JP2012170987A - Bearing inner and outer ring separator and method for manufacturing bearing - Google Patents

Bearing inner and outer ring separator and method for manufacturing bearing Download PDF

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JP2012170987A
JP2012170987A JP2011035868A JP2011035868A JP2012170987A JP 2012170987 A JP2012170987 A JP 2012170987A JP 2011035868 A JP2011035868 A JP 2011035868A JP 2011035868 A JP2011035868 A JP 2011035868A JP 2012170987 A JP2012170987 A JP 2012170987A
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outer ring
die
bearing
punch
swing
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Takahiro Yoshimitsu
高広 吉満
Yujiro Nagayama
雄次郎 永山
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KURIBAYASHI SEISAKUSHO KK
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KURIBAYASHI SEISAKUSHO KK
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PROBLEM TO BE SOLVED: To provide a bearing inner ring and outer ring separator which can separate an inner ring member and an outer ring member of a bearing from the inner and outer ring integrated member with a small pressurizing pressure, and to provide a method for manufacturing the bearing.SOLUTION: The bearing inner ring and outer ring separator has: a die 11 in which a through-hole 111 is formed of which the diameter is about the same as the inner diameter of the outer ring of the bearing or the outer diameter of the inner ring of the bearing, and in which the inner and outer ring integrated member W is set; a punch 12 which has a diameter smaller than the inner diameter of the through-hole 111 of the die 11, being inserted and pulled in and out of the through-hole 111 of the die 11 by being moved up and down by a hydraulic cylinder, and separates the inner ring member and the outer ring member from the inner ring and outer ring integrated member W; and a swing mechanism 13 which swings the die 11 so that the outer peripheral edge of the upper surface 11a of the die 11 sequentially moves up and down along the shaft center CL of the punch 12 as a center in the state that the upper surface 11a of the die 11 is inclined to the shaft center CL of the punch 12, while the punch 12 descends, then contacts and presses the inner and outer ring-integrated member W set in the die 11.

Description

本発明は、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するベアリング内外輪分離装置およびベアリング製造方法に関する。   The present invention relates to a bearing that separates an inner ring member and an outer ring member of a bearing from an inner and outer ring integrated member formed by stacking an outer ring and an inner ring of a bearing formed by cutting steel bars at predetermined intervals and formed by upsetting or cutting. The present invention relates to an inner / outer ring separation device and a bearing manufacturing method.

従来のベアリング内外輪分離装置では、例えば、バー材(棒鋼)を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材をパンチング機で打抜加工し、ベアリングの内輪部材と外輪部材とを分離している(例えば、特許文献1〜5等参照。)。その後、必要あれば、内輪部材と外輪部材とを再成形し、その後、旋削装置または旋削ラインにより、内外輪一体部材から打抜加工により分離された内輪部材と外輪部材とを旋削して、ベアリングの内輪と外輪とを製造する。   In a conventional bearing inner / outer ring separating device, for example, a bar material (steel bar) is cut at a predetermined interval, and an inner / outer ring integrated member formed by stacking an outer ring and an inner ring of a bearing formed by upsetting, drawing, or the like is punched. The inner ring member and the outer ring member of the bearing are separated by punching with a machine (see, for example, Patent Documents 1 to 5). Thereafter, if necessary, the inner ring member and the outer ring member are re-formed, and then the inner ring member and the outer ring member separated from the inner and outer ring integrated members by turning are turned by a turning device or a turning line. The inner ring and the outer ring are manufactured.

特開2004−290983号公報JP 2004-290983 A 特開2003−154432号公報JP 2003-154432 A 特開平7−035143号公報Japanese Patent Application Laid-Open No. 7-035153 特開平7−054851号公報JP 7-054851 A 特開平7−054852号公報JP 7-048552 A

しかし、前記特許文献1〜5に記載された従来のベアリング内外輪分離装置では、ベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材から、パンチング機により打抜加工していたため、一発破断となり、打ち抜き加工の際に過大な荷重が必要であると共に、大きな騒音が発生する、という課題がある。   However, in the conventional bearing inner and outer ring separation devices described in Patent Documents 1 to 5, since the inner and outer ring integrated members having a shape in which the outer ring and the inner ring of the bearing are stacked are punched by a punching machine, There is a problem that it becomes a rupture, and an excessive load is required in the punching process, and a large noise is generated.

そこで、本発明は、小さなプレス圧力で内外輪一体部材からベアリングの内輪部材と外輪部材とを分離することができる、ベアリング内外輪分離装置およびベアリング製造方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a bearing inner / outer ring separation device and a bearing manufacturing method that can separate an inner ring member and an outer ring member of a bearing from an inner / outer ring integrated member with a small pressing pressure.

