JP2012072497A - Hot-rolled steel sheet for chemical conversion treatment, and method for manufacturing the same - Google Patents

Hot-rolled steel sheet for chemical conversion treatment, and method for manufacturing the same Download PDF

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JP2012072497A
JP2012072497A JP2011241132A JP2011241132A JP2012072497A JP 2012072497 A JP2012072497 A JP 2012072497A JP 2011241132 A JP2011241132 A JP 2011241132A JP 2011241132 A JP2011241132 A JP 2011241132A JP 2012072497 A JP2012072497 A JP 2012072497A
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rolled steel
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周作 ▲高▼木
Shusaku Takagi
Tetsuo Shimizu
哲雄 清水
Naoki Nishiyama
直樹 西山
Yukio Kimura
幸雄 木村
Shoki Fujita
昇輝 藤田
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JFE Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a hot-rolled steel sheet for chemical conversion treatment inexpensively, and to provide a method for manufacturing the same.SOLUTION: The hot-rolled steel sheet for chemical conversion treatment includes, by mass, 0.01-0.10% C, 0.01-2.00% Si, 0.15-2.00% Mn, 0.020% or less P, 0.010% or less S, 0.050% or less Al, and the balance Fe except the inevitable impurities, wherein the dislocation density in a surface layer part is 2×10/mor more.

Description

本発明は、表面処理用の熱延鋼板、特に自動車、電機、缶材料等の塗装に先立って行われる化成処理用の熱延鋼板及びその製造方法に関する。   The present invention relates to a hot-rolled steel sheet for surface treatment, in particular, a hot-rolled steel sheet for chemical conversion treatment that is performed prior to coating of automobiles, electric machines, can materials, and the like, and a method for manufacturing the same.

自動車、家電、家具、建材等に利用される熱延鋼板は、耐食性及び装飾性の付与のため、素材鋼板の段階で、あるいはプレス加工の段階で、塗装処理が広く行われている。かかる塗装処理の事前処理として、塗料の鋼板への密着性を高め、塗装欠陥の発生を防止するために、たとえば、燐酸処理、燐酸亜鉛処理等の化成被膜を付与する化成処理が行われる。したがって、化成処理は、いわゆるすけなどの欠陥が発生しないように極力完全に行われる必要がある。   Hot-rolled steel sheets used for automobiles, home appliances, furniture, building materials, and the like are widely subjected to painting treatment at the stage of raw steel sheets or at the stage of press processing in order to impart corrosion resistance and decorativeness. As a pretreatment for such a coating treatment, for example, a chemical conversion treatment such as a phosphoric acid treatment or a zinc phosphate treatment is performed in order to increase the adhesion of the paint to the steel plate and prevent the occurrence of coating defects. Therefore, the chemical conversion treatment needs to be performed as completely as possible so that defects such as so-called soot do not occur.

しかしながら、自動車の軽量化等のために行われる鋼板の高張力化は、種々の合金元素の添加を必要とし、そのため、化成処理性の低下を招いている。たとえば、鋼の高張力化のために添加されるCrは、その添加量にもよるが、化成処理性を大きく劣化させ、化成処理に要する時間を長引かせる。また、鋼の高張力化のために加えられる強化元素の種類・組み合わせは、鋼板の機械的性質や成形性等の要求に応じて極めて多種にのぼり、そのため、たとえば、自動車の組立てに使用される鋼板でも、部品ごとに化成処理性が異なり、化成処理工程の管理を複雑にする。   However, the increase in the tensile strength of the steel sheet, which is carried out for the purpose of reducing the weight of automobiles, requires the addition of various alloy elements, and therefore causes a reduction in the chemical conversion processability. For example, although Cr added for increasing the tensile strength of steel depends on the amount of addition, the chemical conversion property is greatly deteriorated and the time required for the chemical conversion treatment is prolonged. In addition, the types and combinations of strengthening elements added to increase the tensile strength of steel are extremely diverse depending on the requirements of the mechanical properties and formability of the steel sheet, and are therefore used, for example, in the assembly of automobiles. Even with steel plates, the chemical conversion processability differs for each part, complicating the management of the chemical conversion process.

