JP2012183044A - Method for cooling boiled noodle in frozen noodle production - Google Patents
Method for cooling boiled noodle in frozen noodle production Download PDFInfo
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- JP2012183044A JP2012183044A JP2011049739A JP2011049739A JP2012183044A JP 2012183044 A JP2012183044 A JP 2012183044A JP 2011049739 A JP2011049739 A JP 2011049739A JP 2011049739 A JP2011049739 A JP 2011049739A JP 2012183044 A JP2012183044 A JP 2012183044A
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 64
- 238000001816 cooling Methods 0.000 title claims abstract description 25
- 235000010610 frozen noodles Nutrition 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 235000009419 Fagopyrum esculentum Nutrition 0.000 claims abstract description 4
- 235000015927 pasta Nutrition 0.000 claims abstract description 4
- 240000008620 Fagopyrum esculentum Species 0.000 claims description 3
- 241000209140 Triticum Species 0.000 claims description 3
- 235000021307 Triticum Nutrition 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 241000219051 Fagopyrum Species 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000021456 frozen pasta Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
Abstract
Description
本発明は、冷凍麺製造における茹で上げた麺の冷却方法に関する。 The present invention relates to a method for cooling boiled noodles in the production of frozen noodles.
冷凍麺の製造において茹で上げた麺を冷凍する前に冷水などで段階的に冷却することが行われている。
例えば、冷風、湿った冷風、冷水等により茹パスタ類を冷却処理してその品温を35〜95℃に調整した後、成型容器に入れ、次いで冷凍処理することを特徴とする成型冷凍パスタ類の製造法が知られている(例えば特許文献1参照)。
また、麺を茹で上げた後、20分以上40分以下、10℃から65℃の空気中に放置して徐冷した後、前記麺を凍結する冷凍麺の製造方法が知られている(例えば特許文献2参照)。
また、スパゲティをα化して歩留りを200〜280%に調整した後、これを0〜5℃の冷水で急冷し、麺線を不定方向に配置して断層空間率40〜80%の麺塊を形成し、次いでこれを冷凍することを特徴とする即席冷凍スパゲティの製造法が知られている(例えば特許文献3参照)。
In the production of frozen noodles, the noodles boiled are cooled in stages with cold water before freezing.
For example, a molded frozen pasta characterized in that it is subjected to a cold treatment with cold air, wet cold air, cold water, etc., and the temperature of the paste is adjusted to 35 to 95 ° C., then placed in a molded container and then frozen. (See, for example, Patent Document 1).
Further, a method for producing frozen noodles is known in which the noodles are boiled, left in air at 10 ° C. to 65 ° C. for 20 minutes to 40 minutes and then slowly cooled, and then the noodles are frozen (for example, Patent Document 2).
Moreover, after spaghetti was α-modified and the yield was adjusted to 200 to 280%, this was rapidly cooled with cold water at 0 to 5 ° C., and noodle strings were arranged in an indefinite direction to form a noodle mass having a fault space ratio of 40 to 80%. An instant frozen spaghetti manufacturing method characterized in that it is formed and then frozen is known (see, for example, Patent Document 3).
従来の冷却方法では、茹で時間が適当であっても、成形容器に収容するときに麺の硬さにより麺類が折れて短麺が発生してしまい、これを防ぐために茹で時間を長めにした場合は、麺が柔らかくなり短麺の発生は抑えることができるが食感の弱い麺となってしまう問題があった。
従って、本発明の目的は、短麺の発生がすくなく食感の良好な冷凍麺の製造方法を提供することである。
In the conventional cooling method, even when the boiled time is appropriate, when noodles are broken due to the hardness of the noodles when stored in the molded container, short noodles are generated, and in order to prevent this, the boiled time is prolonged. However, there is a problem that the noodles become soft and the occurrence of short noodles can be suppressed, but the noodles have a weak texture.
Accordingly, an object of the present invention is to provide a method for producing frozen noodles which has a short texture and a good texture.
