JP2012112494A - Sealing device of wheel bearing - Google Patents

Sealing device of wheel bearing Download PDF

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Publication number
JP2012112494A
JP2012112494A JP2010263895A JP2010263895A JP2012112494A JP 2012112494 A JP2012112494 A JP 2012112494A JP 2010263895 A JP2010263895 A JP 2010263895A JP 2010263895 A JP2010263895 A JP 2010263895A JP 2012112494 A JP2012112494 A JP 2012112494A
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JP
Japan
Prior art keywords
sealing device
fitting
wheel bearing
wheel
diameter
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JP2010263895A
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Japanese (ja)
Inventor
Hiroto Suma
洋斗 須間
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2010263895A priority Critical patent/JP2012112494A/en
Priority to PCT/JP2011/076866 priority patent/WO2012070555A1/en
Publication of JP2012112494A publication Critical patent/JP2012112494A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0073Hubs characterised by sealing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/768Sealings of ball or roller bearings between relatively stationary parts, i.e. static seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7816Details of the sealing or parts thereof, e.g. geometry, material
    • F16C33/783Details of the sealing or parts thereof, e.g. geometry, material of the mounting region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2380/00Bearings
    • B60B2380/70Arrangements
    • B60B2380/73Double track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/20Avoidance of
    • B60B2900/211Soiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/50Improvement of
    • B60B2900/511Sealing
    • B60B2900/5112Sealing against dust or dirt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/11Passenger cars; Automobiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Sealing With Elastic Sealing Lips (AREA)
  • Sealing Of Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a highly reliable sealing device of a wheel bearing, protecting an inner part of the bearing by increasing airtightness of a fit portion and preventing damages during press-fitting.SOLUTION: The sealing device comprises an annular sealing plate 14 and a slinger 15 which have a substantially L-shaped cross-section and face each other. The sealing plate 14 comprises a core bar 16 and a sealing member 17 that is integrally joined to a fit portion 16a of the core bar 16 by vulcanization bonding. On the sealing member 17, an annular projection 20 is formed with a level difference of 0.25 to 0.30 mm, which is slightly larger than an outer diameter of the fit portion 16a. The annular projection 20 is formed into a tapered face having a diameter gradually increasing toward an end face 10c of an outer member 10 and having an inclination angle of 5 to 15 degrees, and is press-fitted to an inner peripheral face at an end of the outer member 10 with a fitting width of 0.43 to 2.50 mm.

Description

本発明は、自動車等の車輪を懸架装置に対して回転自在に支承する車輪用軸受における密封装置に関するものである。   The present invention relates to a sealing device in a wheel bearing that rotatably supports a wheel of an automobile or the like with respect to a suspension device.

従来から自動車等の車輪を支持する車輪用軸受装置は、車輪を取り付けるためのハブ輪を複列の転がり軸受を介して回転自在に支承するもので、駆動輪用と従動輪用とがある。構造上の理由から、駆動輪用では内輪回転方式が、従動輪用では内輪回転と外輪回転の両方式が一般的に採用されている。また、車輪用軸受装置には、懸架装置を構成するナックルとハブ輪との間に複列アンギュラ玉軸受等からなる車輪用軸受を嵌合させた第1世代と称される構造から、外方部材の外周に直接車体取付フランジまたは車輪取付フランジが形成された第2世代構造、また、ハブ輪の外周に一方の内側転走面が直接形成された第3世代構造、あるいは、ハブ輪と等速自在継手の外側継手部材の外周にそれぞれ内側転走面が直接形成された第4世代構造とに大別されている。   2. Description of the Related Art Conventionally, a wheel bearing device for supporting a wheel of an automobile or the like supports a hub wheel for mounting a wheel rotatably via a double row rolling bearing, and includes a drive wheel and a driven wheel. For structural reasons, an inner ring rotation method is generally used for driving wheels, and an inner ring rotation method and an outer ring rotation method are generally used for driven wheels. Further, the wheel bearing device has a structure called a first generation in which a wheel bearing composed of a double row angular ball bearing or the like is fitted between a knuckle and a hub wheel constituting a suspension device. Second generation structure in which body mounting flange or wheel mounting flange is formed directly on the outer periphery of the member, third generation structure in which one inner rolling surface is directly formed on the outer periphery of the hub wheel, or hub wheel, etc. It is roughly classified into a fourth generation structure in which the inner rolling surface is directly formed on the outer periphery of the outer joint member of the speed universal joint.

これらの軸受部には、軸受内部に封入されたグリースの漏れを防止すると共に、外部から雨水やダスト等の侵入を防止するために密封装置が装着されている。近年、自動車のメンテナンスフリー化が進み、車輪用軸受装置においてもさらなる長寿命化が要求されるようになっているが、市場回収品の軸受損傷状況を検証すると、剥離等の本来の軸受寿命よりも、シール不具合あるいはシール性の低下により軸受内に雨水やダスト等が侵入して軸受が損傷する事例が少なくない。したがって、密封装置のシール性を向上させることにより、軸受寿命の向上を図ることができる。   These bearing portions are equipped with a sealing device for preventing leakage of grease sealed in the bearings and preventing intrusion of rainwater, dust and the like from the outside. In recent years, the maintenance of automobiles has become more maintenance-free, and even longer bearing life has been demanded for wheel bearing devices. However, there are many cases in which rainwater, dust, or the like enters the bearing and damages the bearing due to a sealing failure or a decrease in sealing performance. Therefore, the bearing life can be improved by improving the sealing performance of the sealing device.

従来から、シール性を高めた密封装置に関しては種々提案されているが、こうした密封装置の一例を図7に示す。このこの密封装置51は、芯金52と、スリンガ53と、シール材54とからなる。芯金52は、低炭素鋼等の金属板にプレス加工等の打ち抜き並びに塑性加工により一体成形され、外輪(図示せず)の端部内周面に内嵌される外径側円筒部52aと、この外径側円筒部52aの軸方向内端縁(図中左端)から径方向内方に折れ曲った内側円輪部52bを備えた、断面略L字形で円環状としている。   Conventionally, various sealing devices with improved sealing performance have been proposed. An example of such a sealing device is shown in FIG. This sealing device 51 includes a metal core 52, a slinger 53, and a seal material 54. The cored bar 52 is integrally formed by punching and plastic processing such as press working on a metal plate such as low carbon steel, and is fitted into an inner peripheral surface of an end portion of an outer ring (not shown). The outer diameter side cylindrical portion 52a has an inner ring portion 52b that is bent radially inward from the inner end edge in the axial direction (left end in the figure), and has an annular shape with a substantially L-shaped cross section.

スリンガ53は、ステンレス鋼板等、耐食性を有する金属板にプレス加工等の打ち抜き並びに塑性加工により一体成形され、内輪(図示せず)の外端部外周面に外嵌される内径側円筒部53aと、この内径側円筒部53aの軸方向外端縁(図中右端)から径方向外方に折れ曲った外側円輪部53bとを備えた、断面略L字形で円環状としている。   The slinger 53 is formed integrally with a corrosion-resistant metal plate such as a stainless steel plate by stamping or plastic processing and plastic working, and is provided with an inner diameter side cylindrical portion 53a that is fitted on the outer peripheral surface of the outer end portion of an inner ring (not shown). The outer circular ring portion 53b that is bent radially outward from the axially outer end edge (right end in the drawing) of the inner diameter side cylindrical portion 53a has a substantially L-shaped cross section and an annular shape.

また、シール部材54は、ゴム、エラストマ等の弾性材で成形され、外側、中間、内側の3本のシールリップ54a、54b、54cを備え、芯金52にその基端部を結合している。そして、最も外側に位置する外側シールリップ54aの先端縁をスリンガ53の外側円輪部53bの内側面に摺接させ、残り2本の中間シールリップ54bと内側シールリップ54cの先端縁を内径側円筒部53aの外周面に摺接させている。   The seal member 54 is formed of an elastic material such as rubber or elastomer, and includes three seal lips 54 a, 54 b, 54 c on the outer side, the middle side, and the inner side, and the base end portion is coupled to the cored bar 52. . Then, the tip edge of the outermost outer seal lip 54a located on the outermost side is brought into sliding contact with the inner surface of the outer ring portion 53b of the slinger 53, and the tip edges of the remaining two intermediate seal lips 54b and the inner seal lip 54c are connected to the inner diameter side. The cylindrical portion 53a is in sliding contact with the outer peripheral surface.

さらに、シール材54の基端部55により、芯金52の外径側円筒部52aの先半部(図中右半部)の内周面および外周面を覆っている。ここで、芯金52の外径側円筒部52aと外輪は所定のシメシロを持った金属嵌合をしているが、嵌合部の気密性を向上させるために、シール材54の基端部55が断面略台形状に形成され、外径側円筒部52aの外径よりも径方向外方に突出してゴムパッキンの役割を持たせ、所謂ハーフメタル構造とされている。   Further, the base end portion 55 of the sealing material 54 covers the inner peripheral surface and the outer peripheral surface of the front half portion (right half portion in the figure) of the outer diameter side cylindrical portion 52a of the core metal 52. Here, the outer diameter side cylindrical portion 52a and the outer ring of the cored bar 52 are metal-fitted with a predetermined shimoshiro, but in order to improve the airtightness of the fitting portion, the base end portion of the sealing material 54 55 is formed in a substantially trapezoidal cross section, and protrudes radially outward from the outer diameter of the outer diameter side cylindrical portion 52a to serve as a rubber packing, and has a so-called half metal structure.

3本のシールリップ54a、54b、54cは総て、それぞれの先端縁に向う程、軸受の外部空間に向う方向に傾斜している。そして、最も内側に位置する内側シールリップ54cの先端縁と、スリンガ53の内径側円筒部53aの外周面を当接させた状態で、この内側シールリップ54cが全く弾性変形していないか極く僅かしか弾性変形しない状態である、シメシロがほぼ零の状態としている。このために、内側シールリップ54cの自由状態での内径を、内径側円筒部53aの外径とほぼ同じとしている。   All the three seal lips 54a, 54b, 54c are inclined in the direction toward the outer space of the bearing as they approach the respective leading edges. The inner seal lip 54c is not elastically deformed at all in a state where the tip end edge of the innermost seal lip 54c located on the innermost side is in contact with the outer peripheral surface of the inner diameter side cylindrical portion 53a of the slinger 53. Shimeshiro is in a state of almost zero, which is a state where only a slight elastic deformation occurs. For this reason, the inner diameter of the inner seal lip 54c in the free state is made substantially the same as the outer diameter of the inner diameter side cylindrical portion 53a.

