JP2012063125A - Composite heat exchanger tube for exhaust gas - Google Patents
Composite heat exchanger tube for exhaust gas Download PDFInfo
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- JP2012063125A JP2012063125A JP2010226053A JP2010226053A JP2012063125A JP 2012063125 A JP2012063125 A JP 2012063125A JP 2010226053 A JP2010226053 A JP 2010226053A JP 2010226053 A JP2010226053 A JP 2010226053A JP 2012063125 A JP2012063125 A JP 2012063125A
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- steel pipe
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Abstract
Description
本発明は、例えば、ごみ焼却炉などに設ける給湯用、または、蒸気発電用鋼管に対する侵食性ガスを排除するための排ガス複合伝熱管に関する。 The present invention relates to an exhaust gas composite heat transfer tube for excluding erosive gas for hot water supply provided in, for example, a waste incinerator or a steel tube for steam power generation.
ごみ焼却炉に設ける鋼管に於いて、その鋼管に直接炎や侵食性ガスなどが燃え当たり、鋼管の腐食進行が早く鋼管の寿命は永くて10年位と言われている。 In a steel pipe provided in a garbage incinerator, flame or erosive gas directly burns into the steel pipe, and the corrosion of the steel pipe is fast and the life of the steel pipe is said to be about 10 years.
ごみ焼却は欧米は勿論、我が国でも各治自体に於いて行われている、そして、プラスチック類でもペットボトルのような物は分類回収されているが、他の容器、トレーなど殆んどのプラスチック類は燃えるごみとして回収されている。
近年プラスチックごみはリサイクルするより燃料として発電に利用するほうが効率的という意見もある。
つまり、ごみ焼却の中でもプラスチックは特に熱量が高く蒸気発電には優れた燃料であると言うことである。
然しながら、このごみ焼却の際発生する侵食性ガスが問題で、現在これに耐えられて長持ちする鋼管の開発が課題となっている。Garbage incineration is carried out not only in Europe and the United States but also in Japan, and even plastics such as plastic bottles are collected and collected, but most plastics such as other containers and trays are collected. Is collected as burning garbage.
In recent years, there is an opinion that plastic waste is more efficient to be used for power generation as fuel than to be recycled.
In other words, plastic among waste incineration has a particularly high calorific value and is an excellent fuel for steam power generation.
However, the erosive gas generated during this incineration is a problem, and the development of a long-lasting steel pipe that can withstand this is currently an issue.
上記課題を解決するため、焼却炉に設置する給湯、または、蒸気用の鋼管(金属管類)が直接に炎や侵食性ガスが燃え当たらないように、保護として鋼管の外周にセラミック管を被せる。 In order to solve the above problems, a ceramic tube is placed on the outer periphery of the steel pipe as a protection so that the hot water supply installed in the incinerator or the steel pipe for steam (metal pipes) does not directly ignite flame or erosive gas. .
本発明の排ガス複合伝熱管の形態は、従来型鋼管の外周にその鋼管よりも太くして、隙間を設けたセラミック管(粘土を高温で焼いた管)を被せる、そのセラミック管と鋼管によって出来た空間部に、鋼管より融点の低い、鉛など非鉄金属片(砂利状)などを投入して管と管状による三重構造にしたものである。 The form of the exhaust gas composite heat transfer tube of the present invention is made of the ceramic tube and the steel tube which are covered with a ceramic tube (a tube made of clay baked at a high temperature) which is thicker than the conventional steel tube and is provided with a gap. In this case, a non-ferrous metal piece (gravel shape) such as lead having a melting point lower than that of the steel pipe is introduced into the space part to form a triple structure of the pipe and the tube.
または、従来型鋼管の外周に、その鋼管よりも少し太目のセラミック管を被せて、材質の異なる管を二重構造にしたものである。 Or, the outer circumference of a conventional steel pipe is covered with a ceramic pipe slightly thicker than the steel pipe, and pipes of different materials are made into a double structure.
本発明の実施の形態を図1〜図2について説明する。
図1、鋼管2の外周にセラミック管3を被せる、また、このセラミック管3の一方の端部には鉛投入口4と、他方の端部には鉛取出口5を設けておく。An embodiment of the present invention will be described with reference to FIGS.
1, a ceramic tube 3 is put on the outer periphery of the steel tube 2, a lead inlet 4 is provided at one end of the ceramic tube 3, and a lead outlet 5 is provided at the other end.
