JP2012041054A - Vertical two-stage filling apparatus - Google Patents

Vertical two-stage filling apparatus Download PDF

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JP2012041054A
JP2012041054A JP2010181622A JP2010181622A JP2012041054A JP 2012041054 A JP2012041054 A JP 2012041054A JP 2010181622 A JP2010181622 A JP 2010181622A JP 2010181622 A JP2010181622 A JP 2010181622A JP 2012041054 A JP2012041054 A JP 2012041054A
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container
stage
filling
holding means
rotating body
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JP5485072B2 (en
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Ryogo Ito
良悟 伊藤
Yukio Yamaguchi
幸男 山口
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Mitsubishi Heavy Industries Machinery Systems Co Ltd
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Mitsubishi Heavy Industries Food and Packaging Machinery Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a vertical two-stage filling apparatus for compactly achieving high capacity.SOLUTION: The rotary vertical two-stage filling apparatus is provided which arranging a rotary body 26, a plurality of filling valves 22a and 22b arranged at a predetermined interval in an outer peripheral part of the rotary body 26 and filling liquid in a vessel P in a predetermined filling section during rotation of the rotary body 26, a plurality of vessel holding means 21a and 21b for holding the vessel P arranged corresponding to the respective filling valves 22a and 22b in the rotary body 26, vessel supply means for supplying an empty vessel P to the vessel holding means 21a and 21b, and vessel discharge means for discharging the filled vessel P filled by the filling valves 22a and 22b from the vessel holding means 21a and 21b, in a vertical two stages, wherein arrangement of an upper stage filling valve 22a group and a lower stage filling valve 22b group is constituted by dislocating a position on a plane.

Description

本発明は、びん、缶等の容器に飲料等の液体を充填する回転式充填装置に関する。   The present invention relates to a rotary filling device that fills containers such as bottles and cans with liquids such as beverages.

びん、缶等の容器に飲料等の液体を充填する回転式充填装置において、充填能力を高める場合には、一般的に、充填装置の回転体に円周等分に設けられる充填バルブおよびそれに対応して設けられる容器保持手段の個数を増やすこと、即ち、前記回転体の直径を大きくすることで対応すること、更には、上流から供給されてくる空容器を2列に振分けた後並列に並べた2台の充填装置で充填することが多い。また、前記回転体の回転中に容器へ充填する時間を極力長くする技術や、前記容器保持手段に空容器を供給する場合に2列の空容器供給装置で供給して1台の充填装置で充填する技術が開示されている。(特許文献1および2)   In a rotary filling device that fills containers such as bottles and cans with liquids such as beverages, in order to increase the filling capacity, a filling valve that is generally provided on a rotating body of the filling device and correspondingly corresponds to the filling valve. This is achieved by increasing the number of container holding means provided, that is, by increasing the diameter of the rotating body. Further, the empty containers supplied from upstream are divided into two rows and arranged in parallel. In many cases, two filling devices are used for filling. In addition, a technique for increasing the filling time of the container as much as possible while the rotating body is rotating, and when supplying empty containers to the container holding means, two empty container supply devices are used, and one filling device is used. A filling technique is disclosed. (Patent Documents 1 and 2)

また、回転式充填装置に円周等分で設けられる充填要素(充填バルブ)および容器支持体(容器保持手段)を上下2段に設けて、充填能力を高める工夫もなされている。(特許文献3)   In addition, the filling element (filling valve) and the container support (container holding means) provided in the circumferential equal part in the rotary filling device are provided in two upper and lower stages to improve the filling capacity. (Patent Document 3)

特開2000−335689号公報(図1)JP 2000-335689 A (FIG. 1) 特開平7−41088号公報(図1)Japanese Patent Laid-Open No. 7-41088 (FIG. 1) 特表2009−543739号公報(図1、図2)JP-T 2009-543739 (FIGS. 1 and 2)

前記特許文献1によれば、回転体に円周等分に設けた充填バルブの開閉に電磁弁を用い、充填開始のタイミングを電気的に制御するようにした回転式充填装置において、回転体の絶対回転位置を検出する回転位置検出手段と、回転体の回転速度を検出する速度検出手段を設けて、回転体の回転速度が速くなった場合には、充填バルブに開指令を出力する回転位置を回転方向上流側に変更するとしている。
しかしながら、前記特許文献1の技術では、充填装置の充填区間となる回転位置を上流側に延長して、充填に有効な時間を確保することによって充填能力を向上させることができるが、能力向上の効果には限界があるという恐れがある。
According to Patent Document 1, in a rotary filling device in which a solenoid valve is used to open and close a filling valve provided on a circumferentially equal portion of a rotating body, and the timing of filling start is electrically controlled, A rotational position detecting means for detecting the absolute rotational position and a speed detecting means for detecting the rotational speed of the rotating body are provided. When the rotational speed of the rotating body is increased, the rotational position for outputting an opening command to the filling valve. Is changed to the upstream side in the rotation direction.
However, in the technique of the above-mentioned Patent Document 1, the filling position can be improved by extending the rotational position that becomes the filling section of the filling apparatus to the upstream side and ensuring a time effective for filling, There is a fear that the effect is limited.

また、前記特許文献2によれば、容器に液体を充填するロータリー式(回転式)フィラーに空容器を供給するに当って、2列の空容器供給コンベヤで供給するとしている。
しかしながら、前記特許文献2の技術では、空容器供給コンベヤを2列にし、フィラーの充填バルブの個数を増やして充填能力を向上させることができるが、フィラーが大きくなってフィラーの設置面積が大幅に増加してしまうという恐れがある。
Moreover, according to the said patent document 2, when supplying an empty container to the rotary type | formula (rotary type) filler with which a container is filled with the liquid, it is supposed to supply with two rows of empty container supply conveyors.
However, in the technique of Patent Document 2, the empty container supply conveyor can be arranged in two rows and the number of filler filling valves can be increased to improve the filling capacity. However, the filler becomes larger and the filler installation area is greatly increased. There is a risk that it will increase.

さらに、前記特許文献3によれば、上流から2列で供給される容器を、上下2段から成る輸送星形配列部(スターホイール)を経由して、上下2段の充填要素(充填バルブ)から成る充填機械で充填後、輸送星形配列部を経て2台の閉鎖機械で容器口を閉鎖するとしている。
しかしながら、前記特許文献3の技術では、上下2段の充填要素を同じ同心円で、平面上から見て同じ配置としているために、上下2段から成る充填要素の上下間隔が大きくなってしまって、充填機械の高さが高くなってしまうという恐れがあり、また、上段での充填において充填液が充填要素または容器から漏れた場合に漏れた充填液により下段の充填要素または容器が汚されてしまうという恐れがある。さらに、上流から2列で容器を供給するとしているために、上流から容器が1列で供給されてくる場合の対応技術が開示されておらず、また、2台の閉鎖機械で充填後容器の容器口閉鎖をおこなっているために、その後工程が2列になってしまって複雑になり、設置面積が大きくなってしまうという恐れがある。
Further, according to Patent Document 3, the containers supplied in two rows from the upstream are supplied to the upper and lower two-stage filling elements (filling valves) via the upper and lower two-stage transport star arrangement (star wheel). After filling with a filling machine consisting of the above, the container mouth is closed with two closing machines via a transport star array.
However, in the technique of Patent Document 3, the upper and lower two-stage filling elements have the same concentric circles and the same arrangement when viewed from above, so that the upper and lower intervals between the upper and lower two-stage filling elements are increased. There is a risk that the height of the filling machine becomes high, and when the filling liquid leaks from the filling element or container in the upper filling, the lower filling element or container is soiled by the leaked filling liquid. There is a fear. Further, since the containers are supplied in two rows from the upstream side, no corresponding technology is disclosed for the case where the containers are supplied in one row from the upstream side. Since the container mouth is closed, the subsequent processes are complicated in two rows, and there is a risk that the installation area will increase.

