JP2012115954A - Tank drilling device - Google Patents

Tank drilling device Download PDF

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JP2012115954A
JP2012115954A JP2010268730A JP2010268730A JP2012115954A JP 2012115954 A JP2012115954 A JP 2012115954A JP 2010268730 A JP2010268730 A JP 2010268730A JP 2010268730 A JP2010268730 A JP 2010268730A JP 2012115954 A JP2012115954 A JP 2012115954A
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hole
shaft body
support
arm
movable body
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JP5660714B2 (en
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Tatsumi Hishikawa
辰巳 菱川
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STAR TECHNO CO Ltd
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STAR TECHNO CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To simplify and down-size the structure by operating a support arm so as to increase its diameter with the progress of cutting, and to improve the working efficiency by holding a cutting piece with hole formation by a cutting blade to reduce the hole formation time.SOLUTION: A tank drilling device includes: a movable body 25 rotatably pivoted on a shaft end of a spindle 9 at its base end part, fitted on a shaft body 23 with a cam surface 23a disposed on its leading end part to be axially movable, having a small outer diameter part inserted into a through-hole pierced in advance in a component attaching part and a large outer diameter part abutting on a through-hole peripheral edge, and formed with at least two gaps 25d; a first elastic member 29 energizing the movable body; at least two support arms 31, each being positioned within the gap 25d of the movable body to be swingably pivoted and having a support part 31d disposed on a leading end part of another arm part brought into sliding contact with the cam surface and an outer peripheral surface of the shaft body; and a second elastic member 35 disposed on one arm part side of each support arm and energizing each support arm such that the support part usually moves it toward the diameter reducing side positioned within the gap.

Description

本発明は、タンク、特に車両用燃料タンクにゲージやセンサ等の各種部品を取付けるための孔に形成するタンク孔開け装置に関する。   The present invention relates to a tank drilling device formed in a hole for attaching various parts such as a gauge and a sensor to a tank, particularly a vehicle fuel tank.

タンク、特に車両用燃料タンクにゲージやセンサ等の各種部品を取付けるための孔を形成する際には、切断片がタンク内に落下して汚れるのを防止するため、孔開け作業の終了時に、切断片をタンクの外部へ取出すように孔開け作業することが要望される。   When forming holes for mounting various parts such as gauges and sensors in tanks, especially fuel tanks for vehicles, in order to prevent cut pieces from falling into the tank and becoming dirty, It is desired to drill a hole so that the cut piece is taken out of the tank.

切断片の取出しを可能にするタンク孔開け装置としては、例えば特許文献1に示すタンク孔開け装置が知られている。該タンク孔開け装置は、タンクの所定個所に各種部品を装着するための孔を開穿するドリルユニットに、スピンドルを回転中心として所定距離を隔ててカッタ刃を装着すると共にスピンドルの下方部に、スピンドルの軸心に沿って上下動するピストン、該ピストンの下部に固設されたピストンロッド、該ピストンロッドを囲繞するように下向き且つ等間隔で枢着された複数のアームからなり、アームには枢着部近傍の内側に突起部を突設すると共に該アームの下端部を外側に突設して爪部が形成され、更に、前記ピストンロッドにカム溝を設けて前記アームの突起部をこのカム溝に係合し、前記ピストンの上下動によりアームの突起部が押し上げ若しくは押し下げられて、アームの下端部が縮径若しくは拡径する膨拡機構部を設け、予め前記タンクの所定位置に開穿されている下孔に膨拡機構部を挿入して貫通させると共に膨拡機構部を拡径して該下孔の下面部を支持し、スピンドルと一体に回転するカッタ刃をタンクの表面に当接して所定径の孔を開穿し、更に前記カッタ刃が切り抜いた切断片を前記膨拡機構部にて保持するように構成される。 As a tank drilling device that enables removal of a cut piece, for example, a tank drilling device disclosed in Patent Document 1 is known. The tank drilling device mounts a cutter blade at a predetermined distance around a spindle as a rotation center to a drill unit that opens holes for mounting various parts at predetermined locations of a tank, and at the lower part of the spindle, It consists of a piston that moves up and down along the axis of the spindle, a piston rod fixed to the lower part of the piston, and a plurality of arms that are pivoted downward and equidistantly to surround the piston rod. A projection is provided on the inner side in the vicinity of the pivotally attached portion, and a lower end portion of the arm is provided on the outer side to form a claw portion. Further, a cam groove is provided in the piston rod so that the projection portion of the arm Engaging with the cam groove, the protrusion of the arm is pushed up or down by the vertical movement of the piston, and an expansion mechanism portion is provided in which the lower end of the arm is reduced or expanded, A cutter that inserts and expands an expansion mechanism portion into a lower hole that is opened at a predetermined position of the tank, expands the expansion mechanism portion, supports the lower surface portion of the lower hole, and rotates integrally with the spindle. The blade is brought into contact with the surface of the tank to open a hole having a predetermined diameter, and the cutting piece cut out by the cutter blade is held by the expansion mechanism.

上記した従来のタンク孔開け装置における膨拡機構部にあっては、貫通孔の下面部を支持するアームを拡径または縮径するピストン及びピストンロッドにより構成されるシリンダを設け、スピンドルに遊嵌されたエアーパイプから圧縮空気を供給して作動させるように構成される。   In the expansion mechanism in the conventional tank drilling device described above, a cylinder composed of a piston and a piston rod for expanding or reducing the diameter of the arm supporting the lower surface of the through hole is provided, and is loosely fitted to the spindle. It is configured to operate by supplying compressed air from the formed air pipe.

しかし、上記孔開け装置にあっては、膨拡機構部の構造が複雑化して大型化するため、ある程度の大きさの貫通孔が形成されたタンクにしか、孔を形成することができなかった。即ち、タンクに小径の孔を形成する際には、形成される孔に応じて貫通孔も小径になり、大型化した膨拡機構部にあっては、小径の貫通孔に挿入して貫通させることが困難で、所望の大きさの孔を形成できなかった。 However, in the above punching device, the structure of the expansion mechanism portion becomes complicated and large, so that the hole could be formed only in a tank in which a through hole of a certain size was formed. . That is, when a small-diameter hole is formed in the tank, the through-hole also has a small diameter according to the formed hole, and in an enlarged expansion mechanism portion, the small-diameter through-hole is inserted and penetrated. It was difficult to form a hole having a desired size.