したがって、このような密封装置51では、内側シールリップ54cの先端縁が内径側円筒部53aの外周面から外れた状態から、この内側シールリップ54cを内径側円筒部53aに外嵌しても反転することはない(例えば、特許文献1参照。)。   Therefore, in such a sealing device 51, even if the inner seal lip 54c is externally fitted to the inner diameter side cylindrical portion 53a from the state in which the tip edge of the inner seal lip 54c is detached from the outer peripheral surface of the inner diameter side cylindrical portion 53a, it is reversed. (For example, refer to Patent Document 1).

特開平10−252762号公報Japanese Patent Laid-Open No. 10-252762

然しながら、こうした従来の密封装置51では、軸受がタイヤからの荷重を受けることで外輪が変形し、従来の基端部55では、気密性不足となる問題が生じている。この問題の解決策としては、基端部55の幅を広げたり、外輪とのシメシロを上げる方法もあるが、これではコンパクトな設計ができないだけでなく、密封装置51を外輪に圧入する際に、ゴム切れ等、基端部55が損傷する恐れがある。   However, in such a conventional sealing device 51, the outer ring is deformed when the bearing receives a load from the tire, and the conventional base end portion 55 has a problem of insufficient airtightness. As a solution to this problem, there is a method of increasing the width of the base end 55 or raising the outer ring, but this does not allow a compact design, but also when the sealing device 51 is press-fitted into the outer ring. Further, there is a possibility that the base end portion 55 may be damaged due to rubber breakage.

本発明は、このような事情に鑑みてなされたもので、嵌合部の気密性を高めて軸受内部を保護すると共に、圧入時の損傷を防止して信頼性を向上させた車輪用軸受の密封装置を提供することを目的としている。   The present invention has been made in view of such circumstances, and improves the airtightness of the fitting portion to protect the inside of the bearing, and prevents damage during press-fitting to improve reliability. The object is to provide a sealing device.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受に装着され、前記外方部材と内方部材との間に形成される環状空間の開口部を密封する車輪用軸受の密封装置において、前記外方部材の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部を有し、鋼板からプレス加工によって形成された芯金を備え、この芯金の嵌合部に合成ゴムからなるシール部材が加硫接着により一体に接合され、このシール部材に前記嵌合部の外径よりも僅かに大径となる段差をもって環状凸部が突出して形成されると共に、この環状凸部が前記外方部材の端面側に向って漸次拡径し、所定の傾斜角からなるテーパ面に形成され、前記外方部材の端部内周面に所定の嵌合幅でもって圧入されている。   In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel attachment for attaching a wheel to one end. The hub ring has a flange integrally formed with a small diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small diameter step portion of the hub ring. An inner member in which a double-row inner rolling surface facing the running surface is formed, and a double-row rolling element that is movably accommodated between the inner and outer members. A wheel bearing sealing device for sealing an opening of an annular space formed between the outer member and the inner member, and an inner periphery of an end portion of the outer member. It has a cylindrical fitting part that is press-fitted into the surface via a predetermined scissors, and is pressed from a steel plate Therefore, a sealing member made of synthetic rubber is integrally joined to the fitting portion of the core metal by vulcanization adhesion, and the sealing member has a diameter slightly larger than the outer diameter of the fitting portion. The annular convex portion is formed to protrude with a level difference, and the annular convex portion gradually increases in diameter toward the end surface side of the outer member, and is formed into a tapered surface having a predetermined inclination angle. It is press-fitted with a predetermined fitting width to the inner peripheral surface of the end of the member.

このように、車輪用軸受に装着され、外方部材と内方部材との間に形成される環状空間の開口部を密封する車輪用軸受の密封装置において、外方部材の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部を有し、鋼板からプレス加工によって形成された芯金を備え、この芯金の嵌合部に合成ゴムからなるシール部材が加硫接着により一体に接合され、このシール部材に嵌合部の外径よりも僅かに大径となる段差をもって環状凸部が突出して形成されると共に、この環状凸部が外方部材の端面側に向って漸次拡径し、所定の傾斜角からなるテーパ面に形成され、外方部材の端部内周面に所定の嵌合幅でもって圧入されているので、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材の圧入時の損傷を防止して信頼性を向上させた車輪用軸受の密封装置を提供することができる。   Thus, in the sealing device for a wheel bearing that is attached to the wheel bearing and seals the opening of the annular space formed between the outer member and the inner member, the outer peripheral member has an inner peripheral surface. It has a cylindrical fitting part that is press-fitted through a predetermined scissors, and is provided with a metal core formed by pressing from a steel plate, and a sealing member made of synthetic rubber is vulcanized and bonded to this metal core fitting part The annular convex portion is formed to protrude from the seal member with a step slightly larger than the outer diameter of the fitting portion, and the annular convex portion faces the end surface of the outer member. Since the diameter is gradually increased and formed into a tapered surface having a predetermined inclination angle and is press-fitted with a predetermined fitting width to the inner circumferential surface of the end portion of the outer member, the resistance during press-fitting is reduced, Can be raised, and the inside of the bearing is protected by increasing the air tightness of the mating part. Together, it is possible to provide a sealing device for a wheel bearing with improved reliability by preventing damage during press fitting of the sealing member.

好ましくは、請求項2に記載の発明のように、前記環状凸部の段差が0.25〜0.30mmの範囲に設定されていれば、圧入時の抵抗を抑制することができると共に、長期間に亘って外方部材と芯金との嵌合部の気密性を高めることができる。   Preferably, as in the invention described in claim 2, if the step of the annular convex portion is set in the range of 0.25 to 0.30 mm, the resistance during press-fitting can be suppressed and the length can be increased. Over the period, the airtightness of the fitting portion between the outer member and the cored bar can be improved.

また、請求項3に記載の発明のように、前記環状凸部のテーパ面の傾斜角が5〜15°の範囲に設定されていれば、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材の圧入時の損傷を防止して信頼性を向上させることができる。   Further, as in the invention described in claim 3, if the inclination angle of the tapered surface of the annular convex portion is set in the range of 5 to 15 °, the resistance at the time of press-fitting can be reduced and the squealing can be raised. It is possible to improve the airtightness of the fitting portion to protect the inside of the bearing, and to prevent damage at the time of press-fitting the seal member, thereby improving the reliability.

また、請求項4に記載の発明のように、前記環状凸部の先端位置が前記外方部材の端部内周に形成された面取り部よりも軸受内部側になるように設定されると共に、当該環状凸部の嵌合幅が0.43〜2.50mmの範囲に設定されていれば、コンパクトで気密性を高めることができる。   Further, as in the invention described in claim 4, the tip position of the annular convex portion is set to be closer to the bearing inner side than the chamfered portion formed on the inner periphery of the end portion of the outer member. If the fitting width of the annular convex portion is set in the range of 0.43 to 2.50 mm, the airtightness can be improved with compactness.

また、請求項5に記載の発明のように、前記環状凸部のテーパ面が両側に形成され、その傾斜角が略同一に設定されていても良い。   Further, as in the invention described in claim 5, the tapered surfaces of the annular convex portions may be formed on both sides, and the inclination angles thereof may be set to be substantially the same.

また、請求項6に記載の発明のように、前記芯金の嵌合部と前記シール部材の環状凸部に、予めグリースが塗布されていれば、圧入時のゴム切れ等の損傷を防止することができる。   Further, as in the sixth aspect of the present invention, if grease is previously applied to the fitting portion of the core metal and the annular convex portion of the seal member, damage such as rubber breakage during press fitting is prevented. be able to.

また、請求項7に記載の発明のように、前記密封装置が、断面が略L字状に形成されて互いに対向配置された環状のシール板とスリンガとで構成され、前記シール板が前記芯金とシール部材とからなり、前記スリンガが、前記内方部材の外周に圧入された円筒部と、この円筒部から径方向外方に延びる立板部とを有し、前記シール部材が前記スリンガの立板部に所定の軸方向シメシロを介して摺接するサイドリップと、前記円筒部に所定の径方向シメシロを介して摺接するラジアルリップを備える複合型の密封装置で構成されていても良い。   According to a seventh aspect of the present invention, the sealing device is composed of an annular seal plate and a slinger that are substantially L-shaped in cross section and arranged to face each other, and the seal plate is the core. The slinger has a cylindrical portion that is press-fitted into the outer periphery of the inner member, and a standing plate portion that extends radially outward from the cylindrical portion, and the sealing member includes the slinger. It may be constituted by a composite type sealing device provided with a side lip that is slidably in contact with the vertical plate portion via a predetermined axial squeeze, and a radial lip that is slidably contacted with the cylindrical portion via a predetermined radial shimeoshiro.

また、請求項8に記載の発明のように、前記密封装置が、前記芯金とシール部材とからなる一体型の密封装置で構成され、前記シール部材が、断面が円弧状に形成された前記車輪取付フランジのインナー側の基部に所定のシメシロをもって摺接するサイドリップとダストリップおよび軸受内方側に傾斜して形成されたグリースリップを一体に有していても良い。   Further, as in the invention according to claim 8, the sealing device is constituted by an integrated sealing device composed of the cored bar and a sealing member, and the sealing member has a cross section formed in an arc shape. A side lip that slides in contact with the base portion on the inner side of the wheel mounting flange with a predetermined squeeze, a dust lip, and a grease lip formed so as to be inclined toward the inner side of the bearing may be integrally provided.