本発明は、びん、缶等の容器に飲料等の液体を充填する充填バルブが上下2段に設けられる充填装置において、充填装置の高さを低くでき、下段の充填バルブまたは容器が上段の充填バルブまたは容器からの液体の漏れによって汚されないようにガードし、また、充填装置の設置スペースを節約でき、かつ、設備費を節約でき、さらに、上流から1列で搬送されてくる容器を上下2段の充填バルブに対応するように容器振分け、容器間隔変換等の技術を解決して、高能力をコンパクトに実現した上下2段充填装置を提供することを目的としている。   The present invention is a filling apparatus in which a container such as a bottle or a can is filled with liquids such as beverages in two stages, and the height of the filling apparatus can be lowered, and the lower filling valve or container is filled in the upper stage. Guards against contamination by liquid leakage from valves or containers, saves installation space for filling equipment, saves equipment costs, and moves containers that are transported in one row from the top and bottom An object of the present invention is to provide an upper and lower two-stage filling apparatus that achieves high capacity in a compact manner by solving techniques such as container sorting and container interval conversion so as to correspond to a stage filling valve.

前記の課題に対し、本発明は以下の手段により解決を図る。
(1)第1の手段の上下2段充填装置は、回転体と、該回転体の外周部に所定間隔で設けられ、前記回転体の回転の間に所定の充填区間で容器に液体を充填する複数の充填バルブと、前記回転体に前記充填バルブのそれぞれに対応して設けられた前記容器を保持する複数の容器保持手段と、該容器保持手段に空容器を供給する容器供給手段と、該容器保持手段から前記充填バルブにより充填された充填済容器を排出する容器排出手段とを上下2段に設けた回転式の上下2段充填装置において、前記上段の充填バルブ群と前記下段の充填バルブ群の配置を平面上で位置をずらした構成としたことを特徴とする。
The present invention solves the above problems by the following means.
(1) The upper and lower two-stage filling device of the first means is provided at predetermined intervals on the rotating body and on the outer periphery of the rotating body, and fills the container with liquid in a predetermined filling section during the rotation of the rotating body. A plurality of filling valves, a plurality of container holding means for holding the containers provided on the rotating body corresponding to the filling valves, and a container supply means for supplying an empty container to the container holding means, In the rotary upper and lower two-stage filling apparatus provided with the upper and lower two-stage container discharging means for discharging the filled container filled with the filling valve from the container holding means, the upper filling valve group and the lower filling It is characterized in that the position of the valve group is shifted on the plane.

(2)第2の手段の上下2段充填装置は、前記第1の手段の上下2段充填装置において、前記上下2段の充填バルブの内上段の充填バルブの下部または側方近辺に、前記上段の充填バルブまたは容器から液体が漏れた場合に、漏れた液体が下段の充填バルブまたは容器を汚さないように漏れた液体を受ける漏れ防止ガードを設けるように構成したことを特徴とする。 (2) The upper and lower two-stage filling device according to the second means is the upper and lower two-stage filling device according to the first means, wherein the upper and lower two-stage filling valves have a lower part or a side vicinity of the upper upper filling valve. When the liquid leaks from the upper filling valve or the container, a leak prevention guard is provided to receive the leaked liquid so that the leaked liquid does not contaminate the lower filling valve or the container.

(3)第3の手段の上下2段充填装置は、前記第1または第2の手段の上下2段充填装置において、上流から1列で搬送されてくる容器を、前記上下2段の容器供給手段に対応するように振分ける容器振分け装置を設ける構成としたことを特徴とする。 (3) The upper and lower two-stage filling device of the third means is the upper and lower two-stage filling device of the first or second means, wherein the containers conveyed in a row from the upstream are supplied to the upper and lower two-stage containers. According to the present invention, a container sorting device is provided so as to correspond to the means.

(4)第4の手段の上下2段充填装置は、前記第3の手段の上下2段充填装置において、前記容器振分け装置を、上流から搬送されてくる容器の内、先行の容器と後続の容器の何れか一方が前記上段の容器供給手段に、他方が前記下段の容器供給手段に対応するように交互に振分けられる構成としたことを特徴とする。 (4) The upper and lower two-stage filling apparatus of the fourth means is the same as the upper and lower two-stage filling apparatus of the third means. Any one of the containers may be alternately distributed so as to correspond to the upper container supply means and the other to the lower container supply means.

(5)第5の手段の上下2段充填装置は、前記第4の手段の上下2段充填装置において、前記容器振分け装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器供給手段に対応するように、他方が前記下段の容器供給手段に対応するように容器が振分けられる構成としたことを特徴とする。 (5) The upper and lower two-stage filling device of the fifth means is the same as the upper and lower two-stage filling device of the fourth means, wherein the container distributing device is provided with a plurality of container holding means provided on the rotating body at equal circumferences. It is alternately arranged for raising and lowering and for raising and lowering, and with the rotation of the rotating body, one of the raising and lowering and non-raising and lowering corresponds to the upper container supply means, and the other is the lower stage. The container is distributed so as to correspond to the container supply means.

(6)第6の手段の上下2段充填装置は、前記第1から第5の手段ののうちいずれか一の上下2段充填装置において、前記容器振分け装置から搬送されてきた容器の容器間隔を縮小変換する容器間隔縮小変換装置を前記上下2段の容器供給手段に対応して設けて、縮小された容器間隔で容器がそれぞれ前記上下2段の容器供給手段へ供給されるように構成したことを特徴とする。 (6) The upper and lower two-stage filling device of the sixth means is the container interval of the containers conveyed from the container distribution device in the upper and lower two-stage filling device of any one of the first to fifth means. A container interval reduction / conversion device for reducing and converting the container is provided corresponding to the upper and lower two-stage container supply means, and the containers are respectively supplied to the upper and lower two-stage container supply means at the reduced container interval. It is characterized by that.

(7)第7の手段の上下2段充填装置は、前記第6の手段の上下2段充填装置において、前記容器間隔縮小変換装置を、回転体の外周部に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を縮小変換するように構成したことを特徴とする。 (7) The upper and lower two-stage filling apparatus of the seventh means is the upper and lower two-stage filling apparatus of the sixth means, wherein the container interval reduction conversion device includes a plurality of container holding means provided on the outer peripheral portion of the rotating body. It is attached to a slider provided in the rotating body so as to be able to move forward and backward with respect to the rotation center of the rotating body, and a cam follower attached to each container holding means is engaged with a fixed cam, The container holding means is configured to reduce and convert the container interval as the rotating body rotates.

