JP2012180491A - Resin composition - Google Patents

Resin composition Download PDF

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JP2012180491A
JP2012180491A JP2011046105A JP2011046105A JP2012180491A JP 2012180491 A JP2012180491 A JP 2012180491A JP 2011046105 A JP2011046105 A JP 2011046105A JP 2011046105 A JP2011046105 A JP 2011046105A JP 2012180491 A JP2012180491 A JP 2012180491A
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copolymer
ethylene
resin composition
weight
unit derived
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Ryoji Tanaka
僚治 田中
Kazuishi Sato
一石 佐藤
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Asahi Kasei Chemicals Corp
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Asahi Kasei Chemicals Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a rein composition which has excellent mechanical strength.SOLUTION: In the resin composition, an ethylenic copolymer includes: a polymerization unit derived from ethylene; and a polymerization unit derived from at least one copolymer compound selected from the group consisting of vinyl ester, unsaturated carboxylic acid and their derivatives, wherein the ratio of the polymerization unit derived from a copolymer compound to the ethylenic copolymer is 5 to 50 wt.%. In the ethylenic copolymer, a cellulosic polymer having the average particle diameter of 3 to 20 μm is dispersed at a ratio of 10 to 400 pts.wt. based on 100 pts.wt. of the ethylenic copolymer.

Description

本発明は、樹脂組成物に関するものであり、特に、セルロース系高分子が分散されたエチレン系共重合体からなる樹脂組成物に関する。   The present invention relates to a resin composition, and in particular, to a resin composition made of an ethylene copolymer in which a cellulosic polymer is dispersed.

エチレン系共重合体樹脂は、適度な柔軟性と、優れた機械的特性及び成形性により、各種容器、包装材料に広く使用されている。   Ethylene-based copolymer resins are widely used in various containers and packaging materials due to their moderate flexibility and excellent mechanical properties and moldability.

エチレン系共重合体樹脂の機械的特性を向上させる為、様々な充填剤や添加剤の配合が検討され、利用されているが、環境負荷、リサイクル性などの観点から、共重合体樹脂使用量の低減化、充填剤や添加剤の環境対応が望まれている。   In order to improve the mechanical properties of ethylene-based copolymer resins, various fillers and additives have been studied and used, but from the viewpoint of environmental impact and recyclability, the amount of copolymer resin used It is desired to reduce the environmental impact of fillers and additives.

一方、セルロースは、強度に優れると共に、地上に存在するバイオマスの約5割を占めるほぼ無尽蔵に存在する資源であり、その生産と廃棄過程に環境破壊を伴わずに持続的発展を実現する材料である事からも、エチレン系共重合体樹脂の機械的特性を向上させる充填剤としての利用が検討されている。   Cellulose, on the other hand, has excellent strength and is an almost inexhaustible resource that accounts for about 50% of the biomass on the ground. It is a material that realizes sustainable development without environmental destruction in its production and disposal processes. For some reason, the use as a filler for improving the mechanical properties of the ethylene copolymer resin has been studied.

例えば、特開昭61−225234号、及び特公平7−72237号では、繊維化されたセルロースを主体とする植物繊維を配合してなるポリオレフィン系樹脂組成物が提案されている。
しかしながら、上記組成物で用いられた繊維化されたセルロースを主成分とした植物繊維は、古紙、紙屑などを解繊して繊維化したものであり、その平均粒子径が大きいために、機械的特性を向上させるには不十分である。
For example, JP-A-61-225234 and JP-B-7-72237 propose a polyolefin-based resin composition containing a vegetable fiber mainly composed of fiberized cellulose.
However, the plant fiber mainly composed of fiberized cellulose used in the above composition is a fiber obtained by defibrating waste paper, paper waste, etc., and its average particle size is large, so that it is mechanical. It is insufficient to improve the characteristics.

特開昭61−225234号公報JP-A-61-225234 特公平7−72237号公報Japanese Patent Publication No.7-72237

本発明は、上記に鑑み、機械的特性に優れる樹脂組成物を提供することを目的とする。   In view of the above, an object of the present invention is to provide a resin composition having excellent mechanical properties.

本発明者は、エチレン系共重合体に平均粒子径が3μm以上20μm以下である、微細なセルロース系高分子を凝集すること無く分散させると、機械的特性が飛躍的に向上する事を発見し、本発明を完成するに至った。   The present inventor has discovered that when a fine cellulose polymer having an average particle diameter of 3 μm or more and 20 μm or less is dispersed in an ethylene copolymer without agglomeration, the mechanical properties are dramatically improved. The present invention has been completed.

