JP2012084417A - Terminal-equipped electric wire - Google Patents

Terminal-equipped electric wire Download PDF

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Publication number
JP2012084417A
JP2012084417A JP2010230142A JP2010230142A JP2012084417A JP 2012084417 A JP2012084417 A JP 2012084417A JP 2010230142 A JP2010230142 A JP 2010230142A JP 2010230142 A JP2010230142 A JP 2010230142A JP 2012084417 A JP2012084417 A JP 2012084417A
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terminal
electric wire
resin
side wall
wire
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Inventor
Kenichi Mitani
健一 三谷
Yoshiaki Yamano
能章 山野
Naoya Nishimura
直也 西村
Takaaki Ito
貴章 伊藤
Tomishige Abe
富重 阿部
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2010230142A priority Critical patent/JP2012084417A/en
Publication of JP2012084417A publication Critical patent/JP2012084417A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a terminal-equipped electric wire having excellent waterproof performance by preventing the removal of resin from a terminal fitting when resin-molding an electric wire connection between an electric wire terminal and the terminal fitting.SOLUTION: A terminal-equipped electric wire 10 is configured such that a terminal fitting 14 is connected to an electric wire terminal of a coated electric wire 12 having a conductor exposed part 18a. A molded part 16 molded with resin is formed so as to cover an outer periphery of an electric wire connection 22 and the conductor exposed part 18a, in a range extending from a position over a pair of sidewall parts 46a and 46b, which are formed to erect from respective ends of a bottom 44 of a coupling part 26 for coupling the electric wire connection 22 of the terminal fitting 14 and a terminal contact part 24, to a position over an insulation coating 20a of the coated electric wire 12 which is arranged adjacent to and in the rear of the electric wire connection 22. On the molded part 16, a recess 50 recessed from the surface toward the bottom 44 is formed at a portion sandwiched by the pair of sidewall parts 46a and 46b.

Description

本発明は、端子付き電線に関し、さらに詳しくは、自動車等の車両に好適に用いられ、防水性能に優れる端子付き電線に関する。   The present invention relates to an electric wire with a terminal, and more particularly to an electric wire with a terminal that is suitably used for a vehicle such as an automobile and has excellent waterproof performance.

一般に、端子付き電線は、端末で被覆電線の絶縁被覆が皮剥されて露出された導体に端子金具を接続することにより作製されている。端子金具には、露出された導体に圧着される一対の圧着片を備えたものがあり、露出された導体の外周を一対の圧着片で包むように覆ってこれを加締めることにより導体と端子金具が接続されている。   In general, a terminal-attached electric wire is manufactured by connecting a terminal fitting to a conductor exposed by peeling off an insulating coating of a covered electric wire at a terminal. Some terminal fittings are provided with a pair of crimping pieces that are crimped to the exposed conductor. The outer periphery of the exposed conductor is covered with a pair of crimping pieces, and the conductor and terminal fitting are crimped by covering them. Is connected.

この場合、導体が加締められている部分よりも先端側の導体や、導体が加締められている部分と絶縁被覆との間の導体は圧着片で覆われていないため、導体と端子金具との接触部は露出されている状態にある。この接触部に水が進入すると、腐食が生じやすくなる。   In this case, the conductor on the tip side than the portion where the conductor is crimped, and the conductor between the portion where the conductor is crimped and the insulation coating are not covered with the crimping piece, so the conductor and the terminal fitting The contact portion is exposed. When water enters this contact portion, corrosion tends to occur.

近年、自動車等の車両の軽量化を図るなどの目的で、導体にはアルミ材が用いられることがある。一般に、端子金具には銅材が用いられるため、この場合には、導体と端子金具とは異種金属で構成されることになる。異種金属で構成される接触部に水が進入すると、局部電池が形成され、電解腐食が生じやすくなる。すなわち、このように接触部が異種金属で構成される場合には、特に腐食が生じやすくなる。   In recent years, an aluminum material is sometimes used as a conductor for the purpose of reducing the weight of a vehicle such as an automobile. Generally, since a copper material is used for the terminal fitting, in this case, the conductor and the terminal fitting are made of different metals. When water enters a contact portion made of a dissimilar metal, a local battery is formed, and electrolytic corrosion is likely to occur. That is, when the contact portion is made of a different metal in this way, corrosion is particularly likely to occur.

そこで、導体と端子金具との接触部における腐食の発生を防止するため、導体と端子金具との接触部の外周を樹脂でモールドすることにより防水することが行われている。例えば特許文献1には、アース用電線において、裸線導体を取り囲むように金型を取り付け、金型内でウレタン樹脂を発泡させて、裸線導体の外周に直方体のモールド部を形成することが示されている。   In order to prevent the occurrence of corrosion at the contact portion between the conductor and the terminal fitting, waterproofing is performed by molding the outer periphery of the contact portion between the conductor and the terminal fitting with resin. For example, in Patent Document 1, in a grounding wire, a mold is attached so as to surround a bare wire conductor, and urethane resin is foamed in the mold to form a rectangular parallelepiped mold portion on the outer circumference of the bare wire conductor. It is shown.

特開2007−052999号公報JP 2007-052999 A

特許文献1に示される従来のモールド部は、アース端子の平板状の電線接続部に接続されたアース用電線の裸線導体とこの平板状の電線接続部とを覆うように形成されたものであり、直方体である。   The conventional mold part shown by patent document 1 is formed so that the bare wire conductor of the earth | ground electric wire connected to the flat wire connection part of a ground terminal and this flat wire connection part may be covered. Yes, it is a rectangular parallelepiped.

ここで、被覆電線の電線端末に接続される端子金具には、例えば図1に示されるように、電線端末に接続される電線接続部22と、相手の端子金具に接触される端子接触部24と、を連結する連結部26の両端に、底部44から起立形成された一対の側壁部46a,46bを有するものがある。このような構成の端子金具14を用いた端子付き電線に、特許文献1に示されるような従来の直方体のモールド部を適用すると、図10の二点鎖線の範囲が直方体のモールド部80で覆われる。   Here, as shown in FIG. 1, for example, as shown in FIG. 1, the terminal fitting connected to the electric wire terminal of the covered electric wire includes the electric wire connecting portion 22 connected to the electric wire terminal and the terminal contact portion 24 contacted with the mating terminal fitting. And a pair of side wall portions 46 a and 46 b erected from the bottom portion 44 at both ends of the connecting portion 26. When a conventional rectangular parallelepiped mold part as shown in Patent Document 1 is applied to a terminal-attached electric wire using the terminal fitting 14 having such a configuration, the range of the chain double-dashed line in FIG. Is called.