また、上記膨拡機構部のエアーパイプは、スピンドルに遊嵌され、スピンドルの回転時には、回転しないように構成する必要がある。このため、上記孔開け装置の膨拡機構部は、タンクの貫通孔内に挿入して貫通させた後にアームを拡径作動して貫通孔の下面部を支持させることにより回転抵抗を与え、この状態でスピンドルを回転して孔開け動作を実行しても、エアーパイプが回転しないように構成している。 Further, the air pipe of the expansion mechanism portion needs to be configured to be loosely fitted to the spindle and not to rotate when the spindle rotates. For this reason, the expansion mechanism portion of the punching device provides rotational resistance by inserting the arm into the through hole of the tank and penetrating the arm and expanding the arm to support the lower surface portion of the through hole. Even if the spindle is rotated in this state and the drilling operation is executed, the air pipe is not rotated.

このため、タンクに穴を形成するに先立って貫通孔に対する膨拡機構部の挿入動作及びアームを拡径して下面部を支持する支持動作を行う必要があり、孔形成作業に時間が掛かり、貫通孔の形成作業効率が悪かった。 For this reason, prior to forming the hole in the tank, it is necessary to perform the insertion operation of the expansion mechanism portion with respect to the through hole and the support operation to expand the arm to support the lower surface portion, and it takes time for the hole formation work, The through hole formation work efficiency was poor.

特許3618693号公報Japanese Patent No. 3618693

解決しようとする問題点は、従来の孔開け装置の膨拡機構部にあっては、アームを拡径動作させるシリンダ等の作動部材を必要とするため、膨拡機構部が複雑化して大型化し、小径の孔を形成することが困難な点にある。また、回転するカッタ刃により孔の形成する際には、ドリルユニットのスピンドルに対して膨拡機構部を回転止めする必要があり、孔形成に先立って膨拡機構部のアームを貫通孔周縁の下面部に支持させなければならず、孔形成に時間がかかり、作業効率が悪い点にある。   The problem to be solved is that the expansion mechanism part of the conventional drilling device requires an operating member such as a cylinder for expanding the arm diameter, so that the expansion mechanism part becomes complicated and large. It is difficult to form a small-diameter hole. Further, when the hole is formed by the rotating cutter blade, it is necessary to prevent the expansion mechanism portion from rotating with respect to the spindle of the drill unit, and the arm of the expansion mechanism portion is attached to the periphery of the through hole prior to the formation of the hole. It must be supported on the lower surface, and it takes time to form the holes, resulting in poor work efficiency.

請求項1は、回転駆動されるスピンドルの軸線から軸線直交方向に所要の距離をおいて設けられる切断刃を、上記スピンドルを中心に回動してタンクの部品取付け部に孔を形成するタンク孔開け装置において、上記スピンドルの軸端部に対して基端部が回転可能に軸支され、先端部にカム面が設けられた軸体と、上記軸体に対して軸線方向へ所定のストロークで移動可能に挿嵌され、部品取付け部に予め穿設された貫通孔に挿入可能な外径の小径部及び貫通孔周縁に当接する外径の大径部を有し、軸体が挿嵌される軸孔と連通し、大径部及び小径部にわたる軸線長さからなる少なくとも2個の間隙が形成された可動体と、上記可動体の間隙内に位置して搖動可能に軸支された二椀状で、上記カム面及び軸体の外周面に摺接する他腕部の先端部に支持部が設けられた少なくとも2本の支持アームと、各支持アームの一腕部側に設けられ、各支持アームを、常には支持部が上記間隙内に位置する縮径側へ移動するように付勢する第2弾性部材とを備え、軸体に対して可動体が軸体の基端側へ移動されるのに伴ってカム面及び軸体の外周面に摺接する他腕部により各支持アームを搖動して間隙外の拡径側へ移動するそれぞれの支持部により貫通孔周縁を支持可能にすることを特徴とする。   The first aspect of the present invention provides a tank hole in which a cutting blade provided at a required distance in a direction orthogonal to the axis from the axis of a spindle that is driven to rotate is rotated around the spindle to form a hole in a component mounting portion of the tank. In the opening device, the base end portion is rotatably supported with respect to the shaft end portion of the spindle, the shaft body is provided with a cam surface at the tip end portion, and the shaft body has a predetermined stroke in the axial direction. It has a small-diameter portion with an outer diameter that can be inserted into a through-hole that is pre-drilled in the component mounting portion, and a large-diameter portion with an outer diameter that abuts the periphery of the through-hole. A movable body having at least two gaps each having an axial length extending over a large diameter portion and a small diameter portion, and two pivotally supported so as to be slidable within the gap between the movable bodies. At the tip of the other arm that is in the shape of a bowl and is in sliding contact with the cam surface and the outer peripheral surface of the shaft body At least two support arms provided with support portions and one arm portion side of each support arm, and each support arm is always moved to the reduced diameter side where the support portion is located in the gap. A second elastic member to be urged, and each support by the other arm portion slidably contacting the cam surface and the outer peripheral surface of the shaft body as the movable body is moved to the proximal end side of the shaft body with respect to the shaft body The periphery of the through-hole can be supported by the respective support portions that swing the arm and move to the enlarged diameter side outside the gap.