上記課題を解決するため、本発明のベアリング内外輪分離装置は、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するベアリング内外輪分離装置であって、前記内外輪一体部材の外径より小さい抜き孔が形成され、前記内外輪一体部材がセットされるダイスと、前記ダイスの抜き孔の内径より小さい外径を有し、上下動して前記ダイスの抜き孔に挿抜され、前記内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するパンチと、前記パンチが下降して、前記パンチが前記ダイスにセットされた前記内外輪一体部材に当り押圧している際、前記ダイスの上面を前記パンチの軸線に対し傾斜した状態で、かつ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させる揺動機構部と、を有することを特徴するベアリング内外輪分離装置である。
ここで、前記揺動機構部は、前記ダイスが上面に固定される一方、底面を有する揺動ケースと、前記揺動ケースの底面をスラストベアリングを介し支持し、そのケース支持斜面が前記パンチの軸心を中心として傾斜している傾斜プレートと、前記傾斜プレートを前記パンチの軸心を中心として回転させて、前記傾斜プレートの前記ケース支持斜面を傾斜させたまま回転させ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させるスピンドルと、前記スピンンドルを、回転トルク伝達部を介し回転させる駆動モータと、を有するようにしても良い。
また、前記揺動ケースは、上面と底面との間に、球体から上側半分以上と下側部分をカットした半球形状の半球形状側面を有し、前記揺動機構部は、さらに、前記揺動ケースの前記半球形状側面の形状に一致し、前記揺動ケースの前記半球形状側面に球面接触して、揺動ケースを下方からどの方向にも回転可能に支持して、前記揺動ケースを揺動可能に支持する前記揺動ケース支持面を有する揺動ケース支持部を有する、ようにしても良い。
また、前記課題を解決するため、本発明のベアリング製造方法は、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材を成形する内外輪一体部材成形工程と、前記内外輪一体部材を前記内外輪一体部材の外径より小さい抜き孔を有するダイスにセットし、前記ダイスの抜き孔の内径より小さい外径を有するパンチを下降させ、前記パンチが前記内外輪一体部材の内輪部材に当り押圧している際、前記ダイスの上面を前記パンチの軸線に対し傾斜した状態で、かつ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させ、前記内外輪一体部材からベアリングの内輪部材と外輪部材とを分離する内外輪分離工程と、を有することを特徴とするベアリング製造方法である。
In order to solve the above-mentioned problems, the bearing inner / outer ring separation device of the present invention is an inner / outer ring integrated member having a shape in which steel bars are cut at predetermined intervals and the outer ring and inner ring of the bearing formed by upsetting, drawing, or the like are stacked. A bearing inner / outer ring separating device for separating an inner ring member and an outer ring member of a bearing from a die in which a hole smaller than an outer diameter of the inner / outer ring integrated member is formed, and the inner / outer ring integrated member is set; A punch having an outer diameter smaller than the inner diameter of the die punching hole, vertically moved and inserted into the die punching hole, and separating the inner ring member and the outer ring member of the bearing from the inner and outer ring integral member; and the punch In a state where the upper surface of the die is inclined with respect to the axis of the punch when the punch is pressed against the inner and outer ring integrated member set on the die, and Outer peripheral edge of the die around the axis of the serial punch so that sequentially moves up and down, a bearing inner and outer rings separating apparatus wherein a, a swing mechanism for swinging the dies.
Here, the swing mechanism unit supports the swing case having a bottom surface and a bottom surface of the swing case via a thrust bearing while the die is fixed to the upper surface, and the case support inclined surface of the punch A tilt plate that is tilted about an axis, and the tilt plate is rotated with the case support slope of the tilt plate tilted by rotating the tilt plate about the axis of the punch. A spindle for swinging the die and a drive motor for rotating the spindle through a rotational torque transmission unit may be provided so that the outer peripheral edge of the die moves up and down sequentially.
The swing case has a hemispherical side surface in which the upper half and the lower half are cut from the sphere between the upper surface and the bottom surface, and the swing mechanism portion further includes the swing Matches the shape of the hemispherical side surface of the case, makes spherical contact with the hemispherical side surface of the swing case, and supports the swing case so that it can rotate in any direction from below. You may make it have the rocking | swiveling case support part which has the said rocking | swiveling case support surface supported so that a movement is possible.
Further, in order to solve the above-mentioned problems, the bearing manufacturing method of the present invention includes an inner / outer ring integrated member having a shape in which a steel bar is cut at a predetermined interval and the outer ring and inner ring of the bearing formed by upsetting, drawing, or the like are stacked. An inner / outer ring integral member molding step, and the inner / outer ring integral member is set in a die having a smaller hole diameter than the outer diameter of the inner / outer ring integral member, and the punch has an outer diameter smaller than the inner diameter of the die hole. When the punch hits and presses the inner ring member of the inner and outer ring integrated member, the upper surface of the die is inclined with respect to the axis of the punch, and the punch is centered on the axis of the punch. An inner and outer ring separation step of swinging the die so that the outer peripheral edge of the die moves up and down sequentially, and separating the inner ring member and the outer ring member of the bearing from the inner and outer ring integral member. A bearing manufacturing method according to claim.

本発明のベアリング内外輪分離装置およびベアリング製造方法では、パンチが下降して、パンチがダイスにセットされた内外輪一体部材に当り押圧している際、ダイスの上面をパンチの軸線に対し傾斜した状態で、かつ、パンチの軸心を中心としてダイスの外周縁が順次上下動するようにダイスを揺動させて、内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するようにしたので、従来のようにダイス全体から一度にせん断力を受ける一発破断ではなく、揺動するダイスの抜き孔上部周縁が順次鋭角に内外輪一体部材の裏面側に順次、加圧状態で接触する順次破断になる。その結果、本発明によれば、小さなプレス圧力で、かつ、騒音も軽減させて、内外輪一体部材からベアリングの内輪部材と外輪部材とを分離することができる。   In the bearing inner / outer ring separation device and the bearing manufacturing method according to the present invention, when the punch is lowered and the punch hits and presses against the inner / outer ring integrated member set on the die, the upper surface of the die is inclined with respect to the axis of the punch. In this state, the inner ring member and the outer ring member of the bearing are separated from the inner and outer ring integrated member by swinging the die so that the outer peripheral edge of the die moves up and down sequentially around the axis of the punch. Rather than a single break that receives shearing force from the whole die at once as in the past, the upper peripheral edge of the swinging die's punching hole sequentially contacts the back side of the inner / outer ring integral member sequentially in a pressurized state. It breaks. As a result, according to the present invention, the inner ring member and the outer ring member of the bearing can be separated from the inner / outer ring integrated member with a small press pressure and reduced noise.

本実施形態のベアリング内外輪分離装置全体の構成例と主要部の断面とを示す部分断面図である。It is a fragmentary sectional view showing the example of composition of the whole bearing inner and outer ring separation device of this embodiment, and the section of the principal part. 図1に示す本実施形態のベアリング内外輪分離装置の主要部の断面を拡大して示す拡大断面図である。It is an expanded sectional view which expands and shows the cross section of the principal part of the bearing inner / outer ring separation device of this embodiment shown in FIG. 図1に示す本実施形態のベアリング内外輪分離装置における土台の部分を示す平面図である。It is a top view which shows the part of the base in the bearing inner-and-outer ring separation apparatus of this embodiment shown in FIG. (a),(b)は、それぞれ、本実施形態のベアリング内外輪分離装置が加工対象ワークとする内外輪一体部材Wの一例の断面図、斜視図である。(A), (b) is a sectional view and a perspective view, respectively, of an example of an inner / outer ring integrated member W which is a workpiece to be processed by the bearing inner / outer ring separation device of the present embodiment. (a)〜(e)は、それぞれ、ダイス上における90度毎の4地点と、その各4地点における時間経過に伴う高さ変動を示す図である。(A)-(e) is a figure which shows the height fluctuation | variation with the time passage in each of 4 points | pieces for every 90 degree | times on a dice, and each of those 4 points | pieces, respectively. 図2に示す状態から傾斜プレートが180度回転した場合の本実施形態のベアリング内外輪分離装置の主要部の断面を拡大して示す拡大断面図である。It is an expanded sectional view which expands and shows the cross section of the principal part of the bearing inner-outer ring separation device of this embodiment when the inclined plate is rotated 180 degrees from the state shown in FIG.

次に、本発明に係るベアリング内外輪分離装置およびベアリング製造方法の実施形態を、図面を参照して説明する。   Next, an embodiment of a bearing inner / outer ring separation device and a bearing manufacturing method according to the present invention will be described with reference to the drawings.

図1は、本実施形態のベアリング内外輪分離装置全体の構成例と主要部の断面とを示す部分断面図、図2は、図1に示す実施形態のベアリング内外輪分離装置の主要部の断面を拡大して示す拡大断面図、図3は、図1に示す実施形態のベアリング内外輪分離装置における土台部分を上方からみた平面図である。   FIG. 1 is a partial cross-sectional view showing a configuration example of the entire bearing inner / outer ring separation device of the present embodiment and a cross section of the main portion thereof, and FIG. 2 is a cross section of the main portion of the bearing inner / outer ring separation device of the embodiment shown in FIG. FIG. 3 is a plan view of the base portion of the bearing inner / outer ring separation device of the embodiment shown in FIG. 1 as viewed from above.