このような問題を解決するために、特許文献1には、Siを0.1mass%以上含有する鋼板に対し、平均粒径が30〜300μmの固体粒子を投射することにより高張力鋼板の耐かじり性と化成処理性を改善するという手段が開示されている。また、特許文献2には、冷延鋼板の表面にメチルブタン類などの特定の硫黄含有化合物を硫黄分として0.01〜500mg/mを吸着せしめることによりりん酸塩処理性を向上せしめるという発明が開示されている。特許文献3には、金属酸化物もしくは金属を鋼板表面に付着させることによりりん酸塩処理性を向上させるという発明が開示されている。さらに、特許文献4には、質量%で、Alを0.1%以上3%未満を含有する鋼の表層部にAlN析出層を有せしめることによって化成処理性を含む表面処理性を向上せしめるという発明が開示されている。 In order to solve such a problem, Patent Document 1 discloses that galling resistance of a high-strength steel sheet is projected by projecting solid particles having an average particle diameter of 30 to 300 μm on a steel sheet containing 0.1 mass% or more of Si. Means for improving the property and the chemical conversion property are disclosed. Patent Document 2 discloses an invention in which phosphate treatment is improved by adsorbing 0.01 to 500 mg / m 2 with a sulfur content of a specific sulfur-containing compound such as methylbutane on the surface of a cold-rolled steel sheet. Is disclosed. Patent Document 3 discloses an invention in which phosphate treatment properties are improved by attaching a metal oxide or metal to a steel sheet surface. Furthermore, Patent Document 4 states that surface treatment properties including chemical conversion treatment properties are improved by providing an AlN precipitation layer in the surface layer portion of steel containing 0.1% or more and less than 3% of Al by mass%. The invention is disclosed.

特開2005−240148号公報JP-A-2005-240148 特公昭61−41990号公報Japanese Patent Publication No. 61-41990 特公昭57−61114号公報Japanese Patent Publication No.57-61114 特開2004−162163号公報JP 2004-162163 A

しかしながら、特許文献1に開示された発明は、Siを含有し、鋼板表面がSi系酸化物により不活性化されている場合の化成処理性の改善手段としては有効であるが、他の合金元素、たとえばCrにより化成処理性が阻害されている場合には効果がない。一方、特許文献2及び3に開示の発明では特殊な薬剤を使用することが要求され、また、電解槽などの設備を設ける必要があり、コスト高を招くおそれがある。特許文献4に開示の発明は、Alを含有する鋼にのみしか適用できず、しかもAlNの析出処理のために特殊な熱処理を施す必要があり、特許文献2に開示の発明と同様、コスト高を招くおそれがある。   However, the invention disclosed in Patent Document 1 is effective as means for improving chemical conversion treatment when Si is contained and the steel sheet surface is inactivated by Si-based oxides. For example, when the chemical conversion treatment property is inhibited by Cr, there is no effect. On the other hand, in the inventions disclosed in Patent Documents 2 and 3, it is required to use special chemicals, and it is necessary to provide facilities such as an electrolytic cell, which may increase the cost. The invention disclosed in Patent Document 4 can be applied only to steel containing Al, and it is necessary to perform a special heat treatment for the precipitation of AlN. As with the invention disclosed in Patent Document 2, the cost is high. May be incurred.

本発明は、上記従来技術に係る問題を解決することを目的とし、熱延鋼板に適用することができ、また、低コストで実施することができる熱延鋼板の化成処理性改善手段を提案することを目的としている。   The present invention aims to solve the above problems related to the prior art, and proposes a means for improving the chemical conversion property of a hot-rolled steel sheet that can be applied to a hot-rolled steel sheet and can be implemented at a low cost. The purpose is that.