請求項2は、回転駆動されるスピンドルの軸線から軸線直交方向に所要の距離をおいて設けられる切断刃を、上記スピンドルを中心に回動してタンクの部品取付け部に孔を形成するタンク孔開け装置において、上記スピンドルの軸端部に対して基端部が回転可能に軸支され、先端部にカム面が設けられた軸体と、上記軸体に対して軸線方向へ所定のストロークで移動可能に挿嵌され、部品取付け部に予め穿設された貫通孔に挿入可能な外径の小径部及び貫通孔周縁に当接する外径の大径部を有し、軸体が挿嵌される軸孔と連通し、大径部及び小径部にわたる軸線長さからなる少なくとも2個の間隙が形成された可動体と、上記可動体を上記軸体の先端側へ付勢する第1弾性部材と、上記可動体の間隙内に位置して搖動可能に軸支された二椀状で、上記カム面及び軸体の外周面に摺接する他腕部の先端部に支持部が設けられた少なくとも2本の支持アームと、
各支持アームの一腕部側に設けられ、各支持アームを、常には支持部が上記間隙内に位置する縮径側へ移動するように付勢する第2弾性部材とを備え、軸体に対して可動体が第1弾性部材の弾性力に抗して軸体の基端側へ移動されるのに伴ってカム面及び軸体の外周面に摺接する他腕部により各支持アームを搖動して間隙外の拡径側へ移動するそれぞれの支持部により貫通孔周縁を支持可能にすることを最も主要な特徴とする。
According to a second aspect of the present invention, there is provided a tank hole in which a cutting blade provided at a predetermined distance in a direction orthogonal to the axis from a rotationally driven spindle is rotated around the spindle to form a hole in a component mounting portion of the tank. In the opening device, the base end portion is rotatably supported with respect to the shaft end portion of the spindle, the shaft body is provided with a cam surface at the tip end portion, and the shaft body has a predetermined stroke in the axial direction. It has a small-diameter portion with an outer diameter that can be inserted into a through-hole that is pre-drilled in the component mounting portion, and a large-diameter portion with an outer diameter that abuts the periphery of the through-hole. And a first elastic member that urges the movable body toward the distal end side of the shaft body. And a double hook-like shape that is pivotably supported in the gap of the movable body. At least two support arms supporting portion to the tip portion of the other arm portion in sliding contact provided on an outer peripheral surface of the cam surface and the shaft member,
A second elastic member that is provided on one arm portion side of each support arm and urges each support arm so that the support portion always moves to the reduced diameter side located in the gap. On the other hand, as the movable body is moved to the proximal end side of the shaft body against the elastic force of the first elastic member, each support arm is rocked by the other arm portion that is in sliding contact with the cam surface and the outer peripheral surface of the shaft body. The most important feature is that the periphery of the through-hole can be supported by the respective support portions that move to the diameter expansion side outside the gap.

本発明は、シリンダ等の作動部材を設けることなく、切断の進展に伴って支持アームを徐々に拡径動作させて切断片を保持することができ、構造を簡易化すると共に小型化することができる。また、回転する切断刃による孔の形成に伴って支持アームにより貫通孔周縁を支持して切断片を保持することができ、孔形成に係る時間を短縮して作業効率を向上することができる。   The present invention can hold the cut piece by gradually increasing the diameter of the support arm as the cutting progresses without providing an operating member such as a cylinder, thereby simplifying the structure and reducing the size. it can. Further, along with the formation of the hole by the rotating cutting blade, the peripheral edge of the through hole can be supported by the support arm to hold the cut piece, and the working efficiency can be improved by shortening the time for forming the hole.

タンク孔開け装置により孔が形成されるタンクの部品取付け部を示す部分斜視図である。It is a fragmentary perspective view which shows the components attachment part of the tank in which a hole is formed with a tank drilling apparatus. タンク孔開け装置の正面図である。It is a front view of a tank drilling device. タンク孔開け装置の中央縦断面図である。It is a center longitudinal cross-sectional view of a tank drilling apparatus. タンク孔開け初期状態を示す説明図である。It is explanatory drawing which shows a tank hole initial stage. タンク孔開け途中の状態を示す説明図である。It is explanatory drawing which shows the state in the middle of a tank hole opening. タンク孔開け終了時の状態を示す説明図である。It is explanatory drawing which shows the state at the time of completion | finish of tank drilling. タンク孔開け装置を取り外し治具にセットした状態を示す説明図である。It is explanatory drawing which shows the state which set the tank drilling apparatus to the removal jig | tool. 切断片を取り外した状態を示す説明図である。It is explanatory drawing which shows the state which removed the cutting piece.

本発明は、軸体に対して可動体が第1弾性部材の弾性力に抗して軸体の基端側へ移動されるのに伴ってカム面及び軸体の外周面に摺接する他腕部により各支持アームを搖動して間隙外の拡径側へ移動するそれぞれの支持部により貫通孔周縁を支持可能にすることを最良の実施形態とする。   The present invention relates to the other arm that is in sliding contact with the cam surface and the outer peripheral surface of the shaft body as the movable body moves toward the base end side of the shaft body against the elastic force of the first elastic member with respect to the shaft body. It is the best embodiment to enable the periphery of the through-hole to be supported by the respective support portions that are moved by the portions to swing the support arms to the diameter-expanded side outside the gap.

以下、実施例を示す図に従って本発明を説明する。
先ず、本発明に係るタンク孔開け装置1により孔開けされる部品取付け部3が設けられたタンクとしての車輛用燃料タンク5を説明すると、図1に示すように車輛用燃料タンク5は、異なる複数枚の合成樹脂シートを積層接着した合成樹脂製で、その上面には、該車輛用燃料タンク5に装着される、例えばゲージや各種センサ、燃料ポンプ等の各種部品に応じた個数の部品取付け部3が形成される。
The present invention will be described below with reference to the drawings showing examples.
First, a description will be given of a vehicle fuel tank 5 as a tank provided with a component mounting portion 3 drilled by a tank drilling device 1 according to the present invention. As shown in FIG. 1, the vehicle fuel tank 5 is different. It is made of synthetic resin with a plurality of synthetic resin sheets laminated and attached, and on its upper surface, a number of components are attached to the vehicle fuel tank 5 according to various components such as gauges, various sensors, fuel pumps, etc. Part 3 is formed.

