JP2012123924A - Lighting unit and lighting device - Google Patents

Lighting unit and lighting device Download PDF

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JP2012123924A
JP2012123924A JP2010271362A JP2010271362A JP2012123924A JP 2012123924 A JP2012123924 A JP 2012123924A JP 2010271362 A JP2010271362 A JP 2010271362A JP 2010271362 A JP2010271362 A JP 2010271362A JP 2012123924 A JP2012123924 A JP 2012123924A
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Prior art keywords
circuit board
lighting unit
heat
light
lighting
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JP5575624B2 (en
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Shunji Egawa
柄川  俊二
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Citizen Holdings Co Ltd
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Citizen Holdings Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4038Through-connections; Vertical interconnect access [VIA] connections
    • H05K3/4046Through-connections; Vertical interconnect access [VIA] connections using auxiliary conductive elements, e.g. metallic spheres, eyelets, pieces of wire
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238Arrangement or mounting of circuit elements integrated in the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/005Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate is supporting also the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0274Optical details, e.g. printed circuits comprising integral optical means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/181Printed circuits structurally associated with non-printed electric components associated with surface mounted components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09009Substrate related
    • H05K2201/09027Non-rectangular flat PCB, e.g. circular
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10227Other objects, e.g. metallic pieces
    • H05K2201/10295Metallic connector elements partly mounted in a hole of the PCB
    • H05K2201/10303Pin-in-hole mounted pins
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings

Abstract

PROBLEM TO BE SOLVED: To provide a thin-shaped lighting unit which is excellent in light-emitting characteristics and heat generation efficiency in a light-emitting device using light-emitting elements.SOLUTION: The lighting unit includes a circuit board, the light-emitting elements mounted on one surface of the circuit board, and electrode pins arranged in direct extention from the other surface of the circuit board for supplying power from the outside to the light-emitting elements. Heat generated from the light-emitting elements is efficiently radiated from an exposed surface of the circuit board by making at least a part of the other surface of the circuit board exposed to the outside while it is served as a case of the lighting unit.

Description

本発明は、LED(発光ダイオード)等の半導体発光素子を備えた照明ユニット、及びその照明ユニットを用いた照明装置に関する。   The present invention relates to an illumination unit including a semiconductor light emitting element such as an LED (light emitting diode), and an illumination device using the illumination unit.

近年、照明器具に高輝度で半永久的な寿命を有するLEDが用いられるようになってきた。しかし、この照明器具に取付けられて、外部からの給電により照明光源を点灯させる、高輝度発光が求められる照明ユニットは、発光源のLEDを高輝度にすればするほど、LEDの発熱が増大し、LED自体の発光効率や寿命に悪影響を及ぼすだけでなく、その発熱が照明ユニットの構成部品も劣化させるため、発光特性や耐久性に問題があった。   In recent years, LEDs having high brightness and a semi-permanent lifetime have been used for lighting fixtures. However, an illumination unit that is attached to this lighting fixture and that turns on the illumination light source by power supply from the outside and that requires high-intensity light emission increases the heat generation of the LED as the LED of the light source becomes higher in luminance. In addition to adversely affecting the light emission efficiency and life of the LED itself, the heat generation also deteriorates the components of the lighting unit, thus causing problems in light emission characteristics and durability.

また、LEDを用いた照明器具がさまざまな照明分野に用いられるにつけて、薄型の照明ユニットも求められるようになってきた。そのため、LEDの発熱を積極的に放熱し、放熱特性を向上させると共に、薄型化を図る構造がさまざま提案されてきている(例えば、特許文献1)。背景技術を説明するに当たり、特許文献1に示された照明器具について図8、9を用いて説明する。図8は、従来の照明ユニットの構成部品を示す断面図、図9は、従来の照明ユニットをランプソケットのソケット本体に装填するときの状態を示した分解斜視図である。   In addition, as lighting fixtures using LEDs are used in various lighting fields, thin lighting units have been required. For this reason, various structures have been proposed in which the heat generated by the LED is actively dissipated to improve the heat dissipating characteristics and to reduce the thickness (for example, Patent Document 1). In describing the background art, the lighting apparatus disclosed in Patent Document 1 will be described with reference to FIGS. FIG. 8 is a cross-sectional view showing components of a conventional lighting unit, and FIG. 9 is an exploded perspective view showing a state when the conventional lighting unit is loaded into the socket body of the lamp socket.

図8に示された照明ユニット100は、一対の電極ピン128と、金属製の突起部129とからなる口金130が取り付けられた金属製のランプ装置本体131(筐体)に、複数のLED124や各種の電子部品126を実装した回路基板120を内挿して熱的に結合し、LED124で発生した熱を、ランプ装置本体131に伝えることができるようになっている。前述の一対の電極ピン128は、絶縁ブッシュ127を介してランプ装置本体131に貫通固定されており、配線125により回路基板120上の配線パターン(図示せず)に、半田付け等により接続されている。また、この照明ユニット100は、回路基板120のLED124の光出射側に発光面カバーケース133を設け、LED124を含む電子部品を保護している。   The lighting unit 100 shown in FIG. 8 includes a plurality of LEDs 124 and a metal lamp device body 131 (housing) to which a base 130 including a pair of electrode pins 128 and a metal protrusion 129 is attached. The circuit board 120 on which various electronic components 126 are mounted is inserted and thermally coupled, so that heat generated by the LED 124 can be transmitted to the lamp device main body 131. The pair of electrode pins 128 described above is fixed to the lamp device main body 131 through an insulating bush 127, and is connected to a wiring pattern (not shown) on the circuit board 120 by soldering or the like by wiring 125. Yes. In the illumination unit 100, a light emitting surface cover case 133 is provided on the light emission side of the LED 124 of the circuit board 120 to protect electronic components including the LED 124.

なお、この口金130は、IEC規格のGX53の口金に適用した形状をなし、口金130の電極ピン128が、図9に示すランプソケット200のソケット本体204に設けられた取付孔204aに取り付けられて、ランプソケット側の外部電源から電極ピン128を介してLED124に電力の供給を受けられるようになっている。また、照明ユニット100の突起部129の側壁に形成されたL字凹部135が、ソケット本体204の取付孔202内に形成された係止突起(図示せず)に回転係合することにより、電極ピン128と共動して照明ユニット100をランプソケット200に固定する。また、口金130の突起部129の内部は中空となって、その内部に前述の回路基板120に実装した電子部品126が収納される。   The base 130 has a shape applied to an IEC standard GX53 base, and the electrode pins 128 of the base 130 are attached to mounting holes 204a provided in the socket body 204 of the lamp socket 200 shown in FIG. The LED 124 can be supplied with electric power from the external power supply on the lamp socket side via the electrode pins 128. Further, the L-shaped recess 135 formed on the side wall of the projection 129 of the lighting unit 100 rotates and engages with a locking projection (not shown) formed in the mounting hole 202 of the socket main body 204, so that the electrode The lighting unit 100 is fixed to the lamp socket 200 together with the pin 128. In addition, the inside of the protrusion 129 of the base 130 is hollow, and the electronic component 126 mounted on the circuit board 120 is accommodated therein.

