JP2012104591A - Electromagnetic solenoid device for controlling valve - Google Patents

Electromagnetic solenoid device for controlling valve Download PDF

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JP2012104591A
JP2012104591A JP2010250891A JP2010250891A JP2012104591A JP 2012104591 A JP2012104591 A JP 2012104591A JP 2010250891 A JP2010250891 A JP 2010250891A JP 2010250891 A JP2010250891 A JP 2010250891A JP 2012104591 A JP2012104591 A JP 2012104591A
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cylindrical
cylindrical yoke
thin short
thin
coil body
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Masanori Suzuki
政則 鈴木
Ryohei Ota
諒平 太田
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Hamanakodenso Co Ltd
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Hamanakodenso Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an electromagnetic solenoid device 1 for controlling a valve, that eliminates a risk of oil leakage from a cylindrical yoke 7, spoils no dimensional accuracy between a thin and short cylinder part 7c and a cylindrical yoke 7, and contributes to productivity by cutting down the number of components to reduce manufacturing man-hours.SOLUTION: Since the thin and short cylindrical part 7c is integrally formed with the cylindrical yoke 7, no thermal strain is caused in the thin and short cylindrical part 7c and the cylindrical yoke 7, their dimensional accuracy and fitting accuracy are not deteriorated, besides, they are advantageous in terms of cost because no processing is required after cutting, and excellent magnetic attraction characteristics can be obtained. A cylindrical collar 8 made of a nonmagnetic material is fitted into the peripheral part 7d of the thin and short cylindrical part 7c to reinforce the thin and short cylindrical part 7c, and pressure resistance and load resistance with respect to the circumferential direction and axial direction of the cylindrical yoke 7 can be thereby obtained.

Description

本発明は、車両搭載用部品の弁体を駆動する弁制御用電磁ソレノイド装置に係り、コイル体への通電量によりプランジャーの移動量を調節する弁制御用電磁ソレノイド装置に関する。   The present invention relates to an electromagnetic solenoid device for valve control that drives a valve body of a vehicle-mounted component, and more particularly to an electromagnetic solenoid device for valve control that adjusts the amount of movement of a plunger by the amount of current supplied to a coil body.

例えば、車両用のサスペンションに組み込まれたセミアクティブ・ダンパーは、油圧によるダンパーの減衰力を電磁制御式バルブにより微調整することにより、路面上からの突き上げ振動を抑制し、乗り心地のよい安定した車両の走行を促している。
電磁制御式バルブとしては、電磁弁のソレノイド(例えば、特許文献1参照)や電磁比例制御弁(例えば、特許文献2参照)がある。
特許文献1では、図4(a)に示すように、コイル50を外周部に設け、内部にプランジャー52を摺動可能に収容したステータコア51を備えている。
ステータコア51は、軸方向に沿って磁性体51a、非磁性体51bおよび磁性体51cを順に配列している。
For example, a semi-active damper built into a suspension for a vehicle has a stable and comfortable ride by suppressing the thrust vibration from the road surface by finely adjusting the damping force of the hydraulic damper with an electromagnetically controlled valve. The vehicle is driving.
Examples of the electromagnetic control type valve include a solenoid of a solenoid valve (for example, see Patent Document 1) and an electromagnetic proportional control valve (for example, see Patent Document 2).
In patent document 1, as shown to Fig.4 (a), the coil 50 is provided in the outer peripheral part, The stator core 51 which accommodated the plunger 52 in the inside so that sliding is possible is provided.
The stator core 51 has a magnetic body 51a, a nonmagnetic body 51b, and a magnetic body 51c arranged in this order along the axial direction.

非磁性体51bは、溶接手段により磁性体51a、51cの間に挟まれるようにして固定されているので、コイル50への通電時に非磁性体51bが磁気遮蔽手段として働き、ステータコア51に対するプランジャー52の磁気吸引力を大きくし、優れた磁気吸引特性を維持している。   Since the non-magnetic body 51b is fixed by welding means so as to be sandwiched between the magnetic bodies 51a and 51c, the non-magnetic body 51b acts as magnetic shielding means when the coil 50 is energized, and a plunger for the stator core 51 The magnetic attractive force of 52 is increased to maintain excellent magnetic attractive characteristics.

特許文献2では、図4(b)に示すように、電磁コイル53内に設けられ、内部に可動鉄心55をプランジャーとして収容した円筒状固定鉄心54を備えている。円筒状固定鉄心54の外周部を切削することにより薄肉部54aが形成されている。薄肉部54aの外周部には、非磁性体からなる充填材56が固着されている。電磁コイル53への通電時に充填材56が磁気遮蔽手段として働き、円筒状固定鉄心54の先端部54bに対する可動鉄心55の磁気吸引力を大きくしている。   In patent document 2, as shown in FIG.4 (b), the cylindrical fixed iron core 54 which was provided in the electromagnetic coil 53 and accommodated the movable iron core 55 as a plunger inside is provided. A thin portion 54 a is formed by cutting the outer peripheral portion of the cylindrical fixed iron core 54. A filler 56 made of a non-magnetic material is fixed to the outer peripheral portion of the thin portion 54a. When the electromagnetic coil 53 is energized, the filler 56 functions as a magnetic shielding means, and the magnetic attractive force of the movable iron core 55 with respect to the distal end portion 54b of the cylindrical fixed iron core 54 is increased.

特開2003−269638号公報JP 2003-269638 A 実開昭57−164371号公報Japanese Utility Model Publication No. 57-164371

特許文献1では、非磁性体51bを磁性体51a、51cに各種の溶接により接合しているため、溶接工程を必要とする。溶接の後加工で、非磁性体51bおよび磁性体51a、51cの内面をステータコア51の内面と一緒に切削して円筒度を高めて、プランジャー52との同心性を保つ必要があり製造工数が多くなりコスト的に不利となる。
非磁性体51bを接合したり、後加工したりする際、非磁性体51bと磁性体51a、51cとの接合不良などに起因してステータコア51から油漏れが生じる虞がある。
また、非磁性体51bと磁性体51a、51cとを溶接やロー付けで接合する際、局部的な熱歪みにより非磁性体51bと磁性体51a、51cとの寸法精度が損なわれ、これらの組付け精度が低下する虞がある。
In patent document 1, since the nonmagnetic body 51b is joined to the magnetic bodies 51a and 51c by various welding, a welding process is required. In post-welding, it is necessary to increase the cylindricity by cutting the inner surfaces of the non-magnetic body 51b and the magnetic bodies 51a and 51c together with the inner surface of the stator core 51 to maintain concentricity with the plunger 52. Increased and disadvantageous in cost.
When the nonmagnetic body 51b is joined or post-processed, there is a possibility that oil leakage may occur from the stator core 51 due to poor joining between the nonmagnetic body 51b and the magnetic bodies 51a and 51c.
In addition, when joining the non-magnetic body 51b and the magnetic bodies 51a and 51c by welding or brazing, the dimensional accuracy between the non-magnetic body 51b and the magnetic bodies 51a and 51c is impaired due to local thermal distortion. There is a possibility that the attaching accuracy may be lowered.

