JP2012157815A - Wash-free rice producing device - Google Patents

Wash-free rice producing device Download PDF

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JP2012157815A
JP2012157815A JP2011018918A JP2011018918A JP2012157815A JP 2012157815 A JP2012157815 A JP 2012157815A JP 2011018918 A JP2011018918 A JP 2011018918A JP 2011018918 A JP2011018918 A JP 2011018918A JP 2012157815 A JP2012157815 A JP 2012157815A
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granular material
unit
rice
drying
separation
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Masazumi Hara
正純 原
Hirotaka Zenko
博隆 膳光
Hidenori Mizuno
英則 水野
Kiyoshi Shibuya
清 渋谷
Rie Izumi
理絵 和泉
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Itochu Food Sales & Marketing Co Ltd
Satake Engineering Co Ltd
Satake Corp
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Itochu Food Sales & Marketing Co Ltd
Satake Engineering Co Ltd
Satake Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a wash-free rice producing device that can perform quality control with high precision when recycling a granular material.SOLUTION: The wash-free rice producing device, which includes a wet processing part that softens bran on the surface of raw material polished rice, a thermal material processing part that adds a heated granular material to the polished rice processed in the wet processing part and performs adsorption of the bran on the surface of the polished rice to the granular material, a separation and drying part that dries the surface of the polished rice processed in the thermal material processing part and separates the granular material, and a granular material regeneration part that is provided with a granular material polishing part for separating the bran of the granular material separated in the separation and drying part, a drying part for drying the polished granular material, and a conveying part for returning the dried granular material to the thermal material processing part, is provided with a recycle inspection tool for performing inspection to determine whether the granular material separated in the separation and drying part can be recycled or not is provided between the separation and drying part and the granular material regeneration part.

Description

本発明は、無洗米製造装置に関するもので、詳しくは、粒状物(タピオカパール)の循環使用の際に品質管理を高精度に行うことが可能な無洗米製造装置に関する。   The present invention relates to a washing-free rice production apparatus, and more particularly, to a washing-free rice production apparatus capable of performing quality control with high precision when circulating a granular material (tapioca capal).

精米機で精白した後の米に付着しているアリューロン層(糊粉層)を除去することにより、炊飯時の水研ぎを不要とする、いわゆる無洗米が普及され、年々、生産量が増加している。特に、タピオカパールの粘着力を利用してアリューロン層(糊粉層)を除去する方法は精米工場での水使用量を大幅に削減することから、注目されている。このタピオカパールの粘着力を利用してアリューロン層(糊粉層)を除去する加工方法が特許文献1に開示されている。この方法は、精白穀類に水分を添加してその表面を軟化させる工程と、該精白穀類と、1.0mm〜1.7mmの粒度に調製して60℃以上に加熱した粒状物(タピオカパール)とを混合・攪拌し、精白穀類の穀粒表面に残存する糠を粒状物に吸着させて除去する工程と、該精白穀類と粒状物とを分離する工程と、を備えたものである。   By removing the aleurone layer (glue layer) adhering to the rice that has been polished by a rice mill, so-called non-washed rice, which eliminates the need for water polishing during rice cooking, has become widespread, and the production volume has increased year by year. ing. In particular, the method of removing the aleurone layer (glue layer) using the adhesive force of tapioca pearl has attracted attention because it greatly reduces the amount of water used in the rice mill. A processing method for removing the aleurone layer (paste powder layer) using the adhesive force of this tapioca pearl is disclosed in Patent Document 1. This method comprises the steps of adding moisture to milled cereals to soften the surface, the milled cereals, and granules (tapiocapar) prepared to a particle size of 1.0 mm to 1.7 mm and heated to 60 ° C. or higher. A step of mixing and stirring to adsorb and remove the wrinkles remaining on the surface of the grain of the polished cereal by a granular material and a step of separating the polished cereal from the granular material.

更に、このタピオカパールを循環使用して無洗米を製造することが可能な装置が特許文献2に開示されている。この装置は、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物(タピオカパール)を加え、精白米表面の糠を粒状物に吸着させる熱付着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物に対し、これに付着した糠を剥離するとともに、粒選別を行う粒状物整粒部と、整粒された粒状物を乾燥する乾燥部と、乾燥された粒状物を前記熱付着材加工部に還流する搬送部を有する粒状物再生部とを備えてなり、前記粒状物整粒部が、粒状物を粒選別する選別筒と、粒状物に付着した糠を除去する剥離ロール部と、から構成したことを特徴とするものである。これにより、粒状物の表面に付着した糠の除去及び糠除去後の粒状物の粒選別を整粒部で行うことができ、従来のように篩を使用することなく、糠の除去及び粒選別を行うことができるので、装置の小型化が可能となるといった作用・効果が生じるものである。   Furthermore, Patent Document 2 discloses an apparatus capable of producing wash-free rice by circulating this tapioca pearl. This device adds a wet-processed part to soften the surface of the polished rice surface, and a heated granular product (tapioca pearl) to the polished rice processed in the wet-processed part, and converts the polished rice surface to a granular product. Adhering the heat-adhering material processing part to be adsorbed, the surface of the polished rice treated in the heat-adhering material processing part, and separating and drying the granular material, and the granular material separated in the separation and drying part In addition to peeling the wrinkles adhering to this, the granule sizing part for performing grain selection, the drying part for drying the sized granulated substance, and the dried granulated substance being returned to the heat adhering material processing part A granular material regenerating unit having a conveying unit, wherein the granular material sizing unit is composed of a sorting cylinder for selecting the granular material and a peeling roll unit for removing wrinkles attached to the granular material. It is characterized by. As a result, removal of soot adhering to the surface of the particulate matter and grain selection of the particulate matter after removal of the soot can be performed in the sizing part, and removal of the soot and grain selection without using a sieve as in the past. Therefore, the operation and effect that the apparatus can be reduced in size are produced.

しかしながら、上記のようなタピオカパールを循環使用して無洗米を製造することが可能な装置にあっては、タピオカパールを再生利用する際の品質管理項目として、タピオカパールの水分及び容積重といった簡単な検査項目だけで品質管理を行っており、高精度とは言い難(かた)かった。   However, in an apparatus capable of producing washing-free rice by reusing and recycling tapioca pearl as described above, as a quality control item when reclaiming tapioca pearl, tapioca pearl moisture and bulk weight are simple. Quality control was performed only with the correct inspection items, and it was difficult to say that the accuracy was high.