上記部品取付け部3は、所要の外径及び高さで外周面に雄ねじ3aが旋設され、上面が閉鎖板3bで閉鎖された筒状部3cからなる。そして上記閉鎖板3bの中央部には、所要深さで、中央部に後述する可動体25の小径部25bが挿嵌可能な内径からなる貫通孔3dが予め形成された凹所3eが設けられる。そして孔としての開口7は、上記閉鎖板3bを筒状部3cの内周面に沿って切除して形成される。上記凹所3eは、後述する可動体25の大径部25a下面が凹所3eの上面に当接した際に、切断刃17の刃先が上記閉鎖板3bの上面に当接する深さに設定される。   The component mounting portion 3 is composed of a cylindrical portion 3c having a required outer diameter and height, a male screw 3a being turned on the outer peripheral surface, and an upper surface being closed by a closing plate 3b. In the central portion of the closing plate 3b, there is provided a recess 3e with a required depth, in which a through hole 3d having an inner diameter into which a small-diameter portion 25b of a movable body 25 described later can be fitted is formed in the central portion. . The opening 7 as a hole is formed by cutting the closing plate 3b along the inner peripheral surface of the cylindrical portion 3c. The recess 3e is set to a depth at which the cutting edge of the cutting blade 17 contacts the upper surface of the closing plate 3b when the lower surface of the large-diameter portion 25a of the movable body 25 described later contacts the upper surface of the recess 3e. The

図2及び図3に示すように、上記閉鎖板3bに開口7を形成するタンク孔開け装置1は、例えば少なくとも三次元方向へ移動制御される産業用ロボットのアーム(いずれも図示せず)の先端部に取付けられ、アームを移動制御して部品取付け部3に開口7を自動的に形成する。   As shown in FIG. 2 and FIG. 3, the tank drilling device 1 for forming the opening 7 in the closing plate 3b is, for example, an arm of an industrial robot that is controlled to move in at least a three-dimensional direction (both not shown). An opening 7 is automatically formed in the component mounting portion 3 by being attached to the tip portion and controlling the movement of the arm.

上記タンク孔開け装置1の本体(図示せず)には、スピンドル9が回転可能に軸支され、該スピンドル9には、本体に設けられた電動モータ11の回転軸が駆動連結される。上記スピンドル9は、電動モータ11の駆動により所要の回転数で回転される。   A spindle 9 is rotatably supported on a main body (not shown) of the tank drilling device 1, and a rotary shaft of an electric motor 11 provided on the main body is drivingly connected to the spindle 9. The spindle 9 is rotated at a required number of rotations by driving the electric motor 11.

上記スピンドル9には、回転体13が固定され、該回転体13には、スピンドル9を回転中心として放射方向へ延出する刃物取付けアーム15が設けられる。該刃物取付けアーム15の先端部には、上記スピンドル9の軸線と一致する図示する下方へ延出し、両刃または片刃の刃先を有した切断刃17が取付けられる。   A rotating body 13 is fixed to the spindle 9, and the rotating body 13 is provided with a blade attachment arm 15 that extends in the radial direction with the spindle 9 as a rotation center. A cutting blade 17 that extends downward in the figure and coincides with the axis of the spindle 9 and has a blade edge of both blades or a single blade is attached to the tip of the blade mounting arm 15.

なお、上記刃物取付けアーム15と反対側の回転体13には、バランサ部材19が取付けられ、スピンドル9を中心に刃物取付けアーム15側と反対側の重量が一致するように調整される。   A balancer member 19 is attached to the rotating body 13 on the side opposite to the blade mounting arm 15 and is adjusted so that the weight on the side opposite to the blade mounting arm 15 side coincides with the spindle 9 as a center.

上記回転体13の中心部には、スピンドル9に一致する軸線を有した遊転回転体19の軸部19aが軸受21を介して遊転可能に軸支される。該軸受21としては、スラスト方向及びラジアル方向の双方の荷重を受けるアンギュラ軸受が適している。   A shaft portion 19 a of an idle rotating body 19 having an axis coinciding with the spindle 9 is pivotally supported via a bearing 21 at the center of the rotating body 13. As the bearing 21, an angular bearing that receives loads in both the thrust direction and the radial direction is suitable.

上記遊転回転体19の下部には、軸体23の基端部が固定され、該軸体23の先端部(図示する下端側)には、先端に向かって徐々に小径になるカム面23aが形成される。また、上記軸体23の軸線方向中間部には、軸線方向へ所要の長さで伸びる支持孔23bが形成される。 A base end portion of the shaft body 23 is fixed to the lower portion of the idle rotating body 19, and a cam surface 23a having a gradually decreasing diameter toward the distal end is provided at a distal end portion (lower end side in the drawing) of the shaft body 23. Is formed. Further, a support hole 23b extending in the axial direction with a required length is formed in the axial direction intermediate portion of the shaft body 23.

そして該軸体23に対して軸線方向へ摺動するように支持された可動体25には、上記支持孔23bに支持された支持軸27の軸端部が固定され、上記可動体25は、支持孔23bの軸線長さに応じたストロークで軸線方向へ移動される。また、上記可動体25は、軸体23に装着された第1弾性部材としての第1圧縮ばね29のばね力により、常には軸線下方へ付勢される。 A shaft end of a support shaft 27 supported by the support hole 23b is fixed to the movable body 25 supported so as to slide in the axial direction with respect to the shaft body 23, and the movable body 25 is It is moved in the axial direction with a stroke corresponding to the axial length of the support hole 23b. Further, the movable body 25 is always urged downward along the axis by the spring force of the first compression spring 29 as the first elastic member mounted on the shaft body 23.

上記可動体25は、上記貫通孔3d周縁の凹所3e上面に当接する大径部25a及び該大径部25aの下部から下方へ延出し、上記貫通孔3d内に挿嵌可能な外径の小径部25bが形成され、上記大径部25aの下部から小径部25bにわたる可動体25には、軸線方向へ所要の長さで伸び、軸孔25cと連通する3個の間隙25dが軸線周りに対して等間隔に形成される。 The movable body 25 has a large-diameter portion 25a that contacts the upper surface of the recess 3e at the periphery of the through-hole 3d, and extends downward from the lower portion of the large-diameter portion 25a, and has an outer diameter that can be inserted into the through-hole 3d. A small-diameter portion 25b is formed, and the movable body 25 extending from the lower portion of the large-diameter portion 25a to the small-diameter portion 25b has three gaps 25d extending in the axial direction and communicating with the shaft hole 25c around the axis. On the other hand, they are formed at equal intervals.

各間隙25d内には、支持アーム31が上記大径部25aの下部に設けられた軸33を中心に搖動可能にそれぞれ支持される。各支持アーム31の一腕部31aには、上記大径部25aに形成されたばね装着孔25e内に設けられた第2弾性部材としての第2圧縮ばね35が掛け止めされる突部31bがそれぞれ形成される。 Within each gap 25d, a support arm 31 is supported so as to be swingable about a shaft 33 provided at the lower portion of the large diameter portion 25a. On one arm portion 31a of each support arm 31, there is a protrusion 31b on which a second compression spring 35 as a second elastic member provided in a spring mounting hole 25e formed in the large diameter portion 25a is latched. It is formed.

