than 600, the chemical resistance performance of the film formed by the film forming composition may be deteriorated. When the average polymerization degree of the synthetic resin exceeds 3000, the synthetic resin may be difficult to dissolve in an organic solvent.

(紫外線吸収剤)
本発明の被膜形成用組成物は、紫外線吸収剤を含んでいる。上記紫外線吸収剤は、塩化ビニル系樹脂成形品の劣化の原因となる紫外線を吸収する。そのため、被膜形成用組成物による被膜が形成された塩化ビニル系樹脂成形品は、屋外において長期間使用され続けたとしても、紫外線による劣化が抑制される。従って、上記塩化ビニル系樹脂成形品の耐候性を高めることができる。
(UV absorber)
The film forming composition of the present invention contains an ultraviolet absorber. The said ultraviolet absorber absorbs the ultraviolet-ray which causes deterioration of a vinyl chloride resin molded product. Therefore, even if the vinyl chloride resin molded article on which the film is formed by the film forming composition is used outdoors for a long time, deterioration due to ultraviolet rays is suppressed. Therefore, the weather resistance of the vinyl chloride resin molded product can be improved.

上記紫外線吸収剤としては特に限定されず、公知の紫外線吸収剤を使用することができる。上記紫外線吸収剤は、有機系または無機系のいずれであってもよいが、好ましくは有機系紫外線吸収剤が用いられる。上記有機系紫外線吸収剤としては、例えば、ベンゾトリアゾール系、トリアジン系、ベンゾフェノン系及びベンゾエート系の紫外線吸収剤等が挙げられる。上記無機系紫外線吸収剤としては、例えば、酸化チタン、酸化亜鉛、酸化セリウム、酸化鉄、硫酸バリウム微粒子等が挙げられる。上記紫外線吸収剤は単独で用いてもよく、2種以上を併用してもよい。また、上記紫外線吸収剤としては、有機系紫外線吸収剤と無機系紫外線吸収剤とを併用しても構わない。上記有機系紫外線吸収剤は単独で用いてもよく、2種以上を併用してもよい。   It does not specifically limit as said ultraviolet absorber, A well-known ultraviolet absorber can be used. The ultraviolet absorber may be either organic or inorganic, but an organic ultraviolet absorber is preferably used. Examples of the organic ultraviolet absorber include benzotriazole-based, triazine-based, benzophenone-based, and benzoate-based ultraviolet absorbers. Examples of the inorganic ultraviolet absorber include titanium oxide, zinc oxide, cerium oxide, iron oxide, and barium sulfate fine particles. The said ultraviolet absorber may be used independently and may use 2 or more types together. Moreover, as said ultraviolet absorber, you may use together an organic type ultraviolet absorber and an inorganic type ultraviolet absorber. The said organic type ultraviolet absorber may be used independently, and may use 2 or more types together.

上記ベンゾトリアゾール系の上記紫外線吸収剤としては、例えば、2−(2−ヒドロキシ−5−t−ブチルフェニル)−2H−ベンゾトリアゾール、2−(5−メチル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−[2−ヒドロキシ−3,5−ビス(α,α−ジメチルベンジル)フェニル]−2H−ベンゾトリアゾール、2−(3,5−ジ−t−ブチル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(3−t−ブチル−5−メチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、2−(3,5−ジ−t−ブチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、2−(3,5−ジ−t−アミル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−オクチルフェニル)ベンゾトリアゾールなどや、これらの混合物、変性物、重合物及び誘導体などが挙げられる。   Examples of the benzotriazole-based ultraviolet absorber include 2- (2-hydroxy-5-tert-butylphenyl) -2H-benzotriazole, 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2 -[2-hydroxy-3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2- (3,5-di-t-butyl-2-hydroxyphenyl) benzotriazole, 2- (3-t-butyl-5-methyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-butyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-amyl-2-hydroxyphenyl) benzotriazole, 2- (2′-hydroxy-5′-octylphenyl) Examples thereof include benzotriazole, and mixtures, modified products, polymers, and derivatives thereof.

上記トリアジン系の上記紫外線吸収剤としては、例えば、2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−[(ヘキシル)オキシ]−フェノール、2−〔4−[(2−ヒドロキシ−3−ドデシルオキシプロピル)オキシ]−2−ヒドロキシフェニル〕−4,6−ビス(2,4−ジメチルフェニル)−1,3,5−トリアジン、2−〔4−[(2−ヒドロキシ−3−トリデシルオキシプロピル)オキシ]−2−ヒドロキシフェニル〕−4,6−ビス(2,4−ジメチルフェニル)−1,3,5−トリアジン、2,4−ビス(2,4−ジメチルフェニル)−6−(2−ヒドロキシ−4−イソ−オクチルオキシフェニル)−s−トリアジンなどやこれらの混合物、変性物、重合物、誘導体などが挙げられる。   Examples of the triazine-based ultraviolet absorber include 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol, 2- [4 -[(2-hydroxy-3-dodecyloxypropyl) oxy] -2-hydroxyphenyl] -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, 2- [4- [ (2-Hydroxy-3-tridecyloxypropyl) oxy] -2-hydroxyphenyl] -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, 2,4-bis (2 , 4-Dimethylphenyl) -6- (2-hydroxy-4-iso-octyloxyphenyl) -s-triazine, mixtures thereof, modified products, polymers, derivatives and the like.

