JP2012119554A - Method for manufacturing coil component and coil component - Google Patents

Method for manufacturing coil component and coil component Download PDF

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JP2012119554A
JP2012119554A JP2010269082A JP2010269082A JP2012119554A JP 2012119554 A JP2012119554 A JP 2012119554A JP 2010269082 A JP2010269082 A JP 2010269082A JP 2010269082 A JP2010269082 A JP 2010269082A JP 2012119554 A JP2012119554 A JP 2012119554A
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conducting wire
wire
holding
core
coil component
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Kazumi Kobayashi
一三 小林
Yasuhiro Matsukawa
泰弘 松川
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TDK Corp
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TDK Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a coil component, capable of securely connecting a stranded wire, and the coil component.SOLUTION: A method for manufacturing a coil component includes the steps of: preparing a core having a core part having a conductor 8 having stranded wire-like ends wound around the core part and flange parts 4 and 5 provided in ends of the core part and terminal fittings 6 and 7 provided in the flange parts 4 and 5 and having wire connection parts having the ends of the conductor 8 connected thereto; holding the conductor 8 led out from the core part at the wire connection parts so that a stranded wire is not untied; loosening a strand on a downstream side of a position that the conductor 8 is held at the holding step in a lead-out direction that the conductor 8 is led out from the core part; and welding the conductor 8 loosened at the loosening step to the wire connection parts.

Description

本発明はコイル部品の製造方法及びコイル部品に関する。   The present invention relates to a coil component manufacturing method and a coil component.

特許文献1に示されるように、鍔部と巻芯部とを備えたコアの巻芯部に導線を巻回し、巻芯部から鍔部に設けられた継線箇所である端子金具へ導線を引き出して継線したコイル部品が公知である。このようなコイル部品において、所定のコア寸法で必要なコイルの巻回数を得るためには、コイルを構成する導線の径を細くする必要がある。導線の径を細くすると、特に巻芯部から継線箇所へと引き出す引出し部において、断線の危険がある。この断線を防ぐために、引き出し部の導線を折り返して複数本とし、この複数本の導線を撚り線として引き出し部とする構成が公知になっている。   As shown in Patent Document 1, a conductive wire is wound around a core portion of a core having a collar portion and a core portion, and the lead wire is connected from the core portion to a terminal fitting which is a connecting portion provided on the collar portion. Coil components that are drawn out and connected are known. In such a coil component, in order to obtain a necessary number of coil turns with a predetermined core size, it is necessary to reduce the diameter of the conducting wire constituting the coil. If the diameter of the conducting wire is reduced, there is a risk of disconnection particularly in the lead-out portion that is drawn from the winding core portion to the connecting portion. In order to prevent this disconnection, a configuration is known in which lead wires in the lead-out portion are folded back into a plurality of wires, and the lead wires are used as the lead wires.

特開2001−339224号公報JP 2001-339224 A

撚り線を構成する導線は、コイルを構成することから、一般に被覆導線が用いられている。この被覆導線を撚り線とし、この撚り線部分を継線箇所として端子金具に溶接する場合、撚り線を構成する各々の被覆導線の被覆が、導線の芯線と端子金具との溶融を阻害して好適に継線が行われない場合があった。よって本発明は、撚り線を確実に継線できるコイル部品の製造方法及びコイル部品を提供することを目的とする。   Since the conducting wire constituting the stranded wire constitutes a coil, a coated conducting wire is generally used. When this coated conducting wire is a stranded wire and this stranded wire portion is welded to a terminal fitting as a connection point, the coating of each coated conducting wire constituting the stranded wire inhibits melting of the core wire of the conducting wire and the terminal fitting. In some cases, the connection was not suitably performed. Therefore, an object of this invention is to provide the manufacturing method of a coil component and coil component which can connect a strand wire reliably.

上記課題を解決するために本発明は、少なくとも端部が撚り線状の導線が巻回される巻芯部と、巻芯部の端部に設けられた鍔部と、を有するコアと、鍔部に配置され導線の端部が継線される継線部を有する端子金具と、を準備する準備工程と、巻芯部から引き出した導線を、撚り線がほどけないように継線部に保持する導線保持工程と、巻芯部から引き出した引き出し方向において導線の導線保持工程で保持され箇所より下流側の撚りをほぐす撚りほぐし工程と、撚りほぐし工程でほぐした導線を継線部に溶接する溶接工程と、を備えるコイル部品の製造方法を提供する。   In order to solve the above problems, the present invention provides a core having at least a winding core portion around which a stranded wire-like conductor is wound, and a flange portion provided at an end portion of the winding core portion, A terminal fitting that has a connecting part that is arranged at the end and is connected to the end of the conducting wire, and holds the conducting wire drawn from the core part in the connecting part so that the stranded wire is not unraveled A conducting wire holding step, a twisting unwinding step of unwinding the twist downstream from the location held in the conducting wire holding step of the conducting wire in the drawing direction drawn out from the core, and a wire loosened in the twist unraveling step are welded to the connecting portion And a manufacturing method of a coil component including a welding process.

このような方法によると、撚りをほぐした状態で溶接(継線)を行うため、被覆導線を撚り線とした場合であっても、溶接時に発生する被覆かすが溶接箇所に取り込まれることが抑制され、好適に溶接による継線を行うことができる。   According to such a method, since welding (connecting) is performed in a state where the twist is loosened, even if the coated conductor is a stranded wire, it is suppressed that the covered debris generated during welding is taken into the welded portion. The connection by welding can be preferably performed.

また準備工程において、被覆導線を導線として準備し、撚りほぐし工程と溶接工程との間に、撚りほぐし工程でほぐした導線の被覆を剥離する被覆剥離工程を更に備えることが好ましい。   In the preparation step, it is preferable to further include a coating peeling step of preparing the coated conducting wire as a conducting wire and peeling the coating of the conducting wire loosened in the twisting and unwinding step between the twisting and unwinding step.

このような方法によると、撚り線においても容易に被覆剥離を行うことができ、被覆かすが溶融箇所に取り込まれることを確実に抑制することができる。   According to such a method, it is possible to easily perform the coating peeling even on the stranded wire, and it is possible to surely suppress the covering debris from being taken into the melted portion.