また、請求項9に記載の発明のように、前記密封装置が、前記芯金とシール部材とからなるカップ状に形成された保護カバーで構成され、前記芯金が、前記嵌合部と、この嵌合部から縮径部を介して径方向内方に延びる円板状の遮蔽部と、この遮蔽部から段部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備えると共に、前記シール部材が前記縮径部の外周部に接合され、前記環状凸部と、前記芯金の嵌合部の外径よりも僅かに小径に形成された環状部とで構成されていても良い。   Moreover, like invention of Claim 9, the said sealing apparatus is comprised with the protective cover formed in the cup shape which consists of the said metal core and a sealing member, and the said metal core is the said fitting part, A disc-shaped shielding portion extending radially inward from the fitting portion via a reduced diameter portion, and a bottom portion for closing the inner side end of the inner member from the shielding portion via a stepped portion. In addition, the seal member is joined to an outer peripheral portion of the reduced diameter portion, and is configured by the annular convex portion and an annular portion formed to have a slightly smaller diameter than the outer diameter of the fitting portion of the cored bar. Also good.

また、請求項10に記載の発明のように、前記内輪に磁気エンコーダが外嵌されると共に、前記芯金が非磁性体の鋼板からプレス加工によって形成され、この遮蔽部の側面に回転速度センサが近接または当接され、当該遮蔽部を介して前記磁気エンコーダと回転速度センサが所定の軸方向すきまを介して対峙していても良い。   Further, as in the invention described in claim 10, a magnetic encoder is fitted on the inner ring, and the cored bar is formed from a non-magnetic steel plate by pressing, and a rotational speed sensor is provided on a side surface of the shielding portion. The magnetic encoder and the rotational speed sensor may be opposed to each other via a predetermined axial clearance via the shielding portion.

また、請求項11に記載の発明のように、前記シール部材が、少なくとも前記芯金を前記外方部材に嵌合する前の単体の状態で、前記遮蔽部の外側面よりインナー側に突出しないように設定されていれば、シール部材との干渉を避けるため、回転速度センサを必要以上に磁気エンコーダから遠ざける必要がなくなり、エアギャップを最小限に設定することができ、検出精度を一段と高めることができる。   Further, as in the invention described in claim 11, the seal member does not protrude to the inner side from the outer surface of the shielding portion in at least a single state before the core metal is fitted to the outer member. If it is set in this way, it is not necessary to move the rotation speed sensor away from the magnetic encoder more than necessary in order to avoid interference with the seal member, the air gap can be set to the minimum, and detection accuracy is further improved. Can do.

また、請求項12に記載の発明のように、前記外方部材のインナー側の端面が前記内輪の大端面よりもインナー側に僅かに突出して形成されていれば、芯金が内輪に当接するのを防止することができる。   Further, as in the twelfth aspect of the invention, if the end surface on the inner side of the outer member is formed so as to slightly protrude toward the inner side from the large end surface of the inner ring, the cored bar contacts the inner ring. Can be prevented.

好ましくは、請求項13に記載の発明のように、前記磁気エンコーダの検出面と前記内輪の大端面が略面一、または、前記大端面よりインナー側に僅かに突出するように設定されていれば、エアギャップ調整が容易となり、エアギャップをより小さく狙うことができる。   Preferably, as in a thirteenth aspect of the invention, the detection surface of the magnetic encoder and the large end surface of the inner ring are set to be substantially flush with each other or slightly protrude toward the inner side from the large end surface. Thus, the air gap can be easily adjusted, and the air gap can be aimed at smaller.

本発明に係る車輪用軸受の密封装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受に装着され、前記外方部材と内方部材との間に形成される環状空間の開口部を密封する車輪用軸受の密封装置において、前記外方部材の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部を有し、鋼板からプレス加工によって形成された芯金を備え、この芯金の嵌合部に合成ゴムからなるシール部材が加硫接着により一体に接合され、このシール部材に前記嵌合部の外径よりも僅かに大径となる段差をもって環状凸部が突出して形成されると共に、この環状凸部が前記外方部材の端面側に向って漸次拡径し、所定の傾斜角からなるテーパ面に形成され、前記外方部材の端部内周面に所定の嵌合幅でもって圧入されているので、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材の圧入時の損傷を防止して信頼性を向上させた車輪用軸受の密封装置を提供することができる。   The sealing device for a wheel bearing according to the present invention integrally includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange for mounting the wheel to one end. A double row comprising a hub wheel having a small-diameter step portion extending in the axial direction on the outer periphery and at least one inner ring press-fitted into the small-diameter step portion of the hub wheel, and facing the outer rolling surface of the double row on the outer periphery. An inner member in which an inner rolling surface of the inner member is formed, and a double row rolling element that is rotatably accommodated between the inner member and the outer member. In a wheel bearing sealing device that seals an opening of an annular space formed between the outer member and the inner member, a predetermined shimiro is provided on the inner peripheral surface of the end of the outer member. A core formed by pressing from a steel plate with a cylindrical fitting part A sealing member made of synthetic rubber is integrally joined to the fitting portion of the core metal by vulcanization adhesion, and the annular protrusion has a step that is slightly larger in diameter than the outer diameter of the fitting portion. And the annular convex portion gradually increases in diameter toward the end surface side of the outer member, and is formed into a tapered surface having a predetermined inclination angle. The inner peripheral surface of the end portion of the outer member Since it is press-fitted with a predetermined fitting width, the resistance at the time of press-fitting can be reduced to raise the shimoshiro, and the inside of the bearing is enhanced to protect the inside of the bearing, and when the seal member is press-fitted It is possible to provide a sealing device for a wheel bearing in which the damage is improved and the reliability is improved.

本発明に係る密封装置を備えた車輪用軸受の第1の実施形態を示す縦断面図である。It is a longitudinal section showing a 1st embodiment of a wheel bearing provided with a sealing device concerning the present invention. 図1の密封装置を示す要部拡大図である。It is a principal part enlarged view which shows the sealing device of FIG. 図2のIII部拡大図である。It is the III section enlarged view of FIG. 本発明に係る密封装置を備えた車輪用軸受の第2の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 2nd Embodiment of the wheel bearing provided with the sealing device which concerns on this invention. (a)は、図4の一方の密封装置を示す要部拡大図、(b)は、(a)のV部拡大図、(c)は、(b)の変形例を示す部分拡大図である。(A) is the principal part enlarged view which shows one sealing device of FIG. 4, (b) is the V section enlarged view of (a), (c) is the elements on larger scale which show the modification of (b). is there. (a)は、図4の他方の密封装置を示す要部拡大図、(b)は、(a)のVI部拡大図である。(A) is the principal part enlarged view which shows the other sealing device of FIG. 4, (b) is the VI section enlarged view of (a). 従来の車輪用軸受の密封装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the sealing device of the conventional wheel bearing.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受に装着され、前記外方部材と内方部材との間に形成される環状空間の開口部を密封する車輪用軸受の密封装置において、この芯金の嵌合部に合成ゴムからなるシール部材が加硫接着により一体に接合され、前記密封装置が、断面が略L字状に形成されて互いに対向配置された環状のシール板とスリンガとで構成され、前記シール板が、前記外方部材の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部を有し、鋼板からプレス加工によって形成された芯金と、この芯金の嵌合部に加硫接着により一体に接合された合成ゴムからなるシール部材とからなり、前記スリンガが、前記内輪の外周に圧入された円筒部と、この円筒部から径方向外方に延びる立板部とを有し、前記シール部材が前記スリンガの立板部に所定の軸方向シメシロを介して摺接するサイドリップと、前記円筒部に所定の径方向シメシロを介して摺接するラジアルリップを備えると共に、前記シール部材に前記嵌合部の外径よりも僅かに大径となる段差0.25〜0.30mmをもって環状凸部が突出して形成され、この環状凸部が前記外方部材の端面側に向って漸次拡径し、傾斜角5〜15°からなるテーパ面に形成され、前記外方部材の端部内周面に嵌合幅0.43〜2.50mmでもって圧入されている。   A vehicle body mounting flange to be attached to the knuckle on the outer periphery, an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange to mount a wheel on one end A hub wheel integrally formed and having one inner rolling surface opposed to the double-row outer rolling surface on the outer periphery, and a small-diameter step portion extending in the axial direction from the inner rolling surface, and the hub wheel An inner member formed of an inner ring that is press-fitted into the small-diameter step portion and formed with the other inner rolling surface opposite to the double row outer rolling surface, and the inner member and the outer member. Mounted on a wheel bearing having a double row rolling element accommodated between the running surfaces so as to roll freely, and seals the opening of the annular space formed between the outer member and the inner member. In a sealing device for a wheel bearing, a sealing member made of synthetic rubber in the fitting portion of the core metal The sealing device is integrally formed by vulcanization bonding, and the sealing device is configured by an annular seal plate and a slinger having a substantially L-shaped cross section and arranged to face each other, and the seal plate is formed of the outer member. It has a cylindrical fitting part that is press-fitted into the inner peripheral surface of the end part through a predetermined shimiro, and the cored bar formed by pressing from a steel plate is integrated with the cored bar fitting part by vulcanization adhesion. A sealing member made of synthetic rubber joined, and the slinger has a cylindrical portion press-fitted into the outer periphery of the inner ring, and a standing plate portion extending radially outward from the cylindrical portion, and the sealing member Includes a side lip that is slidably in contact with the standing plate portion of the slinger via a predetermined axial shimillo, and a radial lip that is slidably in contact with the cylindrical portion via a predetermined radial shimillo, and the fitting member is provided with the fitting portion. Slightly less than the outer diameter of An annular convex portion is formed to protrude with a step of 0.25 to 0.30 mm having a large diameter, and the annular convex portion gradually increases in diameter toward the end face side of the outer member, from an inclination angle of 5 to 15 °. And is press-fitted with a fitting width of 0.43 to 2.50 mm on the inner peripheral surface of the end portion of the outer member.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る密封装置を備えた車輪用軸受の第1の実施形態を示す縦断面図、図2は、図1の密封装置を示す要部拡大図、図3は、図2のIII部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a longitudinal sectional view showing a first embodiment of a wheel bearing provided with a sealing device according to the present invention, FIG. 2 is an enlarged view of a main part showing the sealing device of FIG. 1, and FIG. FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).

この車輪用軸受は駆動輪側の第3世代と称され、内方部材1と外方部材10、および両部材1、10間に転動自在に収容された複列の転動体(ボール)6、6とを備えている。内方部材1は、ハブ輪2と、このハブ輪2に圧入された内輪3とからなる。   This wheel bearing is called the third generation on the drive wheel side, and the inner member 1 and the outer member 10, and the double row rolling elements (balls) 6 accommodated between the members 1 and 10 so as to roll freely. , 6. The inner member 1 includes a hub ring 2 and an inner ring 3 press-fitted into the hub ring 2.