この様にして、この従来の照明ユニット100を、ランプソケット200に装填したときに、外部電源との電気的接続される。さらに、LED124で発生した熱は、金属製のランプ装置本体131に熱伝導により伝わり、周囲空気に接するそのランプ装置本体131から対流と熱放射により、熱伝導する。   In this way, when the conventional lighting unit 100 is loaded into the lamp socket 200, it is electrically connected to the external power source. Further, the heat generated by the LED 124 is transmitted to the metallic lamp device body 131 by heat conduction, and is conducted from the lamp device body 131 in contact with the surrounding air by convection and heat radiation.

特開2010−129488号公報(第4−5頁、第1図−第2図)JP 2010-129488 A (page 4-5, FIGS. 1 to 2)

しかしながら、図8に示された照明ユニット100は、回路基板120の両面にそれぞれ電子部品126とLED124を備え、発光面カバーケース133と回路基板120との間に中空域が存在し、空気の遮断層が存在する。すると、従来の照明ユニット100は、空気の遮断層を有する構成であるため、光源を長時間点灯していると、LEDと電子部品で発生する熱が、発光面カバーケース133に熱伝導せず、LED124の光照射側から放熱されることは殆どない。   However, the lighting unit 100 shown in FIG. 8 includes electronic components 126 and LEDs 124 on both sides of the circuit board 120, respectively, and a hollow area exists between the light emitting surface cover case 133 and the circuit board 120, thereby blocking air. There is a layer. Then, since the conventional lighting unit 100 has a configuration having an air blocking layer, when the light source is turned on for a long time, heat generated in the LED and the electronic component is not conducted to the light emitting surface cover case 133. The LED 124 hardly radiates heat from the light irradiation side.

また、電子部品126は、突起部129内部の中空領域に収納されるが、電子部品で発生した熱は、回路基板120、ランプ装置本体131を介して、ソケット本体204、またはソケット本体204を取付ける天板やランプケースに伝えられる。この熱伝導ルートは、回路基板120の外延部とランプ装置本体131の内縁部との接触部を介しての熱伝導ルートとなる。ところが、この部分の熱抵抗を下げることには限界があり、発熱部位の温度を下げた十分な放熱を行うことができない。   The electronic component 126 is housed in a hollow area inside the protrusion 129. The heat generated by the electronic component attaches to the socket body 204 or the socket body 204 via the circuit board 120 and the lamp device body 131. It is conveyed to the top board and lamp case. This heat conduction route is a heat conduction route through a contact portion between the outer extending portion of the circuit board 120 and the inner edge portion of the lamp device main body 131. However, there is a limit to lowering the thermal resistance of this part, and sufficient heat dissipation cannot be performed with the temperature of the heat generating part lowered.

また、照明ユニットの薄型化の面においては、従来構成では、発光面カバーケース133や、回路基板120を収納するための内部空間を必要とするため、この構造では照明ユニット100の厚みを薄くすることにおいては限界がある。   Further, in terms of reducing the thickness of the illumination unit, the conventional configuration requires an inner space for accommodating the light emitting surface cover case 133 and the circuit board 120. Therefore, in this structure, the thickness of the illumination unit 100 is reduced. There is a limit in that.

本発明は、上記の課題に鑑みてなされたもので、その目的とするところは、優れた放熱特性が得られて、且つ、薄型が可能になる照明ユニットと、それを備えた照明装置を提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an illumination unit that has excellent heat dissipation characteristics and can be thinned, and an illumination device including the illumination unit. It is to be.

上記の課題を解決するための手段として、本発明の照明ユニットの特徴は、回路基板と、回路基板の一方の面に実装された発光素子と、回路基板の他方の面から直に延設して設けられた、発光素子に外部からの電力を供給するための電極ピンと、を備え、回路基板の他方の面の少なくとも一部は、照明ユニット筐体を兼ねて露出するものである。   As a means for solving the above problems, the illumination unit of the present invention is characterized by a circuit board, a light emitting element mounted on one side of the circuit board, and a direct extension from the other side of the circuit board. And an electrode pin for supplying electric power from the outside to the light emitting element, and at least a part of the other surface of the circuit board is also exposed as a lighting unit casing.

上記の構成の下では、回路基板の他方の面の少なくとも一部は筐体を兼ねて露出するので、その露出面からの対流と熱放射による熱伝導が行われる。そして、回路基板自体が放熱板としての働きをなすことから、放射率を高める表面処理がされているとなお良い。   Under the above configuration, at least a part of the other surface of the circuit board is exposed also as a housing, so that convection from the exposed surface and heat conduction by heat radiation are performed. And since the circuit board itself functions as a heat sink, it is better that a surface treatment is performed to increase the emissivity.

また、回路基板自体を露出した状態で、ランプソケットに取付ける構造を取るので、照明ユニットを薄型にできる効果も得られる。   Moreover, since the structure which attaches to a lamp socket in the state which exposed circuit board itself is taken, the effect which can make a lighting unit thin can also be acquired.

また、本発明の照明装置は、上記の構成を有する照明ユニットをランプソケットに装填したときに、回路基板の他方の面であって、照明ユニット筐体を兼ねて露出した面と、ランプソケットの環形状の放熱部材の表面と熱的に接合すると良い。   In addition, the lighting device of the present invention is the other surface of the circuit board when the lighting unit having the above-described configuration is loaded in the lamp socket, the surface exposed as the lighting unit housing, and the lamp socket. It is preferable to thermally join the surface of the ring-shaped heat dissipation member.

上記の構成の下では、照明ユニットの回路基板からソケット本体に熱伝導し、ランプソケットからも放熱作用が行われる。放熱面積が拡大し、対流と熱放射による熱伝達は、著しく向上する。   Under the above configuration, heat is conducted from the circuit board of the lighting unit to the socket body, and heat radiation is also performed from the lamp socket. The heat dissipation area is expanded and the heat transfer by convection and heat radiation is significantly improved.

上述したように、回路基板の他方の面の少なくとも一部が筐体を兼ねて露出した形態としたので、発光素子で発生した熱を、その露出面から効率よく放熱が行われる。つまり、
回路基板自体が放熱板としての働きをなすことから、放熱効率を従来の構成に比べて格段に高める効果を得る。
As described above, since at least a part of the other surface of the circuit board is exposed as a housing, heat generated in the light emitting element is efficiently radiated from the exposed surface. In other words,
Since the circuit board itself functions as a heat radiating plate, an effect of significantly increasing the heat radiation efficiency as compared with the conventional configuration is obtained.

また、本発明の構成は、従来構成のような、ランプ装置本体に相当する筐体や、発光面カバーケースが無くても照明ユニットを構成することが可能となり、照明ユニットを極限まで薄型にできる効果も得られる。   In addition, the configuration of the present invention makes it possible to configure an illumination unit without a housing corresponding to the lamp device main body and a light emitting surface cover case as in the conventional configuration, and the illumination unit can be made extremely thin. An effect is also obtained.