すなわち、本発明は、
[1] エチレン由来の重合単位と、ビニルエステル、不飽和カルボン酸、及びそれらの誘導体からなる群から選ばれる少なくとも1種の共重合化合物由来の重合単位とを含むエチレン系共重合体であって、エチレン系共重合体に対する共重合化合物由来の重合単位の割合が5〜50重量%であるエチレン系共重合体に、平均粒子径が3μm以上20μm以下であるセルロース系高分子が、エチレン系共重合体100重量部に対して10〜400重量部の割合で分散されている樹脂組成物、
[2] エチレン系共重合体がエチレン−酢酸ビニル共重合体である、上記[1]に記載の樹脂組成物、
である。
That is, the present invention
[1] An ethylene-based copolymer comprising a polymerized unit derived from ethylene and a polymerized unit derived from at least one copolymer compound selected from the group consisting of vinyl esters, unsaturated carboxylic acids, and derivatives thereof. The cellulose polymer having an average particle diameter of 3 μm or more and 20 μm or less is added to the ethylene copolymer in which the ratio of the polymerization unit derived from the copolymer compound to the ethylene copolymer is 5 to 50% by weight. A resin composition dispersed in a proportion of 10 to 400 parts by weight with respect to 100 parts by weight of the polymer;
[2] The resin composition according to the above [1], wherein the ethylene copolymer is an ethylene-vinyl acetate copolymer,
It is.

本発明によれば、加重時の変形により中身が損なわれる恐れのある各種容器、及び加重時の伸び変形が生じない高い剛性が求められる包装材に好適に用いられる樹脂組成物を提供することができる。   According to the present invention, it is possible to provide a resin composition that can be suitably used for various containers whose contents may be damaged due to deformation under load, and packaging materials that require high rigidity without causing elongation deformation under load. it can.

以下、本発明を詳細に説明する。
本発明の樹脂組成物は、エチレンと、5〜50重量%の、ビニルエステル、不飽和カルボン及びそれらの誘導体からなる群から選ばれる少なくとも1種とを共重合して得られるエチレン系共重合体に、平均粒子径が3μm以上20μm以下のセルロース系高分子が、エチレン系共重合体100重量部に対して10〜400重量部の割合で分散されている樹脂組成物である。
本発明のエチレン系共重合体は、エチレンと、ビニルエステル、不飽和カルボン酸又はそれらの誘導体から選ばれる少なくとも1種とを共重合した共重合体である。ここで、ビニルエステル、不飽和カルボン酸及びそれらの誘導体のことを共重合化合物と称することにする。エチレン系共重合体の例としては、エチレン−酢酸ビニル共重合体(以下、EVAと記す。)、エチレン−アクリル酸共重合体(以下、EAAと記す。)、エチレン−メタクリル酸共重合体(以下、EMAAと記す。)、エチレン−アクリル酸メチル共重合体(以下、EMAと記す。)、エチレン−アクリル酸エチル共重合体(以下、EEAと記す。)、エチレン−メタクリル酸エチル共重合体(以下、EMMAと記す。)が挙げられる。この中でもEVAがセルロースの分散性と発現する物性の観点から、好ましい。共重合化合物であるビニルエステル、不飽和カルボン酸及びそれらの誘導体由来の重合単位が、エチレン系共重合体に含まれる割合(含有率)は5〜50重量%が好ましく、10〜35重量%であるとより好ましい。5重量%以上であればセルロースの分散が良好になり、50重量%以下であれば樹脂が過度に柔軟にならず、材料として好ましい。
Hereinafter, the present invention will be described in detail.
The resin composition of the present invention is an ethylene copolymer obtained by copolymerizing ethylene and 5 to 50% by weight of at least one selected from the group consisting of vinyl esters, unsaturated carboxylic acids and derivatives thereof. In addition, a cellulose polymer having an average particle size of 3 μm or more and 20 μm or less is dispersed in a ratio of 10 to 400 parts by weight with respect to 100 parts by weight of the ethylene copolymer.
The ethylene-based copolymer of the present invention is a copolymer obtained by copolymerizing ethylene and at least one selected from vinyl esters, unsaturated carboxylic acids or derivatives thereof. Here, vinyl ester, unsaturated carboxylic acid, and derivatives thereof will be referred to as a copolymer compound. Examples of the ethylene copolymer include an ethylene-vinyl acetate copolymer (hereinafter referred to as EVA), an ethylene-acrylic acid copolymer (hereinafter referred to as EAA), an ethylene-methacrylic acid copolymer ( Hereafter referred to as EMAA), ethylene-methyl acrylate copolymer (hereinafter referred to as EMA), ethylene-ethyl acrylate copolymer (hereinafter referred to as EEA), ethylene-ethyl methacrylate copolymer (Hereinafter referred to as EMMA). Among these, EVA is preferable from the viewpoint of the dispersibility of cellulose and the physical properties to be expressed. The proportion (content) of the copolymerized compound derived from vinyl ester, unsaturated carboxylic acid and derivatives thereof in the ethylene copolymer is preferably 5 to 50% by weight, and 10 to 35% by weight. More preferably. If it is 5% by weight or more, the dispersion of cellulose is good, and if it is 50% by weight or less, the resin is not excessively flexible and is preferable as a material.

