JP2012194143A - Torque sensor - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a torque sensor capable of preventing a ring magnet from falling off from a back yoke.SOLUTION: The torque sensor 40 detects a torque which acts on a torsion bar 12 in accordance with the density of magnetic flux guided to a rotational magnetic circuit part 60 fixed to a second shaft 13 from a magnetic generation part 50 fixed to a first shaft 11. The magnetic generation part 50 includes: a back yoke 51 outwardly fitted to the first shaft 11; an annular protrusion 51B protruded and formed on the end surface of the back yoke 51; an annular ring magnet 52 provided on the end surface of the back yoke 51 so as to have a predetermined space d between the protrusion 51B; a first recess 51D provided on the side surface facing the ring magnet 52 of the protrusion 51B; a second recess 52A provided on the side surface facing the protrusion 51B of the ring magnet 52; and a main adhesion part 53 which is provided over the space d, the first recess 51D, and the second recess 52A and adheres the back yoke 51 and the ring magnet 52.

Description

  The present invention relates to a torque sensor that detects a torque acting on a shaft in accordance with a magnetic flux density guided from a magnet.

  Patent Document 1 discloses a non-contact type torque sensor that detects a steering torque acting on a steering shaft by a magnetic force. The torque sensor includes a torsion bar that transmits a steering torque between an input shaft and an output shaft that are arranged on the same axis, a magnetism generating unit that is fixed to the input shaft, and a rotating magnetic circuit unit that is fixed to the output shaft. And a fixed magnetic circuit part fixed to the housing, and a magnetic sensor for detecting a magnetic flux density guided to the fixed magnetic circuit part. The magnetism generating unit includes a back yoke fixed to the input shaft and a ring magnet fixed to the back yoke via an adhesive.

  When torque acts on the torsion bar and the torsion bar is torsionally deformed, the relative position in the rotation direction between the magnetism generating unit and the rotating magnetic circuit unit changes. Along with this, the magnetic flux density guided from the magnetism generating unit to the fixed magnetic circuit unit through the rotating magnetic circuit unit changes. The magnetic sensor outputs a signal corresponding to the magnetic flux density. Torque acting on the torsion bar is detected based on a signal output from the magnetic sensor.

JP 2007-240696 A

  However, in such a conventional torque sensor, when a poor adhesion between the ring magnet and the back yoke occurs, the ring magnet may drop from the back yoke in the direction of the rotation axis due to an external impact or the like.

  The present invention has been made in view of the above problems, and a torque sensor that can prevent a ring magnet from falling off even when a poor adhesion between the ring magnet and the back yoke occurs. The purpose is to provide.

  The present invention provides a torsion bar that transmits torque between a first shaft and a second shaft that are arranged coaxially, a magnetism generating portion that is fixed to the first shaft, and a second shaft that is fixed to the second shaft. A torque sensor for detecting a torque acting on the torsion bar in accordance with a magnetic flux density guided from the magnetism generating section to the rotating magnet circuit section, wherein the magnetism generating section comprises the first shaft. An annular ring provided on the end surface of the back yoke so as to have a predetermined clearance between the back yoke that is externally fitted to the projection, an annular projection that is formed to project from the end surface of the back yoke, and the projection A magnet, a first concave portion provided on a side surface of the protruding portion facing the ring magnet, a second concave portion provided on a side surface of the ring magnet facing the protruding portion, and the gap , Said first recess, is provided over said second recess, characterized in that it comprises a main adhesive portion for adhering the said ring magnet and the back yoke.

  According to the present invention, even when an adhesion failure between the back yoke and the ring magnet occurs, the main adhesive portion enters the concave portion of the protrusion and the concave portion of the ring magnet, and the main adhesive portion in the concave portion of the ring magnet Since it supports the ring magnet, it is possible to prevent the ring magnet from falling off the back yoke.

1 is a longitudinal sectional view of a power steering device according to an embodiment of the present invention. It is an exploded perspective view of a power steering device in the state where a lower housing was removed. (A) And (B) is the perspective view and bottom view of a magnetism generation part with which the torque sensor provided in a power steering device is provided. It is a perspective view of the rotating magnetic circuit part with which a torque sensor is provided. (A) is a longitudinal cross-sectional view of a magnetic generation part, (B) is an enlarged view of the magnetic generation part in the broken-line area | region of (A). It is a longitudinal cross-sectional perspective view of a magnetism generation part.