本発明者らは前記の目的を達成するために鋭意研究を重ねた結果、茹で上げた乾麺を冷凍する前に冷水などで段階的に温度を低下させて冷却する工程において、茹で上げた乾麺を冷却したのち一旦加温しその後冷却することにより短麺の発生がすくなく食感の良好な冷凍麺が得られることを見出し、本発明を完成するに至った。
従って、本発明は、冷凍麺の製造方法であって、茹で上げた乾麺を20℃以上40℃以下の水で15秒間以上45秒間以下冷却し、その後60℃以上80℃以下の水で90秒間以上150秒間加温し、その後5℃以上15℃以下の水で15秒間以上45秒間以下冷却した後、水切りし、容器に収容し急速凍結する冷凍麺の製造方法である。
また、乾麺がスパゲティ、フェットチーネ、リングイネ、バーミセリーなどのロングパスタ、うどん、そば、そうめん、冷麦である前記方法である。
As a result of intensive studies to achieve the above-mentioned object, the present inventors found that the dried noodles boiled in the boiled rice were cooled in a step-wise manner with cold water or the like before being frozen. After cooling, the mixture was once heated and then cooled, and it was found that frozen noodles with little texture and short texture were obtained, and the present invention was completed.
Accordingly, the present invention is a method for producing frozen noodles, wherein the dried noodles are cooled with water at 20 ° C. or more and 40 ° C. or less for 15 seconds or more and 45 seconds or less, and then with water at 60 ° C. or more and 80 ° C. or less for 90 seconds. This is a method for producing frozen noodles that is heated for 150 seconds or more, then cooled with water at 5 ° C. or more and 15 ° C. or less for 15 seconds or more and 45 seconds or less, then drained, and stored in a container and rapidly frozen.
Further, in the above method, the dried noodles are long pasta such as spaghetti, fettuccine, linguine and vermicelli, udon, soba, somen and cold wheat.
本発明の方法によれば、短麺の発生が少なく食感の良好な冷凍麺を製造することができる。 According to the method of the present invention, it is possible to produce frozen noodles with little occurrence of short noodles and good texture.
以下、本発明を詳細に説明する。
本発明において使用できる乾麺は、乾燥処理した麺であれば特に限定なく、例えば、乾燥処理したスパゲティ、フェットチーネ、リングイネ、バーミセリーなどのロングパスタ、うどん、そば、そうめん、冷麦などを挙げることができる。
本発明の冷却方法は、乾麺を使用した場合にその効果を発揮するもので乾燥処理を施していない生麺を茹で上げて冷凍麺を製造する場合にはその効果を発揮することができない。
本発明では短麺の発生を防ぐ目的で乾麺の茹で上げ方を調整する必要がないので最適な茹上げ状態を得ることができる。
The present invention will be described in detail.
The dry noodles that can be used in the present invention are not particularly limited as long as they are dried, and examples thereof include long pasta such as dried spaghetti, fettuccine, linguine, and vermicelli, udon, soba, somen, and cold wheat.
The cooling method of the present invention exerts its effect when dry noodles are used, and when the raw noodles that have not been dried are boiled to produce frozen noodles, the effect cannot be exhibited.
In the present invention, since it is not necessary to adjust how to raise dry noodles for the purpose of preventing the occurrence of short noodles, it is possible to obtain the optimum state of raising noodles.
本発明の冷却方法は、1次冷却工程としてまず茹で上げた乾麺(以下「茹で麺」ともいう。)を20℃以上40℃以下の水で15秒間以上45秒間以下冷却する。
この冷却において、本発明の方法によれば短麺の発生を考慮することなく最適な茹で歩留まりで茹で麺を冷却できる。
冷却する水には、塩などの添加物を含んでいてもよい。
以下に説明する加温工程、2次冷却工程で使用する水も同様である。
1次冷却工程での冷却温度が20℃未満では食感がかたくなりすぎ、40℃を超えると食感が弱くとなるので不適である。
冷却時間は15秒間未満では麺が冷えず茹で伸びが起き、45秒間を超えると麺が冷えすぎ芯が多く残り食感がかたくなるため不適である。
つぎの加温工程では1次冷却工程で冷却した前記茹で麺を60℃以上80℃以下の水で90秒間以上150秒間加温する。
加温温度が60℃未満では短麺の発生減少効果が弱く80℃を超えると食感が弱くなり不適である。
加温時間は90秒間未満では短麺の発生減少効果が弱く150秒間を超えると食感が弱くなり不適である。
つぎの2次冷却工程では前記加温工程で加温した茹で麺を5℃以上15℃以下の水で15秒間以上45秒間以下冷却する。
2次冷却工程での冷却温度が5℃未満では短麺の発生減少効果が弱く15℃を超えると食感が弱くなり不適である。
冷却時間は15秒間未満では麺が凍結に適当な温度まで冷えず凍結しにくくなり、45秒間を超えると麺が水を吸い食感が弱くなるため不適である。
In the cooling method of the present invention, as a primary cooling step, dried noodles (hereinafter also referred to as “boiled noodles”) are cooled with water at 20 ° C. or higher and 40 ° C. or lower for 15 seconds to 45 seconds.