特許文献2では、薄肉部54aに充填材56を固着する工程が必要であることは勿論、充填材56を一様な厚みに揃えるための研削・研磨工程も必要となり製造工数が多くなる。
薄肉部54aは、断面台形状を成す周溝の底部を形成しているため、充填材56の固着不良に起因し、薄肉部54aの補強作用が損なわれて、円筒状固定鉄心54から油漏れが生じる虞がある。
また、充填材56と円筒状固定鉄心54とについては、特許文献1と同様に、両者の境界部で熱歪みが生じて円筒度が低下し、可動鉄心55との同心性を失って、寸法精度が低下して組付け精度を損なう虞がある。
In Patent Document 2, a process of fixing the filler 56 to the thin-walled portion 54a is necessary, and a grinding / polishing process for aligning the filler 56 with a uniform thickness is also required, which increases the number of manufacturing steps.
Since the thin wall portion 54a forms the bottom of the circumferential groove having a trapezoidal cross section, the reinforcing action of the thin wall portion 54a is impaired due to poor fixing of the filler 56, and oil leakage from the cylindrical fixed iron core 54 occurs. May occur.
As for the filler 56 and the cylindrical fixed iron core 54, as in Patent Document 1, thermal distortion occurs at the boundary between the two, the cylindricity decreases, and the concentricity with the movable iron core 55 is lost. There is a possibility that the accuracy is lowered and the assembling accuracy is impaired.

本発明は上記事情に鑑みてなされたもので、その目的は、薄肉短筒部を設けて優れた磁気吸引特性を維持しつつも、薄肉短筒部に所要の強度を確保して油漏れの虞をなくし、熱歪みにより薄肉短筒部と筒状ヨークとの寸法精度が損なわれることがなく、組付け精度が低下せず、かつ部品点数の削減により製造工数を減少させて生産性の向上に寄与する弁制御用電磁ソレノイド装置を提供することにある。   The present invention has been made in view of the above circumstances, and its purpose is to provide a thin short tube portion and maintain excellent magnetic attraction characteristics, while ensuring the required strength in the thin short tube portion and preventing oil leakage. There is no danger, and thermal distortion does not impair the dimensional accuracy of the thin short tube section and the cylindrical yoke, the assembly accuracy does not decrease, and the number of parts is reduced to improve the productivity. It is to provide an electromagnetic solenoid device for valve control that contributes to the above.

(請求項1について)
コイル体は、スプールに導電線を巻いて筒状に形成されている。一端閉塞型の筒状ヨークは磁性体により形成されており、コイル体の内部に同心となるように配置され、一端に閉塞部を有し、他端に開口部を有する。
薄肉短筒部は、筒状ヨークの開口部に一体形成され、磁気飽和部として筒状ヨークの肉厚よりも小さい厚みを有する。非磁性体製の筒状カラーは、薄肉短筒部の外周部に嵌め込まれて薄肉短筒部を補強する。径大な接続用フランジ筒部は、薄肉短筒部と一体に連結形成され、筒状ヨークおよび薄肉短筒部よりも径大になっている。
コアステータは、接続用フランジ筒部の中央開口部に連結されて、外周端部が薄肉短筒部と筒状ヨークとの段差端部に間隙を介して対向する。
プランジャーは、筒状ヨーク内で軸方向に往復移動可能に配設され、軸方向に貫通形成した案内路を有し、コイル体への通電量に応じてコアステータ側に摺動可能になっている。接続用フランジ筒部を車両用の駆動体に接続した時、駆動体から受ける駆動油の油圧とコイル体によるプランジャーの磁気吸引力との均衡関係により、プランジャーの先端に連結した弁体の開度を調節して駆動体を循環する油量を制御する。
(About claim 1)
The coil body is formed in a cylindrical shape by winding a conductive wire around a spool. The one-end-closed cylindrical yoke is made of a magnetic material, and is arranged concentrically inside the coil body, and has a closed portion at one end and an opening at the other end.
The thin short cylindrical portion is integrally formed with the opening of the cylindrical yoke, and has a thickness smaller than the thickness of the cylindrical yoke as a magnetic saturation portion. The cylindrical collar made of non-magnetic material is fitted into the outer peripheral portion of the thin short tube portion to reinforce the thin short tube portion. The large connecting flange tube portion is integrally formed with the thin short tube portion and is larger in diameter than the cylindrical yoke and the thin short tube portion.
The core stator is connected to the central opening of the connecting flange tube portion, and the outer peripheral end portion faces the step end portion between the thin short tube portion and the cylindrical yoke via a gap.
The plunger is disposed so as to be reciprocally movable in the axial direction within the cylindrical yoke, has a guide passage formed through in the axial direction, and is slidable toward the core stator according to the amount of current supplied to the coil body. Yes. When the connecting flange cylinder is connected to the vehicle drive body, the balance of the hydraulic oil pressure of the drive oil received from the drive body and the magnetic attraction force of the plunger by the coil body causes the valve body connected to the tip of the plunger. The amount of oil circulating through the drive body is controlled by adjusting the opening.

上記構成において、筒状ヨークとの段差端部がコアステータの外周縁部に間隙を介して対向する配置のため、コイル体の磁束が薄肉短筒部を流れ難くなる。
これにより、コイル体による磁束の多くが筒状ヨークからプランジャーに流れ、コアステータに対するプランジャーの磁気吸引力を大きくし、優れた磁気吸引特性を確保することができる。
In the above configuration, the stepped end with the cylindrical yoke faces the outer peripheral edge of the core stator via a gap, so that the magnetic flux of the coil body hardly flows through the thin short cylindrical portion.
As a result, most of the magnetic flux generated by the coil body flows from the cylindrical yoke to the plunger, and the magnetic attractive force of the plunger with respect to the core stator can be increased to ensure excellent magnetic attractive characteristics.