  A power steering apparatus 1 for a vehicle according to an embodiment of the present invention will be described with reference to the drawings.

  As shown in FIGS. 1 and 2, the power steering apparatus 1 includes a steering shaft 10 that is linked to a steering wheel and a rack shaft 2 that is linked to a wheel, and the rack shaft 2 is moved in the axial direction by the rotation of the steering shaft 10. It is a device that moves and steers the wheel.

  The steering shaft 10 is a shaft member that is supported by an upper housing 20 and a lower housing 30 that are connected by bolts 21. The steering shaft 10 includes an input shaft 11 as a first shaft, a torsion bar 12, and an output shaft 13 as a second shaft.

  The input shaft 11 is rotatably supported by the upper housing 20 via a rolling bearing 22. A dust seal 23 seals between the input shaft 11 and the upper housing 20. The dust seal 23 is disposed above the rolling bearing 22.

  The output shaft 13 is rotatably supported by a rolling bearing 31 that is sandwiched between the lower end portion of the upper housing 20 and the upper end portion of the lower housing 30 and a sliding bearing 32 that is installed at the lower end portion of the lower housing 30.

  An accommodation chamber 13 </ b> A capable of accommodating the lower end portion of the input shaft 11 is formed at the upper end portion of the output shaft 13. A sliding bearing 14 is interposed between the inner peripheral surface of the storage chamber 13 </ b> A of the output shaft 13 and the outer peripheral surface of the lower end portion of the input shaft 11. Thereby, the input shaft 11 and the output shaft 13 are relatively rotatable on the same axis.

  The input shaft 11 is formed in a cylindrical shape, and a torsion bar 12 is accommodated coaxially inside the input shaft 11. The upper end portion of the torsion bar 12 is connected to the upper end portion of the input shaft 11 via the pin 15. The lower end portion of the torsion bar 12 protrudes downward from the lower end opening portion of the input shaft 11. A serration 12 </ b> A is formed on the outer peripheral surface of the lower end portion of the torsion bar 12. The lower end of the torsion bar 12 is connected to an engagement hole 13B formed in the bottom of the storage chamber 13A via a serration 12A. The torsion bar 12 transmits a steering torque input to the input shaft 11 to the output shaft 13 and twists and deforms about the rotation axis O according to the torque.

  The output shaft 13 includes a gear 13C on the outer peripheral surface near the lower end. A gear 13 </ b> C of the output shaft 13 meshes with a rack gear 2 </ b> A formed on the rack shaft 2. As the output shaft 13 rotates as the input shaft 11 rotates, the rack shaft 2 moves in the axial direction, and the wheels are steered.

  The power steering device 1 has a non-contact type torque sensor 40 that detects a steering torque acting on the torsion bar 12 as an assist mechanism that assists in providing a steering torque, and a rack shaft 2 that corresponds to the detected steering torque. And an electric motor for applying steering assist torque.

  The torque sensor 40 includes a magnetism generating unit 50 that rotates with the input shaft 11, a rotating magnetic circuit unit 60 that rotates with the output shaft 13, a fixed magnetic circuit unit 70 that is fixed to the upper housing 20, and a fixed magnetic circuit unit 70. And a magnetic sensor 81 for detecting the guided magnetic flux density. The torque sensor 40 detects the steering torque acting on the torsion bar 12 based on the output of the magnetic sensor 81.

  The torque sensor 40 may have a configuration in which the output shaft 13 is provided with the magnetism generating unit 50 and the input shaft 11 is provided with the rotating magnetic circuit unit 60.

  As shown in FIGS. 1, 3A, and 3B, the magnetism generator 50 includes an annular back yoke 51 that is press-fitted into the input shaft 11, and an underside of the back yoke 51 via an adhesive. And an annular ring magnet 52 fixed to the end face.

