JP2012091970A - Method for manufacturing calcium carbonate - Google Patents

Method for manufacturing calcium carbonate Download PDF

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JP2012091970A
JP2012091970A JP2010241596A JP2010241596A JP2012091970A JP 2012091970 A JP2012091970 A JP 2012091970A JP 2010241596 A JP2010241596 A JP 2010241596A JP 2010241596 A JP2010241596 A JP 2010241596A JP 2012091970 A JP2012091970 A JP 2012091970A
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sodium
calcium carbonate
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carbonate
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JP5539844B2 (en
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Kazuhiro Nakamura
和廣 中村
Hiroshi Ogiya
浩 扇谷
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Mitsubishi Paper Mills Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing calcium carbonate with a low insoluble sodium content in an alkali recovery step during pulp manufacturing.SOLUTION: In a causticizing step during the alkali recovery step, the insoluble sodium content in the resulting calcium carbonate can be reduced by adjusting the amount of quicklime or slaked lime added to a green liquor relative to the sodium carbonate concentration in the green liquor.

Description

本発明は、クラフトパルプ製造においてアルカリ回収工程での炭酸カルシウムの製造方法に関する。   The present invention relates to a method for producing calcium carbonate in an alkali recovery step in kraft pulp production.

クラフトパルプ製造工程において使用される蒸解薬液は、水酸化ナトリウム及び硫化ナトリウムを含むアルカリ水溶液であり、一般的に白液と呼ばれる。この白液を用い、通常クラフト蒸解にて求められる、白液添加量、反応温度、圧力、時間、白液中の硫化ナトリウム含有率等の条件の下、木材チップの蒸解を行う。クラフト蒸解後にパルプと分離されて発生する黒液は、蒸解時に発生したリグニン等の有機成分とナトリウム塩を始めとする無機成分からなる。黒液は濃縮後、薬品回収ボイラーの燃料として利用される。ボイラーでの燃焼後に残った無機成分はスメルトと呼ばれ、希薄なアルカリ水溶液である弱液に溶解し緑液とする。この緑液は、アルカリ回収工程にて白液に転換され、再び蒸解薬液として利用される。   The cooking chemical used in the kraft pulp manufacturing process is an alkaline aqueous solution containing sodium hydroxide and sodium sulfide, and is generally called white liquor. Using this white liquor, wood chips are cooked under conditions such as white liquor addition amount, reaction temperature, pressure, time, sodium sulfide content in white liquor, etc., which are usually determined by kraft cooking. The black liquor generated by separating from pulp after kraft cooking is composed of organic components such as lignin generated during cooking and inorganic components such as sodium salts. The black liquor is concentrated and then used as fuel for the chemical recovery boiler. The inorganic component remaining after combustion in the boiler is called smelt and is dissolved in a weak liquid which is a dilute alkaline aqueous solution to form a green liquid. This green liquor is converted into a white liquor in the alkali recovery step and used again as a cooking chemical.

アルカリ回収工程では、緑液に直接酸化カルシウムや水酸化カルシウムを混合したり、酸化カルシウムを水やアルカリ溶液に添加した消和液と緑液を混合し、緑液中の炭酸ナトリウムが酸化カルシウム由来の水酸化カルシウムと苛性化反応を起こすことにより、水酸化ナトリウムを生成させ白液を調製している。この苛性化反応の際、水酸化ナトリウムと同時に水にほとんど溶けない炭酸カルシウムが生成するが、この炭酸カルシウムは白液と分離された後、キルンで焼成されて酸化カルシウムとなり、再び苛性化反応に使用される。   In the alkali recovery process, the green liquor is directly mixed with calcium oxide or calcium hydroxide, or the mixed solution with the calcium oxide added to water or alkaline solution is mixed with the green liquor, and the sodium carbonate in the green liquor is derived from calcium oxide. A white liquor is prepared by generating sodium hydroxide by causing a causticizing reaction with calcium hydroxide. During this causticization reaction, calcium carbonate that is hardly soluble in water is produced simultaneously with sodium hydroxide, but this calcium carbonate is separated from the white liquor and then calcined in a kiln to form calcium oxide, which again becomes a caustic reaction. used.