直方体のモールド部80は、端子金具14の連結部26の側壁部46a,46bにかかっており、この側壁部46a,46bにおけるモールド部80の断面(D−D断面)は、図11に示す通りである。図11に示すように、連結部26の断面は、底部44と底部44から起立形成された一対の側壁部46a,46bとによりコ字状になっている。このコ字状の窪みの内側にも樹脂が充填される。   The rectangular parallelepiped mold portion 80 is applied to the side wall portions 46a and 46b of the connecting portion 26 of the terminal fitting 14, and the cross section (DD cross section) of the mold portion 80 at the side wall portions 46a and 46b is as shown in FIG. It is. As shown in FIG. 11, the cross section of the connecting portion 26 is formed in a U shape by a bottom portion 44 and a pair of side wall portions 46 a and 46 b that are formed upright from the bottom portion 44. The resin is also filled inside the U-shaped depression.

このため、成形直後における冷却時の樹脂の収縮により、側壁部46a,46bの内側で側壁部46a,46bから樹脂が剥離して、端子金具14とモールド部80の樹脂との間に隙間が発生するおそれがある。これにより、この隙間を経由して被覆電線12の導体18と端子金具14との接触部に水が進入するおそれがあり、十分な防水性能を発揮できないおそれがある。   For this reason, the resin is peeled from the side wall portions 46a and 46b inside the side wall portions 46a and 46b due to the shrinkage of the resin immediately after molding, and a gap is generated between the terminal fitting 14 and the resin of the mold portion 80. There is a risk. Thereby, there exists a possibility that water may approach into the contact part of the conductor 18 of the covered electric wire 12, and the terminal metal fitting 14 via this clearance gap, and there exists a possibility that sufficient waterproof performance cannot be exhibited.

本発明が解決しようとする課題は、電線端末と端子金具との電線接続部を樹脂でモールドしたときに端子金具からの樹脂の剥離を抑えることにより防水性能に優れる端子付き電線を提供することにある。   The problem to be solved by the present invention is to provide a terminal-attached electric wire having excellent waterproof performance by suppressing the peeling of the resin from the terminal fitting when the electric wire connecting portion between the electric wire terminal and the terminal fitting is molded with resin. is there.

上記課題を解決するため本発明に係る端子付き電線は、電線端末に導体露出部を有する被覆電線の前記電線端末に端子金具が接続された端子付き電線であって、前記端子金具は、前記電線端末に接続される電線接続部と、相手の端子金具に接触される端子接触部と、前記電線接続部および前記端子接触部を連結する連結部と、を備え、前記連結部は、底部と、前記端子金具の軸方向に直交する方向における前記底部の両端からそれぞれ起立形成された一対の側壁部と、を有し、前記電線接続部に接続された前記電線端末の導体露出部の先端よりも先端側かつ前記端子接触部よりも後端側で前記連結部の側壁部にかかる位置から、前記電線接続部よりも後端側で前記電線接続部に隣接する被覆電線の絶縁被覆上までの範囲で、前記電線接続部および前記導体露出部の外周を覆うように樹脂でモールドされたモールド部が形成されており、前記モールド部には、前記一対の側壁部に挟まれた部分に、表面から前記底部に向かって凹となる凹部、または、表面から前記底部に向かって延びるスリットが形成されていることを要旨とするものである。   In order to solve the above problems, a terminal-attached electric wire according to the present invention is a terminal-attached electric wire in which a terminal fitting is connected to the electric wire end of a covered electric wire having a conductor exposed portion at the electric wire end, and the terminal fitting includes the electric wire. A wire connecting portion connected to a terminal; a terminal contact portion that is in contact with a mating terminal fitting; and a connecting portion that connects the wire connecting portion and the terminal contact portion, wherein the connecting portion is a bottom, A pair of side walls formed upright from both ends of the bottom in a direction perpendicular to the axial direction of the terminal fitting, and more than the tip of the conductor exposed portion of the wire terminal connected to the wire connecting portion Range from the position on the side wall portion of the connecting portion on the front end side and the rear end side with respect to the terminal contact portion to the insulating coating of the covered electric wire adjacent to the wire connection portion on the rear end side with respect to the wire connection portion Then, the wire connection part And a mold part molded with resin so as to cover the outer periphery of the exposed conductor part, and the mold part is recessed from the surface toward the bottom part in a portion sandwiched between the pair of side wall parts. And a slit extending from the surface toward the bottom is formed.

このとき、前記モールド部の樹脂は、熱可塑性樹脂であることが好ましい。そして、前記熱可塑性樹脂は、ポリアミド樹脂であることが好ましい。   At this time, the resin of the mold part is preferably a thermoplastic resin. The thermoplastic resin is preferably a polyamide resin.

本発明に係る端子付き電線によれば、電線接続部および端子接触部を連結する連結部の底部の両端からそれぞれ起立形成された一対の側壁部にかかる位置から、電線接続部よりも後端側で電線接続部に隣接する被覆電線の絶縁被覆上までの範囲で、電線接続部および導体露出部の外周を覆うように樹脂でモールドされたモールド部が形成され、このモールド部における一対の側壁部に挟まれた部分に、表面から底部に向かって凹となる凹部、または、表面から底部に向かって延びるスリットが形成されているため、一対の側壁部に挟まれた部分において、成形直後における冷却時の樹脂の収縮により側壁部の内側に接している樹脂に加わる応力を緩和することができる。これにより、側壁部の内側で、成形直後における冷却時の樹脂の収縮により側壁部から樹脂が剥離するのを抑えることができる。   According to the terminal-attached electric wire according to the present invention, from the positions of the pair of side walls formed upright from the both ends of the bottom of the connecting portion that connects the electric wire connecting portion and the terminal contact portion, the rear end side of the electric wire connecting portion. In the range up to the insulation coating of the covered electric wire adjacent to the electric wire connecting part, a mold part molded with resin is formed so as to cover the outer periphery of the electric wire connecting part and the conductor exposed part, and a pair of side wall parts in this molded part Since a recess that is concave from the surface toward the bottom or a slit that extends from the surface toward the bottom is formed in the portion sandwiched between the two, cooling immediately after molding is performed in the portion sandwiched between the pair of side walls. The stress applied to the resin in contact with the inside of the side wall due to the shrinkage of the resin at the time can be relaxed. Thereby, it can suppress that resin peels from a side wall part by shrinkage | contraction of the resin at the time of cooling immediately after shaping | molding inside a side wall part.