ハブ輪2は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ4を一体に有し、この車輪取付フランジ4の円周等配位置に車輪を固定するためのハブボルト5が植設されている。また、ハブ輪2の外周には一方(アウター側)の内側転走面2aと、この内側転走面2aから軸方向に延びる円筒状の小径段部2bが形成され、内周にはセレーション(またはスプライン)2cが形成されている。内輪3は外周に他方(インナー側)の内側転走面3aが形成され、ハブ輪2の小径段部2bに所定のシメシロを介して圧入されている。   The hub wheel 2 integrally has a wheel mounting flange 4 for mounting a wheel (not shown) at an end on the outer side, and a hub bolt for fixing the wheel at a circumferentially equidistant position of the wheel mounting flange 4. 5 is planted. Further, one (outer side) inner rolling surface 2a and a cylindrical small-diameter step portion 2b extending in the axial direction from the inner rolling surface 2a are formed on the outer periphery of the hub wheel 2, and serrations ( Or a spline) 2c is formed. The inner ring 3 is formed with the other (inner side) inner raceway surface 3a on the outer periphery, and is press-fitted into the small-diameter step portion 2b of the hub ring 2 through a predetermined squeeze.

ハブ輪2は、S53C等の炭素0.40〜0.80重量%を含む中高炭素鋼で形成され、後述するシール8のシールランド部となる車輪取付フランジ4のインナー側の基部11をはじめ、アウター側の内側転走面2aから小径段部2bに亙り高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。これにより、車輪取付フランジ4の基部11の耐摩耗性が向上するばかりでなく、車輪取付フランジ4に負荷される回転曲げ荷重に対して充分な機械的強度を有することになり、ハブ輪2の強度・耐久性が向上する。一方、内輪3および転動体6はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58〜64HRCの範囲で硬化処理されている。   The hub wheel 2 is formed of medium and high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and includes a base portion 11 on the inner side of the wheel mounting flange 4 serving as a seal land portion of the seal 8 described later, The surface hardness is set to a range of 58 to 64 HRC by induction hardening from the inner side rolling surface 2a on the outer side to the small diameter step portion 2b. As a result, not only the wear resistance of the base 11 of the wheel mounting flange 4 is improved, but also sufficient mechanical strength against the rotational bending load applied to the wheel mounting flange 4 is obtained. Strength and durability are improved. On the other hand, the inner ring 3 and the rolling element 6 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core by quenching.

外方部材10は、外周に車体(図示せず)に取り付けられるための車体取付フランジ10bを一体に有し、内周に前記内方部材1の内側転走面2a、3aに対向する複列の外側転走面10a、10aが一体に形成されている。この外方部材10は、ハブ輪2と同様、S53C等の炭素0.40〜0.80重量%を含む中高炭素鋼で形成され、少なくとも複列の外側転走面10a、10aが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。そして、それぞれの転走面10a、2aと10a、3a間に複列の転動体6、6が収容され、保持器7、7によりこれら複列の転動体6、6が転動自在に保持されている。また、外方部材10と内方部材1との間に形成される環状空間の開口部には密封装置8、9が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。   The outer member 10 integrally has a vehicle body mounting flange 10b for mounting to a vehicle body (not shown) on the outer periphery, and a double row facing the inner rolling surfaces 2a, 3a of the inner member 1 on the inner periphery. The outer rolling surfaces 10a and 10a are integrally formed. The outer member 10 is formed of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, like the hub wheel 2, and at least the double row outer raceway surfaces 10 a and 10 a are formed by induction hardening. The surface hardness is set in the range of 58 to 64 HRC. And the double row rolling elements 6 and 6 are accommodated between each rolling surface 10a, 2a and 10a, 3a, and these double row rolling elements 6 and 6 are rollably hold | maintained by the holder | retainers 7 and 7. ing. In addition, sealing devices 8 and 9 are attached to the opening portion of the annular space formed between the outer member 10 and the inner member 1, and leakage of lubricating grease sealed inside the bearing, rainwater and Dust and the like are prevented from entering the bearing.

本実施形態では、アウター側の密封装置8は、芯金12と、この芯金12に一体に加硫接着されたシール部材13とからなり、このシール部材13は、NBR(アクリロニトリル−ブタジエンゴム)等の合成ゴムからなり、径方向外方に傾斜して延び、円弧状に形成された車輪取付フランジ4の基部11に摺接するサイドリップ13aとダストリップ13b、および軸受内方側に傾斜して延びるグリースリップ13cとを一体に備えている。なお、シール部材13の材質としては、例示したNBR以外にも、例えば、耐熱性に優れたHNBR(水素化アクリロニトリル・ブタジエンゴム)、EPDM(エチレンプロピレンゴム)等をはじめ、耐熱性、耐薬品性に優れたACM(ポリアクリルゴム)、FKM(フッ素ゴム)、あるいはシリコンゴム等を例示することができる。   In this embodiment, the sealing device 8 on the outer side includes a cored bar 12 and a seal member 13 that is integrally vulcanized and bonded to the cored bar 12, and this seal member 13 is made of NBR (acrylonitrile-butadiene rubber). The side lip 13a and the dust lip 13b that are slidably contacted with the base 11 of the wheel mounting flange 4 formed in a circular arc shape and the inner side of the bearing are inclined. An extending grease lip 13c is integrally provided. As the material of the seal member 13, in addition to the exemplified NBR, for example, HNBR (hydrogenated acrylonitrile butadiene rubber), EPDM (ethylene propylene rubber), etc. having excellent heat resistance, heat resistance, chemical resistance, etc. Examples thereof include ACM (polyacrylic rubber), FKM (fluororubber), and silicon rubber, which are excellent in the above.

一方、インナー側の密封装置9は、図2に拡大して示すように、断面が略L字状に形成されて互いに対向配置された環状のシール板14とスリンガ15とからなる、所謂パックシールと呼称される複合型の密封装置を構成している。   On the other hand, as shown in an enlarged view in FIG. 2, the inner-side sealing device 9 is a so-called pack seal comprising an annular seal plate 14 and a slinger 15 which are formed in a substantially L-shaped cross section and are arranged to face each other. This constitutes a composite type sealing device called "."

環状のシール板14は、外方部材10の端部内周に圧入された芯金16と、この芯金16に一体に加硫接着されたシール部材17とからなる。芯金16は、フェライト系ステンレス鋼板(JIS規格のSUS430系等)やオーステナイト系ステンレス鋼板(JIS規格のSUS304系等)、あるいは、防錆処理された冷間圧延鋼板(JIS規格のSPCC系等)からプレス加工にて断面が略L字状に形成され、外方部材10の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部16aと、この嵌合部16aの端部から径方向内方に延びる内径部16bとを有している。また、シール部材17はNBR等の合成ゴムからなり、スリンガ15に摺接するサイドリップ17aと、このサイドリップ17aの内径側で二股状に形成されたラジアルリップ、具体的にはグリースリップ17bとダストリップ17cを有している。   The annular seal plate 14 includes a cored bar 16 that is press-fitted into the inner periphery of the end of the outer member 10, and a seal member 17 that is integrally vulcanized and bonded to the cored bar 16. The core 16 is made of a ferritic stainless steel plate (JIS standard SUS430 or the like), an austenitic stainless steel plate (JIS standard SUS304 or the like), or a rust-proof cold rolled steel plate (JIS standard SPCC system or the like). A cylindrical fitting portion 16a having a substantially L-shaped cross section by press working and press-fitted into the inner peripheral surface of the end portion of the outer member 10 through a predetermined shimiro, and an end of the fitting portion 16a And an inner diameter portion 16b extending radially inward from the portion. The seal member 17 is made of synthetic rubber such as NBR, and has a side lip 17a that is in sliding contact with the slinger 15 and a radial lip formed in a bifurcated shape on the inner diameter side of the side lip 17a, specifically, a grease lip 17b. It has a strip 17c.

一方、スリンガ15は、強磁性体の鋼板、例えば、フェライト系ステンレス鋼板やオーステナイト系ステンレス鋼板、あるいは、防錆処理された冷間圧延鋼板からプレス加工にて断面が略L字状に形成され、内輪3の外周面に圧入される円筒部15aと、この円筒部15aから径方向外方に延びる立板部15bとからなる。なお、スリンガ15の立板部15bの外縁は、シール部材17と僅かな径方向すきまを介して対峙しラビリンスシール18を構成している。   On the other hand, the slinger 15 is formed into a substantially L-shaped cross section by pressing from a ferromagnetic steel plate, for example, a ferritic stainless steel plate, an austenitic stainless steel plate, or a cold-rolled steel plate treated with rust prevention, The cylindrical portion 15a is press-fitted into the outer peripheral surface of the inner ring 3 and the upright plate portion 15b extends radially outward from the cylindrical portion 15a. The outer edge of the standing plate portion 15b of the slinger 15 is opposed to the seal member 17 through a slight radial clearance to form a labyrinth seal 18.

スリンガ15における立板部15bのインナーの側面には、ゴム等のエラストマにフェライト等の磁性体粉が混入された磁気エンコーダ(ゴム磁石)19が加硫接着により一体に接合されている。この磁気エンコーダ19は、周方向に交互に磁極N、Sが着磁され、車輪の回転速度検出用のロータリエンコーダを構成している。   A magnetic encoder (rubber magnet) 19 in which a magnetic substance powder such as ferrite is mixed in an elastomer such as rubber is integrally joined to the inner side surface of the standing plate portion 15b of the slinger 15 by vulcanization adhesion. The magnetic encoder 19 is magnetized with magnetic poles N and S alternately in the circumferential direction, and constitutes a rotary encoder for detecting the rotational speed of the wheel.

