JP2012202105A - Bathroom unit - Google Patents

Bathroom unit Download PDF

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JP2012202105A
JP2012202105A JP2011067292A JP2011067292A JP2012202105A JP 2012202105 A JP2012202105 A JP 2012202105A JP 2011067292 A JP2011067292 A JP 2011067292A JP 2011067292 A JP2011067292 A JP 2011067292A JP 2012202105 A JP2012202105 A JP 2012202105A
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floor
wall
correction
washing
support member
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JP5939499B2 (en
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Takeshi Muto
健 武藤
Kentaro Nishisaka
献太郎 西坂
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Toto Ltd
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Toto Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bathroom unit for enabling the build-up of wall members as intended while using a thermoplastic resin to form a floor surface.SOLUTION: A bathroom unit UB comprises correcting parts CMa, CMb for correcting a horizontal plane projection region of a wash place floor pan FP by elongating an elongation allowable part of the wash place floor pan FP to the sides of a pair of support members so that distances between each of opposite portions of a wall placement part between the pair of support members and each of the pair of support members are predetermined distances.

Description

本発明は、浴槽と、床部材と、壁部材と、壁部材を支持する柱状の支柱部材と、を備える浴室ユニットに関する。   The present invention relates to a bathroom unit including a bathtub, a floor member, a wall member, and a columnar column member that supports the wall member.

このような浴槽と壁部材と床部材とを備える浴室ユニットは、いわゆる在来工法の浴室に対して施工性及び生産性に優れることから広く普及している。浴室ユニットの床部材は、浴室の床としての強度や防水性や成形性といった様々な要求品質を満たしやすいことから、繊維樹脂強化プラスチック(以下、FRP(Fiber Reinforced Plastic)ともいう)によって形成されている。   A bathroom unit including such a bathtub, a wall member, and a floor member is widely used because it is superior in workability and productivity to a so-called conventional bathroom. The floor member of the bathroom unit is formed of fiber resin reinforced plastic (hereinafter also referred to as FRP (Fiber Reinforced Plastic)) because it easily satisfies various required qualities such as strength, waterproofness and moldability as a bathroom floor. Yes.

FRPによって形成された床部材は、上述した強度や防水性や成形性といった要求品質を満たすためには優れたものであるが、解決すべき課題もある。下記特許文献1では、FRP製の床部材が抱えるリサイクル課題を解決するために一つの提案を行っている。このリサイクル課題とは、FRPが炭素繊維といった強化材料を熱硬化性樹脂によってバインドすることで形成されることに起因するものであって、熱溶解してあらたな製品に成形し直すといった単純なリサイクル工程が適用できないことに起因する課題である。   The floor member formed by FRP is excellent in order to satisfy the required qualities such as strength, waterproofness and moldability described above, but there are also problems to be solved. In the following Patent Document 1, one proposal is made in order to solve the recycling problem of FRP floor members. This recycling issue is caused by the fact that FRP is formed by binding a reinforcing material such as carbon fiber with a thermosetting resin, and is simply recycled by remelting it into a new product. This is a problem caused by the inability to apply the process.

このような課題を解決するものとして下記特許文献1では、建物床上に据え付けられるフレーム状架台と、フレーム状架台の上に固定される板状架台と、板状架台の上に支持される防水パンと、を備える床部材が提案されている。防水パンは熱可塑性樹脂からなり、フレーム状架台は鋼材からなり、板状架台は2枚の金属板の間に芯材を挟んでなるものである。   In order to solve such a problem, in Patent Document 1 below, a frame-shaped gantry installed on a building floor, a plate-shaped gantry fixed on the frame-shaped gantry, and a waterproof pan supported on the plate-shaped gantry. The floor member provided with these is proposed. The waterproof pan is made of a thermoplastic resin, the frame-shaped frame is made of steel, and the plate-shaped frame is formed by sandwiching a core material between two metal plates.

特開2008−25122号公報JP 2008-25122 A

上記従来の技術は、最上層に配置される防水パンを熱可塑性樹脂によって構成することで、上述したリサイクル課題を解決すると共に、FRP単一材料の一体構造では得られない素材選択の自由度も得られる優れた技術である。   The conventional technology described above solves the above-mentioned recycling problem by forming the waterproof pan arranged in the uppermost layer with a thermoplastic resin, and also has a degree of freedom of material selection that cannot be obtained by an integrated structure of a single FRP material. It is an excellent technology that can be obtained.

しかしながら、熱可塑性樹脂は、線膨張係数が大きいものであり、与えられる熱の変動によって膨張したり収縮したりする性質がある。そのため、床部材単体としては上述したような優れた性質を持つものの、温度条件によっては、床部材から立ち上がるように設けられる壁部材との間に隙間が生じる可能性もある。この隙間が生じないように、床部材の外周に沿って壁部材を配置しようとすれば、壁部材を支えるために立設されている支柱部材によって壁部材の両端は拘束されていることから、壁部材の中央が内側に引き込まれるようになり、壁部材を組み上げることができなくなる可能性もある。   However, a thermoplastic resin has a large linear expansion coefficient, and has a property of expanding and contracting due to fluctuations in applied heat. Therefore, although the floor member alone has the excellent properties as described above, a gap may be formed between the floor member and the wall member provided so as to rise from the floor member depending on the temperature condition. If it is going to arrange a wall member along the perimeter of a floor member so that this crevice may not arise, since both ends of the wall member are restrained by the column member erected to support the wall member, There is a possibility that the center of the wall member will be drawn inward, making it impossible to assemble the wall member.

本発明はこのような課題に鑑みてなされたものであり、その目的は、熱可塑性樹脂を用いて床面を形成しながらも、壁部材を狙い通りに組み上げることが可能な浴室ユニットを提供することにある。   This invention is made | formed in view of such a subject, The objective provides the bathroom unit which can assemble | assemble a wall member as aimed, forming a floor surface using a thermoplastic resin. There is.

上記課題を解決するために本発明に係る浴室ユニットは、浴槽と、前記浴槽の一辺と隣接する位置に配置される略矩形状の床部材と、前記浴槽および前記洗い場床部材の周囲に立設される板状の壁部材と、前記壁部材を支持する柱状の支柱部材と、を備える浴室ユニットである。前記床部材は、熱可塑性樹脂を発泡成形することで形成され、前記浴槽に沿う辺を除く他辺の周縁部に前記壁部材が載置される壁載置部が一体的に設けられてなる洗い場床パンと、前記洗い場床パンの線膨張係数よりも小さい線膨張係数となり且つ前記洗い場床パンの剛性よりも高い剛性となるように形成され、前記洗い場床パンの下側に配置される床支持部材と、を有する。前記洗い場床パンは、前記壁載置部より内側に面方向に伸長可能な伸長許容部を有している。前記支柱部材は、前記床支持部材に対して取り付けられると共に、前記洗い場床パンの外側から上方側に立設するように、間隔をあけて少なくとも一対設けられており、当該一対の支柱部材間に対向する前記壁載置部の一部と、前記一対の支柱部材との距離が所定距離となるように、前記洗い場床パンを前記一対の支柱部材側に引き伸ばし、前記洗い場床パンの水平面投影領域を矯正する矯正手段を設けている。   In order to solve the above-described problems, a bathroom unit according to the present invention includes a bathtub, a substantially rectangular floor member disposed at a position adjacent to one side of the bathtub, and standing around the bathtub and the wash floor member. It is a bathroom unit provided with the plate-shaped wall member and the columnar support | pillar member which supports the said wall member. The floor member is formed by foam-molding a thermoplastic resin, and a wall mounting portion on which the wall member is mounted is integrally provided on a peripheral portion of the other side excluding the side along the bathtub. A washing floor floor pan, a floor having a linear expansion coefficient smaller than the linear expansion coefficient of the washing floor floor pan and having a rigidity higher than the rigidity of the washing floor floor pan, and disposed below the washing floor floor pan And a support member. The washing floor floor pan has an extension allowing portion that can extend in the surface direction inside the wall placing portion. The strut members are attached to the floor support member, and at least a pair of the strut members are provided at intervals so as to be erected upward from the outside of the washing floor floor pan, and between the pair of strut members. The wash floor floor pan is stretched toward the pair of strut members so that a distance between a part of the wall mounting portions facing each other and the pair of strut members is a predetermined distance, and a horizontal plane projection region of the wash floor floor pan There is a correction means to correct.