上記ベンゾフェノン系の上記紫外線吸収剤としては、例えば、2−ヒドロキシ−4−メトキシベンゾフェノン、2−ヒドロキシ−4−n−オクチルオキシベンゾフェノン等が挙げられる。   Examples of the benzophenone-based ultraviolet absorber include 2-hydroxy-4-methoxybenzophenone and 2-hydroxy-4-n-octyloxybenzophenone.

上記ベンゾエート系の上記紫外線吸収剤としては、例えば、フェニルサルシレート、4−t−ブチルフェニルサルシレート、2,5−t−ブチル−4−ヒドロキシ安息香酸n−ヘキサデシルエステル、2,4−ジ−t−ブチルフェニル−3’,5−ジ−t−ブチル−4’−ヒドロキシベンゾエート等が挙げられる。   Examples of the benzoate-based ultraviolet absorber include phenyl salicylate, 4-t-butylphenyl salicylate, 2,5-t-butyl-4-hydroxybenzoic acid n-hexadecyl ester, 2,4 -Di-t-butylphenyl-3 ', 5-di-t-butyl-4'-hydroxybenzoate and the like.

上記紫外線吸収剤の量は、上記合成樹脂100重量部に対し、5重量部〜200重量部である。上記紫外線吸収剤の量が5重量部未満だと、耐候劣化による変色及び機械的性能を抑制する効果が低くなる。上記紫外線吸収剤の量が200重量部を超えると、紫外線吸収剤のブリード等が発生し易くなることがある。   The amount of the ultraviolet absorber is 5 to 200 parts by weight with respect to 100 parts by weight of the synthetic resin. When the amount of the ultraviolet absorber is less than 5 parts by weight, the effect of suppressing discoloration due to weather resistance deterioration and mechanical performance is lowered. If the amount of the UV absorber exceeds 200 parts by weight, bleeding of the UV absorber or the like may easily occur.

(光安定剤)
本発明の被膜形成用組成物は、被膜形成用組成物の光・熱・水などによる劣化を抑制するために、光安定剤を含んでいる。上記光安定剤としては、好ましくは、ヒンダードアミン系光安定剤が使用される。上記ヒンダードアミン系光安定剤としては、例えば、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジニル)〔[3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル]メチル〕ブチルマロネート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジニル)セバケート、メチル(1,2,2,6,6−ペンタメチル−4−ピペリジニル)セバケート、デカン二酸ビス[2,2,6,6−テトラメチル−1−オクチルオキシ)−4−ピペリジニル]エステルなどや、これらの混合物、変性物、重合物及び誘導体などが挙げられる。上記光安定剤は単独で用いてもよく、2種以上を併用してもよい。
(Light stabilizer)
The film-forming composition of the present invention contains a light stabilizer in order to suppress deterioration of the film-forming composition due to light, heat, water, or the like. As the light stabilizer, a hindered amine light stabilizer is preferably used. Examples of the hindered amine light stabilizer include bis (1,2,2,6,6-pentamethyl-4-piperidinyl) [[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl]. Methyl] butyl malonate, bis (1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, methyl (1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, bis-decanedioic acid bis Examples include [2,2,6,6-tetramethyl-1-octyloxy) -4-piperidinyl] ester, and mixtures, modified products, polymers, and derivatives thereof. The said light stabilizer may be used independently and may use 2 or more types together.

上記光安定剤の量は、上記合成樹脂100重量部に対し、5重量部〜50重量部である。上記光安定剤の量が5重量部以下では、合成樹脂の劣化を防止する効果が低くなる。上記光安定剤の量が50重量部を超えると、光安定剤のブリード等が発生し易くなることがある。   The amount of the light stabilizer is 5 to 50 parts by weight with respect to 100 parts by weight of the synthetic resin. When the amount of the light stabilizer is 5 parts by weight or less, the effect of preventing deterioration of the synthetic resin is lowered. When the amount of the light stabilizer exceeds 50 parts by weight, bleeding of the light stabilizer or the like may easily occur.

(他の成分)
本発明の被膜形成用組成物は、上述した各成分の他に、本発明の目的を阻害しない範囲で、必要に応じて様々な添加剤を適量含んでいてもよい。上記添加剤としては、例えば、有機安定剤、無機安定剤、成膜助剤、分散剤、増粘剤、消泡剤、酸化防止剤、防微剤、防腐剤、凍結安定剤、帯電防止剤等の各種安定剤や、体質顔料、着色顔料、防錆顔料等の顔料などが挙げられる。
(Other ingredients)
The film-forming composition of the present invention may contain appropriate amounts of various additives as necessary within the range not impairing the object of the present invention, in addition to the above-described components. Examples of the additive include an organic stabilizer, an inorganic stabilizer, a film forming aid, a dispersant, a thickener, an antifoaming agent, an antioxidant, a fine agent, an antiseptic, a freezing stabilizer, and an antistatic agent. And various stabilizers such as extender pigments, colored pigments, rust preventive pigments, and the like.