  The ring magnet 52 is an annular permanent magnet. The ring magnet 52 is a multipolar magnet formed by magnetizing a hard magnetic material in the direction of the rotation axis O of the input shaft 11. As shown in FIG. 3B, the ring magnet 52 has 12 magnetic poles formed at equal intervals in the circumferential direction. That is, on the upper end surface and the lower end surface of the ring magnet 52, six N poles and six S poles are alternately arranged in the circumferential direction. The number of magnetic poles provided in the ring magnet 52 is not limited to 12 and can be arbitrarily set as necessary.

  The back yoke 51 is an annular member formed of a soft magnetic material. A ring magnet 52 is fixed to the lower end surface of the back yoke 51. The back yoke 51 has a function as a yoke that guides magnetic flux by connecting adjacent magnetic poles of the ring magnet 52, and concentrates the magnetic force on the lower magnetic pole surface that is the lower end surface of the ring magnet 52.

  As shown in FIGS. 1, 2, and 4, the rotating magnetic circuit unit 60 is attached to the output shaft 13 and the first soft magnetic ring 61 and the second soft magnetic ring 62 that guide the magnetic flux emitted from the ring magnet 52. And a resin mold 64 for fixing the first soft magnetic ring 61 and the second soft magnetic ring 62 to the mounting member 63. FIG. 4 is a diagram showing the rotating magnetic circuit unit 60 in a state where the resin mold 64 is omitted.

  The first soft magnetic ring 61 includes an annular first magnetic path ring portion 61C, six first magnetic path column portions 61B protruding downward from the first magnetic path ring portion 61C, and each first magnetic path column portion. A first magnetic path end 61 </ b> A that refracts inward from the lower end of 61 </ b> B and faces the lower end surface of the ring magnet 52. The second soft magnetic ring 62 includes an annular second magnetic path ring portion 62C, six second magnetic path column portions 62B protruding upward from the second magnetic path ring portion 62C, and each second magnetic path. A second magnetic path end portion 62A that refracts inward from the upper end of the column portion 62B and faces the lower end surface of the ring magnet 52.

  Each of the first magnetic path ring portion 61C and the second magnetic path ring portion 62C is an annular member having an entire circumference connected thereto. The first magnetic path ring portion 61C and the second magnetic path ring portion 62C have a rotation axis so that the first magnetic path end portions 61A and the second magnetic path end portions 62A are alternately arranged at equal angular intervals on the same plane. Arranged at intervals in the O direction.

  The first magnetic path ring portion 61 </ b> C is provided above the lower end surface of the ring magnet 52, and the second magnetic path ring portion 62 </ b> C is provided below the ring magnet 52. Therefore, the ring magnet 52 is disposed between the first magnetic path ring portion 61C and the second magnetic path ring portion 62C in the direction of the rotation axis O of the torsion bar 12.

  The first magnetic path column portion 61B and the second magnetic path column portion 62B are each formed in a flat plate shape and extend in the direction of the rotation axis O. The first magnetic path column portion 61B is disposed so as to surround the outer peripheral surface of the ring magnet 52 with a predetermined gap. The second magnetic path column portion 62B extends along the rotation axis O in the direction opposite to the first magnetic path column portion 61B.

  The first magnetic path end 61A and the second magnetic path end 62A are each formed in a flat plate shape. In the neutral state where the steering torque is not applied to the torsion bar 12, the center lines of the first magnetic path end portion 61A and the second magnetic path end portion 62A indicate the boundary between the N pole and the S pole of the ring magnet 52. Is set.

  As shown in FIGS. 1 and 2, the fixed magnetic circuit portion 70 includes a first magnetic flux collecting ring 71 provided along the outer periphery of the first magnetic path ring portion 61 </ b> C of the first soft magnetic ring 61, and a second soft magnetic ring. The second magnetic flux collecting ring 72 provided along the outer periphery of the second magnetic path ring portion 62 </ b> C of the ring 62, the first magnetic flux collecting yoke 73 connected to the first magnetic flux collecting ring 71, and the second magnetic flux collecting ring 72 And a second magnetism collecting yoke 74 to be connected. The first magnetism collecting yoke 73 and the second magnetism collecting yoke 74 are block-shaped members.