本発明によれば、洗い場の床面を構成する洗い場床パンを、熱可塑性樹脂によって形成しているので、成形時の二酸化炭素排出量を低減することが出来ると共に、リサイクルを容易なものとすることができる。洗い場床パンを発泡成形によって形成しているので、成形時の内圧を低減することができるため成形型の費用を低減することができ、洗い場床パン自体の軽量化を図ることもできる。洗い場床パンには、壁部材を載置するための壁載置部を一体的に設けているので、この壁載置部に壁部材を載せた状態を保つことで優れた防水性能を発揮することができる。支柱部材を床支持部材に対して取り付けることで、洗い場床パンに取り付けた場合に比較して、長期的に安定して壁部材を支持することができる。   According to the present invention, since the washing floor floor pan constituting the floor surface of the washing place is formed of the thermoplastic resin, the carbon dioxide emission during molding can be reduced and the recycling can be facilitated. be able to. Since the washing ground floor pan is formed by foam molding, the internal pressure at the time of molding can be reduced, so that the cost of the molding die can be reduced, and the weight of the washing ground floor pan itself can be reduced. Since the washing floor floor pan is integrally provided with a wall placing portion for placing the wall member, it exhibits excellent waterproof performance by keeping the wall member placed on the wall placing portion. be able to. By attaching the support member to the floor support member, the wall member can be stably supported for a long period of time as compared to the case where the support member is attached to the washing floor floor pan.

更に本発明では、例えば、洗い場床パンが収縮してしまい、狙いの水平面投影領域を確保できない場合であっても、洗い場床パンを一対の支柱部材側に引き伸ばすことで、狙いの水平面投影領域を確保することができる。また、一対の支柱部材間に対向する壁載置部の一部と、一対の支柱部材との距離が所定距離となるように、洗い場床パンを一対の支柱部材側に引き伸ばしているので、洗い場床パンの壁載置部を、壁部材を載せるための正規の位置に配置することができる。支柱部材を洗い場床パンの外側から上方側に立設するように設けており、この支柱部材側に洗い場床パンを引き伸ばしているので、浴室ユニットしての平面寸法を維持した状態で配置することができる。結果として、壁部材を支柱部材に沿って垂直に立設することができ、壁部材や天井パネルを密接させて取り付けることができる。また、洗い場床パンの壁載置部より内側には、面方向に伸長可能な伸長許容部を有しているため、洗い場床パンの全体を引き伸ばし変形させる場合に比べて、少ない力で洗い場床パンを平面方向に伸長させることができる。また、伸長許容部が積極的に伸びるため、洗い場床パンを伸長させる際に、洗い場床パンが破損することを防止できる。   Furthermore, in the present invention, for example, even when the washing floor floor pan contracts and the target horizontal plane projection area cannot be secured, the target horizontal plane projection area is reduced by stretching the washing floor floor pan toward the pair of support members. Can be secured. In addition, since the washing ground floor pan is stretched toward the pair of strut members so that the distance between a part of the wall mounting portion facing between the pair of strut members and the pair of strut members is a predetermined distance, The wall mounting part of the floor pan can be arranged at a normal position for mounting the wall member. The column member is installed so as to stand upward from the outside of the washing floor floor pan, and the washing floor floor pan is extended to the column member side, so that it is arranged in a state where the plane dimensions of the bathroom unit are maintained. Can do. As a result, the wall member can be erected vertically along the column member, and the wall member and the ceiling panel can be attached in close contact. In addition, since there is an extension allowance part that can extend in the surface direction inside the wall mounting part of the washroom floor pan, the washroom floor is less forceful than when the entire washplace floor pan is stretched and deformed. The bread can be stretched in the plane direction. In addition, since the extension allowing portion is positively extended, the washing floor floor pan can be prevented from being damaged when the washing floor floor pan is extended.

また本発明に係る浴室ユニットでは、前記壁載置部の外側には、前記上方側に立設するように水返し壁部が設けられ、前記矯正手段は、少なくとも前記一対の支柱部材に対応する位置に設けられてなることも好ましい。   Further, in the bathroom unit according to the present invention, a water return wall portion is provided outside the wall placement portion so as to stand on the upper side, and the correction means corresponds to at least the pair of support members. It is also preferable to be provided at a position.

この好ましい態様では、矯正手段を一対の支柱部材に対応する位置に設けているので、洗い場床パンを一対の支柱部材に対応する位置において確実に狙いの位置まで引き伸ばすことができる。そのため、一対の支柱部材が配置された場所においては、壁部材を確実に正規の位置に配置することができる。更に、壁載置部の外側には上方側に立設するように水返し壁部が設けられているので、一対の支柱部材間においては、壁部材が水返し壁部を外側に押すことで壁載置部を正規の位置まで移動させ、結果として壁部材を正規の位置に立設させることができる。従って、矯正手段を洗い場床パンを囲繞するように全周に設けることなく、洗い場床パンの水平面投影領域を矯正し、壁部材を支柱部材に沿って垂直に立設することができる。   In this preferred embodiment, since the correcting means is provided at a position corresponding to the pair of support members, the washing floor floor pan can be reliably stretched to a target position at a position corresponding to the pair of support members. Therefore, in the place where a pair of support | pillar member is arrange | positioned, a wall member can be reliably arrange | positioned in a regular position. Furthermore, since the water return wall portion is provided outside the wall mounting portion so as to be erected on the upper side, the wall member pushes the water return wall portion outward between the pair of support members. The wall mounting portion can be moved to the regular position, and as a result, the wall member can be erected at the regular position. Therefore, it is possible to correct the horizontal projection area of the washing floor floor pan and to stand the wall member vertically along the column member without providing the correcting means around the washing floor floor pan.

また本発明に係る浴室ユニットでは、前記矯正手段は、前記水返し壁部を前記一対の支柱部材側に押し出すように設けられた第一矯正部を有することも好ましい。   In the bathroom unit according to the present invention, it is also preferable that the straightening means has a first straightening portion that is provided so as to push the water return wall portion toward the pair of column members.

この好ましい態様では、第一矯正部が水返し壁部を一対の支持部材側に押し広げるので、洗い場床パンが収縮してしまったとしても、支持部材側に確実に引き伸ばして水平面投影領域を矯正することができる。   In this preferred embodiment, since the first straightening part pushes the water return wall part toward the pair of support members, even if the washing floor floor pan contracts, it is surely stretched to the support member side to correct the horizontal projection area. can do.

また本発明に係る浴室ユニットでは、前記矯正手段は、前記支柱部材と一体的に設けられた第二矯正部と、前記第一矯正部と前記第二矯正部とを固定する固定部と、を有し、前記固定部によって前記第一矯正部が前記第二矯正部に固定されることで、前記第一矯正部が前記水返し壁部の内側壁面を前記支柱部材側に押し込み、前記水返し壁部の外側壁面が前記支柱部材及び前記第二矯正部の少なくとも一方に当接することも好ましい。   Moreover, in the bathroom unit according to the present invention, the correction means includes a second correction portion provided integrally with the support member, and a fixing portion that fixes the first correction portion and the second correction portion. And the first correction portion is fixed to the second correction portion by the fixing portion, so that the first correction portion pushes the inner wall surface of the water return wall portion toward the support member, and the water return It is also preferable that the outer wall surface of the wall portion is in contact with at least one of the support member and the second correction portion.

この好ましい態様では、水返し壁部を押し出す第一矯正部と固定される第二矯正部を支柱部材と一体的に設け、水返し壁部の外側壁面が支柱部材及び第二矯正部の少なくとも一方に当接するまで押し出すので、水返し壁部を支柱部材に向けて確実に押し出すことができる。第一矯正部と第二矯正部とは固定部によって固定されるので、水返し壁部を含む洗い場床パンに取付用の穴を設けることなく、洗い場床パンを支持部材側に確実に引き伸ばして水平面投影領域を矯正することができる。   In this preferred embodiment, the first straightening portion for pushing out the water return wall portion and the second straightening portion to be fixed are provided integrally with the support member, and the outer wall surface of the water return wall portion is at least one of the support member and the second straightening portion. Since it pushes out until it contacts, the water return wall part can be reliably pushed out toward the support member. Since the first straightening part and the second straightening part are fixed by the fixing part, the washing place floor pan is securely stretched to the support member side without providing a mounting hole in the washing place floor pan including the water return wall part. The horizontal projection area can be corrected.

また本発明に係る浴室ユニットでは、前記第二矯正部は、前記床支持部材に取り付けられた第二矯正部材として構成され、前記支柱部材は、前記第二矯正部材に取り付けられることで前記床支持部材に対して取り付けられていることも好ましい。   In the bathroom unit according to the present invention, the second straightening portion is configured as a second straightening member attached to the floor support member, and the support member is attached to the second straightening member to support the floor. It is also preferable that it is attached to the member.