また準備工程において、耐熱被覆導線を導線として準備することが好ましい。このような方法によるとコイル部分の耐熱性を高めることができる。   In the preparation step, it is preferable to prepare a heat-resistant coated conductor as a conductor. According to such a method, the heat resistance of the coil portion can be increased.

また準備工程において、端子金具へ向けて引き回された導線が載置される台座部と、台座部から延出され台座部上に載置された導線を保持する保持部とを有し、保持部が、台座部からの延出方向先端側に位置して台座部表面に当接若しくは近接する受け部と、延出方向基端側に位置して受け部の台座部表面からの離間を抑制するバネ部とを有する継線部を備えた端子金具を準備し、導線保持工程は、受け部と台座部との間に弾性的に保持するように導線を配置してもよい。   Further, in the preparation step, the holding portion has a pedestal portion on which the lead wire routed toward the terminal fitting is placed, and a holding portion that holds the lead wire extended from the pedestal portion and placed on the pedestal portion. Is located on the distal end side in the extending direction from the pedestal portion and is in contact with or close to the surface of the pedestal portion, and is positioned on the proximal end side in the extending direction to suppress separation of the receiving portion from the pedestal surface. A terminal fitting having a connecting portion having a spring portion to be prepared is prepared, and the conducting wire holding step may arrange the conducting wire so as to be elastically held between the receiving portion and the pedestal portion.

このような方法によると、撚り線を確実に固定することができるので、撚り線をほぐす際に、保持部から巻芯部側に位置する撚り線がほぐされることがない。   According to such a method, since the stranded wire can be reliably fixed, when the stranded wire is loosened, the stranded wire located on the winding core side from the holding portion is not loosened.

また上記課題を解決するために導線が巻回される巻芯部と、巻芯部の端部に設けられた鍔部と、を有するコアと、鍔部に配置され導線の端部が継線される継線部を有する端子金具と、を備え、継線部には、巻芯部から引き回された導線の端部が挟持される保持部と、導線の引き出し方向において、保持部の下流側で導線と溶接される溶接部と、を有し、導線は、少なくとも保持部から巻芯部の間で撚り線状に構成されているコイル部品を提供する。   Moreover, in order to solve the said subject, the core which has the core part by which a conducting wire is wound, and the collar part provided in the edge part of a core part, and the edge part of a conducting wire arrange | positioned at a collar part are connected A terminal fitting having a connecting portion that is connected to the holding portion, the holding portion holding the end portion of the conducting wire drawn from the core portion, and the downstream of the holding portion in the drawing direction of the conducting wire. And a welded portion to be welded to the conductive wire on the side, and the conductive wire provides a coil component configured in a twisted wire shape at least between the holding portion and the core portion.

このような構成によると、保持部を介して導線が巻芯部から継線箇所に引き回されているため、導線を継線する際に保持部から巻芯部までの間の撚り線がほどけることを抑制することができる。   According to such a configuration, since the conducting wire is routed from the winding core portion to the connecting portion via the holding portion, the stranded wire between the holding portion and the winding core portion is unfolded when connecting the conducting wire. Can be suppressed.

本発明のコイル部品の製造方法及びコイル部品によれば、撚り線を確実に継線することができる。   According to the coil component manufacturing method and the coil component of the present invention, a stranded wire can be reliably connected.

本発明の実施の形態に係るコイル部品の斜視図。The perspective view of the coil components which concern on embodiment of this invention. 本発明の実施の形態に係るコイル部品の部品本体の斜視図。The perspective view of the component main body of the coil component which concerns on embodiment of this invention. 本発明の実施の形態に係るコイル部品のコアの(a)側面図、(b)底面図、(c)平面図、(d)正面図。The (a) side view, (b) bottom view, (c) top view, (d) front view of the core of the coil component which concerns on embodiment of this invention. 本発明の実施の形態に係るコイル部品の端子金具の(a)側面図、(b)底面図、(c)正面図。The (a) side view, (b) bottom view, (c) front view of the terminal fitting of the coil component which concerns on embodiment of this invention. 本発明の実施の形態に係るコイル部品の鍔部に端子金具を装着した状態での部分側面図。The partial side view in the state which attached the terminal metal fitting to the collar part of the coil component which concerns on embodiment of this invention. 本発明の実施の形態に係るコイル部品の鍔部に端子金具を装着した状態での部分底面図。The partial bottom view in the state where the terminal metal fitting was attached to the collar part of the coil component concerning an embodiment of the invention. 本実施の形態に係る端子金具の保持部と導線との大小関係を示す図。The figure which shows the magnitude relationship between the holding | maintenance part of a terminal metal fitting and conducting wire which concern on this Embodiment. 本発明の実施の形態に係るコイル部品の導線を撚り線にする工程を示す図。The figure which shows the process of making the conducting wire of the coil components which concerns on embodiment of this invention into a strand wire. 本発明の実施の形態に係るコイル部品の製造過程を示す図であって、導線保持工程に係る図。It is a figure which shows the manufacturing process of the coil components which concern on embodiment of this invention, Comprising: The figure which concerns on a conducting wire holding process. 本発明の実施の形態に係るコイル部品の製造過程を示す図であって、導線を巻芯部に巻回している状態の図。The figure which shows the manufacturing process of the coil components which concern on embodiment of this invention, Comprising: The figure of the state which has wound conducting wire around the core part. 本発明の実施の形態に係るコイル部品の製造過程を示す図であって、導線を固定した状態の図。The figure which shows the manufacturing process of the coil components which concern on embodiment of this invention, Comprising: The figure of the state which fixed the conducting wire. 本発明の実施の形態に係るコイル部品の製造過程を示す図であって、被覆剥離工程に係る図。It is a figure which shows the manufacturing process of the coil components which concern on embodiment of this invention, Comprising: The figure which concerns on a coating | peeling peeling process. 本発明の実施の形態に係るコイル部品の製造過程を示す図であって、溶接工程に係る図。It is a figure which shows the manufacturing process of the coil components which concern on embodiment of this invention, Comprising: The figure which concerns on a welding process.