なお、ここでは、転動体6にボールを使用した複列アンギュラ玉軸受で構成された車輪用軸受装置を例示したが、これに限らず、転動体6に円錐ころを使用した複列円錐ころ軸受で構成されていても良い。また、ここでは、ハブ輪2の外周に直接内側転走面2aが形成された第3世代構造を例示したが、図示はしないが、ハブ輪の小径段部に一対の内輪が圧入固定された第1世代または第2世代構造であっても良い。   In addition, although the wheel bearing apparatus comprised by the double row angular contact ball bearing which used the ball for the rolling element 6 was illustrated here, it is not restricted to this, The double row tapered roller bearing which used the tapered roller for the rolling element 6 It may consist of. In addition, here, a third generation structure in which the inner raceway surface 2a is formed directly on the outer periphery of the hub wheel 2 is illustrated, but although not shown, a pair of inner rings are press-fitted and fixed to the small-diameter step portion of the hub wheel. It may be a first generation or second generation structure.

ここで、芯金16の嵌合部16aの先端部は薄肉に形成されると共に、この先端部を覆うようにシール部材17が回り込んで接合されて環状凸部20が形成されている。この環状凸部20は、図3に拡大して示すように、外方部材10のインナー側の端面10c側に向って漸次拡径し、所定の傾斜角αからなるテーパ面に形成されると共に、芯金16の嵌合部16aの外径よりも僅かに大径となる段差δに形成され、外方部材10の端部内周面10dに所定のシメシロを介して圧入されている。なお、圧入する前に芯金16の嵌合部16aとシール部材17の環状凸部20に、予めグリースを塗布しておくことにより、圧入時のゴム切れ等の損傷を防止することができる。   Here, the distal end portion of the fitting portion 16a of the core metal 16 is formed thin, and the annular protrusion 20 is formed by the seal member 17 wrapping around and joined so as to cover the distal end portion. As shown in an enlarged view in FIG. 3, the annular convex portion 20 gradually increases in diameter toward the inner side end face 10 c of the outer member 10, and is formed in a tapered surface having a predetermined inclination angle α. The core 16 is formed in a step δ having a diameter slightly larger than the outer diameter of the fitting portion 16a of the metal core 16, and is press-fitted into the end inner peripheral surface 10d of the outer member 10 through a predetermined squeeze. In addition, by applying grease in advance to the fitting portion 16a of the metal core 16 and the annular convex portion 20 of the seal member 17 before press-fitting, damage such as rubber breakage during press-fitting can be prevented.

環状凸部20の傾斜角αは5〜15°の範囲に設定されている。これにより、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材17の圧入時の損傷を防止して信頼性を向上させた車輪用軸受の密封装置を提供することができる。なお、この傾斜角αが15°を超えると、圧入時の抵抗が大きくなり、損傷の恐れが拡大すると共に、5°未満ではその効果が半減して好ましくない。   The inclination angle α of the annular convex portion 20 is set in the range of 5 to 15 °. As a result, the resistance at the time of press-fitting can be reduced and the squeezing can be raised, the airtightness of the fitting portion is increased to protect the inside of the bearing, and the damage at the time of press-fitting of the seal member 17 is prevented to improve the reliability. It is possible to provide a sealing device for a wheel bearing. If the inclination angle α exceeds 15 °, the resistance at the time of press-fitting increases and the risk of damage increases, and if it is less than 5 °, the effect is halved.

また、この種の自動車の車輪を支持する車輪用軸受の場合、芯金16の嵌合部16aの外径は45〜160mm程度となるが、この芯金16の嵌合部16aと外方部材10とのシメシロ(直径)は0.05〜0.25mmの範囲に設定されると共に、嵌合部16aに対する環状凸部20の段差δは0.25〜0.30mmの範囲に設定されている。これにより、長期間に亘って外方部材10と芯金16との嵌合部の気密性を高めることができる。なお、段差δが0.30mmを超えると圧入時の抵抗が大きくなり、シール部材のゴム切れが発生する恐れがあると共に、0.25mm未満では、気密性の効果が小さくなって好ましくない。   Further, in the case of a wheel bearing for supporting this type of automobile wheel, the outer diameter of the fitting portion 16a of the cored bar 16 is about 45 to 160 mm. 10 is set in a range of 0.05 to 0.25 mm, and a step δ of the annular convex portion 20 with respect to the fitting portion 16 a is set in a range of 0.25 to 0.30 mm. . Thereby, the airtightness of the fitting part of the outward member 10 and the metal core 16 can be improved over a long period of time. If the step δ exceeds 0.30 mm, the resistance at the time of press-fitting increases, and there is a possibility that the rubber of the seal member may be cut. If it is less than 0.25 mm, the airtight effect is reduced, which is not preferable.

さらに、本実施形態では、圧入後の環状凸部20の先端位置が、外方部材10の端部内周に形成された面取り部10eよりも軸受内部側になるように、すなわち、外方部材10の端部内周面10d内に収まるように設定されると共に、環状凸部20の嵌合幅Lが0.43mm以上、好ましくは、0.43〜2.50mmの範囲に設定されている。   Furthermore, in the present embodiment, the tip position of the annular convex portion 20 after press-fitting is located on the bearing inner side with respect to the chamfered portion 10e formed on the inner periphery of the end portion of the outer member 10, that is, the outer member 10. The fitting width L of the annular convex portion 20 is set to 0.43 mm or more, and preferably in the range of 0.43 to 2.50 mm.

次に、本出願人が実施した気密性の試験結果を表1に示す。ここでは、気密性に影響を及ぼす外方部材の端部内周面の真円度と環状凸部の幅の差異による嵌合部のエア漏れを判別した。なお、外方部材の気密性評価のため、外方部材の端部内周面以外はシーラントにて密封すると共に、この端部内周面の真円度は、実機に取り付けた時を想定して外方部材を歪ませて真円度を劣化させている。また、環状凸部の傾斜角αが5〜6°の範囲のものを供試品として使用した。   Next, Table 1 shows the results of the airtightness test conducted by the present applicant. Here, the air leakage of the fitting portion due to the difference between the roundness of the inner peripheral surface of the end portion of the outer member that affects the airtightness and the width of the annular convex portion was determined. In order to evaluate the airtightness of the outer member, the outer member other than the inner peripheral surface of the outer member is sealed with a sealant, and the roundness of the inner peripheral surface of the outer member is assumed to be when it is attached to the actual machine. The roundness is deteriorated by distorting the direction member. Moreover, the thing with the inclination angle (alpha) of a cyclic | annular convex part of the range of 5-6 degrees was used as a test article.

Figure 2012112494
Figure 2012112494

この試験結果において、比較例では0.14MPaの低い圧力でエア漏れが発生しているのに対し、実施例では環状凸部の嵌合幅が最悪条件で0.39MPaの時にエア漏れが発生した。すなわち、外方部材10の端部内周面10dの真円度の良否に拘わらず、環状凸部の嵌合幅Lが0.43mm以上、好ましくは、0.43〜2.50mmの範囲で優位性が確認でき、コンパクトでエア漏れに効果があることが判った。   In this test result, in the comparative example, air leakage occurred at a low pressure of 0.14 MPa, whereas in the example, air leakage occurred when the fitting width of the annular convex portion was 0.39 MPa under the worst condition. . That is, regardless of whether the roundness of the end inner peripheral surface 10d of the outer member 10 is good or not, the fitting width L of the annular convex portion is 0.43 mm or more, preferably 0.43 to 2.50 mm. It has been confirmed that this is compact and effective in air leakage.

図4は、本発明に係る密封装置を備えた車輪用軸受の第2の実施形態を示す縦断面図、図5(a)は、図4のアウター側の密封装置を示す要部拡大図、(b)は、(a)のV部拡大図、(c)は、(b)の変形例を示す拡大図である。なお、前述した実施形態と同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符合を付して詳細な説明を省略する。   FIG. 4 is a longitudinal sectional view showing a second embodiment of the wheel bearing provided with the sealing device according to the present invention, FIG. 5A is an enlarged view of the main part showing the outer side sealing device of FIG. (B) is the V section enlarged view of (a), (c) is an enlarged view which shows the modification of (b). Note that the same parts and parts as those in the above-described embodiment or parts and parts having the same functions are denoted by the same reference numerals, and detailed description thereof is omitted.

この車輪用軸受装置は第3世代と称される従動輪用であって、内方部材21と外方部材22、および両部材21、22間に転動自在に収容された複列の転動体6、6とを備えている。内方部材21は、ハブ輪23と、このハブ輪23に所定のシメシロを介して圧入された内輪3とからなる。   This wheel bearing device is for a driven wheel referred to as a third generation, and includes an inner member 21, an outer member 22, and a double row rolling element accommodated between both members 21 and 22 so as to roll freely. 6 and 6. The inner member 21 includes a hub ring 23 and an inner ring 3 that is press-fitted into the hub ring 23 through a predetermined shimoshiro.

外方部材22はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、外周に車体取付フランジ10bを一体に有し、内周に複列の外側転走面10a、10aが一体に形成されている。   The outer member 22 is made of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, has a vehicle body mounting flange 10b integrally on the outer periphery, and double rows of outer rolling surfaces 10a and 10a on the inner periphery. Are integrally formed.

ハブ輪23は、アウター側の端部に車輪取付フランジ4を一体に有し、この車輪取付フランジ4の円周等配位置にハブボルト5が植設されている。また、外周に前記複列の外側転走面10a、10aの一方(アウター側)に対向する内側転走面23aと、この内側転走面23aから軸方向に延びる小径段部23bが形成されている。一方、内輪3は外周に前記複列の外側転走面10a、10aの他方(インナー側)に対向する内側転走面3aが形成され、ハブ輪23の小径段部23bに所定のシメシロを介して圧入されている。そして、ハブ輪23の小径段部23bの端部を径方向外方に塑性変形させて形成した加締部24によって所定の軸受予圧が付与された状態で内輪3が軸方向に固定されている。   The hub wheel 23 integrally has a wheel mounting flange 4 at an end portion on the outer side, and hub bolts 5 are implanted at circumferentially equidistant positions of the wheel mounting flange 4. Further, an inner rolling surface 23a facing one (outer side) of the double row outer rolling surfaces 10a and 10a and a small-diameter step portion 23b extending in the axial direction from the inner rolling surface 23a are formed on the outer periphery. Yes. On the other hand, the inner ring 3 is formed on the outer periphery with an inner rolling surface 3a facing the other (inner side) of the double row outer rolling surfaces 10a, 10a, and a small diameter step portion 23b of the hub wheel 23 via a predetermined squeeze. It is press-fitted. And the inner ring | wheel 3 is being fixed to the axial direction in the state to which the predetermined bearing preload was provided by the crimping part 24 formed by carrying out the plastic deformation of the end part of the small diameter step part 23b of the hub ring | wheel 23 radially outward. .