この好ましい態様では、第二矯正部を第二矯正部材として構成し、支柱部材と第二矯正部材とを一体的なものとすることができるように構成することで、第二矯正部を床支持部材に取り付けて、支柱部材を床支持部材に対して間接的に取り付けることができるように構成している。従って、第二矯正部材は、支柱部材の床支持部材に対する取付部材として構成することができるので、全体の構成を簡素化することができる。   In this preferable aspect, the second correction portion is configured as a second correction member, and the support member and the second correction member are configured so as to be integrated, thereby supporting the second correction portion on the floor. It attaches to a member and it comprises so that a support | pillar member can be indirectly attached with respect to a floor support member. Therefore, since the 2nd correction member can be comprised as an attachment member with respect to the floor support member of a support | pillar member, the whole structure can be simplified.

また本発明に係る浴室ユニットでは、前記洗い場床パンの前記床支持部材に対向する裏面の中央領域に、前記床支持部材との水平方向における位置ずれを規制するための位置規制部が設けられていることも好ましい。   Further, in the bathroom unit according to the present invention, a position restricting portion for restricting a displacement in a horizontal direction with respect to the floor support member is provided in a central region of the back surface of the wash floor floor pan facing the floor support member. It is also preferable.

この好ましい態様では、洗い場床パンの裏面の中央領域に位置規制部を設けているので、この中央領域の位置規制部を基準として水平方向における洗い場床パン全体の位置ずれを規制している。従って、この中央領域の位置規制部を基準として、矯正手段が洗い場床パンを支柱部材側に引き伸ばすことになるので、各辺における引き伸ばし量の偏在化を抑制することができる。換言すれば、洗い場床パンの各辺における引き伸ばし量を略均等化することができるので、浴室ユニットを設置する際の矯正作業が容易なものとなる。   In this preferred embodiment, since the position restricting portion is provided in the central region on the back surface of the washing floor floor pan, the positional displacement of the entire washing ground floor pan in the horizontal direction is restricted based on the position restricting portion in the central region. Accordingly, since the correction means stretches the washing floor floor pan to the support member side with reference to the position restricting portion in the central region, uneven distribution of the stretching amount on each side can be suppressed. In other words, since the stretch amount on each side of the washing floor floor pan can be substantially equalized, the correction work at the time of installing the bathroom unit becomes easy.

本発明によれば、熱可塑性樹脂を用いて床面を形成しながらも、壁部材を狙い通りに組み上げることが可能な浴室ユニットを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the bathroom unit which can assemble a wall member as aimed can be provided, forming a floor surface using a thermoplastic resin.

本発明の実施形態に係る浴室ユニットの概略構成を示す斜視図である。It is a perspective view which shows schematic structure of the bathroom unit which concerns on embodiment of this invention. 図1に示す浴室ユニットの床部材を構成する洗い場床パン及び床支持部材を示す斜視図である。It is a perspective view which shows the washing-room floor pan and floor support member which comprise the floor member of the bathroom unit shown in FIG. 図1に示す浴室ユニットの床部材を構成する洗い場床パン及び床支持部材を示す平面図である。It is a top view which shows the washing-room floor pan and floor support member which comprise the floor member of the bathroom unit shown in FIG. 図1に示す浴室ユニットの床部材を構成する洗い場床パン及び床支持部材を示す平面図である。It is a top view which shows the washing-room floor pan and floor support member which comprise the floor member of the bathroom unit shown in FIG. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの矯正部を示す斜視図である。It is a perspective view which shows the correction part of the bathroom unit which concerns on embodiment of this invention. 本発明の実施形態に係る浴室ユニットの伸張許容部を示す斜視図である。It is a perspective view which shows the expansion | extension permission part of the bathroom unit which concerns on embodiment of this invention.

以下、添付図面を参照しながら本発明の実施の形態について説明する。説明の理解を容易にするため、各図面において同一の構成要素に対しては可能な限り同一の符号を付して、重複する説明は省略する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In order to facilitate the understanding of the description, the same constituent elements in the drawings will be denoted by the same reference numerals as much as possible, and redundant description will be omitted.

本発明の実施形態に係る浴室ユニットの概略構成について、図1を参照しながら説明する。図1は、本発明の実施形態に係る浴室ユニットUBの概略構成を示す斜視図である。図1に示すように、浴室ユニットUBは、浴槽BTと、浴槽BTを囲むように立設される板状の壁部材WP1,WP2,WP3,WP4,WP5,WP6,WP7と、浴槽BTと壁部材WP1,WP2,WP3,WP4との間に配置される略矩形状の洗い場床パンFP及び床支持部材HP(床部材)と、壁部材WP1,WP2,WP3,WP4,WP5,WP6,WP7を支持する柱状の第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3(支柱部材)と、を備える。   A schematic configuration of a bathroom unit according to an embodiment of the present invention will be described with reference to FIG. FIG. 1 is a perspective view showing a schematic configuration of a bathroom unit UB according to an embodiment of the present invention. As shown in FIG. 1, the bathroom unit UB includes a bathtub BT, plate-like wall members WP1, WP2, WP3, WP4, WP5, WP6, and WP7 that are provided so as to surround the bathtub BT, and a bathtub BT and a wall. A substantially rectangular washroom floor pan FP and a floor support member HP (floor member) disposed between the members WP1, WP2, WP3, and WP4, and wall members WP1, WP2, WP3, WP4, WP5, WP6, and WP7. Supporting columnar first column members PC1, PC2 and second column members PP1, PP2, PP3 (column members) are provided.

図1においては、図面の視認性を考慮し、浴槽BT、壁部材WP1,WP2,WP3,WP4,WP5,WP6,WP7、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3は、それぞれ破線で外形を示した。また、壁部材WP1,WP2,WP3,WP4のいずれかは、ドア部材として開閉可能なように形成されている。   In FIG. 1, in consideration of the visibility of the drawing, the bathtub BT, the wall members WP1, WP2, WP3, WP4, WP5, WP6, WP7, the first support members PC1, PC2 and the second support members PP1, PP2, PP3 are The outer shape is indicated by broken lines. Any one of the wall members WP1, WP2, WP3, and WP4 is formed so as to be openable and closable as a door member.

洗い場床パンFPは、熱可塑性樹脂を発泡成形することで形成されている。洗い場床パンFPは、浴槽BTに沿う辺を除く他辺の周縁部に壁部材WP1,WP2,WP3,WP4が載置される壁載置部FPqが一体的に設けられている。壁載置部FPqは、洗い場床面FPpの外側に形成された溝状の部分である。壁載置部FPqの外側には、壁部材WP1,WP2,WP3,WP4側(上側)に立設するように、水返し壁部FPcが形成されている。また壁載置部FPqの内側には、図13に示すような面方向に伸張可能な伸張許容部FPrが周状に形成されている。   The washroom floor pan FP is formed by foaming a thermoplastic resin. The washing floor floor pan FP is integrally provided with a wall mounting portion FPq on which wall members WP1, WP2, WP3, and WP4 are mounted on the peripheral portion of the other side excluding the side along the bathtub BT. The wall mounting part FPq is a groove-shaped part formed outside the washing floor surface FPp. A water return wall portion FPc is formed on the outside of the wall placement portion FPq so as to stand on the wall members WP1, WP2, WP3, and WP4 side (upper side). Further, an extension allowing portion FPr that can be extended in the surface direction as shown in FIG. 13 is formed inside the wall placing portion FPq.

洗い場床パンFPの浴槽BTに沿う辺の中央近傍には、排水ピットFPaが形成されている。排水ピットFPaは、排水金具(図示しない)が収められる部分であって、床支持部材HP側(下側)に突出した突起部を有している。洗い場床パンFPの中央領域には、位置規制部FPbが形成されている。位置規制部FPbは、床支持部材HP側(下側)に突出した突起部として形成されている。   A drainage pit FPa is formed near the center of the side along the bathtub BT of the washing floor pan FP. The drainage pit FPa is a portion in which a drainage fitting (not shown) is accommodated, and has a protruding portion that protrudes to the floor support member HP side (lower side). A position restricting portion FPb is formed in the central region of the washing floor floor pan FP. The position restricting portion FPb is formed as a protruding portion that protrudes to the floor support member HP side (lower side).

床支持部材HPは、洗い場床パンFPの線膨張係数よりも小さい線膨張係数となり且つ洗い場床パンFPの剛性よりも高い剛性となるように形成されている。床支持部材HPは、洗い場床パンFPの下側に配置される支持部材である。床支持部材HPは、床支持面HPp上に洗い場床パンFPを載せることで、洗い場床パンFPを支持している。   The floor support member HP is formed to have a linear expansion coefficient smaller than the linear expansion coefficient of the washroom floor pan FP and higher rigidity than the rigidity of the washroom floor pan FP. The floor support member HP is a support member disposed below the washroom floor pan FP. The floor support member HP supports the washing ground floor pan FP by placing the washing ground floor pan FP on the floor support surface HPp.