以下、本発明の実施の形態を図1から図13に基づき説明する。図1に示されるコイル部品1は、実装基板10上のランドパターン10A、10Aにハンダで実装されるアンテナコイルであり、長手方向(後述の巻芯部3の軸方向)の長さが約8.0mm、長手方向と直交する上下方向(実装基板10からコイル部品1に向かう方向を上方と定義)、上下方向及び長手方向と直交する幅方向がそれぞれ約2.7mmである。コイル部品1は、本体1Aと、本体1Aを覆うケース1Bとから構成されている。ケース1Bは、一面が開口して内部に本体1Aを収容する空間が画成された略直方体状の絶縁樹脂ケースであり、内部に本体1Aを固定する爪が複数設けられている。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. A coil component 1 shown in FIG. 1 is an antenna coil that is soldered to land patterns 10A and 10A on a mounting substrate 10 and has a length of about 8 in the longitudinal direction (the axial direction of a core portion 3 described later). 0.0 mm, the vertical direction perpendicular to the longitudinal direction (the direction from the mounting substrate 10 toward the coil component 1 is defined as upward), and the vertical direction and the width direction perpendicular to the longitudinal direction are each about 2.7 mm. The coil component 1 includes a main body 1A and a case 1B that covers the main body 1A. The case 1B is a substantially rectangular parallelepiped insulating resin case that is open on one side and that defines a space for housing the main body 1A therein, and is provided with a plurality of claws for fixing the main body 1A.

図2に示されるように、本体1Aは、コア2と、一対の端子金具6、7と、導線8とから主に構成されており、長手方向、幅方向、上下方向でそれぞれ7.0mm、2.0mm、1.8mmになるように構成されている。   As shown in FIG. 2, the main body 1 </ b> A mainly includes a core 2, a pair of terminal fittings 6 and 7, and a conductive wire 8, and is 7.0 mm in the longitudinal direction, the width direction, and the vertical direction, It is configured to be 2.0 mm and 1.8 mm.

コア2は、図3(a)に示されるように、巻芯部3と、巻芯部3の長手方向一端及び他端に設けられ、互いに同形状の一対の鍔部4、鍔部5より構成されている。鍔部4、鍔部5は同形状・同構成であるため、代表として鍔部4について説明する。   As shown in FIG. 3A, the core 2 is provided at the winding core portion 3 and at one end and the other end in the longitudinal direction of the winding core portion 3. It is configured. Since the collar part 4 and the collar part 5 have the same shape and configuration, the collar part 4 will be described as a representative.

巻芯部3は、長手方向に直交する断面が略方形に構成され、図3(b)に示されるように一対の鍔部4、鍔部5に対して、それぞれの幅方向の中央に位置するように配置されている。   The core portion 3 has a substantially rectangular cross section perpendicular to the longitudinal direction, and is positioned at the center in the width direction with respect to the pair of flange portions 4 and 5 as shown in FIG. Are arranged to be.

鍔部4は、コイル部品1が実装基板10に実装された状態で実装基板10に対面すると共に、図3(a)に示されるように、巻芯部3の軸と略平行な実装面41と、巻芯部3の軸を鍔部4側に延長した仮想線Xに対して実装面41の反対側に位置し実装面41と平行な継線面42と、幅方向と交差し実装面41と継線面42との間に位置する側面43、43(図3(d))を有している。図3(b)に示されるように、実装面41には、幅方向に並んだ一対の実装側凹部41a、41aが形成されている。図3(c)に示されるように、継線面42には、その幅方向において中心位置に一の継線側凹部42aが形成されている。また図3(d)に示されるように、鍔部4において、側面43、43には、それぞれ段部43a、43aが設けられている。これら段部43a、43aは、本体1Aがケース1B内に挿入された際にケース1B内の図示せぬ爪に掛止され、本体1Aがケース1Bから脱落するのを防いでいる。   The flange portion 4 faces the mounting substrate 10 in a state where the coil component 1 is mounted on the mounting substrate 10 and, as shown in FIG. 3A, a mounting surface 41 substantially parallel to the axis of the core portion 3. And a connecting surface 42 which is opposite to the mounting surface 41 and parallel to the mounting surface 41 with respect to a virtual line X in which the axis of the winding core portion 3 is extended to the flange portion 4 side, and intersects the width direction and the mounting surface Side surfaces 43 and 43 (FIG. 3D) located between 41 and the connecting surface 42 are provided. As shown in FIG. 3B, the mounting surface 41 is formed with a pair of mounting-side recesses 41a and 41a arranged in the width direction. As shown in FIG. 3C, the connecting surface 42 is formed with one connecting-side recess 42a at the center position in the width direction. Further, as shown in FIG. 3D, in the flange portion 4, side surfaces 43 and 43 are provided with step portions 43a and 43a, respectively. These stepped portions 43a and 43a are hooked by a claw (not shown) in the case 1B when the main body 1A is inserted into the case 1B, thereby preventing the main body 1A from falling off the case 1B.

一対の端子金具6、7は、リン青銅の板材から形成されており、互いに同形状、同構成を成している。よって代表として端子金具6について説明する。   The pair of terminal fittings 6 and 7 are made of phosphor bronze plates and have the same shape and the same configuration. Therefore, the terminal metal fitting 6 is demonstrated as a representative.

端子金具6は、図4(a)に示されるように、互いに略平行に伸びる実装部61及び継線部62と、実装部61と継線部62とを接続する連結部63とから略コの字状に構成されている。実装部61と継線部62とは、それぞれ実装面41と継線面42とに接した状態で、その間に鍔部4を挟持可能な距離に配置されている。   As shown in FIG. 4 (a), the terminal fitting 6 includes a mounting portion 61 and a connecting portion 62 that extend substantially parallel to each other, and a connecting portion 63 that connects the mounting portion 61 and the connecting portion 62. It is configured in a letter shape. The mounting part 61 and the connecting part 62 are arranged in a distance that allows the flange part 4 to be sandwiched between the mounting face 41 and the connecting face 42 while being in contact with the mounting face 41 and the connecting face 42.