(配管用成形品)
本発明の配管用成形品は、ポリ塩化ビニル系樹脂及び/または塩素化ポリ塩化ビニル系樹脂からなる配管用成形体と、上記配管用成形体の表層上に形成された被膜とを備える。上記被膜は、本発明の被膜形成用組成物を上記配管用成形体の表層上に付与した後、上記被膜形成用組成物に含まれる上記有機溶媒を除去することにより得られる。そのため、上記被膜が形成されている本発明の配管用成形品では、本発明の配管用成形品と塩化ビニル樹脂製の継手とを塩化ビニル系樹脂用接着剤を介して接着接合することができ、かつ本発明の配管用成形品の耐候性を高めることができる。
(Molded product for piping)
The molded article for piping of the present invention includes a molded article for piping made of a polyvinyl chloride resin and / or a chlorinated polyvinyl chloride resin, and a film formed on the surface layer of the molded article for piping. The film is obtained by removing the organic solvent contained in the film-forming composition after applying the film-forming composition of the present invention onto the surface layer of the molded article for piping. Therefore, in the molded product for piping according to the present invention in which the coating film is formed, the molded product for piping according to the present invention and the joint made of vinyl chloride resin can be bonded and bonded via the adhesive for vinyl chloride resin. And the weather resistance of the molded article for piping of this invention can be improved.

上記被膜の厚みは特に限定されず、使用される上記紫外線吸収剤や上記光安定剤の濃度に応じて適宜調整される。好ましくは、上記被膜の厚みは1μm以上である。上記被膜の厚みが1μmを下回ると、上記配管用成形品の劣化を効果的に抑制できないことがある。   The thickness of the film is not particularly limited, and is appropriately adjusted according to the concentration of the ultraviolet absorber or the light stabilizer used. Preferably, the thickness of the coating is 1 μm or more. When the thickness of the film is less than 1 μm, the deterioration of the molded product for piping may not be effectively suppressed.

上記被膜形成用組成物を上記配管用成形体の表層上に付与する方法としては、刷毛塗り、浸漬塗り、グラビアコーティング、スプレーコーティングなど通常知られている方法を用いることが可能である。   As a method for applying the film-forming composition onto the surface layer of the molded article for piping, a generally known method such as brush coating, dip coating, gravure coating, spray coating or the like can be used.

上記被膜形成用組成物に含まれる上記有機溶媒を除去する方法としては特に限定されず、例えば、上記被膜を放置、風乾または加熱、減圧することにより、上記有機溶媒を蒸発させることができる。   The method for removing the organic solvent contained in the film-forming composition is not particularly limited. For example, the organic solvent can be evaporated by allowing the film to stand, air-drying, heating or decompressing.

なお、上記ポリ塩化ビニル系樹脂及び/または塩素化ポリ塩化ビニル系樹脂は、ポリ塩化ビニル及び/または塩素化ポリ塩化ビニル以外の他の成分を含んでいてもよい。   The polyvinyl chloride resin and / or chlorinated polyvinyl chloride resin may contain other components other than polyvinyl chloride and / or chlorinated polyvinyl chloride.

以下、本発明の具体的な実施例及び比較例を挙げることにより、本発明を明らかにする。なお、本発明は以下の実施例に限定されない。   Hereinafter, the present invention will be clarified by giving specific examples and comparative examples of the present invention. The present invention is not limited to the following examples.

本発明の実施例及び比較例において使用した材料は、以下の通りである。
・ポリ塩化ビニル:徳山積水工業(株)製、TS−800E、重合度800
・ポリ塩化ビニル:徳山積水工業(株)製、TS−640M、重合度640
・ポリ塩化ビニル:信越化学工業(株)製、TK−2500P、重合度3000
・紫外線吸収剤:BASFジャパン(株)製、TINUVIN 326、ベンゾトリアゾール系
・光安定剤:BASFジャパン(株)製、TINUVIN770DF、ヒンダードアミン系
・市販品塗料:関西ペイント(株)製、ビニボン100、塩化ビニル樹脂系塗料
・市販品塗料:大日本塗料(株)製、ビニローゼ、塩化ビニル樹脂系塗料
・市販品塗料:日本ペイント(株)製、テラベールAE、アクリル樹脂系塗料
The materials used in the examples and comparative examples of the present invention are as follows.
Polyvinyl chloride: Tokuyama Sekisui Industry Co., Ltd., TS-800E, polymerization degree 800
Polyvinyl chloride: Tokuyama Sekisui Industry Co., Ltd., TS-640M, polymerization degree 640
Polyvinyl chloride: manufactured by Shin-Etsu Chemical Co., Ltd., TK-2500P, polymerization degree 3000
・ Ultraviolet absorber: BASF Japan Co., Ltd., TINUVIN 326, benzotriazole series ・ Light stabilizer: BASF Japan Co., Ltd., TINUVIN 770DF, hindered amine series Vinyl resin-based paints / commercially available paints: Dainippon Paint Co., Ltd., Vinylose, vinyl chloride resin-based paints / commercially available paints: Nihon Paint Co., Ltd., Terraval AE, acrylic resin-based paints

(被膜形成用組成物の製造)
表1に記載の有機溶媒及び合成樹脂を用いて、実施例1〜11及び比較例1〜10の被膜形成用組成物を、以下の方法で調製した。
(Manufacture of composition for film formation)
Using the organic solvent and synthetic resin described in Table 1, compositions for film formation of Examples 1 to 11 and Comparative Examples 1 to 10 were prepared by the following method.