モールド部を形成する前の状態の端子付き電線の平面図である。It is a top view of the electric wire with a terminal of the state before forming a mold part. 端子金具の斜視図である。It is a perspective view of a terminal metal fitting. 本発明の第一実施形態に係る端子付き電線の平面図である。It is a top view of the electric wire with a terminal concerning a first embodiment of the present invention. 本発明の第一実施形態に係る端子付き電線の側面図である。It is a side view of the electric wire with a terminal concerning a first embodiment of the present invention. 図5(a)は、図3に示す端子付き電線のA−A断面を表す断面図であり、図5(b)は、図5(a)の一部拡大図である。Fig.5 (a) is sectional drawing showing the AA cross section of the electric wire with a terminal shown in FIG. 3, FIG.5 (b) is a partially expanded view of Fig.5 (a). 図3に示す端子付き電線のB−B断面を表す断面図である。It is sectional drawing showing the BB cross section of the electric wire with a terminal shown in FIG. 他の実施形態に係る端子付き電線の連結部における断面図である。It is sectional drawing in the connection part of the electric wire with a terminal concerning other embodiments. 本発明の第二実施形態に係る端子付き電線の平面図である。It is a top view of the electric wire with a terminal concerning a second embodiment of the present invention. 図8に示す端子付き電線のC−C断面を表す断面図である。It is sectional drawing showing CC cross section of the electric wire with a terminal shown in FIG. 従来の直方体のモールド部を図1に示す端子付き電線に適用した状態を示す平面図である。It is a top view which shows the state which applied the mold part of the conventional rectangular parallelepiped to the electric wire with a terminal shown in FIG. 図11(a)は、図10に示す端子付き電線のD−D断面を表す断面図であり、図11(b)は、図11(a)の一部拡大図である。Fig.11 (a) is sectional drawing showing the DD cross section of the electric wire with a terminal shown in FIG. 10, FIG.11 (b) is a partially expanded view of Fig.11 (a).

本発明の実施形態について図面を用いて詳細に説明する。   Embodiments of the present invention will be described in detail with reference to the drawings.

図1は、モールド部を形成する前の状態の端子付き電線の平面図である。図2は、端子金具の斜視図である。図3は、本発明の第一実施形態に係る端子付き電線の平面図である。図4は、本発明の第一実施形態に係る端子付き電線の側面図である。図5(a)は、図3に示す端子付き電線のA−A断面を表す断面図であり、図5(b)は、図5(a)の一部拡大図である。図6は、図3に示す端子付き電線のB−B断面を表す断面図である。   FIG. 1 is a plan view of a terminal-attached electric wire in a state before forming a mold part. FIG. 2 is a perspective view of the terminal fitting. FIG. 3 is a plan view of the electric wire with terminal according to the first embodiment of the present invention. FIG. 4 is a side view of the electric wire with terminal according to the first embodiment of the present invention. Fig.5 (a) is sectional drawing showing the AA cross section of the electric wire with a terminal shown in FIG. 3, FIG.5 (b) is a partially expanded view of Fig.5 (a). FIG. 6 is a cross-sectional view illustrating a B-B cross section of the terminal-attached electric wire illustrated in FIG. 3.

本発明の第一実施形態に係る端子付き電線10は、被覆電線12と、端子金具14と、モールド部16と、を備えている。   The electric wire with terminal 10 according to the first embodiment of the present invention includes a covered electric wire 12, a terminal fitting 14, and a mold part 16.

被覆電線12は、導体18と、導体18の外周を覆って導体18を絶縁する絶縁被覆20とを備えている。導体18は、複数本の金属素線を撚り合わせてできる撚線など、複数本の金属素線で構成されるものであっても良いし、単芯の金属線であっても良い。導体18の材料としては、アルミニウム、銅、これらの合金などを挙げることができる。これらの金属よりなる導体18には、さらに錫、ニッケルなどの金属によりめっきが施されていても良い。絶縁被覆20は、絶縁性の高分子材料で構成されている。高分子材料としては、ポリオレフィン、塩化ビニル樹脂などを挙げることができる。これらの高分子材料には、必要に応じて、充填剤、難燃剤、顔料などの着色剤などの各種添加剤が添加されていても良い。   The covered electric wire 12 includes a conductor 18 and an insulating coating 20 that covers the outer periphery of the conductor 18 and insulates the conductor 18. The conductor 18 may be composed of a plurality of metal strands such as a stranded wire formed by twisting a plurality of metal strands, or may be a single core metal wire. Examples of the material of the conductor 18 include aluminum, copper, and alloys thereof. The conductor 18 made of these metals may be further plated with a metal such as tin or nickel. The insulating coating 20 is made of an insulating polymer material. Examples of the polymer material include polyolefin and vinyl chloride resin. Various additives such as colorants such as fillers, flame retardants, and pigments may be added to these polymer materials as necessary.

被覆電線12は、電線端末で絶縁被覆20が皮剥ぎされており、電線端末に導体露出部18aを有している。導体露出部18aは、被覆電線12における端子金具14に接触される部分であり、端子金具14との電気接続を図る部分である。   The insulated wire 12 has the insulating coating 20 peeled off at the end of the wire, and has a conductor exposed portion 18a at the end of the wire. The conductor exposed portion 18 a is a portion that is in contact with the terminal fitting 14 in the covered electric wire 12, and is a portion that attempts electrical connection with the terminal fitting 14.