また、各支持アーム31の他腕部31cは、軸体23の外周面及びカム面23aに当接するように延出し、先端部に支持部としての爪部31dがそれぞれ形成される。そして各支持アーム31は、第2圧縮ばね31のばね力により爪部31dが小径部25bの間隙25d内に位置する縮径側と、第2圧縮ばね31のばね力に抗して上記間隙25d外に位置する拡径側の間で搖動される。 The other arm portion 31c of each support arm 31 extends so as to contact the outer peripheral surface of the shaft body 23 and the cam surface 23a, and a claw portion 31d as a support portion is formed at the tip portion. Each support arm 31 has a reduced diameter side where the claw portion 31d is located in the gap 25d of the small diameter portion 25b by the spring force of the second compression spring 31 and the gap 25d against the spring force of the second compression spring 31. It is oscillated between the enlarged diameter side located outside.

上記可動体25の大径部25aには、軸線と直交する放射方向へ貫通する複数(図示の例にあっては、3個)の取付け孔25fが周方向へ等間隔に形成され、各取付け孔25f内には、係合ピン37が放射方向へ移動するように支持される。各係合ピン37は、第3弾性部材を構成する第3圧縮ばね39のばね力により先端部が軸体23外周面の軸線周りに形成された被係合部としての突部23cへ係合可能に付勢される。   The large-diameter portion 25a of the movable body 25 is formed with a plurality (three in the illustrated example) of mounting holes 25f penetrating in a radial direction perpendicular to the axis line at equal intervals in the circumferential direction. The engagement pin 37 is supported in the hole 25f so as to move in the radial direction. Each engagement pin 37 is engaged with a protrusion 23c as an engaged portion, the tip of which is formed around the axis of the outer peripheral surface of the shaft body 23 by the spring force of the third compression spring 39 constituting the third elastic member. Energized as possible.

次に上記のように構成されたタンク孔開け装置1による開口7の形成作用を説明する。
先ず、タンク孔開け装置1の初期状態に付いて説明すると、軸体23に対して可動体25は、第1圧縮ばね29のばね力により支持軸27が支持孔23bの先端部に位置するように移動される。この状態において各支持アーム31の他腕部31cには、軸体23におけるカム面23aの小径側が当接すると共に第2圧縮ばね35のばね力により爪部31dが縮径側に位置するように搖動される。
Next, the operation of forming the opening 7 by the tank punching device 1 configured as described above will be described.
First, the initial state of the tank drilling device 1 will be described. With respect to the shaft body 23, the movable body 25 is arranged such that the support shaft 27 is positioned at the tip of the support hole 23b by the spring force of the first compression spring 29. Moved to. In this state, the other arm portion 31c of each support arm 31 abuts on the small diameter side of the cam surface 23a of the shaft body 23 and swings so that the claw portion 31d is positioned on the reduced diameter side by the spring force of the second compression spring 35. Is done.

次に、上記したタンク孔開け装置1により部品取付け部3における閉鎖板3bに開口7を形成するには、作業ロボットのアームを移動制御してタンク孔開け装置1を、その軸体23が閉鎖板3bにおける凹所3eの貫通孔3d内に挿入されて可動体25における小径部25bの下面が凹所3eの上面に当接するように移動させる。この状態において、切断刃17は、その刃先が閉鎖板3bの上面に当接または可及的に近接される。(図4参照)   Next, in order to form the opening 7 in the closing plate 3b in the component mounting portion 3 by the tank drilling device 1 described above, the arm of the work robot is controlled to move the tank drilling device 1 with its shaft 23 closed. It is inserted into the through hole 3d of the recess 3e in the plate 3b and moved so that the lower surface of the small diameter portion 25b of the movable body 25 contacts the upper surface of the recess 3e. In this state, the cutting edge of the cutting blade 17 is in contact with or as close as possible to the upper surface of the closing plate 3b. (See Figure 4)

次に、上記状態にて車輛用燃料タンク5に対してタンク孔開け装置1を所要の圧力で加圧しながら電動モータ11を駆動してスピンドル9を中心に切断刃17を回動して閉鎖板3bの切断を開始させる。そして切断刃17による閉鎖板3bの切断の進展に伴って軸体23が閉鎖板3bの切断深さに応じて車輛用燃料タンク5の内側方向へ徐々に移動されると、可動体25は、軸体23に対し、第1圧縮ばね29のばね力に抗して図示する軸線上方へ徐々に移動される。   Next, in the above-described state, the electric motor 11 is driven while the tank drilling device 1 is pressurized at a required pressure with respect to the vehicle fuel tank 5, and the cutting blade 17 is rotated about the spindle 9 to close the closing plate. Start cutting 3b. When the shaft body 23 is gradually moved inward of the vehicle fuel tank 5 according to the cutting depth of the closing plate 3b as the cutting blade 17 cuts the closing plate 3b, the movable body 25 is The shaft body 23 is gradually moved upward in the illustrated axis against the spring force of the first compression spring 29.

各支持アーム31は、上記軸体23に対する可動体25の移動に伴って他腕部31cがカム面23aにおける小径面側から大径面側へと摺接することにより第2圧縮ばね35のばね力に抗してそれぞれの爪部31dが徐々に拡径側へ移動するように搖動される。これにより拡径側へ移動する各爪部31dは、貫通孔3d周縁の凹所3e下面側に位置して支持可能にされる。
(図5参照)
Each support arm 31 has a spring force of the second compression spring 35 as the other arm 31c slides from the small diameter surface side to the large diameter surface side of the cam surface 23a as the movable body 25 moves relative to the shaft body 23. The claws 31d are rocked so as to gradually move toward the diameter-expanding side. Thereby, each claw part 31d which moves to the diameter expansion side is positioned on the lower surface side of the recess 3e at the periphery of the through hole 3d and can be supported.
(See Figure 5)