容量1000ccの蓋付ガラス容器の中に、常温下で上記有機溶媒を500g投入した。次に、上記有機溶媒を撹拌しつつ上記合成樹脂を徐々に投入し、上記有機溶媒中に上記合成樹脂を溶解させた。これにより、上記合成樹脂の量に対する上記有機溶媒の量が表1に記載の倍率となる樹脂溶液を得た。続いて、上記樹脂溶液中を撹拌しつつ紫外線吸収剤と光安定剤を投入し、上記樹脂溶液中に溶解させた。これにより、上記紫外線吸収剤と上記光安定剤の量が、上記合成樹脂100重量部に対し表1に記載の重量部に含まれる被膜形成用組成物を得た。   500 g of the organic solvent was charged at room temperature into a glass container with a lid of 1000 cc. Next, the synthetic resin was gradually added while stirring the organic solvent, and the synthetic resin was dissolved in the organic solvent. As a result, a resin solution was obtained in which the amount of the organic solvent relative to the amount of the synthetic resin was the magnification described in Table 1. Subsequently, an ultraviolet absorber and a light stabilizer were added while stirring the resin solution, and dissolved in the resin solution. Thereby, the composition for film formation in which the quantity of the said ultraviolet absorber and the said light stabilizer was contained in the weight part of Table 1 with respect to 100 weight part of the said synthetic resins was obtained.

(被膜が形成されたサンプルの作製)
・板状サンプルの作製
上記の製造方法により得られた上記被膜形成用組成物を、17cm×17cm×0.2cmの硬質塩化ビニル樹脂製プレス板の上に、棒状のバーコーターを使用して塗布した。これにより、上面に表1に記載の厚みの上記被膜形成用組成物液が塗布された上記プレス板を得た。その後、上記被膜形成用組成物が塗布された上記プレス板を、20℃雰囲気下において1時間放置することにより、上記被膜形成用組成物に含まれる上記有機溶媒を蒸発させて、表1に記載の厚みの被膜が上面に形成された板状サンプルを得た。
(Preparation of sample with coating)
-Production of plate sample The above-mentioned composition for forming a film obtained by the above production method was applied on a hard vinyl chloride resin press plate of 17 cm x 17 cm x 0.2 cm using a bar-shaped bar coater. did. This obtained the said press plate by which the said film forming composition liquid of the thickness of Table 1 was apply | coated to the upper surface. Thereafter, the organic solvent contained in the film-forming composition is evaporated by leaving the press plate coated with the film-forming composition in an atmosphere at 20 ° C. for 1 hour. A plate-like sample having a film having a thickness of 5 mm on the upper surface was obtained.

・パイプ状サンプルの作製
上記の製造方法により得られた上記被膜形成用組成物に、表1に記載の有機溶媒を下記の所定量さらに添加して、ディッピング液を得た。上記ディッピング液に、管端に封をした硬質塩化ビニル樹脂製パイプ(積水化学工業(株)製、商品名「プラントVPパイプ」、呼び径20)を封をした管端を下向きにしてパイプを縦方向に浸した。次に、上記硬質塩化ビニル樹脂製パイプを15cm/sの引き上げ速度で、上記ディッピング液から引き上げた。これにより、表層上に表1に記載の厚みの上記ディッピング液が塗布された上記硬質塩化ビニル樹脂製パイプを得た。その後、表層上に上記ディッピング液が塗布された上記硬質塩化ビニル樹脂製パイプを、20℃雰囲気下において1時間放置することにより、上記ディッピング液に含まれる上記有機溶媒を蒸発させて、表1に記載の厚みの被膜が表層上に形成されたパイプ状サンプルを得た。
-Preparation of pipe-shaped sample The following predetermined amount of the organic solvent described in Table 1 was further added to the film-forming composition obtained by the above-described production method, to obtain a dipping solution. A pipe made of hard vinyl chloride resin (made by Sekisui Chemical Co., Ltd., trade name “Plant VP pipe”, nominal diameter 20) sealed at the end of the pipe with the above dipping solution, with the pipe end facing downward. Dipped vertically. Next, the pipe made of hard vinyl chloride resin was pulled up from the dipping liquid at a pulling rate of 15 cm / s. This obtained the said pipe | tube made from the hard vinyl chloride resin by which the said dipping liquid of the thickness of Table 1 was apply | coated on the surface layer. Then, the hard vinyl chloride resin pipe coated with the dipping liquid on the surface layer is left in a 20 ° C. atmosphere for 1 hour to evaporate the organic solvent contained in the dipping liquid. A pipe-like sample in which a film having the described thickness was formed on the surface layer was obtained.