本発明に係る化成処理用熱延鋼板は、質量比で、C:0.01〜0.10%、Si:0.01〜2.00%、Mn:0.15〜2.00%、P:0.020%以下、S:0.010%以下、Al:0.050%以下、残部不可避不純物を除きFeからなり、表層部の転位密度が2×1013/m以上となっているものである。上記転位密度は、5×1013/m以上、5×1015/m以下であることが望ましい。 The hot-rolled steel sheet for chemical conversion treatment according to the present invention is, by mass ratio, C: 0.01 to 0.10%, Si: 0.01 to 2.00%, Mn: 0.15 to 2.00%, P : 0.020% or less, S: 0.010% or less, Al: 0.050% or less, made of Fe except for the remaining inevitable impurities, and the dislocation density of the surface layer portion is 2 × 10 13 / m 2 or more. Is. The dislocation density is desirably 5 × 10 13 / m 2 or more and 5 × 10 15 / m 2 or less.

上記発明に係る化成処理用熱延鋼板は、さらに、Cr:0.05〜1.00%を含有することができる。   The hot-rolled steel sheet for chemical conversion treatment according to the above invention can further contain Cr: 0.05 to 1.00%.

本発明に係る化成処理用熱延鋼板は、前記組成を有する熱延鋼板に対し、焼鈍・酸洗後、表層部の転位密度が2×1013/m以上となるように転位導入操作を行うことによって製造することができる。 In the hot-rolled steel sheet for chemical conversion treatment according to the present invention, the dislocation introduction operation is performed on the hot-rolled steel sheet having the above composition so that the dislocation density of the surface layer portion is 2 × 10 13 / m 2 or more after annealing and pickling. It can be manufactured by doing.

本発明により、化成処理性の優れた熱延鋼板を提供することができ、自動車、電機、缶材料等の塗装工程を効率化することができる。また、その製造コストを、従来の提案に比べて低減することができる。   According to the present invention, it is possible to provide a hot-rolled steel sheet having excellent chemical conversion properties, and it is possible to improve the efficiency of the coating process for automobiles, electric machines, can materials, and the like. Moreover, the manufacturing cost can be reduced compared with the conventional proposal.

熱延鋼板に対して化成処理を行ったときの転位密度と化成処理被膜の状態(「すけ」あり又は「すけ」なしの発生状態)の関係を示すグラフである。It is a graph which shows the relationship between the dislocation density when a chemical conversion process is performed with respect to a hot-rolled steel sheet, and the state of a chemical conversion treatment film (the generation | occurrence | production state with "suke" or without "suke").

本発明に係る化成処理熱延鋼板の原板は、質量比で、C:0.01〜0.10%、Si:0.01〜2.00%、Mn:0.15〜2.00%、P:0.020%以下、S:0.010%以下、Al:0.050%以下、残部不可避不純物を除きFeからなる低炭素・低合金鋼とするのがよく、これにCr:0.05〜1.00を含有させることもできる。なお、上記熱延鋼板に、組織、特性上の制限を特に設ける必要はなく、鋼板の用途に応じて強度、加工性などに応じて組成、組織を選定すればよい。   The raw sheet of the chemical conversion hot-rolled steel sheet according to the present invention has a mass ratio of C: 0.01 to 0.10%, Si: 0.01 to 2.00%, Mn: 0.15 to 2.00%, P: 0.020% or less, S: 0.010% or less, Al: 0.050% or less, except for the remaining inevitable impurities, it is preferable to make a low-carbon / low-alloy steel made of Fe. 05-1.00 can also be contained. In addition, it is not necessary to provide the structure | tissue and a characteristic restriction | limiting in particular in the said hot-rolled steel plate, What is necessary is just to select a composition and a structure | tissue according to intensity | strength, workability, etc. according to the use of a steel plate.

本発明では、鋼板表層部の転位密度が2×1013/m以上とすることが重要である。後述するように、転位密度が2×1013/m以上となるときに化成処理を行ったとき、化成処理鋼板表面に「すけ」などの欠陥が認められなくなる。 In the present invention, it is important that the dislocation density in the surface layer portion of the steel sheet is 2 × 10 13 / m 2 or more. As will be described later, when the chemical conversion treatment is performed when the dislocation density is 2 × 10 13 / m 2 or more, defects such as “suke” are not recognized on the chemical conversion treated steel sheet surface.