端子金具14は、電線端末に接続され被覆電線12の導体露出部18aとの電気接続を図る部分となる電線接続部22と、相手の端子金具に嵌合接触されて相手の端子金具との電気接続を図る部分となる端子接触部24と、電線接続部22および端子接触部24を連結する連結部26と、を備えている。   The terminal metal fitting 14 is connected to the electric wire terminal and becomes an electric connection portion with the conductor exposed portion 18a of the covered electric wire 12 and the electric connection between the mating terminal metal fitting and the electric terminal connection metal fitting 22 The terminal contact part 24 used as the part which aims at connection, and the connection part 26 which connects the electric wire connection part 22 and the terminal contact part 24 are provided.

電線接続部22は、被覆電線12の電線端末の導体露出部18aを圧着する導体圧着部28と、この導体露出部18aに隣接する絶縁被覆20aを圧着する被覆圧着部30とを備えている。導体圧着部28は、連結部26に近接する位置に配置され、被覆圧着部30は、この導体圧着部28を挟んで連結部26の反対側の導体圧着部28に隣接する位置に配置されている。導体圧着部28および被覆圧着部30は、連続して一体となっている共通の底部32を備えている。導体圧着部28は、軸方向に直交する方向におけるこの底部32の両端から起立形成された一対の導体圧着片34a,34bを備え、被覆圧着部30は、軸方向に直交する方向におけるこの底部32の両端から起立形成された一対の被覆圧着片36a,36bを備えている。   The wire connecting portion 22 includes a conductor crimping portion 28 for crimping the conductor exposed portion 18a of the wire end of the covered wire 12, and a sheath crimping portion 30 for crimping the insulating coating 20a adjacent to the conductor exposed portion 18a. The conductor crimping portion 28 is disposed at a position close to the connecting portion 26, and the covering crimping portion 30 is disposed at a position adjacent to the conductor crimping portion 28 on the opposite side of the connecting portion 26 across the conductor crimping portion 28. Yes. The conductor crimping portion 28 and the covering crimping portion 30 have a common bottom portion 32 that is continuously integrated. The conductor crimping portion 28 includes a pair of conductor crimping pieces 34a and 34b erected from both ends of the bottom portion 32 in the direction orthogonal to the axial direction, and the covering crimping portion 30 is the bottom portion 32 in the direction orthogonal to the axial direction. Are provided with a pair of coated crimping pieces 36a, 36b.

端子接触部24は、端子金具14の軸方向に沿って貫通する四角筒状に形成されている。筒状の端子接触部24の内側には、相手の端子金具に接触する接触片38を備えている。この接触片38は、端子接触部24の底部40から軸方向に延びる板材を端子接触部24の先端側で湾曲させて底部40に折り返すとともに、折り返した部分の先端部分を湾曲させて底部40にさらに折り返し、さらに折り返した先端部分が端子接触部24の底部40に接触するように構成されている。接触片38は、全体として楕円状に構成されており、湾曲された部分を有することにより弾性変形可能に構成されている。   The terminal contact portion 24 is formed in a rectangular tube shape penetrating along the axial direction of the terminal fitting 14. Inside the cylindrical terminal contact portion 24, a contact piece 38 that comes into contact with the mating terminal fitting is provided. The contact piece 38 is formed by bending a plate material extending in the axial direction from the bottom portion 40 of the terminal contact portion 24 on the distal end side of the terminal contact portion 24 and folding it back to the bottom portion 40, and bending the distal end portion of the folded portion to the bottom portion 40. Further, it is configured so that the folded back tip portion is further in contact with the bottom portion 40 of the terminal contact portion 24. The contact piece 38 has an elliptical shape as a whole, and is configured to be elastically deformable by having a curved portion.

端子接触部24の底部40に対向する天井部42は、2枚の天板42a,42bが重ね合わされて形成されている。内側の天板42bには、底部40に向かって突出する凸部421を有している。内側の天板42bの凸部421と接触片38とは協働してこの間に挿入される相手の端子金具を所定の接触圧で弾性的に挟圧する。これにより、相手の端子金具と端子金具14との嵌合力は高められる。   The ceiling portion 42 facing the bottom portion 40 of the terminal contact portion 24 is formed by overlapping two top plates 42a and 42b. The inner top plate 42 b has a convex portion 421 that protrudes toward the bottom portion 40. The convex portion 421 of the inner top plate 42b and the contact piece 38 cooperate to elastically clamp the mating terminal fitting inserted between them with a predetermined contact pressure. Thereby, the fitting force between the mating terminal fitting and the terminal fitting 14 is increased.

連結部26は、電線接続部22の底部32および端子接触部24の底部40に連続して一体となっている底部44と、端子金具14の軸方向に直交する方向における底部44の両端からそれぞれ起立形成された一対の側壁部46a,46bと、を備えている。連結部26の側壁部46a,46bは、端子接触部24の側壁部48a,48bおよび電線接続部22の導体圧着部28の導体圧着片34a,34bの基部341a,341bに連続して一体となっている。連結部26の側壁部46a,46bは、連結部26の底部44に対するリブであり、連結部26の曲げ強度を高める働きを有する。   The connecting portion 26 is continuous from the bottom portion 32 of the wire connecting portion 22 and the bottom portion 40 of the terminal contact portion 24 and from both ends of the bottom portion 44 in the direction orthogonal to the axial direction of the terminal fitting 14. And a pair of side wall portions 46a and 46b formed upright. The side wall portions 46a and 46b of the connecting portion 26 are continuously integrated with the side wall portions 48a and 48b of the terminal contact portion 24 and the base portions 341a and 341b of the conductor crimping pieces 34a and 34b of the conductor crimping portion 28 of the wire connecting portion 22. ing. The side wall portions 46 a and 46 b of the connecting portion 26 are ribs for the bottom portion 44 of the connecting portion 26 and have a function of increasing the bending strength of the connecting portion 26.