外方部材22の複列の外側転走面10a、10aと、これらに対向する複列の内側転走面23a、3a間には複列の転動体6、6がそれぞれ収容され、保持器7、7によって転動自在に保持されている。また、外方部材22と内方部材21との間に形成される環状空間の開口部のうちアウター側の開口部には密封装置25が装着され、インナー側の開口部には磁気エンコーダ26と保護カバー27が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   Double row rolling elements 6, 6 are accommodated between the double row outer rolling surfaces 10a, 10a of the outer member 22 and the double row inner rolling surfaces 23a, 3a opposite to the outer rolling surfaces 10a, 10a, respectively. , 7 are held in a rollable manner. In addition, a sealing device 25 is attached to the outer opening of the annular space formed between the outer member 22 and the inner member 21, and the magnetic encoder 26 is attached to the inner opening. A protective cover 27 is mounted to prevent leakage of the lubricating grease sealed inside the bearing and intrusion of rainwater, dust, etc. into the bearing from the outside.

ハブ輪23はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、内側転走面23aをはじめ車輪取付フランジ4のインナー側の基部11から小径段部23bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。なお、加締部24は鍛造加工後の表面硬さのままとされている。これにより、加締加工が容易となり、加工時の微小クラックの発生を防止すると共に、密封装置25のシールランド部となる基部11の耐摩耗性が向上するばかりでなく、車輪取付フランジ4に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪23の耐久性が向上する。   The hub wheel 23 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C and extends from the inner rolling surface 23a to the base 11 on the inner side of the wheel mounting flange 4 to the small diameter step portion 23b. The surface is hardened by induction hardening in the range of 58 to 64 HRC. The caulking portion 24 is kept with the surface hardness after forging. This facilitates the caulking process, prevents the occurrence of microcracks during the process, improves the wear resistance of the base 11 serving as the seal land part of the sealing device 25, and loads the wheel mounting flange 4. It has sufficient mechanical strength against the rotating bending load to be applied, and the durability of the hub wheel 23 is improved.

アウター側の密封装置25は、図5(a)に拡大して示すように、外方部材22のアウター側端部の内周に所定のシメシロを介して圧入された芯金12と、この芯金12に接合されたシール部材28とからなる一体型の密封装置で構成されている。   As shown in FIG. 5A, the outer side sealing device 25 includes a cored bar 12 press-fitted into the inner periphery of the outer side end portion of the outer member 22 through a predetermined shimiro, and this core. It is composed of an integrated sealing device including a sealing member 28 joined to the gold 12.

シール部材28はNBR等の合成ゴムからなり、加硫接着によって芯金12に一体に接合されている。このシール部材28は、径方向外方に傾斜して形成され、断面が円弧状に形成された車輪取付フランジ4の基部11に所定のシメシロをもって摺接するサイドリップ28aとダストリップ28b、および軸受内方側に傾斜して形成されたグリースリップ28cとを有している。   The seal member 28 is made of synthetic rubber such as NBR and is integrally joined to the cored bar 12 by vulcanization adhesion. The seal member 28 is formed so as to be inclined outward in the radial direction and has a side lip 28a and a dust lip 28b that are slidably contacted with a base 11 of the wheel mounting flange 4 having a circular arc shape in cross section, and a bearing inside And a grease lip 28c formed so as to be inclined toward the side.

ここで、芯金12は、外方部材22のアウター側の端部内周面22aに圧入される円筒状の嵌合部12aと、この嵌合部12aから径方向内方に延びる内径部12bを有している。そして、内径部12bから嵌合部12aに亙る外表面を覆うように、シール部材28が回り込んで接合されて環状凸部29が形成されている。この環状凸部29は、(b)に拡大して示すように、外方部材22のアウター側の端面22b側に向って漸次拡径し、所定の傾斜角αからなるテーパ面に形成されると共に、芯金12の嵌合部12aの外径よりも僅かに大径となる段差δに形成され、外方部材22の端部内周面22aに所定のシメシロを介して圧入されている。なお、前述した実施形態と同様、圧入する前に芯金12の嵌合部12aとシール部材28の環状凸部29には、予めグリースが塗布されている。   Here, the core metal 12 includes a cylindrical fitting portion 12a that is press-fitted into the outer peripheral end surface 22a on the outer side of the outer member 22, and an inner diameter portion 12b that extends radially inward from the fitting portion 12a. Have. And the sealing member 28 turns around and is joined so that the outer surface which extends over the fitting part 12a from the internal diameter part 12b may be formed, and the annular convex part 29 is formed. As shown in an enlarged view (b), the annular convex portion 29 gradually increases in diameter toward the outer end surface 22b side of the outer member 22, and is formed in a tapered surface having a predetermined inclination angle α. At the same time, it is formed in a step δ that is slightly larger in diameter than the outer diameter of the fitting portion 12a of the cored bar 12, and is press-fitted into the end inner peripheral surface 22a of the outer member 22 through a predetermined squeeze. As in the above-described embodiment, grease is applied in advance to the fitting portion 12a of the metal core 12 and the annular convex portion 29 of the seal member 28 before press-fitting.

環状凸部29の傾斜角αは5〜15°の範囲に設定され、その段差δは0.25〜0.30mmの範囲に設定されると共に、圧入後の環状凸部29の先端位置が、外方部材22の端部内周22aに形成された面取り部22cよりも軸受内部側になるように設定され、この環状凸部29の嵌合幅Lが0.43mm以上、好ましくは、0.43〜2.50mmの範囲に設定されている。これにより、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材28の圧入時の損傷を防止して信頼性を向上させることができる。なお、図5(c)は、(b)の変形例であるが、環状凸部29’のテーパ面を両側に形成しても良い。   The inclination angle α of the annular convex portion 29 is set in a range of 5 to 15 °, the step δ is set in a range of 0.25 to 0.30 mm, and the tip position of the annular convex portion 29 after press-fitting is It is set so as to be closer to the bearing inner side than the chamfered portion 22c formed on the inner periphery 22a of the end of the outer member 22, and the fitting width L of the annular convex portion 29 is 0.43 mm or more, preferably 0.43. It is set in a range of ˜2.50 mm. As a result, the resistance at the time of press-fitting can be reduced and the squeeze can be raised, the airtightness of the fitting portion is increased to protect the inside of the bearing, and the damage at the time of press-fitting of the seal member 28 is prevented to improve the reliability. Can be made. FIG. 5C shows a modified example of FIG. 5B, but the tapered surfaces of the annular protrusion 29 'may be formed on both sides.

図6(a)に、図4のインナー側の密封装置を示す。ここで、内輪3には断面略L字形に形成された支持環30が外嵌されている。この支持環30は、内輪3の外径に圧入される円筒部30aと、この円筒部30aから径方向外方に延びる立板部30bとを備え、立板部30bのインナー側の側面に前述した磁気エンコーダ26が加硫接着によって一体に接合されている。磁気エンコーダ26は、合成ゴムにフェライト等の磁性体粉が混入され、周方向に交互に等ピッチで磁極N、Sが着磁されたゴム磁石からなる。   FIG. 6A shows the inner side sealing device of FIG. Here, a support ring 30 having a substantially L-shaped cross section is fitted on the inner ring 3. The support ring 30 includes a cylindrical portion 30a that is press-fitted into the outer diameter of the inner ring 3, and a standing plate portion 30b that extends radially outward from the cylindrical portion 30a. The magnetic encoder 26 is integrally joined by vulcanization adhesion. The magnetic encoder 26 is made of a rubber magnet in which magnetic powder such as ferrite is mixed in synthetic rubber, and magnetic poles N and S are magnetized alternately at equal pitches in the circumferential direction.

また、支持環30は、強磁性体の鋼板、例えば、フェライト系のステンレス鋼板や防錆処理された冷間圧延鋼板からプレス加工にて形成されている。これにより、支持環30が発錆するのを防止すると共に、磁気エンコーダ26の磁気出力が強くなり安定した検出精度を確保することができる。   The support ring 30 is formed by pressing from a ferromagnetic steel plate, for example, a ferritic stainless steel plate or a rust-proof cold-rolled steel plate. As a result, it is possible to prevent the support ring 30 from rusting and to increase the magnetic output of the magnetic encoder 26 to ensure stable detection accuracy.

外方部材22のインナー側の端部に装着された保護カバー27は、非磁性のオーステナイト系ステンレス鋼板からプレス加工にて円環状に形成されている。この保護カバー27は、外方部材22の端部内周面22dに圧入される円筒状の嵌合部27aと、この嵌合部27aから縮径部27bを介して径方向内方に延びる円板状の遮蔽部27cと、この遮蔽部27cから円筒部27dを介して内方部材21のインナー側の端部を塞ぐ底部27eとを備えている。そして、図示しないセンサの検出部は、保護カバー27の遮蔽部27cに近接または当接され、検出部と磁気エンコーダ26とは保護カバー27を介して所定のエアギャップ(軸方向すきま)で対向配置されている。こうした段付き形状によって保護カバー27の剛性が高くなり、飛石等による変形を抑えることができると共に、保護カバー27が非磁性体のため磁束の流れ経路に影響せず、また、耐食性に優れ、長期間に亘って耐久性を向上させることができる。   The protective cover 27 attached to the inner side end of the outer member 22 is formed in an annular shape by press working from a nonmagnetic austenitic stainless steel plate. The protective cover 27 includes a cylindrical fitting portion 27a that is press-fitted into the end inner peripheral surface 22d of the outer member 22, and a disk that extends radially inward from the fitting portion 27a via a reduced diameter portion 27b. And a bottom portion 27e that closes the inner side end of the inner member 21 from the shielding portion 27c through the cylindrical portion 27d. The detection unit of the sensor (not shown) is brought close to or in contact with the shielding unit 27c of the protective cover 27, and the detection unit and the magnetic encoder 26 are arranged to face each other with a predetermined air gap (axial clearance) through the protective cover 27. Has been. Such a stepped shape increases the rigidity of the protective cover 27 and can suppress deformation due to flying stones, etc., and since the protective cover 27 is non-magnetic, it does not affect the flow path of the magnetic flux, and has excellent corrosion resistance and is long. The durability can be improved over a period of time.