ここに鋼板表層部の転位密度とは、化成処理に供される直前の鋼板表層部に存在する転位密度をいい、その測定のための試料の調整方法及び転位密度の決定方法は下記のとおりである。
(1)測定試料の調整:鋼板1/4の位置から試料を切り出して脱脂して
(2)転位密度の決定方法:上記のようにして調整された試料についてX線回折装置によって鋼板表面の歪を測定した。測定にはX線回折装置を用い、CoKα線を用いて鋼板表面層のα鉄の(110)面、(211)面、及び(220)面の回折強度を測定し、その測定チャートから各結晶面の反射強度のピーク値の半価幅を求め、下記式(1)及び式(2)により鋼板表面に付与された局所ひずみεを決定する。
βcosθ/λ=0.9/D+2ε’sinθ/λ・・・・・・(1)
ここで、
β:ピーク値の半価幅(ただし、式(2)により補正した値を用いる)
θ:回折角
λ:Cokα線の波長(0.1791nm)
D:結晶子サイズ(転位セル、結晶粒の大きさ)
ε’:局所ひずみ
β=β −β ・・・・・・(2)
ここで、
β:転位密度を測定する試料のピークの半価幅
β:ひずみのない試料のピークの半価幅
である。
sinθ/λに対してβcosθ/λをプロットして傾きと切片からbとε’とが求まる。求められた局所歪ε’から下記(3)式により転位密度ρを決定する。
ρ=14.4ε’/b・・・・・・(3)
ここで、
b:バーガースベクトル(8.25nm)
Here, the dislocation density of the steel sheet surface layer part means the dislocation density existing in the steel sheet surface layer part immediately before being subjected to the chemical conversion treatment, and the adjustment method of the sample for the measurement and the determination method of the dislocation density are as follows. is there.
(1) Measurement sample adjustment: A sample was cut out from the position of the steel plate 1/4 and degreased. (2) Dislocation density determination method: The surface of the steel plate surface was distorted by the X-ray diffractometer for the sample adjusted as described above. Was measured. The X-ray diffractometer is used for the measurement, and the diffraction intensity of the (110) plane, (211) plane, and (220) plane of the α iron of the steel sheet surface layer is measured using CoKα rays. The half width of the peak value of the reflection intensity of the surface is obtained, and the local strain ε applied to the steel sheet surface is determined by the following formulas (1) and (2).
βcos θ / λ = 0.9 / D + 2ε'sin θ / λ (1)
here,
β: half width of peak value (however, the value corrected by equation (2) is used)
θ: diffraction angle λ: wavelength of Cokα ray (0.1791 nm)
D: Crystallite size (dislocation cell, crystal grain size)
ε ′: local strain β 2 = β m 2 −β 0 2 (2)
here,
β m : half width of peak of sample for measuring dislocation density β 0 : half width of peak of sample without strain.
By plotting β cos θ / λ against sin θ / λ, b and ε ′ are obtained from the slope and intercept. The dislocation density ρ is determined from the obtained local strain ε ′ by the following equation (3).
ρ = 14.4ε ′ 2 / b 2 (3)
here,
b: Burgers vector (8.25 nm)

図1は、表1に示す組成を有する熱延鋼板に対して表2に示す条件で処理して、熱延鋼板表面に転位を導入し、化成処理を行ったときの転位密度と化成処理被膜の状態(「すけ」あり又は「すけ」なしの発生状態)の関係を示すグラフである。なお、熱延鋼板は、表1に示す組成を有するスラブを最終厚さまで熱間圧延した後、酸洗したものである。   FIG. 1 shows the dislocation density and chemical conversion coating when the hot rolled steel sheet having the composition shown in Table 1 is processed under the conditions shown in Table 2 to introduce dislocations on the surface of the hot rolled steel sheet and perform chemical conversion treatment. It is a graph which shows the relationship of the state (occurrence state with "skew" or without "skew"). The hot-rolled steel sheet is obtained by hot rolling a slab having the composition shown in Table 1 to the final thickness and then pickling.