実装部61は、コイル部品1が実装基板10に実装される際の実装箇所となる部材であり、略コの字状の内周面になる面に、図4(a)(b)に示されるように、ボッチである一対の凸部61A、61Aを有している。この一対の凸部61A、61Aは、端子金具6を鍔部4に装着した状態で、一対の実装側凹部41a、41a内に挿入される。また一対の凸部61A、61Aは、図5に示されるように、実装部61の内周面が実装面41から僅かに離間して実装部61内周面と実装面41との間に隙間が形成されるように、実装側凹部41a、41a内に完全に収まらない程度の大きさに構成されている。   The mounting portion 61 is a member that becomes a mounting portion when the coil component 1 is mounted on the mounting substrate 10, and is shown on the surface that becomes the substantially U-shaped inner peripheral surface as shown in FIGS. 4 (a) and 4 (b). As shown, it has a pair of convex portions 61 </ b> A and 61 </ b> A that are bocce. The pair of convex portions 61A and 61A are inserted into the pair of mounting side concave portions 41a and 41a in a state where the terminal fitting 6 is mounted on the flange portion 4. Further, as shown in FIG. 5, the pair of convex portions 61 </ b> A and 61 </ b> A has a gap between the inner peripheral surface of the mounting portion 61 and the mounting surface 41 with the inner peripheral surface of the mounting portion 61 slightly spaced from the mounting surface 41. Is formed in a size that does not completely fit in the mounting-side recesses 41a and 41a.

また図4(b)、図6に示されるように、実装部61には、長手方向であって鍔部4から巻芯部3に向かう方向(第一方向)の終端位置に幅方向(第二方向)に延びる縁部61Bが規定されており、縁部61Bから第一方向と反対の方向へ向けて切り欠かれた切欠61aが形成されている。この切欠61a内の最深部には、幅方向に延びる底縁部61Cが規定されている。底縁部61Cの幅方向の長さは、切欠61aの縁部61Bにおける開口幅より小さくなるように構成されている。また切欠61aは、図6に示されるように、巻芯部3の軸を鍔部4側に延長した仮想線Xと実装面41の平面視で重なる位置、即ち、幅方向における鍔部4の略中心位置に配置されるように形成されている。   Also, as shown in FIGS. 4B and 6, the mounting portion 61 has a longitudinal direction (first direction) at a terminal position in the longitudinal direction from the flange portion 4 toward the core portion 3 (first direction). An edge 61B extending in two directions is defined, and a notch 61a is formed by cutting away from the edge 61B in a direction opposite to the first direction. A bottom edge 61C extending in the width direction is defined at the deepest portion in the notch 61a. The length in the width direction of the bottom edge portion 61C is configured to be smaller than the opening width in the edge portion 61B of the notch 61a. In addition, as shown in FIG. 6, the notch 61 a is located at a position where the axis of the core portion 3 extends in the plan view of the mounting surface 41 and the imaginary line X obtained by extending the axis of the winding core portion 3 toward the flange portion 4 side. It is formed so as to be arranged at a substantially central position.

継線部62は、導線8の端部が継線される部材であり、台座部62Aと、保持部64と、溶接片62Bとを主に備えて構成されている。台座部62Aは、連結部63と接続され実装部61と略平行な平板であり、上述の略コの字状の一部を構成している。台座部62Aにおいて、略コの字状の内周面になる面には、図4(b)に示されるように、ボッチである凸部62Cを有している。この凸部62Cは、端子金具6を鍔部4に装着した状態で、継線側凹部42a内に挿入される。また凸部62Cは、図5に示されるように、台座部62Aの内周面が継線面42から僅かに離間して台座部62A内周面と継線面42との間に隙間が形成されるように、継線側凹部42a内に完全に収まらない程度の大きさに構成されている。また台座部62Aにおいて、上面の巻芯部3側に位置し幅方向に延びる縁部は、面取加工されている。   The connecting portion 62 is a member to which the end portion of the conducting wire 8 is connected, and mainly includes a pedestal portion 62A, a holding portion 64, and a weld piece 62B. The pedestal portion 62A is a flat plate that is connected to the connecting portion 63 and substantially parallel to the mounting portion 61, and constitutes a part of the above-described substantially U-shape. As shown in FIG. 4B, the pedestal portion 62A has a convex portion 62C, which is a bocce, on the surface that becomes the substantially U-shaped inner peripheral surface. The convex portion 62C is inserted into the connecting-side concave portion 42a in a state where the terminal fitting 6 is attached to the flange portion 4. Further, as shown in FIG. 5, the convex portion 62 </ b> C has an inner peripheral surface of the pedestal portion 62 </ b> A slightly spaced from the connecting surface 42, and a gap is formed between the inner peripheral surface of the pedestal portion 62 </ b> A and the connecting surface 42. Thus, the size is such that it does not completely fit in the connecting-side recess 42a. Further, in the pedestal portion 62A, an edge portion located on the core portion 3 side on the upper surface and extending in the width direction is chamfered.

保持部64は、図4(c)に示されるように、台座部62Aの幅方向と交差する縁から幅方向に向けて延出されると共に、折り返されて先端部分が台座部62A上面の上方に位置するように構成されており、延出方向の先端側位置に受け部64Aが規定され、基端側位置にバネ部64Bが規定されている。受け部64Aには、図7に示されるように、保持部64の延出方向最先端に位置する離間部64Cと、離間部64Cとバネ部64Bとの間に位置し台座部62A上面と最近接する対面部64Dとを有している。また受け部64Aは、離間部64Cの台座部62Aまでの距離:aとし、対面部64Dの台座部62Aまでの距離:bとした場合に、導線8を保持していない状態でa>bとなるようになだらかに屈曲して構成されている。   As shown in FIG. 4C, the holding portion 64 extends from the edge intersecting the width direction of the pedestal portion 62A in the width direction and is folded back so that the tip portion is above the upper surface of the pedestal portion 62A. The receiving portion 64A is defined at the distal end side position in the extending direction, and the spring portion 64B is defined at the proximal end side position. As shown in FIG. 7, the receiving portion 64 </ b> A includes a separation portion 64 </ b> C located at the foremost end in the extending direction of the holding portion 64, a space between the separation portion 64 </ b> C and the spring portion 64 </ b> B, and the upper surface of the base portion 62 </ b> A. And a facing portion 64D in contact therewith. In addition, the receiving portion 64A has a distance of a> b in the state where the conductor 8 is not held when the distance to the pedestal portion 62A of the separating portion 64C is a and the distance to the pedestal portion 62A of the facing portion 64D is b. It is configured to bend gently.