この炭酸カルシウムをキルンで焼成する際に、キルンの内壁にカルシウムを主成分とするダムリングと呼ばれるスケール状の付着物が形成され、炭酸カルシウムの焼成を阻害することがある。ダムリング形成によるキルンの操業トラブルは、連続操業されるアルカリ回収工程に大きなダメージとなるため、ダムリングの形成を抑制することは重要な課題である。   When this calcium carbonate is baked in the kiln, a scale-like deposit called a dam ring mainly composed of calcium is formed on the inner wall of the kiln, which may inhibit the baking of the calcium carbonate. Since the operation trouble of the kiln due to the dam ring formation causes great damage to the alkali recovery process that is continuously operated, it is an important issue to suppress the formation of the dam ring.

キルンでのダムリング形成の原因として複数の要因が考えられている。その中の一つに、キルンで焼成される炭酸カルシウムに含まれるナトリウム成分に関するものがある。炭酸カルシウムと共にキルン内に持ち込まれたナトリウム成分は、高温で溶融する等してダムリングの発生を促進することが示唆されている。そのため、ダムリングの形成を抑制するためには、炭酸カルシウム中に存在するナトリウム成分をなるべく少なくする必要がある(たとえば、非特許文献1参照)。この非特許文献において、特に強調されているのが、炭酸カルシウム中に含まれる不溶性のナトリウム成分の存在である。この不溶性ナトリウムは炭酸カルシウムを白液と分離する際に、水に溶解しない形で存在するために、いくら炭酸カルシウムを水で洗浄しても除去することが困難である。   Several factors are considered as the cause of dam ring formation in the kiln. One of them is related to a sodium component contained in calcium carbonate baked in a kiln. It has been suggested that the sodium component brought into the kiln together with calcium carbonate promotes the generation of dam rings by melting at a high temperature. Therefore, in order to suppress the formation of the dam ring, it is necessary to reduce the sodium component present in the calcium carbonate as much as possible (see, for example, Non-Patent Document 1). Particularly emphasized in this non-patent document is the presence of an insoluble sodium component contained in calcium carbonate. This insoluble sodium is present in a form that does not dissolve in water when separating the calcium carbonate from the white liquor. Therefore, it is difficult to remove the calcium carbonate by washing with water.

また、炭酸カルシウムの性状を制御するために、苛性化反応等の条件を制御する技術が開示されている(たとえば、特許文献1〜5参照)。しかしながら、いずれの文献においても、炭酸カルシウム中のナトリウム含有量を調整することは考慮されておらず、不溶性ナトリウム成分の含有量を減らす技術はこれまで開示されていない。   Moreover, in order to control the property of calcium carbonate, the technique which controls conditions, such as causticization reaction, is disclosed (for example, refer patent documents 1-5). However, in any document, adjusting the sodium content in calcium carbonate is not considered, and a technique for reducing the content of the insoluble sodium component has not been disclosed so far.

特開2010−132522号公報JP 2010-132522 A 特開2002−234725号公報JP 2002-234725 A 特開2001−199721号公報JP 2001-199721 A 特開2001−199720号公報JP 2001-199720 A 特開2000−264629号公報JP 2000-264629 A

JOURNAL OF PULP AND PAPER SCIENCE、2003年 29巻 6号、185頁〜189頁JOURNAL OF PULP AND PAPER SCIENCE, 2003, 29, 6, 185-189

本発明は、上記実情に鑑みたものであって、苛性化反応の条件を制御することにより、不溶性ナトリウム成分の含有量の少ない炭酸カルシウムの製造方法を提供することにある。   This invention is in view of the said situation, Comprising: It is providing the manufacturing method of calcium carbonate with little content of an insoluble sodium component by controlling the conditions of causticization reaction.

上記課題を解決するために検討した結果、炭酸カルシウム中の不溶性ナトリウム成分は苛性化反応において生成されると考えられ、緑液に添加する酸化カルシウムや水酸化カルシウムの量を変えたり、緑液中のアルカリ濃度を変えることで、生成する炭酸カルシウム中の不溶性ナトリウム成分の含有量を調整できることを見出した。   As a result of studying to solve the above problems, it is considered that the insoluble sodium component in calcium carbonate is generated in the causticization reaction. The amount of calcium oxide and calcium hydroxide added to the green liquor can be changed, It was found that the content of the insoluble sodium component in the calcium carbonate to be produced can be adjusted by changing the alkali concentration.

