JP2012187870A - Continuous vulcanization facility, and continuous vulcanization method - Google Patents

Continuous vulcanization facility, and continuous vulcanization method Download PDF

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JP2012187870A
JP2012187870A JP2011054521A JP2011054521A JP2012187870A JP 2012187870 A JP2012187870 A JP 2012187870A JP 2011054521 A JP2011054521 A JP 2011054521A JP 2011054521 A JP2011054521 A JP 2011054521A JP 2012187870 A JP2012187870 A JP 2012187870A
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head
pipe
tube
extruder
vulcanization
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JP5674515B2 (en
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Kazuaki Watanabe
和明 渡辺
Shigeo Kimata
茂雄 木股
Ryuta Miki
竜太 三木
Keiichiro Tsuruta
桂一郎 鶴田
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Sumitomo Riko Co Ltd
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Sumitomo Riko Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material

Abstract

PROBLEM TO BE SOLVED: To provide a continuous vulcanization facility which prevents occurrence of trouble caused by slack of an unvulcanized rubber tube upon starting continuous vulcanization and can smoothly start the continuous vulcanization.SOLUTION: A head 30 of an extruder and a vulcanization tube 32 are separately arranged in the continuous vulcanization facility 22. A connecting device 34 is arranged to the vulcanization tube 32, wherein the connecting device includes a cylinder part 62 formed on a tip side of the vulcanization tube, a slide cylinder 68 which is slidably and internally fitted to the cylinder part 62 through a seal member 64, and a connection part 72 which is arranged on a tip side of the slide cylinder 68 and is connected to the head 30 tightly, and telescopically moves to connect and release the connection between the vulcanization tube 32 and the head 30 of the extruder.

Description

この発明はゴム管の連続加硫設備及び連続加硫方法に関する。   The present invention relates to a rubber tube continuous vulcanization facility and a continuous vulcanization method.

従来、ゴム管の加硫設備として、押出機のヘッドから押し出した未加硫のゴム管を加硫管の内部を連続的に通過させ、加硫管の内部で蒸気等の媒体にて加圧下に加熱し、連続的に加硫する連続加硫設備が公知である。   Conventionally, as a rubber tube vulcanization facility, an unvulcanized rubber tube extruded from the head of an extruder is continuously passed through the inside of the vulcanized tube, and the inside of the vulcanized tube is pressurized with a medium such as steam. Continuous vulcanization equipment that heats and continuously vulcanizes is known.

従来において、この種の連続加硫設備では、押出機のヘッドと加硫管とを直接連結状態とし、押出機のヘッドから出た未加硫のゴム管をそのまま加硫管内に連続供給するようになしている。   Conventionally, in this type of continuous vulcanization equipment, the head of the extruder and the vulcanized pipe are directly connected, and the unvulcanized rubber pipe from the head of the extruder is continuously fed into the vulcanized pipe as it is. It is.

ところでこの種の連続加硫設備では、連続加硫の開始時に、押出機と加硫管との一方、通常は押出機の側を加硫管から後退移動させて、押出機のヘッドと加硫管との間に所要のスペースを形成し、予め加硫管に通したダミーゴム管と、押出機から出た未加硫のゴム管の各端部をそのスペースにおいてジョイントし、その後において、後退移動により一旦加硫管から引き離した押出機を前進移動させて、押出機のヘッドと加硫管とを再び連結状態とし、連続加硫を実行するといったことが行われる。   By the way, in this type of continuous vulcanization equipment, at the start of continuous vulcanization, one of the extruder and the vulcanizing pipe, usually the side of the extruder is moved backward from the vulcanizing pipe, and the head of the extruder and the vulcanizing pipe are vulcanized. A required space is formed between the pipe and the dummy rubber pipe that has been passed through the vulcanized pipe in advance, and each end of the unvulcanized rubber pipe that has exited from the extruder is jointed in that space, and then moved backward. Thus, the extruder once pulled away from the vulcanizing tube is moved forward, the head of the extruder and the vulcanizing tube are reconnected, and continuous vulcanization is performed.

図9はこれを模式的に表している。
図9(I)は、押出機のヘッド200と加硫管202との直接連結状態を表しており、この状態から(II)に示しているように押出機を後退移動させて、ヘッド200と加硫管202との間にスペースSを形成し、そして(III)に示しているように予め加硫管202に通したダミーゴム管204と、押出機のヘッド200から出たゴム管206とを、そのスペースSにおいてジョイント治具208にてジョイントし、その後押出機を前進移動させて再び図9(I)に示すようにヘッド200と加硫管202とを連結状態とし、引取機にてダミーゴム管204を引取開始してゴム管の連続押出し及び加硫を実行する。
FIG. 9 schematically illustrates this.
FIG. 9 (I) shows a direct connection state between the head 200 of the extruder and the vulcanizing pipe 202. From this state, the extruder is moved backward as shown in FIG. A space S is formed between the vulcanizing pipe 202 and a dummy rubber pipe 204 previously passed through the vulcanizing pipe 202 as shown in (III) and a rubber pipe 206 exiting from the head 200 of the extruder. Then, the joint jig 208 is jointed in the space S, and then the extruder is moved forward to again connect the head 200 and the vulcanized pipe 202 as shown in FIG. 9 (I). The pipe 204 is started to be taken out, and the rubber pipe is continuously extruded and vulcanized.

しかしながらこの場合、ヘッド200を加硫管202に向けて前進移動させたとき、ダミーゴム管204及びゴム管206の、スペースSに位置していた部分が、図9(IV)に示すようにたるみを生じてしまう。
このたるんだ部分はそのまま加硫管202の内部に送られることとなり、そしてこのたるみによって加硫管202の内部で未加硫のゴム管206が管壁に擦ったりしてトラブルを生じてしまう。
However, in this case, when the head 200 is moved forward toward the vulcanizing pipe 202, the portions of the dummy rubber pipe 204 and the rubber pipe 206 located in the space S are slack as shown in FIG. 9 (IV). It will occur.
This sagging portion is sent directly to the inside of the vulcanizing pipe 202, and this sagging causes the unvulcanized rubber pipe 206 to rub against the pipe wall inside the vulcanizing pipe 202, causing trouble.

具体的には、未加硫のゴム管206が管壁に擦ることでゴム破れを生じたり、またたるみを生じたゴム管206が加硫管202の内部或いは出口部分で詰まりを生じたりする。
そうなるとゴム管206の連続加硫を上手く立ち上げることができない。
Specifically, the unvulcanized rubber tube 206 rubs against the tube wall, causing rubber breakage, or the slackened rubber tube 206 is clogged inside the vulcanized tube 202 or at the outlet portion.
Then, continuous vulcanization of the rubber tube 206 cannot be started up successfully.

尚、下記特許文献1,特許文献2,特許文献3には加硫管を用いてゴム管を連続加硫する設備が開示されているが、これら特許文献に開示のものでは上記の問題を解決することができない。   The following Patent Document 1, Patent Document 2, and Patent Document 3 disclose equipment for continuously vulcanizing rubber pipes using vulcanized pipes, but those disclosed in these patent documents solve the above problems. Can not do it.

特開2006−187879号公報JP 2006-187879 A 特公平3−74885号公報Japanese Patent Publication No. 3-74885 特開2009−241490号公報JP 2009-241490 A

本発明は以上のような事情を背景とし、連続加硫の立上げ時の未加硫のゴム管のたるみに起因するトラブルの発生を防止して、円滑に連続加硫の立上げを行うことのできる連続加硫設備及び連続加硫方法を提供することを目的としてなされたものである。   The present invention is based on the above circumstances, and prevents the occurrence of troubles caused by sagging of unvulcanized rubber pipes at the start of continuous vulcanization, and smoothly starts up continuous vulcanization. The present invention has been made for the purpose of providing a continuous vulcanization facility and a continuous vulcanization method.