なお、パイプ状サンプルの被膜の厚みは、上記ディッピング液に加えた上記有機溶媒の量により、表1に記載の厚みに調整した。上記ディッピング液の調製時にさらに添加した上記有機溶媒の量は、実施例1〜10及び比較例1〜10では、上記被膜形成用組成物中の上記合成樹脂100重量部に対して2400重量部であり、実施例11では9200重量部であった。   In addition, the thickness of the film of the pipe-shaped sample was adjusted to the thickness shown in Table 1 by the amount of the organic solvent added to the dipping solution. In Examples 1 to 10 and Comparative Examples 1 to 10, the amount of the organic solvent further added during the preparation of the dipping solution was 2400 parts by weight with respect to 100 parts by weight of the synthetic resin in the film forming composition. Yes, in Example 11, it was 9200 parts by weight.

(性能試験方法)
実施例1〜11及び比較例1〜10における被膜形成用組成物および被膜が形成されたサンプルについて、以下の方法により評価を行った。
(Performance test method)
About the sample in which the composition for film formation in Examples 1-11 and Comparative Examples 1-10 and the film in which the film was formed were evaluated with the following method.

・合成樹脂の有機溶媒への可溶性
上記被膜形成用組成物の調製工程において、上記合成樹脂の上記有機溶媒への可溶性を判定した。判定基準において可溶とは、上記有機溶媒に上記合成樹脂を投入して攪拌した後に、上記有機溶媒中にゲル状の組成物が残っていないことを示す。ゲル状の組成物が残っていないことについて目視にて確認できない場合には、濾紙等を用いることにより確認した。判定結果を表1に示した。
-Solubility of synthetic resin in organic solvent In the step of preparing the film-forming composition, the solubility of the synthetic resin in the organic solvent was determined. Soluble in the criteria indicates that no gel-like composition remains in the organic solvent after the synthetic resin is added to the organic solvent and stirred. When it was not possible to visually confirm that no gel-like composition remained, it was confirmed by using filter paper or the like. The determination results are shown in Table 1.

・接着性能
上記の方法で作製したパイプ状サンプルを切断し、長さ30cmのパイプ状サンプルを2本用意した。上記2本のパイプ状サンプルと、呼び径20の硬質塩化ビニル樹脂製の継手とを、一般塩化ビニル樹脂用接着剤(積水化学工業(株)製、NO.73接着剤)を介して接着して、上記2本のパイプ状サンプルを接続した。続いて、接続された上記パイプ状サンプルを23℃雰囲気下において24時間放置することにより、上記接着剤を乾燥させた。その後、接続された上記パイプ状サンプルの内部に水を流し、上記パイプ状サンプルに水圧を負荷させた。このとき、管が破壊された又はパイプが挿入抜け破壊された時の、接続された上記パイプ状サンプルの負荷圧力を計測した。
-Adhesive performance The pipe-shaped sample produced by the above method was cut to prepare two pipe-shaped samples having a length of 30 cm. The above two pipe-shaped samples and a joint made of hard vinyl chloride resin having a nominal diameter of 20 are bonded via a general vinyl chloride resin adhesive (Sekisui Chemical Co., Ltd., NO.73 adhesive). The two pipe samples were connected. Subsequently, the adhesive was dried by leaving the connected pipe-shaped sample in a 23 ° C. atmosphere for 24 hours. Thereafter, water was allowed to flow inside the connected pipe sample, and water pressure was applied to the pipe sample. At this time, the load pressure of the connected pipe-like sample when the tube was broken or the pipe was inserted and broken was measured.

被膜を形成する前の上記硬質塩化ビニル樹脂製パイプについても上記と同様に切断、接続して水圧を負荷させて、負荷圧力を計測した。上記パイプ状サンプルの上記負荷圧力と上記硬質塩化ビニル樹脂製パイプの上記負荷圧力とを比較して、以下の基準により評価した。評価結果を表1に示した。
◎:被膜無しの状態の100%以上。
○:被膜無しの状態の90%以上。
△:被膜無しの状態の80%以上。
×:被膜無しの状態の80%未満。
The hard vinyl chloride resin pipe before forming the coating was also cut and connected in the same manner as described above to apply a water pressure, and the load pressure was measured. The load pressure of the pipe-shaped sample was compared with the load pressure of the rigid polyvinyl chloride resin pipe, and the following criteria were used for evaluation. The evaluation results are shown in Table 1.
(Double-circle): 100% or more of a state without a film.
○: 90% or more of the state without a film.
(Triangle | delta): 80% or more of the state without a film.
X: Less than 80% of the state without a film.