In this cooling, according to the method of the present invention, it is possible to cool the boiled noodles with an optimum boil yield without considering the occurrence of short noodles.
The water to be cooled may contain an additive such as a salt.
The same applies to water used in the heating step and the secondary cooling step described below.
If the cooling temperature in the primary cooling step is less than 20 ° C, the texture becomes too hard, and if it exceeds 40 ° C, the texture becomes weak.
If the cooling time is less than 15 seconds, the noodles are not cooled and stretched by the cocoon, and if it exceeds 45 seconds, the noodles are too cold and there are many cores and the texture is not suitable.
In the next heating step, the boiled noodles cooled in the primary cooling step are heated with water at 60 ° C. or higher and 80 ° C. or lower for 90 seconds to 150 seconds.
When the heating temperature is less than 60 ° C., the effect of reducing the occurrence of short noodles is weak, and when it exceeds 80 ° C., the texture becomes weak and is not suitable.
If the heating time is less than 90 seconds, the effect of reducing the occurrence of short noodles is weak, and if it exceeds 150 seconds, the texture becomes weak and unsuitable.
In the next secondary cooling step, the boiled noodles heated in the heating step are cooled with water at 5 ° C. to 15 ° C. for 15 seconds to 45 seconds.
If the cooling temperature in the secondary cooling step is less than 5 ° C., the effect of reducing the occurrence of short noodles is weak, and if it exceeds 15 ° C., the texture becomes weak and unsuitable.
If the cooling time is less than 15 seconds, the noodles are not cooled to a temperature suitable for freezing and are difficult to freeze. If the cooling time is longer than 45 seconds, the noodles absorb water and the texture becomes weak.
2次冷却された前記茹で麺は水切りして成形容器に収容し急速冷却する。
収容方法や冷却方法は従来の冷凍麺の収容方法や急速冷却方法と同様でよく特に限定はない。
例えば、−35℃の冷凍庫に収容し冷凍処理を行う。
冷凍した麺の喫食方法は、従来の冷凍麺の喫食方法でよく特に限定はない。
例えば、冷凍した麺を沸騰水や電子レンジを使用して解凍し喫食できる。
The boiled noodles that have been secondarily cooled are drained, accommodated in a forming container, and rapidly cooled.
The accommodation method and the cooling method may be the same as the conventional frozen noodle accommodation method and the rapid cooling method, and are not particularly limited.
For example, it is stored in a freezer at −35 ° C. to perform freezing treatment.
The method of eating frozen noodles may be a conventional method of eating frozen noodles and is not particularly limited.
For example, frozen noodles can be thawed and eaten using boiling water or a microwave oven.
以下本発明を実施例により具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
[実施例1]
乾燥スパゲティ(直径1.7mm)400gを5分間茹で、表1に示す条件で1次冷却、加温、2次冷却を行い、水切り後、プラスチック容器の長方形の容器に200g収容し、−40℃の冷凍庫で30分間冷凍し冷凍麺を得た。
この冷凍麺を1日保管後、沸騰水中で1分間解凍し10名のパネラーにより以下の評価基準で容器の収容状態と食感の評価を行った。
収容状態評価基準
5点 麺に柔軟性があり短麺が非常に少なく非常に良い
4点 麺に柔軟性があり短麺が少なく良い
3点 普通
2点 麺がやや硬く短麺が多く劣る
1点 麺が硬く短麺が非常に多く非常に劣る
食感評価基準
5点 食感(かたさ・弾力)のバランスが非常に良い
4点 食感(かたさ・弾力)のバランスが良い
3点 普通
2点 食感(かたさ・弾力)のバランスが悪い
1点 食感(かたさ・弾力)のバランスが悪い
結果を表1に示す。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.