特許第3206752号公報Japanese Patent No. 3206752 特許第4415498号公報Japanese Patent No. 4415498

本発明は上記問題点にかんがみ、タピオカパールを再生利用する際の品質管理を高精度に行うことが可能な無洗米製造装置を提供することを技術的課題とする。   In view of the above problems, an object of the present invention is to provide a washing-free rice production apparatus capable of performing quality control with high accuracy when reclaiming tapioca pearl.

上記課題を解決するため本発明は、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設ける、という技術的手段を講じた。   In order to solve the above-mentioned problems, the present invention adds a wet-processed portion for softening the koji on the surface of the raw polished rice, and a heated granular product to the polished rice treated in the wet-processed portion, thereby forming A heat-adhering material processing part to be adsorbed on the product, a surface of the polished rice treated by the heat-adhesive material processing part, and a separation drying part for separating the granular material, and a granular material separated by the separation drying part A granular material polishing unit that peels off the wrinkles, a drying unit that dries the polished granular material, and a granular material regeneration unit that includes a transport unit that recirculates the dried granular material to the thermal adhesive material processing unit. A reusable inspecting device for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit. The technical means of providing was taken.

請求項2記載の発明によれば、前記再利用検査器は、前記分離乾燥部で分離された粒状物の白度の測定により再生利用可能か否かの検査を行うことを特徴とする。   According to a second aspect of the present invention, the reuse inspection device performs an inspection as to whether or not the recycle can be performed by measuring the whiteness of the granular material separated by the separation / drying unit.

請求項3記載の発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における粒状物の研磨度合いを調節するよう前記粒状物研磨部に連絡したことを特徴とする。   According to invention of Claim 3, the wet process part which softens the koji of raw material polished rice surface, and the granular material heated to the polished rice processed by this wet process part are added, and the koji of polished rice surface is granulated. A heat-adhering material processing part to be adsorbed on the product, a surface of the polished rice treated by the heat-adhesive material processing part, and a separation drying part for separating the granular material, and a granular material separated by the separation drying part A granular material polishing unit that peels off the wrinkles, a drying unit that dries the polished granular material, and a granular material regeneration unit that includes a transport unit that recirculates the dried granular material to the thermal adhesive material processing unit. A reusable inspecting device for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit. The reusability checker is provided with whiteness of the granular material separated by the separation / drying unit. In accordance with the change, characterized in that contact the particulate matter polishing unit to adjust the polishing degree of particulates in the particulate matter polishing unit.

請求項4記載の発明によれば、前記粒状物研磨部は、前記粒状物研磨部の剥離ロール部の回転数、流量調節部の流量及び/又は剥離室の圧力のいずれかを調節することを特徴とする。   According to invention of Claim 4, the said granular material grinding | polishing part adjusts either the rotation speed of the peeling roll part of the said granular material grinding | polishing part, the flow volume of a flow volume adjustment part, and / or the pressure of a peeling chamber. Features.

請求項5記載の発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における循環回数を調節するよう前記粒状物研磨部に連絡したことを特徴とする。   According to invention of Claim 5, the wet process part which softens the koji of raw material polished rice surface, and the granular material heated to the polished rice processed by this wet process part are added, and the koji of polished rice surface is granulated. A heat-adhering material processing part to be adsorbed on the product, a surface of the polished rice treated by the heat-adhesive material processing part, and a separation drying part for separating the granular material, and a granular material separated by the separation drying part A granular material polishing unit that peels off the wrinkles, a drying unit that dries the polished granular material, and a granular material regeneration unit that includes a transport unit that recirculates the dried granular material to the thermal adhesive material processing unit. A reusable inspecting device for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit. The reusability checker is provided with whiteness of the granular material separated by the separation / drying unit. In accordance with the change, characterized in that contact the particulate matter polishing unit so as to adjust the circulation times in said granules polishing unit.

請求項6記載の発明によれば、前記再利用検査器は、光源部、測定部及び受光センサ部を備えてなり、前記光源部は、前記測定部に対する照射光が集中的に照射されるよう、複数の光源を前記測定部に対して平面視で略八の字状に配置したことを特徴とする。   According to a sixth aspect of the present invention, the reuse inspection device includes a light source unit, a measurement unit, and a light receiving sensor unit, and the light source unit is configured to irradiate irradiation light to the measurement unit in a concentrated manner. A plurality of light sources are arranged in an approximately eight shape in a plan view with respect to the measurement unit.

本発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けたので、従来のように、オペレータが粒状物をサンプリングし、粒状物の水分及び容積重といった簡単な検査項目に基づいて再生利用が可能か否かを判断するのではなく、再利用検査器に基づいて測定器によって粒状物が再生利用が可能か否かを判断するので、粒状物を再生利用する際の品質管理を高精度かつ正確に行うことが可能となる。   According to the present invention, a wet-processed part for softening rice bran on the surface of the raw milled rice, and a heated granular product added to the polished rice treated in the wet-processed unit to adsorb the milled rice surface on the granular product While drying the surface of the polished rice processed in the heat-bonding material processing section and the heat-adhesive material processing section, the separation drying section that separates the granular material and the wrinkles of the granular material separated in the separation drying section are peeled off Washing rice production comprising a granular material polishing unit, a drying unit for drying the polished granular material, and a granular material recycling unit having a conveying unit for returning the dried granular material to the heat-adhering material processing unit Since the apparatus is provided with a reuse inspection device for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit, As before, the operator samples the particulate matter and the moisture and volumetric weight of the particulate matter. Rather than judging whether or not recycling is possible based on such simple inspection items, it is judged whether or not particulate matter can be recycled by a measuring instrument based on a reuse inspection device. It becomes possible to carry out quality control at the time of recycling and use with high accuracy and accuracy.

また、請求項2記載の発明によれば、前記再利用検査器が、前記分離乾燥部で分離された粒状物の白度の測定により再生利用が可能か否かの検査を行うので、粒状物の水分及び容積重といった簡単な検査項目に加え、白度の測定を加えて粒状物を再生利用する際の品質管理を行うため品質管理を高精度かつ正確に行うことが可能となる。   According to the second aspect of the present invention, the reuse inspection device inspects whether or not recycling is possible by measuring the whiteness of the granular material separated by the separation drying unit. In addition to simple inspection items such as moisture and bulk weight, whiteness is measured and quality control is performed when reclaiming granular materials, so that quality control can be performed with high accuracy and accuracy.

