JP2012170829A - Coating solution pan, method for circulating coating solution and method for producing coated article - Google Patents

Coating solution pan, method for circulating coating solution and method for producing coated article Download PDF

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JP2012170829A
JP2012170829A JP2011031919A JP2011031919A JP2012170829A JP 2012170829 A JP2012170829 A JP 2012170829A JP 2011031919 A JP2011031919 A JP 2011031919A JP 2011031919 A JP2011031919 A JP 2011031919A JP 2012170829 A JP2012170829 A JP 2012170829A
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coating liquid
pan
coating
dam plate
coating solution
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Naoteru Yazawa
直輝 矢澤
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Toppan Inc
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Toppan Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a coating solution pan, a method for circulating a coating solution and a method for producing a coated article, by which occurrence of a coating defect can be suppressed.SOLUTION: The coating solution pan 4 is used for storing the coating solution, which is applied on a band-shaped base material transported in a longitudinal direction, and is used for dipping a plate cylinder therein. The coating solution pan 4 stores the coating solution 2 respectively at least one at a front face, a side surface and a corner portion formed with the front face and the side surface, and includes: front part weir plate 6a, a corner part weir plate 6b and a side part weir plate 6c, which are movable types for damming up them till overflowing; and a coating solution recovering pan 16 for recovering the overflowing coating solution at a position surrounding the front face and the side surface of the coating solution pan 4.

Description

本発明は、塗工装置において、塗工液タンクから供給された塗工液を貯留する塗工液パンに関し、特に、グラビア塗工機が備える塗工液パンに対し、高粘度の塗工液を、塗工液パン内の隅部等に滞留させることなく、均一な粘度を保った状態で循環させられる塗工液パンに関する。   The present invention relates to a coating liquid pan for storing a coating liquid supplied from a coating liquid tank in a coating apparatus, and in particular, a high-viscosity coating liquid for a coating liquid pan included in a gravure coating machine. The present invention relates to a coating liquid pan that is circulated in a state of maintaining a uniform viscosity without being retained in a corner or the like in the coating liquid pan.

フィルム基材等、帯状の基材に対し、塗工液を塗布して塗膜を形成し、塗工物を製造するための塗膜形成方法としては、例えば、グラビア塗工方法がある。グラビア塗工は、円周面にセルが形成されたグラビアロールの表面に、インキやコーティング剤等の塗工液を供給し、グラビアロールの円周面上に付着している余分な塗工液を、ドクターブレードにより掻き取った後、セル内の塗工液を基材に転移させる印刷方法である。   As a coating film forming method for producing a coated product by applying a coating liquid to a belt-shaped substrate such as a film substrate to form a coated film, for example, there is a gravure coating method. Gravure coating is an extra coating solution that is applied on the circumferential surface of the gravure roll by supplying a coating liquid such as ink or coating agent to the surface of the gravure roll with cells formed on the circumferential surface. Is a printing method in which the coating liquid in the cell is transferred to the substrate after scraping with a doctor blade.

このようなグラビア塗工では、グラビアロールに塗工液を供給する塗工液供給方法として、一般に、底が船形をした塗工液パン内に供給した塗工液に、グラビアロールを浸漬させる方法が採用されている。   In such a gravure coating, as a coating liquid supply method for supplying a coating liquid to a gravure roll, generally, a method in which a gravure roll is immersed in a coating liquid supplied in a coating liquid pan having a ship-shaped bottom. Is adopted.

図3を参照して、上記の一般的な塗工液供給方法および塗工液循環方法について説明する。図3は、一般的なグラビア塗工における塗工液パンおよび塗工液循環方法を示した概略図である。   With reference to FIG. 3, the general coating liquid supply method and the coating liquid circulation method will be described. FIG. 3 is a schematic view showing a coating liquid pan and a coating liquid circulation method in general gravure coating.

一般的なグラビア塗工では、図3に示すように、グラビアロール24と、ドクターブレード26と、バックアップロール28と、塗工液タンク30と、塗工液供給ポンプ32と、塗工液回収ポンプ34と、塗工液パン4と、塗工液回収管20と、塗工液供給管18とを備えた塗工液循環装置1を用いる。   In general gravure coating, as shown in FIG. 3, a gravure roll 24, a doctor blade 26, a backup roll 28, a coating liquid tank 30, a coating liquid supply pump 32, and a coating liquid recovery pump. 34, a coating liquid circulation device 1 including a coating liquid pan 4, a coating liquid recovery pipe 20, and a coating liquid supply pipe 18 is used.

そして、塗工液循環装置1を用いて行う塗工液供給方法では、塗工液パン4内に、インキやコーティング剤等の塗工液2を充満させ、この塗工液パン4内の塗工液2に、グラビアロール24の下部を浸漬させ、グラビアロール24を回転させる。   In the coating liquid supply method performed using the coating liquid circulation device 1, the coating liquid pan 4 is filled with the coating liquid 2 such as ink or coating agent, and the coating liquid in the coating liquid pan 4 is filled. The lower part of the gravure roll 24 is immersed in the working liquid 2 and the gravure roll 24 is rotated.

これにより、グラビアロール24の円周面全体に塗工液2が供給され、ドクターブレード26で余分な塗工液2を掻き落とし、セル中の塗工液2を基材36の表面に転移させる。   As a result, the coating liquid 2 is supplied to the entire circumferential surface of the gravure roll 24, the excess coating liquid 2 is scraped off by the doctor blade 26, and the coating liquid 2 in the cell is transferred to the surface of the substrate 36. .

ここで、塗工液循環装置1は、塗工液パン4内の塗工液2の量がある程度減少した場合、その都度、塗工液2を塗工液パン4内へ補給して、塗工液パン4内の塗工液2を、適正な量に保つように対応をしている。   Here, when the amount of the coating liquid 2 in the coating liquid pan 4 is reduced to some extent, the coating liquid circulation device 1 replenishes the coating liquid 2 into the coating liquid pan 4 and applies the coating liquid 2 every time. A countermeasure is taken to keep the coating liquid 2 in the working liquid pan 4 in an appropriate amount.

具体的には、塗工液タンク30内にも塗工液2が満たされ、塗工液ポンプ32により、塗工液供給管18を通して、塗工液パン4内に塗工液2が供給され、塗工液パン4内には液面を一定レベルにする堰6が設けられることで、余分な塗工液2は、塗工液回収管20から、塗工液タンク30内に戻される。このようにして、塗工液パン4内に塗工液2を補給するとともに、塗工液タンク30を介して、塗工液パン4内の塗工液2を循環させる。   Specifically, the coating liquid 2 is also filled in the coating liquid tank 30, and the coating liquid 2 is supplied into the coating liquid pan 4 through the coating liquid supply pipe 18 by the coating liquid pump 32. In the coating liquid pan 4, the weir 6 that sets the liquid level to a certain level is provided, so that the excess coating liquid 2 is returned from the coating liquid recovery pipe 20 into the coating liquid tank 30. In this way, the coating liquid 2 is replenished in the coating liquid pan 4 and the coating liquid 2 in the coating liquid pan 4 is circulated through the coating liquid tank 30.

