JP2012073303A - Electrophotographic toner - Google Patents
Electrophotographic toner Download PDFInfo
- Publication number
- JP2012073303A JP2012073303A JP2010216346A JP2010216346A JP2012073303A JP 2012073303 A JP2012073303 A JP 2012073303A JP 2010216346 A JP2010216346 A JP 2010216346A JP 2010216346 A JP2010216346 A JP 2010216346A JP 2012073303 A JP2012073303 A JP 2012073303A
- Authority
- JP
- Japan
- Prior art keywords
- toner
- mass
- phbh
- binder resin
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 claims abstract description 41
- 239000011347 resin Substances 0.000 claims abstract description 41
- 101710108497 p-hydroxybenzoate hydroxylase Proteins 0.000 claims abstract description 40
- 239000011230 binding agent Substances 0.000 claims abstract description 26
- 239000003086 colorant Substances 0.000 claims abstract description 14
- 229920001020 poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Polymers 0.000 claims abstract description 3
- 239000000049 pigment Substances 0.000 description 22
- 239000003795 chemical substances by application Substances 0.000 description 21
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- 239000000654 additive Substances 0.000 description 15
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- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
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- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 150000004961 triphenylmethanes Chemical group 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
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- Developing Agents For Electrophotography (AREA)
Abstract
Description
本発明は、電子写真用トナーに関する。 The present invention relates to an electrophotographic toner.
電子写真法に使用される電子写真用トナーには、二成分系のトナーと一成分系のトナーとがある。二成分系トナーは、結着樹脂、着色剤などを含有する絶縁性のトナーと磁性のキャリアとで構成されるトナーである。一成分系トナーには、磁性体を含む磁性トナーと磁性体を含まない非磁性トナーとがあり、一般に磁性トナーは黒トナーに用いられ、非磁性トナーは黒トナー及びカラートナーに用いられる。 Electrophotographic toners used in electrophotography include two-component toners and one-component toners. The two-component toner is a toner composed of an insulating toner containing a binder resin, a colorant and the like and a magnetic carrier. The one-component toner includes a magnetic toner containing a magnetic material and a non-magnetic toner not containing a magnetic material. Generally, the magnetic toner is used for black toner, and the non-magnetic toner is used for black toner and color toner.
このようなトナーには、低温定着性に優れ、低温でもオフセットが生じず、非オフセット幅が広いことが求められる。また、地カブリや、現像ブレードなどへの融着が低減されることも求められる。そこで、これらの特性に優れたトナーについて種々検討されている(例えば特許文献1参照。)。 Such toner is required to have excellent low-temperature fixability, no offset at low temperatures, and a wide non-offset width. Further, it is also required to reduce the adhesion to ground fog and the developing blade. Therefore, various studies have been made on toners excellent in these characteristics (for example, see Patent Document 1).
本発明は上記事情に鑑みてなされたもので、画像濃度が良好で、地カブリ、ブレードへの融着が抑制され、非オフセット幅が広く、かつ、低温定着性に優れた電子写真用トナーの提供を課題とする。 The present invention has been made in view of the above circumstances, and is an electrophotographic toner that has good image density, suppresses fogging to ground fog and blades, wide non-offset width, and excellent low-temperature fixability. Offering is an issue.
本発明者は鋭意検討した結果、トナーにポリ(3−ヒドロキシブチレート−コ−3−ヒドロキシヘキサノエート)(以下、PHBHという。)を特定量配合することにより、上記課題を解決できることを見出し、本発明を完成するに至った。
本発明の電子写真用トナーは、結着樹脂と、PHBHと、着色剤とを少なくとも含有し、前記結着樹脂と前記PHBHとの合計中の前記PHBHの割合が5〜50質量%であることを特徴とする。
本発明の電子写真用トナーは、オープンロール型混練機を使用して製造されることが好ましい。
As a result of intensive studies, the present inventor has found that the above problem can be solved by blending a specific amount of poly (3-hydroxybutyrate-co-3-hydroxyhexanoate) (hereinafter referred to as PHBH) into the toner. The present invention has been completed.
The toner for electrophotography of the present invention contains at least a binder resin, PHBH, and a colorant, and a ratio of the PHBH in the total of the binder resin and the PHBH is 5 to 50% by mass. It is characterized by.
The electrophotographic toner of the present invention is preferably produced using an open roll type kneader.
本発明によれば、画像濃度が良好で、地カブリ、ブレードへの融着が抑制され、非オフセット幅が広く、かつ、低温定着性に優れた電子写真用トナーを提供できる。 According to the present invention, it is possible to provide an electrophotographic toner that has a good image density, suppresses fusing to ground fog and blades, has a wide non-offset width, and is excellent in low-temperature fixability.
以下、本発明について詳細に説明する。
<電子写真用トナー>
本発明の電子写真用トナー(以下、トナーという。)は、結着樹脂と、PHBHと、着色剤とを少なくとも含有する。
結着樹脂としては、例えば、ポリエステル樹脂、スチレン系樹脂、(メタ)アクリル系樹脂、スチレン−(メタ)アクリル系共重合体樹脂、オレフィン系樹脂(例えば、ポリエチレン、ポリプロピレン等のα−オレフィン樹脂等)、ビニル系樹脂(例えば、ポリ塩化ビニル、ポリ塩化ビニリデン等)、ポリアミド系樹脂、ポリエーテル系樹脂、ウレタン系樹脂、エポキシ系樹脂、ポリフェニレンオキシド系樹脂、テルペンフェノール樹脂、ポリ乳酸樹脂、水添ロジン、環化ゴム、熱可塑性ポリイミド等などが使用できる。これらのなかでも、PHBHと同種の樹脂で分散性が良好なことから、ポリエステル樹脂が好適である。
Hereinafter, the present invention will be described in detail.
<Toner for electrophotography>
The electrophotographic toner (hereinafter referred to as toner) of the present invention contains at least a binder resin, PHBH, and a colorant.
Examples of the binder resin include polyester resins, styrene resins, (meth) acrylic resins, styrene- (meth) acrylic copolymer resins, olefin resins (for example, α-olefin resins such as polyethylene and polypropylene) ), Vinyl resins (eg, polyvinyl chloride, polyvinylidene chloride, etc.), polyamide resins, polyether resins, urethane resins, epoxy resins, polyphenylene oxide resins, terpene phenol resins, polylactic acid resins, hydrogenated Rosin, cyclized rubber, thermoplastic polyimide, etc. can be used. Of these, polyester resins are preferred because they are the same type of resin as PHBH and have good dispersibility.
PHBHは、下記式(1)で示される3−ヒドロキシアルカノエートよりなる繰り返し構造を有する脂肪族ポリエステルである。PHBHは、植物油を主原料として、微生物が合成するポリマーであり、生分解性を有し、環境への適合性に優れる。 PHBH is an aliphatic polyester having a repeating structure composed of a 3-hydroxyalkanoate represented by the following formula (1). PHBH is a polymer synthesized by microorganisms using vegetable oil as a main raw material, has biodegradability, and is excellent in environmental compatibility.