(8)第8の手段の上下2段充填装置は、前記第1または第2の手段の上下2段充填装置において、前記上下2段の容器排出手段から排出搬送されてきた容器を1段に集合する容器集合装置を設けるように構成したことを特徴とする。 (8) The upper and lower two-stage filling apparatus of the eighth means is the upper and lower two-stage filling apparatus of the first or second means, and the containers discharged and conveyed from the upper and lower two-stage container discharging means are made into one stage. The present invention is characterized in that a container gathering device for gathering is provided.

(9)第9の手段の上下2段充填装置は、前記第8の手段の上下2段充填装置において、前記容器集合装置を、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器が交互に集合され、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器の高さ位置を同じにして1段となるように構成されたことを特徴とする。 (9) The upper and lower two-stage filling apparatus of the ninth means is the upper and lower two-stage filling apparatus of the eighth means, in which the container collecting device is transported from the upper container discharge means and the lower stage The containers conveyed from the container discharging means are alternately gathered, and the height positions of the containers conveyed from the upper container discharging means and the containers conveyed from the lower container discharging means are the same. It is configured to have one stage.

(10)第10の手段の上下2段充填装置は、前記第9の手段の上下2段充填装置において、前記容器集合装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器排出手段に対応するように、他方が前記下段の容器排出手段に対応するように構成したことを特徴とする。 (10) The upper and lower two-stage filling apparatus according to the tenth means is the upper and lower two-stage filling apparatus according to the ninth means, wherein the container assembly device includes a plurality of container holding means provided on the rotating body at equal circumferential intervals. It is alternately arranged for lifting and non-lifting, and with the rotation of the rotating body, either the lifting or non-lifting corresponds to the upper container discharging means so that the other is the lower It is characterized by being configured to correspond to the container discharging means.

(11)第11の手段の上下2段充填装置は、前記第8から第10の手段ののうちいずれか一の上下2段充填装置において、前記容器集合装置の前工程に前記上下2段の容器排出手段から搬送されてきた容器の容器間隔を拡大変換する容器間隔拡大変換装置を、前記上下2段の容器排出手段に対応して設けるように構成したことを特徴とする。 (11) The upper and lower two-stage filling apparatus of the eleventh means is the upper and lower two-stage filling apparatus according to any one of the eighth to tenth means, wherein the upper and lower two-stage filling apparatus is a pre-process of the container assembly apparatus. A container interval enlargement / conversion device for enlarging and converting a container interval of containers conveyed from the container discharge means is provided corresponding to the upper and lower two-stage container discharge means.

(12)第12の手段の上下2段充填装置は、前記第11の手段の上下2段充填装置において、前記容器間隔拡大変換装置を、回転体に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を拡大変換するように構成したことを特徴とする。 (12) The upper and lower two-stage filling apparatus according to the twelfth means is the upper and lower two-stage filling apparatus according to the eleventh means, wherein the container interval widening conversion device includes a plurality of container holding means provided on the rotating body. The container holding unit is attached to a slider provided on the rotating body so as to be able to move forward and backward with respect to the center of rotation, and a cam follower attached to each container holding means is engaged with a fixed cam. The means is configured to enlarge and convert the container interval as the rotating body rotates.

(13)第13の手段の上下2段充填装置は、前記第8の手段の上下2段充填装置において、前記容器集合装置の後工程に、1台のキャップ巻き締め等の容器口封栓装置を配置するように構成したことを特徴とする。 (13) The upper and lower two-stage filling apparatus of the thirteenth means is the upper and lower two-stage filling apparatus of the eighth means, and a container mouth capping device such as one cap tightening or the like in the subsequent process of the container assembly apparatus. It is characterized by having arranged so that.

請求項1に係わる本発明は、回転体と、該回転体の外周部に所定間隔で設けられ、前記回転体の回転の間に所定の充填区間で容器に液体を充填する複数の充填バルブと、前記回転体に前記充填バルブのそれぞれに対応して設けられた前記容器を保持する複数の容器保持手段と、該容器保持手段に空容器を供給する容器供給手段と、該容器保持手段から前記充填バルブにより充填された充填済容器を排出する容器排出手段とを上下2段に設けた回転式の上下2段充填装置において、前記上段の充填バルブ群と前記下段の充填バルブ群の配置を平面上で位置をずらした構成としたことにより、上段と下段の充填バルブとそれに対応する容器および容器保持装置の配置を平面上で見て所謂千鳥配置とすることができるため、充填バルブを上下方向でラップさせることができ、これにより充填装置の高さを低くでき、しかも、安価な装置コストで、能力を大幅に増やした上下2段充填装置を提供できるという効果を有する。   According to a first aspect of the present invention, there is provided a rotating body, and a plurality of filling valves which are provided at predetermined intervals on an outer peripheral portion of the rotating body and fill a container with liquid in a predetermined filling section during the rotation of the rotating body. A plurality of container holding means for holding the containers provided on the rotating body corresponding to the filling valves, a container supply means for supplying an empty container to the container holding means, and the container holding means to In the rotary upper and lower two-stage filling apparatus provided with the upper and lower two-stage container discharging means for discharging the filled containers filled with the filling valve, the upper and lower filling valve groups are arranged in a plane. Since the upper and lower filling valves and the corresponding containers and container holding devices can be arranged in a so-called staggered arrangement in a plan view, the filling valves are arranged in the vertical direction. so Tsu can be flop, thereby can reduce the height of the filling device, moreover, at a low apparatus cost, it has the effect of providing two upper and lower stages filling apparatus considerably increased capacity.

請求項2に係わる本発明は、前記請求項1に記載する上下2段充填装置において、前記上下2段の充填バルブの内上段の充填バルブの下部または側方近辺に、漏れ防止ガードを設けるように構成したことにより、上段の充填バルブまたは容器から漏れた液体が下段の充填バルブまたは容器を汚さないという効果を有する。   According to a second aspect of the present invention, in the upper and lower two-stage filling apparatus according to the first aspect, a leakage prevention guard is provided at a lower portion or a lateral side of an upper upper filling valve of the upper and lower two-stage filling valves. With this configuration, the liquid leaking from the upper filling valve or container does not contaminate the lower filling valve or container.

請求項3から5のうちいずれか一項に係わる本発明は、前記請求項1または2に記載する上下2段充填装置において、上流から1列で搬送されてくる容器を、前記上下2段の容器供給手段に対応するように振分ける容器振分け装置を設け、また、前記容器振分け装置を、上流から搬送されてくる容器の内、先行の容器と後続の容器の何れか一方が前記上段の容器供給手段に、他方が前記下段の容器供給手段に対応するように交互に振分けられるようにし、また、前記容器振分け装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器供給手段に対応するように、他方が前記下段の容器供給手段に対応するように容器が振分けられる構成としたことにより、上流から1列で供給されてくる容器を前記上下2段の容器供給手段に振分けて供給できるという効果を有する。   The present invention according to any one of claims 3 to 5 is the upper and lower two-stage filling device according to claim 1 or 2, wherein the containers conveyed in one row from the upstream are arranged in the upper and lower two-stage filling apparatus. A container sorting device is provided so as to correspond to the container supply means, and one of the preceding container and the succeeding container among the containers transported from upstream is the upper container. The supply means is alternately distributed so that the other corresponds to the lower-stage container supply means, and the container distribution device is provided with a plurality of container holding means provided on the rotating body at equal circumferences for raising and lowering. Are arranged alternately for non-elevating, and with the rotation of the rotating body, one of the elevating and non-elevating corresponds to the upper container supply means, and the other is the lower container The container should correspond to the supply means By structure is divided into a the has the effect that the containers supplied thereto in a row from the upstream can be supplied distributing the container supply means of the upper and lower stages.