而して請求項1は連続加硫設備に関するもので、押出機のヘッドに気密に連結された加硫管を有し、該押出機のヘッドから押し出したゴム管を該加硫管の内部を連続的に通過させて、該加硫管の内部で加圧下に加熱して連続的に加硫する連続加硫設備であって、前記押出機のヘッドと前記加硫管とを該加硫管の軸方向に離隔して配置するとともに、該加硫管には、(a)該加硫管の先端側に構成されたシリンダ部と、(b)該シリンダ部に対しシール部材を介して該加硫管の軸方向に摺動可能に内嵌し、前記押出機のヘッド側への突出し運動及び該ヘッドから離間して該シリンダ部内部に引き込み運動するスライド筒と、(c)該スライド筒の先端側に設けられ、前記ヘッドに密着状態に接続される接続部と、を備えて前記加硫管の軸方向に伸縮運動し、該加硫管と前記押出機のヘッドとを連結及び連結解除可能な連結装置を設けたことを特徴とする。   Thus, claim 1 relates to a continuous vulcanization facility, which has a vulcanization tube hermetically connected to the head of the extruder, and a rubber tube extruded from the head of the extruder is disposed inside the vulcanization tube. A continuous vulcanization facility for continuously passing and continuously vulcanizing by heating under pressure inside the vulcanized tube, wherein the head of the extruder and the vulcanized tube are connected to the vulcanized tube. The vulcanizing pipe is provided with (a) a cylinder part formed on the tip side of the vulcanizing pipe, and (b) the cylinder part via a seal member. A slide cylinder that is slidably fitted in the axial direction of the vulcanization pipe, protrudes toward the head of the extruder, and moves away from the head into the cylinder portion; (c) the slide cylinder A connecting portion that is connected to the head in close contact with the head, and expands and contracts in the axial direction of the vulcanized pipe , Characterized in that a connecting and releasable coupling device and a head of the pressurized 硫管 said extruder.

請求項2のものは、請求項1において、前記スライド筒は、後端側の筒形のピストン部と、該ピストン部から前記ヘッド側に延び出した、該ピストン部よりも小径の筒状のロッド部とを有していることを特徴とする。   According to a second aspect of the present invention, in the first aspect, the slide cylinder has a cylindrical piston portion on the rear end side and a cylindrical shape that extends from the piston portion to the head side and has a smaller diameter than the piston portion. And a rod portion.

請求項3のものは、請求項2において、前記シリンダ部には先端側に前記ロッド部の外面に対して相対摺動可能に嵌合するロッド嵌合部が備えてあり、該ロッド嵌合部に該ロッド部の外面との間をシールするシール部材が設けてあり又は/及び前記ピストン部に前記シリンダ部の内面との間をシールするシール部材が設けてあることを特徴とする。   According to a third aspect of the present invention, in the second aspect, the cylinder portion includes a rod fitting portion that is fitted to the outer surface of the rod portion so as to be slidable relative to the distal end side. A seal member for sealing between the outer surface of the rod portion and / or a seal member for sealing between the inner surface of the cylinder portion and the piston portion is provided on the piston portion.

請求項4のものは、請求項1〜3の何れかにおいて、前記シリンダ部には、先端側且つ前記ロッド嵌合部の後側位置に、部分的に小径をなす小径部が設けてあり、前記ロッド部の突出し端で前記ピストン部が該小径部の内面に接触状態に嵌合し、該ロッド部が該突出し端から引込方向に移動した状態の下で該ピストン部が該シリンダ部に対し遊嵌するようになしてあることを特徴とする。   According to a fourth aspect of the present invention, in any one of the first to third aspects, the cylinder portion is provided with a small diameter portion partially having a small diameter at a tip side and a rear position of the rod fitting portion. The piston portion is fitted in contact with the inner surface of the small-diameter portion at the protruding end of the rod portion, and the piston portion is moved with respect to the cylinder portion under a state where the rod portion is moved in the retracting direction from the protruding end. It is characterized by being loosely fitted.

請求項5のものは、請求項1〜4の何れかにおいて、前記シリンダ部は、前記加硫管の本体部よりも内径が大径となしてあることを特徴とする。   According to a fifth aspect of the present invention, in any one of the first to fourth aspects, the cylinder portion has an inner diameter larger than that of the main body portion of the vulcanized pipe.

請求項6は連続加硫方法に関するもので、押出機のヘッドから押し出したゴム管を、加硫管の内部を連続的に通過させて、該加硫管の内部で加圧下に加熱して連続的に加硫するに際し、前記加硫管には、(a)該加硫管の先端側に構成されたシリンダ部と、(b)該シリンダ部に対しシール部材を介して該加硫管の軸方向に摺動可能に内嵌し、前記押出機のヘッド側への突出し運動及び該ヘッドから離間して前記シリンダ部内部に引き込み運動するスライド筒と、(c)該スライド筒の先端側に設けられ、前記ヘッドに密着状態に接続される接続部と、を備えて前記加硫管の軸方向に伸縮運動し、該加硫管と前記押出機のヘッドとを連結及び連結解除可能な連結装置を設け、前記ゴム管の連続加硫の開始時において、前記ロッド部を引き込めて前記連結装置の接続部と前記押出機のヘッドとの間にスペースを形成し、予め前記加硫管に通したダミーゴム管と前記押出機のヘッドから出た前記ゴム管の各端部を前記スペースでジョイントし、その後に前記ロッド部を突き出して前記加硫管と押出機のヘッドとを前記連結装置にて連結状態とし、前記ダミーゴム管を引取機にて引取開始して該ゴム管の連続押出し及び加硫を実行することを特徴とする。   Claim 6 relates to a continuous vulcanization method, wherein a rubber tube extruded from the head of an extruder is continuously passed through the inside of the vulcanization tube and heated under pressure inside the vulcanization tube to continuously When vulcanizing in general, the vulcanized pipe includes: (a) a cylinder part configured on the tip side of the vulcanized pipe; and (b) the vulcanized pipe connected to the cylinder part via a seal member. A sliding cylinder that is slidably fitted in the axial direction, protrudes toward the head side of the extruder, and moves away from the head and moves into the cylinder portion; and (c) on the distal end side of the sliding cylinder. A connecting portion provided in close contact with the head, wherein the connecting portion is capable of extending and contracting in the axial direction of the vulcanizing pipe and connecting and releasing the vulcanizing pipe and the head of the extruder. An apparatus is provided, and at the start of continuous vulcanization of the rubber tube, the rod portion is retracted to A space is formed between the connection portion of the apparatus and the head of the extruder, and a dummy rubber pipe previously passed through the vulcanizing pipe and each end of the rubber pipe protruding from the head of the extruder are jointed by the space. Thereafter, the rod portion is protruded to bring the vulcanized pipe and the extruder head into a connected state by the connecting device, and the dummy rubber pipe is started to be taken by the take-up machine, and the rubber pipe is continuously extruded and added. It is characterized by performing sulfur.

