JP2012042109A - Cooling tray - Google Patents

Cooling tray Download PDF

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Publication number
JP2012042109A
JP2012042109A JP2010183104A JP2010183104A JP2012042109A JP 2012042109 A JP2012042109 A JP 2012042109A JP 2010183104 A JP2010183104 A JP 2010183104A JP 2010183104 A JP2010183104 A JP 2010183104A JP 2012042109 A JP2012042109 A JP 2012042109A
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Japan
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metal plate
surface support
support portion
storage agent
upper wall
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Takuji Kuzutani
拓嗣 葛谷
Yoshiyuki Kadoya
義之 角谷
Kunihiro Ogasawara
邦博 小笠原
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AISHIN KASEI KOGYO KK
Inoac Corp
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AISHIN KASEI KOGYO KK
Inoue MTP KK
Inoac Corp
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Priority to JP2010183104A priority Critical patent/JP2012042109A/en
Publication of JP2012042109A publication Critical patent/JP2012042109A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a cooling tray which can properly ensure close contact between a cold storage agent container and a metal plate by suppressing the deformation of the cold storage agent container formed of a synthetic resin.SOLUTION: The cooling tray is configured by sealing a cold storage agent in a hollow box-shaped cold storage agent container 1 formed of a synthetic resin. The cold storage agent container 1 is molded by insert blow-molding with a metal plate M buried in the upper wall 10 thereof. The metal plate M has a plurality of recessed parts M1 on its peripheral edges, and is buried in the upper wall 10 with its top face partially exposed to the outside. The upper wall 10 includes an upper face support 12 covering the upper face peripheral edge of the metal plate M, a lower face support covering the lower face of the metal plate M, and a side face support covering the side faces of the metal plate M and connecting the upper face support 12 to the lower face support. The side face support comprises a first side face support covering outside faces of the metal plate M and a second side face support covering inner faces of the recessed parts M1 of the metal plate.

Description

本発明は、例えば冷蔵庫や冷凍庫の冷凍室内に収納して使用される冷却トレイに関する。   The present invention relates to a cooling tray that is stored and used in a freezer compartment of a refrigerator or a freezer, for example.

従来、蓄冷剤を封入した冷却トレイを冷蔵庫や冷凍庫の冷凍室に収納するとともに、その冷却トレイに食品を載置することにより、冷凍室内における食品冷凍の急速化を図る技術が知られている(例えば、特許文献1参照)。特許文献1の冷却トレイは、内部に蓄冷剤Tが封入された合成樹脂製又は金属製の蓄冷剤容器100と、その蓄冷剤容器100上に配置される金属板Mとから構成されている(図7(a)参照)。こうした冷却トレイが収納された冷凍室では、冷却トレイの金属板M上に食品が載置されると、その食品は冷凍室内に供給される冷気に加えて冷却トレイ内の蓄冷剤Tによっても熱を奪われるため、急速に温度が低下して冷凍状態になる。   Conventionally, a technology for accelerating food freezing in a freezing chamber by storing a cooling tray filled with a regenerator in a freezer compartment of a refrigerator or a freezer and placing food on the cooling tray is known ( For example, see Patent Document 1). The cooling tray of patent document 1 is comprised from the synthetic resin or metal cold storage agent container 100 with which the cold storage agent T was enclosed inside, and the metal plate M arrange | positioned on the cold storage agent container 100 ( FIG. 7 (a)). In a freezing room in which such a cooling tray is stored, when food is placed on the metal plate M of the cooling tray, the food is heated by the cold storage agent T in the cooling tray in addition to the cold air supplied to the freezing room. Is deprived of, so the temperature drops rapidly and becomes frozen.

特開2005−083629号公報Japanese Patent Laying-Open No. 2005-083629

ところで、冷却トレイの蓄冷剤容器100は成形の容易性やコストの観点から、金属よりも合成樹脂により形成することが好ましい。しかしながら、合成樹脂製の蓄冷剤容器100は金属製の蓄冷剤容器と比較して変形しやいという欠点があり、蓄冷剤容器100の変形に起因して蓄冷剤容器100と金属板Mとの密着性が低下するという問題があった。具体的には、図7(b)に示すように、蓄冷剤Tの凍結膨張時に蓄冷剤容器100の内圧が高まることにより、蓄冷剤容器100は中央部分ほど外方へ膨らむように膨張変形する。このとき、金属板Mの周縁部分と蓄冷剤容器100との間に剥がれが生じて、蓄冷剤容器100と金属板Mとの間の密着性が低下する。そして、蓄冷剤容器100と金属板Mとの密着性が低下すると、金属板M上に載置された食品の熱を蓄冷剤容器100内の蓄冷剤Tに十分に伝えることができず、冷却トレイの冷却能力の低下をもたらす。   By the way, it is preferable to form the cool storage container 100 of the cooling tray from a synthetic resin rather than a metal from the viewpoint of ease of molding and cost. However, the synthetic resin regenerator container 100 has a drawback that it is more easily deformed than the metal regenerator container 100. Due to the deformation of the regenerator container 100, the regenerator container 100 and the metal plate M There was a problem that the adhesiveness was lowered. Specifically, as shown in FIG. 7B, when the internal pressure of the cool storage agent container 100 increases during the freezing and expansion of the cool storage agent T, the cool storage agent container 100 expands and deforms so that the center portion expands outward. . At this time, peeling occurs between the peripheral edge portion of the metal plate M and the cool storage agent container 100, and the adhesion between the cool storage agent container 100 and the metal plate M decreases. And if the adhesiveness of the cool storage agent container 100 and the metal plate M falls, the heat | fever of the food mounted on the metal plate M cannot fully be transmitted to the cool storage agent T in the cool storage agent container 100, and cooling Reduces the cooling capacity of the tray.

この発明は、こうした従来の実情に鑑みてなされたものであり、その目的は、蓄冷剤の凍結膨張に起因して生じる合成樹脂製の蓄冷剤容器の変形を抑制して、蓄冷剤容器と金属板との密着性を好適に確保することのできる冷却トレイを提供することにある。   The present invention has been made in view of such conventional circumstances, and the object thereof is to suppress the deformation of the cold storage container made of synthetic resin caused by the freezing expansion of the cold storage agent, and to store the cold storage container and the metal It is providing the cooling tray which can ensure suitably adhesiveness with a board.

上記の目的を達成するために請求項1に記載の冷却トレイは、中空箱状をなす合成樹脂製の蓄冷剤容器内に蓄冷剤を封入してなる冷却トレイであって、前記蓄冷剤容器は、インサートブロー成形により、上壁内に金属板を埋設した状態で成形されたものであり、前記金属板は周縁に複数の凹部を備えるとともに、上面の一部を外部に露出させた状態で前記上壁内に埋設され、前記上壁は前記金属板の上面周縁部分を覆う上面支持部と、前記金属板の下面を覆う下面支持部と、前記金属板の側面を覆うとともに前記上面支持部と前記下面支持部とを接続する側面支持部とを備え、前記側面支持部は、前記金属板の外側面を覆う第1側面支持部と、前記金属板の凹部の内面を覆う第2側面支持部とからなることを特徴とする。   In order to achieve the above object, the cooling tray according to claim 1 is a cooling tray in which a cool storage agent is enclosed in a synthetic resin cool storage agent container having a hollow box shape, and the cool storage agent container is The metal plate is formed by insert blow molding in a state where a metal plate is embedded in the upper wall, and the metal plate has a plurality of concave portions on the periphery and a part of the upper surface is exposed to the outside. The upper wall is embedded in an upper wall, and the upper wall covers an upper surface periphery of the metal plate, a lower surface support that covers a lower surface of the metal plate, a side surface of the metal plate, and the upper surface support. A side support portion that connects the lower surface support portion, the side support portion covering a first side support portion that covers the outer surface of the metal plate, and a second side surface support portion that covers the inner surface of the recess of the metal plate. It is characterized by the following.