請求項3記載の発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における粒状物の研磨度合いを調節するよう前記粒状物研磨部に連絡したので、再利用検査器は、粒状物の反射率・透過率を測定するとともに、使用済みの粒状物の白度が計算され、この白度は新品粒状物の白度と比較され過不足の白度に応じ、粒状物研磨部における粒状物の研磨度合いが調節されるから、粒状物研磨部が自動的に調節されて、使用済みの粒状物は任意の白度に確実に研磨されるとともに、一定の白度に保持することができる。   According to invention of Claim 3, the wet process part which softens the koji of raw material polished rice surface, and the granular material heated to the polished rice processed by this wet process part are added, and the koji of polished rice surface is granulated. A heat-adhering material processing part to be adsorbed on the product, a surface of the polished rice treated by the heat-adhesive material processing part, and a separation drying part for separating the granular material, and a granular material separated by the separation drying part A granular material polishing unit that peels off the wrinkles, a drying unit that dries the polished granular material, and a granular material regeneration unit that includes a transport unit that recirculates the dried granular material to the thermal adhesive material processing unit. A reusable inspecting device for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit. The reusability checker is provided with whiteness of the granular material separated by the separation / drying unit. Since the granular material polishing unit was contacted to adjust the degree of polishing of the granular material in the granular material polishing unit according to the change, the reuse inspection device is used to measure the reflectance / transmittance of the granular material. The whiteness of the finished granular material is calculated, and this whiteness is compared with the whiteness of the new granular material, and the degree of polishing of the granular material in the granular material polishing section is adjusted according to the whiteness of excess and deficiency. The polishing unit is automatically adjusted so that the used granular material is reliably polished to an arbitrary whiteness and can be maintained at a constant whiteness.

また、請求項4記載の発明によれば、前記粒状物研磨部は、前記粒状物研磨部の剥離ロール部の回転数、流量調節部の流量及び/又は剥離室の圧力のいずれかを調節するものであり、使用済みの粒状物の白度と新品の粒状物の白度とが比較され過不足の白度に応じて、粒状部研磨部の剥離ロールの回転数、流量調節部の流用及び/又は剥離室の圧力のいずれかが自動的に調節されるものであるから、使用済みの粒状物は任意の白度に確実に研磨されるとともに、一定の白度に保持され、さらに、再生粒状物の量産ができるという効果がある。   According to a fourth aspect of the present invention, the granular material polishing unit adjusts any one of the number of revolutions of the peeling roll unit of the granular material polishing unit, the flow rate of the flow rate adjusting unit, and / or the pressure of the peeling chamber. The whiteness of the used granular material is compared with the whiteness of the new granular material, and according to the excess or deficiency whiteness, the rotation speed of the peeling roll of the granular part polishing part, the diversion of the flow rate adjustment part and Since either one of the pressures in the peeling chamber is automatically adjusted, the used granular material is reliably polished to an arbitrary whiteness, maintained at a constant whiteness, and further regenerated. There is an effect that mass production of granular materials is possible.

さらに、請求項5記載の発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における循環回数を調節するよう前記粒状物研磨部に連絡したので、再利用検査器は、粒状物の反射率・透過率を測定するとともに、使用済みの粒状物の白度が計算され、この白度は新品粒状物の白度と比較され過不足の白度に応じ、粒状物研磨部における粒状物の循環回数が調節されるから、粒状物研磨部が自動的に調節されて、使用済みの粒状物は任意の白度に確実に研磨されるとともに、一定の白度に保持することができる。   Furthermore, according to the invention described in claim 5, a wet-processed part for softening the koji on the surface of the raw milled rice, and a heated granular material added to the milled rice treated in the wet-processed part, Was separated by the heat adhering material processing unit that adsorbs the particles to the granular material, the surface of the polished rice treated by the heat adhering material processing unit, the separation drying unit for separating the granular material, and the separation drying unit A granular material reclaiming unit comprising a granular material polishing unit for peeling the wrinkles of the granular material, a drying unit for drying the polished granular material, and a conveying unit for returning the dried granular material to the thermal adhesive material processing unit; A reusable inspection for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit The reusable inspection device is provided with a granule separated by the separation / drying unit. According to the change in the whiteness of the granular material polishing unit so as to adjust the number of circulation in the granular material polishing unit, the reuse inspection device measures the reflectance and transmittance of the granular material, The whiteness of the used granular material is calculated, and this whiteness is compared with the whiteness of the new granular material, and the number of circulation of the granular material in the granular material polishing section is adjusted according to the whiteness of excess and deficiency. The object polishing unit is automatically adjusted, and the used granular material is reliably polished to an arbitrary whiteness and can be held at a constant whiteness.

そして、請求項6記載の発明によれば、前記再利用検査器は、光源部、測定部及び受光センサ部を備えてなり、前記光源部は、前記測定部に向かう照射光が集中的に照射されるよう、前記測定部に対して複数の光源を平面視で略八の字状に配置してあるから、測定部に向かう照射光が集中的に照射され、検査器における粒状物の反射率・透過率の測定精度が向上するとともに、粒状物の白度が精度よく計算されるようになる。   According to the invention of claim 6, the reuse inspection device includes a light source unit, a measurement unit, and a light receiving sensor unit, and the light source unit irradiates the irradiation light toward the measurement unit in a concentrated manner. As described above, since a plurality of light sources are arranged in an approximately eight shape in plan view with respect to the measurement unit, the irradiation light directed toward the measurement unit is intensively irradiated, and the reflectance of the particulate matter in the inspection device -The measurement accuracy of the transmittance is improved and the whiteness of the granular material is calculated with high accuracy.

本発明の実施形態に係る無洗米製造装置の概要を示す工程図である。It is process drawing which shows the outline | summary of the washing-free rice manufacturing apparatus which concerns on embodiment of this invention. 本発明の特徴的な構成の一つである再利用検査器の斜視図である。It is a perspective view of the reuse tester which is one of the characteristic structures of this invention. 同上の一部を破断断面で示した平面図である。It is the top view which showed a part same as the above by the fracture | rupture cross section.