そして切断刃17による閉鎖板3bの切断作業の終盤においては、閉鎖板3bの切断の進展に伴い、軸体23に対して可動体25が更に上記軸線上方へ移動させられる。このとき、各支持アーム31は、他腕部31cがカム面23aの大径面から軸体23の外周面に摺接させられることにより各爪部31dが拡径側へ移動した搖動状態に保たれる。また、軸体23に対して可動体25が軸線上方へ移動する際に、第3圧縮ばね39のばね力により付勢されて軸体23の外周面に圧接する係合ピン37は、軸体23の突部23cに対する摺接により第3圧縮ばね37のばね力に抗して放射方向外側へ移動した後に上記ばね力により放射方向内側へ移動して突部23cを乗り越え、軸体23の外周面に対する圧接状態が保たれる。   In the final stage of the cutting operation of the closing plate 3 b by the cutting blade 17, the movable body 25 is further moved above the axis with respect to the shaft body 23 as the cutting of the closing plate 3 b progresses. At this time, each support arm 31 is kept in a swinging state in which each claw portion 31d is moved to the larger diameter side by the other arm portion 31c being brought into sliding contact with the outer peripheral surface of the shaft body 23 from the large diameter surface of the cam surface 23a. Be drunk. Further, when the movable body 25 moves upward with respect to the shaft body 23, the engagement pin 37 that is biased by the spring force of the third compression spring 39 and presses against the outer peripheral surface of the shaft body 23 is The body 23 is moved radially outward against the spring force of the third compression spring 37 by sliding contact with the protrusion 23c, and then moved radially inward by the spring force to get over the protrusion 23c. The pressure contact state with respect to the outer peripheral surface is maintained.

そして切断刃17による閉鎖板3bの切断作業が終了して切断片3fが切り抜かれると、第1圧縮ばね29のばね力により付勢された可動体25は、係合ピン37が突部23cに係合する軸線下方位置まで移動させられる。この状態において各支持アーム31は、他腕部31cが軸体23の外周面に対する当接により爪部31dが拡径側へ移動した搖動状態に保たれるため、拡径側へ移動した爪部31dにより切除された切断片3fにおける貫通孔3d周縁を支持し、可動体25から切断片3fが抜け出すのを規制して保持状態を保ち、該切断片3fが車輛用燃料タンク5内へ落下するのを防止する。(図6参照) When the cutting operation of the closing plate 3b by the cutting blade 17 is completed and the cut piece 3f is cut out, the movable body 25 biased by the spring force of the first compression spring 29 has the engaging pin 37 at the protrusion 23c. It is moved to a position below the engaged axis. In this state, each support arm 31 is kept in a peristaltic state in which the claw portion 31d is moved to the enlarged diameter side by the contact of the other arm portion 31c with the outer peripheral surface of the shaft body 23. The peripheral edge of the through hole 3d in the cut piece 3f cut by 31d is supported, the cut piece 3f is prevented from coming out of the movable body 25, and the holding state is maintained, and the cut piece 3f falls into the vehicle fuel tank 5 To prevent. (See Figure 6)

上記した作用により部品取付け部3に開口7を形成した後にあっては、作業ロボットのアームを移動制御してタンク孔開け装置1を部品取付け部3から離脱する方向へ移動制御し、可動体25に挿嵌されて各支持アーム31の爪部31dに支持されて保持された切断片3fを開口7内から離脱させる。 After the opening 7 is formed in the component mounting portion 3 by the above-described action, the arm of the work robot is controlled to move so that the tank drilling device 1 is moved away from the component mounting portion 3 and the movable body 25 is moved. The cut pieces 3f that are inserted into and held by the claw portions 31d of the support arms 31 are removed from the openings 7.

そして可動体25から切断片3fを取外すには、タンク孔開け装置1を移動制御して軸体23が、平面ほぼU字型の取外し治具41の腕部41a間に位置させた後、腕部41aに対して可動体25の上面を当接させる。 In order to remove the cut piece 3f from the movable body 25, the tank drilling device 1 is moved and controlled so that the shaft body 23 is positioned between the arm portions 41a of the substantially U-shaped removal jig 41 in the plane. The upper surface of the movable body 25 is brought into contact with the portion 41a.

次に、上記状態にてタンク孔開け装置1を、可動体25が腕部41aに圧接するように移動させると、この移動に伴って先端部が突部23cに係合した係合ピン37を第3圧縮ばね39のばね力に抗して放射方向外側へ移動して上記係合を強制的に解除させる。これにより可動体25は、軸体23に対して第1圧縮ばね29のばね力により先端側へ移動し、該移動に伴って各支持アーム31を、それぞれの爪部31dが縮径側へ移動するように搖動して切断片3fに対する爪部31bの支持を解除し、可動体25から切断片3fを離脱させる。(図7及び図8参照) Next, when the tank punching device 1 is moved so that the movable body 25 is in pressure contact with the arm portion 41a in the above state, the engaging pin 37 whose tip is engaged with the projection 23c is moved along with this movement. The engagement is forcibly released by moving outward in the radial direction against the spring force of the third compression spring 39. As a result, the movable body 25 moves to the distal end side with respect to the shaft body 23 by the spring force of the first compression spring 29, and the claw portion 31d moves to the reduced diameter side of each support arm 31 along with the movement. As a result, the support of the claw portion 31b with respect to the cut piece 3f is released, and the cut piece 3f is detached from the movable body 25. (See Figs. 7 and 8)

本実施例は、回動する切断刃17による閉鎖板3bの切断の進展に伴い、軸体23に対して移動する可動体25により各支持アーム31を、それぞれの爪部31dが拡径側へ移動するように搖動して貫通孔3d周縁を支持可能にし、切断された切断片3fを保持して車輛用燃料タンク5内に落下するのを防止する。このため、従来の膨拡機構部のように貫通孔周縁の下面を支持するアームを拡径方向へ作動するシリンダを不要にして装置自体を小型化することができ、小径の開口7をも効率的に形成することができる。   In the present embodiment, as the cutting plate 17 b is rotated by the rotating cutting blade 17, each support arm 31 is moved by the movable body 25 that moves relative to the shaft body 23, and each claw portion 31 d is moved to the diameter-expanded side. By swinging so as to move, the periphery of the through-hole 3d can be supported, and the cut piece 3f is held and prevented from falling into the vehicle fuel tank 5. For this reason, it is possible to reduce the size of the apparatus itself without using a cylinder that operates the arm supporting the lower surface of the peripheral edge of the through hole in the diameter increasing direction as in the case of the conventional expansion mechanism, and the small diameter opening 7 is also efficient. Can be formed.