[Example 1]
400g of dried spaghetti (1.7mm in diameter) is boiled for 5 minutes, subjected to primary cooling, heating, and secondary cooling under the conditions shown in Table 1. After draining, 200 g is accommodated in a rectangular container of plastic container, -40 ° C Frozen for 30 minutes to obtain frozen noodles.
The frozen noodles were stored for 1 day and then thawed in boiling water for 1 minute, and the container state and texture were evaluated by 10 panelists according to the following evaluation criteria.
5 points for storage condition evaluation noodles are very flexible and very short noodles are very good 4 points noodles are flexible and short noodles are good 3 points normal 2 points noodles are slightly hard and short noodles are inferior 1 point Noodles are hard and there are many short noodles, very inferior
5 points of texture evaluation standard 4 points of good balance of texture (hardness / elasticity) 3 points of good balance of texture (hardness / elasticity) 2 points of normal 1 point of poor balance of texture (hardness / elasticity) Table 1 shows the results of poor balance of texture (hardness / elasticity).
収容状態及び食感がともに、3.0点以上を製品として合格とした。
対照は、食感のバランスは優れていたが、短麺の発生が多いため、収容状態評価が低く、製品としての品質は劣っていた。
実施例2は、食感のバランス及び短麺の発生防止効果に優れた品質であった。
実施例1及び4は、実施例2よりもやや劣るが、食感のバランス及び短麺の発生防止効果に優れていた。
実施例3、5〜7は、食感のバランスに優れていたが短麺の発生防止効果は若干劣っていた。
比較例1〜12は、短麺の発生防止効果は対象より優れていた。
比較例2〜10、12は、食感のバランスが劣っていた。
比較例1、11は、食感のバランスは優れていたが短麺の発生防止効果が十分とはいえず製品として品質が劣っていた。
Both the housing state and the texture were 3.0 or more as products.
In contrast, the texture balance was excellent, but the occurrence of short noodles was large, so the housing condition was low, and the quality as a product was inferior.
Example 2 was excellent in the texture balance and the effect of preventing the occurrence of short noodles.
Examples 1 and 4 were slightly inferior to Example 2, but were excellent in the balance of texture and the effect of preventing the occurrence of short noodles.
Examples 3 and 5-7 were excellent in the balance of texture, but the effect of preventing the occurrence of short noodles was slightly inferior.
In Comparative Examples 1 to 12, the effect of preventing the occurrence of short noodles was superior to the target.
Comparative Examples 2 to 10 and 12 had poor texture balance.
In Comparative Examples 1 and 11, although the texture balance was excellent, the effect of preventing the occurrence of short noodles was not sufficient, and the quality as a product was inferior.
Claims (2)
The method for producing frozen noodles according to claim 1, wherein the dry noodles are long pasta such as spaghetti, fettuccine, linguine, vermicelli, udon, soba, somen and cold wheat.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103829348A (en) * | 2014-03-04 | 2014-06-04 | 马千里 | Energy saving method for freezing bean vermicelli |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56109560A (en) * | 1980-02-01 | 1981-08-31 | Hiroyuki Yamato | Preparation of boiled noodles |
JPH03201957A (en) * | 1989-12-28 | 1991-09-03 | Nisshin Flour Milling Co Ltd | Instant frozen noodles and preparation thereof |
JP2001252036A (en) * | 2000-03-13 | 2001-09-18 | Osaka Gas Co Ltd | Method for boiling noodle and method for producing frozen noodle |
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2011
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56109560A (en) * | 1980-02-01 | 1981-08-31 | Hiroyuki Yamato | Preparation of boiled noodles |
JPH03201957A (en) * | 1989-12-28 | 1991-09-03 | Nisshin Flour Milling Co Ltd | Instant frozen noodles and preparation thereof |
JP2001252036A (en) * | 2000-03-13 | 2001-09-18 | Osaka Gas Co Ltd | Method for boiling noodle and method for producing frozen noodle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103829348A (en) * | 2014-03-04 | 2014-06-04 | 马千里 | Energy saving method for freezing bean vermicelli |
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