  The first magnetism collecting ring 71 and the second magnetism collecting ring 72 are caulked and fixed to the inner peripheral wall of the upper housing 20. The inner peripheral surface of the first magnetism collecting ring 71 faces the first magnetic path ring portion 61C of the first soft magnetic ring 61, and the inner peripheral surface of the second magnetism collecting ring 72 is the second magnetism of the second soft magnetic ring 62. It faces the road ring part 62C.

  The first magnetism collecting yoke 73 is provided so as to contact the outer peripheral surface of the first magnetism collecting ring 71, and the second magnetism collecting yoke 74 is provided so as to contact the outer peripheral surface of the second magnetism collecting ring 72. A pair of magnetic gaps arranged in the circumferential direction is formed between the first magnetism collecting yoke 73 and the second magnetism collecting yoke 74. One magnetic sensor 81 is arranged in each magnetic gap.

  The first magnetism collecting yoke 73, the second magnetism collecting yoke 74, the magnetic sensor 81, and the substrate 82 connected to the magnetic sensor 81 are installed in the sensor holder 83. The resin sensor holder 83 is fixed to the metal upper housing 20 via a pair of bolts 84.

  The magnetic sensor 81 outputs a voltage corresponding to the magnetic flux density passing through the Hall element as a signal. An output signal of the magnetic sensor 81 is transmitted to the controller via a terminal 83 </ b> A provided on the sensor holder 83. The magnetic sensor 81 may be provided with a circuit that amplifies the Hall element signal, a temperature compensation circuit, a noise filter circuit, or the like.

  Next, the function that the torque sensor 40 detects the steering torque acting on the torsion bar 12 will be described.

  In the neutral state where the steering torque does not act on the torsion bar 12, the first magnetic path end 61 A of the first soft magnetic ring 61 and the second magnetic path end 62 A of the second soft magnetic ring 62 are respectively connected to the N of the ring magnet 52. Opposite the pole and the S pole with the same area, and magnetically short-circuit both poles. Therefore, the magnetic flux is not guided to the rotating magnetic circuit unit 60 and the fixed magnetic circuit unit 70.

  When a steering torque in a specific direction is applied to the torsion bar 12 by the operation of the steering wheel by the driver, the torsion bar 12 is torsionally deformed according to the direction of the torque. When the torsion bar 12 is torsionally deformed, the first magnetic path end 61A faces the N pole with a larger area than the S pole, while the second magnetic path end 62A has the S pole larger than the N pole. Confront. The magnetic flux from the ring magnet 52 is guided to the rotating magnetic circuit unit 60 and the fixed magnetic circuit unit 70, and the magnetic sensor 81 outputs a signal corresponding to the magnitude and direction of the magnetic field. The magnetic path in this case is from the N pole to the first soft magnetic ring 61, the first magnetic flux collecting ring 71, the first magnetic flux collecting yoke 73, the magnetic sensor 81, the second magnetic flux collecting yoke 74, the second magnetic flux collecting ring 72, This is a path toward the south pole via the two soft magnetic rings 62.

  On the other hand, when a steering torque in the direction opposite to the above acts on the torsion bar 12 by the operation of the steering wheel by the driver, the torsion bar 12 is twisted and deformed in the reverse direction according to the direction of the torque. When the torsion bar 12 is torsionally deformed, the first magnetic path end 61A faces the S pole with a larger area than the N pole, while the second magnetic path end 62A has a larger area with the N pole than the S pole. Confront. The magnetic flux from the ring magnet 52 is guided by a magnetic path opposite to the above magnetic path. The magnetic sensor 81 outputs a signal corresponding to the strength and direction of the magnetic field. In this case, the magnetic path is from the N pole to the second soft magnetic ring 62, the second magnetic flux collecting ring 72, the second magnetic flux collecting yoke 74, the magnetic sensor 81, the first magnetic flux collecting yoke 73, the first magnetic flux collecting ring 71, This is a path toward the south pole via one soft magnetic ring 61.