発明の作用・効果Effects and effects of the invention

以上のように本発明の連続加硫設備は、押出機のヘッドと加硫管とを加硫管の軸方向に離隔して配置するとともに、加硫管に以下の構成を有する連結装置、即ち加硫管の先端側に構成されたシリンダ部と、シリンダ部に対しシール部材を介して加硫管の軸方向に摺動可能に内嵌し、押出機のヘッド側への突出し運動及びヘッドから離間して上記シリンダ部内部に引き込み運動するスライド筒と、スライド筒の先端側に設けられ、押出機のヘッドに密着状態に接続される接続部と、を備えて加硫管の軸方向に伸縮運動し、加硫管と押出機のヘッドとを連結及び連結解除する連結装置を設けたものである。   As described above, the continuous vulcanization equipment of the present invention is arranged such that the head of the extruder and the vulcanization pipe are spaced apart in the axial direction of the vulcanization pipe, and the connecting device having the following configuration on the vulcanization pipe, A cylinder part configured on the tip side of the vulcanizing pipe, and a cylinder part that is slidably fitted in the axial direction of the vulcanizing pipe via a seal member, and protrudes from the head of the extruder and from the head A slide cylinder that moves apart and moves into the cylinder part, and a connecting part that is provided on the tip side of the slide cylinder and is in close contact with the head of the extruder, and expands and contracts in the axial direction of the vulcanization pipe A connecting device that moves and connects and disconnects the vulcanizing pipe and the head of the extruder is provided.

本発明の連続加硫設備では、押出機と加硫管との何れも位置固定のまま、即ちそれらを移動しなくても連結装置を単に収縮動作させるだけで、押出機のヘッドと連結装置における接続部との間に所要のスペースを形成することができる。
そしてそのスペースにおいて、予め加硫管に通してあるダミーゴム管と押出機からの未加硫のゴム管とをジョイントし、その後連結装置を伸長動作させて、連結装置の接続部を押出機のヘッドに接続することで、かかる連結装置を介して押出機のヘッドと加硫管とを連結状態とすることができる。
In the continuous vulcanization equipment of the present invention, both the extruder and the vulcanization pipe are fixed in position, that is, by simply contracting the connecting device without moving them, the head of the extruder and the connecting device A required space can be formed between the connecting portions.
In that space, the dummy rubber tube previously passed through the vulcanized tube and the unvulcanized rubber tube from the extruder are jointed, and then the connecting device is extended to connect the connecting portion of the connecting device to the head of the extruder. By connecting to, the head of an extruder and a vulcanization pipe can be made into a connection state via this connection device.

従って本発明の連続加硫設備によれば、ダミーゴム管及び押出機からのゴム管の、上記スペースに位置していた部分が、押出機のヘッドと加硫管とを連結状態とすることによってたるみを生じるといったことはなく、それ故そのまま引取機にて引き取り開始して、上記のスペースに位置していたダミーゴム管及び押出機からのゴム管を加硫管の内部に引き込んだときに、加硫管の内部で未加硫のゴム管のたるんだ部分が加硫管の管壁に擦ってゴムの破れを生じたり、或いは加硫管の内部や加硫管の出口部でゴム管のたるんだ部分がつまりを生じ、トラブルを発生させるといったことを防止することができる。
従って本発明の連続加硫設備では連続加硫の立上げを良好に行なうことができる。
Therefore, according to the continuous vulcanization equipment of the present invention, the portion of the dummy rubber tube and the rubber tube from the extruder that was located in the space is slackened by connecting the head of the extruder and the vulcanization tube. Therefore, when the rubber tube from the dummy rubber pipe and the extruder located in the above space is drawn into the vulcanizing pipe, the vulcanization is started. The slack part of the unvulcanized rubber tube rubs against the tube wall of the vulcanized pipe to cause the rubber to break, or the rubber pipe sags inside the vulcanized pipe or at the outlet of the vulcanized pipe It is possible to prevent the portion from becoming clogged and causing trouble.
Therefore, the continuous vulcanization equipment of the present invention can start up the continuous vulcanization satisfactorily.

本発明の連続加硫設備では、上記のスライド筒を、後端側の筒形のピストン部と、ピストン部よりも小径をなしてピストン部から押出機のヘッド側に延び出した筒状のロッド部とを有するものとなしておくことができる(請求項2)。   In the continuous vulcanization equipment of the present invention, the above-mentioned slide cylinder is made up of a cylindrical piston portion on the rear end side, and a cylindrical rod that has a smaller diameter than the piston portion and extends from the piston portion to the head side of the extruder. (Claim 2).

この場合において、シリンダ部には先端側にロッド部の外面に対して相対摺動可能に嵌合するロッド嵌合部を備えておき、そのロッド嵌合部にロッド部の外面との間をシールするシール部材を設け、又はピストン部にシリンダ部の内面との間をシールするシール部材を設け、若しくはロッド嵌合部とピストン部との両方とにそれらシール部材を設けておくことができる(請求項3)。   In this case, the cylinder portion is provided with a rod fitting portion that fits on the distal end side so as to be slidable relative to the outer surface of the rod portion, and the rod fitting portion is sealed between the outer surface of the rod portion. A sealing member that seals between the inner surface of the cylinder portion in the piston portion, or these sealing members can be provided in both the rod fitting portion and the piston portion. Item 3).

このようにしておけば、加硫管内の加圧媒体、例えば加圧加熱媒体として通常使われる蒸気が連結装置におけるシリンダ部とスライド筒との間を通じて外部に漏出するのを良好に防止することができる。   In this way, it is possible to satisfactorily prevent the pressurized medium in the vulcanization pipe, for example, steam normally used as the pressurized heating medium, from leaking outside through the cylinder portion and the slide cylinder in the coupling device. it can.

本発明の連続加硫設備ではまた、シリンダ部の先端側に且つ上記ロッド嵌合部の後側位置に、部分的に小径をなす小径部を設けておき、ロッド部の突出し端でピストン部をその小径部の内面に接触状態に嵌合させ、またロッド部が突出し端から引込方向に移動した状態の下ピストン部をシリンダ部に対して遊嵌するようになしておくことができる(請求項4)。   In the continuous vulcanization facility of the present invention, a small diameter portion having a small diameter is provided on the tip side of the cylinder portion and at the rear side position of the rod fitting portion, and the piston portion is provided at the protruding end of the rod portion. The lower piston portion can be fitted into the cylinder portion in a state of contact with the inner surface of the small-diameter portion, and the rod portion protrudes and moves from the end in the retracting direction. 4).

このようにすれば、連結装置による押出機のヘッドと加硫管との連結及び連結解除の動作時に、詳しくは連結装置の伸縮動作時に、シリンダ部の内面に対するピストン部の摺動によって大きな抵抗が発生するのを防ぐことができ、連結装置の伸縮動作を小さな力で円滑に行なわせることができる。   In this way, when connecting and releasing the connection between the extruder head and the vulcanizing pipe by the connecting device, in particular, when the connecting device expands and contracts, a large resistance is caused by the sliding of the piston portion with respect to the inner surface of the cylinder portion. Generation | occurence | production can be prevented and the expansion-contraction operation | movement of a connection apparatus can be performed smoothly with a small force.

本発明の連続加硫設備ではまた、上記シリンダ部の内径を、加硫管の本体部よりも大径となしておくことができる(請求項5)。   In the continuous vulcanization facility of the present invention, the inner diameter of the cylinder portion can be made larger than that of the main body portion of the vulcanization pipe.

次に請求項6は連続方法に関するもので、この連続加硫方法では、加硫管の先端側に連結装置を設け、そしてゴム管の連続加硫の開始時において、ロッド部を引き込めて連結装置の接続部と押出機のヘッドとの間にスペースを形成し、そのスペースにおいて加硫管に予め通してあるダミーゴム管と押出機のヘッドからの未加硫のゴム管の各端部をジョイントし、その後に連結装置のロッド部を突き出して加硫管と押出機のヘッドとを連結装置にて連結状態とし、ダミーゴム管を引取機にて引き取り開始してゴム管の連続押出し及び加硫を実行する。   Next, claim 6 relates to a continuous method. In this continuous vulcanization method, a connecting device is provided at the front end side of the vulcanized pipe, and the rod portion is retracted and connected at the start of continuous vulcanization of the rubber pipe. A space is formed between the connecting part of the apparatus and the head of the extruder, and each end of the unvulcanized rubber pipe from the head of the extruder and the dummy rubber pipe previously passed through the vulcanized pipe in the space are jointed. After that, the rod part of the connecting device is protruded to bring the vulcanizing tube and the head of the extruder into a connected state by the connecting device, and the dummy rubber tube is started to be taken out by the take-up machine, and the rubber tube is continuously extruded and vulcanized. Execute.

