JP2012104724A - Inductor component - Google Patents

Inductor component Download PDF

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JP2012104724A
JP2012104724A JP2010253437A JP2010253437A JP2012104724A JP 2012104724 A JP2012104724 A JP 2012104724A JP 2010253437 A JP2010253437 A JP 2010253437A JP 2010253437 A JP2010253437 A JP 2010253437A JP 2012104724 A JP2012104724 A JP 2012104724A
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winding
winding portion
air core
intermediate connection
conductor wire
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Takeshi Koyama
健 小山
Koji Nakajima
浩二 中嶋
Toshiyuki Nakata
俊之 中田
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To reduce an existence number of connections within an inductor component so as to improve reliability.SOLUTION: An inductor component comprises a first coil part 9 which has a first air core part 14 and a second coil part 10 which has a second air core part 15; an intermediate connection part 11 which connects the first coil part 9 and the second coil part 10; a primary coil part 6 where the intermediate connection part 11 is bent to form a folding part 16 in a coil body that includes a first end part 12 at the primary side routed from the first coil part 9 and a second end part 13 at the primary side routed from the second coil part 10, the first coil part 9 and the second coil part 10 are faced to each other with a space part 17 between them, and the first air core part 14 and the second air core part 15 are formed coaxially; a secondary coil part 19 which includes a first end part 20 at the other side, a second end part 21 at the other side, and a secondary air core part 18; and a closed magnetic circuit core 7 which includes a middle leg part 8. The secondary air core part 18 is arranged in the space part 17 and the middle leg part 8 is passed through the first air core part 14, the second air core part 15, and the secondary air core part 18. The intermediate connection part 11 is arranged outside the primary coil part 6 and the secondary coil part 19.

Description

本発明は各種電子機器に使用されるインダクタ部品に関するものである。   The present invention relates to an inductor component used in various electronic devices.

以下、従来のインダクタ部品について図面を用いて説明する。従来のインダクタ部品では、例えば図9に示すように、複数の一次巻線1と、その一次巻線1の層間に絶縁層2を介したうえで二次巻線3を配置し、各層の一次巻線1どうしの接続、および各層の二次巻線3どうしの接続は、接続端子4によって各層に対して半田付けなどによる接合部5を形成することによって行うものであった。   Hereinafter, conventional inductor components will be described with reference to the drawings. In the conventional inductor component, for example, as shown in FIG. 9, a plurality of primary windings 1 and a secondary winding 3 are arranged between the primary windings 1 with an insulating layer 2 interposed between them, and the primary windings of the respective layers are arranged. The connection between the windings 1 and the connection between the secondary windings 3 of each layer were performed by forming a joint portion 5 by soldering or the like to each layer with the connection terminal 4.

特開2002−64017号公報JP 2002-64017 A

従来のインダクタ部品では、各層間の電気的接続を行うにあたり、必ず接続部4が必要となり、接続部4がインダクタ部品内に多く存在すればするほど、特に過酷な条件下での使用においては、インダクタ部品が受ける振動や衝撃などに起因する応力に対する接続部4の信頼性を維持するにあたり、厳密かつ正確な接続とするための方法や、そこでの工数をはじめとして、接続状態の管理など、大きなコスト要因となる課題を有するものであった。   In the conventional inductor component, the connection portion 4 is always required for the electrical connection between the layers, and the more the connection portion 4 is present in the inductor component, the more particularly in the use under severe conditions, In order to maintain the reliability of the connection part 4 with respect to the stress caused by vibration or shock received by the inductor component, a method for making a strict and accurate connection, man-hours there, management of the connection state, etc. It has a problem that becomes a cost factor.

そこで本発明は、接続部の存在数を低減することにより信頼性の高いインダクタ部品を得るものである。   Accordingly, the present invention provides a highly reliable inductor component by reducing the number of connections.

そしてこの目的を達成するために、
表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した第1空心部を有する第1巻線部および第2空心部を有する第2巻線部と、
この第1巻線部と第2巻線部とを接続する中間接続部と、
前記第1巻線部から引き出す一方側第1端部と、
前記第2巻線部から引き出す一方側第2端部とからなる巻線体を、
前記中間接続部を折り曲げることにより中間折り曲げ部を形成し前記第1巻線部と前記第2巻線部とをその間に空間部を形成して対向させたうえで、
前記第1空心部と前記第2空心部とを同軸上に配置するよう形成した一方側巻線部と、
他方側第1端部と他方側第2端部と他方側空心部とを有する他方側巻線部と、
磁脚部を有する閉磁路磁心とを備え、
前記空間部に前記他方側空心部を配置し、
前記磁脚部を前記第1空心部と前記第2空心部と前記他方側空心部とに貫通させ、
前記一方側第1端部と前記一方側第2端部および前記他方側第1端部と前記他方側第4端部とを入出力端子とし、
前記中間接続部を前記一方側巻線部および前記他方側巻線部の外方に位置させたことを特徴とするものである。
And to achieve this goal,
Using a first flat conductor wire having an insulating coating on the surface,
A first winding portion having a first air core portion wound with its wide surface perpendicular to the winding axis, and a second winding portion having a second air core portion;
An intermediate connection portion connecting the first winding portion and the second winding portion;
One side first end drawn from the first winding portion;
A winding body composed of a second end portion on one side drawn out from the second winding portion,
After the intermediate connecting portion is bent to form an intermediate bent portion, the first winding portion and the second winding portion are opposed to each other by forming a space portion therebetween,
One side winding part formed so as to arrange the first air core part and the second air core part coaxially;
The other side winding portion having the other side first end portion, the other side second end portion and the other side air core portion;
A closed magnetic circuit core having a magnetic leg portion,
Placing the other side air core in the space,
Passing the magnetic leg portion through the first air core portion, the second air core portion and the other air core portion;
The one side first end and the one side second end and the other side first end and the other side fourth end are input / output terminals,
The intermediate connection portion is located outside the one side winding portion and the other side winding portion.

本発明によれば、インダクタ部品内における接続部の存在数を低減することで巻線部の信頼性を向上させるとともに、一次側巻線と二次側巻線との絶縁を的確に維持することができるものである。   According to the present invention, the reliability of the winding portion is improved by reducing the number of connection portions in the inductor component, and the insulation between the primary side winding and the secondary side winding is accurately maintained. It is something that can be done.