バネ部64Bは、受け部64Aを台座部62A上に配置するべくなだらかな弧状に折り曲げられて構成されている。   The spring portion 64B is formed by bending the receiving portion 64A into a gentle arc shape so as to dispose the receiving portion 64A on the pedestal portion 62A.

また保持部64においては、図5に示されるように、台座部62Aに対向する面(受け面)の巻芯部3側となる縁部が面取り加工されている。   Further, in the holding portion 64, as shown in FIG. 5, the edge portion of the surface (receiving surface) facing the pedestal portion 62A on the side of the core portion 3 is chamfered.

溶接片62Bは保持部64と同様に台座部62Aから幅方向へ向けて延出されており、導線8の端部と溶接されて溶接部65(図2)を構成する。溶接片62Bは、長手方向において、巻芯部3からの距離が、保持部64より遠い位置に設けられており、その長手方向幅も幅広に構成されている。   The weld piece 62B extends in the width direction from the pedestal portion 62A in the same manner as the holding portion 64, and is welded to the end portion of the conducting wire 8 to constitute the weld portion 65 (FIG. 2). The weld piece 62 </ b> B is provided at a position farther from the holding core 64 in the longitudinal direction than the core portion 3, and the longitudinal width thereof is also wide.

導線8は、ポリアミドイミド等を被覆とする耐熱絶縁被覆導線であって30μm程度の線径の導線であり、図2に示されるように、巻芯部3へと巻回されて両端がそれぞれ端子金具6及び端子金具7の保持部64、74で保持されると共に溶接部65、75に溶接により接続されている。導線8において、巻芯部3に巻回されている部分の大部分は単線であり、巻芯部3への巻初め一ターン〜数ターン及び巻き終わり数ターン〜一ターンと、巻芯部3から保持部64、74までの間とは三本の導線8が撚られて構成されている(撚り線8A)。この撚り線8Aは、図8に示されるように、図8(a)に示される一本の導線8を、図8(b)に示されるように折り返して三本重なるようにし、その後に、図8(c)に示されるように撚ることにより構成される線であり、一本の線より強度を増し、破断等に対して強くなっている線である。またこの撚り線8Aの径は、図7に示されるようにaより小さくbより大きくなるように構成されている。   Conductive wire 8 is a heat-resistant insulating coated conductive wire coated with polyamideimide or the like, and is a conductive wire having a diameter of about 30 μm. As shown in FIG. It is held by the holding parts 64 and 74 of the metal fitting 6 and the terminal metal piece 7 and is connected to the welding parts 65 and 75 by welding. In the conducting wire 8, most of the portion wound around the core portion 3 is a single wire, and the winding portion 3 starts and turns several turns, and the winding end turns several turns to one turn. To the holding portions 64 and 74 are formed by twisting three conducting wires 8 (twisted wire 8A). As shown in FIG. 8, the stranded wire 8 </ b> A is folded back so that the single conductor 8 shown in FIG. 8A is folded into three as shown in FIG. 8B, and then, As shown in FIG. 8C, the wire is formed by twisting, is a wire that is stronger than a single wire and stronger against breakage. The diameter of the stranded wire 8A is configured to be smaller than a and larger than b as shown in FIG.

上記構成を備えたコイル部品1を実装する実装基板10上のランドパターン10Aは、切欠61aを備える実装部61の形状と略相似形状であって、ランドパターン10A上に実装部61を載置した状態で、実装部61の周縁との間にフィレットを引くことができる程度の余剰部分を備えるように構成されている。この余剰部分としては、具体的には、巻芯部3側で0.15mm、反巻芯部3側で0.85mm、幅方向の側面側で0.15mmになる程度である。   The land pattern 10A on the mounting substrate 10 on which the coil component 1 having the above configuration is mounted has a shape substantially similar to the shape of the mounting portion 61 including the notch 61a, and the mounting portion 61 is placed on the land pattern 10A. It is comprised so that the surplus part of the grade which can pull a fillet between the periphery of the mounting part 61 in a state is provided. Specifically, the surplus portion is 0.15 mm on the core portion 3 side, 0.85 mm on the non-winding core portion 3 side, and 0.15 mm on the side surface side in the width direction.

以下、上記構成のコイル部品1の製造方法について説明する。この説明においても、特に言及しない限りは、代表として鍔部4及び端子金具6についてのみ説明する。またコイル部品1の完成形状において導線8は、巻芯部3に毎回されている箇所を上流側とし、そこから端子金具6、7に延出された端部を下流側として説明する。先ず端子金具6、7がそれぞれ鍔部4、5に装着されたコア2を準備し(準備工程)、このコア2を図示せぬ治具に取り付ける。またノズルから吐出される導線8から撚り線8Aを形成しておく。その状態で、図9に示されるように、撚り線8Aを、台座部62A上に載置して保持部64で保持する(導線保持工程)。具体的には、撚り線8Aを、離間部64Cの開口部分から受け部64Aと台座部62Aとの間の隙間に押し込み、受け部64Aと台座部62Aとで挟持する。尚、撚り線8Aは、長手方向において反巻芯部3側の、溶接片62Bの反巻芯部3側の先端と同じ位置まで保持部64から延びるように構成される。   Hereinafter, the manufacturing method of the coil component 1 of the said structure is demonstrated. Also in this description, unless otherwise specified, only the collar portion 4 and the terminal fitting 6 will be described as representatives. Further, in the completed shape of the coil component 1, the conductor 8 will be described by assuming that a portion where the conductor 8 is wound around the winding core portion 3 is an upstream side and an end portion extending from the portion to the terminal fittings 6 and 7 is a downstream side. First, the core 2 having the terminal fittings 6 and 7 attached to the flange portions 4 and 5 is prepared (preparation step), and the core 2 is attached to a jig (not shown). Further, a stranded wire 8A is formed from the conducting wire 8 discharged from the nozzle. In this state, as shown in FIG. 9, the stranded wire 8A is placed on the pedestal portion 62A and held by the holding portion 64 (conductor holding step). Specifically, the stranded wire 8A is pushed into the gap between the receiving portion 64A and the pedestal portion 62A from the opening portion of the separation portion 64C, and is sandwiched between the receiving portion 64A and the pedestal portion 62A. The stranded wire 8 </ b> A is configured to extend from the holding portion 64 to the same position as the tip of the welding piece 62 </ b> B on the side opposite to the winding core 3 on the side opposite to the winding core 3 in the longitudinal direction.