請求項6または7に係わる本発明は、前記請求項1から5のうちいずれか一項に記載する上下2段充填装置において、前記容器振分け装置から搬送されてきた容器の容器間隔を縮小変換する容器間隔縮小変換装置を前記上下2段の容器供給手段に対応して設け、また、前記容器間隔縮小変換装置を、回転体の外周部に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を縮小変換するように構成したことにより、もし前記容器間隔を縮小変換しない場合には後工程のフィラーの充填バルブ間の間隔が冗長になってしまうという問題を解決して、上下2段充填装置の充填バルブ間の間隔を必要最小限にでき、充填装置の設置スペースを効率的にできるという効果を有する。   A sixth or seventh aspect of the present invention is the upper and lower two-stage filling apparatus according to any one of the first to fifth aspects, wherein the container interval of the containers conveyed from the container distributing apparatus is reduced and converted. A container interval reduction conversion device is provided corresponding to the upper and lower two-stage container supply means, and the container interval reduction conversion device is provided with a plurality of container holding means provided on the outer periphery of the rotating body at the rotation center of the rotating body. The container holding means is attached to a slider provided on the rotating body so as to be able to move forward and backward with respect to each other, and a cam follower attached to each container holding means is engaged with a fixed cam. Since the container interval is reduced and converted along with the rotation of the rotating body, if the vessel interval is not reduced and converted, it is between the filler filling valves in the subsequent process. And solve the problem of space becomes redundant, the spacing between the charging valve upper and lower stages filling device can require a minimum, has the effect of the installation space of the filling device efficiently.

請求項8から10のうちいずれか一項に係わる本発明は、前記請求項1または2に記載する上下2段充填機において、前記上下2段の容器排出手段から排出搬送されてきた容器を1段に集合する容器集合装置を設け、また、前記容器集合装置を、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器が交互に集合され、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器の高さ位置を同じにして1段となるようにし、また、前記容器集合装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器排出手段に対応するように、他方が前記下段の容器排出手段に対応するように構成したことにより、充填済容器の上下2段の容器搬送を1段に集合して、後工程の容器搬送を簡素化できるという効果を有する。   The present invention according to any one of claims 8 to 10 is the upper and lower two-stage filling machine according to claim 1 or 2, wherein the container discharged and conveyed from the upper and lower two-stage container discharging means is 1 A container collecting apparatus that collects in a stage is provided, and the container that has been conveyed from the upper container discharging means and the container that has been conveyed from the lower container discharging means are alternately assembled in the container collecting apparatus, The container conveyed from the upper container discharging means and the container conveyed from the lower container discharging means have the same height position so as to become one level, and the container collecting device is rotated. A plurality of container holding means provided on the body at equal circumferences are alternately arranged for raising and lowering and either one of the raising and lowering or non-raising and lowering is accompanied by the rotation of the rotating body. Corresponding to the upper container discharge means By configuring the other to correspond to the lower-stage container discharge means, there is an effect that the upper and lower two-stage container transportation of the filled containers can be gathered in one stage and the container transportation in the subsequent process can be simplified. .

請求項11または12に係わる本発明は、請求項8から10のうちいずれか一項に記載する上下2段充填装置において、前記容器集合装置の前工程に前記上下2段の容器排出手段から搬送されてきた容器の容器間隔を拡大変換する容器間隔拡大変換装置を、前記上下2段の容器排出手段に対応して設け、また、前記容器間隔拡大変換装置を、回転体に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を拡大変換するように構成したことにより、容器集合装置での容器集合が効率的に行えるという効果を有する。   The present invention according to claim 11 or 12 is the upper and lower two-stage filling apparatus according to any one of claims 8 to 10, wherein the upper and lower two-stage container discharging means is transported to the pre-process of the container assembly apparatus. A container interval enlargement / conversion device for enlarging and converting the container interval of the containers that has been provided is provided corresponding to the upper and lower two-stage container discharge means, and the container interval enlargement / conversion device is provided on a rotating body. The holding means is attached to a slider provided on the rotating body so as to be able to move forward and backward with respect to the rotation center of the rotating body, and a cam follower attached to each container holding means is engaged with a fixed cam. Thus, the container holding means is configured to enlarge and convert the container interval with the rotation of the rotating body, so that the container assembly in the container assembly apparatus can be performed efficiently. It has the effect of say.

請求項13に係わる本発明は、請求項8に記載する上下2段充填装置において、前記容器集合装置の後工程に、1台のキャップ巻き締め等の容器口封栓装置を配置するように構成したことにより、2台の容器口封栓装置を設置する場合と対比して、容器口封栓装置の設備費、および、容器口封栓装置以降の設置スペースが少なくてすむという効果を有する。   According to a thirteenth aspect of the present invention, in the upper and lower two-stage filling device according to the eighth aspect, a container mouth sealing device such as a single cap winding device is disposed in a subsequent process of the container assembly device. As a result, the installation cost of the container mouth sealing device and the installation space after the container mouth sealing device can be reduced as compared with the case where two container mouth sealing devices are installed.

本発明の実施の形態に係わる上下2段充填装置を示した平面図である。It is the top view which showed the up-and-down 2 step | paragraph filling apparatus concerning embodiment of this invention. 図1の上下2段充填装置のフィラーを拡大した正面断面図である。It is front sectional drawing which expanded the filler of the upper and lower two-stage filling apparatus of FIG. 図2のV2−V2断面図で、一部を更なる断面図としてある。FIG. 2 is a sectional view taken along line V2-V2 of FIG. 容器振分け装置の平面図である。It is a top view of a container distribution apparatus. 図4の容器振分け装置の正面断面図である。It is front sectional drawing of the container distribution apparatus of FIG. 容器間隔縮小変換装置の部分的に図示を省略した平面図である。It is the top view which abbreviate | omitted illustration partially of the container space | interval reduction conversion apparatus. 図6の容器間隔縮小変換装置の正面断面図である。It is front sectional drawing of the container space | interval reduction conversion apparatus of FIG. 図7のV7−V7断面図である。It is V7-V7 sectional drawing of FIG.