  The larger the area difference between the first magnetic path end 61A facing the N pole and the S pole of the ring magnet 52 and the second magnetic path end 62A facing the N pole and S pole of the ring magnet 52, The magnetic field of the magnetic gap becomes stronger. As the magnetic field in the magnetic gap becomes stronger, the output signal of the magnetic sensor 81 also increases.

  The steering torque acting on the torsion bar is detected based on the signal output from the magnetic sensor 81.

  Next, the configuration of the back yoke 51 and the ring magnet 52 of the magnetic generator 50 will be described in detail.

  As shown in FIGS. 3 (A), 5 (A), and 5 (B), the back yoke 51 of the magnetism generator 50 is formed in an annular shape from an alloy of soft magnetic material. The back yoke 51 includes a fitting hole 51A that fits to the outer peripheral surface of the input shaft 11, a protruding portion 51B that protrudes downward from the lower end surface, and an engaging groove 51C formed on the outer peripheral surface.

  The fitting hole 51A is a hole that penetrates the back yoke 51 in the direction of the rotation axis O. The back yoke 51 is press-fitted into the outer peripheral surface of the input shaft 11 through the fitting hole 51A.

  The protrusion 51 </ b> B is formed in an annular shape on the lower end surface of the back yoke 51. The inner diameter of the protruding portion 51B is set larger than the outer diameter of the input shaft 11 so that the input shaft 11 can be inserted. On the outer peripheral surface of the protrusion 51B, a recess 51D is formed to be recessed. The recess 51D is formed in the circumferential direction at a position near the lower end surface of the back yoke 51. That is, the recess 51D is an annular groove formed over the entire circumference at the upper outer periphery of the protrusion 51B.

  In addition, in the back yoke 51, although the recessed part 51D was provided over the perimeter of the outer peripheral surface of the protrusion part 51B, you may provide a several recessed part in the circumferential direction.

  The engagement groove 51 </ b> C is a vertical groove provided along the rotation axis O direction at the lower part of the outer peripheral surface of the back yoke 51. The engagement groove 51C extends from the lower end surface of the back yoke 51 to a predetermined position above the lower end surface. A plurality of engagement grooves 51 </ b> C are provided at equal intervals along the outer periphery of the back yoke 51. These engagement grooves 51C are formed by making the outer peripheral surface of the back yoke 51 uneven by knurling.

  In addition, the said predetermined position where 51 C of engagement grooves are extended is suitably changed as needed. The effect of the linkage between the engagement groove 51C and the engagement surface 52B of the ring magnet 52 will be described later. The larger the magnitude of the impact applied to the circumferential direction of the ring magnet 52, the higher the engagement groove to the predetermined position. 51C may be extended.

  As shown in FIGS. 3 (A), 5 (A), and 5 (B), the ring magnet 52 of the magnetic generator 50 is formed in an annular shape from a sintered metal. The ring magnet 52 is fixed to the lower end surface of the back yoke 51 via the bonding portions 53 and 54. The inner diameter of the ring magnet 52 is set larger than the outer diameter of the protruding portion 51B of the back yoke 51, and the ring magnet 52 is disposed so as to surround the protruding portion 51B. Therefore, the inner peripheral surface of the ring magnet 52 and the outer peripheral surface of the protrusion 51B are opposed to each other. A predetermined gap d is formed between the inner peripheral surface of the ring magnet 52 and the outer peripheral surface of the protruding portion 51B.

  In the state where the ring magnet 52 is installed on the back yoke 51, the protruding amount of the protruding portion 51 </ b> B of the back yoke 51 is set to be approximately half the thickness of the ring magnet 52. Thereby, the magnetic short circuit between the lower end surface of the ring magnet 52 and the lower end surface of the protrusion part 51B is prevented. The amount of protrusion of the protrusion 51 </ b> B is not limited to approximately half the thickness of the ring magnet 52. For example, you may set to 1/3 of the thickness of the ring magnet 52, substantially the same thickness, etc. That is, the protruding amount of the protruding portion 51B can be arbitrarily set as long as the protruding amount can prevent a magnetic short circuit between the lower end surface of the ring magnet 52 and the lower end surface of the protruding portion 51B.