非磁性体製の筒状カラーは、薄肉短筒部の外周部に嵌め込まれて薄肉短筒部を強固に補強するので、薄肉短筒部の周方向および軸方向に対する耐圧・耐荷重性を確保することができる。
このため、駆動油により筒状ヨークの内圧が高まっても、薄肉短筒部が容易に変形や破壊に至ることがなくなり、また組付時に関連部品の挿入操作などで薄肉短筒部に軸圧力が働いても、薄肉短筒部が不用意に変形したり、押し潰されたりせず、筒状ヨークから油漏れが生じる虞がない。
The non-magnetic cylindrical collar is fitted on the outer periphery of the thin short tube to reinforce the thin short tube, ensuring the pressure resistance and load resistance in the circumferential and axial directions of the thin short tube can do.
For this reason, even if the internal pressure of the cylindrical yoke is increased by the drive oil, the thin short cylinder part will not easily be deformed or broken, and the axial pressure is applied to the thin short cylinder part by inserting related parts during assembly. Even if this works, the thin short tube portion is not inadvertently deformed or crushed, and there is no possibility of oil leakage from the cylindrical yoke.

組付け時に、薄肉短筒部と筒状ヨークとに熱歪みが生じず、薄肉短筒部と筒状ヨークとの寸法精度が低下することがなく、これらの組付け精度も低下せず、また、切削などの後加工を行う必要がなくなりコスト的に有利である。
また、接続用フランジ筒部、薄肉短筒部および筒状ヨークは一体に形成されているので、別体に形成する場合と比較し、部品点数を削減することができ、製造工数が減少して生産性の向上に寄与する。
During assembly, thermal distortion does not occur in the thin short tube portion and the cylindrical yoke, the dimensional accuracy between the thin short tube portion and the cylindrical yoke does not decrease, and the assembly accuracy does not decrease. This eliminates the need for post-processing such as cutting, which is advantageous in terms of cost.
In addition, since the connecting flange cylinder, the thin short cylinder and the cylindrical yoke are integrally formed, the number of parts can be reduced and the number of manufacturing steps can be reduced compared to the case where they are formed separately. Contributes to improved productivity.

薄肉短筒部は、筒状ヨークの開口部でコアステータに対するプランジャーの磁気吸引力を大きくするように働くので、コアステータの内面形状やプランジャーの先端形状を種々に変更することにより、コイル体による磁束分布を変えて多様なバリエーションの磁気吸引特性を容易に設定することができる。   The thin and short cylindrical portion works to increase the magnetic attractive force of the plunger with respect to the core stator at the opening of the cylindrical yoke. Therefore, by changing the inner surface shape of the core stator and the tip shape of the plunger in various ways, Various magnetic attraction characteristics can be easily set by changing the magnetic flux distribution.

(請求項2について)
駆動体は、車両用サスペンションの油圧ダンパーであるので、路面状態に起因する振動を良好に減衰して心地のよい安定した車両の走行に寄与することができる。
(About claim 2)
Since the driving body is a hydraulic damper for the suspension for the vehicle, it is possible to satisfactorily attenuate the vibration caused by the road surface condition and contribute to comfortable and stable running of the vehicle.

(請求項3について)
筒状ヨークの外周部とコイル体の内周面との間の環状間隙に、鉄などの金属を主体とする磁性体製のブッシュを配置している。
筒状カラーが薄肉短筒部の外周部に嵌め込まれているので、筒状ヨークの外周部とコイル体の内周面との間に環状間隙が生じるが、磁性体製のブッシュにより筒状ヨークの断面積が実質的に増える。これにより、コイル体からの磁束がブッシュおよび筒状ヨークを介してプランジャーに流れ、コアステータに対するプランジャーの磁気吸引力が低下することを防ぐ。
(Claim 3)
A bush made of a magnetic material mainly composed of metal such as iron is disposed in an annular gap between the outer peripheral portion of the cylindrical yoke and the inner peripheral surface of the coil body.
Since the cylindrical collar is fitted into the outer peripheral portion of the thin short cylindrical portion, an annular gap is formed between the outer peripheral portion of the cylindrical yoke and the inner peripheral surface of the coil body. The cross-sectional area of increases substantially. As a result, the magnetic flux from the coil body flows to the plunger via the bush and the cylindrical yoke, and the magnetic attraction force of the plunger with respect to the core stator is prevented from decreasing.

(請求項4について)
接続用フランジ筒部には、コイル体の外周部を嵌合する外筒状部が筒状ヨークと同心となるように一体形成されている。
これにより、外筒状部、接続用フランジ筒部、薄肉短筒部および筒状ヨークの4者が一体的となっているので、これら4者のコイル体に対する取付け状態を強固にして全体を堅牢化することができる。
(About claim 4)
The connecting flange cylindrical portion is integrally formed so that the outer cylindrical portion that fits the outer peripheral portion of the coil body is concentric with the cylindrical yoke.
As a result, the four parts of the outer cylindrical part, the connecting flange cylindrical part, the thin short cylindrical part, and the cylindrical yoke are integrated. Can be

(請求項5について)
コイル体の一端部には、筒状ヨークを貫通させたプレートがブッシュと軸直角となるように取り付けられている。ブッシュはその一端開口部をプレートに当接させた状態で一体形成されている。
この場合、ブッシュはプレートと一体になっているので、部品点数を削減し、組付工数の減少に寄与し、生産性の向上に資する。
(Claim 5)
At one end of the coil body, a plate penetrating the cylindrical yoke is attached so as to be perpendicular to the bush. The bush is integrally formed with its one end opening in contact with the plate.
In this case, since the bush is integrated with the plate, the number of parts is reduced, which contributes to a reduction in assembly man-hours and contributes to an improvement in productivity.

(請求項6について)
筒状ヨークの閉塞部は、外部に凸となる半球面状に曲成されているため、筒状ヨークの内圧が駆動油により高まっても、閉塞部が周方向に受ける引張応力を小さく抑えることができる。
(About claim 6)
Since the closed part of the cylindrical yoke is bent into a semispherical shape that protrudes to the outside, even if the internal pressure of the cylindrical yoke is increased by the drive oil, the tensile stress that the closed part receives in the circumferential direction is kept small. Can do.