本実施形態のベアリング内外輪分離装置1は、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材Wからベアリングの外輪部材W1と内輪部材W2とを分離するもので、図1〜図3に示すように、ダイス11と、パンチ12と、揺動機構部13と、加圧ピストン14と、油圧シリンダ15と、土台16とを有する。なお、図中、17は、油圧シリンダ15と、土台16とを連結するタイロット(タイロッド)である。   The bearing inner / outer ring separation device 1 of the present embodiment cuts a steel bar at a predetermined interval, and forms an outer ring of the bearing from the inner / outer ring integrated member W having a shape in which the outer ring and the inner ring of the bearing formed by upsetting, drawing, or the like are stacked. The member W1 and the inner ring member W2 are separated, and as shown in FIGS. 1 to 3, a die 11, a punch 12, a swing mechanism 13, a pressure piston 14, a hydraulic cylinder 15, and a base 16. In the figure, reference numeral 17 denotes a tie rod (tie rod) that connects the hydraulic cylinder 15 and the base 16.

ダイス11は、内外輪一体部材Wの外輪部材W1の内径または内輪部材W2の外径とほぼ同じ径の抜き孔111が形成され、内外輪一体部材Wがセットされるものである。なお、本実施形態のベアリング内外輪分離装置1では、内外輪一体部材Wから外輪部材W1と内輪部材W2とを分離して、スラストベアリングの内外輪や、ラジアルベアリングの内外輪、さらにはテーパーベアリングの内外輪等、各種ベアリングの内外輪を製造する。   The die 11 is formed with a hole 111 having a diameter substantially the same as the inner diameter of the outer ring member W1 of the inner / outer ring integrated member W or the outer diameter of the inner ring member W2, and the inner / outer ring integrated member W is set therein. In the bearing inner / outer ring separation device 1 of the present embodiment, the outer ring member W1 and the inner ring member W2 are separated from the inner / outer ring integrated member W, and the inner and outer rings of the thrust bearing, the inner and outer rings of the radial bearing, and further the tapered bearing. Manufactures inner and outer rings of various bearings such as inner and outer rings.

パンチ12は、ダイス11の抜き孔111の内径より小さい外径を有する円柱状のもので、パンチ12の軸心CLと平行に上下動してダイス11の抜き孔111に進入したり、退出することにより、内外輪一体部材Wからベアリングの外輪部材W1と内輪部材W2とを分離するものである。なお、パンチ12の先端部分は、パンチ12の軸心CLに対し垂直である。   The punch 12 has a cylindrical shape having an outer diameter smaller than the inner diameter of the punched hole 111 of the die 11, and moves up and down in parallel with the axial center CL of the punch 12 to enter or leave the punched hole 111 of the die 11. Thus, the outer ring member W1 and the inner ring member W2 of the bearing are separated from the inner / outer ring integrated member W. The tip portion of the punch 12 is perpendicular to the axial center CL of the punch 12.

揺動機構部13は、油圧シリンダ15によりパンチ12が下降して、パンチ12がダイス11にセットされた内外輪一体部材Wに当り押圧している際、ダイス11の上面11aをパンチ12の軸心CLに対し傾斜した状態で、かつ、パンチ12の軸心CLを中心としてダイス11の上面11aの外周縁が順次上下動するように、ダイス11を揺動させるものである。具体的には、揺動機構部13は、図1等に示すように、揺動ケース131と、揺動ケース支持部132と、傾斜プレート133と、中空スピンドル134と、回転トルク伝達部135と、駆動モータ136と、スラストベアリング137,138と、ラジアルベアリング139とを有する。   When the punch 12 is lowered by the hydraulic cylinder 15 and the punch 12 hits and presses the inner and outer ring integrated member W set on the die 11, the swing mechanism 13 moves the upper surface 11 a of the die 11 to the axis of the punch 12. The die 11 is swung so that the outer peripheral edge of the upper surface 11a of the die 11 moves up and down sequentially around the axis CL of the punch 12 while being inclined with respect to the center CL. Specifically, as shown in FIG. 1 and the like, the swing mechanism portion 13 includes a swing case 131, a swing case support portion 132, an inclined plate 133, a hollow spindle 134, and a rotational torque transmission portion 135. , Drive motor 136, thrust bearings 137 and 138, and radial bearing 139.

揺動ケース131は、図2に示すように、その上面131aに形成された凹部131a1にダイス11を嵌めて固定するもので、上面131aと平行な底面131bを有する。そして、本実施形態のベアリング内外輪分離装置1の場合、揺動ケース131は、上面131aと底面131bとの間に、球体から上側半分以上と下側部分をカットした半球形状の半球形状側面131cを有する。また、本実施形態のベアリング内外輪分離装置1では、揺動ケース131の上面131aの外周縁には、外周に沿って一周窪んだ凹部131a1が形成されている。そして、後述する揺動ケース支持部132の揺動ケース支持面132aの上端部周縁に沿って固定された抜け防止プレート132bの下面に当り、揺動する揺動ケース131の抜け出しを防止している。なお、本発明では、揺動ケース131に、半球形状側面131cや凹部131a1を設けることは任意であり、要は、ダイス11を支持した揺動ケース131が揺動可能に支持されていれば良い。   As shown in FIG. 2, the swing case 131 is for fixing the die 11 in a recess 131a1 formed on the upper surface 131a thereof, and has a bottom surface 131b parallel to the upper surface 131a. In the bearing inner / outer ring separation device 1 according to the present embodiment, the swing case 131 includes a hemispherical hemispherical side surface 131c between the upper surface 131a and the bottom surface 131b. Have Further, in the bearing inner / outer ring separation device 1 of the present embodiment, the outer peripheral edge of the upper surface 131a of the swing case 131 is formed with a recess 131a1 that is recessed once along the outer periphery. Then, the swinging swinging case 131 hits the lower surface of the slipping prevention plate 132b fixed along the periphery of the upper end of the swinging case support surface 132a of the swinging case support 132, which will be described later, and prevents the swinging swinging case 131 from slipping out. . In the present invention, it is arbitrary to provide the swing case 131 with the hemispherical side surface 131c and the recess 131a1, and in short, the swing case 131 supporting the die 11 may be supported swingably. .