床支持部材HPの浴槽BTに沿う辺の中央近傍には、排水ピット穴HPaが形成されている。排水ピット穴HPaは、排水ピットFPaが挿入される穴である。従って、洗い場床パンFPの排水ピットFPaは、床支持部材HPの排水ピット穴HPaに嵌め合わされることで、水平方向の位置ずれを規制するように水平方向において拘束される。   A drain pit hole HPa is formed near the center of the side along the bathtub BT of the floor support member HP. The drain pit hole HPa is a hole into which the drain pit FPa is inserted. Accordingly, the drainage pit FPa of the washing floor pan FP is fitted in the drainage pit hole HPa of the floor support member HP, and is thus restrained in the horizontal direction so as to regulate the horizontal displacement.

床支持部材HPの中央領域には、位置規制穴HPbが形成されている。位置規制穴HPbは、位置規制部FPbが挿入される穴である。従って、洗い場床パンFPの位置規制部FPbは、床支持部材HPの位置規制穴HPbに嵌め合わされることで、水平方向の位置ずれを規制するように水平方向において拘束される。   A position restricting hole HPb is formed in the center region of the floor support member HP. The position restriction hole HPb is a hole into which the position restriction portion FPb is inserted. Accordingly, the position restricting portion FPb of the washing floor floor pan FP is restrained in the horizontal direction so as to restrict the horizontal displacement by being fitted into the position restricting hole HPb of the floor support member HP.

床支持部材HPの、浴槽BT側とは反対側における一対の角部には、それぞれ取付部材2が取り付けられている。取付部材2は、第一支柱部材PC1,PC2を床支持部材HPに対して取り付けるための金具である。取付部材2は、第一支柱部材PC1,PC2と組み合わされることで、矯正部CMbとして機能する。   The attachment members 2 are attached to the pair of corners on the opposite side of the floor support member HP from the bathtub BT side. The attachment member 2 is a metal fitting for attaching the first column members PC1 and PC2 to the floor support member HP. The attachment member 2 functions as the correction part CMb by being combined with the first support members PC1 and PC2.

床支持部材HPの、浴槽BT側の辺以外の三辺には、それぞれ第二矯正部材12(第二矯正部、取付部材)が取り付けられている。第二矯正部材12は、第二支柱部材PP1,PP2,PP3を床支持部材HPに対して取り付けるための金具である。第二矯正部材12は、後述する第一矯正部材10と組み合わされることで、矯正部CMaとして機能する。   A second correction member 12 (second correction portion, attachment member) is attached to each of the three sides of the floor support member HP other than the side on the bathtub BT side. The 2nd correction member 12 is a metal fitting for attaching 2nd support | pillar member PP1, PP2, PP3 with respect to the floor support member HP. The 2nd correction member 12 functions as the correction part CMa by combining with the 1st correction member 10 mentioned later.

床支持部材HPに対して洗い場床パンFPを戴置した状態を図2に示す。図2に示すように、床支持部材HPに対して洗い場床パンFPを戴置すると、取付部材2及び第二矯正部材12は、洗い場床パンFPよりも上方側から視認可能な位置まで突出する。取付部材2は、第一支柱部材PC1,PC2が固定されることで、洗い場床パンFPを外側に向けて引き伸ばすように作用する。第二矯正部材12は、後述する第一矯正部材10が固定されることで、洗い場床パンFPを外側に向けて引き伸ばすように作用する。   FIG. 2 shows a state where the washing floor pan FP is placed on the floor support member HP. As shown in FIG. 2, when the washing ground floor pan FP is placed on the floor support member HP, the attachment member 2 and the second correction member 12 protrude from the upper side to the visible position from the washing ground floor pan FP. . The attachment member 2 acts so as to stretch the washing ground floor pan FP outward by fixing the first support members PC1 and PC2. The 2nd correction member 12 acts so that the washing floor floor pan FP may be extended toward the outer side by fixing the 1st correction member 10 mentioned later.

このように、洗い場床パンFPが引き伸ばされて、その水平面投影領域が矯正される状態を、図3及び図4を参照しながら説明する。図3は、洗い場床パンFP及び床支持部材HPを模式的に示す平面図であって、矯正前の状態を示すものである。図4は、洗い場床パンFP及び床支持部材HPを模式的に示す平面図であって、矯正後の状態を示すものである。   A state in which the washing floor floor pan FP is stretched and the horizontal projection area is corrected will be described with reference to FIGS. 3 and 4. FIG. 3 is a plan view schematically showing the washing floor floor pan FP and the floor support member HP, and shows a state before correction. FIG. 4 is a plan view schematically showing the washing place floor pan FP and the floor support member HP, and shows a state after correction.

図3に示すように、矯正前の状態では、洗い場床パンFPの水平面投影領域は、床支持部材HPの水平面投影領域よりも小さくなるように構成されている。これは、洗い場床パンFPが、熱可塑性樹脂を発泡成形することで形成されていることに起因するものであり、当初の寸法設定上、水平面投影領域が小さくなるように構成されていても、成型後の収縮によって水平面投影領域が小さくなってしまっても構わないものである。   As shown in FIG. 3, in a state before correction, the horizontal plane projection area of the washing floor floor pan FP is configured to be smaller than the horizontal plane projection area of the floor support member HP. This is due to the fact that the washing floor pan FP is formed by foam molding of a thermoplastic resin. The horizontal projection area may be reduced by shrinkage after molding.

図4に示すように、矯正部CMa及び矯正部CMbによって、洗い場床パンFPが外側に引き伸ばされることで、洗い場床パンFPの水平面投影領域が所定の領域となるように矯正される。より具体的には、洗い場床パンFPの周縁部に形成される壁載置部FPqに、壁部材WP1,WP2,WP3,WP4が戴置された場合に、壁部材WP1,WP2,WP3,WP4が所定の位置に設置可能な程度まで強制されるものである。洗い場床パンFPは、矯正部CMa及び矯正部CMbによって引き伸ばされるので、矯正部CMa及び矯正部CMbが設けられた部分は、壁部材WP1,WP2,WP3,WP4が本来設置されるべき位置まで引き伸ばされる。矯正部CMa及び矯正部CMbが設けられていない部分において、洗い場床パンFPは内側に撓むことも想定されるが、その場合は壁部材WP1,WP2,WP3,WP4によって、水返し壁部FPcが外側に引っ張られることで、洗い場床パンFPが矯正される。これは、洗い場床パンFPが熱可塑性樹脂を発泡成形することで形成されているため剛性が相対的に低い一方で、壁部材WP1,WP2,WP3,WP4の剛性が十分に高いことによるものである。   As illustrated in FIG. 4, the correction floor portion CMa and the correction portion CMb extend the washing ground floor pan FP outward so that the horizontal plane projection region of the washing ground floor pan FP is corrected to be a predetermined region. More specifically, when the wall members WP1, WP2, WP3, and WP4 are placed on the wall mounting portion FPq formed on the peripheral edge of the washing floor pan FP, the wall members WP1, WP2, WP3, and WP4 are placed. Is forced to the extent that it can be installed at a predetermined position. Since the washing floor floor pan FP is stretched by the straightening portion CMa and the straightening portion CMb, the portion where the straightening portion CMa and the straightening portion CMb are provided is stretched to a position where the wall members WP1, WP2, WP3, and WP4 should be originally installed. It is. In the part where the correction part CMa and the correction part CMb are not provided, it is assumed that the washing floor pan FP is bent inward, but in this case, the water return wall part FPc is formed by the wall members WP1, WP2, WP3, and WP4. Is pulled outward, and the washing floor pan FP is corrected. This is due to the fact that the rigidity of the wall members WP1, WP2, WP3, and WP4 is sufficiently high while the wash floor pan FP is formed by foam molding of a thermoplastic resin, while the rigidity is relatively low. is there.

続いて、矯正部CMaについて図5を参照しながら説明する。図5は、矯正部CMa近傍を示す斜視図である。図5に示すように、洗い場床パンFPにおいては、洗い場床面FPpの周囲に、壁載置部FPqが溝状に形成されている。従って、壁載置部FPqの溝下面である、壁載置部上面FPdは、洗い場床面FPpよりも一段下がった下方に位置するように形成されている。   Next, the correction unit CMa will be described with reference to FIG. FIG. 5 is a perspective view showing the vicinity of the correction part CMa. As shown in FIG. 5, in the washing ground floor pan FP, a wall mounting portion FPq is formed in a groove shape around the washing ground floor FPp. Therefore, the wall mounting portion upper surface FPd, which is the lower surface of the groove of the wall mounting portion FPq, is formed so as to be positioned below the washing floor surface FPp.