[−CHR−CH2−CO−O−]・・・(1) [—CHR—CH 2 —CO—O—] (1)
ここで、RはCnH2n+1で表されるアルキル基である。また、nは1および3である。すなわち、PHBHとは、式(1)中のnが1である3−ヒドロキシブチレート(3HBともいう。)と、nが3である3−ヒドロキシヘキサノエート(3HHともいう。)との共重合体である。
PHBHにおける3−ヒドロキシブチレートと3−ヒドロキシヘキサノエートとの組成比、すなわち、3−ヒドロキシブチレート/3−ヒドロキシヘキサノエートは、99/1〜80/20(mol/mol)であることが好ましい。
Here, R is an alkyl group represented by C n H 2n + 1 . N is 1 and 3. That is, PHBH is a combination of 3-hydroxybutyrate (also referred to as 3HB) in which n is 1 in formula (1) and 3-hydroxyhexanoate (also referred to as 3HH) in which n is 3. It is a polymer.
The composition ratio of 3-hydroxybutyrate and 3-hydroxyhexanoate in PHBH, that is, 3-hydroxybutyrate / 3-hydroxyhexanoate is 99/1 to 80/20 (mol / mol) Is preferred.
本発明のトナーにおいては、結着樹脂とPHBHとの合計100質量%中、PHBHの割合が5〜50質量%である。このような範囲でPHBHを配合し、結着樹脂と併用することにより、トナーの弾性が適度となり、かつ、PHBHがトナー中に良好に分散するために、トナーのブレードへの融着が抑制される。その結果、このような融着に起因する画像のスジ状の色抜けや画像濃度の低下を防止できる。また、このような範囲でPHBHを配合することにより、特に低温定着性が向上するとともに、非オフセット幅も広くなり、画像の定着強度も向上する。PHBHの割合が5質量%未満では、トナーの弾性が不足し、50質量%を超えると、PHBHの分散性が低下する。 In the toner of the present invention, the proportion of PHBH is 5 to 50% by mass in a total of 100% by mass of the binder resin and PHBH. By blending PHBH in such a range and using it together with the binder resin, the elasticity of the toner becomes moderate and PHBH is well dispersed in the toner, so that the fusion of the toner to the blade is suppressed. The As a result, it is possible to prevent streak-like color loss of the image and a decrease in image density due to such fusion. In addition, by blending PHBH in such a range, the low-temperature fixability is improved, the non-offset width is widened, and the fixing strength of the image is also improved. When the ratio of PHBH is less than 5% by mass, the elasticity of the toner is insufficient, and when it exceeds 50% by mass, the dispersibility of PHBH decreases.
トナー中の結着樹脂の含有量は、トナー100質量%中、40〜95質量%が好ましく、45〜90質量%が特に好ましい。また、トナー中のPHBHの含有量は、トナーの質量100質量%中、3〜50質量%が好ましく、4〜40質量%が特に好ましい。 The content of the binder resin in the toner is preferably 40 to 95% by mass and particularly preferably 45 to 90% by mass in 100% by mass of the toner. Further, the content of PHBH in the toner is preferably 3 to 50% by mass and particularly preferably 4 to 40% by mass in 100% by mass of the toner.
着色剤には、黒トナー用としてはブラック用顔料が使用でき、カラートナー用としてはマゼンタ用顔料、シアン用顔料、イエロー用顔料等が使用できる。
ブラック用顔料としては、カーボンブラックが使用できる。カーボンブラックとしては、個数平均粒子径、吸油量、PH等に制限されることなく使用できるが、市販品として以下のものが挙げられる。例えば、米国キャボット社製の商品名:リーガル(REGAL)400、660、330、300、SRF−S、ステリング(STERLING)SO、V、NS、Rが挙げられる。また、コロンビア・カーボン日本社製の商品名:ラーベン(RAVEN)H20、MT−P、410、420、430、450、500、760、780、1000、1035、1060、1080が挙げられる。また、三菱化学社製の商品名:#5B、#10B、#40、#2400B、MA−100等が挙げられる。これらのカーボンブラックは単独で又は2種以上組み合わせて使用できる。
As the colorant, a black pigment can be used for a black toner, and a magenta pigment, a cyan pigment, a yellow pigment, and the like can be used for a color toner.
Carbon black can be used as the black pigment. Carbon black can be used without being limited by the number average particle diameter, oil absorption, PH, etc., and the following are commercially available products. For example, trade names: REGAL 400, 660, 330, 300, SRF-S, STERING SO, V, NS, and R manufactured by Cabot Corporation of the United States can be given. Moreover, the brand name made from Columbian Carbon Japan: RAVEN H20, MT-P, 410, 420, 430, 450, 500, 760, 780, 1000, 1035, 1060, 1080. In addition, trade names manufactured by Mitsubishi Chemical Corporation: # 5B, # 10B, # 40, # 2400B, MA-100, and the like can be given. These carbon blacks can be used alone or in combination of two or more.
マゼンタ用顔料としては、C.I.ピグメントレッド1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、21、22、23、30、31、32、37、38、39、40、41、48、49、50,51、52、53、54、55、57、58、60、63、64、68、81、83、87、88、89、90、112、114、122、123、163、202、206、207、209;C.I.ピグメントバイオレット19;C.I.バットレット1、2、10、13、15、23、29、35等が使用できる。これらのマゼンタ用顔料は、単独で又は2種以上組み合わせて使用できる。 Examples of the magenta pigment include C.I. I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48, 49, 50, 51, 52, 53, 54, 55, 57, 58, 60, 63, 64, 68, 81, 83, 87, 88, 89, 90, 112, 114, 122, 123, 163, 202, 206, 207, 209; I. Pigment violet 19; C.I. I. Butlet 1, 2, 10, 13, 15, 23, 29, 35, etc. can be used. These magenta pigments can be used alone or in combination of two or more.
シアン用顔料としては、C.I.ピグメントブル−2、3、15、16、17;C.I.バットブル−6;C.I.アシッドブル−45等が使用できる。これらのシアン用顔料は、単独で又は2種以上組み合わせて使用できる。 Examples of cyan pigments include C.I. I. Pigment Bull-2, 3, 15, 16, 17; I. Bat Bull-6; I. Acid Bull-45 etc. can be used. These cyan pigments can be used alone or in combination of two or more.
イエロ−用顔料としては、C.I.ピグメントイエロ−1、2、3、4、5、6、7、10、11、12、13、14、15、16、17、23、65、73、74、83、93、94、97、155、180等が使用できる。これらのイエロ−用顔料は、単独で又は2種以上組み合わせて使用できる。 Examples of yellow pigments include C.I. I. Pigment Yellow-1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 65, 73, 74, 83, 93, 94, 97, 155 180, etc. can be used. These yellow pigments can be used alone or in combination of two or more.
これらカラートナー用の各顔料の中でも、混色性及び色再現性の観点から、マゼンタ用顔料はC.I.ピグメントレッド57、122が、シアン用顔料はC.I.ピグメントブルー15が、イエロー用顔料はC.I.ピグメントイエロー17、93、155、180が好適に使用できる。
また、カラートナー用の顔料には、予め結着樹脂となり得る樹脂中に高濃度で分散させた、いわゆるマスターバッチを使用してもよい。
Among these pigments for color toners, magenta pigments are C.I. from the viewpoint of color mixing and color reproducibility. I. Pigment Red 57 and 122 are cyan pigments. I. Pigment Blue 15 is yellow pigment is C.I. I. Pigment Yellow 17, 93, 155, and 180 can be preferably used.