また、本発明で使用されるエチレン系共重合体のメルトマスフローレイト(MFR、JIS−K−7210:1999、190℃、荷重2.16kg)は、0.1〜100g/10minが好ましく、より好ましくは1.0〜100g/10minである。0.1g/10min以上では、セルロースの混合分散がしやすくなると共に、良好な流動性により成形加工がしやすくなる。100g/10min以下では、分子量が小さくなりすぎず、良好な機械的特性が得られる。   Further, the melt mass flow rate (MFR, JIS-K-7210: 1999, 190 ° C., load 2.16 kg) of the ethylene copolymer used in the present invention is preferably 0.1 to 100 g / 10 min, more preferably. Is 1.0 to 100 g / 10 min. If it is 0.1 g / 10 min or more, it becomes easy to mix and disperse cellulose, and it becomes easy to perform molding processing due to good fluidity. If it is 100 g / 10 min or less, the molecular weight does not become too small, and good mechanical properties can be obtained.

エチレン系共重合体の重合方法は、高圧法、中低圧法等の公知の方法により行なうことができる。また、エチレン系共重合体の一次構造はランダム、ブロックなど、いずれの構造の共重合体も使用することができる。   The polymerization method of the ethylene copolymer can be performed by a known method such as a high-pressure method or a medium-low pressure method. The primary structure of the ethylene copolymer may be a copolymer having any structure such as random or block.

本発明のセルロース系高分子は、ホモポリマー、その誘導体又はそれらの混合物からなり、具体的には、木材パルプおよび/または非木材パルプおよび/またはバクテリアおよび/または藻類および/またはホヤ由来のセルロースからなる。セルロース系高分子は通常、硫酸や塩酸などの酸を用いた酸加水分解による化学的方法、もしくは高圧ホモジナイザー、リファイナー、グラインダー、ボールミル、ロッドミル、石臼などの機械的エネルギーを与えて、セルロースの解繊や微細化を行う物理的方法によって得られるが、これらに限定されるものではない。また、化学的、物理的方法による処理を施した市販のセルロース系高分子を利用することもできる。上記の処理によって、セルロース系高分子は最終的に平均粒子径が通常3μm以上20μm以下に調整される。平均粒子径が20μm以下であれば、得られる樹脂組成物の機械的強伸度が改良され、3μm以上では粉砕に多くのエネルギーが必要になることはなく、また再凝集が起こりにくいため実用的である。   The cellulosic polymer of the present invention is composed of a homopolymer, a derivative thereof or a mixture thereof, specifically, wood pulp and / or non-wood pulp and / or bacteria and / or algae and / or sea squirt-derived cellulose. Become. Cellulosic polymers are usually subjected to chemical methods by acid hydrolysis using acids such as sulfuric acid and hydrochloric acid, or mechanical energy such as high-pressure homogenizers, refiners, grinders, ball mills, rod mills, stone mills, etc. However, the present invention is not limited to these. Commercially available cellulosic polymers that have been treated by chemical and physical methods can also be used. By the above treatment, the cellulosic polymer is finally adjusted to an average particle size of usually 3 μm or more and 20 μm or less. If the average particle size is 20 μm or less, the mechanical strength of the resulting resin composition is improved, and if it is 3 μm or more, a large amount of energy is not required for pulverization, and reaggregation hardly occurs. It is.

本発明の樹脂組成物は、エチレン系共重合体に対し、セルロース系高分子を分散させた組成物である。エチレン系共重合体とセルロース系高分子の割合は、エチレン系共重合体100重量部に対し、通常10重量部〜400重量部であり、好ましくは30重量部〜300重量部である。10重量部以上では機械的強度が改良され、400重量部以下では、良好な分散状態を得ることができ、好ましい。   The resin composition of the present invention is a composition in which a cellulosic polymer is dispersed in an ethylene copolymer. The ratio of the ethylene copolymer and the cellulose polymer is usually 10 parts by weight to 400 parts by weight, preferably 30 parts by weight to 300 parts by weight with respect to 100 parts by weight of the ethylene copolymer. If it is 10 parts by weight or more, the mechanical strength is improved, and if it is 400 parts by weight or less, a good dispersion state can be obtained, which is preferable.