<基本工程>
本発明を実施するための形態を図面を参照しながら説明する。図1は本発明の無洗米製造装置の概要を示す工程図である。図1を参照して基本工程を説明する。原料精白米Aを第1工程の湿式加工部Cに投入すると、原料精白米Aに水Bが添加され、該原料精白米Aが攪拌されながら原料精白米A表面の残留糠が軟質化されるようになる。そして、表面の残留糠が軟質化された精白米Aが湿式加工部Cから排出されると、引き続いて第2工程の熱付着材加工部Eに投入される。すると、粘着力を有する加熱した粒状物D(例えば、熱したタピオカパール)が投入され、精白米Aとともに混合・攪拌されて軟質化した残留糠が粒状物Dに吸着されるようになる。そして、これら混合物は、第3工程である分離乾燥部Fに投入されて乾燥されるとともに、粒大選別によって無洗米Gと再利用粒状物D1とに分離され、無洗米Gは精品として回収されることになる。
<Basic process>
A mode for carrying out the present invention will be described with reference to the drawings. FIG. 1 is a process diagram showing the outline of the washing-free rice production apparatus of the present invention. The basic process will be described with reference to FIG. If raw material polished rice A is thrown into the wet process part C of a 1st process, water B will be added to raw material polished rice A, and while the raw material polished rice A is stirred, the residual rice cake on the surface of raw material polished rice A will be softened. It becomes like this. Then, when the polished rice A whose surface residual rice cake has been softened is discharged from the wet processing section C, it is subsequently put into the heat adhesion material processing section E of the second step. Then, the heated granular material D (for example, heated tapioca pearl) having adhesive strength is introduced, and the residual rice cake mixed and stirred together with the polished rice A is adsorbed to the granular material D. These mixtures are fed into the separation / drying section F, which is the third step, and dried, and separated into non-washed rice G and reused granular material D1 by grain size sorting, and the non-washed rice G is recovered as a refined product. Will be.

一方、分離乾燥部Fで分離された再利用粒状物D1は、循環系Hにて再生されて再利用されることになる。すなわち、再利用粒状物D1は、その一部を採取して試験サンプルとして再利用検査器Iに投入し、粒状物Dとして再生利用可能か否かの検査が行われる。   On the other hand, the reused granular material D1 separated in the separation drying unit F is regenerated in the circulation system H and reused. That is, a part of the reused granular material D1 is collected and input as a test sample to the reuse inspection device I, and an inspection as to whether or not the reusable granular material D can be recycled is performed.

再利用検査器Iにおいて、再利用粒状物D1の検査が行われるのであるが、残留糠の吸着が多量であって、粒状物研磨機Jを通過させる必要がある場合は、経路S1により粒状物研磨機Jを通過させて再利用粒状物D1の表面を研磨して再生利用する。一方、再利用検査器Iにおいて、再利用粒状物D1への残留糠の吸着が極めて少なく、粒状物研磨機Jに通過させることなく再利用可能と判断した場合は、経路S2により粒状物研磨機Jを回避させて粒状物乾燥機Lへ至る。   In the reuse inspector I, the reused particulate matter D1 is inspected. If the residual soot is adsorbed in a large amount and needs to pass through the particulate matter polishing machine J, the particulate matter is obtained by the path S1. The surface of the reused granular material D1 is polished through a polishing machine J and recycled. On the other hand, in the reuse inspection device I, when it is judged that the residual soot is hardly adsorbed on the reused granular material D1 and can be reused without passing through the granular material polishing machine J, the granular material polishing machine is passed through the path S2. J is avoided to reach the granular material dryer L.

前記粒状物研磨機Jを通過させた再生粒状物D2は、経路S3を介してその一部が試験サンプルとして再利用検査器Kに供給される。そして、再生粒状物D2の研磨が適性か否かの検査が行われ、再生粒状物D2の研磨が適正である場合は経路S4を介して粒状物乾燥機Lへ至り、再生粒状物D2の研磨が不足する場合は経路S5を介して再度粒状物研磨機Jに循環し、再研磨が行われる。   Part of the recycled granular material D2 that has passed through the granular material polishing machine J is supplied to the reusable inspection device K as a test sample via a path S3. Then, whether or not the regenerated granular material D2 is properly polished is inspected, and if the regenerated granular material D2 is properly polished, it reaches the granular material dryer L via the path S4, and the regenerated granular material D2 is polished. Is insufficient, it is circulated again to the granular material polishing machine J through the path S5 and re-polishing is performed.

<粒状物の再利用検査器について>
次に、本発明の特徴的な構成の一つである図1の再利用検査器I,Kについて説明する。図3は、再利用検査器の構造を示す概略斜視図であり、図4は、同上の一部を破断断面で示した平面図であり、これら図3及び図4を参照して詳細に説明する。
<Regarding the reuse inspection device for granular materials>
Next, the reuse testers I and K of FIG. 1, which is one of the characteristic configurations of the present invention, will be described. FIG. 3 is a schematic perspective view showing the structure of the reusable inspection device, and FIG. 4 is a plan view showing a part of the same in a broken cross section, which will be described in detail with reference to FIGS. 3 and 4. To do.

再利用検査器は、外箱1内に、入・切スイッチ2、インレットフィルター付電源コンセント3及びスイッチング回路4からなる電源部5と、USB出力端子、RS-232C出力端子等を備えた出力部6と、ノイズフィルター7と、波長として、例えば、475nm付近の青色光を照射する複数のLED発光素子8a,8bを備えた光源部9と、光源部9から外箱1の中央部寄りに配設した測定部10と、透過光受光センサ11及び反射光受光センサ12からなる受光センサ部13と、を備えて構成される。   The reusable inspector includes an output unit including an on / off switch 2, a power outlet 3 with an inlet filter, and a switching circuit 4 in the outer box 1, a USB output terminal, an RS-232C output terminal, and the like. 6, a noise filter 7, and a light source unit 9 including a plurality of LED light emitting elements 8 a and 8 b that irradiate blue light having a wavelength of about 475 nm, for example, and a light source unit 9 disposed near the center of the outer box 1. The measuring unit 10 is provided, and a light receiving sensor unit 13 including a transmitted light receiving sensor 11 and a reflected light receiving sensor 12 is provided.

前記測定部10は、サンプルケース14が挿入可能な開口部15が設けられ、該サンプルケース14は保持枠16によって支持される。サンプルケース14は、例えば、幅54mm、厚14mm及び長さ105mmの寸法の直方体に形成されており、一側面が閉鎖されるとともに、他端面は試料を充填することが可能な試料挿入口14aが設けられ、該試料挿入口14a近傍には、挿入口を被覆するための蓋部材14dが設けられる。そして、サンプルケース14の両側面部14b,14cには、石英ガラス等からなる透明窓17a,17bを設ける。   The measurement unit 10 is provided with an opening 15 into which a sample case 14 can be inserted, and the sample case 14 is supported by a holding frame 16. The sample case 14 is formed in, for example, a rectangular parallelepiped having a width of 54 mm, a thickness of 14 mm, and a length of 105 mm. One side surface is closed, and the other end surface has a sample insertion port 14a that can be filled with a sample. A lid member 14d for covering the insertion port is provided in the vicinity of the sample insertion port 14a. Then, transparent windows 17a and 17b made of quartz glass or the like are provided on both side surfaces 14b and 14c of the sample case 14.