本発明の一実施形態におけるインダクタ部品の第1の断面図1 is a first cross-sectional view of an inductor component according to an embodiment of the present invention. 本発明の一実施形態におけるインダクタ部品の第1の分解斜視図1 is a first exploded perspective view of an inductor component according to an embodiment of the present invention. FIG. 本発明の一実施形態におけるインダクタ部品の第2の断面図2 is a second cross-sectional view of an inductor component according to an embodiment of the present invention. 本発明の一実施形態におけるインダクタ部品の第3の断面図3 is a third sectional view of an inductor component according to an embodiment of the present invention. 本発明の一実施形態におけるインダクタ部品の第2の分解斜視図The 2nd disassembled perspective view of the inductor components in one embodiment of the present invention. 本発明の一実施形態におけるインダクタ部品の分解上面図The exploded top view of the inductor component in one embodiment of the present invention 本発明の一実施形態におけるインダクタ部品の第4の断面図FIG. 4 is a fourth cross-sectional view of the inductor component according to the embodiment of the present invention. 本発明の一実施形態におけるインダクタ部品の巻線部分上面図The coil part top view of the inductor component in one embodiment of the present invention 従来のインダクタ部品の断面図Cross-sectional view of conventional inductor components

以下、本発明の実施形態について、図を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施の形態)
図1は本発明の一実施形態におけるインダクタ部品の断面図であり、トランスを一例として示している。一次巻線部6は単一な1本の連続した平角導体線によって形成しており、平角導体線の幅広面を、巻回軸となる閉磁路磁心7の中脚部8の軸方向に対して垂直方向として巻回した第1巻線部9および第2巻線部10と、第1巻線部9と第2巻線部10とを接続する中間接続部11とによって構成している。また、第1巻線部9からは一方の電極端子として使用する一方側第1端部12を、第2巻線部10からももう一方の電極端子として使用する一方側第2端部13をそれぞれ引き出している。
(Embodiment)
FIG. 1 is a cross-sectional view of an inductor component according to an embodiment of the present invention, showing a transformer as an example. The primary winding portion 6 is formed by a single continuous flat conductor wire, and the wide surface of the flat conductor wire is formed with respect to the axial direction of the middle leg portion 8 of the closed magnetic circuit core 7 serving as a winding axis. The first winding portion 9 and the second winding portion 10 wound in the vertical direction and the intermediate connection portion 11 that connects the first winding portion 9 and the second winding portion 10 are configured. Further, the first winding portion 9 uses the first side end portion 12 used as one electrode terminal, and the second winding portion 10 uses the one side second end portion 13 used as the other electrode terminal. Each is pulled out.

ここで、図2の分解斜視図に示すように、第1巻線部9が有する第1空心部14および第2巻線部10が有する第2空心部15は、中間接続部11に折り曲げ部16を形成したうえで空間部17を介して対向した位置関係としている。また、第1空心部14と第2空心部15とは、閉磁路磁心7の中脚部8を貫通させるべく、同軸上に位置するように第1巻線部9および第2巻線部10を形成している。また、第1巻線部9と第2巻線部10とはそれぞれに電流が流れることで発生する磁束の方向が同一となる和動動作として巻回方向を規定している。そして前述のように、一次巻線部6からは一方側第1端部12と一方側第2端部13とを引き出した状態としている。   Here, as shown in the exploded perspective view of FIG. 2, the first air core portion 14 included in the first winding portion 9 and the second air core portion 15 included in the second winding portion 10 are bent at the intermediate connection portion 11. 16 is formed, and the positional relationship is opposed via the space 17. The first air core part 14 and the second air core part 15 are coaxially positioned so that the first magnetic core part 14 and the second air core part 15 penetrate the middle leg part 8 of the closed magnetic path magnetic core 7. Is forming. The first winding portion 9 and the second winding portion 10 define the winding direction as a summing operation in which the directions of the magnetic flux generated by the current flowing through each of the first winding portion 9 and the second winding portion 10 are the same. As described above, the first side end portion 12 and the one side second end portion 13 are drawn from the primary winding portion 6.

この一方で、一次巻線部6で適用した平角導体線よりも断面積が大きな平角導体線を適用し、一次巻線部6と同様に幅広面を巻回軸と垂直方向にして巻回し、二次側空心部18を有した二次巻線部19を形成し、二次側空心部18を空間部17に、かつ第1空心部14や第2空心部15と同軸上に配置し、図1に示すように、それぞれに中脚部8を貫通させてトランスを形成している。また、図2に示すように二次巻線部19からは電極端子として使用する他方側第1端部20と他方側第2端部21とをそれぞれ引き出している。   On the other hand, a rectangular conductor wire having a larger cross-sectional area than the rectangular conductor wire applied in the primary winding portion 6 is applied, and the wide surface is wound in a direction perpendicular to the winding axis in the same manner as the primary winding portion 6, Forming a secondary winding part 19 having a secondary side air core part 18, arranging the secondary side air core part 18 in the space part 17 and coaxially with the first air core part 14 and the second air core part 15; As shown in FIG. 1, a transformer is formed by penetrating the middle leg portion 8 in each of them. Further, as shown in FIG. 2, the other first end portion 20 and the other second end portion 21 used as electrode terminals are drawn out from the secondary winding portion 19.

そしてここでは図2に示すように中間接続部11は、第1巻線部9および第2巻線部10の外周どうしを結んだ領域よりも外側に形成している。   Here, as shown in FIG. 2, the intermediate connection portion 11 is formed outside the region where the outer circumferences of the first winding portion 9 and the second winding portion 10 are connected.

以上の構成により、第1巻線部9と第2巻線部10とは接続部分を持たない連続した導体によって構成していることとなり、特に一次側においての高い接続信頼性を得ることができるものである。そしてこれらは二次巻線部19を挟み込んだ位置関係とすることによる高い一次、二次間の結合状態を維持することと同時に、中間接続部11を第1巻線部9および第2巻線部10の外周より外側へ引き出して形成していることから空間距離を得ることができ、一次、二次間の高い絶縁状態を維持することができる。   With the above configuration, the first winding portion 9 and the second winding portion 10 are constituted by a continuous conductor having no connection portion, and particularly high connection reliability on the primary side can be obtained. Is. And these maintain the high primary and secondary coupling state by adopting a positional relationship with the secondary winding portion 19 interposed therebetween, and at the same time, the intermediate connection portion 11 is connected to the first winding portion 9 and the second winding portion. A space distance can be obtained from the outer periphery of the portion 10 being drawn out, and a high insulation state between the primary and secondary can be maintained.