揺動ケース支持部132は、土台16に固定して設けられるもので、揺動ケース131の半球形状側面131cの形状にほぼ一致する球体から上側半分以上と下側部分をカットした半球形状の揺動ケース支持面132aを有し、揺動ケース131の半球形状側面131cに球面接触して、ダイス11が固定された揺動ケース131をパンチ12の軸心CLを中心として揺動可能に支持するものである   The swing case support 132 is fixed to the base 16 and has a hemispherical shape in which the upper half or more and the lower part are cut from a sphere that substantially matches the shape of the hemispherical side surface 131c of the swing case 131. The movable case support surface 132a has a spherical contact with the hemispherical side surface 131c of the swing case 131, and the swing case 131 to which the die 11 is fixed is supported swingably about the axis CL of the punch 12. Is a thing

傾斜プレート133は、中空スピンドル134に固定され、回転トルク伝達部135を介した駆動モータ136からの回転トルクの伝達により、パンチ12の軸心CLを中心として回転するもので、所定の傾斜角度βで傾斜しているケース支持斜面133aを有している。そして、スラストベアリング137を介してケース支持斜面133aにより揺動ケース131の底面131bを支持している。そのため、傾斜プレート133は、その回転により、ダイス11およびダイス11を固定する揺動ケース131の上面131aを、後述する図5に示すように揺動させる。ここで、本実施形態のベアリング内外輪分離装置1では、パンチ12の軸心CLに対し垂直な面に対するダイス11の上面11aまたは揺動ケース131の上面131aがなす傾斜角度β、すなわちシャー角βは、0.5度〜5.0度くらいの範囲とし、ここでは、例えば、2.5度とする。なお、本発明では、ダイス11を支持した揺動ケース131を揺動できれば良いので、傾斜プレート133の上面には、所定の傾斜角度βで傾斜しているケース支持斜面133aではなく、凸部や凹部、湾曲面等が形成されていて、回転等によりダイス11を支持した揺動ケース131を揺動するようにしても勿論よい。   The inclined plate 133 is fixed to the hollow spindle 134, and rotates about the axis CL of the punch 12 by transmission of rotational torque from the drive motor 136 via the rotational torque transmission unit 135, and has a predetermined inclination angle β. And a case support slope 133a which is inclined at. The bottom surface 131b of the swing case 131 is supported by the case support slope 133a via the thrust bearing 137. Therefore, the inclined plate 133 swings the die 11 and the upper surface 131a of the swinging case 131 that fixes the die 11 as shown in FIG. Here, in the bearing inner / outer ring separation device 1 of the present embodiment, the inclination angle β formed by the upper surface 11a of the die 11 or the upper surface 131a of the swinging case 131 with respect to the surface perpendicular to the axis CL of the punch 12, that is, the shear angle β Is in the range of about 0.5 to 5.0 degrees, for example, 2.5 degrees. In the present invention, it is only necessary to be able to swing the swing case 131 that supports the die 11. Therefore, the upper surface of the tilt plate 133 is not a case support slope 133a tilted at a predetermined tilt angle β, but a convex portion or Needless to say, the swing case 131 that is formed with a recess, a curved surface, and the like and that supports the die 11 by rotation or the like may be swung.

中空スピンドル134は、その上面に傾斜プレート133の底面が固定される中空円柱状のスピンドルで、回転トルク伝達部135を介した駆動モータ136からの回転トルクにより、パンチ12の軸心CLを中心として回転して、傾斜プレート133に伝達するものである。なお、中空スピンドル134の上端部134aの円形帯状の下面134aは、スラストベアリング138を介して、パンチ12の軸心CLに対し垂直な平面で回転可能に土台16に支持されている一方、中空スピンドル134の上端部134aの外周側面134a2は、ラジアルベアリング139を介して揺動ケース支持部132の円形内壁132cにより支持している。   The hollow spindle 134 is a hollow cylindrical spindle whose bottom surface is fixed to the upper surface of the inclined plate 133. The hollow spindle 134 is centered on the axis CL of the punch 12 by the rotational torque from the drive motor 136 via the rotational torque transmission unit 135. It is rotated and transmitted to the inclined plate 133. The circular belt-like lower surface 134a of the upper end portion 134a of the hollow spindle 134 is supported by the base 16 so as to be rotatable in a plane perpendicular to the axis CL of the punch 12 via a thrust bearing 138. An outer peripheral side surface 134 a 2 of the upper end portion 134 a of the 134 is supported by a circular inner wall 132 c of the swing case support portion 132 via a radial bearing 139.

回転トルク伝達部135は、駆動モータ136の回転軸(図示せず。)からの回転トルクを、ベルトやギヤ等の公知の機構により中空スピンドル134に伝達するものである。   The rotational torque transmission unit 135 transmits rotational torque from a rotational shaft (not shown) of the drive motor 136 to the hollow spindle 134 by a known mechanism such as a belt or a gear.

駆動モータ136は、回転軸(図示せず。)を回転させることにより、その回転トルクを、回転トルク伝達部135および中空スピンドル134を介して傾斜プレート133に伝達して、傾斜プレート133をパンチ12の軸心CLを中心として回転させるものである。その結果、傾斜プレート133のケース支持斜面133aが揺動して、ケース支持斜面133aおよびスラストベアリング137を介して、ダイス11の上面11aを、後述する図5に示すように、揺動させるものである。   The drive motor 136 transmits a rotational torque to the inclined plate 133 via the rotational torque transmission unit 135 and the hollow spindle 134 by rotating a rotating shaft (not shown), and the inclined plate 133 is punched 12. Is rotated around the axis CL. As a result, the case supporting slope 133a of the inclined plate 133 is swung, and the upper surface 11a of the die 11 is swung as shown in FIG. 5, which will be described later, via the case supporting slant 133a and the thrust bearing 137. is there.

加圧ピストン14は、油圧シリンダ15により上下動するもので、加圧ピストン14の先端に固定されたパンチ12を、所定の圧力でダイス11の抜き孔111に対し挿入したり、抜出すものである。   The pressurizing piston 14 is moved up and down by a hydraulic cylinder 15, and the punch 12 fixed to the tip of the pressurizing piston 14 is inserted into or extracted from the punching hole 111 of the die 11 with a predetermined pressure. is there.

図4(a),(b)は、それぞれ、本実施形態のベアリング内外輪分離装置1が加工対象ワークとする内外輪一体部材Wの一例の断面図、斜視図である。   4A and 4B are a cross-sectional view and a perspective view, respectively, of an example of an inner / outer ring integrated member W that is a workpiece to be processed by the bearing inner / outer ring separation device 1 of the present embodiment.

図4に示すように、本実施形態のベアリング内外輪分離装置1は、ベアリングの外輪および内輪の元となる外輪部材W1および内輪部材W2を積み重ねた形状の内外輪一体部材Wを、加工対象ワークとする。なお、内外輪一体部材Wの製造は、公知の内外輪一体部材成形工程により、例えば、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成することができる。   As shown in FIG. 4, the bearing inner / outer ring separation device 1 according to the present embodiment includes an inner ring / outer ring integrated member W having a shape obtained by stacking an outer ring member W1 and an inner ring member W2 that are the base of the outer ring and inner ring of the bearing. And The inner / outer ring integrated member W can be manufactured by a known inner / outer ring integrated member forming process, for example, by cutting a bar steel at a predetermined interval and setting it up or cutting.

