JP2012139698A - Laser marking method - Google Patents
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- JP2012139698A JP2012139698A JP2010292539A JP2010292539A JP2012139698A JP 2012139698 A JP2012139698 A JP 2012139698A JP 2010292539 A JP2010292539 A JP 2010292539A JP 2010292539 A JP2010292539 A JP 2010292539A JP 2012139698 A JP2012139698 A JP 2012139698A
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本発明は、レーザマーキング方法に関し、特に、鋼材例えば厚鋼板等の端面へ鋼材識別のための記号をレーザ照射によって印字する際に、被印字面とされる鋼材端面の状態にかかわらず鮮明な印字が得られる、レーザマーキング方法に関する。 The present invention relates to a laser marking method, and in particular, when a symbol for identifying a steel material is printed on an end surface of a steel material such as a thick steel plate by laser irradiation, clear printing is performed regardless of the state of the steel material end surface to be printed. Relates to a laser marking method.
従来のレーザマーキング方法には、被印字面に塗布した下地塗料にレーザを照射し、塗料を焼付けて炭化させる方法(特許文献1参照)と、塗料塗布後にレーザを照射し、塗料を除去する方法(特許文献2参照)とがある。
上記従来のレーザマーキング方法は、鋼材の平坦な面に対して実施されており、印字も1回で済まされていた。又、能率向上からも1回で印字できるように、被印字面をデスケーリングしたり、被印字面の反りを計測して反りに沿わせるように印字したりしていた。
Conventional laser marking methods include a method of irradiating a base coating applied to a surface to be printed with a laser and baking the coating to carbonize the coating (see Patent Document 1), and a method of irradiating a laser after coating and removing the coating. (See Patent Document 2).
The conventional laser marking method is performed on a flat surface of a steel material, and printing is completed only once. Further, in order to improve the efficiency, the printing surface is descaled so that printing can be performed once, or the warping of the printing surface is measured and printed so as to follow the warping.
しかしながら、塗料を鋼材端面に塗布後、レーザで焼付けて炭化させるレーザマーキング方法においては、鋼材端面の状態が印字の鮮明さに影響を及ぼすことが分った。すなわちガス溶断やレーザ溶断による平坦な切断面では、比較的鮮明な印字が得られるが、シヤー剪断による凹凸痕を生じた切断面では、印字が著しく不鮮明となってしまうことが判明し、この点に未解決の課題があった。 However, it has been found that in the laser marking method in which the coating material is applied to the end surface of the steel material and then baked and carbonized by a laser, the state of the end surface of the steel material affects the sharpness of printing. In other words, it was found that a relatively clear print could be obtained with a flat cut surface by gas fusing or laser fusing, but the print would be remarkably smeared with a cut surface having uneven marks due to shear shear. Had unresolved issues.
そこで、本発明は、被印字面とされる鋼材端面の状態によらず鮮明な印字を得ることのできる、レーザマーキング方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a laser marking method capable of obtaining a clear print regardless of the state of the steel material end face to be printed.
上記課題を解決するためになされた本発明は、次のとおりである。
本発明は、(1)被印字面とされた鋼材端面に耐熱塗料を塗布後、レーザを照射して前記塗料を焼付けて炭化させることにより、一字又は複数の字の一連からなる記号を印字するにあたり、レーザの照射回数を一字ごとに複数回ずつとすることを特徴とするレーザマーキング方法である。
The present invention made to solve the above problems is as follows.
According to the present invention, (1) after applying a heat-resistant paint to the end surface of a steel material to be printed, a laser is irradiated to burn and carbonize the paint, thereby printing a symbol consisting of one or more characters. In doing so, the laser marking method is characterized in that the number of times of laser irradiation is set to a plurality of times for each character.
本発明では、(2)レーザの焦点位置を被印字面からレーザ光軸沿いに鋼材の外側又は内側に5mm〜30mm離間させてもよい。又、(3)耐熱塗料の塗布前に予め被印字面をワイヤブラシで研削することが好ましく、又、(4)耐熱塗料の色を、白色、薄茶色、青色、黄色のいずれかとすることが好ましく、又、(5)前記鋼材は、350℃〜室温の鋼材であることが好ましい。 In the present invention, (2) the focal position of the laser may be separated from the surface to be printed by 5 mm to 30 mm along the laser optical axis outside or inside the steel material. Further, (3) it is preferable to grind the printed surface with a wire brush in advance before applying the heat resistant paint, and (4) the color of the heat resistant paint is any one of white, light brown, blue and yellow. Preferably, (5) the steel material is a steel material at 350 ° C. to room temperature.