このように撚り線8Aを保持することにより、保持部64のバネ力(バネ部64Bのバネ力)のみで撚り線8Aを保持することができる。バネ部64Bのバネ力は、保持片等により導線をかしめて保持する際のカシメ力に比べて弱い力であるため、撚り線8Aが損傷、ほぐれることはなく、好適に撚られた状態で保持することができる。バネ力を受け部64Aに伝えるバネ部64Bは、なだらかな円弧状に構成されているため、受け部64Aが大きく開いた状態でもバネ力を受け部64Aに伝えることができる。よって撚り線8Aの径が大きい場合でも、好適に保持部64で撚り線8Aを保持することができる。   By holding the stranded wire 8A in this way, the stranded wire 8A can be held only by the spring force of the holding portion 64 (spring force of the spring portion 64B). Since the spring force of the spring part 64B is weaker than the caulking force when caulking and holding the conducting wire with a holding piece or the like, the twisted wire 8A is not damaged or loosened and is held in a suitably twisted state. can do. Since the spring portion 64B that transmits the spring force to the receiving portion 64A is formed in a gentle arc shape, the spring force can be transmitted to the receiving portion 64A even when the receiving portion 64A is wide open. Therefore, even when the diameter of the stranded wire 8A is large, the stranded wire 8A can be suitably held by the holding portion 64.

撚り線8Aが挿入される離間部64Cと台座部62Aとの間(図7のa)は、撚り線8Aの径より大きいため、容易に受け部64Bと台座部62Aとの間まで撚り線8Aを押し込むことができる。また保持部64から巻芯部3に向けて撚り線8Aが引き回されるが、保持部64において撚り線8Aを挟持する面及び台座部62A上面の巻芯部3側は、それぞれ面取されているため、端子金具6から巻芯部3に引き回される撚り線8Aに傷が入ることは抑制される。   Since the space between the spacing portion 64C into which the stranded wire 8A is inserted and the pedestal portion 62A (a in FIG. 7) is larger than the diameter of the stranded wire 8A, the stranded wire 8A can easily reach between the receiving portion 64B and the pedestal portion 62A. Can be pushed in. Further, the stranded wire 8A is drawn from the holding portion 64 toward the core portion 3, and the surface of the holding portion 64 that sandwiches the stranded wire 8A and the core portion 3 side of the upper surface of the pedestal portion 62A are chamfered. Therefore, damage to the stranded wire 8A routed from the terminal fitting 6 to the core portion 3 is suppressed.

撚り線8Aを保持部64で保持した後に、保持部64から反巻芯部3側に延びる撚り線8Aを図8(c)のc−c線に対応する位置(撚り線8Aの端部近傍位置)で切断し、図10に示されるように、その後に図示せぬ治具を回転させて巻芯部3に導線8を所謂バンク巻きで巻き取っていく。この時に撚り線8Aは、少なくとも最初の一ターンが巻芯部3に巻回される。よって端子金具6から巻芯部3までの間(引き出し部分)に配線される導線8は、撚り線8Aになる。上述のように撚り線8Aは、単線の導線8より高強度であるため、引き出し部分における断線等を低減することができる。   After the stranded wire 8A is held by the holding portion 64, the stranded wire 8A extending from the holding portion 64 to the non-winding core portion 3 side is positioned corresponding to the cc line in FIG. 8C (near the end of the stranded wire 8A). Then, as shown in FIG. 10, a jig (not shown) is rotated, and the wire 8 is wound around the core portion 3 by so-called bank winding. At this time, at least the first turn of the stranded wire 8 </ b> A is wound around the core portion 3. Therefore, the conducting wire 8 wired between the terminal fitting 6 and the core part 3 (drawing portion) becomes a stranded wire 8A. As described above, the stranded wire 8A has higher strength than the single-wire conducting wire 8, and therefore, disconnection or the like in the lead-out portion can be reduced.

巻芯部3において鍔部5近傍まで導線8を巻いた後に、再び撚り線8Aを形成し、更に一〜数ターン撚り線8Aを巻芯部3に巻回した後に端子金具7の継線部71に向けて引き出し、図11に示されるように、保持部74で撚り線8Aを保持し、端子金具6側と同様に、撚り線8Aを切断する。   After winding the conductive wire 8 to the vicinity of the flange portion 5 in the core portion 3, the stranded wire 8 </ b> A is formed again, and the stranded wire 8 </ b> A is wound around the core portion 3 after one to several turns, and then the connecting portion of the terminal fitting 7. As shown in FIG. 11, the stranded wire 8A is held by the holding portion 74, and the stranded wire 8A is cut in the same manner as the terminal fitting 6 side.

次に図12に示されるように、保持部64より反巻芯部3側(下流側)の撚り線8Aの撚りをほぐしていく(撚り解し工程)。撚りをほぐす手段としては、図示せぬ櫛状の治具で撚り線8Aを櫛ほどくことにより行われる。この時に、保持部64で撚り線8Aが保持されているため、保持部64から巻芯部3側(上流側)の撚り線8Aの撚りが解けることは抑制される。   Next, as shown in FIG. 12, the twisting of the stranded wire 8A on the side opposite to the winding core 3 (downstream) from the holding portion 64 is loosened (untwisting step). As a means for loosening the twist, it is performed by unwinding the stranded wire 8A with a comb-like jig (not shown). At this time, since the stranded wire 8 </ b> A is held by the holding portion 64, unwinding of the stranded wire 8 </ b> A on the winding core portion 3 side (upstream side) from the holding portion 64 is suppressed.