上記構成によれば、従来、蓄冷剤容器上に配置していた金属板を蓄冷剤容器の上壁内に埋設することによって、合成樹脂により形成される蓄冷剤容器の上壁を補強している。これにより、蓄冷剤の凍結膨張時における内圧の高まりによって蓄冷剤容器を変形させようとする力が作用した場合にも、上壁の変形を抑制することができ、上壁と金属板との密着性を確保することができる。また、上面支持部、下面支持部、及び側面支持部を上壁に形成し、上壁内において金属板を上方、下方、及び側方の各方向から支持するように構成している。そのため、蓄冷剤容器から金属板が剥がれ(外れ)難くなっている。   According to the said structure, the upper wall of the cool storage agent container formed with a synthetic resin is reinforced by embedding the metal plate conventionally arrange | positioned on the cool storage agent container in the upper wall of a cool storage agent container. . As a result, even when a force for deforming the cool storage agent container is applied due to an increase in internal pressure during freezing and expansion of the cool storage agent, it is possible to suppress the deformation of the upper wall, and the adhesion between the upper wall and the metal plate Sex can be secured. Further, the upper surface support portion, the lower surface support portion, and the side surface support portion are formed on the upper wall, and the metal plate is configured to be supported from above, below, and side in the upper wall. Therefore, it is difficult for the metal plate to peel (detach) from the cool storage agent container.

さらに、金属板の周縁部分に複数の凹部を形成するとともに、上壁の側面支持部として、金属板の外側面を覆う第1側面支持部と、金属板の凹部の内面を覆う第2側面支持部とを設けている。第1側面支持部に加えて第2側面支持部も形成することによって、側面支持部は、全体として上面視蛇行形状に形成される。そのため、金属板の側面を覆う側面支持部の支持長をより長く確保でき、それだけ金属板の支持強度が向上する。とくに、側面支持部が上記蛇行形状であると、側面支持部は全体として、蛇行幅に相当する所定の幅をもって上面支持部と下面支持部とを接続する状態となるため、下面支持部に対する上面支持部の変形を効果的に抑制することができる。   Furthermore, while forming a some recessed part in the peripheral part of a metal plate, as a side surface support part of an upper wall, the 1st side surface support part which covers the outer surface of a metal plate, and the 2nd side surface support which covers the inner surface of the recessed part of a metal plate Part. By forming the second side surface support portion in addition to the first side surface support portion, the side surface support portion is formed in a serpentine shape as viewed from above. Therefore, the support length of the side surface support portion that covers the side surface of the metal plate can be secured longer, and the support strength of the metal plate is improved accordingly. In particular, when the side surface support portion has the meandering shape, the side surface support portion is connected to the upper surface support portion and the lower surface support portion with a predetermined width corresponding to the meandering width as a whole. Deformation of the support portion can be effectively suppressed.

請求項2に記載の冷却トレイは、請求項1に記載の発明において、前記上面支持部の内側端縁は、蓄冷剤容器の厚み方向において、前記金属板の凹部の底面と重なる位置、又は同凹部の底面よりも外側に位置することを特徴とする。   A cooling tray according to a second aspect is the invention according to the first aspect, wherein the inner edge of the upper surface support portion overlaps the bottom surface of the concave portion of the metal plate in the thickness direction of the regenerator container, or the same. It is located outside the bottom surface of the recess.

蓄冷剤容器をインサートブロー成形により成形した場合、上面支持部における金属板を被覆する部位は、断面U字状に引き伸ばされて薄肉に形成されるため、強度が低下しやすい傾向にある。上記構成によれば、上面支持部における金属板を被覆する部位は、金属板の上面周縁部分における凹部の底面よりも外側のみに限定され、凹部よりも内側に形成されることはない。そのため、金属板を被覆する部位を形成することに起因する上面支持部の強度低下を抑えることができる。   When the cool storage agent container is formed by insert blow molding, the portion of the upper surface support portion that covers the metal plate is stretched to have a U-shaped cross section and is formed thin, so that the strength tends to decrease. According to the said structure, the site | part which coat | covers the metal plate in an upper surface support part is limited only to the outer side rather than the bottom face of the recessed part in the upper surface peripheral part of a metal plate, and is not formed inside a recessed part. Therefore, it is possible to suppress a decrease in strength of the upper surface support portion caused by forming a portion covering the metal plate.

請求項3に記載の冷却トレイは、請求項1又は請求項2に記載の発明において、前記金属板の凹部の側面には、対向する側面間の距離を底面側よりも狭めるように形成された抜け止め部が設けられていることを特徴とする。上記構成によれば、上壁内から金属板が外れようとした場合に、抜け止め部と第2側面支持部との間に引っ掛かりが生じる。これにより、上壁から金属板が外れることを規制できる。   According to a third aspect of the present invention, in the invention according to the first or second aspect, the cooling tray is formed on the side surface of the concave portion of the metal plate so that the distance between the opposing side surfaces is narrower than the bottom surface side. A retaining part is provided. According to the above configuration, when the metal plate is about to come off from the upper wall, a catch is generated between the retaining portion and the second side support portion. Thereby, it can control that a metal plate removes from an upper wall.

請求項4に記載の冷却トレイは、請求項1から請求項3のいずれか一項に記載の発明において、前記下面支持部と下壁との間には、先端が前記下面支持部に固定されるとともに基端が下壁に固定される規制部が設けられていることを特徴とする。   According to a fourth aspect of the present invention, in the cooling tray according to any one of the first to third aspects, a tip is fixed to the lower surface support portion between the lower surface support portion and the lower wall. And a restricting portion whose base end is fixed to the lower wall.

上記構成によれば、規制部が蓄冷剤容器の上壁の下面支持部と下壁との間を支える柱となって、上壁の下面支持部と下壁との間の間隔を一定に保つことができる。これにより、上壁の下面支持部と下壁との間の間隔を広げようとする変形(膨張変形)や、同間隔を狭めようとする変形(反り)といった蓄冷剤容器の変形を抑制することができる。   According to the said structure, a control part becomes a pillar which supports between the lower surface support part and lower wall of the upper wall of a cool storage agent container, and keeps the space | interval between the lower surface support part and lower wall of an upper wall constant. be able to. This suppresses deformation of the regenerator container such as deformation (expansion deformation) that increases the distance between the lower surface support portion and the lower wall of the upper wall and deformation (warping) that attempts to narrow the distance. Can do.

本発明の冷却トレイによれば、蓄冷剤容器を合成樹脂により形成しつつも、蓄冷剤の凍結膨張に起因して生じる蓄冷剤容器の変形を抑制して、蓄冷剤容器と金属板との密着性を好適に確保することができる。   According to the cooling tray of the present invention, while the cool storage agent container is formed of a synthetic resin, the cool storage agent container is prevented from being deformed due to the freezing and expansion of the cool storage agent, and the close contact between the cool storage agent container and the metal plate is achieved. Property can be suitably secured.