本実施形態では、保護カバー27の縮径部27bは、段付き形状をなし、その外周部にシール部材31が固着されている。このシール部材31はNBR等の合成ゴムからなり、加硫接着によって保護カバー27に一体に接合され、(b)に拡大して示すように、環状凸部31aと環状部31bとからなる。環状部31bは嵌合部27aの外径よりも僅かに小径に形成されると共に、環状凸部31aは嵌合部27aの外径よりも僅かに大径に形成され、外方部材22の端部内周面22dに所定のシメシロを介して圧入されている。これにより、長期間に亘って外方部材22と保護カバー27との嵌合面の気密性を高めることができる。   In the present embodiment, the reduced diameter portion 27b of the protective cover 27 has a stepped shape, and the seal member 31 is fixed to the outer peripheral portion thereof. The seal member 31 is made of synthetic rubber such as NBR, and is integrally joined to the protective cover 27 by vulcanization adhesion, and includes an annular convex portion 31a and an annular portion 31b as shown in an enlarged view in FIG. The annular portion 31b is formed to be slightly smaller in diameter than the outer diameter of the fitting portion 27a, and the annular convex portion 31a is formed to be slightly larger in diameter than the outer diameter of the fitting portion 27a. The inner peripheral surface 22d is press-fitted through a predetermined scissors. Thereby, the airtightness of the fitting surface of the outer member 22 and the protective cover 27 can be improved over a long period of time.

ここで、シール部材31の環状凸部31aは、外方部材22のインナー側の端面22e側に向って漸次拡径し、所定の傾斜角αからなるテーパ面に形成されると共に、この環状凸部31の傾斜角αが5〜15°の範囲に設定され、また、その段差δは0.25〜0.30mmの範囲に設定されている。さらに、圧入後の環状凸部31の先端位置が、外方部材22の端部内周22dに形成された面取り部22cよりも軸受内部側になるように設定され、この環状凸部31の嵌合幅Lが0.43mm以上、好ましくは、0.43〜2.50mmの範囲に設定されている。これにより、圧入時の抵抗を減少させてシメシロを上げることができ、嵌合部の気密性を高めて軸受内部を保護すると共に、シール部材31の圧入時の損傷を防止して信頼性を向上させることができる。   Here, the annular convex portion 31a of the seal member 31 gradually increases in diameter toward the inner end face 22e side of the outer member 22, and is formed into a tapered surface having a predetermined inclination angle α. The inclination angle α of the portion 31 is set in the range of 5 to 15 °, and the step δ is set in the range of 0.25 to 0.30 mm. Further, the tip position of the annular convex portion 31 after press-fitting is set so as to be closer to the bearing inner side than the chamfered portion 22 c formed on the inner peripheral edge 22 d of the outer member 22, and the fitting of the annular convex portion 31 is performed. The width L is set to 0.43 mm or more, preferably in the range of 0.43 to 2.50 mm. As a result, the resistance at the time of press-fitting can be reduced and the squeeze can be raised, the airtightness of the fitting portion is increased to protect the inside of the bearing, and the damage at the time of press-fitting of the seal member 31 is prevented to improve the reliability. Can be made.

また、本実施形態では、外方部材22のインナー側の端面22eが内輪3の大端面3bよりもインナー側に段差L1だけ突出して形成されると共に、保護カバー27の遮蔽部27cと外方部材22の端面22eおよび磁気エンコーダ26の検出面と内輪3の大端面3bが略面一になるように設定されている。これにより、保護カバー27が内輪3に当接するのを防止することができる。また、磁気エンコーダ26の検出面と内輪3の大端面3bが略面一、または、大端面3bよりインナー側に僅かに突出するように設定されていれば、保護カバー27を外方部材22の端面22eを基準に、また、支持環30を内輪3の大端面3bを基準に精度良く位置決め固定することができ、エアギャップ調整が容易にでき、検出精度を高めることができる。   Further, in the present embodiment, the inner end face 22e of the outer member 22 is formed so as to protrude from the large end face 3b of the inner ring 3 toward the inner side by a step L1, and the shielding portion 27c of the protective cover 27 and the outer member are formed. The end surface 22e of 22 and the detection surface of the magnetic encoder 26 and the large end surface 3b of the inner ring 3 are set to be substantially flush with each other. As a result, the protective cover 27 can be prevented from coming into contact with the inner ring 3. Further, if the detection surface of the magnetic encoder 26 and the large end surface 3b of the inner ring 3 are set to be substantially flush with each other or slightly protrude toward the inner side from the large end surface 3b, the protective cover 27 is attached to the outer member 22. The support ring 30 can be accurately positioned and fixed with reference to the end face 22e and the large end face 3b of the inner ring 3 as a reference, air gap adjustment can be facilitated, and detection accuracy can be increased.

なお、ここでは、シール部材31が接合される保護カバー27の縮径部27bが段付き形状に形成されたものを例示したが、これに限らず、縮径部27bがテーパ状に形成されていても良い。また、なお、回転速度センサ(図示せず)の配置位置によっては、保護カバー27の遮蔽部27cに近接させる前にシール部材31に干渉する恐れがあるため、シール部材31が、少なくとも保護カバー27を外方部材22に嵌合する前の単体の状態で、その遮蔽部27cの外側面よりインナー側に突出しないように設定されている。これにより、シール部材31との干渉を避けるため、回転速度センサを必要以上に磁気エンコーダ26から遠ざける必要がなくなり、エアギャップを最小限に設定することができ、検出精度を一段と高めることができる。   Here, the reduced diameter portion 27b of the protective cover 27 to which the seal member 31 is joined is illustrated as having a stepped shape, but the present invention is not limited thereto, and the reduced diameter portion 27b is formed in a tapered shape. May be. In addition, depending on the position of the rotational speed sensor (not shown), there is a possibility that the seal member 31 may interfere with the seal member 31 before being brought close to the shielding portion 27c of the protective cover 27. Is set so as not to protrude to the inner side from the outer surface of the shielding part 27c in a single state before being fitted to the outer member 22. Thereby, in order to avoid interference with the seal member 31, it is not necessary to move the rotation speed sensor away from the magnetic encoder 26 more than necessary, the air gap can be set to the minimum, and the detection accuracy can be further improved.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受の密封装置は、内輪回転タイプの第1乃至第3世代構造の車輪用軸受に装着される密封装置に適用することができる。   The wheel bearing sealing device according to the present invention can be applied to a sealing device mounted on an inner ring rotating type wheel bearing of first to third generation structure.

1、21 内方部材
2、23 ハブ輪
2a、3a、23a 内側転走面
2b、23b 小径段部
2c セレーション
3 内輪
4 車輪取付フランジ
5 ハブボルト
6 転動体
7 保持器
8、25 アウター側の密封装置
9 インナー側の密封装置
10、22 外方部材
10a 外側転走面
10b 車体取付フランジ
10c 外方部材のインナー側の端面
10d、22a、22d 外方部材の端部内周面
10e、22c 外方部材の面取り部
11 車輪取付フランジのインナー側の基部
12、16 芯金
12a、16a 嵌合部
12b、16b 内径部
13、17、28、28’、31 シール部材
13a、17a、28a サイドリップ
13b、17c、28b ダストリップ
13c、17b、28c グリースリップ
14 シール板
15 スリンガ
15a、27d、30a 円筒部
15b、30b 立板部
18 ラビリンスシール
19、26 磁気エンコーダ
20、29、29’、31a 環状凸部
22b 外方部材のアウター側の端面
24 加締部
27 保護カバー
27a 嵌合部
27b 縮径部
27c 遮蔽部
27e 底部
30 支持環
31b 環状部
51 密封装置
52 芯金
52a 外径側円筒部
52b 内側円輪部
53 スリンガ
53a 内径側円筒部
53b 外側円輪部
54 シール材
54a 外側シールリップ
54b 中間シールリップ
54c 内側シールリップ
55 基端部
L 環状凸部の嵌合幅
L1 外方部材のインナー側の端面と内輪の大端面の段差
α 環状凸部の傾斜角
δ 環状凸部の段差
1, 21 Inner member 2, 23 Hub wheel 2a, 3a, 23a Inner rolling surface 2b, 23b Small diameter step 2c Serration 3 Inner ring 4 Wheel mounting flange 5 Hub bolt 6 Rolling element 7 Cage 8, 25 Outer side sealing device 9 Inner side sealing device 10, 22 Outer member 10a Outer rolling surface 10b Car body mounting flange 10c End side inner surface 10d, 22a, 22d of outer member End inner peripheral surface 10e, 22c of outer member Chamfered portion 11 Base portion 12 on inner side of wheel mounting flange, 16 Core metal 12a, 16a Fitting portion 12b, 16b Inner diameter portion 13, 17, 28, 28 ', 31 Seal member 13a, 17a, 28a Side lip 13b, 17c, 28b Dustrip 13c, 17b, 28c Grease lip 14 Seal plate 15 Slinger 15a, 27d, 30a Cylindrical portion 1 b, 30b Standing plate portion 18 Labyrinth seals 19, 26 Magnetic encoder 20, 29, 29 ', 31a Annular convex portion 22b End face 24 on outer side of outer member Clamping portion 27 Protective cover 27a Fitting portion 27b Reduced diameter portion 27c Shielding portion 27e Bottom portion 30 Support ring 31b Annular portion 51 Sealing device 52 Core metal 52a Outer diameter side cylindrical portion 52b Inner ring portion 53 Slinger 53a Inner diameter side cylindrical portion 53b Outer ring portion 54 Sealing material 54a Outer seal lip 54b Intermediate seal lip 54c Inner seal lip 55 Base end L Annular convex fitting width L1 A step between the inner side end face of the outer member and the large end face of the inner ring α An inclination angle δ of the annular convex part An annular convex step

Claims (13)