被覆電線12の電線端末における導体露出部18aは、端子金具14の電線接続部22の一対の導体圧着片34a,34b間に配置され、導体露出部18aに隣接する絶縁被覆20aは、一対の導体圧着片34a,34bに隣接する一対の被覆圧着片36a,36b間に配置される。導体露出部18aは、電線接続部22の共通の底部32および一対の導体圧着片34a,34bにより包み込むように覆われ、この状態で導体圧着部28を加締めることにより導体圧着部28に圧着される。また、導体露出部18aに隣接する絶縁被覆20aは、電線接続部22の共通の底部32および一対の被覆圧着片36a,36bにより包み込むように覆われ、この状態で被覆圧着部30を加締めることにより被覆圧着部30に圧着される。   The conductor exposed portion 18a at the wire end of the covered wire 12 is disposed between the pair of conductor crimping pieces 34a and 34b of the wire connecting portion 22 of the terminal fitting 14, and the insulating coating 20a adjacent to the conductor exposed portion 18a is formed as a pair of conductors. It arrange | positions between a pair of coating | coated crimping | compression-bonding pieces 36a and 36b adjacent to the crimping | compression-bonding pieces 34a and 34b. The conductor exposed portion 18a is covered so as to be wrapped by the common bottom portion 32 of the electric wire connecting portion 22 and the pair of conductor crimping pieces 34a and 34b, and is crimped to the conductor crimping portion 28 by crimping the conductor crimping portion 28 in this state. The Further, the insulating coating 20a adjacent to the conductor exposed portion 18a is covered so as to be wrapped by the common bottom portion 32 of the electric wire connecting portion 22 and the pair of coated crimping pieces 36a and 36b, and the coated crimping portion 30 is crimped in this state. Is crimped to the covering crimping portion 30.

モールド部16は、樹脂により形成されている。樹脂としては、熱可塑性樹脂を挙げることができる。熱可塑性樹脂としては、ポリアミド樹脂、オレフィン系樹脂などを挙げることができる。   The mold part 16 is formed of resin. An example of the resin is a thermoplastic resin. Examples of the thermoplastic resin include polyamide resin and olefin resin.

モールド部16は、電線接続部22に接続された電線端末の導体露出部18aの先端よりも先端側かつ端子接触部24よりも後端側で連結部26の側壁部46a,46bにかかる位置から、電線接続部22よりも後端側で電線接続部22に隣接する被覆電線12の絶縁被覆20a上までの範囲で、電線接続部22および導体露出部18aの外周を覆うように樹脂でモールドされることにより形成されている。   The mold part 16 is located from the position on the side wall parts 46a and 46b of the connecting part 26 on the front end side of the conductor exposed part 18a of the electric wire terminal connected to the electric wire connection part 22 and on the rear end side of the terminal contact part 24. The resin is molded so as to cover the outer periphery of the wire connection portion 22 and the conductor exposed portion 18a in the range from the wire connection portion 22 to the insulating coating 20a of the covered wire 12 adjacent to the wire connection portion 22 on the rear end side. Is formed.

このモールド部16には、一対の側壁部46a,46bに挟まれた部分に、表面から連結部26の底部44に向かって凹となる凹部50が形成されている。より具体的には、一方の側壁部46aから底部44を経由して他方の側壁部46bへと繋がる連結部26の凹形状に沿って凹部50が形成されている。側壁部46a,46bの内側を覆う樹脂の厚みは側壁部46a,46bの外側を覆う樹脂の厚みと同じ程度の厚みとされている。また、底部44の内側を覆う樹脂の厚みは底部44の外側を覆う樹脂の厚みと同じ程度の厚みとされている。なお、側壁部46a,46bの外側を覆う樹脂の厚みは、底部44の外側を覆う樹脂の厚みと同じ程度の厚みとされている。なお、側壁部46a,46bの内側および底部44の内側とは、一対の側壁部46a,46bおよび底部44で囲まれた内側をいい、側壁部46a,46bの外側および底部44の外側とは、それぞれ、側壁部46a,46bおよび底部44を挟んだ内側の反対側をいう。   In the mold portion 16, a concave portion 50 is formed in a portion sandwiched between the pair of side wall portions 46 a and 46 b so as to be concave from the surface toward the bottom portion 44 of the connecting portion 26. More specifically, the recessed part 50 is formed along the recessed shape of the connection part 26 connected from one side wall part 46a via the bottom part 44 to the other side wall part 46b. The thickness of the resin that covers the inside of the side wall portions 46a and 46b is set to the same thickness as the thickness of the resin that covers the outside of the side wall portions 46a and 46b. Further, the thickness of the resin covering the inside of the bottom portion 44 is set to the same thickness as the thickness of the resin covering the outside of the bottom portion 44. The thickness of the resin that covers the outside of the side wall portions 46 a and 46 b is set to the same thickness as the thickness of the resin that covers the outside of the bottom portion 44. The inside of the side walls 46a and 46b and the inside of the bottom 44 refer to the inside surrounded by the pair of side walls 46a and 46b and the bottom 44, and the outside of the side walls 46a and 46b and the outside of the bottom 44 are The opposite sides of the inner side with the side wall portions 46a and 46b and the bottom portion 44 interposed therebetween are referred to.

この結果、一方の側壁部46aの内側を覆う樹脂と、他方の側壁部46bの内側を覆う樹脂とは、一方の側壁部46aと他方の側壁部46bとを結ぶ任意の直線L上において繋がっていない部分が存在している。   As a result, the resin covering the inside of one side wall 46a and the resin covering the inside of the other side wall 46b are connected on an arbitrary straight line L that connects the one side wall 46a and the other side wall 46b. There are no parts.

そのため、第一実施形態の端子付き電線10においては、図5(b)に示すように、一方の側壁部46aの内側を覆う樹脂は、中央位置Pを中心に、一方の側壁部46aに接触している接触界面461と、一方の側壁部46aの内側の表面462の両方から縮むことができる。すなわち、一方の側壁部46aの内側を覆う樹脂の収縮応力は、一方の側壁部46aに接触している接触界面461と、一方の側壁部46aの内側の表面462の両方に分散される。そのため、一方の側壁部46aに接触している接触界面461で一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は緩和され、この接触界面461では樹脂が剥離しにくくなる。   Therefore, in the terminal-attached electric wire 10 of the first embodiment, as shown in FIG. 5B, the resin covering the inner side of the one side wall portion 46a contacts the one side wall portion 46a around the central position P. The contact interface 461 and the inner surface 462 of the one side wall 46a can shrink. That is, the shrinkage stress of the resin covering the inside of the one side wall portion 46a is distributed to both the contact interface 461 that is in contact with the one side wall portion 46a and the inner surface 462 of the one side wall portion 46a. Therefore, the shrinkage stress applied to the resin covering the inside of the one side wall portion 46a at the contact interface 461 that is in contact with the one side wall portion 46a is relieved, and the resin is difficult to peel off at the contact interface 461.