鋼板表面への転位の導入は、上記により得られた熱延鋼板にショットブラスト処理によるひずみ付与処理によって行った。これらひずみ付与処理の具体的内容は、表2に記したとおりである。   The introduction of dislocations on the surface of the steel sheet was performed by applying a strain to the hot-rolled steel sheet obtained above by shot blasting. The specific contents of these strain imparting processes are as described in Table 2.

なお、化成処理は、表面調整液として日本ペイント製サーフファイン5N−10、化成処理液として日本ペイント製サーフダインSD2500を用い、液温43℃で行った。   The chemical conversion treatment was performed at a liquid temperature of 43 ° C. using Nippon Paint Surf Fine 5N-10 as the surface conditioning liquid and Nippon Paint Surf Dyne SD2500 as the chemical conversion liquid.

図1から分かるとおり、鋼板表層部の転位密度が2×1013/m以上となるとき、化成処理した熱延鋼板に「すけ」が認められなくなる。なお、りん酸亜鉛の結晶サイズが微細化し、緻密な結晶を生成させるためには、鋼板表層部の転位密度が5×1013/m以上とするのがよいが、転位密度が5×1015/mを超えると鋼板の成形性が低下するため、上限を5×1015/mとするのがよい。ここに、「すけ」とはりん酸亜鉛結晶の析出していない部分であり、その有無はSEMにて350倍の写真を3視野撮影し、目視により判定したものである。 As can be seen from FIG. 1, when the dislocation density of the steel sheet surface layer portion is 2 × 10 13 / m 2 or more, “suke” is not recognized in the hot-rolled steel sheet subjected to chemical conversion treatment. In order to reduce the crystal size of zinc phosphate and generate dense crystals, the dislocation density of the steel sheet surface layer portion is preferably 5 × 10 13 / m 2 or more, but the dislocation density is 5 × 10 5. If it exceeds 15 / m 2 , the formability of the steel sheet decreases, so the upper limit is preferably set to 5 × 10 15 / m 2 . Here, “suke” is a portion where no zinc phosphate crystals are deposited, and the presence or absence is determined by visual observation of three 350 × photographs taken with a SEM and visually.

Claims (4)

質量比で、C:0.01〜0.10%、Si:0.01〜2.00%、Mn:0.15〜2.00%、P:0.020%以下、S:0.010%以下、Al:0.050%以下、残部不可避不純物を除きFeからなり、表層部の転位密度が2×1013/m以上であることを特徴とする化成処理用熱延鋼板。 By mass ratio, C: 0.01 to 0.10%, Si: 0.01 to 2.00%, Mn: 0.15 to 2.00%, P: 0.020% or less, S: 0.010 %, Al: 0.050% or less, made of Fe except for the remaining inevitable impurities, and having a dislocation density of 2 × 10 13 / m 2 or more in the surface layer portion, a hot-rolled steel sheet for chemical conversion treatment. 転位密度が5×1013/m以上、5×1015/m以下であることを特徴とする請求項1記載の化成処理用熱延鋼板。 The hot rolled steel sheet for chemical conversion treatment according to claim 1, wherein the dislocation density is 5 × 10 13 / m 2 or more and 5 × 10 15 / m 2 or less. さらに、Cr:0.05〜1.00%を含有することを特徴とする請求項1又は2記載の化成処理用熱延鋼板。   Furthermore, Cr: 0.05-1.00% is contained, The hot-rolled steel plate for chemical conversion treatment of Claim 1 or 2 characterized by the above-mentioned. 請求項1又は3に記載の組成を有する熱延鋼板に対し、焼鈍・酸洗後、表層部の転位密度が2×1013/m以上となるように転位導入操作を行うことを特徴とする化成処理用熱延鋼板の製造方法。 The hot rolled steel sheet having the composition according to claim 1 or 3 is characterized in that after annealing and pickling, a dislocation introduction operation is performed so that a dislocation density of a surface layer portion is 2 × 10 13 / m 2 or more. A method for producing a hot-rolled steel sheet for chemical conversion treatment.
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