本発明の第1実施例に係る照明ユニットのソケット取付面側から見た斜視図である。It is the perspective view seen from the socket attachment surface side of the illumination unit which concerns on 1st Example of this invention. 図1におけるA−A切断線の断面図である。It is sectional drawing of the AA cutting line in FIG. 図1に示す照明ユニットの下面側(照明光出射面側)から見た斜視図である。It is the perspective view seen from the lower surface side (illumination light emission surface side) of the illumination unit shown in FIG. 図1に示す照明ユニットをランプソケットに取付けた照明装置の要部断面図である。It is principal part sectional drawing of the illuminating device which attached the illumination unit shown in FIG. 1 to the lamp socket. 本発明の第2実施例に係る照明装置の要部断面図である。It is principal part sectional drawing of the illuminating device which concerns on 2nd Example of this invention. 本発明の第3実施例に係る照明ユニットの要部断面図である。It is principal part sectional drawing of the illumination unit which concerns on 3rd Example of this invention. 図6における照明ユニットをランプソケットに取付けた照明装置の要部断面図である。It is principal part sectional drawing of the illuminating device which attached the illumination unit in FIG. 6 to the lamp socket. 従来の照明ユニットの構成を示す断面図である。It is sectional drawing which shows the structure of the conventional illumination unit. 従来の照明ユニットをソケット本体に装填する状態を示した斜視図である。It is the perspective view which showed the state which loads the conventional illumination unit in a socket main body.

[第1実施例]
[照明ユニットの構成の説明]図1
以下、本発明を実施する第1実施例を、図1を用いて説明する。図1は、ソケット取付面側から見た、第1実施例の照明ユニット10の斜視図である。
[First embodiment]
[Description of Illumination Unit Configuration] FIG.
A first embodiment for carrying out the present invention will be described below with reference to FIG. FIG. 1 is a perspective view of the lighting unit 10 according to the first embodiment, viewed from the socket mounting surface side.

図1において、10は照明ユニットを表しており、20は回路基板を表している。回路基板20は、メタルコア基板21を主要構成部品にして構成しており、メタルコア基板21の中央部には、前述の従来例(図8)での口金130および突起部129に対応する、口金30および突起部29を設けている。このメタルコア基板21は、図中の裏面側に、ここでは図示しないLEDを直接実装した基板であり、照明ユニット10の筐体を兼ねて、表面に露出するこのメタルコア基板21から、直接的にLEDで発生した熱を放熱できるようになっている。   In FIG. 1, 10 represents an illumination unit, and 20 represents a circuit board. The circuit board 20 is configured by using the metal core substrate 21 as a main component, and a base 30 corresponding to the base 130 and the protrusion 129 in the above-described conventional example (FIG. 8) is provided at the center of the metal core substrate 21. And the protrusion part 29 is provided. The metal core substrate 21 is a substrate in which an LED (not shown) is directly mounted on the back surface side in the drawing, and also serves as a housing of the illumination unit 10 and directly from the metal core substrate 21 exposed on the surface. The heat generated in can be dissipated.

また、上記口金30を構成する突起部29の両脇には、一対の電極ピン28が、絶縁スリーブ27を介してメタルコア基板21に直接的に固定して、GX53の口金に対応させて、照明ユニット10の表面から突出して設けられている。   In addition, a pair of electrode pins 28 are directly fixed to the metal core substrate 21 via the insulating sleeve 27 on both sides of the projecting portion 29 constituting the base 30, and correspond to the base of the GX 53. It protrudes from the surface of the unit 10.

第1実施例の突起部29と一対の電極ピン28は、図8に示した従来例と同様に、IEC(国際電気標準会議)で規格されたGX53の口金に適応した形状となっている。従って突起部29と電極ピン28が、後述するソケット本体に設けられた取付孔に取付けられると、突起部29の側壁に形成されたL字凹部35と取付孔内に形成された係止突起、及び電極ピン28とが共同して照明ユニット10をランプソケットに固定し、ランプソケット側の外部電源から電極ピン28に電力の供給を受けてLEDに給電を行う。
[照明ユニット10の内部構成の説明]図2−図3
次に、図2と図3を用いて、照明ユニット10の内部構成について説明する。図2は、図1のA−A断面図であり、図3は、図2に示す照明ユニット10を下面側から見た斜視図である。
The protrusion 29 and the pair of electrode pins 28 of the first embodiment have a shape adapted to a base of GX53 standardized by IEC (International Electrotechnical Commission), similarly to the conventional example shown in FIG. Therefore, when the protrusion 29 and the electrode pin 28 are attached to an attachment hole provided in the socket body described later, an L-shaped recess 35 formed on the side wall of the protrusion 29 and a locking protrusion formed in the attachment hole, And the electrode pin 28 jointly fix the lighting unit 10 to the lamp socket, and receives power from the external power supply on the lamp socket side to the electrode pin 28 to supply power to the LED.
[Description of Internal Configuration of Lighting Unit 10] FIGS.
Next, the internal configuration of the illumination unit 10 will be described with reference to FIGS. 2 and 3. 2 is a cross-sectional view taken along the line AA of FIG. 1, and FIG. 3 is a perspective view of the illumination unit 10 shown in FIG.

図2、図3に示すように、回路基板20はアルミニウムなどの熱伝導率の優れた金属からなるメタルコア基板21を芯部材とし、少なくとも回路パターンを形成する面には絶縁層22および、その表面には必要部分に配置される配線パターン23a、23bを有して構成されている。なお、本図のように、メタルコア基板20の一方の面のみに絶縁層22を形成しても良いし、逆側の面にも同様に、絶縁層22で被覆した形態としても良い。   As shown in FIGS. 2 and 3, the circuit board 20 has a metal core substrate 21 made of a metal having excellent thermal conductivity such as aluminum as a core member, and at least a surface on which a circuit pattern is formed has an insulating layer 22 and its surface. Has wiring patterns 23a and 23b arranged in necessary portions. As shown in the figure, the insulating layer 22 may be formed only on one surface of the metal core substrate 20, or the opposite surface may be covered with the insulating layer 22 in the same manner.

そして、回路基板20の下面側(以下、照明光出射面側)の中央部には、複数のLED24を配列したLEDブロック25が実装されている。またその周りには、LED24を駆動する各種の電子部品26が配設され、LED24と各種の電子部品26とは配線パターン23aによって電気的に接続されている。また、回路基板20の上面側(以下、ソケット取付面側)の中央部に設けられた、突起部29の空洞内領域には、絶縁層22と配線パターン23bによる回路が形成されており、例えば電源回路を構成する各種の電子部品26が実装されて、図示しない回路基板20のスルーホールを介して、照明光出射側の配線パターン23aに接続される。   An LED block 25 in which a plurality of LEDs 24 are arranged is mounted at the center of the lower surface side (hereinafter referred to as the illumination light emitting surface side) of the circuit board 20. Further, various electronic components 26 for driving the LED 24 are disposed around the LED 24, and the LED 24 and the various electronic components 26 are electrically connected by the wiring pattern 23a. In addition, a circuit formed of an insulating layer 22 and a wiring pattern 23b is formed in the cavity area of the protrusion 29 provided in the center of the circuit board 20 on the upper surface side (hereinafter referred to as the socket mounting surface side). Various electronic components 26 constituting the power supply circuit are mounted and connected to the wiring pattern 23a on the illumination light emitting side through a through hole of the circuit board 20 (not shown).