本実施形態のベアリング内外輪分離装置1では、図4に示すような内外輪一体部材Wを加工対象ワークとし、この内外輪一体部材Wからベアリングの外輪部材W1と内輪部材W2とを、パンチ12がダイス11にセットされた内外輪一体部材Wに当り押圧している際、ダイス11の上面11aをパンチ12の軸心CLに対し傾斜した状態で、図5に示すようにダイス11を揺動させることにより、ダイス11の内周縁、すなわち抜き孔111の上縁に沿った円周方向の順次破断を行う。   In the bearing inner / outer ring separation device 1 of this embodiment, an inner / outer ring integrated member W as shown in FIG. 4 is used as a workpiece to be processed, and an outer ring member W1 and an inner ring member W2 of the bearing are connected to the punch 12 5 swings the die 11 as shown in FIG. 5 while the upper surface 11a of the die 11 is inclined with respect to the axial center CL of the punch 12 when the inner and outer ring integrated members W set on the die 11 are pressed. By doing so, the inner periphery of the die 11, that is, the circumferential direction along the upper edge of the punched hole 111 is sequentially broken.

次に、本実施形態のベアリング内外輪分離装置1によるダイス11およびダイス11を固定する揺動ケース131の上面131aの揺動について、図面を参照して説明する。   Next, swinging of the die 11 and the upper surface 131a of the swinging case 131 for fixing the die 11 by the bearing inner / outer ring separation device 1 of the present embodiment will be described with reference to the drawings.

図5(a)は、ダイス11の上面11aにおける例えば、90度毎の4地点11p1〜11p4を示す図、図5(b)〜(e)は、それぞれ、その各4地点11p1〜11p4における時間経過に伴う高さ変動を示す図である。   FIG. 5A is a diagram showing, for example, four points 11p1 to 11p4 every 90 degrees on the upper surface 11a of the die 11. FIGS. 5B to 5E are times at the four points 11p1 to 11p4, respectively. It is a figure which shows the height fluctuation | variation accompanying progress.

つまり、図5(a)に示すように、ダイス11の上面11aの外周縁上に、例えば、90度毎の4地点11p1〜11p4を取る。また、図5(b)〜(e)に示すように、横軸に時間t、縦軸にパンチ12の軸心CLを基準とした高さhをとるものとする。そして、横軸の時間tの最小時間間隔は、tsとし、ts毎にt1〜t5までの時間が目盛られており、ダイス11の揺動の1周期を4×tsとする。また、揺動時のダイス11の上面11aの4地点11p1〜11p4の最大高さをhm、最小高さを−hmとする。   That is, as shown to Fig.5 (a), on the outer periphery of the upper surface 11a of the dice | dies 11, for example, four points 11p1-11p4 for every 90 degree | times are taken. Further, as shown in FIGS. 5B to 5E, the horizontal axis represents time t, and the vertical axis represents the height h with reference to the axis CL of the punch 12. The minimum time interval of the time t on the horizontal axis is ts, and the time from t1 to t5 is scaled for each ts, and one cycle of the swing of the die 11 is 4 × ts. Further, the maximum height of the four points 11p1 to 11p4 on the upper surface 11a of the die 11 at the time of swinging is hm, and the minimum height is −hm.

そして、パンチ12の軸心CLを中心とした中空スピンドル134および傾斜プレート133の回転により、所定の傾斜角度βで傾斜している傾斜プレート133も回転して、回転する傾斜プレート133のケース支持斜面133aによりダイス11が揺動して、例えば、α方向に順に4地点11p1〜11p4の高さが変動するものとする。勿論、α方向とは逆方向の順に4地点11p1〜11p4が順に高くなっても勿論よい。   Then, the rotation of the hollow spindle 134 and the inclined plate 133 around the axis CL of the punch 12 also rotates the inclined plate 133 inclined at a predetermined inclination angle β, and the case supporting inclined surface of the rotating inclined plate 133 is rotated. It is assumed that the die 11 is swung by 133a and the heights of the four points 11p1 to 11p4 change in order in the α direction, for example. Of course, it is of course possible that the four points 11p1 to 11p4 increase in order in the direction opposite to the α direction.

具体的には、ダイス11の上面11aにおける角度0度の地点11p1の場合は、図5(b)に示すように、最初の時間t0のとき、最大高さhmにあるとすると、時間t1で高さ0、時間t2で最小高さを−hm、時間t3で高さ0、時間t4で最大高さhmとなり、4×tsで、以上の揺動を繰り返す。   Specifically, in the case of a point 11p1 at an angle of 0 degree on the upper surface 11a of the die 11, as shown in FIG. 5B, at the first time t0, if it is at the maximum height hm, at time t1 The height is 0, the minimum height is -hm at time t2, the height is 0 at time t3, the maximum height is hm at time t4, and the above oscillation is repeated at 4 × ts.

一方、ダイス11の上面11aにおける角度90度の地点11p2の場合は、角度0度の地点11p1とは位相が90度ずれているので、図5(c)に示すように、最初の時間t0のとき高さ0であり、時間t1で最小高さを−hmとなり、時間t2で高さ0、時間t3で最大高さhm、時間t4で高さ0に戻り、4×tsで、以上の揺動を繰り返す。   On the other hand, in the case of a point 11p2 at an angle of 90 degrees on the upper surface 11a of the die 11, the phase is shifted by 90 degrees from the point 11p1 at an angle of 0 degrees, so as shown in FIG. When the height is 0, the minimum height is -hm at time t1, the height is 0 at time t2, the maximum height hm at time t3, and the height 0 at time t4. Repeat the movement.

また、ダイス11の上面11aにおける角度180度の地点11p3は、角度0度の地点11p1とは位相が180度ずれているので、図5(d)に示すように、最初の時間t0のとき最小高さを−hmで、時間t1で高さ0、時間t2で最大高さhm、時間t3で高さ0、時間t4で最小高さを−hmに戻り、4×tsで以上の揺動を繰り返す。   Further, the point 11p3 at an angle of 180 degrees on the upper surface 11a of the die 11 is 180 degrees out of phase with the point 11p1 at an angle of 0 degrees, so that it is minimum at the first time t0 as shown in FIG. The height is -hm, the height is 0 at time t1, the maximum height is hm at time t2, the height is 0 at time t3, and the minimum height is returned to -hm at time t4. repeat.

さらに、ダイス11の上面11aにおける角度270度の地点11p4の場合は、角度0度の地点11p1とは位相が270度ずれているので、図5(e)に示すように、最初の時間t0のとき高さ0、時間t1で最大高さhm、時間t2で高さ0、時間t3で最小高さを−hm、時間t4で高さ0に戻り、4×tsで以上の揺動を繰り返す。   Furthermore, in the case of a point 11p4 at an angle of 270 degrees on the upper surface 11a of the die 11, the phase is shifted by 270 degrees from the point 11p1 at an angle of 0 degrees. Therefore, as shown in FIG. When the height is 0, the maximum height is hm at time t1, the height is 0 at time t2, the minimum height is -hm at time t3, the height is returned to 0 at time t4, and the above oscillation is repeated at 4 × ts.