As the pigment for the color toner, a so-called master batch which is dispersed in a high concentration in a resin that can be a binder resin in advance may be used.
黒トナー中におけるカーボンブラックの含有量は、黒トナー100質量%中、0.1〜20質量%の範囲であることが好適であり、より好ましくは1〜10質量%、更に好ましくは1〜5質量%である。カーボンブラックの含有量が上記範囲未満では画像濃度が低下し、上記範囲を超えると画質が低下しやすく、トナー成形性も低下する。
なお、ブラック用顔料としてはカーボンブラックの他、酸化鉄やフェライト等の黒色の磁性粉も使用できる。
The carbon black content in the black toner is preferably in the range of 0.1 to 20% by mass, more preferably 1 to 10% by mass, and still more preferably 1 to 5% in 100% by mass of the black toner. % By mass. When the carbon black content is less than the above range, the image density is lowered, and when it exceeds the above range, the image quality is liable to be lowered, and the toner moldability is also lowered.
In addition to carbon black, black magnetic powder such as iron oxide and ferrite can be used as the black pigment.
カラートナー中におけるカラートナー用顔料の含有量は、カラートナー100質量%中、1〜20質量%の範囲であることが好適であり、特に好ましくは4.5〜8質量%である。カラートナー用顔料の含有量が上記範囲未満では画像濃度が低下し、上記範囲を超えると帯電安定性が悪化して画質が低下しやすい。またコスト的にも不利である。 The content of the color toner pigment in the color toner is preferably in the range of 1 to 20% by mass, particularly preferably 4.5 to 8% by mass in 100% by mass of the color toner. When the content of the color toner pigment is less than the above range, the image density is lowered, and when it exceeds the above range, the charging stability is deteriorated and the image quality is liable to be lowered. It is also disadvantageous in terms of cost.
トナーには、結着樹脂、PHBH、着色剤の他、任意成分として、離形剤、帯電制御剤、磁性粉、添加剤等を添加することができる。以下、各成分について説明する。
離形剤としては、ポリエチレンワックス、ポリプロピレンワックス、ポリブテンワックス、変性ポリエチレンワックス等のポリオレフィン系ワックス、フィッシャートロプシュワックス等の合成ワックス、天然パラフィン、マイクロワックス、合成パラフィン等のパラフィンワックス、マイクロクリスタリンワックス等の石油系ワックス、カルナウバワックス、キャンデリラワックス、ライスワックス、硬化ひまし油、酸性オレフィンワックス、マレイン酸エチルエステル、マレイン酸ブチルエステル、ステアリン酸メチルエステル、ステアリン酸ブチルエステル、パルミチン酸セチルエステル、モンタン酸エチレングリコールエステル等の脂肪酸エステル又はその部分ケン化物よりなるエステルワックス、ステアリン酸アミド、オレイン酸アミド、パルミチン酸アミド、ラウリル酸アミド、ベヘニン酸アミド、メチレンビスステアロアミド、エチレンビスステアロアミド等のアミド系ワックス等が挙げられる。
In addition to the binder resin, PHBH, and colorant, a release agent, a charge control agent, magnetic powder, an additive, and the like can be added to the toner as optional components. Hereinafter, each component will be described.
Examples of the release agent include polyolefin waxes such as polyethylene wax, polypropylene wax, polybutene wax and modified polyethylene wax, synthetic waxes such as Fischer-Tropsch wax, paraffin waxes such as natural paraffin, micro wax and synthetic paraffin, and microcrystalline wax. Petroleum wax, carnauba wax, candelilla wax, rice wax, hydrogenated castor oil, acidic olefin wax, maleic acid ethyl ester, maleic acid butyl ester, stearic acid methyl ester, stearic acid butyl ester, palmitic acid cetyl ester, ethylene montanate Ester wax, stearamide, oleic acid made of fatty acid ester such as glycol ester or partially saponified product thereof Bromide, palmitic acid amide, lauric acid amide, behenic acid amide, methylene bis stearamide, amide waxes such as ethylene bis stearamide and the like.
これらのワックスの中でも、フィッシャートロプシュワックス、酸性オレフィンワックス、エステルワックス、カルナバワックスが好適であり、フィッシャートロプシュワックスが特に好適である。また、これらの離形剤は、単独で又は2種類以上組み合わせて用いることができる。軟化点(融点)が異なる離形剤を混合してもよい。
また、軟化点からは、比較的低軟化点もしくは低融点の化合物、具体的には軟化点(融点)が50〜170℃、より好ましくは60〜160℃を有する離型剤が好ましい。軟化点が50℃未満では、トナーの耐ブロッキング性や貯蔵安定性が不十分であり、170℃を超えると、定着開始温度が高くなり好ましくない。
Among these waxes, Fischer-Tropsch wax, acidic olefin wax, ester wax and carnauba wax are suitable, and Fischer-Tropsch wax is particularly suitable. Moreover, these mold release agents can be used individually or in combination of 2 or more types. You may mix the mold release agent from which a softening point (melting | fusing point) differs.
Further, from the softening point, a compound having a relatively low softening point or a low melting point, specifically, a release agent having a softening point (melting point) of 50 to 170 ° C., more preferably 60 to 160 ° C. is preferable. When the softening point is less than 50 ° C., the toner has insufficient blocking resistance and storage stability, and when it exceeds 170 ° C., the fixing start temperature is undesirably increased.
離形剤の含有量は、トナー100質量%中、0.1〜10質量%の範囲が好適であり、好ましくは0.5〜7質量%が好適であり、さらに好ましくは1〜5質量%である。離形剤の含有量が上記範囲未満であると、トナーの離型機能が不足して熱定着ローラにトナーが付着しやすくなり、その結果、画像のオフセットや用紙の巻きつきが起きたり、樹脂が溶融しにくくなって画像の定着強度が低下したりする可能性がある。一方、上記範囲を超えると、離形剤がトナーから離脱して、ブレード融着の原因となったり、複写機、プリンタなどの画像形成装置内の様々な部材に付着する可能性があり、印刷品質の低下、画像形成装置自体の不具合を引き起こす可能性がある。 The content of the release agent is preferably in the range of 0.1 to 10% by mass, preferably 0.5 to 7% by mass, more preferably 1 to 5% by mass in 100% by mass of the toner. It is. If the content of the release agent is less than the above range, the toner release function is insufficient and the toner tends to adhere to the heat fixing roller. As a result, image offset or paper wrapping may occur, resin May become difficult to melt, and the fixing strength of the image may decrease. On the other hand, if the above range is exceeded, the release agent may be detached from the toner, causing blade fusion, or adhering to various members in an image forming apparatus such as a copier or printer. There is a possibility that the quality may deteriorate and the image forming apparatus itself may malfunction.