本発明によれば、被印字面とされた鋼材端面の状態によらず鮮明な記号をレーザマーキングすることができる。 According to the present invention, a clear symbol can be laser-marked regardless of the state of the steel material end face that is the printing surface.
耐熱塗料は、市販のものを用いうる。鋼材端面への耐熱塗料の塗布方法は、スプレーコーティング、刷毛塗り、ロールコーティング等のいずれであってもよい。
本発明に係るレーザマーキングでは、レーザの1回照射につき、レーザビームで字型(字を型どった領域)が1回走査される。レーザビームでの走査中に字型内の塗膜を焼付けて炭化させて字を描出させようとするには、連続発振出力が大きい(10kW以上まで可能)ことで知られたCO2レーザが好適である。被印字面(鋼材端面)へのレーザ照射距離(レーザ照射装置のレーザ射出口から鋼材端面までの距離)は、250〜280mmの範囲がよい。この範囲であれば、搬送ライン上の厚鋼板を対象とする場合、レーザマーキング装置が厚鋼板搬送設備と干渉したり、レーザビームが厚鋼板搬送設備周辺に既設された他設備で遮られたりする問題を回避し易い。
A commercially available heat-resistant paint can be used. The method for applying the heat-resistant paint to the steel material end face may be any of spray coating, brush coating, roll coating, and the like.
In the laser marking according to the present invention, the character shape (the region where the character is shaped) is scanned once with the laser beam for each laser irradiation. A CO 2 laser known for its large continuous oscillation output (possible up to 10 kW or more) is suitable for printing a charcoal by burning and carbonizing the coating film in the shape during scanning with a laser beam. It is. The laser irradiation distance (distance from the laser emission port of the laser irradiation apparatus to the steel material end surface) to the printing surface (steel material end surface) is preferably in the range of 250 to 280 mm. Within this range, when targeting thick steel plates on the transport line, the laser marking device interferes with the thick steel plate transport equipment, or the laser beam is blocked by other equipment existing around the thick steel plate transport equipment. Easy to avoid problems.
耐熱塗料を塗布してなる塗膜の表面をCO2レーザで焼付けて炭化させて字を描出するには、レーザのビーム径は0.05〜0.1mmがよい。ビーム径を0.05mmよりも小さく絞ると、レーザ出力が同程度であれば、塗膜への入熱が大きくなりすぎて、塗料が所望の焼付けて炭化する程度を超えて広い範囲で燃焼して字が滲んでしまい、かといってレーザ出力を小さくすると炭化しなくなる。また、ビーム径を0.1mm超まで大きくすると、焼付けて炭化させるために大きなレーザ出力が必要となり、印字するための精度良い制御が難しくなり、字が滲んでしまい、また、設備が高額となって経済的に不利となる。 In order to draw a character by baking the surface of a coating film formed by applying a heat-resistant paint with a CO 2 laser and carbonizing it, the laser beam diameter is preferably 0.05 to 0.1 mm. If the beam diameter is reduced to less than 0.05 mm, if the laser output is comparable, the heat input to the coating will be too great and the paint will burn over a wide range beyond the desired degree of baking and carbonization. However, if the laser output is reduced, it will not carbonize. In addition, if the beam diameter is increased to more than 0.1 mm, a large laser output is required for baking and carbonization, which makes it difficult to control with high accuracy for printing, blurring of characters, and expensive equipment. Economically disadvantageous.
厚鋼板の板厚は最小4mm程度であり、この板厚方向の切断面に印字するには2×2mmが最小字サイズとして必要であり、印字した字が目視で良く視認できるようにするには、字線幅を0.15mm以上とする必要がある。
そこで、本発明者らは、塗膜の広い範囲に拡大する燃焼を抑えつつ焼付けて炭化させ、かつ、0.15mm以上の字線幅を確保するために、以下の方法を採った。
The thickness of the steel plate is about 4 mm at the minimum. To print on the cut surface in the thickness direction, 2 x 2 mm is required as the minimum character size, and to make the printed characters visible visually. The character line width needs to be 0.15 mm or more.
Therefore, the present inventors have taken the following method in order to bake and carbonize while suppressing the combustion spreading over a wide range of the coating film and to secure a line width of 0.15 mm or more.