すなわち、アルカリ濃度が90g/L以上の緑液において、緑液中の炭酸ナトリウムのモル量の1.0倍のモル量の酸化カルシウムまたは水酸化カルシウムを添加した際に生成した炭酸カルシウム中の不溶性ナトリウム成分の含有量が最大となり、それより添加量が多くなる程不溶性ナトリウム成分の含有量が低下することを見出した。   That is, in a green liquor having an alkali concentration of 90 g / L or more, insolubility in calcium carbonate produced when a calcium oxide or calcium hydroxide having a molar amount 1.0 times the molar amount of sodium carbonate in the green liquor is added. It has been found that the content of the insoluble sodium component decreases as the content of the sodium component is maximized and the amount added is larger than that.

本発明により、アルカリ回収工程において、不溶性ナトリウム成分の含有量を低減した炭酸カルシウムの製造が可能となり、炭酸カルシウムをキルンで焼成する際にトラブルとなるダムリングの発生リスクを減らすことが可能となる。   According to the present invention, in the alkali recovery step, it is possible to produce calcium carbonate with a reduced content of insoluble sodium components, and it is possible to reduce the risk of occurrence of dam rings that cause trouble when calcining calcium carbonate with a kiln. .

本発明におけるアルカリ回収工程とは、クラフトパルプ製造においてチップの蒸解後にパルプと分離された黒液と呼ばれるアルカリ性のスラリーから、水酸化ナトリウムや硫化ナトリウムを主成分とした白液と呼ばれる蒸解用のアルカリ液を生成、回収する工程であり、本発明では特に黒液をボイラーで燃料として燃焼させた後のスメルトと呼ばれる無機残渣中の炭酸ナトリウムを水酸化ナトリウムに転換する苛性化工程において有効となる技術である。   The alkali recovery step in the present invention is an alkali for cooking called white liquor mainly composed of sodium hydroxide or sodium sulfide from an alkaline slurry called black liquor separated from pulp after cooking of chips in kraft pulp production. In the present invention, particularly effective in the causticizing step of converting sodium carbonate in inorganic residue called smelt after burning black liquor as fuel in a boiler to sodium hydroxide. It is.

本発明における緑液とは、上記黒液をボイラーで燃焼し、残ったスメルトを、水や希薄なアルカリ水溶液に溶解したものであり、炭酸ナトリウムや水酸化ナトリウム、硫化ナトリウム等が含まれている。この緑液が、苛性化工程にて白液に転換され、再び蒸解薬液として利用される。   The green liquor in the present invention is obtained by burning the black liquor with a boiler and dissolving the remaining smelt in water or a dilute alkaline aqueous solution, and includes sodium carbonate, sodium hydroxide, sodium sulfide, and the like. . This green liquor is converted into white liquor in the causticizing step and used again as a cooking chemical.

本発明におけるアルカリ濃度90g/L以上とは、米国Tappi Standard Methods T624方法により測定した炭酸ナトリウム、水酸化ナトリウム、硫化ナトリウムのそれぞれのナトリウム濃度を酸化ナトリウム濃度に換算して合計した濃度が90g/L以上であることを示す。緑液中のアルカリ濃度は、スメルトを水や希アルカリ溶液で溶解して緑液を調整する際に、水や希アルカリ水溶液の量を変えることで調整することができる。ただし、アルカリ濃度が高すぎると苛性化反応が十分に進まなかったり、炭酸カルシウムの洗浄効率が低下し、同伴する水酸化ナトリウム量が増加する可能性があるため、アルカリ濃度90g/L以上、150g/L以下、より好ましくはアルカリ濃度90g/L以上、130g/L以下が最適である。   The alkali concentration of 90 g / L or more in the present invention means that the total concentration of sodium carbonate, sodium hydroxide, and sodium sulfide measured by the US Tapi Standard Methods T624 method is 90 g / L in terms of the sodium oxide concentration. It is shown above. The alkali concentration in the green liquor can be adjusted by changing the amount of water or dilute aqueous alkali solution when adjusting the green liquor by dissolving smelt with water or dilute alkaline solution. However, if the alkali concentration is too high, the causticization reaction may not proceed sufficiently, the washing efficiency of calcium carbonate may decrease, and the amount of sodium hydroxide accompanying it may increase, so an alkali concentration of 90 g / L or more and 150 g / L or less, more preferably an alkali concentration of 90 g / L or more and 130 g / L or less is optimal.