従来の塗工液パンとしては、図3に示した構成のもの以外に、例えば、特許文献1や特許文献2に記載されている構成のものがある。   As a conventional coating liquid pan, there exists a thing of the structure described in patent document 1 or patent document 2, for example besides the thing of the structure shown in FIG.

特許文献1に記載されている塗工液パンは、グラビアロール用の塗工液パンとして知られているものである。具体的には、回転によって塗工液から抜け出す側のグラビアロール周面近傍位置において、塗工液の貯留レベルよりも下位となる位置、または塗工液の貯留レベルより上位から下位に及ぶ位置に、切欠や孔穴が形成された中板を、塗工液貯留レベルより高くして設けている。これにより、塗工液の補給部から供給される塗工液を、中板の切欠等から排出するようにしている。   The coating liquid pan described in Patent Document 1 is known as a coating liquid pan for a gravure roll. Specifically, at a position near the peripheral surface of the gravure roll on the side that comes out of the coating liquid by rotation, a position that is lower than the storage level of the coating liquid, or a position that extends from higher to lower than the storage level of the coating liquid. The intermediate plate in which notches and holes are formed is provided higher than the coating liquid storage level. Thereby, the coating liquid supplied from the coating liquid replenishing section is discharged from a notch or the like of the intermediate plate.

しかしながら、特許文献1に記載されている塗工液パンでは、塗工液パンの隅部分等で塗工液の流れが滞留しやすいため、この部分の塗工液上層だけに粘度上昇などの物性の変化が起こり、グラビアロールの面に一定物性の塗工液を供給することが困難となり、塗工欠陥が発生するという問題が起きるおそれがある。この問題は、特に、高粘度の塗工液を用いる場合に顕著である。   However, in the coating liquid pan described in Patent Document 1, since the flow of the coating liquid tends to stay in the corner portion of the coating liquid pan, physical properties such as an increase in viscosity only in the upper part of the coating liquid in this portion. Changes, it becomes difficult to supply a coating liquid having a certain physical property to the surface of the gravure roll, and there is a concern that a coating defect may occur. This problem is particularly noticeable when a highly viscous coating solution is used.

また、特許文献2に記載されている塗工液パンは、塗工液の部分的な滞留を防止するために、塗工液パンが備える長方形筐体の上縁端部に塗工液供給部を設けるとともに、他側の上下に、オーバーフロー切欠部と下部開口を設けている。これにより、塗工液粘度の部分的な性質変化を防止し、グラビアロールに一定物性の塗工液を供給することが可能である。   In addition, the coating liquid pan described in Patent Document 2 is provided with a coating liquid supply unit at the upper edge end of the rectangular casing included in the coating liquid pan in order to prevent partial retention of the coating liquid. And an overflow notch and a lower opening are provided above and below the other side. Thereby, it is possible to prevent a partial property change in the viscosity of the coating liquid and supply a coating liquid having a certain physical property to the gravure roll.

しかしながら、流動性の乏しい高粘度塗工液の場合、塗工液パンの片側に設けられたオーバーフロー切欠部と下部開口だけでは、塗工液パン側面近傍の塗工液が流れ出ることは難しい。その結果、塗工液パン側面近傍に塗工液が滞留し、粘度上昇などの物性変化が起こる可能性があり、高粘度の塗工液での安定した塗工が実施できないという問題が発生するおそれがある。   However, in the case of a high-viscosity coating liquid with poor fluidity, it is difficult for the coating liquid near the side surface of the coating liquid pan to flow out only with the overflow notch and the lower opening provided on one side of the coating liquid pan. As a result, the coating liquid stays near the side surface of the coating liquid pan, and there is a possibility that physical properties change such as an increase in viscosity may occur, resulting in a problem that stable coating with a high viscosity coating liquid cannot be performed. There is a fear.

特開平2−297443号公報JP-A-2-297443 特開平7−314649号公報JP 7-314649 A

本発明は、グラビア塗工機の塗工液パンに対し、塗工液パン内の高粘度の塗工液を、均一な粘度を保った状態で循環させることが可能な塗工液パンとそれを用いた塗工液循環方法及び塗工物の製造方法を提供することを課題とする。   The present invention relates to a coating liquid pan capable of circulating a high-viscosity coating liquid in a coating liquid pan while maintaining a uniform viscosity with respect to a coating liquid pan of a gravure coating machine. It is an object of the present invention to provide a coating liquid circulation method and a manufacturing method of a coated product using a coating.

本発明の請求項1に係る発明は、長手方向に搬送されてくる帯状の基材に塗工液を塗布する塗工装置において、塗工液タンクから供給された塗工液中へ版胴を浸漬させるために前記塗工液を貯留する塗工液パンであって、
前記塗工液パン内のいずれか1つの面に、前記塗工液パン内に前記塗工液を供給する少なくとも1つの塗工液供給口と、
前記塗工液パンの前面、側面、および前面と側面とで作る角部分にそれぞれ少なくとも1つ、前記塗工液を貯留し、オーバーフローするまで堰き止めるための可動式の堰板と、
前記塗工液パンの前面および側面を囲う位置に、オーバーフローした前記塗工液を回収する塗工液回収パンと、
を備えたことを特徴とする塗工液パンである。
The invention according to claim 1 of the present invention is the coating apparatus for applying the coating liquid to the belt-like substrate conveyed in the longitudinal direction, and the plate cylinder is inserted into the coating liquid supplied from the coating liquid tank. A coating liquid pan for storing the coating liquid to immerse,
At least one coating liquid supply port for supplying the coating liquid into the coating liquid pan on any one surface of the coating liquid pan;
A movable dam plate for storing the coating liquid and damming it until it overflows, at least one in each of the front and side surfaces of the coating liquid pan and the corner portions formed by the front and side surfaces;
A coating liquid collecting pan for collecting the overflowed coating liquid at a position surrounding the front and side surfaces of the coating liquid pan;
It is a coating liquid pan characterized by comprising.

本発明の請求項2に係る発明は、前記堰板が、前記塗工液パンの内側に、前記塗工液パンとの隙間がないように接して配置され、且つそれぞれ単独で上下方向にスライドし、前
記塗工液の貯留量や、前記塗工液パン内でのオーバーフローする箇所を調整できることを特徴とする、請求項1に記載の塗工液パンである。
In the invention according to claim 2 of the present invention, the barrier plate is disposed inside the coating liquid pan so as not to have a gap with the coating liquid pan, and each slides independently in the vertical direction. The coating liquid pan according to claim 1, wherein a storage amount of the coating liquid and a location where overflow occurs in the coating liquid pan can be adjusted.