このとき、一方の側壁部46aに接触している接触界面461では、樹脂は一方の側壁部46aに密着しているのに対し、一方の側壁部46aの内側の表面462では、樹脂は他の部材などに密着されていない。そのため、一方の側壁部46aの内側を覆う樹脂の収縮応力は、比較的、一方の側壁部46aの内側の表面462に加わりやすい。これによっても、一方の側壁部46aに接触している接触界面461で一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は緩和され、この接触界面461では樹脂がさらに剥離しにくくなる。   At this time, the resin is in close contact with the one side wall 46a at the contact interface 461 that is in contact with the one side wall 46a, whereas the resin is in the other surface on the inner surface 462 of the one side wall 46a. It is not in close contact with the member. Therefore, the shrinkage stress of the resin covering the inner side of the one side wall part 46a is relatively easily applied to the inner surface 462 of the one side wall part 46a. Also by this, the shrinkage stress applied to the resin covering the inside of the one side wall portion 46a at the contact interface 461 in contact with the one side wall portion 46a is relieved, and the resin is more difficult to peel off at this contact interface 461.

また、第一実施形態の端子付き電線10においては、一対の側壁部46a,46bに挟まれた部分において、一方の側壁部46aと他方の側壁部46bとを結ぶ任意の直線L上には、凹部50が形成されたことによって、樹脂が存在しない部分がある。すなわち、この部分では、一方の側壁部46aの内側を覆う樹脂の厚みが薄くなっている。一方の側壁部46aの内側を覆う樹脂を薄肉化したことにより、樹脂の収縮量が小さくなり、一方の側壁部46aに接触している接触界面461で一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は小さくなる。これによって、この接触界面461では樹脂がさらに剥離しにくくなる。   Moreover, in the electric wire 10 with a terminal of 1st embodiment, in the part pinched | interposed into a pair of side wall parts 46a and 46b, on the arbitrary straight line L which ties one side wall part 46a and the other side wall part 46b, Due to the formation of the recess 50, there is a portion where no resin exists. That is, in this portion, the thickness of the resin covering the inner side of the one side wall portion 46a is thin. By reducing the thickness of the resin that covers the inside of one side wall 46a, the shrinkage of the resin is reduced, and the resin that covers the inside of one side wall 46a at the contact interface 461 that is in contact with one side wall 46a. The applied shrinkage stress is reduced. As a result, the resin becomes more difficult to peel off at the contact interface 461.

このモールド部16の構造に対し、図10、11に示すように、同様の範囲に直方体のモールド部80を形成した場合には、一対の側壁部46a,46bに挟まれた部分の全体に樹脂が充填されているため、一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は、一方の側壁部46aに接触している接触界面463に集中しやすくなっている。そのため、この接触界面463で樹脂が剥離しやすくなっている。   10 and 11, when the rectangular parallelepiped mold part 80 is formed in the same range as shown in FIGS. 10 and 11, the entire portion sandwiched between the pair of side wall parts 46a and 46b is resin. Therefore, the shrinkage stress applied to the resin that covers the inner side of the one side wall portion 46a is easily concentrated on the contact interface 463 that is in contact with the one side wall portion 46a. Therefore, the resin is easily peeled off at the contact interface 463.

したがって、第一実施形態の端子付き電線10によれば、成形直後における冷却時の樹脂の収縮により側壁部46a,46bの内側に接している樹脂に加わる応力を緩和することができる。これにより、側壁部46a,46bの内側で、成形直後における冷却時の樹脂の収縮により側壁部46a,46bから樹脂が剥離するのを抑えることができる。   Therefore, according to the terminal-attached electric wire 10 of the first embodiment, the stress applied to the resin in contact with the inner side of the side wall portions 46a and 46b due to the shrinkage of the resin at the time of cooling immediately after molding can be relaxed. Thereby, it can suppress that resin peels from side wall part 46a, 46b by shrinkage | contraction of the resin at the time of the cooling immediately after shaping | molding inside side wall part 46a, 46b.

モールド部16は、被覆電線12の導体露出部18aを完全に覆うように形成される必要があるため、導体露出部18aの先端がモールド部16から出ないようにモールドする必要がある。この際、図6に示すように、導体露出部18aの最先端位置Sから連結部26の底部44が露出される位置Tまでの距離aが0.8mm以上(a≧0.8mm)となるように、モールド部16が形成されることが好ましい。これにより、端子金具14が連結部26の底部44の樹脂との接触界面441に沿って導体露出部18aに向かって沿面腐食したとしても、導体露出部18aまで腐食が進行するのを抑えることができるため、導体露出部18aと端子金具14との接触部の腐食を防止できる。   Since the mold part 16 needs to be formed so as to completely cover the conductor exposed part 18 a of the covered electric wire 12, it is necessary to mold so that the tip of the conductor exposed part 18 a does not come out of the mold part 16. At this time, as shown in FIG. 6, the distance a from the most distal position S of the exposed conductor portion 18a to the position T where the bottom portion 44 of the connecting portion 26 is exposed is 0.8 mm or more (a ≧ 0.8 mm). Thus, it is preferable that the mold part 16 is formed. Thereby, even if the terminal metal fitting 14 is creeped toward the conductor exposed portion 18a along the contact interface 441 with the resin at the bottom portion 44 of the connecting portion 26, it is possible to suppress the corrosion from proceeding to the conductor exposed portion 18a. Therefore, corrosion of the contact portion between the conductor exposed portion 18a and the terminal fitting 14 can be prevented.