以下、この発明の実施の形態につき図面を参照しつつ詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。また、下記実施の形態における構成要素には、当業者が容易に想定できるもの、あるいは実質的に同一のものが含まれる。
(発明の実施の形態)
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments. In addition, constituent elements in the following embodiments include those that can be easily assumed by those skilled in the art or those that are substantially the same.
(Embodiment of the Invention)

本発明の実施の形態を図1から図8に基づいて説明する。
図1は、本発明の実施の形態に係わる上下2段充填装置を示した平面図である。
図2は、図1の上下2段充填装置のフィラーを拡大した正面断面図である。
図3は、図2のV2−V2断面図で、一部を更なる断面図としてある。
図4は、容器振分け装置の平面図である。
図5は、図4の容器振分け装置の正面断面図である。
図6は、容器間隔縮小変換装置の平面図である。
図7は、容器間隔縮小変換装置の部分的に図示を省略した平面図である。
図8は、図7のV7−V7断面図である。
An embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is a plan view showing an upper and lower two-stage filling apparatus according to an embodiment of the present invention.
FIG. 2 is an enlarged front sectional view of the filler of the upper and lower two-stage filling apparatus of FIG.
FIG. 3 is a cross-sectional view taken along line V2-V2 of FIG.
FIG. 4 is a plan view of the container sorting apparatus.
FIG. 5 is a front sectional view of the container sorting apparatus of FIG.
FIG. 6 is a plan view of the container interval reduction conversion device.
FIG. 7 is a plan view of the container interval reduction / conversion device partially omitted.
8 is a cross-sectional view taken along the line V7-V7 in FIG.

上下2段充填装置1の構成は次のようになっている。
図1において、矢印g方向へ上流から1列(1段)で搬送されてくる空容器(以下空容器を容器と称することがある)Pは、入口スターホイール装置3を経由して受渡し位置3pで、図4および図5に示すような容器振分け装置4に円周等分で交互に備えられた容器保持手段41aまたは容器保持手段41bに高さ位置Haで受渡されて、前記容器保持手段41aおよび容器保持手段41bが矢印4fの方向へ回転する間に、容器保持手段41aに保持された容器Pが昇降されなくてそのままの高さ位置Ha(下段に相当する位置。以下同様。)で受渡し位置4paへ搬送され、容器保持手段41bに保持された容器Pが、容器保持手段41bの高さ位置Hb(上段に相当する位置。以下同様。)までの上昇を伴って受渡し位置4pbへ搬送される。
なお、前記容器保持手段41aおよび容器保持手段41bは、所定位置で容器Pの首部Pcを図示しない開閉機構により解放および保持するようになっている。
The configuration of the upper and lower two-stage filling apparatus 1 is as follows.
In FIG. 1, empty containers (hereinafter sometimes referred to as “containers”) P conveyed in one row (first stage) from the upstream in the direction of the arrow g pass through an inlet star wheel device 3 and are delivered to a delivery position 3p. Then, the container holding means 41a or the container holding means 41b, which are alternately provided on the container sorting device 4 as shown in FIG. 4 and FIG. 5, are delivered at the height position Ha to the container holding means 41a. During the rotation of the container holding means 41b in the direction of the arrow 4f, the container P held by the container holding means 41a is not moved up and down, and is delivered at the height position Ha (a position corresponding to the lower stage; the same applies hereinafter). The container P transported to the position 4pa and held by the container holding means 41b is transported to the delivery position 4pb with the rise to the height position Hb of the container holding means 41b (a position corresponding to the upper stage; the same applies hereinafter). It is.
The container holding means 41a and the container holding means 41b are configured to release and hold the neck portion Pc of the container P by a not-shown opening / closing mechanism at a predetermined position.

前記容器振分け装置4は、図示しない駆動装置で矢印4fの方向に回転する回転軸49と一体回転する回転体47に取付けられたリング形状の円板46と、前記回転軸49と一体回転する回転体48に、円周等分で軸45と一対の軸43が設けられており、該軸45と一対の軸43には容器保持手段41aおよび容器保持手段41bが交互に備えられ、前記容器保持手段41aは前記軸45と一対の軸43に固定して取付けられ、前記容器保持手段41bは、前記一対の軸43に摺動しながら昇降する筒42に取付けられているとともに前記軸45にガイドされて昇降するようになっている。   The container distribution device 4 is a ring-shaped disk 46 attached to a rotating body 47 that rotates integrally with a rotating shaft 49 that rotates in the direction of an arrow 4 f by a driving device (not shown), and a rotation that rotates integrally with the rotating shaft 49. The body 48 is provided with a shaft 45 and a pair of shafts 43 that are equally divided in the circumference. The shaft 45 and the pair of shafts 43 are alternately provided with container holding means 41a and container holding means 41b, and the container holding means. The means 41 a is fixedly attached to the shaft 45 and the pair of shafts 43, and the container holding means 41 b is attached to the cylinder 42 that moves up and down while sliding on the pair of shafts 43 and is guided to the shaft 45. Has been moved up and down.

前記容器保持手段41aは、前記受渡し位置3pにおいて高さ位置Haで容器Pの首部Pcを保持して(以下容器Pを保持してと称する)、前記回転体47の回転により受渡し位置4paに達すると、高さ位置Haで図6に示すような容器間隔縮小変換装置5aの容器保持手段51aに容器Pを受渡すようになっている。
また、前記容器保持手段41bは、前記筒42に取付けられたカムフォロア42cが固定のフレーム44fに取付けられた溝カム44の溝部と係合することによって昇降し、前記受渡し位置3pにおいて高さ位置Haで容器Pを保持した後、回転体47の回転と前記溝カム44のカム軌跡により上昇して、受渡し位置4pbに達すると、高さ位置Hbで図1に示す容器間隔縮小変換装置5bの図示しない容器保持手段に容器Pを受渡すようになっている。
The container holding means 41a holds the neck portion Pc of the container P at the height position Ha at the delivery position 3p (hereinafter referred to as holding the container P), and reaches the delivery position 4pa by the rotation of the rotating body 47. Then, the container P is delivered to the container holding means 51a of the container interval reduction conversion device 5a as shown in FIG. 6 at the height position Ha.
Further, the container holding means 41b moves up and down by engaging a cam follower 42c attached to the cylinder 42 with a groove portion of a groove cam 44 attached to a fixed frame 44f, and is at a height position Ha at the delivery position 3p. After the container P is held, the container 47 is lifted by the rotation of the rotating body 47 and the cam locus of the groove cam 44 and reaches the delivery position 4pb. The container interval reduction conversion device 5b shown in FIG. The container P is delivered to the container holding means that does not.