また、前述の如く口金30を構成する突起部29の両脇には、一対の電極ピン28が、絶縁スリーブ27を介してメタルコア基板21に直接的に固定され、その下端部は回路基板20の配線パターン23aに接続されて、LED24に発光用の電力を供給できる様になっている。それに加え、メタルコア基板21の上面側では、一対の電極ピン28と突起部29を設けた部分以外の上面が露出している。つまり、この露出面21aは、メタルコア基板21の素地そのものが露出した面をなしている。   Further, as described above, a pair of electrode pins 28 are directly fixed to the metal core substrate 21 via the insulating sleeve 27 on both sides of the projecting portion 29 constituting the base 30, and the lower end portion of the circuit substrate 20 Connected to the wiring pattern 23a, the LED 24 can be supplied with power for light emission. In addition, on the upper surface side of the metal core substrate 21, the upper surface other than the portion where the pair of electrode pins 28 and the protrusions 29 are provided is exposed. That is, the exposed surface 21a is a surface on which the base of the metal core substrate 21 is exposed.

また、回路基板20の照明光出射面側は、図2、図3に示すように、中央部に配置された複数のLED24が、透明樹脂からなる第1の被覆膜31によって被覆されることにより、LEDブロック25を構成している。なおこのとき、青色LEDと黄色蛍光体を組み合わせた疑似白色のLEDを用いた場には、第1の被覆膜31は黄色に見えることとなる。そして、そのLEDブロック25の周囲に実装された各種の電子部品26は、白色樹脂からなる第2の被覆膜32で覆われて、更に、LEDブロック25の上部と第2の被覆膜32の上部、つまり、回路基板20の下面側全面に透明な第3の被覆膜33を設けた構成をなしている。   Further, as shown in FIGS. 2 and 3, the illumination light exit surface side of the circuit board 20 is covered with a first coating film 31 made of a transparent resin with a plurality of LEDs 24 arranged in the center. Thus, the LED block 25 is configured. At this time, the first coating film 31 looks yellow when a pseudo white LED in which a blue LED and a yellow phosphor are combined is used. Various electronic components 26 mounted around the LED block 25 are covered with a second coating film 32 made of white resin, and further, the upper part of the LED block 25 and the second coating film 32 are covered. The transparent third coating film 33 is provided on the upper surface of the circuit board 20, that is, on the entire lower surface side of the circuit board 20.

この図3に示した構成によれば、回路基板20の照明光出射側の中央には、LEDブロック25が、第1の被覆膜31と第3の被覆膜33を透過して見えているが、その周囲に配置された各種の電子部品26は、白色樹脂からなる第2の被覆膜32(斜線でハッチングした部分)で被覆されることにより、電子部品26を破線で示す如く見えなくなる。この白色樹脂からなる第2の被覆膜32の作用については、後述する。
[照明ユニットと従来の照明ユニットとの対比]図1―図2、図8
次に、本実施例の照明ユニット10(図1、図2)と、従来の照明ユニット100(図8)とを対比して、本実施例の構成を実施した場合の作用について説明する。
According to the configuration shown in FIG. 3, the LED block 25 is seen through the first coating film 31 and the third coating film 33 in the center of the circuit board 20 on the illumination light emitting side. However, the various electronic components 26 arranged around them are covered with a second coating film 32 (a hatched portion) made of white resin, so that the electronic components 26 appear as indicated by broken lines. Disappear. The operation of the second coating film 32 made of white resin will be described later.
[Contrast of Lighting Unit and Conventional Lighting Unit] FIGS. 1-2, 8
Next, the operation when the configuration of the present embodiment is implemented will be described by comparing the illumination unit 10 (FIGS. 1 and 2) of the present embodiment with the conventional illumination unit 100 (FIG. 8).

従来構成(図8:照明ユニット100)には、LED124で発生する熱が熱伝導により回路基板120に伝わり、さらに回路基板120の表面からランプ装置本体131に伝わる。ここで、回路基板120の熱が、ランプ装置本体131内の閉鎖された内部空間の空気への対流すると考えられるが、定常状態では回路基板120と内部空間の空気の温度差は少なく、対流による熱伝達は殆どない。同様に、内部空間の壁面との温度差も少ないので、熱放射による熱伝達も殆どない。主な熱伝達は、装置筐体を介して、外界に向けて対流と熱放射により熱伝達される第1の熱伝達ルートと、回路基板120からランプ装置本体131に伝わって、ランプ装置本体131や口金130から外部に対流と熱伝導により熱伝達される第2の熱伝達ルートの2つとなる。   In the conventional configuration (FIG. 8: lighting unit 100), the heat generated by the LED 124 is transmitted to the circuit board 120 by heat conduction, and further transferred from the surface of the circuit board 120 to the lamp device main body 131. Here, the heat of the circuit board 120 is considered to be convection to the air in the closed internal space in the lamp device main body 131. However, in a steady state, the temperature difference between the air of the circuit board 120 and the internal space is small, and due to convection. There is little heat transfer. Similarly, since there is little temperature difference with the wall surface of the internal space, there is almost no heat transfer by heat radiation. The main heat transfer is transmitted from the circuit board 120 to the lamp device main body 131 from the first heat transfer route through which heat is transferred by convection and heat radiation toward the outside through the device casing, and the lamp device main body 131. The second heat transfer route is a heat transfer from the cap 130 to the outside by convection and heat conduction.

ここで、回路基板120の表面から放熱される第1の熱伝達ルートは、上述したように、閉鎖された内部空間への対流と熱放射で、その温度上昇部材が外部と直接的に露出していないため、暖められた空気は、内壁面のランプ装置本体131に対流により熱伝達される。この熱伝達ルートの熱伝達係数は極めて低い。   Here, as described above, the first heat transfer route radiating heat from the surface of the circuit board 120 is convection and heat radiation to the closed internal space, and the temperature raising member is directly exposed to the outside. Therefore, the heated air is convectively transferred to the lamp device main body 131 on the inner wall surface. The heat transfer coefficient of this heat transfer route is extremely low.

また、ランプ装置本体131を伝わって、ランプ装置本体131や口金130から外部に放熱される第2の熱伝達ルートは、口金130の頂部から外部に放熱できるため、第1の熱伝達ルートに比べそれなりの放熱効果を得ることができるが、熱源である回路基板120から口金130まで熱を伝えるランプ装置本体131自体が、厚みの少ない薄い金属を使用しているため熱抵抗が大きく、回路基板120の発熱を口金130に対して十分伝達することができず、高い放熱効率を得ることが困難であった。   In addition, the second heat transfer route that is radiated to the outside from the lamp device main body 131 and the base 130 through the lamp device main body 131 can be radiated to the outside from the top of the base 130, and therefore, compared to the first heat transfer route. Although a certain heat radiation effect can be obtained, since the lamp device main body 131 itself that transfers heat from the circuit board 120 as a heat source to the base 130 uses a thin metal with a small thickness, the thermal resistance is large, and the circuit board 120 This heat generation cannot be sufficiently transmitted to the base 130, and it is difficult to obtain high heat dissipation efficiency.