本発明の請求項3に係る発明は、前記堰板が、表面をフッ素樹脂コーティングされているステンレス製であり、且つ上端部分が、前記塗工液パンの外側下方に向かって屈曲していることを特徴とする、請求項1または2に記載の塗工液パンである。   In the invention according to claim 3 of the present invention, the barrier plate is made of stainless steel whose surface is coated with fluororesin, and the upper end portion is bent toward the lower outside of the coating liquid pan. The coating liquid pan according to claim 1 or 2, characterized in that:

本発明の請求項4に係る発明は、請求項1から3のいずれか1項に記載の塗工液パンを用い、前記塗工液を前記塗工液パンに供給する手段およびオーバーフローした前記塗工液を回収したのちに前記塗工液タンクに戻す手段として、容積回転式ポンプまたは容積往復運動式ポンプを備えることを特徴とする塗工液循環方法である。   According to a fourth aspect of the present invention, there is provided a coating liquid pan according to any one of the first to third aspects, a means for supplying the coating liquid to the coating liquid pan, and the overflowed coating. It is a coating liquid circulation method comprising a volume rotary pump or a volume reciprocating pump as means for returning the liquid to the coating liquid tank after collecting the working liquid.

本発明の請求項5に係る発明は、請求項1から3のいずれか1項に記載の塗工液パンを用いて、前記基材に前記塗工液を塗布することを特徴とする塗工物の製造方法である。   Invention of Claim 5 of this invention applies the said coating liquid to the said base material using the coating liquid pan of any one of Claim 1 to 3, The coating characterized by the above-mentioned. It is a manufacturing method of a thing.

本発明の請求項1に記載の発明によれば、塗工液パンの前面、側面、および前面と側面とで作る角部分にそれぞれ少なくとも1つ、可動式の堰板を備えている。このため、塗工液パン内の塗工液の貯留量を調整することができ、さらに任意の箇所よりオーバーフローさせることが可能となる。また、塗工液パンの前面および側面の周囲に、塗工液回収パンが設けられている。このため、塗工液パンの前面および側面からオーバーフローした塗工液を容易に回収することができる。   According to the first aspect of the present invention, at least one movable weir plate is provided at each of the front surface, the side surface, and the corner portion formed by the front surface and the side surface of the coating liquid pan. For this reason, it is possible to adjust the storage amount of the coating liquid in the coating liquid pan, and it is possible to overflow from an arbitrary location. A coating liquid recovery pan is provided around the front and side surfaces of the coating liquid pan. For this reason, the coating liquid overflowed from the front surface and side surface of the coating liquid pan can be easily recovered.

請求項2に記載の発明によれば、堰板は塗工液パンの内側に隙間がないように接して配置され、且つそれぞれ単独で上下方向にスライドする。このため、可動式の堰板と塗工液パンとの間から塗工液が漏れることがなく、また、たとえ漏れても塗工液パンの周囲に備えられた塗工液回収パンによって回収することができる。堰板がそれぞれ単独で上下にスライドすることにより、塗工液の貯留量やオーバーフローさせる箇所を容易に調整することができる。このため、塗工液パン内で滞留しやすい部分を選択的にオーバーフローさせることが可能であり、塗工液の貯留量や循環時間に応じて、それぞれの堰板を最適な位置にスライドさせながら塗工作業を行うことができる。その結果、塗工液の滞留による部分的な粘度上昇等の物性変化を抑止し、均一な粘度を保つことができる。   According to the second aspect of the present invention, the dam plate is arranged in contact with the inside of the coating liquid pan so that there is no gap, and each slides up and down independently. For this reason, the coating liquid does not leak from between the movable dam plate and the coating liquid pan, and even if it leaks, it is recovered by the coating liquid recovery pan provided around the coating liquid pan. be able to. By individually sliding the weir plate up and down, it is possible to easily adjust the storage amount of the coating liquid and the location of overflow. For this reason, it is possible to selectively overflow the portion that tends to stay in the coating liquid pan, and slide each weir plate to the optimal position according to the amount of coating liquid stored and the circulation time. Coating work can be performed. As a result, changes in physical properties such as a partial increase in viscosity due to retention of the coating liquid can be suppressed, and a uniform viscosity can be maintained.

請求項3記載の発明によれば、堰板は表面をフッ素樹脂コーティングされているステンレス製である。このため、堰板の表面は撥水性が高く、高粘度の塗工液でもオーバーフローする過程で滑らかに流れることができ、さらに、塗工作業終了後の洗浄作業も容易である。また、堰板の上端部分が塗工液パンの外側下方に向かって屈曲している。このため、オーバーフローした塗工液は屈曲した堰板に沿って下方に流れ落ち、塗工液回収パンへ確実に流れ込み、塗工液パンの前面および側面の外側部分に垂れることを防止できる。   According to the invention described in claim 3, the barrier plate is made of stainless steel whose surface is coated with fluororesin. For this reason, the surface of the dam plate has high water repellency, and even a highly viscous coating solution can flow smoothly in the process of overflowing, and the cleaning operation after the coating operation is easy. Further, the upper end portion of the barrier plate is bent toward the outer lower side of the coating liquid pan. For this reason, it is possible to prevent the overflowing coating liquid from flowing down along the bent dam plate, reliably flowing into the coating liquid collecting pan, and dripping on the front and side portions of the coating liquid pan.

請求項4記載の発明によれば、可動式の堰板を備えた塗工液パンを用い、塗工液を前記塗工液パンに供給する手段およびオーバーフローした塗工液を回収したのちに塗工液タンクに戻す手段として、容積回転式ポンプまたは容積往復運動式ポンプを備えている。このため、塗工液パン内への塗工液の供給作業および塗工液回収パンを通して回収した塗工液を塗工液タンクに戻す作業を、容易に行うことができ、均一な粘度の塗工液を循環させることが可能となる。   According to the invention described in claim 4, the coating liquid pan provided with the movable dam plate is used, and the means for supplying the coating liquid to the coating liquid pan and the overflowed coating liquid are collected and then applied. As a means for returning to the working fluid tank, a volume rotary pump or a volume reciprocating pump is provided. For this reason, the operation of supplying the coating liquid into the coating liquid pan and the operation of returning the coating liquid recovered through the coating liquid recovery pan to the coating liquid tank can be easily performed. It becomes possible to circulate the working fluid.

請求項5記載の発明によれば、高粘度の塗工液を、均一な粘度を保った状態で、連続的に搬送されてくる基材に塗布することが可能である。このため、基材に塗工液を塗布して形成した塗膜の品質を向上させることができ、高品質な塗工物を製造することが可能とな
る。
According to invention of Claim 5, it is possible to apply | coat a highly viscous coating liquid to the base material conveyed continuously in the state which maintained the uniform viscosity. For this reason, the quality of the coating film formed by applying the coating liquid to the substrate can be improved, and a high-quality coated product can be produced.