帯電制御剤としては、正帯電性帯電制御剤と負帯電性帯電制御剤とが挙げられる。
正帯電性の帯電制御剤としては、例えばニグロシン及び脂肪酸金属塩等による変性物、トリブチルベンジルアンモニウム−1−ヒドロキシ−4−ナフトスルフォン酸塩、テトラブチルアンモニウムテトラフルオロボレート等の第四級アンモニウム塩、ジブチルスズオキサイド、ジオクチルスズオキサイド、ジシクロヘキシルスズオキサイド等のジオルガノスズオキサイド、ジブチルスズボレート、ジオクチルスズボレート、ジシクロヘキシルスズボレート等のジオルガノスズボレート、ピリジウム塩、アジン、トリフェニルメタン系化合物及びカチオン性官能基を有する低分子量ポリマー等が挙げられる。これらの正帯電性の帯電制御剤は、単独で又は2種以上組み合わせて使用してもよい。これらの正帯電性の帯電制御剤は、ニグロシン系化合物、第四級アンモニウム塩が好ましく用いられる。
Examples of the charge control agent include a positive charge control agent and a negative charge control agent.
Examples of positively chargeable charge control agents include modified products of nigrosine and fatty acid metal salts, quaternary ammonium salts such as tributylbenzylammonium-1-hydroxy-4-naphthosulfonate, tetrabutylammonium tetrafluoroborate, Diorganotin oxide such as dibutyltin oxide, dioctyltin oxide, dicyclohexyltin oxide, diorganotin borate such as dibutyltin borate, dioctyltin borate, dicyclohexyltin borate, pyridium salt, azine, triphenylmethane compounds and cationic functional groups And low molecular weight polymers. These positively chargeable charge control agents may be used alone or in combination of two or more. As these positively chargeable charge control agents, nigrosine compounds and quaternary ammonium salts are preferably used.
負帯電性の帯電制御剤としては、例えばアセチルアセトン金属錯体、モノアゾ金属錯体、ナフトエ酸あるいはサリチル酸系の金属錯体又は塩等の有機金属化合物、キレート化合物、アニオン性官能基を有する低分子量ポリマー等が挙げられる。これらの負帯電性の帯電制御剤は、単独で又は2種類以上組み合わせて用いることができる。これらの負帯電性の帯電制御剤は、サリチル酸系金属錯体、モノアゾ金属錯体が好ましく用いられる。 Examples of negatively chargeable charge control agents include acetylacetone metal complexes, monoazo metal complexes, organometallic compounds such as naphthoic acid or salicylic acid metal complexes or salts, chelate compounds, and low molecular weight polymers having an anionic functional group. It is done. These negatively chargeable charge control agents can be used alone or in combination of two or more. As these negatively chargeable charge control agents, salicylic acid metal complexes and monoazo metal complexes are preferably used.
帯電制御剤の含有量は、トナー100質量%中、通常、0.1〜5質量%の範囲で選択でき、好ましくは0.5〜4質量%、更に好ましくは1〜4質量%である。また、帯電制御剤は、カラートナー用には無色あるいは淡色であることが好ましい。 The content of the charge control agent can usually be selected in the range of 0.1 to 5% by mass in 100% by mass of the toner, preferably 0.5 to 4% by mass, and more preferably 1 to 4% by mass. The charge control agent is preferably colorless or light color for color toners.
磁性トナーとする場合、磁性粉としては、例えば、コバルト、鉄、ニッケル等の金属、アルミニウム、銅、鉄、ニッケル、マグネシウム、スズ、亜鉛、金、銀、セレン、チタン、タングステン、ジルコニウム、その他の金属の合金、酸化アルミニウム、酸化鉄、酸化ニッケル等の金属酸化物、フェライト、マグネタイト等が使用できる。磁性粉の添加量は、トナー100質量%中、通常1〜70質量%、好ましくは5〜50質量%、更に好ましくは10〜40質量%である。磁性粉の平均粒子径は、0.01〜3μmが好適である。 When the magnetic toner is used, examples of the magnetic powder include metals such as cobalt, iron, nickel, aluminum, copper, iron, nickel, magnesium, tin, zinc, gold, silver, selenium, titanium, tungsten, zirconium, and others. Metal alloys, metal oxides such as aluminum oxide, iron oxide and nickel oxide, ferrite, magnetite and the like can be used. The addition amount of the magnetic powder is usually 1 to 70% by mass, preferably 5 to 50% by mass, and more preferably 10 to 40% by mass in 100% by mass of the toner. The average particle size of the magnetic powder is preferably 0.01 to 3 μm.
添加剤としては、例えば、安定剤(例えば、紫外線吸収剤、酸化防止剤、熱安定剤等。)、難燃剤、防曇剤、分散剤、核剤、可塑剤(フタル酸エステル、脂肪酸系可塑剤、リン酸系可塑剤等。)、高分子帯電防止剤、低分子帯電防止剤、相溶化剤、導電剤、充填剤、流動性改良剤が挙げられ、必要に応じてこれらのうちの一種以上を添加してもよい。 Examples of additives include stabilizers (for example, UV absorbers, antioxidants, heat stabilizers, etc.), flame retardants, antifogging agents, dispersants, nucleating agents, and plasticizers (phthalate esters, fatty acid plastics). Agents, phosphoric acid plasticizers, etc.), polymer antistatic agents, low molecular antistatic agents, compatibilizers, conductive agents, fillers, fluidity improvers, and one of these as required The above may be added.
また、トナーの表面には、流動性付与の観点などから、外添剤を付着させてもよい。
外添剤としては、シリカ、アルミナ、タルク、クレー、炭酸カルシウム、炭酸マグネシウム、酸化チタン、カーボンブラック粉末、磁性粉等の無機微粒子が好ましく、単独で又は2種以上組み合わせて使用してもよい。また、無機微粒子のうち、シリカが特に好適に使用できる。シリカとしては、その平均粒子径、BET比表面積、表面処理等に特に制限されず、用途に応じ適宜選択できるが、BET比表面積は50〜400m2/gの範囲が好ましく、表面処理された疎水性シリカが好ましい。
An external additive may be attached to the surface of the toner from the viewpoint of imparting fluidity.
As the external additive, inorganic fine particles such as silica, alumina, talc, clay, calcium carbonate, magnesium carbonate, titanium oxide, carbon black powder, and magnetic powder are preferable, and they may be used alone or in combination of two or more. Of inorganic fine particles, silica can be particularly preferably used. Silica is not particularly limited to its average particle diameter, BET specific surface area, surface treatment and the like, and can be appropriately selected according to the use. However, the BET specific surface area is preferably in the range of 50 to 400 m 2 / g, and the surface-treated hydrophobic Silica is preferred.
トナーには、無機微粒子に加えて、ポリ4フッ化エチレン樹脂粉末、ポリフッ化ビニリデン樹脂粉末等の樹脂微粉末を併用して外添剤として付着させてもよい。
無機微粒子や樹脂微粉末を外添剤として使用する場合、その量は、トナー100質量部に対して、0.01〜8質量部の範囲から適宜選択でき、好ましくは0.1〜5質量部、更に好ましくは0.1〜4質量部、特に好ましくは0.3〜3質量部である。このような範囲内で外添剤を付着させることによって、トナーの流動性や帯電安定性が良好となり、均一な画像を形成できる。
In addition to the inorganic fine particles, a fine resin powder such as polytetrafluoroethylene resin powder or polyvinylidene fluoride resin powder may be used in combination with the toner as an external additive.