本発明は、エチレン系共重合体に平均粒子径が通常3μm以上20μm以下、好ましくは5〜15μmのセルロース系高分子を凝集すること無く分散させる。分散方法は、EVA等のエチレン系共重合体をミキサー、二軸押出機等を用いて溶融混練しながらセルロース系高分子を添加する方法や、エチレン系共重合体を溶解した溶液を撹拌しながらセルロース系高分子を加える方法等が適用できるが、分散性を向上させる為に、セルロース系高分子をトルエンなどの有機溶剤と接触させ、ボールミルで破砕する等の力学的処理を施した後で、エチレン系共重合体と混合することが望ましい。   In the present invention, a cellulose polymer having an average particle size of usually 3 μm or more and 20 μm or less, preferably 5 to 15 μm, is dispersed in an ethylene copolymer without agglomeration. A dispersion method includes a method of adding a cellulose polymer while melt-kneading an ethylene copolymer such as EVA using a mixer, a twin screw extruder, or the like, while stirring a solution in which the ethylene copolymer is dissolved. A method of adding a cellulosic polymer can be applied, but in order to improve dispersibility, the cellulosic polymer is brought into contact with an organic solvent such as toluene and subjected to a mechanical treatment such as crushing with a ball mill. It is desirable to mix with an ethylene copolymer.

また、本発明の樹脂組成物には必要に応じて酸化防止剤、耐光安定剤、紫外線吸収剤、帯電防止剤、滑剤、アンチブロッキング剤、難燃剤、防曇剤、顔料、染料、オイル、ワックス、分散剤、発泡剤等を本発明の目的を損なわない範囲で適時配合することができる。   In addition, the resin composition of the present invention includes an antioxidant, a light stabilizer, an ultraviolet absorber, an antistatic agent, a lubricant, an antiblocking agent, a flame retardant, an antifogging agent, a pigment, a dye, an oil, and a wax as necessary. In addition, a dispersant, a foaming agent, and the like can be blended in a timely manner as long as the object of the present invention is not impaired.

本発明について、以下実施例を用いて具体的に説明する。尚、物性測定方法、評価方法は以下の通りである。
(1)平均粒子径測定
(株)島津製作所製、レーザー回折式粒度分布測定装置:SALD2000Jを用いて、セルロース微粒子を水に分散させた状態で測定し、積算値50%の粒度を平均粒子径とした。
(2)セルロース分散状態
日立製作所(株)製、走査型電子顕微鏡:S−4800を用いてセルロースの分散状態を観察した。
(3)弾性率、破断強度、破断伸び
島津製作所製、引張・圧縮材料試験機:EZ Test SM−500N−168を用いて、引張試験を実施した時の応力−歪み曲線から算出した。
The present invention will be specifically described below with reference to examples. The physical property measurement method and evaluation method are as follows.
(1) Average particle diameter measurement Laser diffraction particle size distribution measuring device manufactured by Shimadzu Corporation: measured with SALD2000J in a state where cellulose fine particles are dispersed in water, and an average particle diameter of 50% of integrated value is measured. It was.
(2) Cellulose dispersion state The dispersion state of cellulose was observed using a scanning electron microscope: S-4800 manufactured by Hitachi, Ltd.
(3) Elastic modulus, rupture strength, rupture elongation Using a tensile / compressed material tester manufactured by Shimadzu Corporation: EZ Test SM-500N-168, calculation was performed from a stress-strain curve when a tensile test was performed.