(a)は冷却トレイの斜視図、(b)は金属板の斜視図。(A) is a perspective view of a cooling tray, (b) is a perspective view of a metal plate. (a)は冷却トレイの上面拡大図、(b)は(a)のb−b線断面図、(c)は(a)のc−c線断面図。(A) is the upper surface enlarged view of a cooling tray, (b) is the bb sectional view taken on the line of (a), (c) is the cc sectional view taken on the line (a). 冷却トレイの部分断面図。The fragmentary sectional view of a cooling tray. 図1(a)のx−x線断面図。The xx sectional view taken on the line of Fig.1 (a). (a)、(b)は別例の金属板の上面拡大図。(A), (b) is the upper surface enlarged view of the metal plate of another example. (a)、(b)は別例の冷却トレイの上面拡大図。(A), (b) is the upper surface enlarged view of the cooling tray of another example. (a)は従来の冷却トレイの断面図、(b)は膨張変形状態の冷却トレイの断面図。(A) is sectional drawing of the conventional cooling tray, (b) is sectional drawing of the cooling tray of an expansion deformation state.

以下、本発明の冷却トレイを図面に基づいて説明する。
本実施形態の冷却トレイは、中空箱状をなし、インサートブロー成形により金属板Mを埋設した状態で成形された合成樹脂製の蓄冷剤容器1内に蓄冷剤Tを封入してなるものである。インサートブロー成形とはブロー成形型内に予め金属板Mを配置した状態で成形を行う方法である。具体的には、溶融した合成樹脂からなる筒状のパリソンを形成し、このパリソンを挟むようにして、金属板Mを所定位置に配置したブロー成形型を型締めする。その後、パリソン内に空気を吹き込み、ブロー成形型のキャビティ内面、及び金属板Mに沿ってパリソンを引き伸ばすことにより、金属板Mを埋設した蓄冷剤容器1を成形する。
Hereinafter, the cooling tray of this invention is demonstrated based on drawing.
The cooling tray of the present embodiment has a hollow box shape, and is formed by enclosing a regenerator T in a regenerator container 1 made of synthetic resin and molded with a metal plate M embedded by insert blow molding. . Insert blow molding is a method in which molding is performed in a state where a metal plate M is arranged in advance in a blow mold. Specifically, a cylindrical parison made of a melted synthetic resin is formed, and a blow mold having a metal plate M arranged at a predetermined position is clamped so as to sandwich the parison. Thereafter, air is blown into the parison, and the parison is stretched along the cavity inner surface of the blow mold and the metal plate M, thereby forming the regenerator container 1 in which the metal plate M is embedded.

蓄冷剤容器1を形成する合成樹脂としては、冷却トレイに一般に用いられる公知のもの、例えばポリエチレン、及びポリプロピレンを用いることができる。蓄冷剤容器1内に埋設される金属板Mの材料としては、冷却トレイに一般に用いられる公知のもの、例えばアルミニウム、銅、鉄、及びステンレス鋼を用いることができる。これらのなかでも熱伝導性の観点から、アルミニウム又は銅を用いることが好ましい。また、蓄冷剤Tとしては、冷却トレイ用に一般に用いられる公知のもの(例えば、特開平4−23883号公報に記載される蓄冷剤)を用いることができる。   As a synthetic resin which forms the cool storage agent container 1, the well-known thing generally used for a cooling tray, for example, polyethylene, and a polypropylene can be used. As a material of the metal plate M embedded in the cool storage agent container 1, a known material generally used for a cooling tray, for example, aluminum, copper, iron, and stainless steel can be used. Of these, aluminum or copper is preferably used from the viewpoint of thermal conductivity. Moreover, as the cool storage agent T, the well-known thing (for example, the cool storage agent described in Unexamined-Japanese-Patent No. 4-23883) generally used for cooling trays can be used.

図1〜3に示すように、蓄冷剤容器1は上壁10、下壁20、及び4枚の周壁30を有する中空の長四角箱状に形成されている。そして、蓄冷剤容器1の内部は蓄冷剤Tを封入するための収容空間となっている。蓄冷剤容器1の上壁10には、中央部分を形成する平面部11と、周縁部分を形成する枠状の膨出部18とが設けられている。   As shown in FIGS. 1-3, the cool storage agent container 1 is formed in the hollow long square box shape which has the upper wall 10, the lower wall 20, and the four peripheral walls 30. As shown in FIG. And the inside of the cool storage agent container 1 becomes a storage space for enclosing the cool storage agent T. The upper wall 10 of the cool storage agent container 1 is provided with a flat portion 11 that forms a central portion and a frame-shaped bulging portion 18 that forms a peripheral portion.

平面部11には、その上面中央部分を外部に露出させた状態で金属板Mが埋設されている。図1(b)に示すように、金属板Mは全体として矩形状をなし、その周縁部分に複数の凹部M1が形成されている。各凹部M1はいずれも上面視溝状(コ字状)に形成され、それぞれ等間隔に形成されている。   A metal plate M is embedded in the flat portion 11 with the central portion of the upper surface exposed to the outside. As shown in FIG. 1B, the metal plate M has a rectangular shape as a whole, and a plurality of recesses M1 are formed in the peripheral portion. Each of the recesses M1 is formed in a groove shape (U shape) when viewed from above, and is formed at equal intervals.

図2(a)に示すように、金属板Mの上面周縁部分は、平面部11の上面支持部12によって覆われた状態となっている。この上面支持部12は、金属板Mの周縁部分を上面側から支えることにより、上壁10から金属板Mが外れることを防止する。また、金属板Mに凹部M1が設けられることにより、上面支持部12には金属板Mの凹部M1の形成位置に応じて、金属板Mを被覆しない部位(非被覆部14)が所定の間隔をおいて複数形成される。つまり、上面支持部12は、金属板Mの凹部M1上に位置し、金属板Mを被覆しない非被覆部14と、金属板Mの周縁における凹部M1以外の部位上に位置し、金属板Mを被覆する被覆部13とが交互に配置されることで構成されている。   As shown in FIG. 2A, the upper surface peripheral portion of the metal plate M is covered with the upper surface support portion 12 of the flat portion 11. The upper surface support portion 12 supports the peripheral portion of the metal plate M from the upper surface side, thereby preventing the metal plate M from being detached from the upper wall 10. Further, by providing the metal plate M with the concave portion M1, the upper surface support portion 12 has a portion (non-covered portion 14) that does not cover the metal plate M according to the formation position of the concave portion M1 of the metal plate M at a predetermined interval. A plurality of them are formed. That is, the upper surface support portion 12 is located on the concave portion M1 of the metal plate M and is located on a portion other than the non-covered portion 14 that does not cover the metal plate M and the concave portion M1 on the periphery of the metal plate M. It is comprised by the alternately arrange | positioning the coating | coated part 13 which coat | covers.

図2(b)に示すように、被覆部13は、インサートブロー成形時において、ブロー成形型の内面と金属板Mの周縁部分との間に形成される凹み部分に沿って断面U字状に引き伸ばされつつ、同凹み部分に入り込むようにして形成される。そのため、被覆部13は薄肉の層が上下に重なる断面U字状の二層構造に形成される。一方、図2(c)に示すように、非被覆部14は、インサートブロー成形時において一層構造に形成される。   As shown in FIG. 2 (b), the covering portion 13 has a U-shaped cross section along a recessed portion formed between the inner surface of the blow mold and the peripheral portion of the metal plate M during insert blow molding. It is formed so as to enter the recessed portion while being stretched. Therefore, the covering portion 13 is formed in a two-layer structure having a U-shaped cross section in which thin layers overlap each other. On the other hand, as shown in FIG.2 (c), the non-coating part 14 is formed in a one-layer structure at the time of insert blow molding.