When inorganic fine particles or resin fine powder is used as an external additive, the amount thereof can be appropriately selected from the range of 0.01 to 8 parts by mass, preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the toner. More preferably, it is 0.1-4 mass parts, Most preferably, it is 0.3-3 mass parts. By attaching the external additive within such a range, the fluidity and charging stability of the toner are improved, and a uniform image can be formed.
本発明のトナーは、現像方式に限定されず、非磁性一成分現像方式、磁性一成分現像方式、二成分現像方式、その他の現像方式に使用できる。磁性一成分現像方式用トナーとする場合には、上述した磁性粉を結着樹脂に混合する。二成分現像方式用トナーとする場合には、本発明のトナーをキャリアと混合して使用する。これらのなかでは、画像形成装置の簡便性やコスト的な観点から、非磁性一成分現像方式用トナーとして使用されることが好ましい。 The toner of the present invention is not limited to the development method, and can be used for a non-magnetic one-component development method, a magnetic one-component development method, a two-component development method, and other development methods. When the toner for magnetic one-component development is used, the above-described magnetic powder is mixed with the binder resin. When the toner for a two-component development system is used, the toner of the present invention is used by mixing with a carrier. Among these, from the viewpoint of simplicity of the image forming apparatus and cost, it is preferably used as a toner for a non-magnetic one-component development system.
二成分現像方式用トナーとする場合には、キャリアとして、例えば、ニッケル、コバルト、酸化鉄、フェライト、鉄、ガラスビーズ等が使用できる。これらのキャリアは単独で又は2種以上組み合わせて使用してもよい。キャリアの平均粒子径は20〜150μmであるのが好ましい。また、キャリアの表面は、フッ素系樹脂、アクリル系樹脂、シリコーン系樹脂等の被覆剤で被覆されていていてもよい。 In the case of the toner for the two-component development system, for example, nickel, cobalt, iron oxide, ferrite, iron, glass beads, etc. can be used as the carrier. These carriers may be used alone or in combination of two or more. The average particle size of the carrier is preferably 20 to 150 μm. Further, the surface of the carrier may be coated with a coating agent such as a fluorine resin, an acrylic resin, or a silicone resin.
さらに本発明のトナーは、モノクロ用トナー(黒トナー)であっても、フルカラー用トナーであってもよい。モノクロ用の非磁性トナーには、着色剤として、上述のカーボンブラックを使用でき、モノクロ用の磁性系トナーには、着色剤として、上述のカーボンブラックの他、上述の磁性粉のうち、黒色のものが使用できる。フルカラー用トナーでは、着色剤として、上述のカラー用顔料が使用できる。 Further, the toner of the present invention may be a monochrome toner (black toner) or a full color toner. The above-mentioned carbon black can be used as a colorant for a non-magnetic toner for monochrome, and the black color of the above-described magnetic powder can be used as a colorant for a magnetic toner for monochrome. Things can be used. In the full-color toner, the above-described color pigment can be used as a colorant.
<製造方法>
本発明のトナーは、結着樹脂とPHBHと着色剤の他、必要に応じて任意成分を混合する混合工程と、混合工程により得られた混合物を熱溶融して混練する混練工程と、熱溶融混練工程により得られた混練物を粉砕する粉砕分級工程とを有する方法により製造できる。粉砕分級工程の後段には、任意工程として、粉砕したトナーに外添剤を加える外添工程を有していてもよい。
<Manufacturing method>
The toner of the present invention includes a binder resin, PHBH, and a colorant, a mixing step in which optional components are mixed as necessary, a kneading step in which the mixture obtained in the mixing step is melted and kneaded, and heat melting. And a pulverization and classification step of pulverizing the kneaded product obtained in the kneading step. An optional step of adding an external additive to the pulverized toner may be provided after the pulverization and classification step.
(混合工程)
混合工程では、ダブルコーン・ミキサー、V型ミキサー、ドラム型ミキサー、スーパーミキサー、ヘンシェルミキサー、ナウターミキサー等の混合装置を用いて、混合物を調製することができる。
(Mixing process)
In the mixing step, a mixture can be prepared using a mixing device such as a double cone mixer, a V-type mixer, a drum-type mixer, a super mixer, a Henschel mixer, or a Nauter mixer.
(混練工程)
混練工程では、混合物を熱溶融混練して、結着樹脂中に着色剤、PHBH、任意成分を均一に分散させ、混練物を得る。混練工程には、バッチ式(例えば、加圧ニーダー、バンバリィミキサー等)または連続式の熱溶融混練機を用いればよいが、連続生産できる等の優位性から、1軸または2軸の連続式押出機が好ましい。例えば、オープンロール型連続混練機、神戸製鋼所社製KTK型2軸押出機、東芝機械社製TEM型2軸押出機、ケイ・シー・ケイ社製2軸押出機、池貝鉄工社製PCM型2軸押出機、栗山製作所社製2軸押出機、ブス社製コ・ニーダー等が好ましい。
この中でもオープンロール型連続混練機を用いると、分散性が他のポリエステル樹脂に比べて低いPHBHであっても、これをトナー中に均一分散させることができる。
(Kneading process)
In the kneading step, the mixture is hot-melt kneaded to uniformly disperse the colorant, PHBH, and optional components in the binder resin to obtain a kneaded product. In the kneading step, a batch type (for example, a pressure kneader, a Banbury mixer, etc.) or a continuous type hot melt kneader may be used. An extruder is preferred. For example, open roll type continuous kneader, KTK type twin screw extruder manufactured by Kobe Steel Co., Ltd., TEM type twin screw extruder manufactured by Toshiba Machine Co., Ltd., twin screw extruder manufactured by Kay Sea Kay Co., Ltd., PCM type manufactured by Ikekai Tekko Co., Ltd. A twin screw extruder, a twin screw extruder manufactured by Kuriyama Seisakusho, a co-kneader manufactured by Buss, etc. are preferred.
Among these, when an open roll type continuous kneader is used, even if PHBH is lower in dispersibility than other polyester resins, it can be uniformly dispersed in the toner.
オープンロール型連続混練機は、フロントロールとバックロールの2本のロールが平行に配置されており、この2本のロール間隙を原材料が通過し、その際の機械的せん断力により混練を行うものである。また、このロールは、スパイラル溝および横溝を有しており、これらの溝は、原材料をロール間隙に食い込ませる作用と、ロール一端の近傍に設けられた原材料供給部から、ロール他端の近傍に設けられた混練物排出部まで混練物を搬送することを促進する作用を奏する。原材料は、ロール端部からの供給のみならず、原材料の特性に応じて、ロールの前半部、中間部及び後半部からも適宜供給することができる。
そして、フロントロール内にオイルや熱水等の加熱媒体を、バックロール内に水等の冷却媒体をそれぞれ通すことで、オープンロール型連続混練機は加熱及び冷却機能を発揮することができる。これにより、適切な温度で混練を行うことができ、また、混練とともに冷却を行うことで、別工程として冷却工程を採用する必要がなく、そのまま粉砕工程へ進むことができる。オープンロール型連続混練機としては、日本コークス工業社製「ニーデックス(商品名)」)等を用いることができる。
In the open roll type continuous kneader, two rolls, a front roll and a back roll, are arranged in parallel, and the raw material passes through the gap between the two rolls, and kneading is performed by mechanical shearing force at that time. It is. In addition, this roll has a spiral groove and a lateral groove, and these grooves are provided in the vicinity of the other end of the roll from the action of causing the raw material to bite into the gap between the rolls and the raw material supply unit provided in the vicinity of one end of the roll. There exists an effect | action which accelerates | stimulates conveying a kneaded material to the provided kneaded material discharge | emission part. The raw material can be appropriately supplied not only from the roll end but also from the first half, middle and second half of the roll according to the characteristics of the raw material.