[実施例1〜4]
エチレン系共重合体として、酢酸ビニル含有量15重量%、MFR=3のエチレン−酢酸ビニル共重合体(EVA−1)、酢酸ビニル含有量30重量%、MFR=30エチレン−酢酸ビニル共重合体(EVA−2)、及びセルロース系高分子として、平均粒子径5.9μmのWhatman社製のCF11(Cell−1)を用いて、表1に示す配合で調製した樹脂組成物によりフィルムを作製し、物性を評価した。樹脂組成物の調製は、トルエンを含浸させた状態でボールミルにより微細化したセルロース系高分子を、トルエンにEVAを100℃で溶解した溶液に加え、攪拌し、セルロース/EVA混合溶液を得た後、得られた混合溶液を常温まで冷却した。その後、アセトンを加えて析出した沈殿物をろ過分離し、真空乾燥して樹脂組成物を得た。得られた樹脂組成物を(株)東洋精機製作所製ラボプラストミルμを用いて160℃で溶融混練した後、(株)東洋精機製作所製ミニテストプレスMP−2Fを用いてフィルムを作製し、弾性率を測定した。評価結果を表1に併せて示す。
[Examples 1 to 4]
As an ethylene-based copolymer, an ethylene-vinyl acetate copolymer (EVA-1) having a vinyl acetate content of 15% by weight and MFR = 3, a vinyl acetate content of 30% by weight, and an MFR = 30 ethylene-vinyl acetate copolymer (EVA-2) and as a cellulose polymer, using CF11 (Cell-1) manufactured by Whatman having an average particle diameter of 5.9 μm, a film was prepared using a resin composition prepared with the formulation shown in Table 1. The physical properties were evaluated. The resin composition was prepared by adding a cellulose polymer refined by a ball mill in a state impregnated with toluene to a solution of EVA dissolved in toluene at 100 ° C. and stirring to obtain a cellulose / EVA mixed solution. The obtained mixed solution was cooled to room temperature. Thereafter, acetone was added and the deposited precipitate was separated by filtration and dried in vacuo to obtain a resin composition. After melt-kneading the obtained resin composition at 160 ° C. using a lab plast mill μ manufactured by Toyo Seiki Seisakusho, a film was prepared using a mini test press MP-2F manufactured by Toyo Seiki Seisakusho, The elastic modulus was measured. The evaluation results are also shown in Table 1.

[比較例1]
エチレン系共重合体として、酢酸ビニル含有量3重量%のエチレン−酢酸ビニル共重合体(EVA−3)を用いた以外は実施例1と同様にして樹脂組成物を作製し、物性を評価した。配合と評価結果を表2に併せて示す。
[Comparative Example 1]
A resin composition was prepared in the same manner as in Example 1 except that an ethylene-vinyl acetate copolymer (EVA-3) having a vinyl acetate content of 3% by weight was used as the ethylene copolymer, and the physical properties were evaluated. . The formulation and evaluation results are also shown in Table 2.

[比較例2]
セルロース系高分子として、新聞紙をミキサーで解繊した植物繊維(平均粒子径52μm、Cell−2)を用いた以外は実施例1と同様にして樹脂組成物を作製し、物性を評価した。配合と評価結果を表2に併せて示す。

Figure 2012180491

Figure 2012180491
[Comparative Example 2]
Resin compositions were prepared and evaluated for physical properties in the same manner as in Example 1 except that plant fibers (average particle size 52 μm, Cell-2) obtained by defibrating newspaper with a mixer were used as the cellulose polymer. The formulation and evaluation results are also shown in Table 2.
Figure 2012180491

Figure 2012180491

本発明の樹脂組成物は、各種容器、包装材料、例えば、射出成形容器、ブロー成形容器、インフレフィルムからなる包装材料、キャストフィルムからなる包装材料に好適に用いることができる。   The resin composition of the present invention can be suitably used for various containers and packaging materials, for example, injection molded containers, blow molded containers, packaging materials composed of inflation films, and packaging materials composed of cast films.

Claims (2)

エチレン由来の重合単位と、ビニルエステル、不飽和カルボン酸、及びそれらの誘導体からなる群から選ばれる少なくとも1種の共重合化合物由来の重合単位とを含むエチレン系共重合体であって、エチレン系共重合体に対する共重合化合物由来の重合単位の割合が5〜50重量%であるエチレン系共重合体に、平均粒子径が3μm以上20μm以下であるセルロース系高分子が、エチレン系共重合体100重量部に対して10〜400重量部の割合で分散されている樹脂組成物。   An ethylene copolymer comprising a polymerized unit derived from ethylene and a polymerized unit derived from at least one copolymer compound selected from the group consisting of vinyl esters, unsaturated carboxylic acids, and derivatives thereof, Cellulosic polymer having an average particle size of 3 μm or more and 20 μm or less is added to the ethylene copolymer in which the ratio of the polymerization unit derived from the copolymer compound to the copolymer is 5 to 50% by weight. A resin composition dispersed at a ratio of 10 to 400 parts by weight with respect to parts by weight. エチレン系共重合体がエチレン−酢酸ビニル共重合体である、請求項1に記載の樹脂組成物。   The resin composition according to claim 1, wherein the ethylene copolymer is an ethylene-vinyl acetate copolymer.
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* Cited by examiner, † Cited by third party
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JP2014169424A (en) * 2013-03-05 2014-09-18 Asahi Kasei Chemicals Corp Molding

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