・基材との密着性能
上記の方法で作製した板状サンプルを用いて、JIS K5600−5−6に記載の密着性試験(クロスカット法−100マス)により、基材となる硬質塩化ビニル樹脂製プレス板と板状サンプルに形成された被膜との密着性を、以下の基準で評価した。評価結果を表1に示した。
◎:まったく剥がれなし。
○:剥れ面が全体の5%未満。
△:剥れ面が全体の15%未満。
×:剥れ面が全体の30%未満。
-Adhesion performance with base material Using the plate-like sample prepared by the above method, a hard vinyl chloride resin as a base material by an adhesion test (cross cut method-100 mass) described in JIS K5600-5-6 Adhesion between the press plate and the film formed on the plate sample was evaluated according to the following criteria. The evaluation results are shown in Table 1.
A: No peeling at all.
○: The peeled surface is less than 5% of the whole.
(Triangle | delta): A peeling surface is less than 15% of the whole.
X: The peeled surface is less than 30% of the whole.

・耐候性試験(色調変化)
上記の方法で作製した板状サンプルを、メタルウェザー(ダイプラ・ウィンテス(株)製、商品名「ダイプラ メタルウェザー」)に設置した。次に、上記メタルウェザーを以下の運転モードで運転することにより以下のL、D及びシャワーの条件を繰り返して、上記板状サンプルに紫外線を120時間照射した。その後、上記板状サンプルの表面状態の色差ΔE値を色差計(東京電色(株)製、商品名「カラーアナライザー」)によりを算出し、評価した。評価結果を表1に示した。
・ Weather resistance test (color change)
The plate-like sample produced by the above method was placed on a metal weather (Daipura Wintes Co., Ltd., trade name “Daipura Metal Weather”). Next, by operating the metal weather in the following operation mode, the following L, D and shower conditions were repeated, and the plate sample was irradiated with ultraviolet rays for 120 hours. Thereafter, the color difference ΔE value of the surface state of the plate-like sample was calculated by a color difference meter (trade name “Color Analyzer” manufactured by Tokyo Denshoku Co., Ltd.) and evaluated. The evaluation results are shown in Table 1.

運転モード:L(ライト)+D(デュ)
L:ブラックパネル温度65℃、湿度50%、紫外線照射強度80mW/mm、4時間
D:ブラックパネル温度30℃、湿度98%、4時間
シャワー:D時の前後各30秒にわたって、上記板状サンプルに水をシャワーする。
◎:ΔEが0.5未満。
○:ΔEが1.0未満。
△:ΔEが3.0未満。
×:ΔEが3.0以上。
Operation mode: L (light) + D (du)
L: Black panel temperature 65 ° C., humidity 50%, UV irradiation intensity 80 mW / mm 2 , 4 hours D: Black panel temperature 30 ° C., humidity 98%, 4 hours Shower: The above plate shape over 30 seconds before and after D hour Show the sample with water.
A: ΔE is less than 0.5.
○: ΔE is less than 1.0.
Δ: ΔE is less than 3.0.
X: ΔE is 3.0 or more.

・耐候性試験(物性低下)
上記の方法で作製したパイプ状サンプルを、上記メタルウェザーを用いて、上記と同様にして紫外線を120時間照射した。その後、衝撃性能をJIS K7211に記載の硬質プラスチックの落錘衝撃試験方法通則により、衝撃低下率を測定した。
・ Weather resistance test (decrease in physical properties)
The pipe-shaped sample produced by the above method was irradiated with ultraviolet rays for 120 hours in the same manner as described above using the above metal weather. Thereafter, the impact reduction rate was measured according to the general rules for the falling weight impact test method for hard plastics described in JIS K7211.

被膜を形成する前の上記硬質塩化ビニル樹脂製パイプについても上記と同様にして、衝撃低下率を測定した。上記パイプ状サンプルの上記衝撃低下率と上記硬質塩化ビニル樹脂製パイプの上記衝撃低下率とを比較して、以下の基準により評価した。評価結果を表1に示した。   The impact reduction rate was measured in the same manner as above for the pipe made of the hard vinyl chloride resin before the coating was formed. The impact reduction rate of the pipe-shaped sample and the impact reduction rate of the hard vinyl chloride resin pipe were compared and evaluated according to the following criteria. The evaluation results are shown in Table 1.

なお、上記評価に用いた硬質プラスチックの錘形状及び重量に関しては、JIS K6741に記載の20Aパイプによる条件を使用した。
◎:被膜を形成する前の上記硬質塩化ビニル樹脂製パイプからの衝撃低下率が10%未満。
○:被膜を形成する前の上記硬質塩化ビニル樹脂製パイプからの衝撃低下率が30%未満。
△:被膜を形成する前の上記硬質塩化ビニル樹脂製パイプからの衝撃低下率が50%未満。
×:被膜を形成する前の上記硬質塩化ビニル樹脂製パイプからの衝撃低下率が50%以上。
In addition, about the weight shape and weight of the hard plastic used for the said evaluation, the conditions by the 20A pipe as described in JIS K6741 were used.
(Double-circle): The impact reduction rate from the said pipe | tube made from a hard vinyl chloride resin before forming a film is less than 10%.
○: Impact reduction rate from the hard vinyl chloride resin pipe before forming the coating is less than 30%.
(Triangle | delta): The impact reduction rate from the said pipe | tube made from the hard vinyl chloride resin before forming a film is less than 50%.
X: The impact reduction rate from the said hard vinyl chloride resin pipe before forming a film is 50% or more.