矯正部CMaは、第一矯正部材10と、第二矯正部材12と、固定ネジ14(固定部)と、を有している。第二矯正部材12は、床支持部材HPに取り付けられ、洗い場床パンFPの外側から壁部材WP1〜WP4側(上方側)に立設するように設けられている。第一矯正部材10は、洗い場床パンFPの水返し壁部FPcを外側に押し出すように設けられている。第一矯正部材10は、固定ネジ14によって第二矯正部材12に固定されている。従って、少なくとも矯正部CMaが設けられている部分において、水返し壁部FPcは第二矯正部材12に当接するまで押し出されている。   The correction part CMa has a first correction member 10, a second correction member 12, and a fixing screw 14 (fixing part). The 2nd correction member 12 is attached to the floor support member HP, and is provided so that it may stand on the wall member WP1-WP4 side (upper side) from the outer side of the washroom floor pan FP. The 1st correction member 10 is provided so that the water return wall part FPc of the washroom floor pan FP may be pushed outside. The first correction member 10 is fixed to the second correction member 12 by a fixing screw 14. Therefore, at least in the portion where the correction portion CMa is provided, the water return wall portion FPc is pushed out until it comes into contact with the second correction member 12.

図6に、第二矯正部材12を外側から見た状態を示す。図6に示すように、第二矯正部材12は、床連結部121と、接続部122と、柱固定部123とが一体となった板状部材として形成されている。床連結部121は、床支持部材HPに形成されている連結スリットHPcに挿入される部分である。床連結部121には、連結溝121aが形成されている。床連結部121の連結溝121aよりも下方の部分が、連結スリットHPcに挿入される。柱固定部123は、第二支柱部材PP1〜PP3が固定される部分である。柱固定部123には、固定穴123aが形成されている。   In FIG. 6, the state which looked at the 2nd correction member 12 from the outer side is shown. As shown in FIG. 6, the second correction member 12 is formed as a plate-like member in which the floor connecting portion 121, the connecting portion 122, and the column fixing portion 123 are integrated. The floor connecting portion 121 is a portion that is inserted into a connecting slit HPc formed in the floor support member HP. The floor connecting portion 121 is formed with a connecting groove 121a. A portion below the connecting groove 121a of the floor connecting portion 121 is inserted into the connecting slit HPc. The column fixing portion 123 is a portion to which the second column members PP1 to PP3 are fixed. A fixing hole 123 a is formed in the column fixing portion 123.

図7に、第二矯正部材12を床支持部材HPに挿入した状態を示す。図7に示すように、第二矯正部材12の床連結部121を、床支持部材HPの連結スリットHPcに挿入すると、第二矯正部材12の柱固定部123は洗い場床パンFPよりも上方に突出した状態となる。第二矯正部材12の接続部122は、洗い場床パンFPの溝部FPeに収められ、洗い場床パンFPの外周よりも外側に突出しないように構成されている。   In FIG. 7, the state which inserted the 2nd correction member 12 in the floor support member HP is shown. As shown in FIG. 7, when the floor connecting portion 121 of the second straightening member 12 is inserted into the connecting slit HPc of the floor support member HP, the column fixing portion 123 of the second straightening member 12 is located above the washing floor floor pan FP. Protruding state. The connecting portion 122 of the second straightening member 12 is accommodated in the groove portion FPe of the washing ground floor pan FP, and is configured not to protrude outward from the outer periphery of the washing ground floor pan FP.

図8に、第二矯正部材12と第二支柱部材PP1〜PP3とを固定する状態を示す。図8に示すように、第二矯正部材12に第一矯正部材10を固定することで、水返し壁部FPcが第二矯正部材12に当接するように矯正される。この状態で、第二支柱部材PP1を、第一矯正部材10及び第二矯正部材12よりも内側に配置する。その後、第二支柱部材PP1に形成されている固定穴PP1aと、第二矯正部材12に形成されている固定穴123aとを固定ネジ16で貫通固定する(図9参照)。   In FIG. 8, the state which fixes the 2nd correction member 12 and 2nd support | pillar member PP1-PP3 is shown. As shown in FIG. 8, by fixing the first correction member 10 to the second correction member 12, the water return wall portion FPc is corrected so as to contact the second correction member 12. In this state, the second support member PP1 is disposed inside the first correction member 10 and the second correction member 12. Thereafter, the fixing hole PP1a formed in the second support member PP1 and the fixing hole 123a formed in the second correction member 12 are fixed by penetration with the fixing screw 16 (see FIG. 9).

続いて、矯正部CMbについて図10を参照しながら説明する。図10は、矯正部CMbを構成する取付部材2近傍を示す斜視図である。図10に示すように、取付部材2は、床支持部材HPの角部に固定されるものである。取付部材2は、立設部20と、床固定部22とを有している。立設部20には、第一支柱部材PC1,PC2を固定するための固定穴201が形成されている。床固定部22は、立設部20の下端において、床支持部材HPに沿うように折り曲げられた部分である。床固定部22には、固定穴221が形成されている。床固定部22の固定穴221を固定ネジ24によって貫通し、床支持部材HPに取付部材2を固定する(図11参照)。   Next, the correction unit CMb will be described with reference to FIG. FIG. 10 is a perspective view showing the vicinity of the attachment member 2 constituting the correction part CMb. As shown in FIG. 10, the mounting member 2 is fixed to a corner portion of the floor support member HP. The attachment member 2 has a standing portion 20 and a floor fixing portion 22. The standing portion 20 is formed with a fixing hole 201 for fixing the first column members PC1 and PC2. The floor fixing portion 22 is a portion bent at the lower end of the standing portion 20 so as to follow the floor support member HP. A fixing hole 221 is formed in the floor fixing part 22. The fixing hole 221 of the floor fixing part 22 is penetrated by the fixing screw 24, and the attachment member 2 is fixed to the floor support member HP (see FIG. 11).

図12に、取付部材2と第一支柱部材PC1,PC2とを固定する状態を示す。図12に示すように、取付部材2と第一支柱部材PC1とによって、水返し壁部FPcを挟み込むようにし、固定ネジ26によって取付部材2と第一支柱部材PC1とを固定する。第一支柱部材PC1の下端側には、係合突起PCaが形成されている。この係合突起PCaが、水返し壁部FPcよりも内側に入り込み、取付部材2との間で水返し壁部FPcを保持する。従って、取付部材2と係合突起PCaとによって、矯正部CMbが構成されている。   In FIG. 12, the state which fixes the attachment member 2 and 1st support | pillar member PC1, PC2 is shown. As shown in FIG. 12, the water return wall portion FPc is sandwiched between the mounting member 2 and the first support column member PC 1, and the mounting member 2 and the first support column member PC 1 are fixed by the fixing screw 26. An engaging protrusion PCa is formed on the lower end side of the first support member PC1. This engagement protrusion PCa enters inside the water return wall portion FPc and holds the water return wall portion FPc with the mounting member 2. Therefore, the correction member CMb is configured by the mounting member 2 and the engagement protrusion PCa.

上述したように本実施形態に係る浴室ユニットUBでは、一対の支柱部材(第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3において、隣接する支柱部材)間に対向する壁載置部FPcの一部と、一対の支柱部材との距離が所定距離となるように、洗い場床パンFPを一対の支柱部材側に引き伸ばし、洗い場床パンFPの水平面投影領域を矯正する矯正部CMa,CMb(矯正手段)を設けている。   As described above, in the bathroom unit UB according to the present embodiment, the wall mounting facing between the pair of support members (adjacent support members in the first support members PC1, PC2 and the second support members PP1, PP2, PP3). Correction units CMa, which stretch the wash floor pan FP toward the pair of strut members so that the distance between a part of the portion FPc and the pair of support members becomes a predetermined distance, and correct the horizontal projection area of the wash floor pan FP, CMb (correction means) is provided.

本実施形態によれば、洗い場床面FPpを構成する洗い場床パンFPを、熱可塑性樹脂によって形成しているので、成形時の二酸化炭素排出量を低減することが出来ると共に、リサイクルを容易なものとすることができる。洗い場床パンFPを発泡成形によって形成しているので、成形時の内圧を低減することができるため成形型の費用を低減することができ、洗い場床パン自体の軽量化を図ることもできる。洗い場床パンFPには、壁部材WP1〜WP4を載置するための壁載置部FPqを一体的に設けているので、この壁載置部Fpqに壁部材WP1〜WP4を載せた状態を保つことで優れた防水性能を発揮することができる。第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を床支持部材HPに対して取り付けることで、洗い場床パンFPに取り付けた場合に比較して、長期的に安定して壁部材WP1〜WP4を支持することができる。   According to this embodiment, since the washing floor pan FP constituting the washing floor FPp is formed of the thermoplastic resin, the carbon dioxide emission during molding can be reduced and the recycling is easy. It can be. Since the washing ground floor pan FP is formed by foam molding, the internal pressure at the time of molding can be reduced, so that the cost of the molding die can be reduced, and the weight of the washing ground floor pan itself can be reduced. Since the wall placing part FPq for placing the wall members WP1 to WP4 is integrally provided in the washing floor floor pan FP, the state in which the wall members WP1 to WP4 are placed on the wall placing part Fpq is maintained. In this way, excellent waterproof performance can be exhibited. By attaching the first strut members PC1, PC2 and the second strut members PP1, PP2, PP3 to the floor support member HP, the wall member is stable in the long term as compared with the case where it is attached to the wash floor pan FP. WP1-WP4 can be supported.