  A concave portion 52 </ b> A cut out in a tapered shape is formed in the lower portion of the inner peripheral surface of the ring magnet 52. The recess 52A is formed in a mortar shape so that the inner diameter of the ring magnet 52 gradually decreases from the lower end surface of the ring magnet 52 upward. The recess 52A is provided over a range from the lower end surface of the ring magnet 52 to a predetermined position corresponding to the lower end surface of the protruding portion 51B.

  In the present embodiment, as the predetermined position corresponding to the lower end surface of the protrusion 51B, a position that is above the lower end surface of the protrusion 51B and lower than the lower end of the recess 51D is adopted. However, the present invention is not limited to this, and the predetermined position corresponding to the lower end surface of the protrusion 51B may be at least above the lower end surface of the protrusion 51B.

  An engagement surface 52 </ b> B is provided on the outer peripheral surface of the ring magnet 52. The engagement surface 52B is a surface obtained by cutting out a part of the outer peripheral surface of the ring magnet 52. The engagement surface 52B is formed as a flat surface or a curved surface.

  The above-described back yoke 51 and ring magnet 52 are coupled via adhesive portions 53 and 54. The bonding parts 53 and 54 are solidified adhesives, and an elastic adhesive is used as the adhesives. Since the back yoke 51 is magnetized by the magnetic field of the ring magnet 52, the back yoke 51 and the ring magnet 52 are coupled not only by the adhesive force of the adhesive portions 53 and 54 but also by magnetic force.

  As shown in FIGS. 5B and 6, the adhesive portion 53 is an adhesive layer in which the adhesive applied along the inner peripheral surface of the ring magnet 52 is solidified. The bonding portion 53 is provided so as to reach the concave portion 51D of the protruding portion 51B and the concave portion 52A of the ring magnet 52 through the gap d between the inner peripheral surface of the ring magnet 52 and the outer peripheral surface of the protruding portion 51B. Thus, the adhesion part 53 is provided over the recessed part 52A of the ring magnet 52, the clearance gap d of the ring magnet 52 and the protrusion part 51B, and the recessed part 51D of the protrusion part 51B.

  In the present embodiment, the predetermined gap d is set to a length substantially the same as the deepest depth of the recess 51D, but is not limited thereto. Even when the bonding portion 53 deteriorates and the bonding failure between the back yoke 51 and the ring magnet 52 occurs, the predetermined gap d causes the portion of the bonding portion 53 that has entered the concave portion 51D and the concave portion 52A of the bonding portion 53 to exist. It suffices that the adhesive 53 is set to have a strength capable of supporting the ring magnet 52 by the part that has entered. Therefore, the predetermined gap d may be set longer or shorter than the deepest depth of the recess 51D depending on the magnetic force and weight of the ring magnet 52, the type of adhesive used for the bonding portion 53, and the like. Good.

  The adhesion part 54 is an adhesion layer obtained by solidifying the adhesive applied along the outer peripheral surface of the ring magnet 52. The adhesion part 54 is provided over the upper end side outer periphery of the ring magnet 52 and the lower end side outer periphery of the back yoke 51 in which the engagement groove 51C is formed. Accordingly, the engagement surface 52B of the ring magnet 52 and the engagement groove 51C of the back yoke 51 are linked via the adhesive portion 54.

  Next, with reference to FIG. 5 (B) and FIG. 6, the fall prevention function and the rotation prevention function of the ring magnet 52 will be described.

  If bonding failure between the back yoke 51 and the ring magnet 52 occurs due to deterioration of the bonding portions 53 and 54, most of the bonding force between the ring magnet 52 and the back yoke 51 is due to magnetic force.

  In such a state, when an impact force is applied in the axial direction of the ring magnet 52, the ring magnet 52 may fall off the back yoke 51. However, since the adhesive portion 53 enters the concave portion 51D of the protruding portion 51B and the concave portion 52A of the ring magnet 52, the adhesive portion 53 itself is prevented from falling out of the protruding portion 51B, and the ring magnet 52 is interposed via the adhesive portion 53. Is prevented from falling off from the back yoke 51 in the direction of the rotation axis O. That is, since the ring magnet 52 is supported by the adhesive portion 53 that has entered the recess 52A of the ring magnet 52, the ring magnet 52 is prevented from falling off the back yoke 51. Thus, the adhesion part 53 in a state of being caught in the recess 51D of the protrusion 51B functions as a stopper for preventing the ring magnet 52 from falling off. By preventing the ring magnet 52 from falling off the back yoke 51, the detection accuracy of the torque sensor 40 is prevented from deteriorating.