Figure 2012224788
Figure 2012224788

(実施例1〜3及び比較例1〜2)
被膜形成用組成物に含まれる有機溶媒について、実施例1のTHF(SP値=9.1)、実施例2のシクロヘキサン(SP値=8.2)及び実施例3のDMAc(SP値=10.8)を用いた場合には、良好な接着性能及び耐候性能が得られた。これらに対し、比較例1のジメチルシロサキン(SP値=5.5)及び比較例2のメタノール(SP値=14.5)を用いた場合には、合成樹脂が上記有機溶媒に全く溶解せず、被膜の形成ができなかった。
(Examples 1-3 and Comparative Examples 1-2)
About the organic solvent contained in the composition for film formation, THF (SP value = 9.1) in Example 1, cyclohexane (SP value = 8.2) in Example 2, and DMAc in Example 3 (SP value = 10) When .8) was used, good adhesion performance and weather resistance performance were obtained. On the other hand, when the dimethyl siloxane of Comparative Example 1 (SP value = 5.5) and the methanol of Comparative Example 2 (SP value = 14.5) were used, the synthetic resin was completely dissolved in the organic solvent. The film could not be formed.

(実施例4及び比較例3)
被膜形成用組成物に含まれる合成樹脂について、実施例4のアクリルを用いた場合には、良好な接着性能及び耐候性能が得られた。これに対し、比較例3のフッ素樹脂を用いた場合には、有機溶媒であるTHFに溶解しなかった。そのため、基材との接着強度が著しく低下し、接着性能及び耐候性能も著しく悪化した。
(Example 4 and Comparative Example 3)
When the acrylic resin of Example 4 was used for the synthetic resin contained in the film forming composition, good adhesion performance and weather resistance performance were obtained. On the other hand, when the fluororesin of Comparative Example 3 was used, it was not dissolved in THF as an organic solvent. Therefore, the adhesive strength with a base material fell remarkably, and the adhesive performance and the weather resistance performance also deteriorated significantly.

(実施例5〜6)
被膜形成用組成物に含まれる合成樹脂として、ポリ塩化ビニル系樹脂の重合度を変化させた。実施例5及び6のいずれの場合も良好な接着性能及び耐候性能が得られた。
(Examples 5-6)
As the synthetic resin contained in the film-forming composition, the polymerization degree of the polyvinyl chloride resin was changed. In both cases of Examples 5 and 6, good adhesion performance and weather resistance performance were obtained.

(実施例7〜8及び比較例4〜5)
被膜形成用組成物に含まれる紫外線吸収剤の添加量について、実施例7の5重量部の場合には、耐候性試験において色調及び物性がわずかに悪化したものの、充分な接着性能及び耐候性能が得られた。実施例8の200重量部の場合にも、耐候性試験において色調がわずかに悪化したものの、充分な接着性能及び耐候性能が得られた。これらに対し、比較例4の1重量部では、耐候性試験において色調及び物性が著しく劣っていた。比較例5の300重量部では、サンプルの表層に上記紫外線吸収剤のブリードが生じた。そのため、耐候性試験における色調の著しい悪化が見られた。
(Examples 7-8 and Comparative Examples 4-5)
In the case of 5 parts by weight of Example 7 with respect to the addition amount of the ultraviolet absorber contained in the film-forming composition, although the color tone and physical properties were slightly deteriorated in the weather resistance test, sufficient adhesion performance and weather resistance performance were obtained. Obtained. Even in the case of 200 parts by weight of Example 8, sufficient adhesion performance and weather resistance performance were obtained although the color tone was slightly deteriorated in the weather resistance test. On the other hand, in 1 part by weight of Comparative Example 4, the color tone and physical properties were remarkably inferior in the weather resistance test. In 300 parts by weight of Comparative Example 5, the ultraviolet absorber bleed occurred on the surface layer of the sample. Therefore, the remarkable deterioration of the color tone in the weather resistance test was observed.

(実施例9〜10及び比較例6〜7)
被膜形成用組成物に含まれる光安定剤の添加量について、実施例9の5重量部の場合には、耐候性試験において色調及び物性がわずかに悪化したものの、充分な接着性能及び耐候性能が得られた。実施例10の50重量部の場合にも、耐候性試験において色調がわずかに悪化したものの、充分な接着性能及び耐候性能が得られた。これらに対し、比較例6の1重量部の場合には、耐候性試験において色調及び物性が著しく劣っていた。比較例7の100重量部の場合には、サンプルの表層にブリードが生じた。そのため、耐候性能における色調変化の著しい悪化が見られた。
(Examples 9 to 10 and Comparative Examples 6 to 7)
In the case of 5 parts by weight of Example 9 with respect to the addition amount of the light stabilizer contained in the film-forming composition, although the color tone and physical properties were slightly deteriorated in the weather resistance test, sufficient adhesion performance and weather resistance performance were obtained. Obtained. Also in the case of 50 parts by weight of Example 10, sufficient adhesion performance and weather resistance performance were obtained although the color tone was slightly deteriorated in the weather resistance test. On the other hand, in the case of 1 part by weight of Comparative Example 6, the color tone and physical properties were remarkably inferior in the weather resistance test. In the case of 100 parts by weight of Comparative Example 7, bleeding occurred on the surface layer of the sample. Therefore, the remarkable deterioration of the color tone change in the weather resistance performance was observed.