更に本実施形態では、洗い場床パンFPが収縮してしまい、狙いの水平面投影領域を確保できない場合であっても、洗い場床パンFPを一対の支柱部材側に引き伸ばすことで、狙いの水平面投影領域を確保することができる。また、一対の支柱部材間に対向する壁載置部FPqの一部と、一対の支柱部材との距離が所定距離となるように、洗い場床パンFPを一対の支柱部材側に引き伸ばしているので、洗い場床パンFPの壁載置部FPqを、壁部材WP1〜WP4を載せるための正規の位置に配置することができる。第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を洗い場床パンFPの外側から壁部材WP1〜WP4側(上方側)に立設するように設けており、この支柱部材側に洗い場床パンFPを引き伸ばしているので、浴室ユニットしての平面寸法を維持した状態で配置することができる。結果として、壁部材WP1〜WP4を第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3に沿って垂直に立設することができ、壁部材や天井パネルを密接させて取り付けることができる。また、洗い場床パンFPの壁載置部FPqより内側には、面方向に伸長可能な伸長許容部FPrを有しているため、洗い場床パンFPの全体を引き伸ばし変形させる場合に比べて、少ない力で洗い場床パンFPを平面方向に伸長させることができる。また、伸長許容部FPrが積極的に伸びるため、洗い場床パンFPを伸長させる際に、洗い場床パンFPが破損することを防止できる。   Furthermore, in this embodiment, even when the washing floor floor pan FP contracts and the target horizontal plane projection area cannot be secured, the target horizontal plane projection area is obtained by stretching the washing floor floor pan FP toward the pair of support members. Can be secured. In addition, since the washing floor floor pan FP is stretched toward the pair of column members so that the distance between a part of the wall placing part FPq facing the pair of column members and the pair of column members becomes a predetermined distance. The wall placing part FPq of the washing floor floor pan FP can be arranged at a normal position for placing the wall members WP1 to WP4. The first strut members PC1, PC2 and the second strut members PP1, PP2, PP3 are provided so as to stand on the wall members WP1 to WP4 side (upper side) from the outside of the washing floor pan FP. Since the washroom floor pan FP is stretched, it can be arranged in a state where the plane dimensions of the bathroom unit are maintained. As a result, the wall members WP1 to WP4 can be erected vertically along the first column members PC1, PC2 and the second column members PP1, PP2, PP3, and the wall members and the ceiling panel are attached in close contact with each other. it can. In addition, since there is an extension allowance portion FPr that can be extended in the surface direction inside the wall placement portion FPq of the washing floor floor pan FP, there is less compared with the case where the entire washing floor floor pan FP is stretched and deformed. The washing floor pan FP can be extended in the plane direction by force. In addition, since the extension allowance portion FPr is positively extended, the washing ground floor pan FP can be prevented from being damaged when the washing ground floor pan FP is elongated.

また本実施形態では、矯正部CMa,CMbを第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3に対応する位置に設けているので、洗い場床パンFPを第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3に対応する位置において確実に狙いの位置まで引き伸ばすことができる。そのため、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3が配置された場所においては、壁部材WP1〜WP4を確実に正規の位置に配置することができる。更に、壁載置部FPqの外側には壁部材WP1〜WP4側(上方側)に立設するように水返し壁部FPcが設けられているので、一対の支柱部材間においては、壁部材WP1〜WP4が水返し壁部FPcを外側に押すことで壁載置部FPqを正規の位置まで移動させ、結果として壁部材WP1〜WP4を正規の位置に立設させることができる。従って、矯正部CMa,CMbを洗い場床パンFPを囲繞するように全周に設けることなく、洗い場床パンFPの水平面投影領域を矯正し、壁部材WP1〜WP4を第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3に沿って垂直に立設することができる。   Moreover, in this embodiment, since correction | amendment part CMa, CMb is provided in the position corresponding to 1st support | pillar member PC1, PC2 and 2nd support | pillar member PP1, PP2, PP3, washroom floor pan FP is made into 1st support | pillar member PC1 ,. In the positions corresponding to the PC2 and the second column members PP1, PP2, PP3, it can be reliably stretched to the target position. Therefore, in the place where 1st support | pillar member PC1, PC2 and 2nd support | pillar member PP1, PP2, PP3 are arrange | positioned, wall member WP1-WP4 can be reliably arrange | positioned in a regular position. Furthermore, since the water return wall portion FPc is provided outside the wall placement portion FPq so as to stand on the wall members WP1 to WP4 side (upper side), the wall member WP1 is between the pair of support members. When WP4 pushes the water return wall portion FPc outward, the wall mounting portion FPq is moved to the regular position, and as a result, the wall members WP1 to WP4 can be erected at the regular position. Accordingly, without providing the correction portions CMa and CMb around the washing floor pan FP so as to surround the washing floor floor FP, the horizontal plane projection area of the washing floor pan FP is corrected, and the wall members WP1 to WP4 are replaced with the first support members PC1, PC2 and It can stand upright along 2nd support | pillar member PP1, PP2, PP3.

また本実施形態では、第一矯正部材10が水返し壁部FPcを第二支柱部材PP1,PP2,PP3側に押し広げるので、洗い場床パンFPが収縮してしまったとしても、第二支柱部材PP1,PP2,PP3側に確実に引き伸ばして水平面投影領域を矯正することができる。   Moreover, in this embodiment, since the 1st correction member 10 pushes the water return wall part FPc to the 2nd support | pillar member PP1, PP2, PP3 side, even if the washing-room floor pan FP contracts, the 2nd support | pillar member The horizontal projection area can be corrected by reliably stretching toward the PP1, PP2, PP3 side.

また本実施形態では、水返し壁部FPcを押し出す第一矯正部材10と固定される第二矯正部材12を第二支柱部材PP1,PP2,PP3と一体的に設け、水返し壁部FPcの外側壁面が第二支柱部材PP1,PP2,PP3及び第二矯正部材12の少なくとも一方に当接するまで押し出すので、水返し壁部FPcを支柱部材に向けて確実に押し出すことができる。第一矯正部材10と第二矯正部材12とは固定ネジ14によって固定されるので、水返し壁部FPcを含む洗い場床パンFPに取付用の穴を設けることなく、洗い場床パンFPを第二支柱部材PP1,PP2,PP3側に確実に引き伸ばして水平面投影領域を矯正することができる。   In the present embodiment, the first straightening member 10 that pushes out the water return wall portion FPc and the second straightening member 12 to be fixed are integrally provided with the second support members PP1, PP2, PP3, and the outside of the water return wall portion FPc. Since the wall surface is pushed out until it comes into contact with at least one of the second column members PP1, PP2, PP3 and the second correction member 12, the water return wall portion FPc can be surely pushed out toward the column member. Since the first straightening member 10 and the second straightening member 12 are fixed by the fixing screws 14, the second washing floor pan FP is attached to the second washing floor FP without providing a mounting hole in the second washing floor pan FP including the water return wall portion FPc. The horizontal projection area can be corrected by reliably extending the column members PP1, PP2, PP3.

また本実施形態では、第二矯正部材12を床支持部材HPに取り付けて、第二支柱部材PP1,PP2,PP3を床支持部材HPに対して間接的に取り付けることができるように構成している。従って、第二矯正部材12は、第二支柱部材PP1,PP2,PP3の床支持部材HPに対する取付部材として構成することができるので、全体の構成を簡素化することができる。   In the present embodiment, the second correction member 12 is attached to the floor support member HP, and the second support members PP1, PP2, PP3 can be indirectly attached to the floor support member HP. . Therefore, since the 2nd correction member 12 can be comprised as an attachment member with respect to the floor support member HP of 2nd support | pillar member PP1, PP2, PP3, the whole structure can be simplified.

また本実施形態では、洗い場床パンFPの裏面の中央領域に位置規制部FPbを設けているので、この中央領域の位置規制部FPbを基準として水平方向における洗い場床パンFP全体の位置ずれを規制している。従って、この中央領域の位置規制部FPbを基準として、矯正部CMa,CMbが洗い場床パンFPを第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3側に引き伸ばすことになるので、各辺における引き伸ばし量の偏在化を抑制することができる。換言すれば、洗い場床パンFPの各辺における引き伸ばし量を略均等化することができるので、浴室ユニットUBを設置する際の矯正作業が容易なものとなる。   In the present embodiment, since the position restricting portion FPb is provided in the center area on the back surface of the washing area floor pan FP, the positional deviation of the entire washing area floor pan FP in the horizontal direction is restricted based on the position restricting portion FPb in the center area. is doing. Accordingly, the correction parts CMa, CMb will stretch the washing floor pan FP toward the first column members PC1, PC2 and the second column members PP1, PP2, PP3 with the position restriction unit FPb in the center region as a reference. Uneven distribution of the stretching amount on each side can be suppressed. In other words, since the stretch amount on each side of the washing floor floor pan FP can be substantially equalized, the correction work when installing the bathroom unit UB becomes easy.