また、金属板Mの上面における露出部分と上面支持部12に被覆される被覆部分と境界は、上面支持部12の内側端縁12aの位置により決定される。図2(a)に示すように、本実施形態では、上面支持部12の内側端縁12aの位置を、金属板Mの各凹部M1の底面M1a上となるように設定している。つまり、蓄冷剤容器1の厚み方向において、上面支持部12の内側端縁12aと金属板Mの凹部M1の底面M1aとが重なるように構成されている。この場合、上面支持部12は、金属板Mの周縁部分における凹部M1の底面M1aよりも外側に位置する部分のみを被覆する。   Further, the exposed portion on the upper surface of the metal plate M and the covering portion covered with the upper surface support portion 12 and the boundary are determined by the position of the inner edge 12 a of the upper surface support portion 12. As shown in FIG. 2A, in this embodiment, the position of the inner edge 12a of the upper surface support portion 12 is set to be on the bottom surface M1a of each recess M1 of the metal plate M. That is, the inner end edge 12a of the upper surface support portion 12 and the bottom surface M1a of the concave portion M1 of the metal plate M are configured to overlap in the thickness direction of the regenerator container 1. In this case, the upper surface support portion 12 covers only a portion located outside the bottom surface M1a of the recess M1 in the peripheral portion of the metal plate M.

図2(b)、(c)に示すように、金属板Mの下面は下面支持部15によって覆われ、金属板Mの側面は側面支持部によって覆われた状態となっている。側面支持部は第1側面支持部16と第2側面支持部17とを有する。図2(b)に示すように、第1側面支持部16は、金属板Mの側面のうちの外側面M2を覆う部分であり、外側面M2に沿って上面支持部12と下面支持部15とを接続する。金属板Mの外側面M2とは、金属板Mの側面における凹部M1の内面を除いた部分を意味する。また、図2(c)に示すように、第2側面支持部17は、金属板Mの側面のうちの凹部M1の内面を覆う部分であり、同内面に沿って上面支持部12と下面支持部15とを接続する。第1側面支持部16と第2側面支持部17とからなる側面支持部は全体として、金属板Mの側面の凹凸形状に合わせて、上面視蛇行形状に形成されている。   As shown in FIGS. 2B and 2C, the lower surface of the metal plate M is covered with the lower surface support portion 15, and the side surface of the metal plate M is covered with the side surface support portion. The side support part includes a first side support part 16 and a second side support part 17. As shown in FIG. 2B, the first side surface support portion 16 is a portion that covers the outer surface M2 of the side surface of the metal plate M, and the upper surface support portion 12 and the lower surface support portion 15 along the outer surface M2. And connect. The outer surface M2 of the metal plate M means a portion of the side surface of the metal plate M excluding the inner surface of the recess M1. Further, as shown in FIG. 2 (c), the second side surface support portion 17 is a portion that covers the inner surface of the recess M1 in the side surface of the metal plate M, and the upper surface support portion 12 and the lower surface support along the inner surface. The unit 15 is connected. The side surface support portion composed of the first side surface support portion 16 and the second side surface support portion 17 is formed in a meandering shape in a top view according to the uneven shape of the side surface of the metal plate M as a whole.

なお、本実施形態では、第1側面支持部16、及び第2側面支持部17における凹部M1の側面M1bに沿って形成される部分は、被覆部13に連続して形成され、被覆部13の下層側の端縁と下面支持部15とを接続する。そして、第2側面支持部17における凹部M1の底面M1aに沿って形成される部分は、非被覆部14に連続して形成され、非被覆部14の内側の端縁、つまり上面支持部12の内側端縁12aと下面支持部15とを接続する。   In the present embodiment, the portions formed along the side surface M1b of the recess M1 in the first side surface support portion 16 and the second side surface support portion 17 are formed continuously with the cover portion 13, and The lower edge and the lower surface support part 15 are connected. And the part formed along the bottom face M1a of the recessed part M1 in the 2nd side surface support part 17 is formed continuously with the non-covering part 14, and the edge inside the non-covering part 14, ie, the upper surface support part 12, is formed. The inner edge 12a and the lower surface support part 15 are connected.

図1及び図4に示すように、上壁10における平面部11の周囲に位置する枠状の膨出部18は、平面部11よりも上方に膨出するように形成されている。そして、膨出部18の内部にも収容空間が形成されるとともに、この膨出部18内の収容空間は、下面支持部15よりも上方にまで達するように形成されている。   As shown in FIGS. 1 and 4, the frame-shaped bulging portion 18 located around the flat portion 11 in the upper wall 10 is formed to bulge upward from the flat portion 11. A housing space is also formed inside the bulging portion 18, and the housing space in the bulging portion 18 is formed so as to reach an upper side than the lower surface support portion 15.

図3及び図4に示すように、蓄冷剤容器1の下壁20には、上壁10側へ向かって膨出する円錐台状の第1規制部21が複数、設けられている。第1規制部21は、その先端面21aが上壁10の下面支持部15に融着されて下面支持部15と一体に形成されている。本実施形態においては、8個の第1規制部21が下面支持部15の各長辺に沿って4個ずつ、2列に設けられている。そして、各第1規制部21の先端面21aが下面支持部15における第2側面支持部17との接続部位に対して融着されている。第1規制部21は、膨張変形や反りといった蓄冷剤容器1の変形を抑制する。なお、図2(b)、(c)では第1規制部21の図示を省略している。   As shown in FIGS. 3 and 4, the lower wall 20 of the cool storage agent container 1 is provided with a plurality of first truncated cone-shaped restricting portions 21 that bulge toward the upper wall 10 side. The first restricting portion 21 is formed integrally with the lower surface support portion 15 by having the tip surface 21 a fused to the lower surface support portion 15 of the upper wall 10. In the present embodiment, eight first restricting portions 21 are provided in two rows, four each along the long side of the lower surface support portion 15. And the front end surface 21a of each 1st control part 21 is melt | fused with respect to the connection site | part with the 2nd side surface support part 17 in the lower surface support part 15. As shown in FIG. The 1st control part 21 suppresses deformation | transformation of the cool storage agent container 1, such as expansion deformation and curvature. In addition, illustration of the 1st control part 21 is abbreviate | omitted in FIG.2 (b), (c).

図3及び図4に示すように、下壁20の中央部には、上壁10側へ向かって膨出するとともに長手方向に延びる突条状の第2規制部22が設けられている。第2規制部22は、下壁20の湾曲やねじれを抑制する。   As shown in FIGS. 3 and 4, at the center portion of the lower wall 20, a ridge-shaped second restricting portion 22 that bulges toward the upper wall 10 and extends in the longitudinal direction is provided. The second restricting portion 22 suppresses bending and twisting of the lower wall 20.

図1に示すように、蓄冷剤容器1の周壁30には収容空間内に蓄冷剤Tを注入するための注入口31が設けられている。注入口31は収容空間内に蓄冷剤Tを注入した後に封止される。なお、図2及び図3においては蓄冷剤Tの図示を省略している。   As shown in FIG. 1, the peripheral wall 30 of the cool storage agent container 1 is provided with an inlet 31 for injecting the cool storage agent T into the accommodation space. The injection port 31 is sealed after the cold storage agent T is injected into the accommodation space. In addition, illustration of the cool storage agent T is abbreviate | omitted in FIG.2 and FIG.3.