  Further, when an impact force is applied in the circumferential direction of the ring magnet 52, the fixing position of the ring magnet 52 with respect to the back yoke 51 may be shifted around the rotation axis O. However, since the bonding portion 54 is provided so as to link the engagement surface 52B of the ring magnet 52 and the engagement groove 51C of the back yoke 51, the rotation of the ring magnet 52 relative to the back yoke 51 is prevented. The rotation of the bonding portion 54 itself with respect to the back yoke 51 is restricted by the bonding portion 54 that has entered the engagement groove 51C of the back yoke 51, and the back yoke of the ring magnet 52 by the bonding portion 54 that is located on the engagement surface 52B of the ring magnet 52. The rotation with respect to 51 is restricted. In this manner, the adhesive portion 54 that is locked to the outer periphery of the back yoke 51 functions as a stopper that restricts the rotation of the ring magnet 52. By avoiding rotation of the ring magnet 52 with respect to the back yoke 51, deterioration in detection accuracy of the torque sensor 40 is prevented.

  According to the torque sensor 40 described above, the following effects can be obtained.

  Even when a poor adhesion between the back yoke 51 and the ring magnet 52 occurs, the adhesive portion 53 enters the concave portion 51D of the protruding portion 51B and the concave portion 52A of the ring magnet 52, and the ring magnet 52 enters the concave portion 52A. Since it is supported by the bonding portion 53, it is possible to prevent the ring magnet 52 from falling off the back yoke 51. Further, since the bonding portion 54 is provided so as to link the engagement groove 51C of the back yoke 51 and the engagement surface 52B of the ring magnet 52, the rotation of the ring magnet 52 relative to the back yoke 51 can be prevented.

  Since the bonding portion 53 is provided so as to cover a part of the inner peripheral surface of the ring magnet 52, even if the ring magnet 52 is cracked in the portion covered by the bonding portion 53, the broken ring magnet 52 is scattered. Can be suppressed.

  Since the bonding portions 53 and 54 are made of an elastic adhesive, the impact force acting on the ring magnet 52 can be reduced.

  The present invention is not limited to the above-described embodiment, and it is obvious that various modifications can be made within the scope of the technical idea.

  In the present embodiment, the protruding portion 51B is formed on the lower end surface near the inner periphery of the back yoke 51, but the protruding portion may be formed on the lower end surface near the outer periphery of the back yoke 51. In this case, the outer diameter of the ring magnet 52 is made smaller than the inner diameter of the protruding portion, and the ring magnet 52 is fixed to the lower end surface of the back yoke 51 inside the protruding portion. A concave portion as an annular groove is formed in the inner peripheral upper portion of the projecting portion, and a concave portion is also formed in the lower peripheral portion of the ring magnet 52. The concave portion of the ring magnet 52 is formed in a tapered shape so that the outer shape of the ring magnet 52 gradually increases from the lower end surface of the ring magnet 52 upward. The bonding portion that couples the back yoke 51 and the ring magnet 52 is provided across the concave portion of the ring magnet 52, the gap between the ring magnet 52 and the protruding portion 51B, and the concave portion of the protruding portion 51B. Also with this configuration, the ring magnet 52 can be supported by the adhesive portion that has entered the recess of the ring magnet 52, and the ring magnet 52 can be prevented from falling off the back yoke 51.

  In the present embodiment, the engagement groove 51 </ b> C is provided along the outer peripheral surface of the back yoke 51, and the engagement surface 52 </ b> B is provided in a part of the outer peripheral surface of the ring magnet 52. Instead of such a configuration, an engagement groove as a vertical groove may be provided along the outer peripheral surface of the protrusion 51B, and an engagement surface as a notch surface may be provided on a part of the inner peripheral surface of the ring magnet 52. . In this case, the adhesion part 53 provided in the inner peripheral side of the ring magnet 52 is provided so that the engagement groove | channel of the protrusion part 51B and the engagement surface of the ring magnet 52 may be linked. Also with this configuration, the rotation of the ring magnet 52 relative to the back yoke 51 can be prevented.