前記複数のLED発光素子8a,8bは、測定部10の開口部15からサンプルケース14を挿入したときに、サンプルケース14の透明窓17a上に透明窓17aの平面に対して照射光が集中的に照射されるよう、平面視で略八の字状に配置する。このときの角度としては透明窓17aの平面から45度の角度でそれぞれ配置するとよい。そして、反射光受光センサ12は透明窓17aに正対するとともに、透過光受光センサ11は透明窓17bに正対するようにそれぞれを配置している。   In the plurality of LED light emitting elements 8a and 8b, when the sample case 14 is inserted from the opening 15 of the measurement unit 10, the irradiation light is concentrated on the transparent window 17a of the sample case 14 with respect to the plane of the transparent window 17a. Is arranged in an approximately eight shape in plan view. The angles at this time may be arranged at an angle of 45 degrees from the plane of the transparent window 17a. The reflected light receiving sensor 12 faces the transparent window 17a, and the transmitted light receiving sensor 11 is arranged to face the transparent window 17b.

外箱1の前面側には、表示部18が設けられ、その下方にCPUおよびメモリ等を備えた基板から構成される演算部(図示せず)を内装する。表示部18は、回数表示部19、白度表示部20、透過度表示部21等を備えている。   A display unit 18 is provided on the front side of the outer box 1, and a calculation unit (not shown) configured by a substrate including a CPU and a memory is provided below the display unit 18. The display unit 18 includes a number display unit 19, a whiteness display unit 20, a transparency display unit 21, and the like.

<粒状物の再利用検査器の具体的作動について>
次に、上記再利用検査器の具体的作動について説明する。電源部5の入・切スイッチ2をオンすると、光源部9のLED発光素子8a,8bが点灯するとともに、受光センサ部13の透過光受光センサ11及び反射光受光センサ12に電源が投入されて数秒後にスタンバイ状態となる。その後、校正ボタン22を押して校正を行う。校正には、残留糠が吸着されていない新品の粒状物D(図1参照)をサンプルケース14に充填し、これを測定部10の保持枠16に挿入して行う。そして、光源部9のLED発光素子8a,8bからの照射光は、測定部10のサンプルケース14の透明窓17aに向けて照射され、該透明窓17a、サンプルケース14内部、及び透明窓17bを透過した光は、透過光受光センサ11に到達し、このときの光量をもって透過度100%とする。一方、透明窓17aから反射される光は、反射光受光センサ12に到達し、このときの光量をもって反射度100%とする。これをもって校正が終了し、表示部18の回数表示部19、白度表示部20、透過度表示部21の全てが「0」表示する。
<Specific operation of the reuse inspection device for granular materials>
Next, a specific operation of the reuse inspection device will be described. When the on / off switch 2 of the power supply unit 5 is turned on, the LED light emitting elements 8a and 8b of the light source unit 9 are turned on, and the transmitted light receiving sensor 11 and the reflected light receiving sensor 12 of the light receiving sensor unit 13 are turned on. It will be in a standby state after a few seconds. Thereafter, the calibration button 22 is pressed to perform calibration. The calibration is performed by filling the sample case 14 with a new granular material D (see FIG. 1) to which no residual soot is adsorbed and inserting the sample case 14 into the holding frame 16 of the measuring unit 10. And the irradiation light from LED light emitting element 8a, 8b of the light source part 9 is irradiated toward the transparent window 17a of the sample case 14 of the measurement part 10, and passes through this transparent window 17a, sample case 14 inside, and the transparent window 17b. The transmitted light reaches the transmitted light receiving sensor 11, and the amount of light at this time is assumed to have a transmittance of 100%. On the other hand, the light reflected from the transparent window 17a reaches the reflected light receiving sensor 12, and the amount of light at this time is set to reflectivity of 100%. This completes the calibration, and all of the number display unit 19, whiteness display unit 20, and transparency display unit 21 of the display unit 18 display “0”.

校正が終了すると、サンプルケース14を抜き出し、試験サンプルとなる再利用粒状物D1(図1参照、例えば、使用済みの糠の付着したタピオカパール)を充填して測定部10の保持枠16に挿入する。そして、出力ボタン23を押すと、サンプルとなる再利用粒状物D1の白度(研磨度)の測定が開始される。すなわち、光源部9のLED発光素子8a,8bからの照射光は、透過光受光センサ11及び反射光受光センサ12よってサンプルからの透過光量と反射光量とがそれぞれ取り込まれ、電気信号に変換して演算部(図示せず)に取り込まれる。演算部においては、校正時に設定された反射度及び透過度各100%に対する比率で反射度と透過度とを算出する。   When calibration is completed, the sample case 14 is extracted, filled with a reused granular material D1 (see FIG. 1, for example, tapioca pearl to which used soot is attached) to be a test sample, and inserted into the holding frame 16 of the measuring unit 10. To do. When the output button 23 is pressed, measurement of the whiteness (polishing degree) of the reused granular material D1 as a sample is started. That is, the light emitted from the LED light emitting elements 8a and 8b of the light source unit 9 receives the transmitted light amount and the reflected light amount from the sample by the transmitted light receiving sensor 11 and the reflected light receiving sensor 12, respectively, and converts them into electrical signals. It is taken in by a calculation unit (not shown). In the calculation unit, the reflectivity and the transmissivity are calculated at a ratio with respect to 100% of the reflectivity and the transmissivity set at the time of calibration.