次に本実施形態における作用効果について、以下に記載する。
(1)本実施形態の冷却トレイは、蓄冷剤容器1の上壁10内に上面の一部を外部に露出させた状態で金属板Mが埋設されていることから、上壁10が金属板Mによって補強された状態となっている。そのため、蓄冷剤Tの凍結膨張時に、蓄冷剤容器1を変形させようとする力が作用した場合にも、上壁10の変形が抑制されて上壁10と金属板Mとの密着性が好適に確保される。
Next, operational effects in the present embodiment will be described below.
(1) Since the metal plate M is embedded in the cooling tray of this embodiment in a state where a part of the upper surface is exposed to the outside in the upper wall 10 of the regenerator container 1, the upper wall 10 is a metal plate. The state is reinforced by M. Therefore, even when a force for deforming the cool storage agent container 1 is applied during freezing and expansion of the cool storage agent T, the deformation of the upper wall 10 is suppressed, and the adhesion between the upper wall 10 and the metal plate M is suitable. Secured.

また、上記構成を採用した場合には、蓄冷剤容器1上に金属板Mを単純に接着する従来の構成と比較して、金属板Mと蓄冷剤容器1との間にゴミが入り難くなるという利点が得られる。さらに、蓄冷剤容器1上に金属板Mを配置する従来の構成では、安全性を向上させるために金属板Mの端部を丸める端部処理を行う必要があったが、本実施形態では、金属板Mの端部が上壁10に覆われているため、従来のような金属板Mの端部処理を行う必要がない。また、上記蓄冷剤容器1をインサートブロー成形により成形することにより、金属板Mと上壁10との見切り部分を綺麗に形成することができる。   Moreover, when the said structure is employ | adopted, compared with the conventional structure which adhere | attaches the metal plate M on the cool storage agent container 1 simply, it becomes difficult to enter refuse between the metal plate M and the cool storage agent container 1. FIG. The advantage is obtained. Furthermore, in the conventional structure which arrange | positions the metal plate M on the cool storage agent container 1, in order to improve safety, it was necessary to perform the edge part process which rounds the edge part of the metal plate M, but in this embodiment, Since the end of the metal plate M is covered with the upper wall 10, it is not necessary to perform the end processing of the metal plate M as in the conventional case. Further, by forming the cool storage agent container 1 by insert blow molding, a parting part between the metal plate M and the upper wall 10 can be formed beautifully.

(2)上面支持部12、下面支持部15、及び側面支持部16、17を上壁10に形成し、上壁10内において金属板Mを上方、下方、及び側方の各方向から支持するように構成している。そのため、蓄冷剤容器1から金属板Mが剥がれ(外れ)難くなっている。   (2) The upper surface support portion 12, the lower surface support portion 15, and the side surface support portions 16 and 17 are formed on the upper wall 10, and the metal plate M is supported in the upper wall 10 from the upper, lower, and lateral directions. It is configured as follows. Therefore, it is difficult for the metal plate M to be peeled off (removed) from the cool storage agent container 1.

(3)金属板Mの周縁部分に複数の凹部M1を形成するとともに、上壁10の側面支持部として、金属板Mの外側面M2を覆う第1側面支持部16と、金属板Mの凹部M1の内面を覆う第2側面支持部17とを設けている。金属板Mの外側面M2に沿う第1側面支持部16に加えて、金属板Mの凹部M1の内面に沿う第2側面支持部17を設けることで、側面支持部は全体として上面視蛇行形状となる。そのため、金属板Mの側面を覆う側面支持部の支持長をより長く確保でき、それだけ金属板Mの支持強度が向上する。   (3) A plurality of concave portions M1 are formed in the peripheral portion of the metal plate M, and a first side surface support portion 16 that covers the outer side surface M2 of the metal plate M as a side surface support portion of the upper wall 10, and a concave portion of the metal plate M The 2nd side surface support part 17 which covers the inner surface of M1 is provided. In addition to the first side surface support portion 16 along the outer side surface M2 of the metal plate M, by providing the second side surface support portion 17 along the inner surface of the concave portion M1 of the metal plate M, the side surface support portion has a meandering shape as viewed from above. It becomes. Therefore, the support length of the side surface support part that covers the side surface of the metal plate M can be secured longer, and the support strength of the metal plate M is improved accordingly.

また、側面支持部が上記蛇行形状であると、側面支持部は全体として、蛇行幅に相当する所定の幅をもって上面支持部12と下面支持部15とを接続することになる。これにより、下面支持部15に対する上面支持部12の変形を効果的に抑制することができる。下面支持部15に対する上面支持部12の変形としては、例えば、上面支持部12と第1側面支持部16との接続部分を支点とした上面支持部12の傾動変形が挙げられる。こうした傾動変形は冷却トレイの洗浄時等において、上面支持部12の外周部分に対して、上方から上面支持部12を下壁20側に押し付ける力が加えられた場合に起こりやすい。   Further, if the side surface support portion has the meandering shape, the side surface support portion as a whole connects the upper surface support portion 12 and the lower surface support portion 15 with a predetermined width corresponding to the meandering width. Thereby, the deformation | transformation of the upper surface support part 12 with respect to the lower surface support part 15 can be suppressed effectively. Examples of the deformation of the upper surface support portion 12 with respect to the lower surface support portion 15 include a tilt deformation of the upper surface support portion 12 with a connection portion between the upper surface support portion 12 and the first side surface support portion 16 as a fulcrum. Such tilt deformation is likely to occur when a force pressing the upper surface support portion 12 against the lower wall 20 side from above is applied to the outer peripheral portion of the upper surface support portion 12 during cleaning of the cooling tray or the like.

具体的には、図2(b)の矢印で示すように、上方から上面支持部12を下壁20側に押し付ける力が加えられると、上面支持部12と第1側面支持部16との接続部分を支点として、上面支持部12の内側端縁12a側が浮き上がり、上面支持部12全体が傾くように変形する。こうした上面支持部12の傾動変形が大きくなると、上壁10から金属板Mが外れる可能性もある。なお、インサートブロー成形品は、上面支持部12の被覆部13が薄肉の断面U字状に形成され、その下層側のみに側面支持部が接続されることから、こうした傾動変形が特に起こりやすい。   Specifically, as shown by an arrow in FIG. 2B, when a force pressing the upper surface support portion 12 against the lower wall 20 is applied from above, the connection between the upper surface support portion 12 and the first side surface support portion 16 is established. Using the portion as a fulcrum, the inner edge 12a side of the upper surface support portion 12 is lifted, and the entire upper surface support portion 12 is deformed to be inclined. If the tilting deformation of the upper surface support portion 12 becomes large, the metal plate M may be detached from the upper wall 10. In the insert blow molded product, since the covering portion 13 of the upper surface support portion 12 is formed in a thin U-shaped cross section, and the side surface support portion is connected only to the lower layer side, such tilt deformation is particularly likely to occur.

ここで、上記のとおり側面支持部が全体として所定の蛇行幅をもって形成されている、即ち第1側面支持部16よりも内側に第2側面支持部17が形成されていると、第2側面支持部17の形成部位において、上面支持部12と下面支持部15との間隔が固定された状態となる。そのため、上面支持部12と第1側面支持部16との接続部分を支点として上面支持部12が傾動しようとしても、第2側面支持部17が上面支持部12の内側部分と下面支持部15との間隔を一定に保つことによって、上面支持部12の傾動が規制される。   Here, as described above, when the side support portion is formed with a predetermined meandering width as a whole, that is, when the second side support portion 17 is formed inside the first side support portion 16, the second side support portion is formed. In the formation part of the part 17, the space | interval of the upper surface support part 12 and the lower surface support part 15 will be in the fixed state. Therefore, even if the upper surface support portion 12 is tilted with the connecting portion between the upper surface support portion 12 and the first side surface support portion 16 as a fulcrum, the second side surface support portion 17 is connected to the inner portion of the upper surface support portion 12 and the lower surface support portion 15. Is kept constant, the tilting of the upper surface support portion 12 is restricted.