この製造方法によれば、たるみを生じた未加硫のゴム管が加硫管の内部に送られて、そこで加硫管の管壁との接触によるゴム管の破れや、たるんだ部分がつまりを生じる等のトラブルを良好に回避し得て、連続加硫の立上りを良好に行なうことができる。   According to this manufacturing method, an unvulcanized rubber pipe that has produced slack is sent to the inside of the vulcanized pipe, where the rubber pipe is broken due to contact with the pipe wall of the vulcanized pipe, or the slack portion is blocked. Can be avoided well, and the continuous vulcanization can be started up satisfactorily.

本発明の適用対象の一例であるゴム被覆ホースを示した図である。It is the figure which showed the rubber-coated hose which is an example of the application object of this invention. 図1に示すホースの製造設備の全体構成を示した図である。It is the figure which showed the whole structure of the manufacturing equipment of the hose shown in FIG. 図1における押出機のヘッドと加硫管とを連結装置にて連結した状態を外観状態で示した図である。It is the figure which showed the state which connected the head of the extruder in FIG. 1, and the vulcanization tube with the connection apparatus in the external appearance state. 図3に示した部分の断面を示した図である。It is the figure which showed the cross section of the part shown in FIG. 図3のV−V視断面図である。FIG. 5 is a sectional view taken along line VV in FIG. 3. 図4における押出機のヘッドと加硫管とを連結解除状態で示した図である。It is the figure which showed the head of the extruder and vulcanization pipe in FIG. 4 in the connection cancellation | release state. 図2に示す加硫管の出口部の水封装置を示した図である。It is the figure which showed the water sealing apparatus of the exit part of the vulcanization pipe shown in FIG. 本実施形態における連結装置の作用を連続加硫開始時の作業手順とともに示した図である。It is the figure which showed the effect | action of the connection apparatus in this embodiment with the work procedure at the time of a continuous vulcanization start. 本発明の背景図として連続加硫開始時の作業手順の比較例を示した図である。It is the figure which showed the comparative example of the work procedure at the time of a continuous vulcanization start as a background figure of this invention.

次に本発明の実施形態を図面に基づいて詳しく説明する。
図1において、10は本実施形態の適用対象であるゴム被覆ホース(以下単にホースとする)で、樹脂チューブ12と、その外面を覆う管状の被覆ゴム(ゴム管)14とを有している。
ここで被覆ゴム14は樹脂チューブ12を保護するプロテクタとしての働きを有するもので、樹脂チューブ12に対して接着されておらず、単に樹脂チューブ12を被覆しているだけのものである。
但しこの被覆ゴム14は、樹脂チューブ12を全長に亘って被覆している。
この実施形態において、樹脂チューブ12はポリアミド(PA12)等の樹脂からなる。
また被覆ゴム14はここではEPDMゴムから成っている。
Next, embodiments of the present invention will be described in detail with reference to the drawings.
In FIG. 1, reference numeral 10 denotes a rubber-coated hose (hereinafter simply referred to as a hose) to which the present embodiment is applied, and includes a resin tube 12 and a tubular coated rubber (rubber tube) 14 that covers the outer surface of the resin tube 12. .
Here, the covering rubber 14 has a function as a protector for protecting the resin tube 12, and is not bonded to the resin tube 12 but merely covers the resin tube 12.
However, the covering rubber 14 covers the resin tube 12 over the entire length.
In this embodiment, the resin tube 12 is made of a resin such as polyamide (PA12).
The covering rubber 14 is here made of EPDM rubber.

この実施形態において、ホース10は内径dがφ6mm,外径dがφ11.2mmのものである。
この実施形態のものは燃料輸送用ホースとして用いられるものであるが、本発明は他の用途,形態,サイズのゴム被覆ホース一般に適用可能なものである。
図2において、16はホース10の製造設備を示している。
この製造設備16は、受皿17と、繰出機18と、被覆ゴムの押出機20と、加圧式の連続加硫設備22と、水槽24と、引取機26と、受皿28とを有している。
In this embodiment, the hose 10 has an inner diameter d 1 of φ6 mm and an outer diameter d 2 of φ11.2 mm.
Although this embodiment is used as a fuel transport hose, the present invention is applicable to rubber-coated hoses of other uses, forms, and sizes in general.
In FIG. 2, reference numeral 16 denotes a manufacturing facility for the hose 10.
The production facility 16 includes a tray 17, a feeding machine 18, a coated rubber extruder 20, a pressurized continuous vulcanization facility 22, a water tank 24, a take-up machine 26, and a tray 28. .

この製造設備16では、受皿17上に巻かれた樹脂チューブ12を繰出機18にて連続的に押出機20へと繰り出してヘッド30に通し、そのヘッド30からゴム材料を押し出して、樹脂チューブ12の外面に被覆ゴム14を連続的に押出成形する。
そしてその後、未加硫のホース10を加圧式の連続加硫設備22に通して、そこで連続加硫を行なう。
In this manufacturing equipment 16, the resin tube 12 wound on the tray 17 is continuously fed to the extruder 20 by the feeding machine 18 and passed through the head 30, and the rubber material is pushed out from the head 30, so that the resin tube 12. The coated rubber 14 is continuously extruded on the outer surface of the substrate.
Then, after that, the unvulcanized hose 10 is passed through a pressure type continuous vulcanization facility 22 where continuous vulcanization is performed.

ここで連続加硫設備22では、後述する加硫管32の内部に供給した蒸気を媒体としてホース10に対する加圧及び加熱を行なう。尚媒体としては蒸気以外の空気や窒素ガスを用いても良い。
加硫管32内部のホース10は引取機26による引取作用によって加硫管32内部を通過し、そして加硫管32を出たところで水槽24に浸漬されて、その後受皿28上に巻き取られて行く。
Here, in the continuous vulcanization facility 22, the hose 10 is pressurized and heated using steam supplied into the interior of a vulcanization pipe 32 described later as a medium. As the medium, air other than steam or nitrogen gas may be used.
The hose 10 inside the vulcanizing tube 32 passes through the inside of the vulcanizing tube 32 by the take-up action by the take-up machine 26, and is immersed in the water tank 24 when it exits the vulcanizing tube 32, and then wound on the tray 28. go.

図2において、32は長尺をなす加硫管で、34はこの加硫管32と押出機20のヘッド30とを連結及び連結解除する連結装置である。連結装置34の詳細については後述する。
36は加硫管32の出口部で、この出口部36は、図7に示す水封装置38によって水封されている。
この水封装置38では、水槽24内の水がポンプ40にて所定の吐出圧で送出路42を通じて加硫管32内に供給される。また一方過剰の水が、戻り路44を通じて水槽24に戻され、更に出口部36から漏出した水が水槽24へと戻される。
In FIG. 2, reference numeral 32 denotes a long vulcanizing pipe, and 34 denotes a connecting device that connects and disconnects the vulcanizing pipe 32 and the head 30 of the extruder 20. Details of the coupling device 34 will be described later.
Reference numeral 36 denotes an outlet portion of the vulcanizing pipe 32, and the outlet portion 36 is sealed with a water sealing device 38 shown in FIG.
In this water sealing device 38, the water in the water tank 24 is supplied into the vulcanization pipe 32 through the delivery path 42 at a predetermined discharge pressure by the pump 40. On the other hand, excess water is returned to the water tank 24 through the return path 44, and water leaked from the outlet portion 36 is returned to the water tank 24.