更に、上述したように本実施形態に係る浴室ユニットUBでは、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3は、床支持部材HPに対して取り付けられると共に、洗い場床パンFPの外側から壁部材WP1〜WP4側(上方側)に立設するように取り付けられ、洗い場床パンFPを床支持部材HP上に配置した状態で床支持部材HPに対して着脱可能なように構成されている。   Further, as described above, in the bathroom unit UB according to the present embodiment, the first column members PC1, PC2 and the second column members PP1, PP2, PP3 are attached to the floor support member HP, and the washing floor floor pan FP. It is attached so as to stand on the wall members WP1 to WP4 side (upper side) from the outside, and is configured to be detachable from the floor support member HP in a state where the washing floor floor pan FP is arranged on the floor support member HP Has been.

このように構成されていることで、洗い場床パンFPを床支持部材HPから取り外すことなく着脱し、その設置位置を変更することができる。従って、洗い場床パンFPを床支持部材HP上に配置する前に、支柱部材の正確な位置決めをせずに第二支柱部材PP1,PP2,PP3を床支持部材HPに取り付けたとしても、洗い場床パンFPの配置後にその設置位置を微調整することが可能になるので、浴室ユニットUBの組立作業性が向上する。また、洗い場床パンFPを床支持部材HP上に設置した後に、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を取り付けることも可能になるので、例えば第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を設置し忘れた場所に第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を後から設置することが可能になる。   By being comprised in this way, the washing place floor pan FP can be attached and detached without removing it from the floor support member HP, and its installation position can be changed. Therefore, even if the second column members PP1, PP2, PP3 are attached to the floor support member HP without accurately positioning the column members before the washing floor floor pan FP is arranged on the floor support member HP, Since the installation position of the pan FP can be finely adjusted, the assembly workability of the bathroom unit UB is improved. Moreover, since it becomes possible to attach 1st support | pillar member PC1, PC2 and 2nd support | pillar member PP1, PP2, PP3 after installing the washing floor floor pan FP on the floor support member HP, for example, 1st support | pillar member PC1, for example. It becomes possible to install the first column members PC1, PC2 and the second column members PP1, PP2, PP3 later in a place where the PC 2 and the second column members PP1, PP2, PP3 are forgotten to be installed.

また本実施形態では、取付部材2を仲介させて第一支柱部材PC1,PC2を床支持部材HPに取り付けていると共に、取付部材として機能する第二矯正部材12を仲介させて第二支柱部材PP1,PP2,PP3を床支持部材HPに取り付けている。取付部材2及び第二矯正部材12を床支持部材HPに取り付けてから、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を取付部材2及び第二矯正部材12に取り付けることで、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3を床支持部材HPに対して取り付けることができるので、組立作業性が向上する。更に、取付部材2及び第二矯正部材12は床支持部材HPの上面に取り付けられているので、上方から視認することができるように構成することが可能となり、第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3の着脱作業性が向上する。   In the present embodiment, the first support members PC1 and PC2 are attached to the floor support member HP through the attachment member 2, and the second support member PP1 through the second correction member 12 functioning as the attachment member. , PP2 and PP3 are attached to the floor support member HP. By attaching the attachment member 2 and the second correction member 12 to the floor support member HP, and attaching the first support members PC1, PC2 and the second support members PP1, PP2, PP3 to the attachment member 2 and the second correction member 12. Since the first column members PC1, PC2 and the second column members PP1, PP2, PP3 can be attached to the floor support member HP, the assembly workability is improved. Furthermore, since the attachment member 2 and the second correction member 12 are attached to the upper surface of the floor support member HP, the attachment member 2 and the second correction member 12 can be configured to be visible from above. The attachment / detachment workability of the two support members PP1, PP2, PP3 is improved.

また本実施形態では、第二支柱部材PP1,PP2,PP3を床支持部材HPに取り付けた状態で、洗い場床パンFPの周縁部に沿って位置調整可能なように構成している(図8及び図9参照)ので、第二支柱部材PP1,PP2,PP3を床支持部材HPから取り外さずにその取り付け位置の微調整が可能なものとなる。従って、第二支柱部材PP1,PP2,PP3を床支持部材HPに対して取り付けるための部材を設けた場合であっても、その部材を取り外さずに第二支柱部材PP1,PP2,PP3の位置微調整が可能になるので、組立作業時にその部材を建築躯体と浴室ユニットとの間に落としてしまうような事態を回避することができる。   Moreover, in this embodiment, it has comprised so that position adjustment is possible along the peripheral part of the washing-room floor pan FP in the state which attached 2nd support | pillar member PP1, PP2, PP3 to the floor support member HP (FIG. 8 and FIG. Therefore, the attachment position can be finely adjusted without removing the second column members PP1, PP2, PP3 from the floor support member HP. Accordingly, even if a member for attaching the second support members PP1, PP2, PP3 to the floor support member HP is provided, the position of the second support members PP1, PP2, PP3 is not removed without removing the members. Since adjustment is possible, it is possible to avoid a situation in which the member is dropped between the building frame and the bathroom unit during assembly work.

浴室ユニットUBでは、ドアの位置が変わったとしても、角を含むような位置に配置されることがない。そこで本実施形態では、第一支柱部材PC1,PC2を位置調整できないように固定配置している(図10〜図12参照)。そして、この第一支柱部材PC1,PC2の位置を基準として、位置調整可能なように設けられた第二支柱部材PP1,PP2,PP3の取り付け位置を調整することが可能になっているので、壁部材WP1〜WP4の一側と他側とを確実に第一支柱部材PC1,PC2及び第二支柱部材PP1,PP2,PP3によって保持することができる。   In the bathroom unit UB, even if the position of the door changes, the bathroom unit UB is not arranged at a position including a corner. Therefore, in the present embodiment, the first column members PC1 and PC2 are fixedly arranged so that the positions cannot be adjusted (see FIGS. 10 to 12). Since the positions of the first column members PC1, PC2 are used as a reference, the mounting positions of the second column members PP1, PP2, PP3 provided so as to be adjustable can be adjusted. One side and the other side of the members WP1 to WP4 can be reliably held by the first column members PC1, PC2 and the second column members PP1, PP2, PP3.

また本実施形態では、第二支柱部材PP1,PP2,PP3を床支持部材HPに取り付けた状態で、洗い場床パンFPの周縁部に沿って位置調整可能なように構成することで、洗い場床パンFPの設置後においてもその位置の微調整が可能なように構成すると共に、位置調整可能な状態から位置調整不可能な状態に遷移させる固定ネジ14(固定手段)を備えることで、位置調整後には第二支柱部材PP1,PP2,PP3が動かないようにしている。従って、壁部材WP1〜WP4を取り付ける作業工程においては、第二支柱部材PP1,PP2,PP3が動かないように固定することが可能になるので、壁部材WP1〜WP4の取り付け時の組立作業性がより向上する。   Further, in the present embodiment, the second floor member PP1, PP2, PP3 is attached to the floor support member HP so that the position can be adjusted along the peripheral edge of the washing floor floor pan FP. Even after the FP is installed, the position can be finely adjusted, and a fixing screw 14 (fixing means) for shifting from a position adjustable state to a position unadjustable state is provided. The second strut members PP1, PP2, PP3 are prevented from moving. Therefore, in the work process for attaching the wall members WP1 to WP4, the second column members PP1, PP2, PP3 can be fixed so as not to move, so that the assembly workability at the time of attaching the wall members WP1 to WP4 is improved. More improved.

以上、具体例を参照しつつ本発明の実施の形態について説明した。しかし、本発明はこれらの具体例に限定されるものではない。すなわち、これら具体例に、当業者が適宜設計変更を加えたものも、本発明の特徴を備えている限り、本発明の範囲に包含される。例えば、前述した各具体例が備える各要素およびその配置、材料、条件、形状、サイズなどは、例示したものに限定されるわけではなく適宜変更することができる。また、前述した各実施の形態が備える各要素は、技術的に可能な限りにおいて組み合わせることができ、これらを組み合わせたものも本発明の特徴を含む限り本発明の範囲に包含される。   The embodiments of the present invention have been described above with reference to specific examples. However, the present invention is not limited to these specific examples. In other words, those specific examples that have been appropriately modified by those skilled in the art are also included in the scope of the present invention as long as they have the characteristics of the present invention. For example, the elements included in each of the specific examples described above and their arrangement, materials, conditions, shapes, sizes, and the like are not limited to those illustrated, but can be changed as appropriate. Moreover, each element with which each embodiment mentioned above is provided can be combined as long as technically possible, and the combination of these is also included in the scope of the present invention as long as it includes the features of the present invention.