また、一次巻線部6および二次巻線部19は共に皮膜を施した導体を適用することで、電気的に導通する部位が接近しても短絡することなく、一次、二次間の絶縁性の維持という点においても効果を有するものである。さらに、ここでは図2に示すように二次巻線部19を位置させるために空間部17を形成しており、この空間部17は少なくとも二次巻線部19における平角導体線の1本分の厚みよりは大きな厚みを有する空間となる。従って、中間接続部11は折り曲げ部16を形成する際にも、そこにおける折り曲げは例えばU字状やあるいはV字状のような先鋭的な状態の曲げとする必要性はなく、L字形に準じた曲げの状態とすることで可能なことから、曲げによる導体に施した皮膜の劣化や、それに起因する絶縁性の劣化や進行の抑制が可能である。   Moreover, the primary winding part 6 and the secondary winding part 19 are both insulated by applying a coated conductor so that even if an electrically conducting part approaches, there is no short circuit and the primary and secondary insulation. It also has an effect in terms of maintaining the sex. Further, here, as shown in FIG. 2, a space portion 17 is formed in order to position the secondary winding portion 19, and this space portion 17 is equivalent to at least one flat conductor wire in the secondary winding portion 19. It becomes a space having a thickness larger than the thickness of. Therefore, even when the intermediate connecting portion 11 forms the bent portion 16, the bending at the intermediate connecting portion 11 does not have to be a sharp bend such as a U shape or a V shape, and conforms to the L shape. Since it is possible to make it in a bent state, it is possible to suppress the deterioration of the film applied to the conductor due to bending, and the deterioration and progress of insulation caused by it.

さらに、図3の断面図に示すように、中間接続部11は閉磁路磁心7の鍔部22の上側外周と下側外周を結ぶ領域の外側、つまり破線Aよりも外側に位置させることがより望ましい。これにより、曲げによるストレスが加わり易い折り曲げ部16と二次巻線部19との隔てる距離を大きくとれることとなり、二次巻線部19と中間接続部11との絶縁性を、より的確なものとすることが可能である。また、二次巻線部19は一次巻線部6よりも大きな断面であるため、二次巻線部19と一次巻線部6との内周側それぞれを中磁脚8の外周側に対してほぼ同一の距離を隔てて位置させると、それは必然的に二次巻線部19の外周は一次巻線部6の外周よりも外側に位置することとなる。しかしながら、一般的に鍔部22から外側に逸脱した状態での一次巻線部6あるいは二次巻線部19の配置は行わないため、中間接続部11を上記の位置関係である鍔部22からはみ出した位置に配置することで一次巻線部6と二次巻線部19とは隔てた位置関係を維持することが可能となるものである。   Furthermore, as shown in the cross-sectional view of FIG. 3, the intermediate connection portion 11 is more preferably located outside the region connecting the upper outer periphery and the lower outer periphery of the flange portion 22 of the closed magnetic path magnetic core 7, that is, outside the broken line A. desirable. As a result, the distance between the bent portion 16 and the secondary winding portion 19 where stress due to bending is easily applied can be increased, and the insulation between the secondary winding portion 19 and the intermediate connection portion 11 is more accurate. Is possible. Further, since the secondary winding portion 19 has a larger cross section than the primary winding portion 6, the inner peripheral sides of the secondary winding portion 19 and the primary winding portion 6 are respectively connected to the outer peripheral side of the middle magnetic leg 8. Therefore, the outer periphery of the secondary winding portion 19 is necessarily positioned outside the outer periphery of the primary winding portion 6. However, since the primary winding portion 6 or the secondary winding portion 19 is generally not arranged in a state of deviating outward from the flange portion 22, the intermediate connection portion 11 is moved away from the flange portion 22 having the above positional relationship. By disposing at the protruding position, it is possible to maintain a positional relationship in which the primary winding portion 6 and the secondary winding portion 19 are separated.

ここでさらに、トランスの最終形状としては外装体23による樹脂封止を行うため、中間接続部11は外装体から露出しない状態としたうえで、中間接続部11は閉磁路磁心7の鍔部22の上側外周と下側外周を結ぶ領域の外側とする位置関係を維持することが望ましい。そして、一次巻線部6や二次巻線部19を外装体23で封止することにより、そこへの外部からの塵埃や液体などの侵入を防止出来るため、絶縁信頼性を飛躍的に向上できるものである。   Further, as the final shape of the transformer, since the resin sealing is performed by the exterior body 23, the intermediate connection portion 11 is not exposed from the exterior body, and the intermediate connection portion 11 is the flange portion 22 of the closed magnetic path magnetic core 7. It is desirable to maintain a positional relationship that is outside the region connecting the upper outer periphery and the lower outer periphery. And, by sealing the primary winding portion 6 and the secondary winding portion 19 with the exterior body 23, it is possible to prevent intrusion of dust, liquid, etc. from the outside, so that the insulation reliability is drastically improved. It can be done.

これと同時に、一次巻線部6と二次巻線部19とが対向する部分にはシート状やあるいは板状の絶縁体24を配置することが絶縁性の向上において望ましく、絶縁体24の先端を中間接続部11に達する部位にまで延伸することにより沿面距離を大きくすることができ、絶縁性の向上に関してはより有用である。   At the same time, it is desirable to arrange a sheet-like or plate-like insulator 24 at a portion where the primary winding portion 6 and the secondary winding portion 19 face each other in order to improve insulation. The creepage distance can be increased by extending the portion up to the portion reaching the intermediate connection portion 11, which is more useful for improving the insulation.