また、仮に上面支持部12の傾動変形が生じたとしても、上面支持部12と下面支持部15とを接続する第1側面支持部16及び第2側面支持部17の各接続位置が、側面支持部全体の延びる方向に対して直交する方向において互いに異なっているため、上面支持部12を傾動変形させる力が側面支持部に沿って伝播し難くなる。そのため、部分的に上面支持部12を傾動変形させる力が加わったとしても、それにより広範囲にわたって上面支持部12が傾動変形することが抑制される。   Even if tilting deformation of the upper surface support portion 12 occurs, the connection positions of the first side surface support portion 16 and the second side surface support portion 17 that connect the upper surface support portion 12 and the lower surface support portion 15 are side surface support. Since they are different from each other in the direction orthogonal to the extending direction of the entire portion, the force that tilts and deforms the upper surface support portion 12 is difficult to propagate along the side surface support portion. Therefore, even if a force that tilts and deforms the upper surface support portion 12 is applied partially, the upper surface support portion 12 is prevented from being tilted and deformed over a wide range.

(4)上面支持部12の内側端縁12aを、蓄冷剤容器1の厚み方向において、金属板Mの凹部M1の底面M1aと重なる位置に設定している。上記構成によれば、上面支持部12における被覆部13の形成位置は、金属板Mの上面周縁部分における凹部M1の底面M1aよりも外側に位置する部分のみに限定され、凹部M1よりも内側に被覆部13が形成されることはない。図2(b)に示すように、被覆部13は断面U字状に引き伸ばされて薄肉に形成されて強度が低下しやすい傾向があることから、上記のように被覆部13を限定して設けることにより、同部位を形成することに起因する上面支持部12の強度低下を抑えることができる。   (4) The inner edge 12 a of the upper surface support portion 12 is set at a position that overlaps the bottom surface M 1 a of the concave portion M 1 of the metal plate M in the thickness direction of the cool storage agent container 1. According to the said structure, the formation position of the coating | coated part 13 in the upper surface support part 12 is limited only to the part located outside the bottom face M1a of the recessed part M1 in the upper surface peripheral part of the metal plate M, and is located inside the recessed part M1. The covering portion 13 is not formed. As shown in FIG. 2 (b), the covering portion 13 is stretched to have a U-shaped cross section and is formed thin, and the strength tends to decrease. Therefore, the covering portion 13 is limitedly provided as described above. Thereby, the strength reduction of the upper surface support part 12 resulting from forming the site | part can be suppressed.

また、上面支持部12の内側端縁12aを、蓄冷剤容器1の厚み方向において、金属板Mの凹部M1の底面M1aと重なる位置に設定した場合には、上面支持部12の内側端縁12aと下面支持部15とが第2側面支持部17により接続されることになる。上面支持部12の内側端縁12aにおいて、上面支持部12と下面支持部15との間隔が固定されることにより、上面支持部12の上記傾動変形をより確実に抑制することができる。   Further, when the inner edge 12a of the upper surface support portion 12 is set at a position overlapping the bottom surface M1a of the concave portion M1 of the metal plate M in the thickness direction of the regenerator container 1, the inner edge 12a of the upper surface support portion 12 is used. And the lower surface support portion 15 are connected by the second side surface support portion 17. By fixing the distance between the upper surface support portion 12 and the lower surface support portion 15 at the inner edge 12a of the upper surface support portion 12, the tilt deformation of the upper surface support portion 12 can be more reliably suppressed.

(5)下壁20には上壁10側へ向かって膨出するとともに先端面21aが下面支持部15に融着される第1規制部21が設けられている。この第1規制部21は、膨張変形や反りといった蓄冷剤容器1の変形を抑制する。   (5) The lower wall 20 is provided with a first restricting portion 21 that bulges toward the upper wall 10 and whose front end surface 21 a is fused to the lower surface support portion 15. This 1st control part 21 suppresses deformation | transformation of the cool storage agent container 1, such as expansion deformation and curvature.

蓄冷剤容器1が膨張変形した状態とは、換言すれば、蓄冷剤容器1の上壁10と下壁20との間隔が部分的又は全体的に広がった状態ということができる。こうした蓄冷剤容器1の膨張変形は、例えば、蓄冷剤Tの凍結膨張時に収容空間の内圧が高まって、上壁10及び下壁20を外方へ膨らませようとする力が作用することにより引き起こされる。ここで、第1規制部21は、上壁10及び下壁20を外方へ膨らませようとする力に抗して上壁10と下壁20との間の間隔を一定に保つことで上壁10及び下壁20の変形を規制して、蓄冷剤容器1の膨張変形を抑制する。   In other words, the state in which the cool storage agent container 1 is expanded and deformed can be said to be a state in which the interval between the upper wall 10 and the lower wall 20 of the cool storage agent container 1 is partially or entirely expanded. Such expansion deformation of the regenerator container 1 is caused, for example, by an increase in the internal pressure of the accommodation space when the regenerator T is frozen and expanded, and a force that causes the upper wall 10 and the lower wall 20 to expand outwardly acts. . Here, the first restricting portion 21 keeps the distance between the upper wall 10 and the lower wall 20 constant against the force of inflating the upper wall 10 and the lower wall 20 outward. 10 and the deformation | transformation of the lower wall 20 are controlled, and the expansion deformation of the cool storage agent container 1 is suppressed.

また、蓄冷剤容器1が反った状態とは、換言すれば、蓄冷剤容器1の上壁10と下壁20との間隔が部分的に狭まった状態ということができる。こうした蓄冷剤容器1の反りは、例えば、成形後における蓄冷剤容器1の冷却時に合成樹脂が収縮して、上壁10及び下壁20を内方へ引き寄せる力が作用することにより引き起こされる。とくに、上壁10に金属板Mを埋設した場合には、金属板Mに支えられて収縮が抑制される合成樹脂(金属板M周辺に位置する合成樹脂)と、その他の部位に位置する収縮が抑制されない合成樹脂との間に収縮度合の差が生じる。そして、この収縮度合の差が蓄冷剤容器1の反りや歪みを引き起こす大きな要因となる。ここで、第1規制部21は、上壁10及び下壁20を内方へ引き寄せる力に抗して上壁10と下壁20との間の間隔を一定に保つことで上壁10及び下壁20の変形を規制して、蓄冷剤容器1の反りを抑制する。   Moreover, the state where the cool storage agent container 1 warps can be said to be a state where the interval between the upper wall 10 and the lower wall 20 of the cool storage agent container 1 is partially narrowed. Such warpage of the cool storage agent container 1 is caused by, for example, the action of a force that draws the upper wall 10 and the lower wall 20 inward by contraction of the synthetic resin when the cool storage agent container 1 is cooled after molding. In particular, when the metal plate M is embedded in the upper wall 10, a synthetic resin (synthetic resin located around the metal plate M) that is supported by the metal plate M to suppress shrinkage and a shrinkage located in other parts. A difference in the degree of shrinkage occurs between the resin and the synthetic resin that is not suppressed. The difference in the degree of shrinkage is a major factor that causes warping and distortion of the cool storage agent container 1. Here, the first restricting portion 21 keeps the distance between the upper wall 10 and the lower wall 20 constant against the force that pulls the upper wall 10 and the lower wall 20 inward, so that the upper wall 10 and the lower wall 20 are kept constant. The deformation of the wall 20 is restricted, and the warp of the cool storage agent container 1 is suppressed.