The open roll type continuous kneader can exhibit heating and cooling functions by passing a heating medium such as oil or hot water through the front roll and a cooling medium such as water through the back roll. Thereby, kneading can be performed at an appropriate temperature, and by performing cooling together with kneading, it is not necessary to employ a cooling process as a separate process, and the process can proceed directly to the pulverization process. As an open roll type continuous kneader, Nippon Koke Kogyo "Nedex (trade name)") and the like can be used.
(粉砕分級工程)
粉砕分級工程では、混練機から得られた熱溶融状態の混練物を冷却固化後、粉砕分級して、分級トナーを得る。
粉砕は、クラッシャー、ハンマーミル、フェザーミル等で粗粉砕した後、ジェットミル、高速ローター回転式ミル等で微粉砕し、段階的に所定トナー粒度まで粉砕することにより行う。
そして、慣性分級方式のエルボージェット、遠心力分級方式のミクロプレックス、DSセパレーター、乾式気流分級機等でトナーを分級し、体積平均粒子径3〜15μmの分級トナーを得る。
分級時に得られた粗粉は粉砕に戻し、得られた微粉は混練工程に戻して再利用してもよい。
(Crushing classification process)
In the pulverizing and classifying step, the kneaded material in a hot-melt state obtained from the kneader is cooled and solidified, and then pulverized and classified to obtain a classified toner.
The pulverization is performed by coarsely pulverizing with a crusher, hammer mill, feather mill or the like, then finely pulverizing with a jet mill, high-speed rotor rotary mill or the like, and pulverizing to a predetermined toner particle size step by step.
Then, the toner is classified by an inertia class elbow jet, a centrifugal class microplex, a DS separator, a dry air classifier or the like to obtain a classified toner having a volume average particle diameter of 3 to 15 μm.
The coarse powder obtained at the time of classification may be returned to pulverization, and the obtained fine powder may be returned to the kneading step and reused.
(外添工程)
トナーの表面に外添剤を付着させる場合には、粉砕分級工程で得られた分級トナーと、外添剤とを所定量配合して、ヘンシェルミキサー、スーパーミキサー等の粉体にせん断力を与える高速攪拌機(外添機)などで攪拌・混合する外添工程を行う。この際、外添機内部で発熱が生じ、凝集物が生成され易くなるため、外添機の容器部周囲を水で冷却するなどして、温度調整をすることが好ましい。更には、結着樹脂のガラス転移温度より約10℃低めの管理温度に、外添機の容器内部の材料温度を制御することが好ましい。
(External addition process)
When attaching an external additive to the surface of the toner, a predetermined amount of the classified toner obtained in the pulverization and classification step and the external additive are blended to give a shearing force to powder such as a Henschel mixer or a super mixer. An external addition step of stirring and mixing with a high-speed stirrer (external additive machine) is performed. At this time, heat is generated inside the external additive machine, and aggregates are easily generated. Therefore, it is preferable to adjust the temperature by cooling the periphery of the container part of the external additive machine with water. Furthermore, it is preferable to control the material temperature inside the container of the external additive machine to a management temperature that is about 10 ° C. lower than the glass transition temperature of the binder resin.
以上説明したように、結着樹脂と、PHBHと、着色剤とを少なくとも含有し、結着樹脂とPHBHとの合計中のPHBHの割合が、5〜50質量%であるトナーは、PHBHを特定量配合しているために、画像濃度が良好で、地カブリ、ブレードへの融着が抑制され、非オフセット幅が広く、かつ、低温定着性に優れる。 As described above, a toner containing at least a binder resin, PHBH, and a colorant and having a PHBH ratio in the total of the binder resin and PHBH of 5 to 50% by mass specifies PHBH. Since the amount is blended, the image density is good, the adhesion to the ground fog and the blade is suppressed, the non-offset width is wide, and the low-temperature fixability is excellent.
以下、本発明の実施例を説明するが、本発明はこれらの実施例に限定されるものではない。
[実施例1]
(トナーの製造)
ヘンシェルミキサー(三井鉱山社製、商品名:「ヘンシェルミキサー20L」)を用い、5分間、2000rpmの条件で、下記の各成分を均一に混合した(混合工程)。その後、得られた混合物をオープンロール型混練機(日本コークス工業社製、商品名:「ニーデックス」)で溶融混練した(混練工程)。
・結着樹脂;ポリエステル樹脂 95質量部
(Mw30000、Mn2500、Tg(ショルダー)60℃)
・PHBH 5質量部
(Mw400000、Mn5000、Tg(ショルダー)50℃)
・着色剤;カーボンブラック 5質量部
(旭カーボン社製 商品名:「Sunblack200」)
・帯電制御剤;鉄錯体(モノアゾ金属錯体) 1質量部
(保土谷化学社製 商品名:「T−77」)
・離型剤;フィッシャートロプシュワックス 2質量部
(日本精鑞社製 商品名:「FT−100」)
・離型剤;カルナバワックス 1質量部
(日本ワックス社製 商品名:「カルナバワックス2号粉末」)
Examples of the present invention will be described below, but the present invention is not limited to these examples.
[Example 1]
(Manufacture of toner)
Using a Henschel mixer (trade name: “Henschel Mixer 20L” manufactured by Mitsui Mining Co., Ltd.), the following components were uniformly mixed for 5 minutes under the condition of 2000 rpm (mixing step). Then, the obtained mixture was melt-kneaded with an open roll type kneader (manufactured by Nippon Coke Kogyo Co., Ltd., trade name: “NIDEX”) (kneading step).
・ Binder resin: 95 parts by mass of polyester resin (Mw 30000, Mn 2500, Tg (shoulder) 60 ° C.)
・ PHBH 5 parts by mass (Mw 400000, Mn 5000, Tg (shoulder) 50 ° C.)
Colorant: 5 parts by mass of carbon black (trade name: “Sunblack200” manufactured by Asahi Carbon Co., Ltd.)
・ Charge control agent: 1 part by mass of iron complex (monoazo metal complex) (trade name: “T-77” manufactured by Hodogaya Chemical Co., Ltd.)
-Mold release agent: 2 parts by mass of Fischer-Tropsch wax (trade name: “FT-100” manufactured by Nippon Seiki Co., Ltd.)
-Mold release agent: 1 part by weight of carnauba wax (trade name: “Carnauba wax No. 2 powder” manufactured by Nippon Wax Co., Ltd.)