本発明における緑液と酸化カルシウムまたは水酸化カルシウムとの反応は、通常の苛性化工程において用いられているスレーカーや苛性化タンクにおいて行われ、スレーカーにて緑液に酸化カルシウムや水酸化カルシウムを添加され、スレーカーと苛性化タンクでの滞留において十分な反応時間を経た反応スラリーから固液分離によって炭酸カルシウムを回収することができる。回収された炭酸カルシウムは、洗浄工程や濃縮工程を経てキルンにおいて焼成され、酸化カルシウムに転換した後に再び苛性化反応に使用される。   The reaction between the green liquor and calcium oxide or calcium hydroxide in the present invention is carried out in a slaker or caustic tank used in a normal causticizing process, and calcium oxide or calcium hydroxide is added to the green liquor in the slaker. In addition, calcium carbonate can be recovered by solid-liquid separation from a reaction slurry that has passed a sufficient reaction time in residence in a slaker and a causticizing tank. The recovered calcium carbonate is baked in a kiln through a washing step and a concentration step, converted into calcium oxide, and used again for a causticizing reaction.

本発明において、緑液中の炭酸ナトリウムのモル量の1.0倍のモル量以下の酸化カルシウムまたは水酸化カルシウムを緑液に添加しても炭酸カルシウム中の不溶性ナトリウム成分の濃度を低下させることができるが、不十分な酸化カルシウムや水酸化カルシウムの添加は苛性化反応の効率を下げ、チップの蒸解に使用する白液の水酸化ナトリウム濃度が低下することでパルプの製造効率が低下してしまう。また、酸化カルシウムや水酸化カルシウムの添加量が多すぎても苛性化反応の効率を下げ、後工程での炭酸カルシウムの処理負荷を上昇させるので望ましくない。そのため、添加する酸化カルシウムまたは水酸化カルシウムの量は緑液中の炭酸ナトリウムのモル量の1.0倍を越え1.5倍以下、より好ましくは1.0倍を越え1.3倍以下が最適である。   In the present invention, the concentration of the insoluble sodium component in calcium carbonate is reduced even when calcium oxide or calcium hydroxide having a molar amount of 1.0 or less of the molar amount of sodium carbonate in the green liquor is added to the green liquor. However, inadequate addition of calcium oxide or calcium hydroxide reduces the efficiency of the causticizing reaction, and the white hydroxide sodium hydroxide concentration used for cooking the chips lowers the pulp production efficiency. End up. Further, if the amount of calcium oxide or calcium hydroxide added is too large, the efficiency of the causticizing reaction is lowered and the treatment load of calcium carbonate in the subsequent process is increased, which is not desirable. Therefore, the amount of calcium oxide or calcium hydroxide added is more than 1.0 times and less than 1.5 times, more preferably more than 1.0 times and less than 1.3 times the molar amount of sodium carbonate in the green liquor. Is optimal.

本発明の実施例を説明する。   Examples of the present invention will be described.

三菱製紙株式会社八戸工場において採取した緑液中のアルカリ濃度を米国Tappi Standard Methods T624方法に基づき測定した。この緑液に蒸留水を適宜加えることによりアルカリ濃度が130、90、70g/Lの緑液A、B、Cをそれぞれ調製した。緑液A、B、C中の炭酸ナトリウム、水酸化ナトリウム、硫化ナトリウムのそれぞれの濃度比はいずれの緑液でも同じとした。   The alkali concentration in the green liquor collected at Mitsubishi Paper Industries' Hachinohe Factory was measured based on the US Tapi Standard Methods T624 method. Distilled water was appropriately added to this green liquor to prepare green liquors A, B, and C having alkali concentrations of 130, 90, and 70 g / L, respectively. The concentration ratios of sodium carbonate, sodium hydroxide, and sodium sulfide in green liquors A, B, and C were the same for all green liquors.