なお、以上で説明した実施例においては、トランス全体を樹脂封止した構成としているものの、中間接続部11や一次巻線部6、二次巻線部19などの導体部分のみを樹脂封止し、モールドコイルとして形成した後、閉磁路磁心7を組み込むことによっても絶縁性の向上についての効果が得られる。また、この効果と同時に、捻りや膨張あるいは収縮に対して、閉磁路磁心7に比較して耐性の強い導体部分のみを樹脂封止していること、あるいは外装体23の内部に接合点を少なくしていることで外装体23の肉厚設定等の自由度を大きくすることを可能としている。   In the embodiment described above, the entire transformer is sealed with resin, but only the conductor portions such as the intermediate connection portion 11, the primary winding portion 6, and the secondary winding portion 19 are sealed with resin. Also, the effect of improving the insulation can be obtained by incorporating the closed magnetic path magnetic core 7 after forming as a molded coil. At the same time as this effect, only the conductor portion which is more resistant to twisting, expansion or contraction than the closed magnetic path magnetic core 7 is sealed with resin, or the number of joints is reduced inside the outer package 23. By doing so, it is possible to increase the degree of freedom in setting the thickness of the exterior body 23.

また、図3の構成においては、閉磁路磁心7は、磁性粉を結着用の樹脂で固着させてなる圧粉磁心(ダストコア)を使用することが望ましい。圧粉磁心(ダストコア)は多数の磁性粉どうしを樹脂により固着し、磁性粉の周囲に多数の微細な磁気的ギャップを有した構成としており、何らかの要因で閉磁路磁心を形成するコアにクラック(亀裂など)が、生じても磁気特性の変化が少ないという特長を有しているものである。このことから、閉磁路磁心7を樹脂封止する形態においては、外装体23により生じる応力が閉磁路磁心7に加わる場合であっても、磁気特性の変化を抑制でき、個々の製品間の諸特性のばらつきや劣化を小さくすることが可能である。   In the configuration of FIG. 3, it is desirable that the closed magnetic path magnetic core 7 is a dust magnetic core (dust core) formed by fixing magnetic powder with a binding resin. The powder magnetic core (dust core) has a structure in which a large number of magnetic powders are fixed to each other with a resin, and a large number of fine magnetic gaps are formed around the magnetic powder, and cracks ( Even if a crack or the like occurs, it has a feature that there is little change in magnetic properties. From this, in the embodiment in which the closed magnetic path magnetic core 7 is resin-sealed, even if the stress generated by the exterior body 23 is applied to the closed magnetic path magnetic core 7, changes in magnetic properties can be suppressed, and various characteristics between individual products can be suppressed. It is possible to reduce variation in characteristics and deterioration.

また、外装体23によるデバイス全体の封止の工程を一度とすることによる工数削減が可能ともなり、生産性の効率を高めることができるものでもある。   In addition, it is possible to reduce the number of man-hours by performing the sealing process of the entire device by the exterior body 23 at a time, and it is possible to increase the efficiency of productivity.

これは、閉磁路磁心7としてフェライトコアを用いた場合、フェライトコアには応力が加わることによる欠けや割れなどの不具合や、あるいはこの応力に伴う磁気特性の変化を起こす可能性が圧粉磁心(ダストコア)に比較して高いため、この対策として一次巻線部6や二次巻線部19のみ封止した後に閉磁路磁心7を組み込んだうえで閉磁路磁心7を露出した形態とすることや、あるいは、一次巻線部6や二次巻線部19のみを樹脂封止した後に閉磁路磁心7を組み込み、その後、一次巻線部6や二次巻線部19と閉磁路磁心7とを組み込んだ状態でこれら全体を低応力樹脂と低応力工法でモールドするというように2回の工程に分けて樹脂で覆うという構成とすることで、閉磁路磁心7と一次巻線部6や二次巻線部19とを同時に封止することを避けることが一般的であったためである。   This is because when a ferrite core is used as the closed magnetic circuit core 7, there is a possibility of causing a defect such as chipping or cracking due to stress applied to the ferrite core, or a change in magnetic properties due to this stress. As a countermeasure against this, the closed magnetic path magnetic core 7 is exposed after the closed magnetic path magnetic core 7 is incorporated after sealing only the primary winding portion 6 and the secondary winding portion 19. Alternatively, after closing only the primary winding portion 6 and the secondary winding portion 19 with resin, the closed magnetic path magnetic core 7 is incorporated, and then the primary winding portion 6 and the secondary winding portion 19 and the closed magnetic path magnetic core 7 are combined. In the assembled state, the whole is molded with a low-stress resin and a low-stress method so that the process is divided into two steps and covered with the resin, so that the closed magnetic path magnetic core 7 and the primary winding 6 and the secondary winding are covered. Simultaneously seal the winding part 19 Avoiding that is because it was common.

ここで、一次側により大きな巻回数を得たい場合には、図4の断面図に示すように、一次巻線部6の外周に第2一次巻線部25を配置し、一次巻線部6と第2一次巻線部25とをシリーズに接続すればよい。詳しく説明するとまず、図5の分解斜視図に示すように平角導体線の幅広面を、巻回軸となる閉磁路磁心7の中脚部8の軸方向に対して垂直方向として巻回した第1巻線部9および第2巻線部10の外周側に、一方の電極端子として使用する一方側第3端部26を有する第3巻線部27と、ともう一方の電極端子として使用する一方側第4端子部28を有する第4巻線部29とを配置している。そして、第1巻線部9および第2巻線部10をこれらに連続した導体の中間接続部11で接続すると共に、第3巻線部27および第4巻線部29をこれらに連続した導体の第2中間接続部30によって接続している。また同時に、第1巻線部9と第2巻線部10と第3巻線部27と第4巻線部29に電流が流れることで発生する磁束の方向が同一となる和動動作となるように、第1巻線部9と第2巻線部10と第3巻線部27と第4巻線部29とをシリーズ接続としたうえでの巻回方向を規定している。そしてこの状態となるべく、図6の分解上面図に示すように、外装体23の内部で一次巻線部6と第2一次巻線部25とを、接続点31において溶接や半田付けによって接続することで、より大きな巻回数が得られる構成としている。   Here, in order to obtain a larger number of turns on the primary side, as shown in the cross-sectional view of FIG. 4, the second primary winding portion 25 is disposed on the outer periphery of the primary winding portion 6, and the primary winding portion 6. And the second primary winding portion 25 may be connected in series. More specifically, first, as shown in the exploded perspective view of FIG. 5, the wide surface of the rectangular conductor wire is wound in a direction perpendicular to the axial direction of the middle leg portion 8 of the closed magnetic path magnetic core 7 serving as the winding axis. On the outer peripheral side of the first winding portion 9 and the second winding portion 10, a third winding portion 27 having one side third end portion 26 used as one electrode terminal and the other electrode terminal are used. A fourth winding portion 29 having one side fourth terminal portion 28 is disposed. Then, the first winding portion 9 and the second winding portion 10 are connected by the intermediate connection portion 11 of the conductor that is continuous to them, and the third winding portion 27 and the fourth winding portion 29 are the conductors that are continuous to them. The second intermediate connection part 30 is connected. At the same time, the direction of the magnetic flux generated by the current flowing through the first winding portion 9, the second winding portion 10, the third winding portion 27, and the fourth winding portion 29 is the same-action operation. As described above, the winding direction is defined after the first winding portion 9, the second winding portion 10, the third winding portion 27, and the fourth winding portion 29 are connected in series. In order to achieve this state, as shown in the exploded top view of FIG. 6, the primary winding portion 6 and the second primary winding portion 25 are connected to each other at the connection point 31 by welding or soldering inside the exterior body 23. Thus, a larger number of windings can be obtained.