そして、鋼管2とセラミック管3との空間部に、砂利状にした鉛7を投入する、但し、鉛とは限らず鋼管の融点より低い非鉄金属から選択する。 And the lead 7 made into gravel is thrown into the space part of the steel pipe 2 and the ceramic pipe 3, However, It does not necessarily select lead but selects from the nonferrous metal lower than melting | fusing point of a steel pipe.
この、排ガス複合伝熱管1は直管とは限らずU字管などを用いて蛇行状に連結しても良い、何れの場合も熱で溶けた鉛が流し出せるように勾配をつけて設ける。そして、焼却炉6の内部に設ける部分は必ず鋼管2とセラミック管3及び鉛7からなる複合管とする。さらに、鉛投入口4と鉛取出口5の部分は必ず焼却炉6の外側に出した状態で設ける。 The exhaust gas composite heat transfer tube 1 is not limited to a straight tube but may be connected in a meandering manner using a U-shaped tube or the like. In any case, the exhaust gas combined heat transfer tube 1 is provided with a gradient so that lead melted by heat can flow out. And the part provided in the inside of the incinerator 6 is always a composite pipe composed of the steel pipe 2, the ceramic pipe 3 and the lead 7. Further, the lead inlet 4 and the lead outlet 5 are always provided outside the incinerator 6.
図2、鋼管22の外周にセラミック管23を、隙間24を設けて被せる、この場合もU字管を用いて蛇行状に連結しても良い。隙間24の設け方は任意。
そして、この排ガス複合伝熱管21の場合も、焼却炉に取付ける場合、セラミック管23の左右の端の部分は必ず焼却炉の外側に出した状態で設ける。In FIG. 2, a ceramic tube 23 is placed on the outer periphery of the steel tube 22 with a gap 24 provided. In this case, a U-shaped tube may be used to connect in a meandering manner. The method of providing the gap 24 is arbitrary.
In the case of the exhaust gas combined heat transfer tube 21 as well, when it is attached to the incinerator, the left and right end portions of the ceramic tube 23 are always provided outside the incinerator.
図1、図2で、U字形セラミック管を被せる場合は、割型による成形品を組み合わせて管状を形成し、合わせ目を同系のパテ材で目詰め、接合などをする。
但し、直管だけ複数用いて設備を行う時は、U字部は焼却炉の外側に設ける。In FIGS. 1 and 2, when a U-shaped ceramic tube is covered, a tubular product is formed by combining molded parts by split molds, and the joint is packed with a similar putty material and joined.
However, when performing installation using only a plurality of straight pipes, the U-shaped part is provided outside the incinerator.
図1の、排ガス複合伝熱管1を焼却炉6部に設ける、そして、焼却炉6の外側に出してある鋼管2の左側の方には給水用の配管を接続し、右側には蒸気用の配管を接続する。 The exhaust gas combined heat transfer tube 1 of FIG. 1 is provided in the incinerator 6 part, and a pipe for water supply is connected to the left side of the steel pipe 2 extending outside the incinerator 6, and the right side is for steam Connect the piping.
そして、焼却炉6のごみを燃焼させると、先ずセラミック管3が加熱され、その熱が鉛7を加熱して熔体となる、その熔体となった鉛7の熱は鋼管2を加熱する、そして、鋼管2の中を流れる水を沸騰させて蒸気を発生させる。
このとき、ごみ焼却炉で発生する侵食性ガスの極一部が、万一セラミック管3に浸透して鉛6の熔体に潜り込んだとしても、そのガスは気泡となって熔体中にとどまること無く、鉛投入口4より排出する、従って、侵食性ガスは鋼管2に触れる間もないため鋼管2は腐食することがない。When the waste in the incinerator 6 is combusted, the ceramic tube 3 is first heated, and the heat of the lead 7 heats up to become a melt. The heat of the lead 7 that becomes the melt heats the steel tube 2. The water flowing in the steel pipe 2 is boiled to generate steam.
At this time, even if a very small part of the erodible gas generated in the waste incinerator penetrates into the ceramic tube 3 and enters the lead 6 melt, the gas remains in the melt as bubbles. Therefore, the steel pipe 2 is not corroded because it is discharged from the lead inlet 4, and therefore the erosive gas does not have to touch the steel pipe 2.