弁制御用電磁ソレノイド装置の縦断面図である(実施例1)。(Example 1) which is a longitudinal cross-sectional view of the solenoid solenoid apparatus for valve control. プランジャーのストロークと磁気吸引力との関係を示す磁気吸引力特性図である。It is a magnetic attraction force characteristic view showing the relationship between the stroke of the plunger and the magnetic attraction force. 弁制御用電磁ソレノイド装置の縦断面図である(実施例2)。(Example 2) which is a longitudinal cross-sectional view of the solenoid solenoid apparatus for valve control. (a)は従来における電磁弁のソレノイドを示す縦断面図、(b)は従来における電磁比例制御弁の要部を示す縦断面図である。(A) is a longitudinal cross-sectional view which shows the solenoid of the conventional solenoid valve, (b) is a longitudinal cross-sectional view which shows the principal part of the conventional electromagnetic proportional control valve.

本発明の弁制御用電磁ソレノイド装置における実施例としての態様を各図を参照しながら説明する。   Embodiments of the solenoid solenoid device for valve control according to the present invention will be described with reference to the drawings.

〔実施例1の構成〕
図1および図2は本発明の実施例1を示す。図1に示す弁制御用電磁ソレノイド装置1は、一般に各種のバルブの開閉を行う車両用の制御弁に駆動体として使用されるが、実施例1では車両用サスペンションの油圧ダンパー(図示せず)に適用している。
[Configuration of Example 1]
1 and 2 show Embodiment 1 of the present invention. An electromagnetic solenoid device 1 for valve control shown in FIG. 1 is generally used as a driving body for a vehicle control valve that opens and closes various valves. In the first embodiment, a hydraulic damper (not shown) for a vehicle suspension is used. Has been applied.

弁制御用電磁ソレノイド装置1は、スプール2に導電線(銅線)を巻いて筒状に形成したコイル体3を備えている。コイル体3の外表面部は、樹脂によるモールド成形で包被されており、一対のターミナル4(一方のみ図示)を有するソケット部5を延出形成している。
コイル体3の一端部には、コイル体3と同心となる貫通孔6aを有するプレート6が取り付けられている。
The solenoid solenoid device for valve control 1 includes a coil body 3 formed in a cylindrical shape by winding a conductive wire (copper wire) around a spool 2. The outer surface portion of the coil body 3 is encapsulated by molding with a resin, and a socket portion 5 having a pair of terminals 4 (only one shown) is extended and formed.
A plate 6 having a through hole 6 a concentric with the coil body 3 is attached to one end of the coil body 3.

コイル体3の内部には、磁性体により形成された一端閉塞型の筒状ヨーク7が同心となるように配置されている。筒状ヨーク7の一端は閉塞部7aを有し、他端は開口部7bを有している。閉塞部7aは平坦面を形成し、閉塞部7aの外周縁部は、プレート6の貫通孔6aに嵌合された状態に取り付けられている。   Inside the coil body 3, a one-end-closed cylindrical yoke 7 formed of a magnetic material is disposed so as to be concentric. One end of the cylindrical yoke 7 has a closed portion 7a, and the other end has an opening 7b. The blocking part 7 a forms a flat surface, and the outer peripheral edge of the blocking part 7 a is attached in a state of being fitted in the through hole 6 a of the plate 6.

筒状ヨーク7の開口部7bには、筒状ヨーク7の肉厚よりも小さい厚みを有する薄肉短筒部7cが軸方向に沿って開口部7bと同心で一体的に延出形成されている。
薄肉短筒部7cは開口部7bの内周面を肉取りすることにより形成されているため、薄肉短筒部7cの外周部7dは筒状ヨーク7の外周部7eと面一になっている。
薄肉短筒部7cは磁気飽和部(磁気遮蔽手段)として働くため、薄肉短筒部7cの厚みは、コイル体3から筒状ヨーク7に流れた磁束を実質的に遮断する程度の大きさに設定されている。
なお、薄肉短筒部7cの外周部7dと筒状ヨーク7の外周部7eとは、面一に限らず、両外周部7d、7eの境界部に外周部7eが径小となるような段差部が生じてもよい。
A thin short cylindrical portion 7c having a thickness smaller than the thickness of the cylindrical yoke 7 is integrally formed in the opening 7b of the cylindrical yoke 7 so as to extend concentrically with the opening 7b along the axial direction. .
Since the thin short tube portion 7c is formed by removing the inner peripheral surface of the opening 7b, the outer peripheral portion 7d of the thin short tube portion 7c is flush with the outer peripheral portion 7e of the cylindrical yoke 7. .
Since the thin short tube portion 7c functions as a magnetic saturation portion (magnetic shielding means), the thickness of the thin short tube portion 7c is large enough to substantially block the magnetic flux flowing from the coil body 3 to the cylindrical yoke 7. Is set.
Note that the outer peripheral portion 7d of the thin short tube portion 7c and the outer peripheral portion 7e of the cylindrical yoke 7 are not limited to the same plane, but a step where the outer peripheral portion 7e has a small diameter at the boundary between the outer peripheral portions 7d and 7e. Part may occur.

薄肉短筒部7cの外周部7dには、外周部7dの全長から筒状ヨーク7の一部にかけて補強用の筒状カラー8が圧入により密着状態に嵌め込まれている。筒状カラー8は非磁性体製であり、薄肉短筒部7cの外周部7dとコイル体3の内周面3aとの間に配置されている。   A reinforcing cylindrical collar 8 is fitted into the outer peripheral portion 7d of the thin short cylindrical portion 7c by press-fitting from the entire length of the outer peripheral portion 7d to a part of the cylindrical yoke 7. The cylindrical collar 8 is made of a nonmagnetic material and is disposed between the outer peripheral portion 7d of the thin short cylindrical portion 7c and the inner peripheral surface 3a of the coil body 3.

筒状カラー8が薄肉短筒部7cの外周部7dに嵌め込まれているので、筒状ヨーク7の外周部7eとコイル体3の内周面3aとの間に環状間隙が生じる。この場合、磁性体製のブッシュ20を筒状ヨーク7の外周部7eに嵌め込み、環状間隙にブッシュ20を配置することにより、筒状ヨーク7の断面積を実質的に増やしている。   Since the cylindrical collar 8 is fitted into the outer peripheral portion 7d of the thin short cylindrical portion 7c, an annular gap is generated between the outer peripheral portion 7e of the cylindrical yoke 7 and the inner peripheral surface 3a of the coil body 3. In this case, the cross-sectional area of the cylindrical yoke 7 is substantially increased by fitting the magnetic bush 20 into the outer peripheral portion 7e of the cylindrical yoke 7 and disposing the bush 20 in the annular gap.