次に、混練物を冷却固化後、粉砕分級して、体積平均粒子径8μmの分級トナーを得た(粉砕分級工程)。
得られた分級トナー100質量部に対し、下記のシリカからなる外添剤を加えて、10Lヘンシェルミキサーで回転数2500rpmにて5分間混合して、実施例1の評価用トナーを得た(外添工程)。
・シリカ 0.7質量部
(CABOT社製、平均一次粒子径10.5nm、比表面積200m2/g)
Next, the kneaded product was cooled and solidified, and pulverized and classified to obtain a classified toner having a volume average particle diameter of 8 μm (pulverizing and classifying step).
The following external additive consisting of silica was added to 100 parts by mass of the obtained classified toner, and mixed for 5 minutes at a rotation speed of 2500 rpm with a 10 L Henschel mixer to obtain an evaluation toner of Example 1 (outside Attachment process).
-0.7 parts by mass of silica (manufactured by CABOT, average primary particle size 10.5 nm, specific surface area 200 m 2 / g)
[実施例2]
結着樹脂を95質量部から75質量部に変更し、PHBHを5質量部から25質量部に変更したことを除き、実施例1と同様にして実施例2の評価用トナーを得た。
[Example 2]
An evaluation toner of Example 2 was obtained in the same manner as in Example 1 except that the binder resin was changed from 95 parts by mass to 75 parts by mass and PHBH was changed from 5 parts by mass to 25 parts by mass.
[実施例3]
結着樹脂を95質量部から50質量部に変更し、PHBHを5質量部から50質量部に変更したことを除き、実施例1と同様にして実施例3の評価用トナーを得た。
[Example 3]
An evaluation toner of Example 3 was obtained in the same manner as in Example 1 except that the binder resin was changed from 95 parts by mass to 50 parts by mass and PHBH was changed from 5 parts by mass to 50 parts by mass.
[比較例1]
結着樹脂を95質量部から100質量部に変更し、PHBHを未添加としたことを除き、実施例1と同様にして比較例1の評価用トナーを得た。
[Comparative Example 1]
A toner for evaluation of Comparative Example 1 was obtained in the same manner as in Example 1 except that the binder resin was changed from 95 parts by mass to 100 parts by mass and that PHBH was not added.
[比較例2]
結着樹脂を95質量部から45質量部に変更し、PHBHを5質量部から55質量部に変更したことを除き、実施例1と同様にして比較例2の評価用トナーを得た。
[Comparative Example 2]
A toner for evaluation of Comparative Example 2 was obtained in the same manner as in Example 1 except that the binder resin was changed from 95 parts by mass to 45 parts by mass and PHBH was changed from 5 parts by mass to 55 parts by mass.
[比較例3]
PHBHの代わりに、Mwピークトップが5000のポリエステル樹脂を5質量部用いたことを除き、実施例1と同様にして比較例3の評価用トナーを得た。
[Comparative Example 3]
A toner for evaluation of Comparative Example 3 was obtained in the same manner as in Example 1 except that 5 parts by mass of a polyester resin having an Mw peak top of 5000 was used instead of PHBH.
実施例および比較例における結着樹脂とPHBHの配合量を表1に示す。
<評価1>
実施例および比較例の各評価用トナーをカートリッジに充填し、市販の非磁性一成分現像方式のプリンタで、印字率5%、プリントスピード:30ページ/分として、3000枚までの耐刷試験を実施した。
この際、プリンタの定着ロールの温度は170℃とした。
そして、耐刷試験実施時の初期と印字3000枚時における画像濃度、地カブリを以下のようにして評価した。また、耐刷後の現像ブレードへのトナー融着の有無を目視で確認した。
結果を表2に示す。
(画像濃度)
反射濃度計(マクベス社製、商品名:RD914)で25mm×25mmのベタ画像の濃度を測定した。
(地カブリ)
白色度計(日本電色工業社製、商品名:ColerMeter2000)を用い、耐刷試験実施時の非画像部の白色度と、耐刷試験実施前の白色度との差を地カブリの値とした。
<Evaluation 1>
Each toner for evaluation in Examples and Comparative Examples is filled in a cartridge, and a printing test up to 3000 sheets is performed with a commercially available non-magnetic one-component developing type printer at a printing rate of 5% and a printing speed of 30 pages / min. Carried out.
At this time, the temperature of the fixing roll of the printer was set to 170 ° C.
Then, the image density and fogging at the initial stage when the printing durability test was performed and at the time of printing 3000 sheets were evaluated as follows. In addition, the presence or absence of toner fusion to the developing blade after printing durability was confirmed visually.
The results are shown in Table 2.
(Image density)
The density of a solid image of 25 mm × 25 mm was measured with a reflection densitometer (manufactured by Macbeth, trade name: RD914).
(Ground fog)
Using a whiteness meter (manufactured by Nippon Denshoku Industries Co., Ltd., trade name: ColorMeter2000), the difference between the whiteness of the non-image area at the time of the printing test and the whiteness before the printing test is calculated as the value of the background fog. did.
表2に示されるように、各実施例では、耐刷試験による画像濃度の低下や、耐刷試験後の現像ブレードへのトナー融着が認められず、地カブリの値も良好であり、ロングライフ化され、実機特性上の問題の発生もなかった。
これに対して 比較例2では、1000枚印字時点でブレード融着が発生し、これに起因した画像のスジ状の白抜けと、画像濃度低下が認められたため評価を中止した。比較例2の評価用トナーは、PHBHの含有量が過剰であるためにトナー中における各成分の分散が不充分であり、その結果、ブレード融着の発生が促されたものと推察される。
比較例3では、2500枚印字時点でブレード融着が発生し、これに起因した画像のスジ状の白抜けと、画像濃度低下が認められたため評価を中止した。比較例3の評価用トナーは、弾性が不足しているために、ブレード融着が発生したものと推察される。
As shown in Table 2, in each example, a decrease in image density due to the printing durability test, toner fusion to the developing blade after the printing durability test was not observed, and the background fogging value was good, and the long There was no problem with the actual machine characteristics.
On the other hand, in Comparative Example 2, blade fusion occurred at the time of printing 1000 sheets, and streak-like white spots in the image and a decrease in image density were recognized. Since the toner for evaluation of Comparative Example 2 has an excessive PHBH content, the dispersion of each component in the toner is insufficient, and as a result, it is presumed that the occurrence of blade fusion was promoted.
In Comparative Example 3, blade fusion occurred at the time of printing 2500 sheets, and streaky white spots in the image and a decrease in image density were observed. The toner for evaluation of Comparative Example 3 is presumed to have blade fusion due to insufficient elasticity.