次に、撚り線8Aの撚りをほぐした箇所であって、溶接片62Bを台座部62Aに向けて折り曲げた際に重なる箇所に、図示せぬレーザ照射装置によりレーザ光を照射し、絶縁被覆層を剥離する(被覆剥離工程)。予め撚りほぐし工程で撚り線8Aはほどかれた状態にあるため、導線8が過度に重なることはない。よってレーザ照射により容易に撚り線8Aの解かれた箇所の絶縁被覆を剥離することができる。   Next, the portion where the twist of the stranded wire 8A is loosened and overlapped when the welding piece 62B is bent toward the pedestal portion 62A is irradiated with laser light by a laser irradiation device (not shown), and the insulating coating layer Is peeled off (coating peeling step). Since the stranded wire 8A is already unwound in the untwisting process, the conductive wires 8 do not overlap excessively. Therefore, the insulating coating of the portion where the stranded wire 8A has been unwound can be easily peeled off by laser irradiation.

次に図13に示されるように、溶接片62Bを撚り線8Aの剥離箇所を覆うように折り曲げて溶接し、図2に示される溶接部65を形成する(溶接工程)。撚り線8Aの溶接される箇所は絶縁被覆が剥離されているため、溶接時に絶縁被覆が溶接箇所に入り込むことが抑制され、好適に溶接片62Bと撚り線8Aとを溶接することができる。また保持部64で撚り線8Aを押さえているため、保持部64から巻芯部3側の撚り線8Aがほぐれたり、溶接されることはない。これにより、保持部64から巻芯部3までの間の導線8を、確実に撚り線8Aとして保持することができ、保持部64から巻芯部3までの間の導線8の強度を確実に確保することができる。   Next, as shown in FIG. 13, the weld piece 62B is bent and welded so as to cover the peeled portion of the stranded wire 8A, thereby forming the welded portion 65 shown in FIG. 2 (welding process). Since the insulation coating is peeled off at the place where the stranded wire 8A is welded, the insulation coating is prevented from entering the welding location during welding, and the weld piece 62B and the stranded wire 8A can be suitably welded. Further, since the stranded wire 8A is held by the holding portion 64, the stranded wire 8A on the core portion 3 side is not loosened or welded from the holding portion 64. Thereby, the conducting wire 8 between the holding part 64 and the core part 3 can be reliably held as the stranded wire 8A, and the strength of the conducting wire 8 between the holding part 64 and the core part 3 is ensured. Can be secured.

その後にケース1Bを装着することによりコイル部品1が完成する。このコイル部品1において、通電した際には、鍔部4〜巻芯部3〜鍔部5を通過する磁束が発生する。この磁束は主に鍔部4、鍔部5長手方向と交差する面を通過してコア2外に出る。この時に磁束が最も通過する箇所の一つに実装面41の巻芯部3側がある。本実施の形態では、実装面41に配置される実装部61の巻芯部3側を切り欠いて切欠61aを形成することにより、端子金具6で磁束の流れが妨げられることを抑制している。   Thereafter, the coil component 1 is completed by mounting the case 1B. In the coil component 1, when energized, a magnetic flux that passes through the flange 4 to the core 3 to the flange 5 is generated. This magnetic flux mainly passes through the surface intersecting with the longitudinal direction of the flange 4 and the flange 5 and goes out of the core 2. At this time, one of the places where the magnetic flux passes most is the core portion 3 side of the mounting surface 41. In the present embodiment, it is possible to suppress the flow of magnetic flux from being blocked by the terminal fitting 6 by notching the core portion 3 side of the mounting portion 61 arranged on the mounting surface 41 to form the notch 61a. .

また切欠61aは、磁束の影響が大きい巻芯部3側が拡がり磁束の影響の少ない底縁部61C側が狭くなっているため、磁束の通過を阻害せずかつ極力実装面積を大きくできる。   Further, the notch 61a expands on the side of the core portion 3 where the influence of the magnetic flux is large and narrows on the bottom edge portion 61C side where the influence of the magnetic flux is small, so that the mounting area can be increased as much as possible without impeding the passage of the magnetic flux.

一般にコイル部品では磁束の流れが妨げられることにより過電流損が発生するが、本実施の形態では、上述のように磁束の流れを妨げない構成であるため、過電流損を低減することがされる。また切り欠いているのみであるため、実装部61の実装面積が過度に減少することは無い。よって実装強度を確保した状態でQ特性を向上させることができる。   In general, in the coil component, an overcurrent loss occurs when the flow of magnetic flux is hindered. However, in the present embodiment, since the configuration does not hinder the flow of magnetic flux as described above, the overcurrent loss is reduced. The Moreover, since it is only notched, the mounting area of the mounting part 61 does not decrease excessively. Therefore, the Q characteristic can be improved with the mounting strength secured.

更に細かくは、凸部61A、凸部62Aが実装側凹部41a、継線側凹部42aに挿入されて、実装部61、継線部62がそれぞれ実装面41、継線面42から離間して隙間が形成されている。この隙間から磁束がコア2外に出ることができるため、更に過電流損を低減することができる。また上述のように凹凸が係合するため、コア2に対する端子金具6の位置を正確に規定することができ、かつコア2から端子金具6がずれることを抑制することができる。   More specifically, the convex portion 61A and the convex portion 62A are inserted into the mounting-side concave portion 41a and the connecting-side concave portion 42a, and the mounting portion 61 and the connecting portion 62 are spaced apart from the mounting surface 41 and the connecting surface 42, respectively. Is formed. Since the magnetic flux can come out of the core 2 from this gap, the overcurrent loss can be further reduced. Further, since the concave and convex portions are engaged as described above, the position of the terminal fitting 6 with respect to the core 2 can be accurately defined, and displacement of the terminal fitting 6 from the core 2 can be suppressed.