すなわち、レーザの照射回数を一字ごとに複数回ずつとする方法である。より詳しく言うと、印字すべき記号中の一字ごとについて、ビーム径0.05〜0.1mmのレーザビームを、同一字型内で1回の照射ごとに、好ましくはビーム位置を僅かずつ(例えば被印字面内走査間隔の1/10〜9/10ずつ)ずらせて、複数回繰り返し照射して印字する方法である。こうすることで、字型が複数回照射(ビーム位置を毎回僅かずつずらされたレーザビームで複数回走査)されて、最終的に0.15mm以上の字線幅を確保でき、シヤー剪断による凹凸痕のある切断面に対しても、鮮明な印字状態を得ることができる。なお、このときのレーザの焦点位置は、従来と同様、被印字面の近傍の位置、例えば被印字面から鋼材の外側又は内側へのレーザ光軸沿いの離間距離が0mm以上5mm未満である位置としておけばよい。この離間距離が0mmの場合、レーザの焦点位置は被印字面の位置と一致する。 That is, this is a method in which the number of times of laser irradiation is set to a plurality of times for each character. More specifically, for each character in the symbol to be printed, a laser beam with a beam diameter of 0.05 to 0.1 mm is preferably irradiated with a small beam position for each irradiation within the same character shape, preferably slightly ( For example, printing is performed by repeatedly irradiating a plurality of times with a shift of 1/10 to 9/10 of the in-plane scanning interval. In this way, the character shape is irradiated multiple times (scanned multiple times with a laser beam whose beam position is slightly shifted each time), and finally a character line width of 0.15 mm or more can be secured, and unevenness caused by shear shearing A clear printed state can be obtained even on a cut surface with a mark. In addition, the focal position of the laser at this time is a position in the vicinity of the printing surface, for example, a position where the separation distance along the laser optical axis from the printing surface to the outside or inside of the steel material is 0 mm or more and less than 5 mm, as in the past. Just keep it as. When this separation distance is 0 mm, the focal position of the laser coincides with the position of the printing surface.
また、前記離間距離を従来の範囲外である5mm以上とし、レーザの焦点位置が被印字面の近傍から離れることで被印字面の受光エネルギー密度が低下して塗膜を焼付けて炭化するのに必要なレベル未満となるのを補うために、一字ごとに複数回ずつレーザ照射を繰り返すようにしてもよい。ただし、このとき、前記離間距離を30mm超まで大きくすると、複数回のレーザ照射によっても被印字面で塗膜を焼付けて炭化するのに必要なレベルの受光エネルギー密度を達成するのが困難なため、前記離間距離は30mm以下とするのが好ましい。これによれば、被印字面に対するレーザマーキング装置の位置合わせ精度の許容範囲が通常の−5mm超5mm未満の範囲から0±30mmの範囲に拡大し、その分だけ位置合わせ作業が容易となる。 In addition, the separation distance is set to 5 mm or more, which is outside the conventional range, and the received light energy density of the printing surface is lowered and the coating film is baked and carbonized by moving the focal position of the laser away from the vicinity of the printing surface. In order to compensate for less than the required level, laser irradiation may be repeated a plurality of times for each character. However, at this time, if the separation distance is increased to more than 30 mm, it is difficult to achieve a light receiving energy density level required for baking and carbonizing the coating film on the surface to be printed even by multiple laser irradiations. The separation distance is preferably 30 mm or less. According to this, the allowable range of the alignment accuracy of the laser marking device with respect to the printing surface is expanded from the normal range of more than −5 mm and less than 5 mm to the range of 0 ± 30 mm, and the alignment operation is facilitated accordingly.
また、印字を更に鮮明にするために、耐熱塗料を塗布する前に予め被印字面をワイヤブラシで研削すること、及び、白色、薄茶色、青色、黄色のいずれかの色の耐熱塗料を用いること、のいずれか一方又は両方を実施することが好ましい。
また、印字対象鋼材の温度が350℃を超えていると、耐熱塗料といえども変色して印字が視認し難くなることがあるので、印字対象鋼材は350℃〜室温の鋼材であることが好ましい。
In order to make the printing clearer, the surface to be printed is ground with a wire brush in advance before applying the heat-resistant paint, and a heat-resistant paint of white, light brown, blue, or yellow is used. It is preferable to implement either one or both.
Moreover, if the temperature of the steel material to be printed exceeds 350 ° C., the heat-resistant paint may be discolored and the printing may be difficult to visually recognize. Therefore, the steel material to be printed is preferably a steel material at 350 ° C. to room temperature. .