図6は,図2に示す状態からダイス11および傾斜プレート133が180度回転した場合の実施形態のベアリング内外輪分離装置1の主要部の断面を拡大して示す拡大断面図である。   FIG. 6 is an enlarged cross-sectional view showing an enlarged cross section of the main part of the bearing inner / outer ring separation device 1 of the embodiment when the die 11 and the inclined plate 133 are rotated 180 degrees from the state shown in FIG. 2.

つまり、例えば、図5(b)に示すように時間t0のときに、ダイス11の上面11aの地点11p1が最大高さhmにあり、図2に示すように図上右側のダイス11の上面11aおよび揺動ケース131の上面131aが高くなるように傾斜している状態にあるとする。そして、この図2に示す状態から時間2×tsだけ経過して時間t2になり、傾斜プレート133が180度回転すると、ダイス11の上面11aの地点11p1は図5(b)に示すように最小高さ−hmになる一方、ダイス11の上面11aの地点11p3は図5(d)に示すように最大高さhmになる。そのため、この場合は、図6に示すように、図上左側が高くなるようにダイス11の上面11aおよび揺動ケース131の上面131aが傾斜することになる。   That is, for example, as shown in FIG. 5B, at time t0, the point 11p1 on the upper surface 11a of the die 11 is at the maximum height hm, and as shown in FIG. 2, the upper surface 11a of the die 11 on the right side in the drawing. It is assumed that the upper surface 131a of the swing case 131 is inclined so as to be higher. Then, when time 2 × ts elapses from the state shown in FIG. 2 and time t2 is reached and the inclined plate 133 rotates 180 degrees, the point 11p1 on the upper surface 11a of the die 11 is minimum as shown in FIG. 5B. On the other hand, the point 11p3 on the upper surface 11a of the die 11 becomes the maximum height hm as shown in FIG. Therefore, in this case, as shown in FIG. 6, the upper surface 11 a of the die 11 and the upper surface 131 a of the swinging case 131 are inclined so that the left side in the figure becomes higher.

このように本実施形態のベアリング内外輪分離装置1では、油圧シリンダ15によりパンチ12が下降して、パンチ12がダイス11にセットされた内外輪一体部材Wに当り押圧している際、ダイス11の上面11aをパンチ12の軸心CLに対し傾斜した状態で、かつ、パンチ12の軸心CLを中心としてダイス11の上面11aの外周縁が4×tsの周期で順次上下動するように、ダイス11を揺動させる。   Thus, in the bearing inner / outer ring separation device 1 of the present embodiment, when the punch 12 is lowered by the hydraulic cylinder 15 and the punch 12 is pressed against the inner / outer ring integrated member W set on the die 11, the die 11 is pressed. The upper surface 11a of the die 11 is inclined with respect to the axial center CL of the punch 12, and the outer peripheral edge of the upper surface 11a of the die 11 is moved up and down sequentially at a cycle of 4 × ts around the axial center CL of the punch 12. The die 11 is swung.

そのため、従来であれば、下降するパンチ12のせん断力等により、内外輪一体部材Wからベアリングの内輪部材W2部分を打ち抜く一発破断により、ベアリングの外輪部材W1と内輪部材W2とを分離していたため、内外輪一体部材Wにかかる荷重が大きかった。   Therefore, conventionally, the outer ring member W1 and the inner ring member W2 of the bearing are separated from each other by a one-time fracture in which the inner ring member W2 portion of the bearing is punched from the inner and outer ring integrated member W by the shearing force of the descending punch 12 or the like. Therefore, the load applied to the inner / outer ring integrated member W was large.

これに対し、本実施形態のベアリング内外輪分離装置1では、前述のように油圧シリンダ15によりパンチ12が下降して、パンチ12がダイス11にセットされた内外輪一体部材Wに当り押圧している際、ダイス11の上面11aをパンチ12の軸心CLに対し傾斜した状態で揺動させるので、揺動により内外輪一体部材Wの裏面に当るダイス11の抜き孔111の内周縁は、傾斜角度(シャー角)βが設定された鋭角で当接し、その鋭角当接部分が順次抜き孔111の内周方向に移動して、内外輪一体部材Wの外輪部材W1と内輪部材W2の境界部分を一周してせん断力を加えることになる。   On the other hand, in the bearing inner / outer ring separation device 1 of the present embodiment, the punch 12 is lowered by the hydraulic cylinder 15 as described above, and the punch 12 hits and presses against the inner / outer ring integrated member W set on the die 11. Since the upper surface 11a of the die 11 is swung in an inclined state with respect to the axial center CL of the punch 12, the inner peripheral edge of the punched hole 111 of the die 11 that contacts the back surface of the inner / outer ring integrated member W by the swinging is inclined. Abutting at an acute angle at which an angle (shear angle) β is set, and the acute-angle abutting portion sequentially moves in the inner circumferential direction of the punching hole 111, and a boundary portion between the outer ring member W1 and the inner ring member W2 of the inner / outer ring integrated member W To apply a shearing force.

そのため、本実施形態のベアリング内外輪分離装置1によれば、内外輪一体部材Wには、従来のようにダイス11全体から一度にせん断力を受ける一発破断ではなく、揺動するダイス11の抜き孔111上部周縁が鋭角に内外輪一体部材Wの裏面側に順次、加圧状態で接触する順次せん断力になるので、ダイス11の抜き孔111上部周縁に沿った円周方向の順次破断により、内外輪一体部材WからベアリングBの内外輪の元となる外輪部材W1と内輪部材W2とを分離することになる。   Therefore, according to the bearing inner / outer ring separation device 1 of the present embodiment, the inner / outer ring integrated member W is not subjected to the one-time breakage that receives the shearing force from the entire die 11 at the same time as in the related art. Since the upper peripheral edge of the punched hole 111 is in an acute angle and sequentially has a shearing force that comes into contact with the back surface side of the inner and outer ring integrated member W in a pressurized state, the circumferential break along the peripheral periphery of the upper part of the punched hole 111 of the die 11 Thus, the outer ring member W1 and the inner ring member W2, which are the bases of the inner and outer rings of the bearing B, are separated from the inner and outer ring integrated member W.

その結果、本実施形態のベアリング内外輪分離装置1によれば、小さなプレス圧力で、かつ、騒音も軽減させて、内外輪一体部材Wから外輪部材W1と内輪部材W2とを分離することができる。   As a result, according to the bearing inner / outer ring separation device 1 of the present embodiment, the outer ring member W1 and the inner ring member W2 can be separated from the inner / outer ring integrated member W with a small press pressure and reduced noise. .

例えば、ダイス11の上面11aの傾斜角度(シャー角)βを、例えば、2.5度とすると、傾斜角度βを0度した場合と比較して、油圧シリンダ15がパンチ12にかける荷重は、35%ほど低減された。また、打ち抜き加工時に発生する騒音も、傾斜角度βを0度した場合と比較して、ダイス11の上面11aの傾斜角度βが2.5度の場合、30%ほど低減された。   For example, when the inclination angle (shear angle) β of the upper surface 11a of the die 11 is 2.5 degrees, for example, compared to the case where the inclination angle β is 0 degrees, the load applied to the punch 12 by the hydraulic cylinder 15 is It was reduced by about 35%. Also, the noise generated during the punching process was reduced by about 30% when the inclination angle β of the upper surface 11a of the die 11 was 2.5 degrees, compared to the case where the inclination angle β was 0 degrees.