この例では、一方側第2端部13と一方側第4端部28とを接続するように接続点31を形成し、一方側第1端部12と一方側第3端部26とを入力端子やあるいは出力端子としているが、ここでは示していないものの、一方側第1端部12と一方側第3端部26とを接続するように接続点31を形成し、一方側第2端部13と一方側第4端部28とを入力端子やあるいは出力端子としても構わない。また或いは、接続点側と入力端子やあるいは出力端子とする側とを入れ替えても構わなく、一次巻線部6と第2一次巻線部25とを直列接続とし、それぞれで発生する磁束が和動方向となる接続であればよい。   In this example, the connection point 31 is formed so as to connect the one-side second end 13 and the one-side fourth end 28, and the one-side first end 12 and the one-side third end 26 are input. Although it is a terminal or an output terminal, although not shown here, a connection point 31 is formed so as to connect the first end 12 on one side and the third end 26 on one side, and the second end on one side. 13 and the fourth end 28 on the one side may be input terminals or output terminals. Alternatively, the connection point side and the input terminal or output terminal side may be interchanged, and the primary winding portion 6 and the second primary winding portion 25 are connected in series, and the magnetic flux generated in each is summed. Any connection in the moving direction may be used.

このように、接続点31は、一次巻線部6における中間接続部11および第2一次巻線部25における第2中間接続部30と同様に二次側を含む複合巻線部32の外周よりも外側に形成しているが、トランスの一次側を形成する一次巻線部6と第2一次巻線部25との接続点31のように皮膜が施された状態でない導電体の存在が4つの巻線に対して1箇所のみであり他の導電体である平角導体線は予め被覆された状態であるため、外装体23の内部に接続点31を形成した場合であっても、その部位に起因する電気的短絡を起こす可能性は非常に小さなものとすることが可能である。   Thus, the connection point 31 is from the outer periphery of the composite winding part 32 including the secondary side, like the intermediate connection part 11 in the primary winding part 6 and the second intermediate connection part 30 in the second primary winding part 25. However, there are 4 conductors that are not coated like a connection point 31 between the primary winding portion 6 and the second primary winding portion 25 that form the primary side of the transformer. Since the flat conductor wire which is only one place with respect to one coil | winding and is another conductor is a state previously coat | covered, even when it is a case where the connection point 31 is formed inside the exterior body 23, the site | part The possibility of causing an electrical short circuit due to the can be very small.

また、ここでは、中間接続部の内の1箇所が被覆されてないという前提で述べているが、一次巻線部6や第2一次巻線部25あるいは二次巻線部19のいずれかの表面の被覆に傷などが存在する場合であっても、導体部分の露出している部位である接合点を減らしていることから、外装体23の内部での短絡を抑制できることはいうまでもない。   In addition, here, it is described on the assumption that one of the intermediate connection portions is not covered, but any one of the primary winding portion 6, the second primary winding portion 25, or the secondary winding portion 19 is described. Even if there are scratches or the like on the surface coating, it is needless to say that short-circuiting inside the exterior body 23 can be suppressed because the number of junction points that are exposed portions of the conductor portion is reduced. .

上述の例としては、外装体23の内部に接続点31を形成した場合について述べているが、この接続点31は外装体23の外側の実装面(図示せず)などに形成した電極パターン(図示せず)に接続することによって形成しても構わない。このときは当然ながらトランスの内部には接続部は存在しなくなり、その外側に十分な体積をもって接続点31の形成が可能となり、接続信頼性を向上させることができるものである。そして、接続点31は一方側第4端部28を延伸させて一方側第2端部13の側に形成しても、あるいは一方側第2端部13を延伸させて一方側第4端部28の側に形成しても構わない。また、一次巻線部6や第2一次巻線部25を形成する際に、可能な限り類似の寸法形状とすることで生産面の効率向上を図ることが可能な点から、一方側第2端部13および一方側第4端部28を共にほぼ均等に延伸させたうえで接続点31を形成しても構わない。   As an example described above, the case where the connection point 31 is formed inside the exterior body 23 has been described. This connection point 31 is an electrode pattern (not shown) formed on the outer mounting surface (not shown) of the exterior body 23. You may form by connecting to (not shown). In this case, of course, there is no connection portion inside the transformer, and the connection point 31 can be formed with a sufficient volume outside the transformer, and the connection reliability can be improved. The connection point 31 may be formed on the one side second end 13 side by extending the one side fourth end portion 28, or the one side second end portion 13 may be extended by the one side fourth end portion. It may be formed on the 28 side. Further, when forming the primary winding part 6 and the second primary winding part 25, it is possible to improve the production efficiency by making the dimensions and dimensions as similar as possible. The connection point 31 may be formed after the end portion 13 and the first side fourth end portion 28 are stretched substantially uniformly.