コイル体3の外部に存する接続用フランジ筒部9は、断面コ字状を成しており、薄肉短筒部7cの先端と同心となるように一体形成され、筒状ヨーク7および薄肉短筒部7cよりも径大に設定されている。接続用フランジ筒部9には、コイル体3の外周部を嵌合する外筒状部7gが筒状ヨーク7と同心となるように一体形成されている。   The connecting flange cylindrical portion 9 existing outside the coil body 3 has a U-shaped cross section, and is integrally formed so as to be concentric with the tip of the thin short tube portion 7c. The cylindrical yoke 7 and the thin short tube The diameter is set larger than that of the portion 7c. The connecting flange cylindrical portion 9 is integrally formed with an outer cylindrical portion 7 g that fits the outer peripheral portion of the coil body 3 so as to be concentric with the cylindrical yoke 7.

コアステータ10は、接続用フランジ筒部9の中央開口部9aに設けられ、外周縁部10aが薄肉短筒部7cと筒状ヨーク7との段差端部7fに間隙Gを介して対向するように配されている。
筒状ヨーク7内には、柱状のプランジャー11が軸方向に往復移動可能に配設されており、筒状ヨーク7の内周面を摺動ガイド部として摺動する。プランジャー11は案内路11aを軸方向に貫通形成しており、コイル体3への通電量に応じてコアステータ10側に接離する方向に摺動可能に設けられている。
また、プランジャー11には、案内路11aに平行な油戻り路11bを貫通状態に形成している。
The core stator 10 is provided in the central opening 9a of the connecting flange tube portion 9 so that the outer peripheral edge portion 10a faces the step end portion 7f between the thin short tube portion 7c and the cylindrical yoke 7 with a gap G therebetween. It is arranged.
A columnar plunger 11 is disposed in the cylindrical yoke 7 so as to be capable of reciprocating in the axial direction, and slides with the inner peripheral surface of the cylindrical yoke 7 as a sliding guide portion. The plunger 11 penetrates the guide path 11a in the axial direction, and is slidable in a direction in which the plunger 11 approaches and separates from the core stator 10 according to the amount of current supplied to the coil body 3.
The plunger 11 is formed with an oil return path 11b parallel to the guide path 11a in a penetrating state.

中空のプランジャーシャフト12は、コアステータ10に形成された貫通孔10bを挿通し、プランジャー11と連動可能となるように設けられている。プランジャーシャフト12と貫通孔10bの内周面との間に設けられた隙間を排油路14としている。   The hollow plunger shaft 12 is provided so as to be able to interlock with the plunger 11 through the through hole 10 b formed in the core stator 10. A gap provided between the plunger shaft 12 and the inner peripheral surface of the through hole 10 b is defined as an oil drainage passage 14.

プランジャーシャフト12は、中空の内部を案内路11aに連通する導入路12aとし、付勢部材としての圧縮コイルスプリング(図示せず)により、常にプランジャー11側に押圧付勢されている。これにより、導入路12aと案内路11aとの連通状態が常に保たれるようになっている。プランジャーシャフト12の後端部には、抜止め用のEリング15が嵌め込まれている。   The plunger shaft 12 has a hollow interior as an introduction path 12a communicating with the guide path 11a, and is always urged toward the plunger 11 by a compression coil spring (not shown) as an urging member. Thereby, the communication state of the introduction path 12a and the guide path 11a is always maintained. A retaining E-ring 15 is fitted into the rear end portion of the plunger shaft 12.

なお、コアステータ10の後端面部は、例えば切削により形成した環状の立上辺10cを有しており、磁気吸引力によりコアステータ10に近接するプランジャー11の先端外周部に対向状態に位置している。   The rear end surface portion of the core stator 10 has an annular rising side 10c formed by, for example, cutting, and is positioned in an opposed state to the outer peripheral portion of the distal end of the plunger 11 that is close to the core stator 10 by a magnetic attractive force. .

接続用フランジ筒部9をジョイント管部16を介して車両用サスペンションの油圧ダンパーに接続した時、車両の走行状態に応じてコンピュータの演算処理によりコイル体3への通電量を調節する。
これに伴い、油圧ダンパーから受ける駆動油の油圧とコイル体3によるプランジャー11の磁気吸引力との均衡関係により、プランジャー11の先端に連結した弁体(図示せず)の開度を調節して油圧ダンパーを循環する油量を制御する。
この過程で、油圧ダンパーの減衰力を微調整することにより、油圧ダンパーの減衰量や減衰タイミングが調節されて、路面上からの突き上げ振動を抑制して乗り心地のよい安定した車両の走行を促す。
When the connecting flange cylinder portion 9 is connected to the hydraulic damper of the vehicle suspension via the joint pipe portion 16, the amount of current supplied to the coil body 3 is adjusted by computer processing according to the running state of the vehicle.
Accordingly, the opening degree of the valve body (not shown) connected to the tip of the plunger 11 is adjusted by the balanced relationship between the hydraulic pressure of the driving oil received from the hydraulic damper and the magnetic attractive force of the plunger 11 by the coil body 3. Thus, the amount of oil circulating through the hydraulic damper is controlled.
In this process, the damping amount and timing of the hydraulic damper are adjusted by finely adjusting the damping force of the hydraulic damper, and the thrust vibration from the road surface is suppressed to promote a stable and comfortable running of the vehicle. .

〔実施例1の効果〕
上記構成によれば、筒状ヨーク7との段差端部7fがコアステータ10の外周縁部10aに間隙Gを介して対向する配置のため、コイル体3の磁束が薄肉短筒部7cを流れ難くなる。
これにより、コイル体3による磁束の多くが筒状ヨーク7からプランジャー11に流れ、コアステータ10に対するプランジャー11の磁気吸引力を大きくし、優れた磁気吸引特性を確保することができる。
[Effect of Example 1]
According to the above configuration, the stepped end portion 7f with the cylindrical yoke 7 is arranged to face the outer peripheral edge portion 10a of the core stator 10 via the gap G, so that the magnetic flux of the coil body 3 hardly flows through the thin short tube portion 7c. Become.
As a result, most of the magnetic flux generated by the coil body 3 flows from the cylindrical yoke 7 to the plunger 11, increasing the magnetic attractive force of the plunger 11 with respect to the core stator 10, and ensuring excellent magnetic attractive characteristics.