前記容器間隔縮小変換装置5aは、図6、図7、図8に示すように、固定の軸56に押え具56tによって固定された溝カム55と、該溝カム55の溝55gと係合するカムフォロア51cが取付けられた保持体51dを有する容器保持手段51aと、前記軸56の周りを図示しない駆動装置で矢印5afの方向に回転する回転体57と一体になった支持板57mに取付けられ、前記容器保持手段51aを軸56の方向にスライドさせるスライダー54によって構成されており、前記容器保持手段51aが前記受渡し位置4paで受取った容器Pを、容器間隔L1から前記矢印5afの方向の回転により受渡し位置5paでは容器間隔L2に縮小するようになっている。
なお、前記容器保持手段51aは、所定位置で図示しない開閉機構により容器Pを解放または保持するようになっている。
前記容器間隔縮小変換装置5bは、高さ位置Hbで受渡された容器Pを容器間隔L1から容器保持手段21bに保持される容器Pの容器間隔L3(容器間隔縮小変換装置5aの容器間隔L2相当するもので図示は省略。以下同様。)に縮小するようになっており、その構造は前記容器間隔縮小変換装置5aと同様であるので、重複する説明は省略する。
As shown in FIGS. 6, 7, and 8, the container interval reduction conversion device 5 a engages with a groove cam 55 fixed to a fixed shaft 56 by a presser 56 t and a groove 55 g of the groove cam 55. A container holding means 51a having a holding body 51d to which a cam follower 51c is attached, and a support plate 57m integrated with a rotating body 57 that rotates around the shaft 56 in the direction of arrow 5af by a driving device (not shown), The container holding means 51a is constituted by a slider 54 that slides in the direction of the shaft 56, and the container P received by the container holding means 51a at the delivery position 4pa is rotated from the container interval L1 in the direction of the arrow 5af. At the delivery position 5pa, the container interval L2 is reduced.
The container holding means 51a is configured to release or hold the container P at a predetermined position by an opening / closing mechanism (not shown).
The container interval reduction conversion device 5b is configured to receive the container P delivered at the height position Hb from the container interval L1 to the container interval L3 of the container P held by the container holding means 21b (corresponding to the container interval L2 of the container interval reduction conversion device 5a). Since the structure is the same as that of the container interval reduction conversion device 5a, the overlapping description is omitted.

前記容器間隔縮小変換装置5aおよび前記容器間隔縮小変換装置5bにより容器間隔を縮小された容器Pは、図1に示すように、それぞれ受渡し位置5paおよび受渡し位置5pbに達すると、それぞれ容器供給手段6aおよび容器供給手段6bの図示しない容器保持手段に、それぞれ高さ位置Haおよび高さ位置Hbで受渡され、次いで、容器供給手段6aおよび容器供給手段6bのそれぞれの受渡し位置6paおよび受渡し位置6pbに達すると、回転式フィラー2のそれぞれ容器保持手段21aおよび容器保持手段21bに受渡されるようになっている。   As shown in FIG. 1, when the container P whose container interval is reduced by the container interval reduction conversion device 5a and the container interval reduction conversion device 5b reaches the delivery position 5pa and the delivery position 5pb, respectively, the container supply means 6a. And the container holding means (not shown) of the container supply means 6b are delivered at the height position Ha and the height position Hb, respectively, and then reach the respective delivery positions 6pa and delivery positions 6pb of the container supply means 6a and the container supply means 6b. Then, the rotary filler 2 is delivered to the container holding means 21a and the container holding means 21b, respectively.

前記フィラー2は、図2および図3に示すように、図示しない駆動装置によりY−Y軸を中心軸として回転する回転体26の外周側で、内側に円周等分で設けられた複数の充填バルブ22aおよび外側に円周等分で設けられた複数の充填バルブ22bと、前記回転体26と一体に回転する回転体27と前記回転体26を連結している段差のある筒体28に、前記充填バルブ22aおよび前記充填バルブ22bに対応して設けられた容器Pを保持する容器保持手段21aおよび容器保持手段21bと、前記回転体26の上方に設けられ、前記回転体26と一体に回転するフィラーボウル23と、該フィラーボウル23内の液体23qを前記充填バルブ22aおよび前記充填バルブ22bに送る配管24aおよび配管24bによって主に構成されている。   As shown in FIGS. 2 and 3, the filler 2 includes a plurality of circumferentially equal parts provided on the outer peripheral side of a rotating body 26 that rotates around a YY axis by a driving device (not shown). A filling valve 22a, a plurality of filling valves 22b provided on the outer circumference equally, a rotating body 27 that rotates integrally with the rotating body 26, and a stepped cylinder 28 that connects the rotating body 26 to each other. The container holding means 21a and the container holding means 21b for holding the container P provided corresponding to the filling valve 22a and the filling valve 22b are provided above the rotating body 26, and are integrated with the rotating body 26. It is mainly configured by a rotating filler bowl 23, and a pipe 24a and a pipe 24b that send the liquid 23q in the filler bowl 23 to the filling valve 22a and the filling valve 22b. There.

なお、前記容器保持手段21aおよび容器保持手段21bは、所定位置で図示しない開閉機構により容器Pを解放または保持するようになっているとともに、図示のように、容器Pをそれぞれ高さ位置Haおよび高さ位置Hbで前記受渡しをするようになっている。
また、前記フィラー2は、前記回転体26が回転している間に所定の充填区間で前記充填バルブ22aおよび前記充填バルブ22bから前記液体23qが容器Pに充填されるようになっている。
さらに、前記フィラー2は、前記充填バルブ22aと充填バルブ22bの配置が、図3に示すように、平面上の位置をずらしてあり、充填バルブ22aと充填バルブ22bの高さ位置が、図2に示すように、一部ラップした配置となっている。
The container holding means 21a and the container holding means 21b are configured to release or hold the container P by an opening / closing mechanism (not shown) at a predetermined position, and as shown in the figure, the container P is placed at the height position Ha and The delivery is performed at the height position Hb.
Further, the filler 2 is filled with the liquid 23q from the filling valve 22a and the filling valve 22b in a predetermined filling section while the rotating body 26 is rotating.
Further, in the filler 2, the positions of the filling valve 22a and the filling valve 22b are shifted on the plane as shown in FIG. 3, and the height positions of the filling valve 22a and the filling valve 22b are shown in FIG. As shown in FIG.

また、前記充填バルブ22bの側方近辺で前記充填バルブ22aの充填部近辺には、前記充填バルブ22bまたはこれに対応する容器Pから液体が漏れた場合に、漏れた液体を受けて前記充填バルブ22aの充填部およびこれに対応する容器Pを汚さないようにガードする漏れ防止ガード29が取り付けられており、該漏れ防止ガード29で受けた液体は配管29pを介して外部に排出されるようになっている。   When the liquid leaks from the filling valve 22b or the container P corresponding to the filling valve 22b near the filling portion of the filling valve 22a near the side of the filling valve 22b, the filling valve receives the leaked liquid. A leak prevention guard 29 for guarding the filling portion 22a and the corresponding container P so as not to become dirty is attached, so that the liquid received by the leak prevention guard 29 is discharged to the outside through the pipe 29p. It has become.