また、一次巻線部6と第2一次巻線部25とは巻回軸方向でなく、周方向に積層していることにより、一次巻線部6あるいは第2一次巻線部25を構成する平角導体線と二次巻線部19との対向面積が、大きくできるため、一次巻線部6や第2一次巻線部25の巻回数が多い場合であっても一次、二次の巻線結合を高めさせることとなり、この結果として電力の伝達ロスを少なくできる。そしてこれは、トランスの発熱の抑制や変換効率を高く維持することができるものである。   Further, the primary winding part 6 and the second primary winding part 25 constitute the primary winding part 6 or the second primary winding part 25 by being laminated not in the winding axis direction but in the circumferential direction. Since the opposing area between the flat conductor wire and the secondary winding portion 19 can be increased, the primary and secondary windings can be obtained even when the number of turns of the primary winding portion 6 and the second primary winding portion 25 is large. As a result, the power transmission loss can be reduced. This can suppress the heat generation of the transformer and maintain high conversion efficiency.

またさらに、図9に示すような従来構造においては、一次巻線1と二次巻線3との対向面積の限界は、使用する平角導体線の扁平率の限界値により制限されていたが、図6に示すように、一次側を複数の巻線として分割したうえで、巻回軸方向ではなく周方向に積層することにより、使用する平角導体線の扁平率の限界値に制限されることがなくなる。これにより、一次巻線部6と二次巻線部19を極端に薄くし対向させたコイルの形成も可能となり、一次側と二次側との間の結合度をより高めた、低損失コイルを提供することができるものである。   Furthermore, in the conventional structure as shown in FIG. 9, the limit of the facing area between the primary winding 1 and the secondary winding 3 is limited by the limit value of the flatness ratio of the rectangular conductor wire to be used. As shown in FIG. 6, the primary side is divided into a plurality of windings and then laminated in the circumferential direction instead of the winding axis direction, thereby limiting the flatness of the rectangular conductor wire to be used. Disappears. As a result, it is possible to form a coil in which the primary winding portion 6 and the secondary winding portion 19 are made extremely thin and face each other, and a low-loss coil that further increases the degree of coupling between the primary side and the secondary side. Can be provided.

更に、図7の断面図に示すように一次巻線部6と第2一次巻線部25とは、二次巻線部19の一方面側(この図においては上方側)では一次巻線部6の外周に第2一次巻線部25を配置し、二次巻線部19の他方側(この図においては下方側)では第2一次巻線部25の外周に一次巻線部6を配置している。   Further, as shown in the sectional view of FIG. 7, the primary winding portion 6 and the second primary winding portion 25 are the primary winding portion on one surface side (the upper side in this figure) of the secondary winding portion 19. The second primary winding portion 25 is disposed on the outer periphery of the secondary winding portion 19, and the primary winding portion 6 is disposed on the outer periphery of the second primary winding portion 25 on the other side of the secondary winding portion 19 (the lower side in this figure). is doing.

これにより、図8の上面図に示すように屈曲加工前の一次巻線6と屈曲加工前の第2一次巻線部25とを同形状のものとして適用できることとなり、生産性の向上が図れることとなる。   Accordingly, as shown in the top view of FIG. 8, the primary winding 6 before bending and the second primary winding 25 before bending can be applied as having the same shape, and productivity can be improved. It becomes.

また、一次巻線部6と第2一次巻線部25とが同形状であることから、一次巻線部6と第2一次巻線部25とを直列接続として図7に示す状態における一次巻線部6と第2一次巻線部25とで生じる磁束の方向を全て一致させれば何れか一方単独の場合に比較して概ね2倍のインダクタンス値を得ることができる。あるいは、一次巻線部6と第2一次巻線部25とを並列接続として一次巻線部6と第2一次巻線部25とで生じる磁束の方向を全て一致させれば何れか一方単独の場合に比較して概ね同等のインダクタンス値を得ることができると共に、何れか一方単独の場合に比較して概ね2倍の導体における電流容量を得ることができ、断面積の比較的小さな導体を使用している場合においても大きな電流を流すことが可能となる。   Further, since the primary winding portion 6 and the second primary winding portion 25 have the same shape, the primary winding in the state shown in FIG. 7 with the primary winding portion 6 and the second primary winding portion 25 connected in series. If all the directions of the magnetic flux generated in the line portion 6 and the second primary winding portion 25 are made to coincide with each other, it is possible to obtain an inductance value approximately twice as large as that in the case of either one alone. Alternatively, if the primary winding unit 6 and the second primary winding unit 25 are connected in parallel and the directions of the magnetic fluxes generated in the primary winding unit 6 and the second primary winding unit 25 are all matched, either one of them can be used alone. It is possible to obtain a substantially equivalent inductance value as compared to the case, and to obtain a current capacity in a conductor approximately twice that of either one alone, and use a conductor having a relatively small cross-sectional area. Even in this case, a large current can flow.

またさらに、図7の構成においては、一次巻線部6と第2一次巻線部25の接続を電流の流れる経路として、外周(イ)、内周(ロ)、内周(ハ)、外周(ニ)の順で直列に接続することとなり、これにより一次側にあたる複合巻線部32の終端側で高電圧部位に該当する(ニ)を、閉磁路磁心7に巻回した一次巻線部6と第2一次巻線部25との外周側に配置することとなる。従って、一次側にあたる複合巻線部32と概ね零電位である閉磁路磁心7とが近接する領域での電位差を低く抑えることとなり、トランス内部の絶縁性能をさらに高めた、安全構造コイルを提供することができるものでもある。   Furthermore, in the configuration of FIG. 7, the connection between the primary winding portion 6 and the second primary winding portion 25 is used as a current flow path as an outer periphery (A), an inner periphery (B), an inner periphery (C), and an outer periphery. (D) In this order, the primary winding part is connected in series, and thus the primary winding part is wound around the closed magnetic path magnetic core 7 (d) corresponding to the high voltage part on the terminal side of the composite winding part 32 corresponding to the primary side. 6 and the second primary winding portion 25 are arranged on the outer peripheral side. Accordingly, the potential difference in the region where the composite winding portion 32 corresponding to the primary side and the closed magnetic path magnetic core 7 having substantially zero potential are close to each other is suppressed to a low level, and a safety structure coil with further improved insulation performance inside the transformer is provided. It is also something that can be done.