46は出口部36を構成する筒状部で、48はその内側に形成されたホース10の通過路である。
50は、この通過路48に沿って配置されたリング状を成すシール部材で、52はそのシール部材50を後側からバックアップする、同じくリング状を成すバックアップリングである。
ここでシール部材50には、例えば軟質且つスポンジ状のシリコンゴムが用いられる。
一方バックアップリング52はシール部材50に対して硬質のもので、実質的に変形を生じないものである。ここではバックアップリング52として例えばフッ素樹脂製のものが用いられる。
46 is a cylindrical part which comprises the exit part 36, 48 is a passage of the hose 10 formed in the inside.
Reference numeral 50 denotes a ring-shaped seal member arranged along the passage 48, and 52 denotes a ring-like backup ring that backs up the seal member 50 from the rear side.
Here, for example, soft and sponge-like silicon rubber is used for the seal member 50.
On the other hand, the backup ring 52 is hard with respect to the seal member 50 and does not substantially deform. Here, for example, a fluororesin is used as the backup ring 52.

54は、筒状部46の先端の開口部に装着された栓体で、筒状部46に螺合されている。
上記シール部材50及びバックアップリング52は、この栓体54にて下側から支持されている。
56はスペーサリングで、このスペーサリング56の高さを変えることで、シール部材50に対する軸方向の締付力を調節することができる。
ここでシール部材50は、加硫管32の内圧によって押圧され、内周部を出口部36を通過するホース10に対して接触させ、また外周部を筒状部46に接触させてシール作用を行なう。
A plug 54 is fitted to the opening at the tip of the cylindrical portion 46 and is screwed into the cylindrical portion 46.
The sealing member 50 and the backup ring 52 are supported from below by the plug body 54.
Reference numeral 56 denotes a spacer ring. By changing the height of the spacer ring 56, the axial tightening force on the seal member 50 can be adjusted.
Here, the sealing member 50 is pressed by the internal pressure of the vulcanizing pipe 32, the inner peripheral portion is brought into contact with the hose 10 passing through the outlet portion 36, and the outer peripheral portion is brought into contact with the tubular portion 46 to perform a sealing action. Do.

尚、連続加硫設備22へのホース10の入り側のシール、詳しくは上記の押出機20のヘッド30及び連結装置34間のシールは、図4に示しているように、ヘッド30におけるダイス58のダイス孔60を通過して樹脂チューブ12を被覆するゴム材料、即ち被覆ゴム14そのものによって行なわれる。   In addition, the seal | sticker of the entrance side of the hose 10 to the continuous vulcanization | cure equipment 22, specifically, the seal | sticker between the head 30 of the said extruder 20, and the connection apparatus 34, as shown in FIG. The rubber material that covers the resin tube 12 through the die hole 60, that is, the covering rubber 14 itself, is used.

上記連結装置34の構成が、図3〜図6に具体的に示してある。
図4に示しているようにこの連結装置34は、加硫管32の先端側に構成されたシリンダ部62と、シリンダ部62に対して図4(B)のシール部材64,66を介して加硫管32の軸方向に摺動可能に内嵌し、押出機20のヘッド30側への突き出し運動及びヘッド30から離間してシリンダ部62内部に引き込み運動するスライド筒68と、ブロック状を成してスライド筒68の先端側に設けられ、ヘッド30側のプレート70に押圧されてヘッド30に気密に接続される接続部72とを備えている。
この連結装置34は、加硫管32の軸方向に伸縮運動し、加硫管32と押出機20のヘッド30とを連結及び連結解除する。
The configuration of the connecting device 34 is specifically shown in FIGS.
As shown in FIG. 4, the connecting device 34 includes a cylinder portion 62 configured on the distal end side of the vulcanizing pipe 32, and the cylinder portion 62 via seal members 64 and 66 of FIG. A slidable cylinder 68 that is slidably fitted in the axial direction of the vulcanizing tube 32, protrudes toward the head 30 side of the extruder 20, and moves away from the head 30 into the cylinder portion 62. And a connecting portion 72 that is provided on the distal end side of the slide cylinder 68 and is pressed against the plate 70 on the head 30 side and connected to the head 30 in an airtight manner.
The connecting device 34 expands and contracts in the axial direction of the vulcanizing tube 32 to connect and disconnect the vulcanizing tube 32 and the head 30 of the extruder 20.

スライド筒68は、後端側の筒形のピストン部74と、ピストン部74から一体にヘッド30側に延び出した、ピストン部74よりも小径の筒状のロッド部76とを有しており、そしてそのピストン部74の外面に、上記のOリングから成るシール部材64が保持されており、ピストン部74がかかるシール部材64を介して、シリンダ部62の先端側に部分的に厚肉且つ内径が小径に形成された小径部78の内面に気密に接触嵌合するようになっている。   The slide cylinder 68 has a cylindrical piston portion 74 on the rear end side, and a cylindrical rod portion 76 having a diameter smaller than that of the piston portion 74 and extending integrally from the piston portion 74 to the head 30 side. A seal member 64 made of the O-ring is held on the outer surface of the piston portion 74, and the piston portion 74 is partially thick on the tip side of the cylinder portion 62 via the seal member 64. The inner diameter of the small-diameter portion 78 having a small inner diameter is hermetically contact-fitted.

一方シリンダ部62は、加硫管32の先端側の一部にて構成された、加硫管32の本体部32aよりも大径を成す筒部80を有しており、この筒部80の先端部に、上記の小径部78が形成されている。
この筒部80よりも先端側には、ブロック状を成し、スライド筒68における上記のロッド部76の外面に相対摺動可能に嵌合するロッド嵌合部82が、筒部80に固定状態に設けられている。
そしてこのロッド嵌合部82の内面側に、上記のOリングから成るシール部材64,66が保持されており、かかるロッド嵌合部82が、ロッド部76に対し気密に嵌合せしめられている。
On the other hand, the cylinder portion 62 has a cylindrical portion 80 that is configured at a part of the distal end side of the vulcanizing tube 32 and has a larger diameter than the main body portion 32 a of the vulcanizing tube 32. The small-diameter portion 78 is formed at the tip portion.
A rod fitting portion 82, which is in a block shape and is fitted to the outer surface of the rod portion 76 of the slide cylinder 68 so as to be relatively slidable, is fixed to the cylinder portion 80. Is provided.
And the sealing members 64 and 66 which consist of said O-ring are hold | maintained at the inner surface side of this rod fitting part 82, and this rod fitting part 82 is made to fit airtight with respect to the rod part 76. FIG. .

尚、ピストン部74の上記のシール部材64及びロッド嵌合部82のシール部材64は、何れも加硫管32内部に供給された加圧加熱媒体、ここでは蒸気がシリンダ部62とスライド筒68との間を通じて外部に漏出するのを防止するものであり、またシール部材66は、外部からのダスト侵入を防止するダストシールとしてのものである。   Note that the sealing member 64 of the piston portion 74 and the sealing member 64 of the rod fitting portion 82 are both a pressurized heating medium supplied to the inside of the vulcanizing tube 32, here, steam is the cylinder portion 62 and the slide cylinder 68. The seal member 66 is a dust seal that prevents dust from entering from the outside.