また、切断終了時に軸体23に対して可動体25が所定の位置まで移動されると、係合ピン37を突部23cに係合して可動体25が第1圧縮ばね29のばね力により戻るのを規制して各支持アーム31の爪部31dにより切断片3fの保持状態を保ち、該切断片3fが車輛用燃料タンク5内に落下するのを防止すると共に車輛用燃料タンク5外への取出しを可能にする。 When the movable body 25 is moved to a predetermined position with respect to the shaft body 23 at the end of cutting, the engaging pin 37 is engaged with the protrusion 23 c so that the movable body 25 is moved by the spring force of the first compression spring 29. The cutting piece 3f is held by the claw portion 31d of each support arm 31 by restricting the return, and the cutting piece 3f is prevented from falling into the vehicle fuel tank 5 and out of the vehicle fuel tank 5. It is possible to take out.

上記説明は、請求項2に記載された発明事項に対応して可動体25を軸線下方へ付勢する第1圧縮ばね29により可動体25を軸体23の先端部側へ移動するように付勢して支持アーム31を、その爪部31dが縮径する方向へ揺動させる構成としたが、請求項1においては第1圧縮ばね29は、必須の発明事項ではない。 The above description is attached so that the movable body 25 is moved toward the distal end side of the shaft body 23 by the first compression spring 29 that urges the movable body 25 downward in the axis line corresponding to the invention described in claim 2. The support arm 31 is urged to swing in the direction in which the claw portion 31d is reduced in diameter. However, in claim 1, the first compression spring 29 is not an essential invention.

即ち、第1圧縮ばね29を設けた請求項2の発明にあっては、切断刃17による開口7の形成時には、凹所3eの上面に対して可動体25の重量及び第1圧縮ばね29のばね力に応じた荷重が作用し、上記荷重により閉鎖板3bが撓んで開口7の切断精度が悪くなる恐れがある。請求項1の発明は、これを回避するため、第1弾性部材を設けず、開口7の切断時には、可動体25の自重のみが作用して閉鎖板3bの撓みを低減して開口7の切断精度を良好にする。 That is, in the invention of claim 2 in which the first compression spring 29 is provided, when the opening 7 is formed by the cutting blade 17, the weight of the movable body 25 relative to the upper surface of the recess 3 e and the first compression spring 29. A load according to the spring force acts, and the closing plate 3b is bent by the load, and the cutting accuracy of the opening 7 may be deteriorated. In order to avoid this, the invention of claim 1 does not provide the first elastic member, and when the opening 7 is cut, only the dead weight of the movable body 25 acts to reduce the bending of the closing plate 3b, thereby cutting the opening 7. Improve accuracy.

1 タンク孔開け装置
3 部品取付け部
3a 雄ねじ
3b 閉鎖板
3c 筒状部
3d 貫通孔
3e 凹所
3f 切断片
5 タンクとしての車輛用燃料タンク
7 開口
9 スピンドル
11 電動モータ
13 回転体
13a バランサ部材
15 刃物取付けアーム
17 切断刃
19 遊転回転体
19a 軸部
21 軸受
23 軸体
23a カム面
23b 軸支孔
23c 被係合部としての突部
25 可動体
25a 大径部
25b 小径部
25c 中空部
25d 間隙
25e ばね装着孔
25f 取付け孔
27 支持軸
29 第1弾性部材としての第1圧縮ばね
31 支持アーム
31a 一腕部
31b 突部
31c 他腕部
31d 支持部としての爪部
33 軸
35 第2弾性部材としての第2圧縮ばね
37 係合ピン
39 第3弾性部材としての第3圧縮ばね
41 取外し治具
41a 腕部
DESCRIPTION OF SYMBOLS 1 Tank drilling device 3 Component attachment part 3a Male screw 3b Closure board 3c Cylindrical part 3d Through-hole 3e Recess 3f Cutting piece 5 Vehicle fuel tank 7 as a tank 9 Opening 9 Spindle 11 Electric motor 13 Rotating body 13a Balancer member 15 Cutlery Mounting arm 17 Cutting blade 19 Spinning rotating body 19a Shaft portion 21 Bearing 23 Shaft body 23a Cam surface 23b Shaft support hole 23c Projection portion 25 as engaged portion Movable body 25a Large diameter portion 25b Small diameter portion 25c Hollow portion 25d Clearance 25e Spring mounting hole 25f Mounting hole 27 Support shaft 29 First compression spring 31 as first elastic member Support arm 31a One arm portion 31b Projection portion 31c Other arm portion 31d Claw portion 33 as support portion Shaft 35 As second elastic member Second compression spring 37 Engagement pin 39 Third compression spring 41 as a third elastic member Removal jig 41a Arm

Claims (6)