以上で示した実施例ではトランスを例に一次側と二次側が存在するものとして説明したが、複数個の巻線で構成され、そのうちの何れかの巻線を制御巻線として使用するチョークコイルであってもよく、インダクタ部品全般に適用出来るものであり、トランスに限定する必要はない。また、上記の実施例では便宜上、一次側や二次側として分類したうえで説明を行っているが、これについては一次側と二次側とを入れ替えて説明をしても何ら問題はない。   In the above-described embodiment, the transformer is used as an example to explain that the primary side and the secondary side exist. However, the choke coil is composed of a plurality of windings, and any one of them is used as a control winding. It may be applicable to inductor parts in general and need not be limited to a transformer. In the above embodiment, for convenience, the description is made after classification as the primary side and the secondary side. However, there is no problem even if the primary side and the secondary side are interchanged.

本発明のトランスは、高い信頼性の維持を可能とする効果を有し、各種電子機器に適用するにあたって有用である。   The transformer of the present invention has an effect of maintaining high reliability and is useful when applied to various electronic devices.

6 一次巻線部
7 閉磁路磁心
8 中脚部
9 第1巻線部
10 第2巻線部
11 中間接続部
12 一方側第1端部
13 一方側第2端部
14 第1空心部
15 第2空心部
16 折り曲げ部
17 空間部
18 二次側空心部
19 二次巻線部
20 他方側第1端部
21 他方側第2端部
22 鍔部
23 外装体
24 絶縁体
25 第2一次巻線部
26 一方側第3端部
27 第3巻線部
28 一方側第4端部
29 第4巻線部
30 第2中間接続部
31 接続点
32 複合巻線部
6 Primary winding portion 7 Closed magnetic path magnetic core 8 Middle leg portion 9 First winding portion 10 Second winding portion 11 Intermediate connection portion 12 One side first end portion 13 One side second end portion 14 First air core portion 15 First portion 2 air core part 16 bending part 17 space part 18 secondary side air core part 19 secondary winding part 20 other side first end part 21 other side second end part 22 collar part 23 exterior body 24 insulator 25 second primary winding Part 26 One-side third end 27 Third winding part 28 One-side fourth end 29 Fourth winding part 30 Second intermediate connection part 31 Connection point 32 Composite winding part

Claims (6)