これに対し、本実施例における照明ユニット10は、図2に示す如く、回路基板20の芯部材として肉厚のメタルコア基板21を使用すると共に、口金30としての突起部29を、メタルコア基板21の中央部分に直接固着し、突起部29の周囲全面を、照明ユニット筐体を兼ねて、回路基板20を露出させているので、この露出したメタルコア基板21の広い面から外部に対して直接放熱することができ、極めて高い放熱効率を得ることができる。また、従来構成における第2の放熱ルートに相当する、メタルコア基板21から、突起部29を通して外部への放熱も、高い放熱効率を有するメタルコア基板21から直接突起部29に熱伝導が行われ、極めて高い放熱効率を得ることができる。さらには、照明ユニット10では、メタルコア基板21を伝わった熱を、積極的に、第1または第2の被覆膜31、32と、第3の被覆膜33を介して、外界にその熱を放熱することができる。   On the other hand, as shown in FIG. 2, the lighting unit 10 according to the present embodiment uses a thick metal core substrate 21 as a core member of the circuit board 20, and a protrusion 29 as a base 30 is formed on the metal core substrate 21. Since the circuit board 20 is exposed directly to the central portion and the entire periphery of the protrusion 29 also serves as the illumination unit housing, heat is directly radiated from the wide surface of the exposed metal core substrate 21 to the outside. And extremely high heat dissipation efficiency can be obtained. In addition, heat conduction from the metal core substrate 21 corresponding to the second heat dissipation route in the conventional configuration to the outside through the protrusion 29 is also conducted directly from the metal core substrate 21 having high heat dissipation efficiency to the protrusion 29. High heat dissipation efficiency can be obtained. Further, in the lighting unit 10, the heat transmitted through the metal core substrate 21 is positively transmitted to the outside through the first or second coating films 31 and 32 and the third coating film 33. Can be dissipated.

また、照明ユニット10の装置の厚さの点においても、図8に示した従来の照明ユニット100では、回路基板120に対してソケット取付面側においては、ランプ装置本体131、照明光出射面側においては、発光面カバーケース133が存在する等、装置の厚みを増加させる部材が存在する。それに対し、本実施例における照明ユニット10は、回路基板20が照明ユニット筐体の機能を兼ね、また照明光出射面側には保護用の第3の被覆膜33が、発光面カバーケースの機能を兼ねているため、照明ユニット10の全体としての装置厚さは、従来の照明ユニット100に比べて著しく薄型化を可能としている。
[照明装置の構成の説明]図4
次に、照明ユニット10をランプソケットに取付けた状態の照明装置について図4を用いて説明する。図4は、照明ユニット10をランプソケットに取付けた状態を示した要部の断面図を示している。
Also, in terms of the thickness of the illumination unit 10, in the conventional illumination unit 100 shown in FIG. 8, the lamp device main body 131 and the illumination light emitting surface side on the socket mounting surface side with respect to the circuit board 120. , There are members that increase the thickness of the apparatus, such as the presence of the light emitting surface cover case 133. On the other hand, in the illumination unit 10 in this embodiment, the circuit board 20 also functions as an illumination unit housing, and a protective third covering film 33 is provided on the illumination light emitting surface side of the light emitting surface cover case. Since it also serves as a function, the overall thickness of the lighting unit 10 can be significantly reduced compared to the conventional lighting unit 100.
[Description of Configuration of Lighting Device] FIG.
Next, the lighting device with the lighting unit 10 attached to the lamp socket will be described with reference to FIG. FIG. 4 is a cross-sectional view of a main part showing a state in which the illumination unit 10 is attached to the lamp socket.

図4において、ランプソケット50は、絶縁部材よりなるソケット本体51と、熱伝導率の高いアルミニウムなどの金属材からなるランプカバー52(または天板)とから構成され、そしてソケット本体51とランプカバー52は一体的に接合されている。   In FIG. 4, a lamp socket 50 is composed of a socket body 51 made of an insulating member and a lamp cover 52 (or top plate) made of a metal material such as aluminum having a high thermal conductivity, and the socket body 51 and the lamp cover. 52 is integrally joined.

また、ソケット本体51は、口金30の突起部29を取付ける取付孔51aを有するリング形状で、かつリングの部分に、回路基板20に設けた一対の電極ピン28と係合する一対の取付孔51bを有して、GX53の口金に適合できる形状をなしている。   The socket body 51 has a ring shape having a mounting hole 51a for attaching the projection 29 of the base 30 and a pair of mounting holes 51b that engage with a pair of electrode pins 28 provided on the circuit board 20 at the ring portion. It has a shape that can be adapted to the base of GX53.

このソケット本体51は、取付孔51bの内部に、図示しない外部からの電力供給部を有しており、電極ピン28を取付孔51bに差し込んで、回路基板20を少し回すと、電極ピン28は、取付孔51b内の電力供給部に接触して、ソケット本体51側から電極ピン28に電力を供給できるようになっている。なおこのとき、図1に示す如く、突起部29の側壁に形成されたL字凹部40と、ソケット本体51の取付孔51a内に設けた係止突起(図示していない)との係合によって、照明ユニット10はソケット本体51側に固
定され、照明用電力の供給を受けることとなる。
[照明ユニットの作用の説明]図4
次に、図4を用いて、照明ユニット10の発光動作および熱伝達機構について説明する。図4において、矢印線Pmは出射光、矢印線Pnは反射光を表している。また、矢印線Toは熱の流れを示した熱伝達方向を表している。
The socket body 51 has an external power supply unit (not shown) inside the mounting hole 51b. When the electrode pin 28 is inserted into the mounting hole 51b and the circuit board 20 is turned slightly, the electrode pin 28 is The power can be supplied to the electrode pin 28 from the socket body 51 side by contacting the power supply portion in the mounting hole 51b. At this time, as shown in FIG. 1, the engagement between the L-shaped recess 40 formed on the side wall of the protrusion 29 and a locking protrusion (not shown) provided in the mounting hole 51 a of the socket body 51 is performed. The lighting unit 10 is fixed to the socket body 51 side and is supplied with lighting power.
[Description of Action of Lighting Unit] FIG.
Next, the light emission operation and the heat transfer mechanism of the illumination unit 10 will be described with reference to FIG. In FIG. 4, an arrow line Pm represents outgoing light, and an arrow line Pn represents reflected light. An arrow line To represents a heat transfer direction indicating a heat flow.