各500mLの緑液A、B、Cを加熱、沸騰させそれぞれの緑液に含まれる炭酸ナトリウムに対する水酸化カルシウムのモル量比が0.5、0.7、1.0、1.3、1.5となるようにそれぞれ水酸化カルシウム(試薬特級、関東化学社製)を加え、1時間加熱、攪拌しながら苛性化反応させた。   Each 500 mL of green liquor A, B, C is heated and boiled, and the molar ratio of calcium hydroxide to sodium carbonate contained in each green liquor is 0.5, 0.7, 1.0, 1.3, 1 Calcium hydroxide (special grade reagent, manufactured by Kanto Chemical Co., Inc.) was added so as to have a.

苛性化反応液をろ紙でろ過し、回収したろ過残渣を水で洗浄し、炭酸カルシウムのスラリーを得た。なお、このろ過残渣中には、未反応の水酸化カルシウムや緑液中に存在する他の固形分も含まれる可能性があるが、本実施例ではそれらをすべて含めて炭酸カルシウムとした。   The causticization reaction solution was filtered with a filter paper, and the collected filtration residue was washed with water to obtain a calcium carbonate slurry. The filtration residue may contain unreacted calcium hydroxide and other solids present in the green liquor, but in this example, all of them were used as calcium carbonate.

この炭酸カルシウムスラリーを乾燥してその一部を精秤して取り出し、固形分が完全に溶解するまで10N塩酸を加えた後、所定容量となるまで蒸留水を加えた。この溶解液中のナトリウム濃度を原子吸光法により定量し、炭酸カルシウム中に含まれる全ナトリウム濃度を算出した。また、前述の乾燥した炭酸カルシウムを別途精秤して蒸留水を加えて所定容量とし、ろ紙でろ過したろ液中のナトリウム濃度を原子吸光法により定量し、炭酸カルシウム中に含まれる水溶性ナトリウム濃度を算出した。この全ナトリウム濃度から水溶性ナトリウム濃度を差し引いた値を炭酸カルシウム中の不溶性ナトリウム濃度として算出した。測定結果を表1に示す。   This calcium carbonate slurry was dried and a part of it was precisely weighed out and 10N hydrochloric acid was added until the solid content was completely dissolved, and then distilled water was added until a predetermined volume was reached. The sodium concentration in the solution was quantified by atomic absorption, and the total sodium concentration contained in calcium carbonate was calculated. Separately weigh the above-mentioned dried calcium carbonate and add distilled water to a predetermined volume. The sodium concentration in the filtrate filtered through filter paper is quantified by atomic absorption spectrometry, and water-soluble sodium contained in calcium carbonate. Concentration was calculated. A value obtained by subtracting the water-soluble sodium concentration from the total sodium concentration was calculated as the insoluble sodium concentration in calcium carbonate. The measurement results are shown in Table 1.

一方、緑液A、Bについて、上記苛性化反応液をろ紙でろ過して回収したろ液は、緑液と同様に炭酸ナトリウムと水酸化ナトリウムの濃度を測定し、反応後の水酸化ナトリウムの濃度増加分と反応後の炭酸ナトリウム濃度の和に対する反応後の水酸化ナトリウムの濃度増加分の割合を苛性化率として算出した。結果を表2に示す。   On the other hand, for the green liquors A and B, the filtrate obtained by filtering the causticization reaction solution with a filter paper was measured for the concentrations of sodium carbonate and sodium hydroxide in the same manner as the green liquor. The ratio of the sodium hydroxide concentration increase after the reaction to the sum of the concentration increase and the sodium carbonate concentration after the reaction was calculated as the causticizing rate. The results are shown in Table 2.