従って、本実施形態のベアリング内外輪分離装置1では、パンチ12が下降して、パンチ12がダイス11にセットされた加工ワークである内外輪一体部材Wに当り押圧している際、ダイス11の上面11aをパンチ12の軸心CLに対し傾斜した状態で、かつ、パンチ12の軸心CLを中心としてダイス12の外周縁が順次上下動するようにダイス11を揺動させ,ダイス11の内周縁に沿った円周方向の順次破断により、内外輪一体部材WからベアリングBの外輪部材W1と内輪部材W2とを分離するようにしたので、小さなプレス圧力で、かつ、騒音も軽減させて、内外輪一体部材Wから外輪部材W1と内輪部材W2とを分離することができる。   Therefore, in the bearing inner / outer ring separation device 1 according to the present embodiment, when the punch 12 is lowered and the punch 12 hits and presses against the inner / outer ring integrated member W which is a work piece set on the die 11, The die 11 is swung so that the outer peripheral edge of the die 12 moves up and down sequentially around the axis CL of the punch 12 with the upper surface 11a inclined with respect to the axis CL of the punch 12. Since the outer ring member W1 and the inner ring member W2 of the bearing B are separated from the inner / outer ring integrated member W by sequential breaking in the circumferential direction along the periphery, the noise is reduced with a small press pressure, The outer ring member W1 and the inner ring member W2 can be separated from the inner / outer ring integrated member W.

特に、本実施形態のベアリング内外輪分離装置1では、揺動ケース131は、上面131aと底面131bとの間に、球体から上側半分以上と下側部分をカットした半球形状の半球形状側面131cを有し、揺動ケース支持部132は、その揺動ケース131の半球形状側面131cの形状に一致し、揺動ケース131の半球形状側面131cに球面接触する揺動ケース支持面132aを有し、揺動ケース131を側面からも揺動可能に支持するので、ダイス11を固定した揺動ケース131の揺動を円滑に行うことができると共に、その揺動による順次破断の際、パンチ12等から受ける応力を揺動ケース支持面132aにより均等に支持して、円滑に内外輪一体部材Wから外輪部材W1と内輪部材W2とを分離することができる。   In particular, in the bearing inner / outer ring separation device 1 of the present embodiment, the swing case 131 has a hemispherical side surface 131c having a hemispherical shape in which the upper half and the lower part are cut from the sphere between the upper surface 131a and the bottom surface 131b. The swing case support portion 132 has a swing case support surface 132a that matches the shape of the hemispherical side surface 131c of the swing case 131 and that makes spherical contact with the hemispherical side surface 131c of the swing case 131, Since the swinging case 131 is supported so as to be swingable also from the side surface, the swinging case 131 to which the die 11 is fixed can be smoothly swung, and at the time of sequential breakage due to the swinging, from the punch 12 or the like. The received stress is evenly supported by the swing case support surface 132a, and the outer ring member W1 and the inner ring member W2 can be smoothly separated from the inner / outer ring integrated member W.

また、本実施形態のベアリング内外輪分離装置1では、揺動機構部13を構成する揺動ケース131、揺動ケース支持部132、スラストベアリング137,138、傾斜プレート133および中空スピンドル134は、いずれも内輪部材W2の外形より内径の大きい落下孔が形成されているので、内外輪一体部材Wから分離された内輪部材W2が揺動ケース131、揺動ケース支持部132、スラストベアリング137,138、傾斜プレート133、および中空スピンドル134を通って、真下に落下させることができる。その結果、本実施形態のベアリング内外輪分離装置1では、内外輪一体部材Wから分離された内輪部材W2を簡単に集積して、次の旋削工程に簡単に搬送することができる。   In the bearing inner / outer ring separation device 1 of the present embodiment, the swing case 131, the swing case support 132, the thrust bearings 137 and 138, the tilt plate 133, and the hollow spindle 134 constituting the swing mechanism unit 13 are Also, since a drop hole having an inner diameter larger than the outer diameter of the inner ring member W2 is formed, the inner ring member W2 separated from the inner / outer ring integrated member W becomes the swing case 131, the swing case support portion 132, the thrust bearings 137, 138, Through the inclined plate 133 and the hollow spindle 134, it can be dropped directly below. As a result, in the bearing inner / outer ring separation device 1 of the present embodiment, the inner ring member W2 separated from the inner / outer ring integrated member W can be easily integrated and easily conveyed to the next turning process.

また、本実施形態のベアリング製造方法では、棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材を成形する内外輪一体部材成形工程と、内外輪一体部材を内外輪一体部材の外径より小さい抜き孔を有するダイスにセットし、ダイスの抜き孔の内径より小さい外径を有するパンチを下降させ、パンチが内外輪一体部材の内輪部材に当り押圧している際、ダイスの上面をパンチの軸線に対し傾斜した状態で、かつ、パンチの軸心を中心としてダイスの外周縁が順次上下動するように、ダイスを揺動させて内外輪一体部材からベアリングの内輪部材と外輪部材とを分離する内外輪分離工程と、を有する。ここで、この内外輪分離工程は、前述の本実施形態のベアリング内外輪分離装置1を用いて実行しても良いし、用いなくても良い。その結果、本実施形態のベアリング製造方法によれば、小さなプレス圧力で、かつ、騒音も軽減させて、内外輪一体部材から外輪部材と内輪部材とを分離することができる。   Further, in the bearing manufacturing method of the present embodiment, the inner and outer ring integrated members are formed by cutting the bar steel at predetermined intervals and forming the inner and outer ring integrated members formed by stacking the outer ring and the inner ring of the bearing formed by upsetting or cutting process. The member forming step and the inner / outer ring integrated member are set in a die having a hole smaller than the outer diameter of the inner / outer ring integrated member, the punch having an outer diameter smaller than the inner diameter of the die hole is lowered, and the punch is integrated with the inner / outer ring. While pressing against the inner ring member of the member, the die is rocked so that the upper surface of the die is inclined with respect to the axis of the punch and the outer peripheral edge of the die moves up and down sequentially around the axis of the punch. And an inner / outer ring separation step of separating the inner ring member and the outer ring member of the bearing from the inner / outer ring integrated member. Here, this inner / outer ring separation step may or may not be performed using the bearing inner / outer ring separation device 1 of this embodiment described above. As a result, according to the bearing manufacturing method of the present embodiment, the outer ring member and the inner ring member can be separated from the inner / outer ring integrated member with a small press pressure and reduced noise.