ここでピストン部74側のシール部材64と、ロッド嵌合部82側のシール部材64との一方については、場合によって省略することも可能である。
尚、この連結装置34における上記のシリンダ部62の筒部80は、加硫管32の一部ではなく、加硫管32とは別に且つ加硫管32に一体に設けたものと考えることもできる。
Here, one of the seal member 64 on the piston portion 74 side and the seal member 64 on the rod fitting portion 82 side may be omitted depending on circumstances.
It should be noted that the cylinder portion 80 of the cylinder portion 62 in the coupling device 34 is not a part of the vulcanizing pipe 32 but may be considered to be provided separately from the vulcanizing pipe 32 and integrally with the vulcanizing pipe 32. it can.

上記ブロック状をなす接続部72は、図5に示しているように正面視形状が4角形状をなしており、この接続部72が、図3及び図5に示す支持構造にて支持されている。
これらの図において84は、一対の板状の支持脚86と、それら支持脚86の上端を連結する板状の連結部88とを有する支持フレームで、接続部72はこの支持フレーム84にて図3及び図4中左右方向、即ち加硫管32の軸方向にスライド移動可能に支持されている。
As shown in FIG. 5, the block-like connecting portion 72 has a quadrangular front view shape, and the connecting portion 72 is supported by the support structure shown in FIGS. Yes.
In these drawings, reference numeral 84 denotes a support frame having a pair of plate-like support legs 86 and a plate-like connecting portion 88 for connecting the upper ends of the support legs 86, and the connecting portion 72 is shown by this support frame 84. 3 and 4 are supported so as to be slidable in the left-right direction, that is, in the axial direction of the vulcanizing tube 32.

これら図3及び図5において、90は接続部72と支持フレーム84とに跨って設けられたLMガイドで、支持フレーム84側に設けられたLMブロック92と、接続部72側に図3中左右方向に延びる形態で設けられ、LMブロック92に嵌合したガイドレール(LMレール)94とを有している。
尚接続部32は、ここではLMガイド90による移動案内の下に、ハンドル操作にて手動で進退移動させる。但し電動モータ等の駆動装置にて進退移動させるようになすこともできる。
3 and 5, reference numeral 90 denotes an LM guide provided across the connecting portion 72 and the support frame 84. The LM block 92 provided on the support frame 84 side and the left and right sides in FIG. It has a guide rail (LM rail) 94 which is provided in a form extending in the direction and fitted to the LM block 92.
Here, the connecting portion 32 is manually moved forward and backward by a handle operation under the movement guide by the LM guide 90. However, it can also be moved forward and backward by a drive device such as an electric motor.

この実施形態では、連結装置34が伸縮可能とされており、連結装置34を伸長することで、押出機20のヘッド30と加硫管32とを連結装置34を介して気密に連結状態とすることができる。
また一方連結装置34を収縮させることで、ヘッド30と加硫管32とを連結解除することができる。
具体的には、スライド筒68を図4中左方向に突き出して接続部72を押出機20のヘッド30側に押圧し接続することで、ヘッド30と加硫管32とを連結状態とすることができる。
In this embodiment, the connecting device 34 can be expanded and contracted. By extending the connecting device 34, the head 30 of the extruder 20 and the vulcanized pipe 32 are connected in an airtight manner via the connecting device 34. be able to.
Further, the head 30 and the vulcanizing tube 32 can be disconnected by contracting the one connecting device 34.
Specifically, the head 30 and the vulcanized pipe 32 are connected by pushing the connecting portion 72 toward the head 30 side of the extruder 20 and projecting the slide cylinder 68 leftward in FIG. Can do.

一方スライド筒68をシリンダ部62内部に図中右方向に引き込むことで、図6に示しているようにヘッド30と加硫管32とを連結解除し、ヘッド30(具体的にはヘッド30側のプレート70)と、連結装置34における接続部72との間に図6に示すスペースSを形成することができる。   On the other hand, by pulling the slide cylinder 68 into the cylinder portion 62 in the right direction in the figure, the head 30 and the vulcanizing pipe 32 are disconnected from each other as shown in FIG. A space S shown in FIG. 6 can be formed between the plate 70) and the connection portion 72 of the coupling device 34.

尚このとき、図6に示しているようにスライド筒68のピストン部74は、シリンダ部62の小径部78から図中右向きに離間し、シリンダ部62に対して、詳しくはその筒部80に対し遊嵌した状態となる。   At this time, as shown in FIG. 6, the piston portion 74 of the slide cylinder 68 is separated from the small diameter portion 78 of the cylinder portion 62 in the right direction in the figure, and more specifically, the cylinder portion 80 is separated from the cylinder portion 62. It will be in a loosely fitted state.

図8は連結装置34の作用を、連続加硫開始時の作業手順とともに示している。
図8(I)は、連結装置34にて押出機20のヘッド30と加硫管32とを連結した状態を表しており、このときスライド筒68はヘッド30側への突出し端に位置した状態にあり、スライド筒68のピストン部74は、シリンダ部62の小径部78に気密に嵌合した状態にある。
FIG. 8 shows the operation of the coupling device 34 together with the work procedure at the start of continuous vulcanization.
FIG. 8 (I) shows a state in which the head 30 of the extruder 20 and the vulcanizing pipe 32 are connected by the connecting device 34. At this time, the slide cylinder 68 is positioned at the protruding end toward the head 30 side. The piston portion 74 of the slide cylinder 68 is in an airtightly fitted state with the small diameter portion 78 of the cylinder portion 62.

図8(II)は、スライド筒68を図中右方向に引き込めて、ヘッド30と加硫管32とを連結解除した状態を表しており、このときピストン部74は、スライド筒68の引込動作開始直後にシリンダ部62、詳しくはその本体をなす筒部80に対し遊嵌状態となって、この遊嵌状態を保ちながら図中右方向に後退移動する。
そしてスライド筒68が後退端、即ち引込端に到ったところで、ヘッド30側のプレート70と連結装置34の接続部72との間に図6に示すスペースSが形成される。
FIG. 8 (II) shows a state in which the slide cylinder 68 is retracted to the right in the drawing, and the head 30 and the vulcanizing pipe 32 are disconnected. At this time, the piston portion 74 is retracted of the slide cylinder 68. Immediately after the start of the operation, the cylinder portion 62, specifically, the cylinder portion 80 constituting the main body, is loosely fitted, and moves backward in the right direction in the figure while maintaining this loosely fitted state.
When the slide cylinder 68 reaches the retracted end, that is, the retracting end, a space S shown in FIG. 6 is formed between the plate 70 on the head 30 side and the connecting portion 72 of the connecting device 34.

本実施形態では、このようにしてスペースSを形成した状態で、図8(III)に示しているように予め加硫管32に通してあるダミーゴム管96と、押出機20のヘッド30から出たホース10の樹脂チューブ12とをジョイント治具98にてジョイントする。即ち樹脂チューブ12を介してダミーゴム管96と未加硫の被覆ゴム(ゴム管)14とをジョイントする。
ここではダミーゴム管96と樹脂チューブ12のそれぞれを、ジョイント治具98の差込孔に差し込んで、それらをジョイントする。
In this embodiment, with the space S thus formed, the dummy rubber tube 96 that has been passed through the vulcanizing tube 32 in advance as shown in FIG. 8 (III) and the head 30 of the extruder 20 are ejected. The resin tube 12 of the hose 10 is joined by a joint jig 98. That is, the dummy rubber tube 96 and the unvulcanized covering rubber (rubber tube) 14 are jointed via the resin tube 12.
Here, each of the dummy rubber tube 96 and the resin tube 12 is inserted into the insertion hole of the joint jig 98, and they are joined.