図4に示す如く、照明ユニット10をソケット本体51に取り付けると、ソケット本体51より電極ピン28を介して照明ユニット10に電力が供給される。このとき、LEDブロック25のLED24が発光し、照明光出射面側への出射光は、第1の被覆膜31及び第3の被覆膜33の2層の透明被覆層を通過して出射光Pmとして出射される。また、LEDブロック25から側方に放射された放射光は、各種の電子部品26を被覆した白色樹脂からなる第2の被覆膜32によって反射され、反射光Pnとして出射される。   As shown in FIG. 4, when the lighting unit 10 is attached to the socket body 51, power is supplied from the socket body 51 to the lighting unit 10 via the electrode pins 28. At this time, the LED 24 of the LED block 25 emits light, and the emitted light toward the illumination light exit surface side passes through the two transparent coating layers of the first coating film 31 and the third coating film 33 and exits. It is emitted as incident light Pm. Further, the emitted light emitted from the LED block 25 to the side is reflected by the second coating film 32 made of a white resin covering various electronic components 26 and emitted as reflected light Pn.

上記の如く、LEDブロック25からの出射光は、反射光Pnを含め、できる限り多くの光をすべて有効に照明光出射面側への出射光として利用される。ここで、各種の電子部品26を被覆した白色樹脂からなる第2の被覆膜32の機能を説明する。もし、この白色樹脂からなる第2の被覆膜32を設けずに、各種の電子部品26を剥き出しにしておくと、LEDブロック25から放射された放射光の一部は、剥き出しの電子部品26に直接当たることになるが、各種の電子部品26は形状や色がそれぞれ異なるため、部品毎に反射方向や光吸収が異なり、反射光の量が減少して発光効率を悪くする要因となる。これに対して、白色樹脂からなる第2の被覆膜32は反射効率が高く、また反射方向も所望の方向に制御できるため、反射光Pnの利用効率を高めることができる。   As described above, the light emitted from the LED block 25, including the reflected light Pn, is utilized as much light as possible to the illumination light exit surface side as effectively as possible. Here, the function of the second coating film 32 made of a white resin covering various electronic components 26 will be described. If the various electronic components 26 are exposed without providing the second coating film 32 made of white resin, a part of the radiated light emitted from the LED block 25 is exposed. However, since the various electronic components 26 are different in shape and color, the reflection direction and light absorption are different for each component, and the amount of reflected light is reduced, resulting in a deterioration in luminous efficiency. On the other hand, the second coating film 32 made of white resin has high reflection efficiency and the reflection direction can be controlled in a desired direction, so that the utilization efficiency of the reflected light Pn can be increased.

このとき、LEDブロック25におけるLED24の発光によって発生した熱は、熱伝達によってLED24直下のメタルコア基板21に伝わり、さらにこの熱は、熱伝導率の高いメタルコア基板21の全面に広がる。そして、照明ユニット筐体の機能を兼ねて表面に露出する広い露出面21aから外部に対して熱伝達される。なおこのとき、回路基板20のソケット取付面側の露出面21aは、ランプソケット50内部で、直接外界の空気に曝されている。このため、空気への対流と、主にランプソケット50への熱放射によって、メタルコア基板21からの放熱が積極的に促進される。また、回路基板20の照明光出射面側においても、第3の被覆膜33が直接外界の空気に曝されていることから、第3の被覆膜33からの放熱も積極的に行われる。   At this time, the heat generated by the light emission of the LED 24 in the LED block 25 is transmitted to the metal core substrate 21 directly under the LED 24 by heat transfer, and further, this heat spreads over the entire surface of the metal core substrate 21 having high thermal conductivity. Then, heat is transferred to the outside from the wide exposed surface 21a that also functions as a lighting unit housing and is exposed on the surface. At this time, the exposed surface 21 a on the socket mounting surface side of the circuit board 20 is directly exposed to the outside air inside the lamp socket 50. For this reason, heat dissipation from the metal core substrate 21 is positively promoted by convection to the air and mainly heat radiation to the lamp socket 50. Further, since the third coating film 33 is directly exposed to the outside air on the illumination light emitting surface side of the circuit board 20, heat radiation from the third coating film 33 is also actively performed. .

更に、メタルコア基板21に直接接続された突起部29を、その頂部を金属製のランプカバー52に接触させることにより、広い面積のランプカバー52を放熱装置として利用し、効率の良い放熱を行うことができる。   Furthermore, the protrusion 29 directly connected to the metal core substrate 21 is brought into contact with the metal lamp cover 52 at its top, so that the lamp cover 52 having a large area can be used as a heat radiating device to perform efficient heat dissipation. Can do.

なお、本実施例の照明ユニット10を構成するメタルコア基板21や突起部29は、高い放熱特性を持たせるために、熱伝導率の高いアルミ材や銅、または銅合金材などの金属を用いると良い。また、照明光出射面側に用いる第1の被覆膜31、第2の被覆膜32、第3の被覆膜33等の被覆膜材料は、熱伝導を良くするために、薄く設計するのがよい。さらに、熱伝導率が高く放射率も高い材料を用いると良い。例えば、熱伝導率の高いガラスや、放射率が高いシリコン樹脂やポリカーボネート樹脂などが好適である。
[第2実施例]
[照明装置の構成の説明]図5
次に、図5を用いて、第2実施例に係る照明装置の構成を説明する。図5は、照明ユニット10をランプソケットに取付けた状態を示す要部断面図であり、基本的構成は図4に示す第1実施例の照明装置と同じなので、同一要素には同一番号を付し、重複する説明は省略する。
Note that the metal core substrate 21 and the protrusions 29 constituting the lighting unit 10 of the present embodiment use a metal such as aluminum material, copper, or copper alloy material with high thermal conductivity in order to have high heat dissipation characteristics. good. In addition, the coating film materials such as the first coating film 31, the second coating film 32, and the third coating film 33 used on the illumination light emitting surface side are designed to be thin in order to improve heat conduction. It is good to do. Furthermore, it is preferable to use a material having high thermal conductivity and high emissivity. For example, glass with high thermal conductivity, silicon resin or polycarbonate resin with high emissivity, and the like are suitable.
[Second Embodiment]
[Description of Configuration of Lighting Device] FIG.
Next, the structure of the illumination device according to the second embodiment will be described with reference to FIG. FIG. 5 is a cross-sectional view of the main part showing a state in which the lighting unit 10 is attached to the lamp socket. The basic configuration is the same as that of the lighting device of the first embodiment shown in FIG. In addition, overlapping explanation is omitted.

図5に示す第2実施例の照明装置と、図4に示す第1実施例の照明装置と異なるところは、ランプソケット側の構成のみである。即ち、第1実施例のランプソケット50は、絶縁部材によるソケット本体51と、熱伝導性に優れたランプカバー(天板)52によって構成されていたが、第2実施例のランプソケット60は、絶縁部材によるソケット本体51の外周に、熱伝導率の高いアルミ材などからなる金属の放熱部材61が設けられ、この放熱部材61を介してランプカバー52に、LED24で発生した熱を効率よく伝えられるようにしている点にある。なお、このソケット本体51と放熱部材61とランプカバー52は、一体的に接合されている。   The difference between the illumination device of the second embodiment shown in FIG. 5 and the illumination device of the first embodiment shown in FIG. 4 is only the configuration on the lamp socket side. That is, the lamp socket 50 of the first embodiment is constituted by the socket body 51 made of an insulating member and the lamp cover (top plate) 52 having excellent thermal conductivity, but the lamp socket 60 of the second embodiment is A metal heat radiating member 61 made of an aluminum material having high thermal conductivity is provided on the outer periphery of the socket main body 51 by an insulating member, and heat generated in the LED 24 is efficiently transmitted to the lamp cover 52 via the heat radiating member 61. It is in the point which is trying to be done. The socket body 51, the heat radiating member 61, and the lamp cover 52 are integrally joined.