表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した第1空心部を有する第1巻線部および第2空心部を有する第2巻線部と、
この第1巻線部と第2巻線部とを接続する中間接続部と、
前記第1巻線部から引き出す一方側第1端部と、
前記第2巻線部から引き出す一方側第2端部とからなる巻線体を、
前記中間接続部を折り曲げることにより折り曲げ部を形成し前記第1巻線部と前記第2巻線部とをその間に空間部を形成して対向させたうえで、
前記第1空心部と前記第2空心部とを同軸上に配置するよう形成した一方側巻線部と、
他方側第1端部と他方側第2端部と他方側空心部とを有する他方側巻線部と、
磁脚部を有する閉磁路磁心とを備え、
前記空間部に前記他方側空心部を配置し、
前記磁脚部を前記第1空心部と前記第2空心部と前記他方側空心部とに貫通させ、
前記一方側第1端部と前記一方側第2端部および前記他方側第1端部と前記他方側第2端部とを入出力端子とし、
前記中間接続部を前記一方側巻線部および前記他方側巻線部の外方に位置させたインダクタ部品。
Using a first flat conductor wire having an insulating coating on the surface,
A first winding portion having a first air core portion wound with its wide surface perpendicular to the winding axis, and a second winding portion having a second air core portion;
An intermediate connection portion connecting the first winding portion and the second winding portion;
One side first end drawn from the first winding portion;
A winding body composed of a second end portion on one side drawn out from the second winding portion,
After bending the intermediate connection portion to form a bent portion and forming the space portion between the first winding portion and the second winding portion to face each other,
One side winding part formed so as to arrange the first air core part and the second air core part coaxially;
The other side winding portion having the other side first end portion, the other side second end portion and the other side air core portion;
A closed magnetic circuit core having a magnetic leg portion,
Placing the other side air core in the space,
Passing the magnetic leg portion through the first air core portion, the second air core portion and the other air core portion;
The one side first end and the one side second end and the other side first end and the other side second end are used as input / output terminals,
An inductor component in which the intermediate connection portion is positioned outside the one side winding portion and the other side winding portion.
他方の巻線部には、第1の平角導体線よりも大きな断面積を有し、その表面に絶縁被覆を形成した第2に平角導体線を用い、その幅広面を巻回軸と垂直方向にして巻回した請求項1に記載のインダクタ部品。 The other winding portion has a cross-sectional area larger than that of the first rectangular conductor wire, and a second rectangular conductor wire having an insulating coating on the surface thereof is used. The wide surface of the winding portion is perpendicular to the winding axis. The inductor component according to claim 1, which is wound as described above. 表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した第1空心部を有する第1巻線部および第2空心部を有する第2巻線部と、
この第1巻線部と第2巻線部とを接続する第1の中間接続部と、
前記第1巻線部から引き出す一方側第1端部と、
前記第2巻線部から引き出す一方側第2端部とからなる巻線体を、
前記第1の中間接続部を折り曲げることにより折り曲げ部を形成し前記第1巻線部と前記第2巻線部とをその間に空間部を形成して対向させたうえで、
前記第1空心部と前記第2空心部とを同軸上に配置するよう形成した第1の一方側巻線部と、
表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した前記第1巻線部の外周側に巻回した第3巻線部および前記第2巻線部の外周側に巻回した第4巻線部と、
この第3巻線部と第4巻線部とを接続する第2の中間接続部と、
前記第3巻線部から引き出す一方側第3端部と、
前記第4巻線部から引き出す一方側第4端部とからなる巻線体を、
前記第2の中間接続部を折り曲げることにより中間折り曲げ部を形成し前記第3巻線部と前記第4巻線部とを対向させた第2の一方側巻線部と、
他方側第1端部と他方側第2端部と空心部とを有する他方側巻線部と、
磁脚部を有する閉磁路磁心とを備え、
前記空間部に前記他方側巻線部の空心部を配置し、
前記磁脚部を前記第1空心部と前記第2空心部と前記他方側巻線部の空心部とに貫通させ、
前記第2端部と前記第3端部とを電気的に接続して前記第1端部と前記第4端部および前記他方側第1端部と他方側第2端部とを入出力端子とし、
前記中間接続部ならびに前記第2の中間接続部を前記第1の一方側巻線部、前記第2の一方側巻線部および前記他方側巻線部の外方に位置させたインダクタ部品。
Using a first flat conductor wire having an insulating coating on the surface,
A first winding portion having a first air core portion wound with its wide surface perpendicular to the winding axis, and a second winding portion having a second air core portion;
A first intermediate connecting portion for connecting the first winding portion and the second winding portion;
One side first end drawn from the first winding portion;
A winding body composed of a second end portion on one side drawn out from the second winding portion,
After bending the first intermediate connection portion to form a bent portion and forming a space portion between the first winding portion and the second winding portion to face each other,
A first one-side winding portion formed so as to arrange the first air core portion and the second air core portion coaxially;
Using a first flat conductor wire having an insulating coating on the surface,
The third winding wound around the outer circumference of the first winding and the fourth winding wound around the outer circumference of the second winding with the wide surface wound perpendicularly to the winding axis. The line section,
A second intermediate connecting portion connecting the third winding portion and the fourth winding portion;
A third end portion on one side drawn out from the third winding portion;
A winding body composed of a fourth end portion on one side drawn out from the fourth winding portion,
A second one-side winding portion in which an intermediate bent portion is formed by bending the second intermediate connection portion and the third winding portion and the fourth winding portion are opposed to each other;
The other side winding portion having the other side first end portion, the other side second end portion and the air core portion;
A closed magnetic circuit core having a magnetic leg portion,
An air core part of the other side winding part is arranged in the space part,
Passing the magnetic leg part through the first air core part, the second air core part, and the air core part of the other side winding part;
The second end and the third end are electrically connected to connect the first end, the fourth end, the other side first end, and the other side second end to an input / output terminal. age,
An inductor component in which the intermediate connection portion and the second intermediate connection portion are positioned outside the first one-side winding portion, the second one-side winding portion, and the other-side winding portion.
他方の巻線部には、第1の平角導体線よりも大きな断面積を有し、その表面に絶縁被覆を形成した第2に平角導体線を用い、その幅広面を巻回軸と垂直方向にして巻回した請求項3に記載のインダクタ部品。 The other winding portion has a cross-sectional area larger than that of the first rectangular conductor wire, and a second rectangular conductor wire having an insulating coating on the surface thereof is used. The wide surface of the winding portion is perpendicular to the winding axis. The inductor component according to claim 3, which is wound as described above. 表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した第1空心部を有する第1巻線部および第2空心部を有する第2巻線部と、
この第1巻線部と第2巻線部とを接続する第1の中間接続部と、
前記第1巻線部から引き出す一方側第1端部と、
前記第2巻線部から引き出す一方側第2端部とからなる巻線体を、
前記第1の中間接続部を折り曲げることにより中間折り曲げ部を形成し前記第1巻線部と前記第2巻線部とをその間に空間部を形成して対向させたうえで、
前記第1空心部と前記第2空心部とを同軸上に配置するよう形成した第1の一方側巻線部と、
表面に絶縁被覆を有する第1の平角導体線を用い、
その幅広面を巻回軸と垂直方向にして巻回した前記第1巻線部の外周側に巻回した第3巻線部および前記第2巻線部の内周側に巻回した第4巻線部と、
この第3巻線部と第4巻線部とを接続する第2の中間接続部と、
前記第3巻線部から引き出す一方側第3端部と、
前記第4巻線部から引き出す一方側第4端部とからなる巻線体を、
前記第2の中間接続部を折り曲げることにより折り曲げ部を形成し前記第3巻線部と前記第4巻線部とを対向させた第2の一方側巻線部と、
他方側第1端部と他方側第2端部と空心部とを有する他方側巻線部と、
磁脚部を有する閉磁路磁心とを備え、
前記空間部に前記他方側巻線部の空心部を配置し、
前記磁脚部を前記第1空心部と前記第2空心部と前記他方側巻線部の空心部とに貫通させ、
前記第2端部と前記第3端部とを電気的に接続して前記第1端部と前記第4端部および前記他方側第1端部と他方側第2端部とを入出力端子とし、
前記中間接続部ならびに前記第2の中間接続部を前記第1の一方側巻線部、前記第2の一方側巻線部および前記他方側巻線部の外方に位置させたインダクタ部品。
Using a first flat conductor wire having an insulating coating on the surface,
A first winding portion having a first air core portion wound with its wide surface perpendicular to the winding axis, and a second winding portion having a second air core portion;
A first intermediate connecting portion for connecting the first winding portion and the second winding portion;
One side first end drawn from the first winding portion;
A winding body composed of a second end portion on one side drawn out from the second winding portion,
After forming the intermediate bent portion by bending the first intermediate connection portion, and forming the space portion between the first winding portion and the second winding portion to face each other,
A first one-side winding portion formed so as to arrange the first air core portion and the second air core portion coaxially;
Using a first flat conductor wire having an insulating coating on the surface,
A third winding wound around the outer circumference of the first winding wound with the wide surface perpendicular to the winding axis, and a fourth wound around the inner circumference of the second winding. Winding part,
A second intermediate connecting portion connecting the third winding portion and the fourth winding portion;
A third end portion on one side drawn out from the third winding portion;
A winding body composed of a fourth end portion on one side drawn out from the fourth winding portion,
A second one-side winding portion in which a bent portion is formed by bending the second intermediate connection portion and the third winding portion and the fourth winding portion are opposed to each other;
The other side winding portion having the other side first end portion, the other side second end portion and the air core portion;
A closed magnetic circuit core having a magnetic leg portion,
An air core part of the other side winding part is arranged in the space part,
Passing the magnetic leg part through the first air core part, the second air core part, and the air core part of the other side winding part;
The second end and the third end are electrically connected to connect the first end, the fourth end, the other side first end, and the other side second end to an input / output terminal. age,
An inductor component in which the intermediate connection portion and the second intermediate connection portion are positioned outside the first one-side winding portion, the second one-side winding portion, and the other-side winding portion.
他方の巻線部には、第1の平角導体線よりも大きな断面積を有し、その表面に絶縁被覆を形成した第2に平角導体線を用い、その幅広面を巻回軸と垂直方向にして巻回した請求項5に記載のインダクタ部品。 The other winding portion has a cross-sectional area larger than that of the first rectangular conductor wire, and a second rectangular conductor wire having an insulating coating on the surface thereof is used. The wide surface of the winding portion is perpendicular to the winding axis. The inductor component according to claim 5, which is wound as described above.
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