印字対象鋼材として厚鋼板を用い、レーザ溶断或いはシヤー剪断により、板厚方向に切断して形成した鋼板端面を被印字面とし、被印字面にワイヤブラシによる研削を施し或いは施さずに、耐熱塗料を塗布後、一字ごとに複数回CO2レーザを照射して塗膜を焼付炭化させることにより、記号「1234567890」をその最終的な字線幅が約0.2mmになるように印字する実験を行った。レーザマーキング装置は、(株)ニレコ製の断面マーキング装置を用いた。被印字面へのレーザ照射距離(レーザ照射装置のレーザ射出口から鋼材端面までの距離)は240mmとした。印字速度は照射1回当たり約50字/秒とした。耐熱塗料は(株)ニレコ製のものを用いた。又、比較のため、従来通りレーザ照射回数を1回とした実験も加えた。 A steel plate is used as the steel material to be printed, and the end surface of the steel plate formed by cutting in the plate thickness direction by laser fusing or shear shear is used as the printing surface, and with or without grinding with a wire brush on the printing surface. After coating, an experiment was performed to print the symbol “12345567890” so that the final character line width is about 0.2 mm by irradiating and carbonizing the coating film by irradiating a CO 2 laser several times for each character. Went. As the laser marking device, a cross-sectional marking device manufactured by Nireco Co., Ltd. was used. The laser irradiation distance to the printing surface (distance from the laser emission port of the laser irradiation apparatus to the end surface of the steel material) was 240 mm. The printing speed was about 50 characters / second per irradiation. The heat-resistant paint used was made by Nireco. For comparison, an experiment was conducted in which the number of times of laser irradiation was one as before.
厚鋼板の板厚及び板温度、切断方法、ワイヤブラシ研削の有無、耐熱塗料の色、被印字面に対するレーザの焦点位置の離間距離(略して焦点離間距離L)、レーザの出力及び公称ビーム径(レーザ射出口のレンズへの入射ビーム径)、一字ごとのレーザ照射繰り返し回数(略して照射回数N)、照射1回ごとの相対ビーム位置ずらし量(被印字面内走査間隔に対する比で表す)を、表1に示すとおり種々変更し、レーザマーキング後の印字状態の良否を調査した。印字状態の良否判定にあたっては、目視観察により、図1に示すとおりの3段階の評点(◎:優、○:良、×:不良)で評価した。尚、図1において、1は被印字面である。 Thick steel plate thickness and plate temperature, cutting method, presence / absence of wire brush grinding, color of heat resistant paint, separation distance of focal point of laser from printing surface (focal separation distance L for short), laser output and nominal beam diameter (Incoming beam diameter to the lens at the laser exit), laser irradiation repetition number per character (abbreviated number of irradiations N), relative beam position shift amount per irradiation (represented by a ratio with respect to the in-print surface scanning interval) ) Were variously changed as shown in Table 1, and the quality of the printed state after laser marking was investigated. In determining the quality of the printed state, the evaluation was made by visual observation with three grades (◎: excellent, ○: good, ×: defective) as shown in FIG. In FIG. 1, reference numeral 1 denotes a surface to be printed.
上記調査の結果を表1に示す。発明例では、シヤー剪断で形成した被印字面であっても鮮明な印字状態が得られたことが分る。 The results of the investigation are shown in Table 1. In the invention example, it can be seen that a clear printing state was obtained even on the printing surface formed by shear shearing.
1 鋼材端面(被印字面) 1 Steel surface (printed surface)
Claims (5)
The laser marking method according to claim 1, wherein the steel material is a steel material at 350 ° C. to room temperature.
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JPS6243469A (en) * | 1985-08-22 | 1987-02-25 | Tokyo Ririifu Kk | Rust-proofing paint |
JPH07204872A (en) * | 1994-01-25 | 1995-08-08 | Nippon Steel Corp | Marking method by laser beam |
JP2002346633A (en) * | 2001-05-29 | 2002-12-03 | Daido Steel Co Ltd | Method for laser marking |
JP2003001442A (en) * | 2001-06-20 | 2003-01-08 | Hitachi Ltd | Method for controlling laser marking |
JP2007268607A (en) * | 2006-03-10 | 2007-10-18 | Nireco Corp | Marking device and marking method |
JP2007306944A (en) * | 2005-01-21 | 2007-11-29 | Olympus Corp | Endoscope, medical appliance for endoscope, and method for display thereof |
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Patent Citations (6)
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JPS6243469A (en) * | 1985-08-22 | 1987-02-25 | Tokyo Ririifu Kk | Rust-proofing paint |
JPH07204872A (en) * | 1994-01-25 | 1995-08-08 | Nippon Steel Corp | Marking method by laser beam |
JP2002346633A (en) * | 2001-05-29 | 2002-12-03 | Daido Steel Co Ltd | Method for laser marking |
JP2003001442A (en) * | 2001-06-20 | 2003-01-08 | Hitachi Ltd | Method for controlling laser marking |
JP2007306944A (en) * | 2005-01-21 | 2007-11-29 | Olympus Corp | Endoscope, medical appliance for endoscope, and method for display thereof |
JP2007268607A (en) * | 2006-03-10 | 2007-10-18 | Nireco Corp | Marking device and marking method |
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