上記第2実施例の照明装置の構成において、照明ユニット10をランプソケット60に装填したときに、照明ユニット10の筐体機能を兼ね備えた、回路基板20の露出面21aは、ランプソケット60のランプカバー52に一体的に設けられた、金属材料からなる熱伝導率の高い放熱部材61に接触する。そして、照明ユニット10のLEDブロック25におけるLED24の発光によって発生した熱は、メタルコア基板21の全面に広がる。その熱が、熱伝導率の高い放熱部材61を介してランプカバー52に伝わり、ランプカバー52の広い面から外部に対して、対流と熱放射によって放熱される。上記作用を受けて、本実施例の照明装置は、極めて高い放熱効果を得ることができる。他の構成および作用は、実施例1と同じであるので、ここでの詳細な説明は割愛する。
[第3実施例]
[照明ユニットの構成の説明]図6
次に、図6を用いて第3実施例の照明ユニットの構成を説明する。図6は、本発明の第3実施例に係る照明ユニットの要部断面図である。なお、図6に示す、第3実施例における照明ユニットの基本的構成は、前述の図2に示した、第1実施例の照明ユニット10と基本構成が同じなので、同一要素には同一符号を付し、重複する説明は省略する。
In the configuration of the lighting device of the second embodiment, when the lighting unit 10 is loaded in the lamp socket 60, the exposed surface 21a of the circuit board 20 that also has the housing function of the lighting unit 10 is the lamp of the lamp socket 60. The heat dissipating member 61 made of a metal material and having a high thermal conductivity is provided integrally with the cover 52. The heat generated by the light emission of the LEDs 24 in the LED block 25 of the lighting unit 10 spreads over the entire surface of the metal core substrate 21. The heat is transmitted to the lamp cover 52 through the heat radiating member 61 having high thermal conductivity, and is radiated from the wide surface of the lamp cover 52 to the outside by convection and heat radiation. In response to the above action, the lighting device of the present embodiment can obtain an extremely high heat dissipation effect. Since other configurations and operations are the same as those in the first embodiment, detailed description thereof is omitted here.
[Third embodiment]
[Description of Illumination Unit Configuration] FIG.
Next, the configuration of the illumination unit of the third embodiment will be described with reference to FIG. FIG. 6 is a cross-sectional view of a main part of an illumination unit according to the third embodiment of the present invention. The basic configuration of the illumination unit in the third embodiment shown in FIG. 6 is the same as that of the illumination unit 10 in the first embodiment shown in FIG. A duplicate description will be omitted.

図6に示すように、第3実施例の照明ユニット40において、図2に示した第1実施例の照明ユニット10と異なるところは、回路基板20の上面側、つまり、ソケット取付面側に突起部29が存在しない点にある。従って、図2において、照明ユニット10の突起部29の内部に設けられていた配線パターン23bや電子部品26は、回路基板20の露出面21a側には存在せず、これらの電子部品26は、回路基板20の照明光出射面側に設けられた配線パターン23a側に実装され、第2の被覆膜32によって被覆される。   As shown in FIG. 6, the illumination unit 40 of the third embodiment differs from the illumination unit 10 of the first embodiment shown in FIG. 2 in that it protrudes on the upper surface side of the circuit board 20, that is, on the socket mounting surface side. The part 29 does not exist. Accordingly, in FIG. 2, the wiring pattern 23 b and the electronic component 26 provided inside the protrusion 29 of the illumination unit 10 do not exist on the exposed surface 21 a side of the circuit board 20, and these electronic components 26 are The circuit board 20 is mounted on the side of the wiring pattern 23 a provided on the illumination light emitting surface side, and is covered with the second coating film 32.

この様に、本実施例の照明ユニット40のソケット取付面側は、一対の電極ピン28のみが回路基板20から突出して設けられた形状をなしているため、IEC規格のGU10、GU12のタイプに適用できる照明ユニットの形状となる。   Thus, since the socket mounting surface side of the lighting unit 40 of the present embodiment has a shape in which only the pair of electrode pins 28 protrudes from the circuit board 20, the IEC standard GU10 and GU12 are used. Applicable lighting unit shape.

また、図2に示した照明ユニット10においては、第3の被覆膜33を透明膜としたが、図6に示す、本実施例の照明ユニット40においては、この第3の被覆膜41を透明膜に代えて、透明な樹脂41aに光拡散剤41bを分散させた乳白色なる光拡散膜で構成している。ここでは、光拡散剤41bには、シリカ(SiO)、酸化アルミニウム(Al)、酸化ジルコニウム(ZrO)、酸化チタン(TiO)、炭酸カルシウム(CaCO)、酸化亜鉛(ZnO)などを用いることができる。 In the lighting unit 10 shown in FIG. 2, the third coating film 33 is a transparent film. However, in the lighting unit 40 of this embodiment shown in FIG. 6, the third coating film 41 is used. Is replaced with a transparent film, and is composed of a milky white light diffusing film in which a light diffusing agent 41b is dispersed in a transparent resin 41a. Here, the light diffusing agent 41b includes silica (SiO 2 ), aluminum oxide (Al 2 O 3 ), zirconium oxide (ZrO 2 ), titanium oxide (TiO 2 ), calcium carbonate (CaCO 3 ), and zinc oxide (ZnO). ) Etc. can be used.

この様に、光拡散膜による第3の被覆膜41を用いて、第1、第2の被覆膜31、32を被覆した構成とすることにより、LED24からの出射光が十分に拡散し、照明の明るさが均一になると共に、明るさも向上させることができる。
[照明装置の構成の説明]図7
次に、図7を用いて第3実施例の照明装置の構成を説明する。図7は、照明ユニット40をランプソケットに取付けた状態を示す要部断面図であり、基本的構成は、図5に示す第2実施例の照明装置と同じなので、同一要素には同一番号を付し、重複する説明は省略
する。なお、図7に示す第3実施例の照明装置と、図5に示した第2実施例の照明装置と異なるところは、照明ユニットの構成と放熱部材の配置形態にある。他の事項は同じであるので、ここではその相違点のみについて下記に説明する。
In this way, by using the third coating film 41 of the light diffusion film to cover the first and second coating films 31 and 32, the light emitted from the LED 24 is sufficiently diffused. The brightness of the illumination becomes uniform and the brightness can be improved.
[Description of Configuration of Lighting Device] FIG.
Next, the configuration of the illumination device of the third embodiment will be described with reference to FIG. FIG. 7 is a cross-sectional view of the main part showing a state in which the lighting unit 40 is attached to the lamp socket, and the basic configuration is the same as that of the lighting device of the second embodiment shown in FIG. A duplicate description will be omitted. The difference between the illumination device of the third embodiment shown in FIG. 7 and the illumination device of the second embodiment shown in FIG. 5 is the configuration of the illumination unit and the arrangement of the heat dissipating members. Since other matters are the same, only the differences will be described below.