導体露出部18aの最先端位置Sから連結部26の底部44が露出される位置Tまで樹脂で覆うのは、沿面腐食の進行を防止するのが主な目的であることから、この部分における樹脂の厚さは、連結部26の底部44から加締めた導体圧着片34aの高さを超える位置までである必要はなく、0.1mm程度の厚さが確保されていれば十分である。モールド部16のこの部分よりも上側の部分については、導体露出部18aの最先端位置Sからの距離bが0.1mm以上(b≧0.1mm)確保されていれば十分である。   Covering with resin from the most advanced position S of the exposed conductor portion 18a to the position T at which the bottom portion 44 of the connecting portion 26 is exposed is mainly for preventing the progress of creeping corrosion. The thickness does not need to be from the bottom 44 of the connecting portion 26 to a position exceeding the height of the crimped conductor crimping piece 34a, and a thickness of about 0.1 mm is sufficient. For the portion above this portion of the mold portion 16, it is sufficient if the distance b from the most distal position S of the exposed conductor portion 18a is 0.1 mm or more (b ≧ 0.1 mm).

また、第一実施形態の端子付き電線10のモールド部16には、被覆電線12の絶縁被覆20側の端部に、この端部から先端側に向かって厚みが増すように傾斜するテーパ部52が形成されており、この端部における樹脂の厚みを小さくすることで、この端部でモールド部16が剥がれにくくしている。   Moreover, the taper part 52 which inclines so that thickness may increase toward the front end side from this edge part to the edge part by the side of the insulation coating 20 of the insulated wire 12 in the mold part 16 of the electric wire 10 with a terminal of 1st embodiment. Since the thickness of the resin at this end is reduced, the mold part 16 is difficult to peel off at this end.

モールド部16は、例えば次のようにして形成することができる。すなわち、モールド部16を形成する特定範囲を取り囲むように金型を取り付けた後、金型内に樹脂を注入することによりモールド部16を形成できる。金型としては、モールド部16の凹部50に対応する内面位置に、直方体状の凸部を備えたものを用いると良い。   The mold part 16 can be formed as follows, for example. That is, the mold part 16 can be formed by injecting a resin into the mold after the mold is attached so as to surround a specific range for forming the mold part 16. As the mold, it is preferable to use a mold having a rectangular parallelepiped convex portion at an inner surface position corresponding to the concave portion 50 of the mold portion 16.

第一実施形態の端子付き電線10においては、連結部26の凹形状に沿って断面が方形の凹部50が形成されているが、凹部の形状としては、例えば図7に示すように、断面が半円状などの曲線状の凹部54であっても良い。このような形状のモールド部16を形成するには、金型としては、モールド部16の凹部54に対応する内面位置に、半円柱状の凸部を備えたものを用いると良い。   In the terminal-attached electric wire 10 of the first embodiment, a concave portion 50 having a square cross section is formed along the concave shape of the connecting portion 26. As the shape of the concave portion, for example, as shown in FIG. The concave portion 54 may be a curved portion such as a semicircle. In order to form the mold part 16 having such a shape, it is preferable to use a mold provided with a semi-cylindrical convex part at an inner surface position corresponding to the concave part 54 of the mold part 16.

次に、第二実施形態に係る端子付き電線について説明する。図8は、本発明の第二実施形態に係る端子付き電線の平面図である。図9は、図8に示す端子付き電線のC−C断面を表す断面図である。   Next, the electric wire with a terminal concerning a second embodiment is explained. FIG. 8 is a plan view of the electric wire with terminal according to the second embodiment of the present invention. FIG. 9 is a cross-sectional view illustrating a CC cross section of the terminal-attached electric wire illustrated in FIG. 8.

図8に示すように、本発明の第二実施形態に係る端子付き電線60は、第一実施形態に係る端子付き電線10と同様、基本的構成として、被覆電線12と、端子金具14と、モールド部62と、を備えている。   As shown in FIG. 8, the terminal-attached electric wire 60 according to the second embodiment of the present invention has, as the basic configuration, the covered electric wire 12, the terminal fitting 14, and the terminal-attached electric wire 10 according to the first embodiment. And a mold part 62.

第二実施形態に係る端子付き電線60は、第一実施形態に係る端子付き電線10とは、モールド部62の形状が異なる点で相違している。これ以外の構成については、第一実施形態に係る端子付き電線10と同様である。第一実施形態に係る端子付き電線10と共通の構成については説明を省略する。   The electric wire with terminal 60 according to the second embodiment is different from the electric wire with terminal 10 according to the first embodiment in that the shape of the molded portion 62 is different. About a structure other than this, it is the same as that of the electric wire 10 with a terminal which concerns on 1st embodiment. Description of the configuration common to the terminal-attached electric wire 10 according to the first embodiment is omitted.

第二実施形態に係る端子付き電線60のモールド部62には、連結部26の一対の側壁部46a,46bに挟まれた部分に、表面から底部44に向かって延びるスリット64が形成されている。   In the mold part 62 of the electric wire 60 with a terminal according to the second embodiment, a slit 64 extending from the surface toward the bottom part 44 is formed in a portion sandwiched between the pair of side wall parts 46a, 46b of the connecting part 26. .

この結果、一方の側壁部46aの内側を覆う樹脂と、他方の側壁部46bの内側を覆う樹脂とは、一方の側壁部46aと他方の側壁部46bとを結ぶ任意の直線L上において繋がっていない部分が存在している。   As a result, the resin covering the inside of one side wall 46a and the resin covering the inside of the other side wall 46b are connected on an arbitrary straight line L that connects the one side wall 46a and the other side wall 46b. There are no parts.

そのため、第二実施形態の端子付き電線60についても第一実施形態の端子付き電線10と同様、一方の側壁部46aの内側を覆う樹脂の収縮応力は、一方の側壁部46aに接触している接触界面464と、一方の側壁部46aの内側の表面465の両方に分散されるため、一方の側壁部46aに接触している接触界面464で一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は緩和され、この接触界面464では樹脂が剥離しにくくなる。   Therefore, also about the electric wire 60 with a terminal of 2nd embodiment similarly to the electric wire 10 with a terminal of 1st embodiment, the shrinkage stress of resin which covers the inner side of one side wall part 46a is contacting one side wall part 46a. Since the contact interface 464 and the inner surface 465 of the one side wall portion 46a are dispersed, the shrinkage applied to the resin covering the inner side of the one side wall portion 46a at the contact interface 464 in contact with the one side wall portion 46a. The stress is relaxed, and the resin becomes difficult to peel off at the contact interface 464.