前記フィラー2で液体を充填された充填済容器(以下充填済容器を容器と称することがある)Pは、図1に示すように、それぞれ受渡し位置2paおよび受渡し位置2pbでそれぞれ前記容器保持手段21aおよび容器保持手段21bに対応して設けられた容器排出手段7aおよび容器排出手段7bの図示しない容器保持手段に受渡され、次いで、該容器排出手段7aおよび容器排出手段7bの図示しない容器保持手段からそれぞれ容器間隔拡大変換装置8aおよび容器間隔拡大変換装置8bの図示しない容器保持手段に受渡されるようになっている。
該容器間隔拡大変換装置8aおよび容器間隔拡大変換装置8bは、前記容器間隔縮小変換装置5aおよび容器間隔縮小変換装置5bと対比して、容器Pをそれぞれ容器間隔L2および容器間隔L3から容器間隔L1へ拡大するか、容器Pを容器間隔L1からそれぞれ容器間隔L2および容器間隔L3へ縮小するかの機能上の差異はあるが、構造は類似しているので、詳細な説明は省略する。
As shown in FIG. 1, each of the filled containers P filled with liquid with the filler 2 (hereinafter referred to as a container) P has the container holding means 21a at the delivery position 2pa and the delivery position 2pb, respectively. And the container discharging means 7a provided corresponding to the container holding means 21b and the container holding means (not shown) of the container discharging means 7b, and then from the container holding means (not shown) of the container discharging means 7a and the container discharging means 7b. Each of them is delivered to container holding means (not shown) of the container interval enlargement / conversion device 8a and the container interval enlargement / conversion device 8b.
The container interval enlargement / conversion device 8a and the container interval enlargement / conversion device 8b compare the container interval P2 with the container interval L1 and the container interval L3, respectively. Although there is a difference in function between expanding the container P and reducing the container P from the container interval L1 to the container interval L2 and the container interval L3, the structures are similar, and detailed description thereof is omitted.

前記容器間隔拡大変換装置8aおよび容器間隔拡大変換装置8bで容器間隔を拡大された容器Pは、図1に示すように、それぞれ受渡し位置8paおよび受渡し位置8pbに達すると、容器集合装置9の図示しない容器保持手段に受渡される。
前記容器集合装置9は、前記容器振分け装置4と対比して、2段で搬送されてくる容器Pを1段に集合するか、1段で搬送されてくる容器Pを2段に振分けるかの機能上の差異はあるものの構造は類似しており、容器Pが、前記容器間隔拡大変換装置8aおよび容器間隔拡大変換装置8bから該容器集合装置9の円周等分に設けられた図示しない容器保持手段に交互に受渡され、矢印9fの方向の回転に伴って受渡し容器Pが高さ位置Haのまま、或いは、受渡し容器Pが高さ位置Hbから高さ位置Haへの下降移動が、それぞれ交互に行われて容器Pが同じ高さ位置Haに(1段に)なるようになっており、構造の重複する説明は省略する。
As shown in FIG. 1, when the container P whose container interval has been enlarged by the container interval enlargement / conversion device 8a and the container interval enlargement / conversion device 8b reaches the delivery position 8pa and the delivery position 8pb, respectively, the container assembly device 9 is shown. Not delivered to container holding means.
In contrast to the container sorting device 4, the container collecting device 9 collects the containers P transported in two stages in one stage or sorts the containers P transported in one stage into two stages. The structure of the container P is similar, but the container P is provided on the circumference of the container assembly device 9 from the container interval enlargement / conversion device 8a and the container interval enlargement / conversion device 8b (not shown). Passed alternately to the container holding means, and with the rotation in the direction of the arrow 9f, the delivery container P remains at the height position Ha, or the delivery container P is moved downward from the height position Hb to the height position Ha. The container P is alternately performed so that the containers P are at the same height position Ha (in one stage), and the description of the overlapping structure is omitted.

容器Pは、図1に示すように、前記容器集合装置9の受渡し位置9pに達すると、スターホイール装置10に受渡され、次いで、キャップ巻き締め装置(容器口封栓装置)11に受渡されて、該キャップ巻き締め装置11で矢印11fの方向に回転されている間に、所定区間で容器口に図示しないキャップを巻き締められた後、出口スターホイール装置12を経由して次工程の矢印hの方向へ排出されていく。
なお、入口スターホイール装置3から出口スターホイール装置12までの各装置はそれぞれ前後の装置と同期して回転するようになっている。
As shown in FIG. 1, when the container P reaches the delivery position 9p of the container assembly device 9, it is delivered to the star wheel device 10, and then delivered to the cap winding device (container mouth sealing device) 11. While the cap tightening device 11 is rotated in the direction of the arrow 11f, a cap (not shown) is wound around the container mouth in a predetermined section, and then the next step arrow h via the outlet star wheel device 12. It is discharged in the direction of.
Each device from the inlet star wheel device 3 to the outlet star wheel device 12 rotates in synchronization with the front and rear devices.

次に、本発明の実施の形態に係わる上下2段充填装置1の作用を説明する。
上流から矢印gの方向へ1列(1段)で搬送されてくる容器Pは、入口スターホイール装置3を経由して受渡し位置3pで容器振分け装置4に受渡される際、容器保持手段41aと容器保持手段41bに交互に受渡される。
前記容器保持手段41aに保持された容器Pは、高さ位置Haのまま矢印4fの方向に搬送されて、受渡し位置4paに達すると、容器間隔縮小変換装置5aの容器保持手段51aに受渡されていく。
前記容器保持手段41bに保持された容器Pは、矢印4f方向への搬送中にカムフォロア42cと溝カム44との係合によって高さ位置Haから高さ位置Hbまで上昇して、受渡し位置4pbに達すると、容器間隔縮小変換装置5bの図示しない容器保持手段に受渡されていく。
Next, the operation of the upper and lower two-stage filling apparatus 1 according to the embodiment of the present invention will be described.
When the containers P conveyed in one row (one stage) from the upstream in the direction of the arrow g are delivered to the container distribution device 4 at the delivery position 3p via the inlet star wheel device 3, the container holding means 41a and It is alternately delivered to the container holding means 41b.
The container P held by the container holding means 41a is conveyed in the direction of the arrow 4f with the height position Ha, and when it reaches the delivery position 4pa, it is delivered to the container holding means 51a of the container interval reduction conversion device 5a. Go.
The container P held by the container holding means 41b is raised from the height position Ha to the height position Hb by the engagement of the cam follower 42c and the groove cam 44 during the conveyance in the direction of the arrow 4f, and reaches the delivery position 4pb. When it reaches, it is delivered to a container holding means (not shown) of the container interval reduction conversion device 5b.

前記容器間隔縮小変換装置5aの容器保持手段51aに受渡された容器Pは、回転体57の回転により、前記容器保持手段51aがカムフォロア51cと溝カム55との係合と、スライダー54のスライド作用によって、容器間隔L1が容器間隔L2に縮小されて、受渡し位置5paで容器供給手段6aの図示しない容器保持手段に受渡され、次いで、受渡し位置6paでフィラー2の容器保持手段21aに受渡されて、フィラー2が矢印2fの方向に回転している間に所定の充填区間で、充填バルブ22aから液体23qが所定量充填され、受渡し位置2paで容器排出手段7aの図示しない容器保持手段に受渡され、次いで、容器間隔拡大変換装置8aの図示しない容器保持手段に受渡されて容器間隔L2から容器間隔L1に拡大され、受渡し位置8paで容器集合装置9の図示しない容器保持手段に受渡される。   The container P delivered to the container holding means 51 a of the container interval reduction conversion device 5 a is rotated by the rotating body 57 so that the container holding means 51 a engages the cam follower 51 c and the groove cam 55 and slides the slider 54. Thus, the container interval L1 is reduced to the container interval L2, transferred to the container holding means (not shown) of the container supply means 6a at the delivery position 5pa, and then delivered to the container holding means 21a of the filler 2 at the delivery position 6pa. While the filler 2 is rotating in the direction of the arrow 2f, in a predetermined filling section, a predetermined amount of liquid 23q is filled from the filling valve 22a and delivered to a container holding means (not shown) of the container discharging means 7a at the delivery position 2pa. Next, it is delivered to a container holding means (not shown) of the container interval expansion conversion device 8a and is expanded from the container interval L2 to the container interval L1, Is delivery to the vessel holding means (not shown) of the container set device 9 passes position 8 Pa.