回転駆動されるスピンドルの軸線から軸線直交方向に所要の距離をおいて設けられる切断刃を、上記スピンドルを中心に回動してタンクの部品取付け部に孔を形成するタンク孔開け装置において、
上記スピンドルの軸端部に対して基端部が回転可能に軸支され、先端部にカム面が設けられた軸体と、
上記軸体に対して軸線方向へ所定のストロークで移動可能に挿嵌され、部品取付け部に予め穿設された貫通孔に挿入可能な外径の小径部及び貫通孔周縁に当接する外径の大径部を有し、軸体が挿嵌される軸孔と連通し、大径部及び小径部にわたる軸線長さからなる少なくとも2個の間隙が形成された可動体と、
上記可動体の間隙内に位置して搖動可能に軸支された二椀状で、上記カム面及び軸体の外周面に摺接する他腕部の先端部に支持部が設けられた少なくとも2本の支持アームと、
各支持アームの一腕部側に設けられ、各支持アームを、常には支持部が上記間隙内に位置する縮径側へ移動するように付勢する第2弾性部材と、
を備え、
軸体に対して可動体が軸体の基端側へ移動されるのに伴ってカム面及び軸体の外周面に摺接する他腕部により各支持アームを搖動して間隙外の拡径側へ移動するそれぞれの支持部により貫通孔周縁を支持可能にするタンク孔開け装置。
In a tank drilling device in which a cutting blade provided at a required distance in the direction perpendicular to the axis from the axis of the rotationally driven spindle is rotated around the spindle to form a hole in the component mounting portion of the tank.
A shaft body having a base end rotatably supported with respect to the shaft end of the spindle and a cam surface provided at the tip;
An outer diameter that is inserted into the shaft body so as to be movable in a predetermined stroke in the axial direction, and that has a small outer diameter portion that can be inserted into a through hole previously drilled in the component mounting portion and an outer diameter of the through hole. A movable body having a large-diameter portion, communicating with a shaft hole into which the shaft body is inserted, and having at least two gaps formed of axial lengths extending over the large-diameter portion and the small-diameter portion;
At least two supporting portions provided at the tip of the other arm portion that is slidably contacted with the cam surface and the outer peripheral surface of the shaft body in a two-rod shape that is pivotably supported in the gap of the movable body. A support arm of
A second elastic member provided on one arm portion side of each support arm and biasing each support arm so that the support portion always moves to the reduced diameter side positioned in the gap;
With
As the movable body moves relative to the shaft body toward the base end side of the shaft body, each support arm is oscillated by the other arm portion slidably contacting the cam surface and the outer peripheral surface of the shaft body to expand the diameter outside the gap. A tank drilling device that enables the periphery of the through-hole to be supported by the respective support portions that move to.
回転駆動されるスピンドルの軸線から軸線直交方向に所要の距離をおいて設けられる切断刃を、上記スピンドルを中心に回動してタンクの部品取付け部に孔を形成するタンク孔開け装置において、
上記スピンドルの軸端部に対して基端部が回転可能に軸支され、先端部にカム面が設けられた軸体と、
上記軸体に対して軸線方向へ所定のストロークで移動可能に挿嵌され、部品取付け部に予め穿設された貫通孔に挿入可能な外径の小径部及び貫通孔周縁に当接する外径の大径部を有し、軸体が挿嵌される軸孔と連通し、大径部及び小径部にわたる軸線長さからなる少なくとも2個の間隙が形成された可動体と、
上記可動体を上記軸体の先端側へ付勢する第1弾性部材と、
上記可動体の間隙内に位置して搖動可能に軸支された二椀状で、上記カム面及び軸体の外周面に摺接する他腕部の先端部に支持部が設けられた少なくとも2本の支持アームと、
各支持アームの一腕部側に設けられ、各支持アームを、常には支持部が上記間隙内に位置する縮径側へ移動するように付勢する第2弾性部材と、
を備え、
軸体に対して可動体が第1弾性部材の弾性力に抗して軸体の基端側へ移動されるのに伴ってカム面及び軸体の外周面に摺接する他腕部により各支持アームを搖動して間隙外の拡径側へ移動するそれぞれの支持部により貫通孔周縁を支持可能にするタンク孔開け装置。
In a tank drilling device in which a cutting blade provided at a required distance in the direction perpendicular to the axis from the axis of the rotationally driven spindle is rotated around the spindle to form a hole in the component mounting portion of the tank.
A shaft body having a base end rotatably supported with respect to the shaft end of the spindle and a cam surface provided at the tip;
An outer diameter that is inserted into the shaft body so as to be movable in a predetermined stroke in the axial direction, and that has a small outer diameter portion that can be inserted into a through hole previously drilled in the component mounting portion and an outer diameter of the through hole. A movable body having a large-diameter portion, communicating with a shaft hole into which the shaft body is inserted, and having at least two gaps formed of axial lengths extending over the large-diameter portion and the small-diameter portion;
A first elastic member for urging the movable body toward the distal end side of the shaft body;
At least two supporting portions provided at the tip of the other arm portion that is slidably contacted with the cam surface and the outer peripheral surface of the shaft body in a two-rod shape that is pivotably supported in the gap of the movable body. A support arm of
A second elastic member provided on one arm portion side of each support arm and biasing each support arm so that the support portion always moves to the reduced diameter side positioned in the gap;
With
Each support is supported by the cam surface and the other arm portion that is in sliding contact with the outer peripheral surface of the shaft body as the movable body moves toward the proximal end side of the shaft body against the elastic force of the first elastic member with respect to the shaft body. A tank drilling device that can support the periphery of a through-hole by means of each support portion that moves to the diameter expansion side outside the gap by swinging the arm.
請求項1及び2のいずれかにおいて、可動体は、軸体に形成された支持孔内に摺動可能に支持される支持軸の軸端部が固定され、軸体に対して軸線方向へ移動可能に支持されるタンク孔開け装置。 3. The movable body according to claim 1, wherein a shaft end of a support shaft that is slidably supported in a support hole formed in the shaft body is fixed, and the movable body moves in an axial direction with respect to the shaft body. Tank drilling device supported as possible. 請求項1及び2のいずれかにおいて、カム面は、軸体の先端に向かって徐々に小径になるタンク孔開け装置。 3. The tank drilling device according to claim 1, wherein the cam surface gradually decreases in diameter toward the tip of the shaft body. 請求項1及び2のいずれかにおいて、可動体には、上記軸線と直交する方へ延出する取付け孔が形成されると共に該取付け孔内には、第3弾性部材により付勢された係合ピンを取付け、軸体に対して可動体が第1弾性部材の弾性力に抗して軸体の基端側へ移動した際に、軸体に設けられた被係合部に係合して可動体の移動状態を保持可能にしたタンク孔開け装置。 3. The movable body according to claim 1, wherein an attachment hole extending in a direction orthogonal to the axis is formed in the movable body, and the engagement is urged by the third elastic member in the attachment hole. When a pin is attached and the movable body moves toward the base end side of the shaft body against the elastic force of the first elastic member, the pin is engaged with the engaged portion provided on the shaft body. A tank drilling device that can maintain the moving state of the movable body. 請求項5において、被係合部に対する係合ピンの係合により軸体に対する可動体の移動状態が保持された際、各支持アームは、それぞれの支持部が拡径側へ移動した搖動状態に保持されるタンク孔開け装置。 In claim 5, when the moving state of the movable body with respect to the shaft body is maintained by the engagement of the engagement pin with the engaged portion, each support arm is in a peristaltic state in which each support portion has moved to the enlarged diameter side. Tank drilling device to be held.
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