尚、鉛7は加熱されることにより酸化する、その酸化物はカスとなって、鉛投入口4に浮き上がって来る、そのカスを取り除き新しい鉛材を補充する。 The lead 7 is oxidized by being heated, and the oxide becomes debris and floats up to the lead insertion port 4. The debris is removed and a new lead material is replenished.
図2の、排ガス複合伝熱管21を焼却炉に設けた場合、侵食性ガスの極一部が万一セラミック管に浸透して隙間24に入っても左右の端の開口部より排出される、従って、鋼管22がガスに侵されるとしても、その率は非常に微小である。 When the exhaust gas combined heat transfer tube 21 of FIG. 2 is provided in the incinerator, even if a part of the erodible gas penetrates into the ceramic tube and enters the gap 24, it is discharged from the openings on the left and right ends. Therefore, even if the steel pipe 22 is attacked by gas, the rate is very small.
図1の、排ガス複合伝熱管1を、焼却炉6に用いた場合、ごみ燃焼による侵食性ガスは、先ずセラミック管3に当たる、そのガスの極微量が万一セラミック管3に浸透しても、そのガスは鉛7の熔体に当たり気泡となって鉛投入口4より輩出されて、鋼管2は侵食性ガスに侵されない優れた効果がある。
しかも、焼却熱はセラミック管3と鉛7及び鋼管2との密着度が高く伝熱効果が非常に大きい効果がある。When the exhaust gas composite heat transfer tube 1 of FIG. 1 is used in an incinerator 6, erosive gas due to dust combustion first hits the ceramic tube 3, even if a very small amount of the gas penetrates the ceramic tube 3, The gas hits the melt of lead 7 and is generated as bubbles from the lead inlet 4, so that the steel pipe 2 has an excellent effect of not being attacked by the erodible gas.
Moreover, the incineration heat has an effect that the degree of adhesion between the ceramic tube 3 and the lead 7 and the steel tube 2 is high and the heat transfer effect is very large.
図2の、排ガス複合伝熱管21は、鋼管22とセラミック管23との隙間24を出来るだけ小さく(熱膨張考慮)し設けたもので伝熱効果も高く、また、製造も容易で、しかも、鋼管に対する排ガス効果も充分に得られるものである。 The exhaust gas composite heat transfer tube 21 in FIG. 2 is provided with a gap 24 between the steel tube 22 and the ceramic tube 23 as small as possible (considering thermal expansion), has a high heat transfer effect, is easy to manufacture, The exhaust gas effect on the steel pipe can be sufficiently obtained.
使用セラミック管は、粘土を約1,100℃の温度で焼いて製造するもので、強度、気密性、耐熱、耐ガス、耐薬品性に優れ、耐用年数は半永久的と言われている。
従って、本発明の目的である鋼管に対する「伝熱と排ガス」の効果が非常に大きく、鋼管の寿命が従来工法に比べ長持ちさせる効果も大きいものである。The ceramic tube used is manufactured by baking clay at a temperature of about 1,100 ° C., and is excellent in strength, airtightness, heat resistance, gas resistance and chemical resistance, and is said to be semi-permanent.
Therefore, the effect of “heat transfer and exhaust gas” on the steel pipe, which is the object of the present invention, is very large, and the effect of prolonging the life of the steel pipe compared to the conventional method is also great.
1 排ガス複合伝熱管 6 焼却炉 21 排ガス複合伝熱管
2 鋼管 7 鉛 22 鋼管
3 セラミック管 8 給水口 23 セラミック管
4 鉛投入口 9 蒸気口 24 隙間
5 鉛取出口1 Exhaust gas combined heat transfer tube 6 Incinerator 21 Exhaust gas combined heat transfer tube 2 Steel tube 7 Lead 22 Steel tube 3
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JP2010226053A JP2012063125A (en) | 2010-09-15 | 2010-09-15 | Composite heat exchanger tube for exhaust gas |
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Cited By (1)
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CN107030170A (en) * | 2017-05-25 | 2017-08-11 | 江苏省埃迪机电设备实业有限公司 | It is a kind of to solve the effective ways that tube blank inner wall is scratched |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107030170A (en) * | 2017-05-25 | 2017-08-11 | 江苏省埃迪机电设备实业有限公司 | It is a kind of to solve the effective ways that tube blank inner wall is scratched |
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