本発明の塗工液パンは、塗工液パン内の高粘度の塗工液を、均一な粘度を保った状態で循環させることが出来るため、塗工欠陥の発生を抑制することが可能となる。   Since the coating liquid pan of the present invention can circulate the high-viscosity coating liquid in the coating liquid pan while maintaining a uniform viscosity, it is possible to suppress the occurrence of coating defects. Become.

本発明の塗工液パンの概略構成を示す斜視図である。It is a perspective view which shows schematic structure of the coating liquid pan of this invention. 本発明の塗工液パンの概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the coating liquid bread | pan of this invention. 一般的なグラビア塗工における塗工液パンおよび塗工液循環方法を示した概略図である。It is the schematic which showed the coating liquid pan and coating liquid circulation method in general gravure coating.

以下、本発明の第一実施形態(以下、本実施形態と記載する)について、図1および図2を用い、本実施形態の塗工液パン4の構成を説明する。   Hereinafter, the structure of the coating liquid pan 4 of this embodiment is demonstrated about FIG. 1 and FIG. 2 about 1st embodiment (henceforth this embodiment) of this invention.

図1は、本発明の塗工液パン4の概略構成を示す斜視図であり、図2は、側面からの断面図である。   FIG. 1 is a perspective view showing a schematic configuration of a coating liquid pan 4 of the present invention, and FIG. 2 is a sectional view from the side.

塗工液パン4は、長手方向に搬送されてくる帯状の基材に塗布する塗工装置において、供給された塗工液2を貯留する装置である。なお、塗工液パン4内に供給した塗工液2には、グラビアロール24の下部が浸漬している。   The coating liquid pan 4 is an apparatus that stores the supplied coating liquid 2 in a coating apparatus that applies to a strip-shaped substrate conveyed in the longitudinal direction. The lower part of the gravure roll 24 is immersed in the coating liquid 2 supplied into the coating liquid pan 4.

なお、本実施形態では、一例として、基材が帯状のフィルムである場合について説明する。   In the present embodiment, as an example, a case where the base material is a belt-like film will be described.

また、本実施形態では、一例として、塗工液2が高粘度のコーティング剤である液体の場合について説明する。なお、本実施形態の塗工液パン4に使用される塗工液2は、例えば、500mPa・s以上の粘度であることが好適である。これは、粘度が500mPa・sに満たない塗工液2の場合、塗工液パン4内での滞留による粘度の偏りが生じにくいため、可動式の堰板を用いて塗工液パン4から選択的に塗工液2をオーバーフローさせる必要性が乏しいためである。しかしながら、本実施形態の塗工液パン4に使用される塗工液2は、特に限定されるものではない。   In the present embodiment, as an example, a case where the coating liquid 2 is a liquid that is a high-viscosity coating agent will be described. In addition, it is suitable for the coating liquid 2 used for the coating liquid pan 4 of this embodiment that the viscosity is 500 mPa * s or more, for example. This is because in the case of the coating liquid 2 having a viscosity of less than 500 mPa · s, it is difficult for the viscosity to be biased due to retention in the coating liquid pan 4. This is because it is not necessary to selectively overflow the coating liquid 2. However, the coating liquid 2 used for the coating liquid pan 4 of this embodiment is not particularly limited.

塗工液パン4は、上部が開口した箱型に形成されており、背面に塗工液供給口8が形成されている。また、前部堰板6aと、角部堰板6bと、側部堰板6cと、塗工液回収パン16と、塗工液回収口10とを備えている。   The coating liquid pan 4 is formed in a box shape having an upper opening, and a coating liquid supply port 8 is formed on the back surface. The front dam plate 6 a, the corner dam plate 6 b, the side dam plate 6 c, the coating liquid recovery pan 16, and the coating liquid recovery port 10 are provided.

塗工液供給口8は、塗工液パン4内へ塗工液2を流入させる。塗工液供給口8は、基材の幅方向に沿って複数形成されていてもよい。   The coating liquid supply port 8 allows the coating liquid 2 to flow into the coating liquid pan 4. A plurality of coating liquid supply ports 8 may be formed along the width direction of the substrate.

前部堰板6a、角部堰板6b、および側部堰板6cは、ステンレス製であり、表面をフッ素樹脂でコーティングしてある。これらを塗工液パン4の内側に接して配置し、それぞれが単独で上下方向にスライドし、且つ所望の位置にて固定できるよう取り付ける。   The front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are made of stainless steel, and the surfaces thereof are coated with a fluororesin. These are arranged in contact with the inside of the coating liquid pan 4 and are attached so that each slides up and down independently and can be fixed at a desired position.

ここで、前部堰板6a、角部堰板6b、および側部堰板6cを配置する際には、塗工液パン4の前面部分に前部堰板6aを1つ、角部分にそれぞれ同形状の角部堰板6bを1つずつ、側面部分にそれぞれ同形状の側部堰板6cを1つずつ、合計5つの、できる限り大きい幅の堰板6を配置することが望ましい。堰板6の幅が狭いと、塗工液パン4内から均一に塗工液2がオーバーフローせず、局所的な滞留部分が生じてしまうおそれがある。塗工液パン4の前面および側面は、前部堰板6a、角部堰板6b、および側部堰板6cをス
ライドさせる機構を収められる最小限の幅を残し、前部堰板6a、角部堰板6b、および側部堰板6cを配置することが望ましい。
Here, when the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are arranged, one front dam plate 6a is provided on the front portion of the coating liquid pan 4, and each corner portion is provided. It is desirable to arrange a total of five dam plates 6 having the largest possible width, one corner dam plate 6b having the same shape and one side dam plate 6c having the same shape on the side surface. If the width of the weir plate 6 is narrow, the coating liquid 2 does not uniformly overflow from the coating liquid pan 4, and a local staying portion may occur. The front and side surfaces of the coating liquid pan 4 leave a minimum width that can accommodate a mechanism for sliding the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c. It is desirable to arrange the part dam plate 6b and the side part dam plate 6c.

前部堰板6a、角部堰板6b、および側部堰板6cの上下方向のスライド可能な範囲は、側部堰板6cが、グラビアロール24の回転軸に干渉しない範囲であって、且つ塗工液パン4内に供給された塗工液2が、グラビアロール24に十分供給される貯留量となる前部堰板6a、角部堰板6b、および側部堰板6cの位置を基準に、上方向および下方向に同程度の距離であることが望ましく、その距離は通常50mm程度であるが、これに限定されるものではない。   The vertically slidable range of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c is a range in which the side dam plate 6c does not interfere with the rotation axis of the gravure roll 24, and The position of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c with which the coating liquid 2 supplied into the coating liquid pan 4 becomes a storage amount sufficiently supplied to the gravure roll 24 is used as a reference. In addition, it is desirable that the distance is approximately the same in the upward direction and the downward direction, and the distance is usually approximately 50 mm, but is not limited thereto.