ちなみに、図2は、プランジャー11のストロークと磁気吸引力との関係を示すに磁気吸引特性で、円筒状固定鉄心の内周面側に形成された特許文献2の薄肉部と筒状ヨーク7の外周面側に形成した本実施例1の薄肉短筒部7cとを比較している。前者を「薄肉短筒部の内側配置」として白点まじりの破線で示し、後者を「薄肉短筒部の外側配置」として黒点まじりの実線で示す。
図2における実線と破線との比較により分かるように、本実施例1の「薄肉短筒部の外側配置」では、薄肉短筒部7cの磁気遮断機能が効果的に働くため、特許文献2の「薄肉短筒部の内側配置」に比べ、プランジャー11がコアステータ10の吸引側に近づくほど磁気吸引力が大きくなる優れた磁気吸引力特性が得られる。
Incidentally, FIG. 2 shows the relationship between the stroke of the plunger 11 and the magnetic attractive force. The magnetic attractive characteristic is shown in FIG. 2, and the thin portion and the cylindrical yoke 7 of Patent Document 2 formed on the inner peripheral surface side of the cylindrical fixed iron core. The thin short cylinder part 7c of the present Example 1 formed in the outer peripheral surface side is compared. The former is indicated by a broken line with white dots as “inner arrangement of the thin short cylinder part”, and the latter is indicated by solid lines with black dots as “outer arrangement of the thin short cylinder part”.
As can be seen from a comparison between the solid line and the broken line in FIG. 2, in the “outside arrangement of the thin short tube portion” of the first embodiment, the magnetic shielding function of the thin short tube portion 7 c works effectively. Compared with the “inside arrangement of the thin short tube portion”, an excellent magnetic attractive force characteristic is obtained in which the magnetic attractive force increases as the plunger 11 approaches the attractive side of the core stator 10.

非磁性体製の筒状カラー8は、薄肉短筒部7cの外周部7dに嵌め込まれて薄肉短筒部7cを強固に補強するので、薄肉短筒部7cの周方向および軸方向に対する耐圧・耐荷重性を確保することができる。
このため、駆動油により筒状ヨーク7の内圧が高くなっても、薄肉短筒部7cが容易に変形や破壊に至ることがなくなり、また組付時に関連部品の挿入操作などで薄肉短筒部7cに軸圧力が働いても、薄肉短筒部7cが不用意に変形したり、押し潰されたりせず、筒状ヨーク7から油漏れが生じる虞がない。
The non-magnetic cylindrical collar 8 is fitted into the outer peripheral portion 7d of the thin short cylindrical portion 7c and strongly reinforces the thin short cylindrical portion 7c. Load resistance can be ensured.
For this reason, even if the internal pressure of the cylindrical yoke 7 is increased by the drive oil, the thin short tube portion 7c is not easily deformed or broken, and the thin short tube portion is inserted by inserting related parts during assembly. Even if axial pressure is applied to 7c, the thin short cylindrical portion 7c is not inadvertently deformed or crushed, and there is no possibility of oil leakage from the cylindrical yoke 7.

薄肉短筒部7cは筒状ヨーク7と一体に形成されているので、温度上昇により薄肉短筒部7cと筒状ヨーク7とに熱歪みが生じず、薄肉短筒部7cと筒状ヨーク7との寸法精度が低下することがなくなり、これらの組付け精度の低下も生じない。併せて、切削などの後加工を行う必要がなくなりコスト的に有利である。   Since the thin short cylindrical portion 7c is formed integrally with the cylindrical yoke 7, thermal thinning does not occur in the thin short cylindrical portion 7c and the cylindrical yoke 7 due to the temperature rise, and the thin short cylindrical portion 7c and the cylindrical yoke 7 are formed. Therefore, the dimensional accuracy is not lowered, and the assembly accuracy is not lowered. In addition, there is no need to perform post-processing such as cutting, which is advantageous in terms of cost.

また、接続用フランジ筒部9、薄肉短筒部7cおよび筒状ヨーク7は一体に形成されているので、別体に形成する場合と比較し、部品点数を削減することができ、製造工数が減少して生産性の向上に寄与する。   Further, since the connecting flange cylindrical portion 9, the thin short cylindrical portion 7c and the cylindrical yoke 7 are integrally formed, the number of parts can be reduced and the number of manufacturing steps can be reduced as compared with the case where they are formed separately. Decreases and contributes to productivity improvement.

薄肉短筒部7cは、筒状ヨーク7の開口部7bで、コアステータ10に対するプランジャー11の磁気吸引力を大きくするように働くので、コアステータ10の内面形状やプランジャー11の先端形状を種々に変更することにより、コイル体3による磁束分布を変えて多様なバリエーションの磁気吸引特性を容易に設定することができる。   Since the thin short cylindrical portion 7c works to increase the magnetic attractive force of the plunger 11 with respect to the core stator 10 at the opening 7b of the cylindrical yoke 7, various shapes of the inner surface of the core stator 10 and the distal end shape of the plunger 11 can be obtained. By changing the magnetic flux distribution by the coil body 3, various variations of magnetic attraction characteristics can be easily set.

磁性体製のブッシュ20を筒状ヨーク7の外周部7eに嵌め込みにより取り付けているので、筒状ヨーク7とコイル体3との間に生じた環状間隙にブッシュ20を配置して、筒状ヨーク7の断面積を実質的に増やしている。これにより、コイル体3からの磁束がブッシュ20および筒状ヨーク7を介してプランジャー11へ直接的に流れ、コアステータ10に対するプランジャー11の磁気吸引力が低下することを防ぐ。   Since the magnetic bush 20 is fitted on the outer peripheral portion 7e of the cylindrical yoke 7, the bush 20 is arranged in the annular gap formed between the cylindrical yoke 7 and the coil body 3, and the cylindrical yoke is arranged. The sectional area of 7 is substantially increased. Thereby, the magnetic flux from the coil body 3 flows directly to the plunger 11 via the bush 20 and the cylindrical yoke 7, thereby preventing the magnetic attractive force of the plunger 11 with respect to the core stator 10 from being reduced.