  Further, in the present embodiment, since the protruding amount of the protruding portion 51B is set to substantially half of the thickness of the ring magnet 52, the recessed portion extends over a range from the lower end surface of the ring magnet 52 to a predetermined position corresponding to the lower end surface of the protruding portion 51B. Although 52A was provided, it is not restricted to this. When the protruding amount of the protruding portion 51B is set to be substantially the same as the thickness of the ring magnet 52, so-called chamfering formed on the outer peripheral corner portion on the lower end surface side and the inner peripheral corner portion on the upper end surface side of the ring magnet 52 is performed. The chamfering may be adopted as the recess 52A by forming it at the inner peripheral corner on the lower end surface side of the ring magnet 52.

  Furthermore, in the present embodiment, the bonding portion 54 is provided across the outer periphery of the ring magnet 52 and the outer periphery of the back yoke 51, but the bonding portion 54 is not necessarily provided. Even if the adhesive portion 54 is not provided, the torque sensor 40 can achieve the intended purpose.

  The present invention can be used as a torque sensor provided in a power steering device of a vehicle.

DESCRIPTION OF SYMBOLS 1 Power steering apparatus 11 Input shaft 12 Torsion bar 13 Output shaft 20 Upper housing 30 Lower housing 40 Torque sensor 50 Magnetic generation part 51 Back yoke 51A Fitting hole 51B Protrusion part 51C Engaging groove 51D Recessed part (1st recessed part)
52 Ring magnet 52A Recess (second recess)
52B Engagement surface 53 Adhesive part (main adhesive part)
54 Adhesives (sub-adhesives)
60 Rotating Magnetic Circuit Unit 61 First Soft Magnetic Ring 62 Second Soft Magnetic Ring 70 Fixed Magnetic Circuit Unit 71 First Magnetic Collecting Ring 72 Second Magnetic Collecting Ring 81 Magnetic Sensor

Claims (5)

A torsion bar for transmitting torque between a first shaft and a second shaft arranged on the same axis, a magnetism generating portion fixed to the first shaft, and a rotating magnetic circuit portion fixed to the second shaft A torque sensor for detecting a torque acting on the torsion bar according to a magnetic flux density guided from the magnetism generating unit to the rotating magnetic circuit unit,
The magnetism generator is
A back yoke fitted over the first shaft;
An annular protrusion formed on the end surface of the back yoke;
An annular ring magnet provided on the end face of the back yoke so as to have a predetermined gap between the protrusion and
A first recess provided on a side surface of the protruding portion facing the ring magnet;
A second recess provided on a side surface of the ring magnet facing the protruding portion;
A main bonding portion that is provided over the gap, the first recess, and the second recess, and bonds the back yoke and the ring magnet;
A torque sensor comprising: The ring magnet is provided so as to surround the outer periphery of the protrusion,
The first recess is formed along the outer periphery of the protrusion,
The torque sensor according to claim 1, wherein the second recess is formed along an inner periphery of the ring magnet. The first recess is an annular groove provided at a position near the end face of the back yoke,
3. The torque sensor according to claim 2, wherein the second concave portion is formed in a tapered shape so that an inner diameter of the ring magnet is reduced from an end surface of the ring magnet toward the protruding portion. An engagement groove provided along the outer periphery of the back yoke and extending along the axial direction;
An engagement surface provided by cutting out a part of the outer periphery of the ring magnet;
A sub-adhesion part that is provided across the outer periphery of the back yoke and the outer periphery of the ring magnet so as to link the engagement groove and the engagement surface, and bonds the back yoke and the ring magnet;
The torque sensor according to claim 2, further comprising: A plurality of the engaging grooves are provided along the outer peripheral surface of the back yoke,
The torque sensor according to claim 4, wherein the engagement surface is formed as a flat surface or a curved surface.

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