(6)第1規制部21は、下面支持部15における第2側面支持部17との接続部位に先端面21aが融着されるように形成されている。これにより、第2側面支持部17の強度が高まり、上面支持部12の傾動変形の抑制効果を向上させることができる。   (6) The 1st control part 21 is formed so that the front end surface 21a may be fused by the connection part with the 2nd side surface support part 17 in the lower surface support part 15. FIG. Thereby, the intensity | strength of the 2nd side surface support part 17 increases, and the suppression effect of the tilting deformation of the upper surface support part 12 can be improved.

(7)蓄冷剤Tの凍結膨張時における蓄冷剤容器1の変形を抑制する方法として、予め蓄冷剤容器1内に凍結膨張時の膨張分を許容する膨張代としての空間部分を設ける方法、つまり、蓄冷剤容器1に対する液体状態の蓄冷剤Tの充填率を100%未満とする方法が考えられる。しかしながら、こうした方法を採用した場合、蓄冷剤Tの凍結時に蓄冷剤容器1の上壁10と蓄冷剤Tとの間に非接触部分(空間部分)が生じ、上壁10と蓄冷剤Tとの間の熱伝導性が低下してしまうおそれがある。   (7) As a method for suppressing deformation of the regenerator agent container 1 during freezing and expansion of the regenerator agent T, a method of providing a space portion as an expansion allowance that allows an expansion during freezing expansion in the regenerator agent container 1 in advance. A method of setting the filling rate of the cool storage agent T in the liquid state to the cool storage agent container 1 to less than 100% is conceivable. However, when such a method is adopted, a non-contact portion (space portion) is generated between the upper wall 10 of the cool storage agent container 1 and the cool storage agent T when the cool storage agent T is frozen, and the upper wall 10 and the cool storage agent T are There is a possibility that the thermal conductivity between them will be lowered.

本願発明では、上壁10に対して、下面支持部15よりも上方に膨出する膨出部18を形成している。そのため、図4に示すように、膨出部18内に膨張代Sとなる空間部分を残しつつ、且つ液面が下面支持部15よりも高い位置に位置するように、液体状態の蓄冷剤Tを蓄冷剤容器1内に封入することが可能である。蓄冷剤Tをこのように封入した場合には、蓄冷剤Tの凍結時において、上壁10と蓄冷剤Tとの間に生じる非接触部分(空間部分)は膨出部18内に形成されることとなり、金属板Mの下側に位置する下面支持部15と蓄冷剤Tとを全面的に接触させることができる。したがって、蓄冷剤容器1内に膨張代Sを設けることによる蓄冷剤容器1の変形抑制効果を得つつも、金属板M、下面支持部15、及び蓄冷剤T間の熱伝導性を好適に確保することができる。   In the present invention, a bulging portion 18 that bulges upward from the lower surface support portion 15 is formed on the upper wall 10. Therefore, as shown in FIG. 4, the regenerator T in the liquid state is left in the bulging portion 18 so as to leave a space portion serving as the expansion allowance S and the liquid level is positioned higher than the lower surface support portion 15. Can be enclosed in the regenerator container 1. When the cool storage agent T is sealed in this manner, a non-contact portion (space portion) generated between the upper wall 10 and the cool storage agent T is formed in the bulging portion 18 when the cool storage agent T is frozen. That is, the lower surface support portion 15 located on the lower side of the metal plate M and the cold storage agent T can be brought into full contact. Therefore, while obtaining the deformation suppression effect of the cool storage agent container 1 by providing the expansion allowance S in the cool storage agent container 1, the thermal conductivity among the metal plate M, the lower surface support portion 15, and the cool storage agent T is suitably secured. can do.

なお、本実施形態は、次のように変更して具体化することも可能である。また、次の変更例を互いに組み合わせ、その組み合わせの構成のように上記実施形態を変更することも可能である。   In addition, this embodiment can also be changed and embodied as follows. Moreover, it is also possible to change the said embodiment like the structure of the combination of the following modification example mutually.

・ 金属板Mの凹部M1の形状は特に限定されるものではない。たとえば、上面視五角形や六角形等の多角形状であってもよいし、半円状であってもよい。なお、凹部M1の底面M1aとは、凹部M1における最も深い部分、又は同部分を含めた周辺部分を意味し、凹部M1の最も深い部分が、凹部M1の深さ方向に対して必ずしも直交する直線状になっている必要はない。   -The shape of the recessed part M1 of the metal plate M is not specifically limited. For example, it may be a polygonal shape such as a pentagonal shape or a hexagonal shape when viewed from above, or may be a semicircular shape. The bottom surface M1a of the recess M1 means the deepest portion in the recess M1 or a peripheral portion including the same, and the deepest portion of the recess M1 is a straight line that is not necessarily perpendicular to the depth direction of the recess M1. It does not have to be in the shape.

・ 金属板Mに形成される凹部M1の形成数や、複数の凹部M1間の間隔は特に限定されるものではない。また、凹部M1を金属板Mのコーナ部分に形成してもよい。
・ 金属板Mの凹部M1の側面M1bに、対向する側面M1b間の距離を底面M1a側よりも狭める抜け止め部を設けてもよい。たとえば、図5(a)に示すように、凹部M1の側面M1bを、底面M1a側から開口側に向かって徐々に幅が狭くなるように形成し、この側面M1bの傾斜部分を抜け止め部としてもよい。また、図5(b)に示すように、凹部M1の側面M1bに内方に突出する突部M1cを設け、これを抜け止め部としてもよい。抜け止め部を設けることにより、上壁10内から金属板Mが外れようとした場合に、抜け止め部と第2側面支持部17との間に引っ掛かりが生じるようになる。これにより、上壁10から金属板Mが外れることを規制できる。
-The formation number of the recessed part M1 formed in the metal plate M, and the space | interval between several recessed parts M1 are not specifically limited. Moreover, you may form the recessed part M1 in the corner part of the metal plate M. FIG.
-You may provide the retaining part which narrows the distance between the side surfaces M1b which opposes in the side surface M1b of the recessed part M1 of the metal plate M rather than the bottom face M1a side. For example, as shown in FIG. 5A, the side surface M1b of the recess M1 is formed so that the width gradually decreases from the bottom surface M1a side toward the opening side, and the inclined portion of the side surface M1b is used as a retaining portion. Also good. Moreover, as shown in FIG.5 (b), the protrusion M1c which protrudes inward may be provided in the side surface M1b of the recessed part M1, and this is good also as a retaining part. By providing the retaining portion, when the metal plate M is about to come off from inside the upper wall 10, the retaining portion and the second side support portion 17 are caught. Thereby, it can control that metal plate M removes from upper wall 10.

・ 上面支持部12の内側端縁12aの位置を、図6(a)に示すように、蓄冷剤容器1の厚み方向において、凹部M1の底面M1aよりも外側に設定してもよい。このようにした場合にも、上記実施形態と同様の作用効果を得ることができる。また、図6(b)に示すように、凹部M1の底面M1aよりも内側に設定してもよい。   -You may set the position of the inner side edge 12a of the upper surface support part 12 outside the bottom face M1a of the recessed part M1 in the thickness direction of the cool storage agent container 1, as shown to Fig.6 (a). Even in this case, the same effects as those of the above embodiment can be obtained. Further, as shown in FIG. 6 (b), it may be set inside the bottom surface M1a of the recess M1.

・ 第1規制部21の形状は特に限定されるものではなく、例えば角錐台状に形成してもよいし、下壁20の長手方向や短手方向に延びる突条状に形成してもよい。また、第1規制部21を設ける数は特に限定されるものではなく、7個以下であってもよいし、9個以上であってもよい。さらに、第1規制部21を省略してもよい。   -The shape of the 1st control part 21 is not specifically limited, For example, you may form in a truncated pyramid shape, and may form in the protrusion shape extended in the longitudinal direction of the lower wall 20, or a transversal direction. . Further, the number of the first restricting portions 21 is not particularly limited, and may be 7 or less, or 9 or more. Furthermore, you may abbreviate | omit the 1st control part 21. FIG.