接続用フランジ筒部9には、コイル体3の外周部を嵌合する外筒状部7gが筒状ヨーク7と同心となるように一体形成されている。これにより、外筒状部7g、接続用フランジ筒部9、薄肉短筒部7cおよび筒状ヨーク7の4者が一体的となり、これら4者のコイル体3に対する取付け状態を強固にして全体を堅牢化することができる。   The connecting flange cylindrical portion 9 is integrally formed with an outer cylindrical portion 7 g that fits the outer peripheral portion of the coil body 3 so as to be concentric with the cylindrical yoke 7. As a result, the four members of the outer cylindrical portion 7g, the connecting flange cylindrical portion 9, the thin short cylindrical portion 7c, and the cylindrical yoke 7 are integrated, and the attachment state of the four members to the coil body 3 is strengthened and the whole is made. Can be hardened.

〔実施例2〕
図3は本発明の実施例2を示す。実施例2が実施例1と異なるところは、筒状ヨーク7の閉塞部7aが外部に凸となる半球面状を呈することである。
これにより、筒状ヨーク7の内圧が駆動油により高くなっても、閉塞部7aが周方向に受ける引張応力を小さく抑えることができる。
[Example 2]
FIG. 3 shows a second embodiment of the present invention. The difference between the second embodiment and the first embodiment is that the closed portion 7a of the cylindrical yoke 7 has a hemispherical shape that is convex outward.
Thereby, even if the internal pressure of the cylindrical yoke 7 is increased by the drive oil, the tensile stress that the closing portion 7a receives in the circumferential direction can be kept small.

〔変形例〕
(a)実施例1における薄肉短筒部7cの長さ寸法や厚み寸法は、筒状ヨーク7の大きさとの関係を考慮しながら使用状況や取付対象に応じて所望に変更してもよい。
(b)外筒状部7g、接続用フランジ筒部9、薄肉短筒部7cおよび筒状ヨーク7の4者を一体的に形成したが、外筒状部7gは他の3者と別体であってもよい。
[Modification]
(A) The length dimension and thickness dimension of the thin short cylindrical portion 7c in the first embodiment may be changed as desired according to the use situation and the attachment target in consideration of the relationship with the size of the cylindrical yoke 7.
(B) Although the four members of the outer cylindrical portion 7g, the connecting flange cylindrical portion 9, the thin short cylindrical portion 7c, and the cylindrical yoke 7 are integrally formed, the outer cylindrical portion 7g is separated from the other three members. It may be.

(c)薄肉短筒部7cの外周部7dには、補強用の筒状カラー8を圧入により取り付けたが、焼嵌めや締嵌めなどの手法により取り付けてもよい。
(d)ブッシュ20は、その一端開口部20aをプレート6の貫通孔6aの周縁部に同心で当接するように配置し、プレート6と一体的に形成してもよい。これにより、部品点数を削減し、組付工数の減少に寄与し、生産性の向上に資する。
(C) The reinforcing cylindrical collar 8 is attached to the outer peripheral part 7d of the thin-walled short cylinder part 7c by press fitting, but it may be attached by a technique such as shrink fitting or interference fitting.
(D) The bush 20 may be formed integrally with the plate 6 such that the one end opening 20 a is concentrically contacted with the peripheral edge of the through hole 6 a of the plate 6. This reduces the number of parts, contributes to a reduction in assembly man-hours, and contributes to an improvement in productivity.

本発明では、筒状ヨークとの段差端部がコアステータの外周端部に間隙を介して対向する配置のため、コイル体の磁束が薄肉短筒部を流れ難くなり、優れた磁気吸引特性が得られる。非磁性体製の筒状カラーは、薄肉短筒部の外周部に嵌め込まれて薄肉短筒部を強固に補強するので、筒状ヨークの周方向および軸方向に対する耐圧・耐荷重性が得られる。これらの優れた観点から車両関連事業の需要を喚起し、部品の流通を介して機械産業に適用可能となる。   In the present invention, since the stepped end portion with the cylindrical yoke faces the outer peripheral end portion of the core stator via a gap, the magnetic flux of the coil body hardly flows through the thin short cylindrical portion, and excellent magnetic attraction characteristics are obtained. It is done. The cylindrical collar made of non-magnetic material is fitted into the outer peripheral portion of the thin short tube portion and strongly reinforces the thin short tube portion, so that the pressure resistance and load resistance in the circumferential direction and the axial direction of the cylindrical yoke can be obtained. . From these excellent viewpoints, the demand for the vehicle-related business will be stimulated, and it will be applicable to the machine industry through parts distribution.

1 弁制御用電磁ソレノイド装置
2 スプール
3 コイル体
3a コイル体の内周面
6 プレート
7 筒状ヨーク
7a 閉塞部
7b 開口部
7c 薄肉短筒部(磁気飽和部)
7d 薄肉短筒部の外周部
7e 筒状ヨークの外周部
7f 段差端部
7g 外筒状部
8 筒状カラー
9 接続用フランジ筒部
10 コアステータ
10a コアステータの外周縁部
11 プランジャー
11a 案内路
12 プランジャーシャフト
12a 導入路
20 ブッシュ
20a ブッシュの一端開口部
G 段差端部の間隙
DESCRIPTION OF SYMBOLS 1 Electromagnetic solenoid device for valve control 2 Spool 3 Coil body 3a Inner peripheral surface of coil body 6 Plate 7 Cylindrical yoke 7a Closure part 7b Opening part 7c Thin short cylinder part (magnetic saturation part)
7d Outer peripheral part of thin-walled short cylinder part 7e Outer peripheral part of cylindrical yoke 7f Step end part 7g Outer cylindrical part 8 Cylindrical collar 9 Flange cylindrical part for connection 10 Core stator 10a Outer peripheral edge part of core stator 11 Plunger 11a Guide path 12 Plan Jar shaft 12a Introduction path 20 Bush 20a One end opening of bush G Gap of step end

Claims (6)