内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体とを備えた車輪用軸受に装着され、前記外方部材と内方部材との間に形成される環状空間の開口部を密封する車輪用軸受の密封装置において、
前記外方部材の端部内周面に所定のシメシロを介して圧入される円筒状の嵌合部を有し、鋼板からプレス加工によって形成された芯金を備え、この芯金の嵌合部に合成ゴムからなるシール部材が加硫接着により一体に接合され、このシール部材に前記嵌合部の外径よりも僅かに大径となる段差をもって環状凸部が突出して形成されると共に、この環状凸部が前記外方部材の端面側に向って漸次拡径し、所定の傾斜角からなるテーパ面に形成され、前記外方部材の端部内周面に所定の嵌合幅でもって圧入されていることを特徴とする車輪用軸受の密封装置。
An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
From a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring An inner member in which a double row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery,
The inner member and the outer member are mounted on a wheel bearing provided with a double row rolling element that is slidably accommodated between the rolling surfaces of the outer member, and the outer member and the inner member In a sealing device for a wheel bearing for sealing an opening of an annular space formed between,
The outer member has a cylindrical fitting portion that is press-fitted into the inner peripheral surface of the end portion through a predetermined scissors, and includes a cored bar formed by pressing from a steel plate. A seal member made of synthetic rubber is integrally joined by vulcanization adhesion, and an annular convex portion is formed on the seal member with a step slightly larger than the outer diameter of the fitting portion. The convex portion gradually increases in diameter toward the end surface side of the outer member, is formed into a tapered surface having a predetermined inclination angle, and is press-fitted with a predetermined fitting width to the inner peripheral surface of the end portion of the outer member. A sealing device for a bearing for a wheel.
前記環状凸部の段差が0.25〜0.30mmの範囲に設定されている請求項1に記載の車輪用軸受の密封装置。   The sealing device for a wheel bearing according to claim 1, wherein the step of the annular convex portion is set in a range of 0.25 to 0.30 mm. 前記環状凸部のテーパ面の傾斜角が5〜15°の範囲に設定されている請求項1または2に記載の車輪用軸受の密封装置。   The sealing device for a wheel bearing according to claim 1 or 2, wherein an inclination angle of the tapered surface of the annular convex portion is set in a range of 5 to 15 °. 前記環状凸部の先端位置が前記外方部材の端部内周に形成された面取り部よりも軸受内部側になるように設定されると共に、当該環状凸部の嵌合幅が0.43〜2.50mmの範囲に設定されている請求項1乃至3いずれかに記載の車輪用軸受の密封装置。   The tip position of the annular convex portion is set so as to be closer to the bearing inner side than the chamfered portion formed on the inner periphery of the end portion of the outer member, and the fitting width of the annular convex portion is 0.43 to 2. The sealing device for a wheel bearing according to any one of claims 1 to 3, wherein the sealing device is set in a range of 50 mm. 前記環状凸部のテーパ面が両側に形成され、その傾斜角が略同一に設定されている請求項1に記載の車輪用軸受の密封装置。   2. The wheel bearing sealing device according to claim 1, wherein tapered surfaces of the annular convex portion are formed on both sides, and the inclination angles thereof are set to be substantially the same. 前記芯金の嵌合部と前記シール部材の環状凸部に、予めグリースが塗布されている請求項1に記載の車輪用軸受の密封装置。   The wheel bearing sealing device according to claim 1, wherein grease is preliminarily applied to the fitting portion of the core metal and the annular convex portion of the seal member. 前記密封装置が、断面が略L字状に形成されて互いに対向配置された環状のシール板とスリンガとで構成され、前記シール板が前記芯金とシール部材とからなり、前記スリンガが、前記内方部材の外周に圧入された円筒部と、この円筒部から径方向外方に延びる立板部とを有し、前記シール部材が前記スリンガの立板部に所定の軸方向シメシロを介して摺接するサイドリップと、前記円筒部に所定の径方向シメシロを介して摺接するラジアルリップを備える複合型の密封装置で構成されている請求項1に記載の車輪用軸受の密封装置。   The sealing device is configured by an annular seal plate and a slinger that are formed in a substantially L-shaped cross section and arranged to face each other, the seal plate is composed of the core metal and a seal member, and the slinger is A cylindrical portion press-fitted to the outer periphery of the inner member; and a standing plate portion extending radially outward from the cylindrical portion, and the sealing member is inserted into the standing plate portion of the slinger via a predetermined axial shimiro 2. The wheel bearing sealing device according to claim 1, wherein the wheel bearing sealing device includes a side lip that makes sliding contact and a radial sealing lip that comes into sliding contact with the cylindrical portion via a predetermined radial shimeshiro. 3. 前記密封装置が、前記芯金とシール部材とからなる一体型の密封装置で構成され、前記シール部材が、断面が円弧状に形成された前記車輪取付フランジのインナー側の基部に所定のシメシロをもって摺接するサイドリップとダストリップおよび軸受内方側に傾斜して形成されたグリースリップを一体に有している請求項1に記載の車輪用軸受の密封装置。   The sealing device is constituted by an integrated sealing device including the cored bar and a sealing member, and the sealing member has a predetermined shimiro at the base portion on the inner side of the wheel mounting flange having a circular section in cross section. 2. The wheel bearing sealing device according to claim 1, wherein the side lip and the dust lip which are in sliding contact with each other and the grease lip formed so as to be inclined toward the inner side of the bearing are integrally provided. 前記密封装置が、前記芯金とシール部材とからなるカップ状に形成された保護カバーで構成され、前記芯金が、前記嵌合部と、この嵌合部から縮径部を介して径方向内方に延びる円板状の遮蔽部と、この遮蔽部から段部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備えると共に、前記シール部材が前記縮径部の外周部に接合され、前記環状凸部と、前記芯金の嵌合部の外径よりも僅かに小径に形成された環状部とで構成されている請求項1に記載の車輪用軸受の密封装置。   The sealing device is configured by a protective cover formed in a cup shape including the cored bar and a sealing member, and the cored bar is radially connected to the fitting part and the fitting part through a reduced diameter part. A disc-shaped shielding portion extending inward, and a bottom portion covering the inner side end portion of the inner member from the shielding portion via a step portion, and the seal member is an outer peripheral portion of the reduced diameter portion 2. The wheel bearing sealing device according to claim 1, wherein the wheel bearing sealing device is configured by the annular convex portion and an annular portion formed to have a diameter slightly smaller than an outer diameter of the fitting portion of the cored bar. 前記内輪に磁気エンコーダが外嵌されると共に、前記芯金が非磁性体の鋼板からプレス加工によって形成され、この遮蔽部の側面に回転速度センサが近接または当接され、当該遮蔽部を介して前記磁気エンコーダと回転速度センサが所定の軸方向すきまを介して対峙している請求項9に記載の車輪用軸受の密封装置。   A magnetic encoder is externally fitted to the inner ring, and the cored bar is formed by pressing from a non-magnetic steel plate, and a rotational speed sensor is brought close to or abutted on the side surface of the shielding portion, and the shielding portion is interposed therebetween. The wheel bearing sealing device according to claim 9, wherein the magnetic encoder and the rotation speed sensor face each other through a predetermined axial clearance. 前記シール部材が、少なくとも前記芯金を前記外方部材に嵌合する前の単体の状態で、前記遮蔽部の外側面よりインナー側に突出しないように設定されている請求項9または10に記載の車輪用軸受の密封装置。   The said sealing member is set so that it may not protrude to the inner side from the outer surface of the said shielding part in the single-piece | unit state before fitting the said metal core to the said outer member at least. Wheel bearing sealing device. 前記外方部材のインナー側の端面が前記内輪の大端面よりもインナー側に僅かに突出して形成されている請求項9乃至11いずれかに記載の車輪用軸受の密封装置。   The wheel bearing sealing device according to any one of claims 9 to 11, wherein an end surface on an inner side of the outer member is formed to slightly protrude toward an inner side from a large end surface of the inner ring. 前記磁気エンコーダの検出面と前記内輪の大端面が略面一、または、前記大端面よりインナー側に僅かに突出するように設定されている請求項9乃至12いずれかに記載の車輪用軸受の密封装置。   The wheel bearing according to any one of claims 9 to 12, wherein a detection surface of the magnetic encoder and a large end surface of the inner ring are set to be substantially flush with each other or slightly protrude toward the inner side from the large end surface. Sealing device.
JP2010263895A 2010-11-26 2010-11-26 Sealing device of wheel bearing Pending JP2012112494A (en)

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JP2015068454A (en) * 2013-09-30 2015-04-13 Ntn株式会社 Wheel bearing device
JP2015190482A (en) * 2014-03-27 2015-11-02 内山工業株式会社 Bearing cap
CN105121878A (en) * 2013-03-27 2015-12-02 Ntn株式会社 Wheel bearing device
JP2017026124A (en) * 2015-07-28 2017-02-02 内山工業株式会社 Seal member
JP2017172595A (en) * 2016-03-18 2017-09-28 日本精工株式会社 Roller bearing device

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FR3019241B1 (en) * 2014-03-25 2017-01-13 Ntn-Snr Roulements BEARING EQUIPPED WITH SEALING ELEMENT AND ASSOCIATED ASSEMBLY METHOD
JP6354402B2 (en) * 2014-07-09 2018-07-11 中西金属工業株式会社 Protective cover for bearing device, method for manufacturing the same, and method for manufacturing mechanical parts made of metal and rubber
JP7372763B2 (en) * 2019-06-19 2023-11-01 Ntn株式会社 Bearing device for wheels

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JP2009197884A (en) * 2008-02-21 2009-09-03 Ntn Corp Wheel bearing device
JP5122412B2 (en) * 2008-09-22 2013-01-16 株式会社ジェイテクト Bearing device

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Publication number Priority date Publication date Assignee Title
CN105121878A (en) * 2013-03-27 2015-12-02 Ntn株式会社 Wheel bearing device
JP2015068454A (en) * 2013-09-30 2015-04-13 Ntn株式会社 Wheel bearing device
JP2015190482A (en) * 2014-03-27 2015-11-02 内山工業株式会社 Bearing cap
JP2017026124A (en) * 2015-07-28 2017-02-02 内山工業株式会社 Seal member
JP2017172595A (en) * 2016-03-18 2017-09-28 日本精工株式会社 Roller bearing device

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