前部堰板6a、角部堰板6b、および側部堰板6cの上端部分は、塗工液パン4の外側下方に向かって屈曲している。屈曲部分の寸法は、オーバーフローした塗工液2が後述する塗工液回収パン16に確実に流れ落ちることを満たす範囲であればよい。   The upper end portions of the front dam plate 6 a, the corner dam plate 6 b, and the side dam plate 6 c are bent toward the lower outside of the coating liquid pan 4. The dimension of the bent portion may be in a range satisfying that the overflowed coating liquid 2 surely flows down to the coating liquid recovery pan 16 described later.

塗工液回収パン16は、塗工液パン4を囲う位置に備えられており、前部堰板6a、角部堰板6b、および側部堰板6cの上端部分を通過して流れ込んでくる塗工液2を回収する。塗工液回収パン16は、塗工液パン4の前面および側面から20〜50mm程度離れた位置に、塗工液パン4に沿って配置されている。また、塗工液回収パン16の底面は水平ではなく、塗工液回収口10に向かって傾斜が形成されており、オーバーフローして塗工液回収パン16に流れ落ちた塗工液2が、塗工液回収口10に向かって流れるようになっている。塗工液回収パン16の底面の傾斜は、3°〜10°が好ましいが、これに限定されるものではない。   The coating liquid recovery pan 16 is provided at a position surrounding the coating liquid pan 4 and flows through the upper end portions of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c. The coating liquid 2 is collected. The coating liquid collection pan 16 is disposed along the coating liquid pan 4 at a position about 20 to 50 mm away from the front and side surfaces of the coating liquid pan 4. In addition, the bottom surface of the coating liquid recovery pan 16 is not horizontal, and is inclined toward the coating liquid recovery port 10, and the coating liquid 2 that has overflowed and has flowed down to the coating liquid recovery pan 16 is applied. It flows toward the working liquid recovery port 10. The inclination of the bottom surface of the coating liquid recovery pan 16 is preferably 3 ° to 10 °, but is not limited thereto.

塗工液供給手段は、図外の塗工液供給ポンプ32(図3参照)であり、容積回転式ポンプまたは容積往復運動式ポンプを備えて形成されている。塗工液供給ポンプ32は、塗工液2を吸入及び吐出可能なポンプであり、塗工液タンク30に貯蔵されている塗工液2を吸入して、塗工液供給管18及び塗工液供給口8を介し、塗工液パン4内に塗工液2を供給する。   The coating liquid supply means is an unillustrated coating liquid supply pump 32 (see FIG. 3), and is provided with a volume rotary pump or a volume reciprocating pump. The coating liquid supply pump 32 is a pump capable of sucking and discharging the coating liquid 2. The coating liquid supply pump 32 sucks the coating liquid 2 stored in the coating liquid tank 30 and applies the coating liquid supply pipe 18 and the coating liquid. The coating liquid 2 is supplied into the coating liquid pan 4 through the liquid supply port 8.

塗工液回収手段は、図外の塗工液回収ポンプ34(図3参照)であり、容積回転式ポンプまたは容積往復運動式ポンプを備えて形成されている。塗工液回収ポンプ34は、塗工液2を吸入及び吐出可能なポンプであり、塗工液パン4から回収された塗工液2を、塗工液回収管20を介して吸入し、塗工液タンク30内に塗工液2を戻す。   The coating liquid recovery means is a coating liquid recovery pump 34 (see FIG. 3) that is not shown, and is provided with a volume rotary pump or a volume reciprocating pump. The coating liquid recovery pump 34 is a pump capable of sucking and discharging the coating liquid 2. The coating liquid 2 recovered from the coating liquid pan 4 is sucked through the coating liquid recovery pipe 20 to be applied. The coating liquid 2 is returned to the working liquid tank 30.

したがって、塗工液2は、塗工液タンク30から塗工液供給ポンプ32を介して、塗工液供給管18、塗工液供給口8、塗工液パン4、前部堰板6a、角部堰板6b、および側部堰板6c、塗工液回収パン16、塗工液回収口10、塗工液回収管20、塗工液回収ポンプ34を循環している。   Therefore, the coating liquid 2 is supplied from the coating liquid tank 30 through the coating liquid supply pump 32 to the coating liquid supply pipe 18, the coating liquid supply port 8, the coating liquid pan 4, the front dam plate 6a, The corner dam plate 6b, the side dam plate 6c, the coating liquid recovery pan 16, the coating liquid recovery port 10, the coating liquid recovery pipe 20, and the coating liquid recovery pump 34 are circulated.

次に、図1から図3を参照して、本実施形態の塗工液循環方法を説明する。   Next, the coating liquid circulation method of this embodiment will be described with reference to FIGS.

本実施形態の塗工液循環方法は、長手方向に搬送されてくる帯状の基材に塗工液を塗布する塗工装置が備える塗工液パンにおいて、塗工液の供給・排出を繰り返し、塗工液を循環させる方法である。
具体的には、塗工液タンク30に貯留された塗工液2を、塗工液供給ポンプ32を介し、塗工液パン4の背面に形成された塗工液供給口8から供給し、塗工液パン4に配置された可動式の前部堰板6a、角部堰板6b、および側部堰板6cからオーバーフローさせ、塗工液回収パン16を通過させ、さらに塗工液回収口10に至らせ(塗工液の流れを点線矢印Aで示した)、塗工液回収ポンプ34を介して塗工液タンク30に戻すことで、塗工液パン4内の高粘度の塗工液2を、均一な粘度を保った状態で一定量循環させる方法である。
In the coating liquid circulation method of the present embodiment, in the coating liquid pan provided in the coating apparatus for applying the coating liquid to the belt-shaped substrate conveyed in the longitudinal direction, supply and discharge of the coating liquid are repeated, This is a method of circulating the coating liquid.
Specifically, the coating liquid 2 stored in the coating liquid tank 30 is supplied from the coating liquid supply port 8 formed on the back surface of the coating liquid pan 4 via the coating liquid supply pump 32, Overflow from the movable front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c arranged in the coating liquid pan 4, pass through the coating liquid recovery pan 16, and further, the coating liquid recovery port 10 (the flow of the coating liquid is indicated by a dotted arrow A), and the coating liquid is returned to the coating liquid tank 30 via the coating liquid recovery pump 34, whereby the high-viscosity coating in the coating liquid pan 4 is applied. In this method, the liquid 2 is circulated by a certain amount while maintaining a uniform viscosity.