1・・コイル部品 1A・・本体 1B・・ケース 2・・コア 3・・巻芯部
4、5・・鍔部 6、7・・端子金具 8・・導線 8A・・撚り線 10・・実装基板
10A・・ランドパターン 41・・実装面 41a・・実装側凹部 42・・継線面
42a・・継線側凹部 43・・側面 43a・・段部 61・・実装部
61A・・凸部 61B・・縁部 61C・・底縁部 61a・・切欠
62・・継線部 62A・・台座部 62B・・溶接片 62C・・凸部
63・・連結部 64・・保持部 64A・・受け部 64B・・バネ部
64C・・離間部 64D・・対面部 65・・溶接部
1. ・ Coil parts 1A ・ ・ Main body 1B ・ ・ Case 2 ・ ・ Core 3 ・ ・ Core 4、5 ・ ・ Hard 6、7 ・ ・ Terminal fitting 8 ・ ・ Conductor 8A ・ ・ Strand 10 ・ ・ Mounting Substrate 10A, Land pattern 41, Mounting surface 41a, Mounting side recess 42, Connection surface 42a, Connection side recess 43, Side surface 43a, Step portion 61, Mounting portion 61A, Projection portion 61B .. Edge portion 61C .. Bottom edge portion 61a .. Notch 62 .. Connection portion 62A.. Base portion 62B.. Welding piece 62C ... Projection 63 ... Connection part 64A Holding part 64A 64B ... Spring part 64C Separation part 64D Face part 65 ... Welded part

Claims (5)

少なくとも端部が撚り線状の導線が巻回される巻芯部と、該巻芯部の端部に設けられた鍔部と、を有するコアと、該鍔部に配置され該導線の端部が継線される継線部を有する端子金具と、を準備する準備工程と、
該巻芯部から引き出した該導線を、該撚り線がほどけないように該継線部に保持する導線保持工程と、
該巻芯部から引き出した引き出し方向において該導線の該保持工程で保持され箇所より下流側の撚りをほぐす撚りほぐし工程と、
該撚りほぐし工程でほぐした該導線を該継線部に溶接する溶接工程と、を備えることを特徴とするコイル部品の製造方法。
A core having at least a winding core portion around which a stranded wire-like conducting wire is wound, and a flange portion provided at the end portion of the winding core portion, and an end portion of the conducting wire disposed in the flange portion A preparation step of preparing a terminal fitting having a connecting portion to which is connected,
A conducting wire holding step for holding the conducting wire drawn from the winding core portion to the connecting portion so that the stranded wire is not unwound, and
A twist unwinding step of unwinding the twist downstream of the location held in the holding step of the conducting wire in the pulling-out direction drawn from the winding core;
And a welding step of welding the conducting wire unraveled in the twist unraveling step to the connecting portion.
該準備工程において、被覆導線を該導線として準備し、
該撚りほぐし工程と該溶接工程との間に、該撚りほぐし工程でほぐした該導線の被覆を剥離する被覆剥離工程を更に備えることを特徴とする請求項1に記載のコイル部品の製造方法。
In the preparation step, a coated conductor is prepared as the conductor,
2. The method of manufacturing a coil component according to claim 1, further comprising a coating peeling step of peeling the coating of the conductive wire loosened in the twist loosening step between the twist loosening step and the welding step.
該準備工程において、耐熱被覆導線を該導線として準備することを特徴とする請求項1または請求項2のいずれかに記載のコイル部品の製造方法。   3. The method of manufacturing a coil component according to claim 1, wherein, in the preparation step, a heat-resistant coated conductor is prepared as the conductor. 4. 該準備工程において、該端子金具へ向けて引き回された該導線が載置される台座部と、該台座部から延出され該台座部上に載置された該導線を保持する保持部とを有し、該保持部が、該台座部からの延出方向先端側に位置して該台座部表面に当接若しくは近接する受け部と、該延出方向基端側に位置して該受け部の該台座部表面からの離間を抑制するバネ部とを有する該継線部を備えた該端子金具を準備し、
該導線保持工程は、該受け部と該台座部との間に弾性的に保持するように該導線を配置することを特徴とする請求項1から請求項3のいずれか一に記載のコイル部品の製造方法。
In the preparation step, a pedestal portion on which the conducting wire routed toward the terminal fitting is placed; a holding portion that holds the conducting wire that is extended from the pedestal portion and placed on the pedestal portion; The holding portion is located on the distal end side in the extending direction from the pedestal portion and is in contact with or close to the surface of the pedestal portion; and the receiving portion is located on the proximal end side in the extending direction. Preparing the terminal fitting including the connecting portion having a spring portion that suppresses the separation of the portion from the surface of the pedestal portion,
The coil component according to any one of claims 1 to 3, wherein in the conducting wire holding step, the conducting wire is arranged so as to be elastically held between the receiving portion and the pedestal portion. Manufacturing method.
導線が巻回される巻芯部と、該巻芯部の端部に設けられた鍔部と、を有するコアと、
該鍔部に配置され該導線の端部が継線される継線部を有する端子金具と、を備え、
該継線部には、該巻芯部から引き回された該導線の端部が挟持される保持部と、該導線の引き出し方向において、該保持部の下流側で該導線と溶接される溶接部と、を有し、
該導線は、少なくとも該保持部から該巻芯部の間で撚り線状に構成されていることを特徴とするコイル部品。
A core having a winding core portion around which the conducting wire is wound, and a flange portion provided at an end of the winding core portion;
A terminal fitting having a connecting portion that is arranged on the flange and to which an end of the conducting wire is connected,
The connecting portion includes a holding portion in which an end portion of the conducting wire led from the winding core portion is sandwiched, and a weld welded to the conducting wire on the downstream side of the holding portion in the drawing direction of the conducting wire. And
The coil component, wherein the conductive wire is formed in a twisted wire shape at least between the holding portion and the core portion.
JP2010269082A 2010-12-02 2010-12-02 Method for manufacturing coil component and coil component Withdrawn JP2012119554A (en)

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JP2019134065A (en) * 2018-01-31 2019-08-08 ヒロセ電機株式会社 Wire winding method and magnetic sensor
JP2020074486A (en) * 2020-02-11 2020-05-14 株式会社村田製作所 Coil component
WO2024047726A1 (en) * 2022-08-30 2024-03-07 Tdk株式会社 Magnetic sensor

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JP2018148081A (en) * 2017-03-07 2018-09-20 株式会社村田製作所 Coil component
CN108573800A (en) * 2017-03-07 2018-09-25 株式会社村田制作所 Coil component
US10861638B2 (en) 2017-03-07 2020-12-08 Murata Manufacturing Co., Ltd. Coil component
CN108573800B (en) * 2017-03-07 2021-09-28 株式会社村田制作所 Coil component
CN113871161A (en) * 2017-03-07 2021-12-31 株式会社村田制作所 Coil component
JP2019134065A (en) * 2018-01-31 2019-08-08 ヒロセ電機株式会社 Wire winding method and magnetic sensor
JP2020074486A (en) * 2020-02-11 2020-05-14 株式会社村田製作所 Coil component
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