また、一方の側壁部46aに接触している接触界面464では、樹脂は一方の側壁部46aに密着しているのに対し、一方の側壁部46aの内側の表面465では、樹脂は他の部材などに密着されていない。そのため、一方の側壁部46aの内側を覆う樹脂の収縮応力は、比較的、一方の側壁部46aの内側の表面465に加わりやすい。これによっても、一方の側壁部46aに接触している接触界面464で一方の側壁部46aの内側を覆う樹脂に加わる収縮応力は緩和され、この接触界面464では樹脂がさらに剥離しにくくなる。   Further, at the contact interface 464 that is in contact with the one side wall 46a, the resin is in close contact with the one side wall 46a, whereas at the inner surface 465 of the one side wall 46a, the resin is another member. It is not in close contact. Therefore, the shrinkage stress of the resin covering the inside of the one side wall portion 46a is relatively easily applied to the inner surface 465 of the one side wall portion 46a. Also by this, the shrinkage stress applied to the resin covering the inside of the one side wall portion 46a at the contact interface 464 in contact with the one side wall portion 46a is relieved, and the resin is more difficult to peel off at this contact interface 464.

スリット64の深さは、第一実施形態の端子付き電線10と同様、連結部26の底部44までの距離が少なくとも0.1mm以上となる範囲に設定されることが好ましい。   The depth of the slit 64 is preferably set in a range in which the distance to the bottom 44 of the connecting portion 26 is at least 0.1 mm, as in the case of the electric wire with terminal 10 of the first embodiment.

モールド部62は、例えば次のようにして形成することができる。すなわち、モールド部62を形成する特定範囲を取り囲むように金型を取り付けた後、金型内に樹脂を注入することによりモールド部62を形成できる。金型としては、モールド部62のスリット64に対応する内面位置に、板状の凸部を備えたものを用いると良い。また、金型としては、上記する板状の凸部を備えていないものを用い、モールド部62を成形直後の樹脂の収縮が始まる前の樹脂が熱いうちに、板状部材で所定の位置にスリット64を入れるようにしても良い。   The mold part 62 can be formed as follows, for example. That is, the mold part 62 can be formed by injecting a resin into the mold after the mold is attached so as to surround a specific range for forming the mold part 62. As the mold, it is preferable to use a mold having a plate-like convex portion at an inner surface position corresponding to the slit 64 of the mold portion 62. In addition, a mold that does not have the plate-like convex portion described above is used, and the mold portion 62 is placed at a predetermined position by a plate-like member while the resin immediately before the resin starts shrinking immediately after molding. A slit 64 may be inserted.

以上、本発明の実施の形態について詳細に説明したが、本発明は上記実施の形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の改変が可能である。   Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.

10 端子付き電線
12 被覆電線
14 端子金具
16 モールド部
18a 導体露出部
20a 絶縁被覆
22 電線接続部
24 端子接触部
26 連結部
44 連結部の底部
46a,46b 連結部の側壁部
50 モールド部の凹部
DESCRIPTION OF SYMBOLS 10 Electric wire with a terminal 12 Covered electric wire 14 Terminal metal fitting 16 Mold part 18a Conductor exposure part 20a Insulation coating 22 Electric wire connection part 24 Terminal contact part 26 Connection part 44 Bottom part 46a of a connection part, 46b Side wall part 50 of a connection part 50 Concave part of a mold part

Claims (3)

電線端末に導体露出部を有する被覆電線の前記電線端末に端子金具が接続された端子付き電線であって、
前記端子金具は、前記電線端末に接続される電線接続部と、相手の端子金具に接触される端子接触部と、前記電線接続部および前記端子接触部を連結する連結部と、を備え、
前記連結部は、底部と、前記端子金具の軸方向に直交する方向における前記底部の両端からそれぞれ起立形成された一対の側壁部と、を有し、
前記電線接続部に接続された前記電線端末の導体露出部の先端よりも先端側かつ前記端子接触部よりも後端側で前記連結部の側壁部にかかる位置から、前記電線接続部よりも後端側で前記電線接続部に隣接する被覆電線の絶縁被覆上までの範囲で、前記電線接続部および前記導体露出部の外周を覆うように樹脂でモールドされたモールド部が形成されており、
前記モールド部には、前記一対の側壁部に挟まれた部分に、表面から前記底部に向かって凹となる凹部、または、表面から前記底部に向かって延びるスリットが形成されていることを特徴とする端子付き電線。
A terminal-attached wire in which a terminal fitting is connected to the wire end of the covered wire having a conductor exposed portion at the wire end,
The terminal fitting includes an electric wire connecting portion connected to the electric wire terminal, a terminal contact portion to be contacted with a mating terminal fitting, and a connecting portion for connecting the electric wire connecting portion and the terminal contacting portion,
The connecting portion includes a bottom portion and a pair of side wall portions formed upright from both ends of the bottom portion in a direction orthogonal to the axial direction of the terminal fitting,
From the position on the side wall portion of the connecting portion on the front end side of the conductor exposed portion of the wire terminal connected to the wire connection portion and on the rear end side of the terminal contact portion, the rear of the wire connection portion. In the range up to the insulation coating of the covered electric wire adjacent to the electric wire connection part on the end side, a molded part molded with a resin is formed so as to cover the outer periphery of the electric wire connection part and the conductor exposed part,
In the mold part, a concave part that is concave from the surface toward the bottom part or a slit that extends from the surface toward the bottom part is formed in a part sandwiched between the pair of side wall parts. Wire with terminal to be used.
前記モールド部の樹脂は、熱可塑性樹脂であることを特徴とする請求項1に記載の端子付き電線。   The electric wire with a terminal according to claim 1, wherein the resin of the mold part is a thermoplastic resin. 前記熱可塑性樹脂は、ポリアミド樹脂であることを特徴とする請求項2に記載の端子付き電線。   The electric wire with a terminal according to claim 2, wherein the thermoplastic resin is a polyamide resin.
JP2010230142A 2010-10-13 2010-10-13 Terminal-equipped electric wire Pending JP2012084417A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016039093A1 (en) * 2014-09-08 2016-03-17 株式会社オートネットワーク技術研究所 Terminal-equipped electrical wire and terminal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016039093A1 (en) * 2014-09-08 2016-03-17 株式会社オートネットワーク技術研究所 Terminal-equipped electrical wire and terminal

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