(実施例11)
サンプルに形成された被膜の厚みを1μmとした。その場合には、耐候性試験において色調及び物性がわずかに悪化したものの、充分な接着性能及び耐候性能が得られた。
(Example 11)
The thickness of the film formed on the sample was 1 μm. In that case, although the color tone and physical properties were slightly deteriorated in the weather resistance test, sufficient adhesion performance and weather resistance performance were obtained.

(比較例8〜10)
一般的に市販されている表1に記載の塗料組成物を用いて、上記と同様の手法により被膜が形成されたサンプルを作製し、各種性能評価を実施した。その場合には、継手との接着強度が著しく低下し、耐候性試験における物性も著しく低下した。
(Comparative Examples 8 to 10)
Samples on which a film was formed by the same method as described above were prepared using the coating compositions shown in Table 1 that are generally commercially available, and various performance evaluations were performed. In that case, the adhesive strength with the joint was significantly reduced, and the physical properties in the weather resistance test were also significantly reduced.

Claims (4)

SP値が8.0以上かつ11.0未満である有機溶媒と、
前記有機溶媒に溶解可能な合成樹脂と、
前記合成樹脂100重量部に対して5〜200重量部の紫外線吸収剤と、
前記合成樹脂100重量部に対して5〜50重量部の光安定剤とを含む被膜形成用組成物。
An organic solvent having an SP value of 8.0 or more and less than 11.0;
A synthetic resin soluble in the organic solvent;
5 to 200 parts by weight of an ultraviolet absorber with respect to 100 parts by weight of the synthetic resin;
A film-forming composition comprising 5 to 50 parts by weight of a light stabilizer with respect to 100 parts by weight of the synthetic resin.
前記紫外線吸収剤が有機系紫外線吸収剤である、請求項1に記載の被膜形成用組成物。   The film forming composition according to claim 1, wherein the ultraviolet absorber is an organic ultraviolet absorber. 前記光安定剤がヒンダードアミン系光安定剤である、請求項1に記載の被膜形成用組成物。   The film-forming composition according to claim 1, wherein the light stabilizer is a hindered amine light stabilizer. ポリ塩化ビニル系樹脂及び/または塩素化ポリ塩化ビニル系樹脂からなる配管用成形体と、
前記配管用成形体の表層上に形成された被膜とを備える配管用成形品であって、
前記被膜が、請求項1〜3のいずれか1項に記載の被膜形成用組成物を前記配管用成形体の表層上に付与した後、前記被膜形成用組成物に含まれる前記有機溶媒を除去することにより得られた被膜である、配管用成形品。
A molded article for piping comprising a polyvinyl chloride resin and / or a chlorinated polyvinyl chloride resin;
It is a molded article for piping comprising a coating formed on the surface layer of the molded article for piping,
The said coating film removes the said organic solvent contained in the said film formation composition, after providing the film formation composition of any one of Claims 1-3 on the surface layer of the said molded object for piping. A molded product for piping, which is a film obtained by doing.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63213580A (en) * 1987-03-02 1988-09-06 Nippon Carbide Ind Co Ltd Film-releasing agent
JPH11131058A (en) * 1997-08-05 1999-05-18 Pilot Ink Co Ltd Coating liquid composition having reversible thermochromism and coating layer produced by applying light-protection layer on coating layer made of the composition
JP2007333012A (en) * 2006-06-13 2007-12-27 Kanto Chem Co Inc Reinforcement method of transparent vinyl chloride tube
JP2008150933A (en) * 2006-11-22 2008-07-03 Sekisui Chem Co Ltd Rain gutter
JP2010190388A (en) * 2009-02-20 2010-09-02 Furukawa Electric Co Ltd:The Pipe cover

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63213580A (en) * 1987-03-02 1988-09-06 Nippon Carbide Ind Co Ltd Film-releasing agent
JPH11131058A (en) * 1997-08-05 1999-05-18 Pilot Ink Co Ltd Coating liquid composition having reversible thermochromism and coating layer produced by applying light-protection layer on coating layer made of the composition
JP2007333012A (en) * 2006-06-13 2007-12-27 Kanto Chem Co Inc Reinforcement method of transparent vinyl chloride tube
JP2008150933A (en) * 2006-11-22 2008-07-03 Sekisui Chem Co Ltd Rain gutter
JP2010190388A (en) * 2009-02-20 2010-09-02 Furukawa Electric Co Ltd:The Pipe cover

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