<評価2>
(定着試験)
外部定着機を使用。200mm/sec。紙坪量:65g/m2。
キャリアとしてアクリル樹脂(PMMA)で被覆された平均粒度35μmのMn−Mg−Srフェライトを用い(組成はFe2O3:MnO:MgO:SrO=73:23:3.5:0.5、樹脂被覆量は1.5質量%)、トナーとの混合比キャリア:トナー=93質量%:7質量%で現像剤を作成した。
この現像剤を使用して市販の複写機(SF−9800、シャープ(株)製)により、A4の転写紙に縦3cm、横6cmの帯状の未定着画像を作製した。転写紙上のトナー付着量は、トナー濃度、感光体の表面電位、現像電位、露光量、転写条件等により、およそ 1.6mg/cm2に調整した。
ついで、表層がポリ4フッ化エチレンで形成された熱定着ロールと、表層がシリコーンゴムで形成された圧力定着ロールとが、対になって回転する定着機を、ロール圧力が1Kgf/cm2、ロールスピードが100mm/secになるように調節し、熱定着ロールの表面温度を100〜220℃の間で5℃の間隔で段階的に上昇させて、各表面温度において上記未定着画像を有した転写紙のトナー像の定着をおこなった。
定着の際、未定着画像を有する転写紙が熱定着ロールの表面に巻付くか否かの観察を行ない、低温側巻付き発生温度および高温側巻付き発生温度を確認した。
同時に余白部分にトナー汚れが生じるか否かの観察をおこない、汚れが生じない温度領域を非オフセット温度領域とした。
また、定着強度、すなわち150℃、170℃、190℃で定着したときの定着強度は以下のように導出した。
前記定着機の熱定着ロールの表面温度をそれぞれ150℃、170℃、190℃に設定し、紙上付着量を変化させたトナー像パッチの定着をおこなった。そして、形成された定着画像の画像濃度を分光色差計(X−rite社製、商品名:939)を使用して測定した後、該定着画像に対して1kgの加重を掛けながら砂消しゴムで3往復摺擦し、ついで同様にして画像濃度を測定した。得られた測定値から下記式によって定着強度を算出し、最も画像濃度の低下が激しい部分を最少残存率とした。
最少残存率(%)=(摺擦後の定着画像の画像濃度/摺擦前の定着画像の画像濃度)×100
結果を表3に示す。
<Evaluation 2>
(Fixing test)
Uses an external fixing machine. 200 mm / sec. Paper basis weight: 65 g / m 2 .
Mn—Mg—Sr ferrite with an average particle size of 35 μm coated with acrylic resin (PMMA) was used as a carrier (composition was Fe 2 O 3 : MnO: MgO: SrO = 73: 23: 3.5: 0.5, resin The developer was prepared with a coating ratio of 1.5% by mass) and a mixing ratio with the toner: carrier = toner = 93% by mass: 7% by mass.
Using this developer, a strip-shaped unfixed image having a length of 3 cm and a width of 6 cm was produced on A4 transfer paper by a commercially available copying machine (SF-9800, manufactured by Sharp Corporation). The toner adhesion amount on the transfer paper was adjusted to about 1.6 mg / cm 2 depending on the toner density, the surface potential of the photoreceptor, the development potential, the exposure amount, the transfer conditions, and the like.
Next, a fixing machine in which a heat fixing roll whose surface layer is made of polytetrafluoroethylene and a pressure fixing roll whose surface layer is made of silicone rubber rotates in a pair, a roll pressure is 1 kgf / cm 2 , The roll speed was adjusted to 100 mm / sec, and the surface temperature of the heat fixing roll was increased stepwise from 100 to 220 ° C. at intervals of 5 ° C., and the above-mentioned unfixed image was held at each surface temperature. The toner image on the transfer paper was fixed.
At the time of fixing, observation was made as to whether or not the transfer paper having an unfixed image was wound around the surface of the heat fixing roll, and the low temperature side winding generation temperature and the high temperature side winding generation temperature were confirmed.
At the same time, it was observed whether or not toner contamination occurred in the blank portion, and a temperature region where the contamination did not occur was defined as a non-offset temperature region.
Further, the fixing strength, that is, the fixing strength when fixing at 150 ° C., 170 ° C., and 190 ° C. was derived as follows.
The surface temperature of the heat fixing roll of the fixing machine was set to 150 ° C., 170 ° C., and 190 ° C., respectively, and the toner image patches with different amounts of adhesion on paper were fixed. Then, after measuring the image density of the formed fixed image using a spectral color difference meter (product name: 939, manufactured by X-rite), the fixed image is applied with a sand eraser while applying a weight of 1 kg. Then, the image density was measured in the same manner. The fixing strength was calculated from the obtained measurement value according to the following formula, and the portion where the image density was most drastically decreased was defined as the minimum remaining rate.
Minimum remaining rate (%) = (image density of fixed image after rubbing / image density of fixed image before rubbing) × 100
The results are shown in Table 3.
表3に示されるように、実施例1では、充分な非オフセット幅と定着強度が得られた。実施例2及び実施例3では、実施例1ほどではないが、実用上遜色のない定着特性が得られた。
これに対して比較例1及び比較例3では、非オフセット幅の低温側、高温側双方が狭まる結果となり、最少残存率も実施例1〜3に比して低調な結果となった。
また、比較例2では非オフセット幅が存在しない結果であった。
As shown in Table 3, in Example 1, a sufficient non-offset width and fixing strength were obtained. In Example 2 and Example 3, although not as high as Example 1, practically inferior fixing characteristics were obtained.
On the other hand, in Comparative Example 1 and Comparative Example 3, both the low temperature side and the high temperature side of the non-offset width were narrowed, and the minimum remaining rate was also poor compared to Examples 1-3.
In Comparative Example 2, there was no non-offset width.
本発明によれば、画像濃度が良好で、地カブリ、ブレードへの融着が抑制され、非オフセット幅が広く、かつ、低温定着性のトナーを提供できる。このトナーは、環境への適合性にも優れる。 According to the present invention, it is possible to provide a toner having a good image density, suppressed fogging to ground fog and blades, a wide non-offset width, and low-temperature fixability. This toner has excellent compatibility with the environment.
Claims (2)
前記結着樹脂と前記PHBHとの合計中の前記PHBHの割合が、5〜50質量%であることを特徴とする電子写真用トナー。 Containing at least a binder resin, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate) (hereinafter referred to as PHBH), and a colorant;
The toner for electrophotography, wherein a ratio of the PHBH in the total of the binder resin and the PHBH is 5 to 50% by mass.
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JP2004143288A (en) * | 2002-10-24 | 2004-05-20 | Canon Inc | New polyhydroxyalkanoate containing unit having cyclohexyl structure on side chain and method for producing the same, and binder resin containing the same |
JP2010006944A (en) * | 2008-06-26 | 2010-01-14 | Kaneka Corp | Aliphatic polyester resin composition |
JP2010133994A (en) * | 2008-12-02 | 2010-06-17 | Casio Electronics Co Ltd | Resin for electrophotographic toner and electrophotographic toner |
JP2010241075A (en) * | 2009-04-09 | 2010-10-28 | Kaneka Corp | Process for producing biodegradable resin molding |
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JP2004143288A (en) * | 2002-10-24 | 2004-05-20 | Canon Inc | New polyhydroxyalkanoate containing unit having cyclohexyl structure on side chain and method for producing the same, and binder resin containing the same |
JP2010006944A (en) * | 2008-06-26 | 2010-01-14 | Kaneka Corp | Aliphatic polyester resin composition |
JP2010133994A (en) * | 2008-12-02 | 2010-06-17 | Casio Electronics Co Ltd | Resin for electrophotographic toner and electrophotographic toner |
JP2010241075A (en) * | 2009-04-09 | 2010-10-28 | Kaneka Corp | Process for producing biodegradable resin molding |
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