次に、図1から図3を参照して、本実施形態の塗工液パン4を用いた、塗工物の製造方法を説明する。   Next, with reference to FIGS. 1 to 3, a method for manufacturing a coated product using the coating liquid pan 4 of the present embodiment will be described.

本実施形態の塗工液パン4を用いた塗工物の製造方法では、連続的に搬送されてくる基材36に塗工液2を塗布して、塗工液2からなる塗膜を基材36に形成し、塗工物を製造する。塗工液2の粘度等の性質が一定な状態で塗工を行うことができるので、均一な塗工物を安定して得ることが可能である。   In the manufacturing method of the coated product using the coating liquid pan 4 of the present embodiment, the coating liquid 2 is applied to the substrate 36 that is continuously conveyed, and the coating film made of the coating liquid 2 is used as a base. Formed on the material 36 to produce a coated product. Since the coating can be performed in a state where the properties such as the viscosity of the coating liquid 2 are constant, a uniform coated product can be stably obtained.

次に、図1から図3を参照して、本実施形態の作用を説明する。   Next, the operation of this embodiment will be described with reference to FIGS.

塗工液タンク30内の塗工液2は、塗工液供給ポンプ32を介して塗工液パン4内へ供給される。このとき、堰板6は最も高い位置にスライドさせた状態で固定している。   The coating liquid 2 in the coating liquid tank 30 is supplied into the coating liquid pan 4 via the coating liquid supply pump 32. At this time, the barrier plate 6 is fixed in a state of being slid to the highest position.

塗工液パン4内の塗工液2の貯留量が、グラビアロール24に十分供給される量に達した時点で、前部堰板6a、角部堰板6b、および側部堰板6cを塗工液2の液面付近まで下げ、塗工液2の供給を続ける。   When the storage amount of the coating liquid 2 in the coating liquid pan 4 reaches an amount sufficiently supplied to the gravure roll 24, the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c The liquid level is lowered to the vicinity of the coating liquid 2 and the supply of the coating liquid 2 is continued.

塗工液2を塗工液パン4に供給し続けることで、塗工液パン4内の塗工液2が、前部堰板6a、または角部堰板6b、側部堰板6cのいずれかよりオーバーフローして塗工液回収パン16に向かって流れ落ちる。   By continuing to supply the coating liquid 2 to the coating liquid pan 4, the coating liquid 2 in the coating liquid pan 4 is either the front dam plate 6a, the corner dam plate 6b, or the side dam plate 6c. It overflows further and flows down toward the coating liquid recovery pan 16.

このとき、前部堰板6a、角部堰板6b、および側部堰板6cの上端部分は塗工液パン4の外側下方に向かって屈曲しており、且つ表面がフッ素樹脂コーティングされているため、塗工液2は塗工液パン4の外側面に垂れることなく、塗工液回収パン16へ確実に流れ込む。   At this time, the upper end portions of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are bent toward the lower outside of the coating liquid pan 4, and the surface is coated with fluororesin. Therefore, the coating liquid 2 surely flows into the coating liquid collection pan 16 without dripping on the outer surface of the coating liquid pan 4.

ここで、塗工液パン4内の塗工液2の状態を確認し、滞留部分がある場合はその近傍の堰板6を下方向にスライドさせ、それ以外の堰板6を上方向にスライドさせる。このことにより、塗工液パン4内で滞留していた部分の塗工液2を優先的にオーバーフローさせることができる。   Here, the state of the coating liquid 2 in the coating liquid pan 4 is confirmed, and if there is a staying portion, the dam plate 6 in the vicinity thereof is slid downward, and the other dam plate 6 is slid upward. Let As a result, the portion of the coating liquid 2 staying in the coating liquid pan 4 can be preferentially overflowed.

このように、前部堰板6a、角部堰板6b、および側部堰板6cの位置をそれぞれ調整することにより、塗工液パン4内の塗工液2を、全体的に均一にオーバーフローさせることが可能となり、塗工液2の部分的な粘度上昇等の物性変化を防止できる。   Thus, by adjusting the positions of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c, the coating liquid 2 in the coating liquid pan 4 overflows uniformly throughout. Therefore, changes in physical properties such as a partial increase in viscosity of the coating liquid 2 can be prevented.

オーバーフローした塗工液2は、塗工液回収パン16に流れ落ち、塗工液パン16の底面に形成された傾斜により、塗工液回収口10へ向かい、塗工液回収管20および塗工液回収ポンプ34を介して塗工液タンク30に戻され、再び塗工液供給ポンプ32を介し、塗工液供給管18および塗工液供給口8を通過して塗工液パン4に供給される。   The overflowed coating liquid 2 flows down to the coating liquid recovery pan 16, and moves toward the coating liquid recovery port 10 due to the inclination formed on the bottom surface of the coating liquid pan 16, and the coating liquid recovery pipe 20 and the coating liquid. The liquid is returned to the coating liquid tank 30 through the recovery pump 34, and is again supplied to the coating liquid pan 4 through the coating liquid supply pipe 18 and the coating liquid supply port 8 through the coating liquid supply pump 32. The

したがって、塗工液パン4内の高粘度の塗工液2を、均一な粘度を保った状態で、一定量循環させることが可能となる。   Therefore, it becomes possible to circulate a certain amount of the high-viscosity coating liquid 2 in the coating liquid pan 4 while maintaining a uniform viscosity.

<実施例1>
本発明の一実施例は、図1および図2に示す通りであり、塗工液タンク30に貯留された塗工液2を、塗工液供給ポンプ32を介し、塗工液パン4の背面に形成された塗工液供給口8から供給し、塗工液パン4に配置された可動式の前部堰板6a、角部堰板6b、お
よび側部堰板6cの位置を調整することで、塗工液2のオーバーフローさせる量および箇所を調整し、オーバーフローした塗工液2を塗工液回収パン16に至らせ、さらに塗工液回収口10を通過させ(塗工液の流れを点線矢印Aとする)、塗工液回収ポンプ34を介して塗工液タンク30に戻すことで、塗工液パン4内の高粘度の塗工液2を、均一な粘度を保った状態で一定量循環させる装置構成となっている。
<Example 1>
One embodiment of the present invention is as shown in FIG. 1 and FIG. 2, and the coating liquid 2 stored in the coating liquid tank 30 is passed through the coating liquid supply pump 32 to the back of the coating liquid pan 4. Adjusting the positions of the movable front dam plate 6 a, the corner dam plate 6 b, and the side dam plate 6 c that are supplied from the coating liquid supply port 8 formed on the surface and disposed in the coating liquid pan 4. Then, the overflow amount and location of the coating liquid 2 are adjusted, and the overflowed coating liquid 2 is led to the coating liquid recovery pan 16 and further passed through the coating liquid recovery port 10 (the flow of the coating liquid is reduced). In this state, the high-viscosity coating liquid 2 in the coating liquid pan 4 is maintained at a uniform viscosity by returning it to the coating liquid tank 30 via the coating liquid recovery pump 34. It has a device configuration that circulates a certain amount.