1 ベアリング内外輪分離装置
11 ダイス
111 抜き孔
12 パンチ
13 揺動機構部
131 揺動ケース
132 揺動ケース支持部
133 傾斜プレート
134 中空スピンドル
135 回転トルク伝達部
136 駆動モータ
137,138 スラストベアリング
139 ラジアルベアリング
14 加圧ピストン
15 油圧シリンダ
16 土台
W 内外輪一体部材(加工ワーク)
DESCRIPTION OF SYMBOLS 1 Bearing inner / outer ring separator 11 Die 111 Punching hole 12 Punch 13 Oscillating mechanism part 131 Oscillating case 132 Oscillating case support part 133 Inclined plate 134 Hollow spindle 135 Rotating torque transmitting part 136 Drive motor 137, 138 Thrust bearing 139 Radial bearing 14 Pressurized piston 15 Hydraulic cylinder 16 Base W Inner and outer ring integrated member (workpiece)

Claims (4)

棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するベアリング内外輪分離装置であって、
前記内外輪一体部材の外径より小さい抜き孔が形成され、前記内外輪一体部材がセットされるダイスと、
前記ダイスの抜き孔の内径より小さい外径を有し、上下動して前記ダイスの抜き孔に挿抜され、前記内外輪一体部材からベアリングの内輪部材と外輪部材とを分離するパンチと、
前記パンチが下降して、前記パンチが前記ダイスにセットされた前記内外輪一体部材に当り押圧している際、前記ダイスの上面を前記パンチの軸線に対し傾斜した状態で、かつ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させる揺動機構部と、
を有することを特徴するベアリング内外輪分離装置。
A bearing inner / outer ring separation device that separates an inner ring member and an outer ring member of a bearing from an inner / outer ring integrated member formed by stacking an outer ring and an inner ring of a bearing formed by cutting steel bars at a predetermined interval and formed by upsetting or cutting. Because
A die in which a hole smaller than the outer diameter of the inner and outer ring integral member is formed, and the inner and outer ring integral member is set;
A punch that has an outer diameter smaller than the inner diameter of the die punching hole, is vertically moved and inserted into the die punching hole, and separates the inner ring member and the outer ring member of the bearing from the inner and outer ring integral member;
When the punch is lowered and the punch hits and presses against the inner and outer ring integrated members set on the die, the upper surface of the die is inclined with respect to the axis of the punch, and the punch A swing mechanism that swings the die so that the outer peripheral edge of the die moves up and down sequentially around an axis;
A bearing inner and outer ring separation device characterized by comprising:
請求項1記載のベアリング内外輪分離装置において、
前記揺動機構部は、
前記ダイスが上面に固定される一方、底面を有する揺動ケースと、
前記揺動ケースの底面をスラストベアリングを介し支持し、そのケース支持斜面が前記パンチの軸心を中心として傾斜している傾斜プレートと、
前記傾斜プレートを前記パンチの軸心を中心として回転させて、前記傾斜プレートの前記ケース支持斜面を傾斜させたまま回転させ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させるスピンドルと、
前記スピンンドルを、回転トルク伝達部を介し回転させる駆動モータと、
を有することを特徴するベアリング内外輪分離装置。
In the bearing inner and outer ring separation device according to claim 1,
The swing mechanism is
A swing case having a bottom surface, while the die is fixed to the top surface;
An inclined plate that supports the bottom surface of the swing case via a thrust bearing, and the case support inclined surface is inclined about the axis of the punch;
The inclined plate is rotated about the punch axis, and the case supporting inclined surface of the inclined plate is rotated while being inclined, and the outer peripheral edge of the die is sequentially moved up and down around the punch axis. A spindle for swinging the die,
A drive motor that rotates the spindle through a rotational torque transmission unit;
A bearing inner and outer ring separation device characterized by comprising:
請求項2記載のベアリング内外輪分離装置において、
前記揺動ケースは、
上面と底面との間に、球体から上側半分以上と下側部分をカットした半球形状の半球形状側面を有し、
前記揺動機構部は、さらに、
前記揺動ケースの前記半球形状側面の形状に一致し、前記揺動ケースの前記半球形状側面に球面接触して、揺動ケースを下方からどの方向にも回転可能に支持して、前記揺動ケースを揺動可能に支持する前記揺動ケース支持面を有する揺動ケース支持部を有する、
ことを特徴するベアリング内外輪分離装置。
In the bearing inner and outer ring separation device according to claim 2,
The swing case is
Between the upper surface and the bottom surface, hemispherical side surfaces that are cut from the sphere above the upper half and the lower part,
The swing mechanism part further includes:
Matching the shape of the hemispherical side surface of the swing case, making spherical contact with the hemispherical side surface of the swing case, and supporting the swing case so that it can rotate in any direction from below. Having a swing case support portion having the swing case support surface for swingably supporting the case;
A bearing inner / outer ring separator characterized by that.
棒鋼を所定間隔で切断し、据込みや目抜処理等により形成したベアリングの外輪と内輪とを積み重ねた形状の内外輪一体部材を成形する内外輪一体部材成形工程と、
前記内外輪一体部材を前記内外輪一体部材の外径より小さい抜き孔を有するダイスにセットし、前記ダイスの抜き孔の内径より小さい外径を有するパンチを下降させ、前記パンチが前記内外輪一体部材の内輪部材に当り押圧している際、前記ダイスの上面を前記パンチの軸線に対し傾斜した状態で、かつ、前記パンチの軸心を中心として前記ダイスの外周縁が順次上下動するように、前記ダイスを揺動させ、前記内外輪一体部材からベアリングの内輪部材と外輪部材とを分離する内外輪分離工程と、
を有することを特徴とするベアリング製造方法。
Inner and outer ring integrated member forming step of cutting the bar steel at predetermined intervals and forming the inner and outer ring integrated members in a shape in which the outer ring and the inner ring of the bearing formed by upsetting or cutting process are stacked,
The inner / outer ring integrated member is set in a die having a hole smaller than the outer diameter of the inner / outer ring integrated member, a punch having an outer diameter smaller than the inner diameter of the die hole is lowered, and the punch is integrated with the inner / outer ring. When the outer ring member is pressed against the inner ring member, the outer peripheral edge of the die is moved up and down sequentially with the upper surface of the die inclined with respect to the axis of the punch and the axis of the punch as a center. The inner and outer ring separation step of swinging the die and separating the inner ring member and the outer ring member of the bearing from the inner and outer ring integral member;
A method for manufacturing a bearing, comprising:
JP2011035868A 2011-02-22 2011-02-22 Bearing inner and outer ring separator and method for manufacturing bearing Withdrawn JP2012170987A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017025029A1 (en) * 2015-08-12 2017-02-16 曹立新 Method of realizing forging of forging blank without trimming
CN106847003A (en) * 2015-03-13 2017-06-13 郭淑华 A kind of application method of X-type teaching tension test platform

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106847003A (en) * 2015-03-13 2017-06-13 郭淑华 A kind of application method of X-type teaching tension test platform
WO2017025029A1 (en) * 2015-08-12 2017-02-16 曹立新 Method of realizing forging of forging blank without trimming

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