UB:浴室ユニット
BT:浴槽
WP1,WP2,WP3,WP4,WP5,WP6,WP7:壁部材
PC1,PC2:第一支柱部材
PCa:係合突起
PP1,PP2,PP3:第二支柱部材
PP1a:固定穴
FP:洗い場床パン(床部材)
FPa:排水ピット
FPb:位置規制部
FPc:水返し壁部
FPd:壁載置部上面
FPe:溝部
FPq:壁載置部
FPp:洗い場床面
HP:床支持部材(床部材)
HPa:排水ピット穴
HPb:位置規制穴
HPc:連結スリット
HPp:床支持面
CMa:矯正部
CMb:矯正部
10:第一矯正部材(第一矯正部)
101:接合部
102:保持部
12:第二矯正部材(第二矯正部、取付部材)
121:床連結部
121a:連結溝
122:接続部
123:柱固定部
123a:固定穴
14:固定ネジ(固定部)
16:固定ネジ
2:取付部材
20:立設部
201:固定穴
22:床固定部
221:固定穴
24:固定ネジ
26:固定ネジ
UB: Bathroom unit BT: Bathtub WP1, WP2, WP3, WP4, WP5, WP6, WP7: Wall member PC1, PC2: First support member PCa: Engagement protrusion PP1, PP2, PP3: Second support member PP1a: Fixing hole FP: Laundry floor pan (floor material)
FPa: Drainage pit FPb: Position regulating part FPc: Water return wall part FPd: Wall placing part upper surface FPe: Groove part FPq: Wall placing part FPp: Washing floor surface HP: Floor support member (floor member)
HPa: drainage pit hole HPb: position regulating hole HPc: connection slit HPp: floor support surface CMa: correction part CMb: correction part 10: first correction member (first correction part)
101: Joining portion 102: Holding portion 12: Second straightening member (second straightening portion, mounting member)
121: floor connecting part 121a: connecting groove 122: connecting part 123: pillar fixing part 123a: fixing hole 14: fixing screw (fixing part)
16: Fixing screw 2: Mounting member 20: Standing part 201: Fixing hole 22: Floor fixing part 221: Fixing hole 24: Fixing screw 26: Fixing screw

Claims (6)

浴槽と、前記浴槽の一辺と隣接する位置に配置される略矩形状の床部材と、前記浴槽および前記洗い場床部材の周囲に立設される板状の壁部材と、前記壁部材を支持する柱状の支柱部材と、を備える浴室ユニットであって、
前記床部材は、
熱可塑性樹脂を発泡成形することで形成され、前記浴槽に沿う辺を除く他辺の周縁部に前記壁部材が載置される壁載置部が一体的に設けられてなる洗い場床パンと、
前記洗い場床パンの線膨張係数よりも小さい線膨張係数となり且つ前記洗い場床パンの剛性よりも高い剛性となるように形成され、前記洗い場床パンの下側に配置される床支持部材と、を有し、
前記支柱部材は、前記床支持部材に対して取り付けられると共に、前記洗い場床パンの外側から上方側に立設するように、間隔をあけて少なくとも一対設けられており、
前記洗い場床パンは、前記壁載置部より内側に面方向に伸長可能な伸長許容部を有しており、
当該一対の支柱部材間に対向する前記壁載置部の一部と、前記一対の支柱部材との距離が所定距離となるように、前記洗い場床パンを前記一対の支柱部材側に引き伸ばし、前記洗い場床パンの水平面投影領域を矯正する矯正手段を設けたことを特徴とする浴室ユニット。
A bathtub, a substantially rectangular floor member disposed at a position adjacent to one side of the bathtub, a plate-like wall member erected around the bathtub and the washing floor member, and the wall member are supported. A columnar support member, and a bathroom unit comprising:
The floor member is
A washing floor floor pan, which is formed by foaming a thermoplastic resin, and is integrally provided with a wall mounting portion on which the wall member is mounted on the peripheral portion of the other side excluding the side along the bathtub,
A floor support member that is formed to have a linear expansion coefficient smaller than that of the washing floor floor pan and higher than that of the washing floor floor pan, and is disposed below the washing floor floor pan. Have
The strut members are attached to the floor support member, and at least a pair are provided at an interval so as to be erected upward from the outside of the washing floor floor pan,
The washing floor pan has an extension allowing portion that can extend in the surface direction on the inner side from the wall mounting portion,
The wash floor floor pan is stretched toward the pair of strut members so that the distance between the part of the wall mounting portion facing the pair of strut members and the pair of strut members is a predetermined distance, A bathroom unit comprising a correcting means for correcting a horizontal plane projection area of a washing floor floor pan.
前記壁載置部の外側には、前記上方側に立設するように水返し壁部が設けられ、
前記矯正手段は、少なくとも前記一対の支柱部材に対応する位置に設けられてなることを特徴とする請求項1に記載の浴室ユニット。
On the outside of the wall mounting part, a water return wall part is provided so as to stand on the upper side,
The bathroom unit according to claim 1, wherein the correction means is provided at a position corresponding to at least the pair of support members.
前記矯正手段は、前記水返し壁部を前記一対の支柱部材側に押し出すように設けられた第一矯正部を有することを特徴とする請求項2に記載の浴室ユニット。   The bathroom unit according to claim 2, wherein the straightening means includes a first straightening portion that is provided so as to push out the water return wall portion toward the pair of column members. 前記矯正手段は、前記支柱部材と一体的に設けられた第二矯正部と、前記第一矯正部と前記第二矯正部とを固定する固定部と、を有し、
前記固定部によって前記第一矯正部が前記第二矯正部に固定されることで、前記第一矯正部が前記水返し壁部の内側壁面を前記支柱部材側に押し込み、前記水返し壁部の外側壁面が前記支柱部材及び前記第二矯正部の少なくとも一方に当接することを特徴とする請求項3に記載の浴室ユニット。
The correction means has a second correction portion provided integrally with the support member, and a fixing portion for fixing the first correction portion and the second correction portion,
The first correction part is fixed to the second correction part by the fixing part, so that the first correction part pushes the inner wall surface of the water return wall part toward the support member, The bathroom unit according to claim 3, wherein an outer wall surface abuts on at least one of the support member and the second correction part.
前記第二矯正部は、前記床支持部材に取り付けられた第二矯正部材として構成され、
前記支柱部材は、前記第二矯正部材に取り付けられることで前記床支持部材に対して取り付けられていることを特徴とする請求項4に記載の浴室ユニット。
The second correction part is configured as a second correction member attached to the floor support member,
The bathroom unit according to claim 4, wherein the support member is attached to the floor support member by being attached to the second straightening member.
前記洗い場床パンの前記床支持部材に対向する裏面の中央領域に、前記床支持部材との水平方向における位置ずれを規制するための位置規制部が設けられていることを特徴とする請求項2に記載の浴室ユニット。   The position control part for controlling the position shift in the horizontal direction with the floor support member is provided in the central area of the back which faces the floor support member of the washing ground floor pan. The bathroom unit described in.
JP2011067292A 2011-03-25 2011-03-25 Bathroom unit Active JP5939499B2 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH078401A (en) * 1993-06-28 1995-01-13 Matsushita Electric Ind Co Ltd Bathroom unit
JP2003003545A (en) * 2001-06-21 2003-01-08 Teijin Meton Kk Waterproofing pan and manufacturing method thereof
JP2007146429A (en) * 2005-11-25 2007-06-14 Toto Ltd Floor structure of sanitary equipment room
JP2008025122A (en) * 2006-07-18 2008-02-07 Toto Ltd Floor equipped with waterproof function
JP2008025123A (en) * 2006-07-18 2008-02-07 Toto Ltd Flooring having waterproof function
JP2010133105A (en) * 2008-12-03 2010-06-17 Toto Ltd Floor pan for bathroom

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH078401A (en) * 1993-06-28 1995-01-13 Matsushita Electric Ind Co Ltd Bathroom unit
JP2003003545A (en) * 2001-06-21 2003-01-08 Teijin Meton Kk Waterproofing pan and manufacturing method thereof
JP2007146429A (en) * 2005-11-25 2007-06-14 Toto Ltd Floor structure of sanitary equipment room
JP2008025122A (en) * 2006-07-18 2008-02-07 Toto Ltd Floor equipped with waterproof function
JP2008025123A (en) * 2006-07-18 2008-02-07 Toto Ltd Flooring having waterproof function
JP2010133105A (en) * 2008-12-03 2010-06-17 Toto Ltd Floor pan for bathroom

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