本実施例では、塗工液タンク30内に、顔料粒子が分散された、粘度4500mPa・sのコーティング剤を、塗工液供給ポンプ32を介して塗工液パン4内へ供給した。塗工液パン4はステンレス製の上部が開口した箱型であり、底面の大きさは、基材36の長手方向に500mm、幅方向に1400mmであり、堰板6を除いた塗工液パン4の深さは150mmである。グラビアロール24は、直径400mmである。   In this example, a coating agent having a viscosity of 4500 mPa · s in which pigment particles are dispersed in the coating liquid tank 30 is supplied into the coating liquid pan 4 via the coating liquid supply pump 32. The coating liquid pan 4 has a box shape with an upper opening made of stainless steel, the size of the bottom surface is 500 mm in the longitudinal direction of the base material 36 and 1400 mm in the width direction, and the coating liquid pan excluding the barrier plate 6 is used. The depth of 4 is 150 mm. The gravure roll 24 has a diameter of 400 mm.

本実施例では、前部堰板6aの幅を900mm、角部堰板6bの幅を前面および側面にそれぞれ150mm、側部堰板6cの幅を200mmとし、前部堰板6a、角部堰板6b、および側部堰板6cの上下方向の可動範囲をすべて100mmとした。前部堰板6a、角部堰板6b、および側部堰板6cは、それぞれステンレス製のレールによるスライド機構を備え、ネジにて所望の位置で固定できるようにし、塗工液パン4に取り付けた。   In this embodiment, the width of the front dam plate 6a is 900 mm, the width of the corner dam plate 6b is 150 mm on the front and side surfaces, and the width of the side dam plate 6c is 200 mm. The movable range in the vertical direction of the plate 6b and the side dam plate 6c was 100 mm. The front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are each provided with a slide mechanism using a rail made of stainless steel, and can be fixed at a desired position with screws, and are attached to the coating liquid pan 4. It was.

本実施例では、ステンレス製の塗工液回収パンを、塗工液パン4の前面および側面から40mm離れた位置に、塗工液パン4に沿って配置し、塗工液回収パン16の底面の前方中央に塗工液回収口10を設け、塗工液回収口10に向かって約5°の傾斜をなすよう、塗工液回収パン16を形成した。   In the present embodiment, the stainless steel coating liquid recovery pan is disposed along the coating liquid pan 4 at a position 40 mm away from the front and side surfaces of the coating liquid pan 4, and the bottom surface of the coating liquid recovery pan 16. The coating liquid recovery port 10 was provided at the front center of the coating liquid, and the coating liquid recovery pan 16 was formed so as to have an inclination of about 5 ° toward the coating liquid recovery port 10.

次に、塗工液タンク30から、塗工液供給ポンプ32および塗工液供給管18を介して、塗工液2を塗工液パン4に供給した。塗工液供給口8は、直径約50mmの円形であり、塗工液パン4の側面に、基材36の幅方向に沿って一直線上に3つ配置し、塗工液供給口8同士の間隔を約500mmとしたところ、塗工液2は、塗工液パン4内へ、均一に拡がりながら供給された。このとき、前部堰板6a、角部堰板6b、および側部堰板6cは最も高い位置、すなわち前部堰板6a、角部堰板6b、および側部堰板6cの上端を塗工液パン4の底面から250mmの位置で固定させた。   Next, the coating liquid 2 was supplied from the coating liquid tank 30 to the coating liquid pan 4 via the coating liquid supply pump 32 and the coating liquid supply pipe 18. The coating liquid supply ports 8 are circular with a diameter of about 50 mm, and three coating liquid supply ports 8 are arranged on the side surface of the coating liquid pan 4 in a straight line along the width direction of the base material 36. When the interval was about 500 mm, the coating liquid 2 was supplied into the coating liquid pan 4 while spreading uniformly. At this time, the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are coated at the highest position, that is, the upper ends of the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c. The liquid pan 4 was fixed at a position 250 mm from the bottom surface.

塗工液パン4内の塗工液2が、グラビアロール24に十分供給されたことを確認した時点で、前部堰板6a、角部堰板6b、および側部堰板6cを塗工液2の液面より20〜30mm程度高い位置まで下方向にスライドし、固定させた。この位置より前部堰板6a、角部堰板6b、および側部堰板6cを下方向にスライドさせると、グラビアロール24に十分な塗工液2が供給されず、安定した塗工が行えなくなるおそれがある。   When it is confirmed that the coating liquid 2 in the coating liquid pan 4 is sufficiently supplied to the gravure roll 24, the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are applied to the coating liquid. It was slid downward to a position about 20-30 mm higher than the liquid level of No. 2 and fixed. If the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c are slid downward from this position, sufficient coating liquid 2 is not supplied to the gravure roll 24, and stable coating can be performed. There is a risk of disappearing.

塗工液2の供給を続けると、塗工液パン4内の塗工液2が、前部堰板6aの部分からオーバーフローした。このとき、前部堰板6aの上端部分は塗工液パン4の外側下方に向かって屈曲しており、且つ表面がフッ素樹脂コーティングされているため、塗工液2は塗工液パン4の外側面に垂れることなく、塗工液回収パン16へ確実に流れ落ちた。   When the supply of the coating liquid 2 was continued, the coating liquid 2 in the coating liquid pan 4 overflowed from the portion of the front dam plate 6a. At this time, the upper end portion of the front dam plate 6a is bent outward and downward of the coating liquid pan 4 and the surface is coated with fluororesin. It surely flowed down to the coating liquid recovery pan 16 without dripping on the outer surface.

塗工液パン4内の塗工液2を観察すると、塗工液パン4の側面近傍で塗工液2が滞留しており、粘度の上昇が確認された。ここで、側部堰板6cを20mm下方向にスライドさせ、角部堰板6bを10mm下方向にスライドさせ、さらに前部堰板6aを10mm上方向にスライドさせて固定した。その結果、塗工液パン4内の塗工液2は、側部堰板6cおよび角部堰板6bからもオーバーフローした。前部堰板6aからのオーバーフローは、量の減少はあるものの、流れは止まることがなかった。   When the coating liquid 2 in the coating liquid pan 4 was observed, the coating liquid 2 stayed in the vicinity of the side surface of the coating liquid pan 4 and an increase in viscosity was confirmed. Here, the side dam plate 6c was slid downward by 20 mm, the corner dam plate 6b was slid downward by 10 mm, and the front dam plate 6a was further slid upward by 10 mm and fixed. As a result, the coating liquid 2 in the coating liquid pan 4 overflowed from the side dam plate 6c and the corner dam plate 6b. The overflow from the front weir plate 6a did not stop, although the amount decreased.