Figure 2012091970
Figure 2012091970

Figure 2012091970
Figure 2012091970

結果、表1において、緑液A、Bにおいて、水酸化カルシウムの添加モル量が緑液中の炭酸ナトリウムのモル量の1.0倍の時に、生成した炭酸カルシウム中の不溶性ナトリウム濃度が最大となり、これより多い添加量にするほど不溶性ナトリウム濃度を低下させることができた。緑液Cにおいては、水酸化カルシウムの添加モル量が緑液中の炭酸ナトリウムのモル量の1.3倍の時に、生成した炭酸カルシウム中の不溶性ナトリウム濃度が最大となるので、緑液中の炭酸ナトリウムのモル量の1.0倍のモル量を越える酸化カルシウムまたは水酸化カルシウムを添加することで、必ずしも生成した炭酸カルシウム中の不溶性ナトリウム濃度を低下できるとは限らない。   As a result, in Table 1, in green liquors A and B, when the added molar amount of calcium hydroxide is 1.0 times the molar amount of sodium carbonate in the green liquor, the concentration of insoluble sodium in the generated calcium carbonate is maximized. The insoluble sodium concentration could be decreased as the amount added was larger. In the green liquor C, when the molar amount of calcium hydroxide added is 1.3 times the molar amount of sodium carbonate in the green liquor, the concentration of insoluble sodium in the generated calcium carbonate is maximized. The addition of calcium oxide or calcium hydroxide exceeding the molar amount of 1.0 times the molar amount of sodium carbonate does not necessarily reduce the concentration of insoluble sodium in the generated calcium carbonate.

また、表1及び表2において、緑液A、Bでは水酸化カルシウムの添加モル量が緑液中の炭酸ナトリウムのモル量の0.7倍または0.5倍の時にも不溶性ナトリウム濃度は低下しているが、同時に苛性化率も大幅に低下しているため、炭酸ナトリウムのモル量の1.0倍未満のモル量の酸化カルシウムまたは水酸化カルシウムを添加することも苛性化反応の効率が大きく低下しており望ましくない。   In Tables 1 and 2, in green liquors A and B, the concentration of insoluble sodium decreased when the molar amount of calcium hydroxide added was 0.7 or 0.5 times the molar amount of sodium carbonate in the green liquor. However, at the same time, the causticizing rate has also been greatly reduced, so adding a molar amount of calcium oxide or calcium hydroxide that is less than 1.0 times the molar amount of sodium carbonate also increases the efficiency of the causticizing reaction. It is greatly lowered and is not desirable.

Claims (1)

クラフトパルプ製造におけるアルカリ回収工程において、アルカリ濃度が90g/L以上の緑液に、緑液中の炭酸ナトリウムのモル量の1.0倍を越えるモル量の酸化カルシウムまたは水酸化カルシウムを添加して反応させることを特徴とする炭酸カルシウムの製造方法。   In the alkali recovery process in kraft pulp production, a molar amount of calcium oxide or calcium hydroxide exceeding 1.0 times the molar amount of sodium carbonate in the green liquor is added to the green liquor having an alkali concentration of 90 g / L or more. A method for producing calcium carbonate, characterized by reacting.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003286026A (en) * 2002-03-28 2003-10-07 Nippon Paper Industries Co Ltd Method for manufacturing calcium carbonate whisker
JP2006028003A (en) * 2004-06-14 2006-02-02 Nippon Paper Industries Co Ltd Method for producing whisker-like calcium carbonate
JP2009203137A (en) * 2008-02-29 2009-09-10 Nippon Paper Industries Co Ltd Method for producing calcium carbonate
JP2010228940A (en) * 2009-03-26 2010-10-14 Nippon Paper Industries Co Ltd Production method of calcium carbonate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003286026A (en) * 2002-03-28 2003-10-07 Nippon Paper Industries Co Ltd Method for manufacturing calcium carbonate whisker
JP2006028003A (en) * 2004-06-14 2006-02-02 Nippon Paper Industries Co Ltd Method for producing whisker-like calcium carbonate
JP2009203137A (en) * 2008-02-29 2009-09-10 Nippon Paper Industries Co Ltd Method for producing calcium carbonate
JP2010228940A (en) * 2009-03-26 2010-10-14 Nippon Paper Industries Co Ltd Production method of calcium carbonate

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