図5に示した第2実施例の照明ユニット10は、回路基板20の中央に突起部29が存在し、ランプソケット60の絶縁部材によるソケット本体51の間に突起部29を収納する空間が存在していたが、図6および図7に示す本実施例の照明ユニット40は、その突起部29が存在しない。そのため、本形態においては、リング状のランプソケット70のソケット本体51の外側に設けたリング状の放熱部材だけでなく、その内側にも円盤形状の放熱部材61が設けた。   The illumination unit 10 of the second embodiment shown in FIG. 5 has a projection 29 at the center of the circuit board 20, and there is a space for housing the projection 29 between the socket body 51 by the insulating member of the lamp socket 60. However, the projection unit 29 does not exist in the illumination unit 40 of the present embodiment shown in FIGS. 6 and 7. Therefore, in this embodiment, not only the ring-shaped heat radiating member provided outside the socket main body 51 of the ring-shaped lamp socket 70 but also the disk-shaped heat radiating member 61 is provided inside thereof.

また、上記照明ユニット40においては、回路基板20の一対の電極ピン28は、ランプソケット70のソケット本体51に取付けられたときに、回路基板20の露出面21aが、ソケット本体51の外周部に設けた環形状の放熱部材61と、ソケット本体51の内周部に設けた円盤形状の放熱部材61とに接触する。   In the illumination unit 40, when the pair of electrode pins 28 of the circuit board 20 are attached to the socket body 51 of the lamp socket 70, the exposed surface 21 a of the circuit board 20 is located on the outer periphery of the socket body 51. The ring-shaped heat radiation member 61 provided is in contact with the disk-shaped heat radiation member 61 provided on the inner peripheral portion of the socket body 51.

このため、照明ユニット40におけるLED24の発光によって発生した熱は、メタルコア基板21の全面に広がる。この熱が、熱伝導率が高く、広い面積と熱容量を有する環形状の放熱部材61や、円盤形状の放熱部材61を介してランプカバー52に伝わり、ランプカバー52の広い面から外部に対して対流と熱放射によって放熱される。このため、極めて高い放熱効果を得ることができるのである。   For this reason, the heat generated by the light emission of the LED 24 in the illumination unit 40 spreads over the entire surface of the metal core substrate 21. This heat is transmitted to the lamp cover 52 via the ring-shaped heat radiation member 61 having a high thermal conductivity and a large area and heat capacity, and the disk-shaped heat radiation member 61, and from the wide surface of the lamp cover 52 to the outside. Heat is dissipated by convection and heat radiation. For this reason, an extremely high heat dissipation effect can be obtained.

また、この照明ユニット40では、第3の被覆膜41として、透明な樹脂41aに光拡散剤41bを分散させた乳白色の光拡散膜を用いているので、LED24からの出射光が被膜内で十分拡散し、照明の明るさが均一になると共に、明るさも向上させることができる。   Moreover, in this illumination unit 40, since the milky white light-diffusion film which disperse | distributed the light-diffusion agent 41b to the transparent resin 41a is used as the 3rd coating film 41, the emitted light from LED24 is in a film. It diffuses sufficiently, the brightness of the illumination becomes uniform, and the brightness can be improved.

10、40 照明ユニット
20 回路基板
21 メタルコア基板
21a 露出面
22 絶縁層
23a、23b 配線パターン
24 LED
25 LEDブロック
26 電子部品
27 絶縁スリーブ
28 電極ピン
29 突起部
30 口金
31 帯1の被覆膜
32 第2の被覆膜
33、41 第3の被覆膜
41a 透明な樹脂
41b 光拡散剤
50、60、70 ランプソケット
51 ソケット本体
51a、51b 取付孔
52 ランプカバー
61 放熱部材
10, 40 Lighting unit 20 Circuit board 21 Metal core board 21a Exposed surface 22 Insulating layers 23a, 23b Wiring pattern 24 LED
25 LED block 26 Electronic component 27 Insulating sleeve 28 Electrode pin 29 Protrusion part 30 Base 31 Band 1 coating film 32 Second coating film 33, 41 Third coating film 41a Transparent resin 41b Light diffusing agent 50, 60, 70 Lamp socket 51 Socket body 51a, 51b Mounting hole 52 Lamp cover 61 Heat dissipation member

Claims (4)

回路基板と、
前記回路基板の一方の面に実装された発光素子と、
前記回路基板の他方の面から直に延設して設けられた、前記発光素子に外部からの電力を供給するための電極ピンと、を備え、
前記回路基板の他方の面の少なくとも一部は、照明ユニット筐体を兼ねて露出する
ことを特徴とする照明ユニット。
A circuit board;
A light emitting device mounted on one surface of the circuit board;
An electrode pin provided to extend directly from the other surface of the circuit board for supplying electric power from the outside to the light emitting element,
At least a part of the other surface of the circuit board is also exposed as a lighting unit housing.
前記発光素子を駆動するための電子部品が、前記回路基板の一方の面に前記発光素子とともに配置されており、
前記電子部品は、白色樹脂で被覆され、
前記発光素子と前記白色樹脂を含む前記回路基板の一方の表面は、透明樹脂または乳白色の樹脂で被覆される
ことを特徴とする請求項1に記載の照明ユニット。
An electronic component for driving the light emitting element is disposed along with the light emitting element on one surface of the circuit board,
The electronic component is coated with a white resin,
The lighting unit according to claim 1, wherein one surface of the circuit board including the light emitting element and the white resin is coated with a transparent resin or a milky white resin.
請求項1または2の照明ユニットを、ランプソケットに装填したときに、前記回路基板の他方の面であって、前記照明ユニット筐体を兼ねて露出した面が、直に空気に曝される
ことを特徴とする照明装置。
When the lighting unit according to claim 1 or 2 is loaded in a lamp socket, the other surface of the circuit board exposed as the lighting unit housing is directly exposed to air. A lighting device characterized by the above.
請求項1または2の照明ユニットをランプソケットに装填したときに、前記回路基板の他方の面であって、前記照明ユニット筐体を兼ねて露出した面と、前記ランプソケットの環形状の放熱部材の表面とが、熱的に接合する
ことを特徴とする照明装置。
When the lighting unit according to claim 1 or 2 is loaded in a lamp socket, the other surface of the circuit board, the surface exposed to serve also as the lighting unit housing, and the annular heat dissipation member of the lamp socket A lighting device, wherein the surface is thermally bonded.
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WO2015040805A1 (en) * 2013-09-18 2015-03-26 株式会社デンソー Switching-on device and light fixture provided with switching-on device
CN104508368A (en) * 2012-07-31 2015-04-08 高通Mems科技公司 Low-profile LED heat management system
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CN104508368A (en) * 2012-07-31 2015-04-08 高通Mems科技公司 Low-profile LED heat management system
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EP4187145A1 (en) * 2021-11-25 2023-05-31 Yuri Borisovich Sokolov Led cluster

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