以上のようにしてダミーゴム管96とホース10、つまり未加硫の被覆ゴム14とをジョイントしたところで、図8(IV)に示しているようにスライド筒68を図中左方向に突き出して、接続部72を押出機20のヘッド30側に接続し、ヘッド30と加硫管32とを連結装置34を介して連結状態とする。
そしてその状態で、図2の引取機26及び繰出機18を作動開始させるとともに、押出機20から被覆ゴム14を連続押し出しし、そしてヘッド30から押し出した未加硫のホース10を加硫管32内に連続的に通して、そこで被覆ゴム14の連続加硫を行なう。
As described above, when the dummy rubber tube 96 and the hose 10, that is, the unvulcanized covering rubber 14 are jointed, as shown in FIG. 8 (IV), the slide cylinder 68 protrudes in the left direction in the figure and is connected. The part 72 is connected to the head 30 side of the extruder 20, and the head 30 and the vulcanized pipe 32 are connected via the connecting device 34.
In this state, the operation of the take-out machine 26 and the feeding machine 18 of FIG. 2 is started, the covering rubber 14 is continuously extruded from the extruder 20, and the unvulcanized hose 10 extruded from the head 30 is vulcanized. The coating rubber 14 is continuously vulcanized there.

以上のような本実施形態の連続加硫設備22では、押出機20と加硫管32との何れも位置固定のまま、即ちそれらを移動しなくても連結装置34を単に収縮動作させるだけで、押出機20のヘッド30と連結装置34における接続部72との間に所要のスペースSを形成することができる。
そしてそのスペースSにおいて、予め加硫管32に通してあるダミーゴム管96と押出機20からの未加硫の被覆ゴム14とをジョイントし、その後連結装置34を伸長動作させて、連結装置34の接続部72を押出機20のヘッド30に接続することで、かかる連結装置34を介して押出機20のヘッド30と加硫管32とを連結状態とすることができる。
In the continuous vulcanization equipment 22 of the present embodiment as described above, both the extruder 20 and the vulcanization pipe 32 remain fixed, that is, the connecting device 34 is simply contracted without moving them. A required space S can be formed between the head 30 of the extruder 20 and the connection portion 72 of the coupling device 34.
In the space S, the dummy rubber tube 96 that has been passed through the vulcanized tube 32 in advance and the unvulcanized coating rubber 14 from the extruder 20 are jointed, and then the connecting device 34 is extended to operate the connecting device 34. By connecting the connecting portion 72 to the head 30 of the extruder 20, the head 30 of the extruder 20 and the vulcanized pipe 32 can be connected via the connecting device 34.

従って本実施形態の連続加硫設備22によれば、ダミーゴム管96及び押出機20からの被覆ゴム14の、上記スペースSに位置していた部分が、押出機20のヘッド30と加硫管32とを連結状態とすることによってたるみを生じるといったことはなく、それ故そのまま引取機26にて引き取り開始して、上記のスペースSに位置していたダミーゴム管96及び押出機20からの被覆ゴム14を加硫管32の内部に引き込んだときに、加硫管32の内部で未加硫の被覆ゴム14のたるんだ部分が加硫管32の管壁に擦ってゴムの破れを生じたり、或いは加硫管32の内部や加硫管32の出口部36で被覆ゴム14のたるんだ部分がつまりを生じ、トラブルを発生させるといったことを防止することができる。
従って本実施形態の連続加硫設備22では連続加硫の立上げを良好に行なうことができる。
Therefore, according to the continuous vulcanization facility 22 of the present embodiment, the dummy rubber tube 96 and the portion of the covering rubber 14 from the extruder 20 that are located in the space S are the head 30 and the vulcanization tube 32 of the extruder 20. Is not caused to sag, and therefore, the take-up machine 26 starts taking it as it is, and the dummy rubber tube 96 located in the space S and the coated rubber 14 from the extruder 20 are started. When the rubber is drawn into the vulcanizing tube 32, the slack portion of the unvulcanized covering rubber 14 rubs against the tube wall of the vulcanizing tube 32 in the vulcanizing tube 32, or the rubber is broken. It is possible to prevent the slack portion of the covering rubber 14 from clogging at the inside of the vulcanizing tube 32 or the outlet portion 36 of the vulcanizing tube 32 and causing trouble.
Therefore, the continuous vulcanization equipment 22 of the present embodiment can successfully start up the continuous vulcanization.

本実施形態の連続加硫設備22ではまた、シリンダ部62の先端側に且つ上記ロッド嵌合部82の後側位置に、部分的に小径をなす小径部78を設けておき、ロッド部76の突出し端でピストン部74を、その小径部78の内面に接触状態に嵌合させ、またロッド部76が突出し端から引込方向に移動したときには、ピストン部74をシリンダ部62に対して遊嵌するようになしてあるため、連結装置34による押出機20のヘッド30と加硫管32との連結及び連結解除の動作時に、詳しくは連結装置34の伸縮動作時に、シリンダ部62の内面に対するピストン部74の摺動によって大きな抵抗が発生するのを防ぐことができ、連結装置34の伸縮動作を小さな力で円滑に行なわせることができる。
特に連続加硫後の加硫立下げ時に、熱膨張によりシール部材64による摺動抵抗が増大した状態の下でも、連結装置34の収縮動作を円滑に行わせることができる。
In the continuous vulcanization equipment 22 of the present embodiment, a small diameter portion 78 having a small diameter is provided at the tip side of the cylinder portion 62 and at the rear side position of the rod fitting portion 82. The piston portion 74 is fitted in contact with the inner surface of the small diameter portion 78 at the protruding end, and the piston portion 74 is loosely fitted to the cylinder portion 62 when the rod portion 76 protrudes and moves in the retracting direction from the end. Therefore, the piston portion with respect to the inner surface of the cylinder portion 62 during the operation of connecting and releasing the connection between the head 30 of the extruder 20 and the vulcanizing pipe 32 by the connecting device 34, specifically, during the expansion and contraction operation of the connecting device 34. It is possible to prevent a large resistance from being generated due to the sliding of 74, and the expansion / contraction operation of the connecting device 34 can be smoothly performed with a small force.
In particular, when the vulcanization is lowered after continuous vulcanization, the connecting device 34 can be smoothly contracted even under a state where the sliding resistance by the seal member 64 is increased due to thermal expansion.

以上本発明の実施形態を詳述したが、これはあくまで一例示である。
例えば上記の実施形態は、樹脂チューブ12とその外面を覆う被覆ゴム14とを有するホースを連続加硫する場合の例であるが、本発明は芯体としての樹脂マンドレルの外面を被覆する状態に押出機からゴム管を押し出して連続加硫する場合に適用することも可能である。
また上記シリンダ部62及びスライド筒68を上記形態とは異なった形態で構成することも可能であるなど、本発明はその趣旨を逸脱しない範囲において種々変更を加えた態様で実施することが可能である。
Although the embodiment of the present invention has been described in detail above, this is merely an example.
For example, although said embodiment is an example in the case of continuously vulcanizing the hose which has the resin tube 12 and the covering rubber 14 which covers the outer surface, this invention is in the state which coat | covers the outer surface of the resin mandrel as a core. The present invention can also be applied to a case where a rubber tube is extruded from an extruder and continuously vulcanized.
In addition, the present invention can be implemented in variously modified forms, for example, the cylinder portion 62 and the slide cylinder 68 can be configured in a form different from the above form, and the like, without departing from the spirit of the present invention. is there.