反射度と透過度とから白度(研磨度)を演算することになる。白度(研磨度)は、試験的に求めたデータから回帰式を求めることよって算出可能であり、新品の粒状物Dの白度(研磨度)を100%としたときの、糠の付着した使用済みの粒状物D1の白度(研磨度)を求めることができる。新品の粒状物Dは白っぽいものであるが、糠が付着した使用済みの粒状物D1であれば、黄色っぽく黒ずんだ色であり、該使用済みの粒状物D1の白度(研磨度)は80%以下となると思われる。   The whiteness (polishing degree) is calculated from the reflectance and the transmittance. The degree of whiteness (polishing degree) can be calculated by obtaining a regression equation from data obtained on a trial basis. When the whiteness degree (polishing degree) of a new granular material D is 100%, wrinkles are attached. The whiteness (polishing degree) of the used granular material D1 can be obtained. The new granular material D is whitish, but if it is a used granular material D1 with wrinkles, it has a yellowish and dark color, and the used granular material D1 has a whiteness (polishing degree) of 80. % Or less.

このようにして求めた白度(研磨度)、透過度は、測定回数とともにそれぞれ表示部18の白度表示部20、透過度表示部21にそれぞれ表示される。   The whiteness (polishing degree) and the transmittance obtained in this way are displayed on the whiteness display unit 20 and the transmittance display unit 21 of the display unit 18 together with the number of measurements, respectively.

<粒状物研磨機および粒状物乾燥部について>
次に、図1の粒状物研磨機Jであるが、粒状物研磨機Jとしては、前述の特許文献2の段落0022から0025、及び図3から図5に開示された形態の粒状物研磨機Jを適用することができる。また、粒状物乾燥部Lとしても、特許文献2の段落0026から0030、及び図6に開示された形態の粒状物乾燥部Lを適用することができる。
<Regarding the granular material polishing machine and the granular material drying section>
Next, the granular material polishing machine J of FIG. 1 includes the granular material polishing machine J in the form disclosed in paragraphs 0022 to 0025 and FIGS. 3 to 5 of the aforementioned Patent Document 2. J can be applied. Also, as the granular material drying unit L, the granular material drying unit L in the form disclosed in paragraphs 0026 to 0030 of Patent Document 2 and FIG. 6 can be applied.

<作用>
上記構成における無洗米製造装置の作用を説明する。図1の湿式加工部Cにおいて、搗精された原料精白米Aを供給するとともに、該原料精白米Aの重量比約5%の水を供給すると、供給された原料精白米Aは、湿式加工部Cのスクリュー(図示せず)の回転作用により搬送されながら、攪拌され、原料精白米A表面に残留した残留糠が水分を吸収して軟質化され、さらに、一部の残留糠が精白米から剥離することになる。
<Action>
The operation of the washing-free rice manufacturing apparatus having the above configuration will be described. In the wet processing part C of FIG. 1, when the refined raw material polished rice A is supplied and water with a weight ratio of the raw material polished rice A of about 5% is supplied, the supplied raw polished rice A becomes the wet processed part While being conveyed by the rotational action of a C screw (not shown), the remaining rice cake remaining on the surface of the raw polished rice A is softened by absorbing moisture, and some residual rice cake is further refined from the polished rice. It will peel off.

次に、軟質化された精白米Aは熱付着材加工部Eに投入される。すると、粘着力を有する加熱した粒状物D(例えば、熱したタピオカパール)が投入され、精白米Aとともに混合・攪拌されて軟質化した残留糠が粒状物Dに吸着されるようになる。   Next, the softened polished rice A is put into the heat adhering material processing section E. Then, the heated granular material D (for example, heated tapioca pearl) having adhesive strength is introduced, and the residual rice cake mixed and stirred together with the polished rice A is adsorbed to the granular material D.

そして、残留糠を吸着した粒状物Dと残留糠が除去された精白米Aとは、分離乾燥部Fに供給され、該分離乾燥部Fの攪拌翼(図示せず)の作用を受けて攪拌される。このとき、分離乾燥部Fでは乾燥風が供給されて、粒状物D及び精白米Aは乾燥作用を受けるとともに、粒状物Dは分離乾燥部Fのスクリーン筒(図示せず)の網目を通過して精白米Aと分離されて再利用粒状物D1として取り出され、精白米Aは無洗米Gとして取り出される。   And the granular material D which adsorb | sucked the residual rice cake and the polished rice A from which the residual rice cake was removed are supplied to the separation drying part F, and are stirred by the action of the stirring blade (not shown) of the separation drying part F. Is done. At this time, the drying air is supplied in the separation drying unit F, the granular material D and the polished rice A are subjected to a drying action, and the granular material D passes through the mesh of the screen cylinder (not shown) of the separation drying unit F. Then, it is separated from the polished rice A and taken out as reused granular material D1, and the polished rice A is taken out as non-washed rice G.

<再利用粒状物の品質管理>
分離乾燥部Fから取り出された再利用粒状物D1は、その一部を採取して試験サンプルとして再利用検査器Iに投入し、粒状物Dとして再生利用可能か否かの検査が行われる。このとき、新品の粒状物Dの白度(研磨度)を100%としたときの、糠の付着した使用済みの粒状物D1の白度(研磨度)を求めるものであり、新品の粒状物Dは白っぽいもので白度(研磨度)が高く、糠が付着した使用済みの粒状物D1であれば、黄色っぽく黒ずんだ色であり、新品の粒状物Dよりも白度(研磨度)が低いものになると思料される。
<Quality control of reusable granular materials>
A part of the reused granular material D1 taken out from the separation / drying section F is sampled and put as a test sample into the reuse inspection device I, and it is inspected whether or not it can be recycled as the granular material D. At this time, the whiteness (polishing degree) of the used granular material D1 to which wrinkles are attached when the whiteness (polishing degree) of the new granular material D is 100% is obtained. D is a whitish, whiteness (polishing degree) is high, and if it is a used granular material D1 with wrinkles, it is a yellowish and dark color, and whiteness (polishing degree) is higher than that of a new granular material D. It is thought that it will be low.

Figure 2012157815
Figure 2012157815

表1は、株式会社サタケ製の搗精度計 型式MM1Dにより各粒状物の白度(研磨度)を測定したものである。すなわち、B精米工場における新品の粒状物D、糠の付着した使用済みの粒状物D1、及び使用済みの粒状物D1を粒状物研磨機Jにより再生した粒状物D2の白度(研磨度)をそれぞれ測定したものである。その結果、新品の粒状物Dに比べて使用済みの粒状物D1は白度(研磨度)が低く、使用済みの粒状物D1を粒状物研磨機Jにより再生することで白度(研磨度)が向上することが確認できた。   Table 1 shows the whiteness (polishing degree) of each granular material measured by Sakai Co., Ltd. Sakai precision meter model MM1D. That is, the whiteness (polishing degree) of the new granular material D in the B rice mill, the used granular material D1 to which the cocoons are attached, and the granular material D2 obtained by regenerating the used granular material D1 by the granular material polishing machine J. Each was measured. As a result, the used granular material D1 has a lower whiteness (polishing degree) than the new granular material D, and the used granular material D1 is regenerated by the granular material polishing machine J to obtain the whiteness (polishing degree). Was confirmed to improve.