・ 第1規制部21を設ける位置は特に限定されるものではなく、下面支持部15における第2側面支持部17との接続部位以外の部位に第1規制部21を設けてもよい。
・ 蓄冷剤Tの封入状態は特に限定されるものではなく、例えば液体の状態において、下面支持部15の下面よりも低い位置に液面が位置するように封入されていてもよい。
-The position which provides the 1st control part 21 is not specifically limited, You may provide the 1st control part 21 in site | parts other than the connection site | part with the 2nd side surface support part 17 in the lower surface support part 15. FIG.
-The enclosure state of the cool storage agent T is not specifically limited, For example, in the liquid state, you may enclose so that a liquid level may be located in a position lower than the lower surface of the lower surface support part 15. FIG.

・ 膨出部18の形状、及び上壁10における膨出部18の形成位置は特に限定されるものではない。たとえば、膨出部18の形状を平面視U字状、L字状、I字状に形成して平面部11に隣接させてもよい。また、膨出部18を省略してもよい。   -The shape of the bulging part 18 and the formation position of the bulging part 18 in the upper wall 10 are not specifically limited. For example, the shape of the bulging portion 18 may be formed in a U shape, an L shape, or an I shape in plan view and may be adjacent to the plane portion 11. Further, the bulging portion 18 may be omitted.

・ 本実施形態の冷却トレイを保冷材として、例えば保冷を要する物品の輸送や保管に用いる保冷容器(例えばクーラーボックス)内に収納して使用してもよい。
次に、上記実施形態及び別例から把握できる技術的思想について記載する。
The cooling tray of the present embodiment may be used as a cold insulating material, for example, stored in a cold insulating container (for example, a cooler box) used for transporting or storing an article requiring cold storage.
Next, a technical idea that can be grasped from the above embodiment and another example will be described.

(イ) 前記規制部は前記下面支持部における第2側面支持部との接続部位に対して固定されている前記冷却トレイ。
(ロ) 中空箱状をなし、インサートブロー成形により成形された合成樹脂製の蓄冷剤容器であって、その上壁内に、周縁に複数の凹部を備える金属板が上面の一部を外部に露出させた状態で埋設されており、前記上壁は前記金属板の上面周縁部分を覆う上面支持部と、前記金属板の下面を覆う下面支持部と、前記金属板の側面を覆うとともに前記上面支持部と前記下面支持部とを接続する側面支持部とを備え、前記側面支持部は、前記金属板の外側面を覆う第1側面支持部と、前記金属板の凹部の内面を覆う第2側面支持部とからなることを特徴とする蓄冷剤容器。
(A) The cooling tray is fixed to the connecting portion of the lower surface support portion with the second side surface support portion.
(B) A cold storage container made of synthetic resin that has a hollow box shape and is formed by insert blow molding, and a metal plate having a plurality of recesses in the periphery in the upper wall thereof, with a part of the upper surface facing outside The upper wall is embedded in an exposed state, and the upper wall covers an upper surface support portion that covers a peripheral portion of the upper surface of the metal plate, a lower surface support portion that covers a lower surface of the metal plate, a side surface of the metal plate, and the upper surface A side support portion connecting the support portion and the lower surface support portion, the side support portion covering the outer side surface of the metal plate and the second side surface covering the inner surface of the recess of the metal plate. A cold storage agent container comprising a side support portion.

M…金属板、T…蓄冷剤、M1…凹部、M1a…底面、M1b…側面、M2…外側面、1…蓄冷剤容器、10…上壁、12…上面支持部、12a…内側端縁、13…被覆部、14…非被覆部、15…下面支持部、16…第1側面支持部、17…第2側面支持部、21…第1規制部。 M ... Metal plate, T ... Cold storage agent, M1 ... Recess, M1a ... Bottom surface, M1b ... Side surface, M2 ... Outer surface, 1 ... Cold storage agent container, 10 ... Upper wall, 12 ... Upper surface support, 12a ... Inner edge, DESCRIPTION OF SYMBOLS 13 ... Cover part, 14 ... Non-cover part, 15 ... Lower surface support part, 16 ... 1st side surface support part, 17 ... 2nd side surface support part, 21 ... 1st control part.

Claims (4)

中空箱状をなす合成樹脂製の蓄冷剤容器内に蓄冷剤を封入してなる冷却トレイであって、
前記蓄冷剤容器は、インサートブロー成形により、上壁内に金属板を埋設した状態で成形されたものであり、
前記金属板は周縁に複数の凹部を備えるとともに、上面の一部を外部に露出させた状態で前記上壁内に埋設され、
前記上壁は前記金属板の上面周縁部分を覆う上面支持部と、前記金属板の下面を覆う下面支持部と、前記金属板の側面を覆うとともに前記上面支持部と前記下面支持部とを接続する側面支持部とを備え、
前記側面支持部は、前記金属板の外側面を覆う第1側面支持部と、前記金属板の凹部の内面を覆う第2側面支持部とからなることを特徴とする冷却トレイ。
A cooling tray in which a cold storage agent is enclosed in a cold storage container made of synthetic resin in a hollow box shape,
The cold storage agent container is formed by insert blow molding with a metal plate embedded in the upper wall,
The metal plate is provided with a plurality of recesses on the periphery, and is embedded in the upper wall with a part of the upper surface exposed to the outside,
The upper wall connects the upper surface support portion and the lower surface support portion while covering the side surface of the metal plate, the upper surface support portion covering the upper surface peripheral portion of the metal plate, the lower surface support portion covering the lower surface of the metal plate, And a side support part
The cooling tray according to claim 1, wherein the side surface support portion includes a first side surface support portion that covers an outer surface of the metal plate and a second side surface support portion that covers an inner surface of the concave portion of the metal plate.
前記上面支持部の内側端縁は、蓄冷剤容器の厚み方向において、前記金属板の凹部の底面と重なる位置、又は同凹部の底面よりも外側に位置することを特徴とする請求項1に記載の冷却トレイ。 The inner end edge of the upper surface support portion is located at a position overlapping the bottom surface of the concave portion of the metal plate or outside the bottom surface of the concave portion in the thickness direction of the regenerator container. Cooling tray. 前記金属板の凹部の側面には、対向する側面間の距離を底面側よりも狭めるように形成された抜け止め部が設けられていることを特徴とする請求項1又は請求項2に記載の冷却トレイ。 The side surface of the recessed part of the said metal plate is provided with the retaining part formed so that the distance between opposing side surfaces might be narrower than the bottom face side, The Claim 1 or Claim 2 characterized by the above-mentioned. Cooling tray. 前記下面支持部と下壁との間には、先端が前記下面支持部に固定されるとともに基端が下壁に固定される規制部が設けられていることを特徴とする請求項1から請求項3のいずれか一項に記載の冷却トレイ。 2. A restriction part, wherein a distal end is fixed to the lower surface support part and a base end is fixed to the lower wall, is provided between the lower surface support part and the lower wall. Item 4. The cooling tray according to any one of items 3.
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JP2021091478A (en) * 2019-12-05 2021-06-17 株式会社イノアックコーポレーション Cold storage material container and cold storage material
JP7460286B2 (en) 2019-12-05 2024-04-02 株式会社イノアックコーポレーション Cool storage container and cool storage material

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