10 ゴム被覆ホース
14 被覆ゴム(ゴム管)
20 押出機
22 連続加硫設備
26 引取機
30 ヘッド
32 加硫管
32a 本体部
34 連結装置
62 シリンダ部
64,66 シール部材
68 スライド筒
72 接続部
74 ピストン部
76 ロッド部
78 小径部
82 ロッド嵌合部
96 ダミーゴム管
10 Rubber covered hose 14 Covered rubber (rubber tube)
DESCRIPTION OF SYMBOLS 20 Extruder 22 Continuous vulcanization equipment 26 Take-up machine 30 Head 32 Vulcanization pipe 32a Main body part 34 Connecting device 62 Cylinder part 64,66 Seal member 68 Slide cylinder 72 Connection part 74 Piston part 76 Rod part 78 Small diameter part 82 Rod fitting Part 96 dummy rubber tube

Claims (6)

押出機のヘッドに気密に連結された加硫管を有し、該押出機のヘッドから押し出したゴム管を該加硫管の内部を連続的に通過させて、該加硫管の内部で加圧下に加熱して連続的に加硫する連続加硫設備であって、
前記押出機のヘッドと前記加硫管とを該加硫管の軸方向に離隔して配置するとともに、該加硫管には、
(a)該加硫管の先端側に構成されたシリンダ部と、(b)該シリンダ部に対しシール部材を介して該加硫管の軸方向に摺動可能に内嵌し、前記押出機のヘッド側への突出し運動及び該ヘッドから離間して該シリンダ部内部に引き込み運動するスライド筒と、(c)該スライド筒の先端側に設けられ、前記ヘッドに密着状態に接続される接続部と、を備えて前記加硫管の軸方向に伸縮運動し、該加硫管と前記押出機のヘッドとを連結及び連結解除可能な連結装置を設けたことを特徴とする連続加硫設備。
A vulcanizing tube hermetically connected to the head of the extruder is provided, and the rubber tube extruded from the head of the extruder is continuously passed through the vulcanizing tube and vulcanized inside the vulcanizing tube. A continuous vulcanization facility that heats under pressure and continuously vulcanizes,
The head of the extruder and the vulcanization pipe are arranged apart from each other in the axial direction of the vulcanization pipe,
(a) a cylinder portion configured on the front end side of the vulcanization tube, and (b) an internal fit to the cylinder portion so as to be slidable in the axial direction of the vulcanization tube via a seal member, And a slide cylinder that moves away from the head and retracts into the cylinder portion, and (c) a connecting portion that is provided on the distal end side of the slide cylinder and is connected to the head in a close contact state. A continuous vulcanization facility comprising a connecting device capable of extending and contracting in an axial direction of the vulcanizing pipe and connecting and releasing the vulcanizing pipe and the head of the extruder.
請求項1において、前記スライド筒は、後端側の筒形のピストン部と、該ピストン部から前記ヘッド側に延び出した、該ピストン部よりも小径の筒状のロッド部とを有していることを特徴とする連続加硫設備。   2. The slide cylinder according to claim 1, further comprising: a cylindrical piston portion on a rear end side; and a cylindrical rod portion that extends from the piston portion toward the head and has a smaller diameter than the piston portion. A continuous vulcanization facility. 請求項2において、前記シリンダ部には先端側に前記ロッド部の外面に対して相対摺動可能に嵌合するロッド嵌合部が備えてあり、該ロッド嵌合部に該ロッド部の外面との間をシールするシール部材が設けてあり又は/及び前記ピストン部に前記シリンダ部の内面との間をシールするシール部材が設けてあることを特徴とする連続加硫設備。   In Claim 2, the said cylinder part is provided with the rod fitting part fitted to the front end side so that relative sliding with respect to the outer surface of the said rod part is carried out, The outer surface of this rod part is equipped with this rod fitting part. A continuous vulcanization facility characterized in that a seal member for sealing between the cylinder portions is provided and / or a seal member for sealing between the inner surface of the cylinder portion and the piston portion. 請求項1〜3の何れかにおいて、前記シリンダ部には、先端側且つ前記ロッド嵌合部の後側位置に、部分的に小径をなす小径部が設けてあり、前記ロッド部の突出し端で前記ピストン部が該小径部の内面に接触状態に嵌合し、該ロッド部が該突出し端から引込方向に移動した状態の下で該ピストン部が該シリンダ部に対し遊嵌するようになしてあることを特徴とする連続加硫設備。   In any one of Claims 1-3, the said cylinder part is provided with the small diameter part which makes a small diameter partially in the front end side and the back position of the said rod fitting part, In the protruding end of the said rod part, The piston portion is fitted in contact with the inner surface of the small diameter portion, and the piston portion is loosely fitted to the cylinder portion with the rod portion moved in the retracting direction from the protruding end. There is a continuous vulcanization facility. 請求項1〜4の何れかにおいて、前記シリンダ部は、前記加硫管の本体部よりも内径が大径となしてあることを特徴とする連続加硫設備。   5. The continuous vulcanization equipment according to claim 1, wherein the cylinder portion has an inner diameter larger than that of the main body portion of the vulcanization pipe. 押出機のヘッドから押し出したゴム管を、加硫管の内部を連続的に通過させて、該加硫管の内部で加圧下に加熱して連続的に加硫するに際し、
前記加硫管には、
(a)該加硫管の先端側に構成されたシリンダ部と、(b)該シリンダ部に対しシール部材を介して該加硫管の軸方向に摺動可能に内嵌し、前記押出機のヘッド側への突出し運動及び該ヘッドから離間して前記シリンダ部内部に引き込み運動するスライド筒と、(c)該スライド筒の先端側に設けられ、前記ヘッドに密着状態に接続される接続部と、を備えて前記加硫管の軸方向に伸縮運動し、該加硫管と前記押出機のヘッドとを連結及び連結解除可能な連結装置を設け、
前記ゴム管の連続加硫の開始時において、前記ロッド部を引き込めて前記連結装置の接続部と前記押出機のヘッドとの間にスペースを形成し、予め前記加硫管に通したダミーゴム管と前記押出機のヘッドから出た前記ゴム管の各端部を前記スペースでジョイントし、
その後に前記ロッド部を突き出して前記加硫管と押出機のヘッドとを前記連結装置にて連結状態とし、前記ダミーゴム管を引取機にて引取開始して該ゴム管の連続押出し及び加硫を実行することを特徴とする連続加硫方法。
When the rubber tube extruded from the head of the extruder is continuously passed through the inside of the vulcanizing tube and heated under pressure inside the vulcanizing tube to continuously vulcanize,
In the vulcanized pipe,
(a) a cylinder portion configured on the front end side of the vulcanization tube, and (b) an internal fit to the cylinder portion so as to be slidable in the axial direction of the vulcanization tube via a seal member, And a slide cylinder that moves away from the head and retracts into the cylinder part, and (c) a connection part that is provided on the distal end side of the slide cylinder and connected in close contact with the head And provided with a connecting device capable of expanding and contracting in the axial direction of the vulcanized pipe, and connecting and releasing the vulcanized pipe and the head of the extruder,
At the start of continuous vulcanization of the rubber tube, a dummy rubber tube that is retracted through the rod portion by drawing the rod portion to form a space between the connecting portion of the coupling device and the head of the extruder. And jointing each end of the rubber tube from the head of the extruder in the space,
Thereafter, the rod portion is protruded, the vulcanized pipe and the head of the extruder are connected by the connecting device, and the dummy rubber pipe is started to be taken by the take-up machine to continuously extrude and vulcanize the rubber pipe. A continuous vulcanization method characterized in that it is carried out.
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JP6086415B1 (en) * 2016-06-22 2017-03-01 株式会社ニチリン SEALING DEVICE, RUBBER HOSE CONTINUOUS VULCANIZING DEVICE INCLUDING THE SAME, AND SEALING METHOD AND RUBBER HOSE CONTINUOUS VULCANIZING METHOD
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