図1の再利用検査器Iでは、再利用粒状物D1の白度(研磨度)を算出するとともに、白度表示部20に表示し、再利用検査器Iの演算部(図示せず)からの信号が粒状物研磨機Jの制御部(図示せず)に入力され、再利用粒状物D1の白度(研磨度)の変化に応じて粒状物研磨機Jの研磨度合いが調節される。すなわち、粒状物研磨機Jの研磨度合いは、粒状物研磨機Jの剥離ロール部の回転数、供給タンク下部に設けた流量調節部の流量、及び剥離ロール部とスクリーン筒との間隙に設けられる剥離室の圧力などが研磨度合いに関係するパラメータとなる。   In the reuse inspection device I in FIG. 1, the whiteness (polishing degree) of the reused granular material D1 is calculated and displayed on the whiteness display unit 20, and from the calculation unit (not shown) of the reuse inspection device I. Is input to the control unit (not shown) of the granular material polishing machine J, and the degree of polishing of the granular material polishing machine J is adjusted in accordance with the change in the whiteness (polishing degree) of the recycled granular material D1. That is, the degree of polishing of the granular material polishing machine J is provided in the rotation speed of the peeling roll unit of the granular material polishing machine J, the flow rate of the flow rate adjusting unit provided in the lower part of the supply tank, and the gap between the peeling roll unit and the screen cylinder. The pressure in the peeling chamber is a parameter related to the degree of polishing.

そして、予め設定した研磨度合いとなるよう、剥離ロールの回転数、流量及び剥離室の内圧が調節された粒状物研磨機Jに再利用粒状物D1が供給される。再利用粒状物D1は、剥離ロールの突起部の作用を受けて攪拌され、粒々摩擦作用やスクリーン筒との接触作用などによって表面に吸着した残留糠が除去される。そして、残留糠は、スクリーン筒から漏出して除去され、再利用粒状物D1は、排出部から機外に排出される。   Then, the reused granular material D1 is supplied to the granular material polishing machine J in which the number of rotations of the peeling roll, the flow rate, and the internal pressure of the peeling chamber are adjusted so as to achieve a preset polishing degree. The reused granular material D1 is stirred under the action of the protrusions of the peeling roll, and the residual soot adsorbed on the surface is removed by the frictional action or the contact action with the screen cylinder. The residual soot is leaked and removed from the screen cylinder, and the reused particulate matter D1 is discharged out of the machine from the discharge portion.

粒状物研磨機Jから排出された再生粒状物D2は、経路S3を介してその一部が試験サンプルとして再利用検査器Kに供給される。そして、再生粒状物D2の研磨が適性か否かの検査が行われ、再生粒状物D2の研磨が適正である場合は経路S4を介して粒状物乾燥機Lへ至り、再生粒状物D2の研磨が不足する場合は経路S5を介して再度粒状物研磨機Jに至り、再研磨が行われる。   A part of the recycled granular material D2 discharged from the granular material polishing machine J is supplied to the reuse inspection device K as a test sample via a path S3. Then, whether or not the regenerated granular material D2 is properly polished is inspected, and if the regenerated granular material D2 is properly polished, it reaches the granular material dryer L via the path S4, and the regenerated granular material D2 is polished. Is insufficient, the granular material polishing machine J is reached again via the path S5 and re-polishing is performed.

粒状物乾燥機Lでは、再生粒状物Dが約100℃〜120℃の熱風を受けて乾燥される。また、粒状物乾燥機Lには、熱付着材加工部E、分離乾燥部F及び粒状物研磨機Jなどによって損耗した粒状物を補給するための新規粒状物の補給機Mが接続されている。そして、粒状物乾燥機Lから排出された乾燥粒状物D3は、経路S6を介して粒状物Dとして返還される。   In the granular material dryer L, the regenerated granular material D is dried by receiving hot air of about 100 ° C. to 120 ° C. Further, the granular material dryer L is connected to a new granular material replenisher M for replenishing the granular material worn by the heat adhering material processing section E, the separation drying section F, the granular material polishing machine J, and the like. . And the dry granular material D3 discharged | emitted from the granular material dryer L is returned as the granular material D via path | route S6.

以上説明したように本発明によれば、原料精白米表面の糠を軟質化させる湿式加工部と、該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けたので、従来のように、オペレータが粒状物をサンプリングし、粒状物の水分及び容積重といった簡単な検査項目に基づいて再生利用が可能か否かを判断するのではなく、再利用検査器に基づいて測定器によって粒状物が再生利用が可能か否かを判断するので、粒状物を再生利用する際の品質管理を高精度かつ正確に行うことが可能となる。   As described above, according to the present invention, a wet-processed portion for softening the koji on the surface of the raw milled rice, and a heated granular material added to the milled rice treated in the wet-processed portion, A heat-bonding material processing part to be adsorbed on the granular material, a surface of the polished rice treated in the heat-adhesive material processing part is dried, a separation drying part for separating the granular material, and a granular material separated in the separation drying part A granular material polishing unit that peels off wrinkles of a product, a drying unit that dries the polished granular material, and a granular material regeneration unit that includes a transport unit that recirculates the dried granular material to the heat-adhering material processing unit. A washing-free rice production apparatus comprising: a reusable inspector for inspecting whether or not the granular material separated in the separation drying unit is recyclable between the separation drying unit and the granular material regeneration unit As usual, the operator samples the granular material and Rather than judging whether or not recycling is possible based on simple inspection items such as moisture and bulk weight, it is judged whether or not particulate matter can be recycled based on a recycling tester. Therefore, it is possible to perform quality control with high accuracy and accuracy when the granular material is recycled.