スプールに導電線を巻いて筒状に形成したコイル体と、
前記コイル体の内部に同心となるように配置され、一端に閉塞部を有し、他端に開口部を有するように磁性体により形成された一端閉塞型の筒状ヨークと、
前記筒状ヨークの前記開口部に一体形成され、磁気飽和部として前記筒状ヨークの肉厚よりも小さい厚みを有する薄肉短筒部と、
前記薄肉短筒部の外周部に嵌め込まれて前記薄肉短筒部を補強する非磁性体製の筒状カラーと、
前記薄肉短筒部と一体に連結形成され、前記筒状ヨークおよび前記薄肉短筒部よりも径大な接続用フランジ筒部と、
前記接続用フランジ筒部の中央開口部に連結されて、外周端部が前記薄肉短筒部と前記筒状ヨークとの段差端部に間隙を介して対向するように設けられたコアステータと、
前記筒状ヨーク内で軸方向に往復移動可能に配設され、軸方向に貫通形成した案内路を有し、前記コイル体への通電量に応じて前記コアステータ側に摺動可能なプランジャーとを備え、
接続用フランジ筒部を車両用の駆動体に接続した時、駆動体から受ける駆動油の油圧とコイル体によるプランジャーの磁気吸引力との均衡関係により、プランジャーの先端に連結した弁体の開度を調節して駆動体を循環する油量を制御することを特徴とする弁制御用電磁ソレノイド装置。
A coil body formed by winding a conductive wire around a spool into a cylindrical shape;
A cylindrical yoke that is concentrically arranged inside the coil body, has a closed portion at one end, and is formed of a magnetic material so as to have an opening at the other end;
A thin short cylindrical portion integrally formed in the opening of the cylindrical yoke and having a thickness smaller than the thickness of the cylindrical yoke as a magnetic saturation portion;
A cylindrical collar made of a non-magnetic material that is fitted into the outer peripheral portion of the thin short tube portion and reinforces the thin short tube portion;
A connection flange cylinder part that is integrally formed with the thin short cylinder part, and has a diameter larger than that of the cylindrical yoke and the thin short cylinder part,
A core stator connected to a central opening of the connecting flange tube portion and provided with an outer peripheral end portion facing a step end portion of the thin short tube portion and the cylindrical yoke with a gap;
A plunger disposed in the cylindrical yoke so as to be capable of reciprocating in the axial direction, having a guide passage formed through in the axial direction, and slidable toward the core stator side in accordance with the amount of current supplied to the coil body; With
When the connecting flange cylinder is connected to the vehicle drive body, the balance of the hydraulic oil pressure of the drive oil received from the drive body and the magnetic attraction force of the plunger by the coil body causes the valve body connected to the tip of the plunger. An electromagnetic solenoid device for valve control, wherein the amount of oil circulating through the drive body is controlled by adjusting the opening degree.
前記駆動体は、車両用サスペンションの油圧ダンパーであることを特徴とする請求項1に記載の弁制御用電磁ソレノイド装置。   2. The solenoid solenoid device for valve control according to claim 1, wherein the driving body is a hydraulic damper of a vehicle suspension. 前記筒状ヨークの外周部と前記コイル体の内周面との間の環状間隙に、鉄などの金属を主体とする磁性体製のブッシュを配置したことを特徴とする請求項1に記載の弁制御用電磁ソレノイド装置。   The magnetic bush mainly composed of metal such as iron is disposed in an annular gap between the outer peripheral portion of the cylindrical yoke and the inner peripheral surface of the coil body. Electromagnetic solenoid device for valve control. 前記接続用フランジ筒部には、前記コイル体の外周部を嵌合する外筒状部が前記筒状ヨークと同心となるように一体形成されていることを特徴とする請求項1に記載の弁制御用電磁ソレノイド装置。   2. The connecting flange cylindrical portion is integrally formed with an outer cylindrical portion that fits an outer peripheral portion of the coil body so as to be concentric with the cylindrical yoke. Electromagnetic solenoid device for valve control. 前記コイル体の一端部には、前記筒状ヨークを貫通させたプレートが前記ブッシュと軸直角となるように取り付けられており、前記ブッシュはその一端開口部を前記プレートに当接させた状態で一体形成されていることを特徴とする請求項3に記載の弁制御用電磁ソレノイド装置。   A plate penetrating the cylindrical yoke is attached to one end of the coil body so as to be perpendicular to the bush, and the bush is in a state where its one end opening is in contact with the plate. 4. The electromagnetic solenoid device for valve control according to claim 3, wherein the solenoid solenoid device is integrally formed. 前記筒状ヨークの前記閉塞部は、外部に凸となる半球面状に曲成されていることを特徴とする請求項1に記載の弁制御用電磁ソレノイド装置。   2. The solenoid solenoid device for valve control according to claim 1, wherein the closing portion of the cylindrical yoke is bent in a hemispherical shape protruding outward.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013084728A (en) * 2011-10-07 2013-05-09 Denso Corp Linear solenoid
JP2014011352A (en) * 2012-06-29 2014-01-20 Hitachi Automotive Systems Ltd Solenoid
JP2014009631A (en) * 2012-06-29 2014-01-20 Mazda Motor Corp Fuel injection valve of direct-injection engine
JP2014073018A (en) * 2012-09-28 2014-04-21 Hitachi Automotive Systems Ltd Solenoid
GB2528200A (en) * 2014-03-11 2016-01-13 Kam Differentials Ltd Transmission unit solenoid
JP2017118124A (en) * 2017-01-26 2017-06-29 日立オートモティブシステムズ株式会社 solenoid
CN114263782A (en) * 2021-11-30 2022-04-01 重庆长安汽车股份有限公司 Middle-mounted VVT solenoid valve capable of preventing electromagnetic core from clamping stagnation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013084728A (en) * 2011-10-07 2013-05-09 Denso Corp Linear solenoid
JP2014011352A (en) * 2012-06-29 2014-01-20 Hitachi Automotive Systems Ltd Solenoid
JP2014009631A (en) * 2012-06-29 2014-01-20 Mazda Motor Corp Fuel injection valve of direct-injection engine
JP2014073018A (en) * 2012-09-28 2014-04-21 Hitachi Automotive Systems Ltd Solenoid
GB2528200A (en) * 2014-03-11 2016-01-13 Kam Differentials Ltd Transmission unit solenoid
JP2017118124A (en) * 2017-01-26 2017-06-29 日立オートモティブシステムズ株式会社 solenoid
CN114263782A (en) * 2021-11-30 2022-04-01 重庆长安汽车股份有限公司 Middle-mounted VVT solenoid valve capable of preventing electromagnetic core from clamping stagnation

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