この状態で塗工液2を供給し続けたところ、塗工液パン4の前面および側面から塗工液
2が均一にオーバーフローし、塗工液回収パン16に確実に流れ込み、塗工液回収口10を通過して塗工液回収ポンプ34を介し、塗工液タンク30に戻され、再び塗工液供給ポンプ32を介して塗工液パン4に供給された。
When the coating liquid 2 is continuously supplied in this state, the coating liquid 2 uniformly overflows from the front surface and the side surface of the coating liquid pan 4 and reliably flows into the coating liquid recovery pan 16, and the coating liquid recovery port 10 passed through the coating liquid recovery pump 34, returned to the coating liquid tank 30, and supplied again to the coating liquid pan 4 through the coating liquid supply pump 32.

塗工液2は、位置を調整した前部堰板6a、角部堰板6bおよび、側部堰板6cによって均一にオーバーフローしているため、塗工液パン4内での滞留がなく、部分的な粘度上昇等の物性変化をせずに循環した。   The coating liquid 2 is uniformly overflowed by the front dam plate 6a, the corner dam plate 6b, and the side dam plate 6c whose positions are adjusted, so that there is no stagnation in the coating liquid pan 4, The product was circulated without changing its physical properties such as an increase in viscosity.

したがって、本実施例では、塗工液パン4内の高粘度の塗工液2を、均一な粘度を保った状態で、一定量循環させることが可能であった。   Therefore, in this embodiment, it was possible to circulate a certain amount of the high-viscosity coating liquid 2 in the coating liquid pan 4 while maintaining a uniform viscosity.

本発明の塗工液循環装置及び塗工液循環方法は、高粘度素材、例えば、接着剤等を製造する機械あるいはペースト状の食品を製造・加工する機械等、広い分野に利用することができる。   INDUSTRIAL APPLICABILITY The coating liquid circulation device and the coating liquid circulation method of the present invention can be used in a wide range of fields such as high viscosity materials, for example, machines for producing adhesives or machines for producing and processing pasty foods. .

1…塗工液循環装置
2…塗工液
4…塗工液パン
6…堰板
6a…前部堰板
6b…角部堰板
6c…側部堰板
8…塗工液供給口
10…塗工液回収口
16…塗工液回収パン
18…塗工液供給管
20…塗工液回収管
24…グラビアロール
26…ドクターブレード
28…バックアップロール
30…塗工液タンク
32…塗工液供給ポンプ
34…塗工液回収ポンプ
36…基材
A…塗工液の流れ
DESCRIPTION OF SYMBOLS 1 ... Coating liquid circulation apparatus 2 ... Coating liquid 4 ... Coating liquid pan 6 ... Dam plate 6a ... Front part dam plate 6b ... Corner part dam plate 6c ... Side part dam plate 8 ... Coating liquid supply port 10 ... Coating Work fluid recovery port 16 ... Coating fluid recovery pan 18 ... Coating fluid supply tube 20 ... Coating fluid recovery tube 24 ... Gravure roll 26 ... Doctor blade 28 ... Backup roll 30 ... Coating fluid tank 32 ... Coating fluid supply pump 34 ... Coating liquid recovery pump 36 ... Base material A ... Flow of coating liquid

Claims (5)

長手方向に搬送されてくる帯状の基材に塗工液を塗布する塗工装置において、塗工液タンクから供給された塗工液中へ版胴を浸漬させるために前記塗工液を貯留する塗工液パンであって、
前記塗工液パン内のいずれか1つの面に、前記塗工液パン内に前記塗工液を供給する少なくとも1つの塗工液供給口と、
前記塗工液パンの前面、側面、および前面と側面とで作る角部分にそれぞれ少なくとも1つ、前記塗工液を貯留し、オーバーフローするまで堰き止めるための可動式の堰板と、
前記塗工液パンの前面および側面を囲う位置に、オーバーフローした前記塗工液を回収する塗工液回収パンと、
を備えたことを特徴とする塗工液パン。
In a coating apparatus that applies a coating liquid to a strip-shaped substrate conveyed in the longitudinal direction, the coating liquid is stored in order to immerse the plate cylinder in the coating liquid supplied from the coating liquid tank. A coating liquid pan,
At least one coating liquid supply port for supplying the coating liquid into the coating liquid pan on any one surface of the coating liquid pan;
A movable dam plate for storing the coating liquid and damming it until it overflows, at least one in each of the front and side surfaces of the coating liquid pan and the corner portions formed by the front and side surfaces;
A coating liquid collecting pan for collecting the overflowed coating liquid at a position surrounding the front and side surfaces of the coating liquid pan;
A coating liquid pan characterized by comprising:
前記堰板が、前記塗工液パンの内側に、前記塗工液パンとの隙間がないように接して配置され、且つそれぞれ単独で上下方向にスライドし、前記塗工液の貯留量や、前記塗工液パン内でのオーバーフローする箇所を調整できることを特徴とする、請求項1記載の塗工液パン。   The dam plate is disposed inside the coating liquid pan so as not to have a gap with the coating liquid pan, and slides in the vertical direction individually, and the storage amount of the coating liquid, The coating liquid pan according to claim 1, wherein an overflow location in the coating liquid pan can be adjusted. 前記堰板が、表面をフッ素樹脂コーティングされているステンレス製であり、且つ上端部分が、前記塗工液パンの外側下方に向かって屈曲していることを特徴とする、請求項1または2記載の塗工液パン。   3. The dam plate is made of stainless steel whose surface is coated with a fluororesin, and an upper end portion is bent outward and downward of the coating liquid pan. Coating liquid pan. 請求項1から3のいずれか1項に記載の塗工液パンを用い、前記塗工液を前記塗工液パンに供給する手段およびオーバーフローした前記塗工液を回収したのちに前記塗工液タンクに戻す手段が、容積回転式ポンプまたは容積往復運動式ポンプを備えることを特徴とする塗工液循環方法。   Using the coating liquid pan according to any one of claims 1 to 3, the means for supplying the coating liquid to the coating liquid pan and the coating liquid after collecting the overflowed coating liquid The coating liquid circulating method, wherein the means for returning to the tank includes a positive displacement pump or a positive reciprocating pump. 請求項1から3のいずれか1項に記載の塗工液パンを用いて、前記基材に前記塗工液を塗布することを特徴とする塗工物の製造方法。   The manufacturing method of the coated material characterized by apply | coating the said coating liquid to the said base material using the coating liquid pan of any one of Claim 1 to 3.
JP2011031919A 2011-02-17 2011-02-17 Coating solution pan, method for circulating coating solution and method for producing coated article Withdrawn JP2012170829A (en)

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