1 外箱
2 入・切スイッチ
3 電源コンセント
4 スイッチング回路
5 電源部
6 出力部
7 ノイズフィルター
8 LED発光素子
9 光源部
10 測定部
11 透過光受光センサ
12 反射光受光センサ
13 受光センサ部
14 サンプルケース
15 開口部
16 保持枠
17 透明窓
18 表示部
19 回数表示部
20 白度表示部
21 透過度表示部
22 校正ボタン
23 出力ボタン
DESCRIPTION OF SYMBOLS 1 Outer box 2 On / off switch 3 Power supply outlet 4 Switching circuit 5 Power supply part 6 Output part 7 Noise filter 8 LED light emitting element 9 Light source part 10 Measuring part 11 Transmitted light receiving sensor 12 Reflected light receiving sensor 13 Received sensor part 14 Sample case 15 Opening portion 16 Holding frame 17 Transparent window 18 Display portion 19 Number display portion 20 Whiteness display portion 21 Transparency display portion 22 Calibration button 23 Output button

Claims (6)

原料精白米表面の糠を軟質化させる湿式加工部と、
該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、
該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、
該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、
前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けたことを特徴とする無洗米加工装置。
A wet-processed section that softens the koji on the surface of the raw polished rice,
Adding a heated granular material to the polished rice treated in the wet processing unit, and adsorbing rice cake on the surface of the polished rice to the granular material;
A drying unit for drying the surface of the polished rice treated in the heat-adhesive material processing unit, and separating particulates;
A granular material polishing unit that peels off wrinkles of the granular material separated by the separation drying unit, a drying unit that dries the polished granular material, and a transport unit that circulates the dried granular material to the thermal adhesive material processing unit. A washing machine for washing rice with a granular material regeneration unit,
Wash-free rice, characterized in that a reuse inspection device for inspecting whether or not the granular material separated in the separation and drying unit is recyclable is provided between the separation and drying unit and the granular material regeneration unit. Processing equipment.
前記再利用検査器は、前記分離乾燥部で分離された粒状物の白度の測定により再生利用可能か否かの検査を行う請求項1記載の無洗米製造装置。   The washing-free rice production apparatus according to claim 1, wherein the reuse inspection device inspects whether or not the recycle can be performed by measuring the whiteness of the granular material separated by the separation drying unit. 原料精白米表面の糠を軟質化させる湿式加工部と、
該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、
該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、
該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、
前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における粒状物の研磨度合いを調節するよう前記粒状物研磨部に連絡したことを特徴とする無洗米製造装置。
A wet-processed section that softens the koji on the surface of the raw polished rice,
Adding a heated granular material to the polished rice treated in the wet processing unit, and adsorbing rice cake on the surface of the polished rice to the granular material;
A drying unit for drying the surface of the polished rice treated in the heat-adhesive material processing unit, and separating particulates;
A granular material polishing unit that peels off wrinkles of the granular material separated by the separation drying unit, a drying unit that dries the polished granular material, and a transport unit that circulates the dried granular material to the thermal adhesive material processing unit. A washing machine for washing rice with a granular material regeneration unit,
Provided between the separation drying unit and the granular material regeneration unit is a reuse inspection device for inspecting whether the granular material separated by the separation drying unit is recyclable, and the reuse inspection device is Wash-free rice, wherein the granular material polishing unit is contacted to adjust the degree of polishing of the granular material in the granular material polishing unit in accordance with the change in whiteness of the granular material separated in the separation and drying unit. Manufacturing equipment.
前記粒状物研磨部は、前記粒状物研磨部の剥離ロール部の回転数、流量調節部の流量及び/又は剥離室の圧力のいずれかを調節してなる請求項3記載の無洗米製造装置。   The said granular material grinding | polishing part is an unwashed rice manufacturing apparatus of Claim 3 which adjusts either the rotation speed of the peeling roll part of the said granular material grinding | polishing part, the flow volume of a flow volume adjustment part, and / or the pressure of a peeling chamber. 原料精白米表面の糠を軟質化させる湿式加工部と、
該湿式加工部で処理された精白米に加熱した粒状物を加え、精白米表面の糠を粒状物に吸着させる熱着材加工部と、
該熱付着材加工部で処理された精白米の表面を乾燥させるとともに、粒状物を分離する分離乾燥部と、
該分離乾燥部で分離された粒状物の糠を剥離する粒状物研磨部、研磨された粒状物を乾燥する乾燥部、及び乾燥された粒状物を前記熱付着材加工部に還流する搬送部を備えた粒状物再生部と、を備えた無洗米製造装置であって、
前記分離乾燥部と前記粒状物再生部との間に、前記分離乾燥部で分離された粒状物が再生利用可能か否かの検査を行う再利用検査器を設けるとともに、該再利用検査器は、前記分離乾燥部で分離された粒状物の白度の変化に応じて、前記粒状物研磨部における循環回数を調節するよう前記粒状物研磨部に連絡したことを特徴とする無洗米製造装置。
A wet-processed section that softens the koji on the surface of the raw polished rice,
Adding a heated granular material to the polished rice treated in the wet processing unit, and adsorbing rice cake on the surface of the polished rice to the granular material;
A drying unit for drying the surface of the polished rice treated in the heat-adhesive material processing unit, and separating particulates;
A granular material polishing unit that peels off wrinkles of the granular material separated by the separation drying unit, a drying unit that dries the polished granular material, and a transport unit that circulates the dried granular material to the thermal adhesive material processing unit. A washing machine for washing rice with a granular material regeneration unit,
Provided between the separation drying unit and the granular material regeneration unit is a reuse inspection device for inspecting whether the granular material separated by the separation drying unit is recyclable, and the reuse inspection device is The non-washing rice production apparatus, which is in contact with the granular material polishing unit so as to adjust the number of circulations in the granular material polishing unit according to the change in whiteness of the granular material separated by the separation and drying unit.
前記再利用検査器は、光源部、測定部及び受光センサ部を備えてなり、前記光源部は、前記測定部に向かう照射光が集中的に照射されるよう、前記測定部に対して複数の光源を平面視で略八の字状に配置してなる請求項1から5のいずれかに記載の無洗米製造装置。   The reusable inspection device includes a light source unit, a measurement unit, and a light receiving sensor unit, and the light source unit includes a plurality of light sources directed toward the measurement unit so as to be irradiated intensively. The washing-free rice manufacturing apparatus according to any one of claims 1 to 5, wherein the light source is arranged in an approximately eight shape in plan view.
JP2011018918A 2011-01-31 2011-01-31 Wash-free rice producing device Pending JP2012157815A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023286607A1 (en) * 2021-07-13 2023-01-19 株式会社サタケ Rice milling machine, rice mill, and operation management system for rice milling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023286607A1 (en) * 2021-07-13 2023-01-19 株式会社サタケ Rice milling machine, rice mill, and operation management system for rice milling machine

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