前記容器間隔縮小変換装置5bの図示しない容器保持手段に受渡された容器Pは、前記容器間隔縮小変換装置5aで容器Pの間隔が縮小される作用と同様に、容器間隔L1から容器間隔L3に縮小されて、受渡し位置5pbで容器供給手段6bの図示しない容器保持手段に受渡され、次いで、受渡し位置6pbでフィラー2の容器保持手段21bに受渡されて、フィラー2が矢印2fの方向に回転している間に所定の充填区間で、充填バルブ22bから液体23qが所定量充填され、受渡し位置2pbで容器排出手段7bの図示しない容器保持手段に受渡され、次いで、容器間隔拡大変換装置8bの図示しない容器保持手段に受渡されて容器間隔L3から容器間隔L1に拡大され、受渡し位置8pbで容器集合装置9の図示しない容器把持手段に受渡される。   The container P delivered to the container holding means (not shown) of the container interval reduction conversion device 5b is changed from the container interval L1 to the container interval L3 in the same manner as the operation of reducing the interval of the containers P by the container interval reduction conversion device 5a. It is reduced and delivered to the container holding means (not shown) of the container supply means 6b at the delivery position 5pb, and then delivered to the container holding means 21b of the filler 2 at the delivery position 6pb, and the filler 2 rotates in the direction of the arrow 2f. In the predetermined filling section, a predetermined amount of liquid 23q is filled from the filling valve 22b and delivered to the container holding means (not shown) of the container discharging means 7b at the delivery position 2pb, and then the container interval widening conversion device 8b is shown. The container holding means (not shown) is transferred to the container holding means and expanded from the container interval L3 to the container interval L1, and at the transfer position 8pb. It is the delivery to.

前記説明のように、容器Pは、前記容器間隔縮小変換装置5a以降、容器供給手段6a、フィラー2、容器排出手段7a、容器間隔拡大変換装置8a、容器集合装置9に受渡されるまでの間は、高さ位置Ha(下段の位置)で搬送され、前記容器間隔縮小変換装置5b以降、容器供給手段6b、フィラー2、容器排出手段7b、容器間隔拡大変換装置8b、容器集合装置9に受渡されるまでの間は、高さ位置Hb(上段の位置)で搬送される。   As described above, the container P is transferred from the container interval reduction conversion device 5a to the container supply means 6a, the filler 2, the container discharge means 7a, the container interval enlargement conversion device 8a, and the container assembly device 9. Is transported at a height position Ha (lower position), and is delivered to the container supply means 6b, the filler 2, the container discharge means 7b, the container interval enlargement conversion apparatus 8b, and the container assembly apparatus 9 after the container interval reduction conversion apparatus 5b. In the meantime, the sheet is conveyed at the height position Hb (upper position).

前記容器集合装置9では、前記受渡し位置8paで受渡される容器Pと前記受渡し位置8pbで受渡される容器Pが交互に受渡されて、前記受渡し位置8paで受渡された容器Pは、高さ位置Haのままで搬送され、前記受渡し位置8pbで受渡された容器Pは、高さ位置Hbから高さ位置Haまで下降しながら搬送されて、受渡し位置9pに達すると、容器Pはスターホイール装置10へ受渡される。
次いで、スターホイール装置10からキャップ巻き締め装置(容器口封栓装置)11に受渡されて、該キャップ巻き締め装置11で容器口にキャップを巻き締められた後、出口スターホイール装置12を経由して次工程の矢印hの方向へ排出されていく。
In the container assembly device 9, the container P delivered at the delivery position 8pa and the container P delivered at the delivery position 8pb are alternately delivered, and the container P delivered at the delivery position 8pa is at a height position. The container P transported in the state Ha and delivered at the delivery position 8pb is transported while descending from the height position Hb to the height position Ha. When the container P reaches the delivery position 9p, the container P is transferred to the star wheel device 10. It is delivered to.
Next, the cap is tightened on the container mouth by the cap tightening device 11 after being delivered from the star wheel device 10 to the cap tightening device (container capping device) 11, and then passed through the outlet star wheel device 12. Then, it is discharged in the direction of arrow h in the next process.

なお、前記フィラー2の上段の充填バルブ22a群と前記下段の充填バルブ22b群の配置を平面上で位置をずらして、充填バルブ22aと充填バルブ22bの高さ位置が、図2に示すように、一部ラップさせてあることにより、フィラー2の高さが低くなる。
また、漏れ防止ガード29により、前記上段の充填バルブ22bまたはそれに対応する容器から液体が漏れた場合に、漏れた液体が下段の充填バルブ22aまたは容器を汚さないようになる。
In addition, the positions of the upper filling valve 22a group and the lower filling valve 22b group of the filler 2 are shifted on the plane, and the height positions of the filling valve 22a and the filling valve 22b are as shown in FIG. The height of the filler 2 is lowered by being partially wrapped.
Further, the leakage prevention guard 29 prevents the leaked liquid from contaminating the lower filling valve 22a or the container when the liquid leaks from the upper filling valve 22b or the container corresponding thereto.

上記説明のように、本発明による上下2段式充填装置は、上流から1列で搬送されてきた容器Pを容器振分け装置4により上下2段に振分けて搬送し、以降フィラー2において上下2段の充填バルブ22aと充填バルブ22bで液体を充填した後、容器集合装置9により2段から1段に集合するようにしたことにより、高能力で、コンパクトにすることができる。
また、容器振分け装置4の後に容器間隔縮小変換装置5aおよび容器間隔縮小変換装置5bを設けて容器Pの搬送間隔を縮小するようにしたことにより、フィラー2をコンパクトにすることができる。
As described above, the upper and lower two-stage filling apparatus according to the present invention distributes and conveys the containers P conveyed in one row from the upstream to the upper and lower two stages by the container distributing apparatus 4, and thereafter, in the filler 2, the upper and lower two stages. After the liquid is filled with the filling valve 22a and the filling valve 22b, the container collecting device 9 collects the liquid from the second stage to the first stage.
Further, by providing the container interval reduction conversion device 5a and the container interval reduction conversion device 5b after the container distribution device 4 to reduce the conveyance interval of the containers P, the filler 2 can be made compact.

1 上下2段式充填装置
2 フィラー
3 入口スターホイール装置
4 容器振分け装置
5 容器間隔縮小変換装置
6 容器供給手段
7 容器排出手段
8 容器間隔拡大変換装置
9 容器集合装置
10 スターホイール装置
11 キャップ巻き締め装置(容器口封栓装置)
12 出口スターホイール装置
21a、21b (フィラーの)容器保持手段
22a、22b 充填バルブ
29 漏れ防止ガード
41a、41b (容器振分け装置の)容器保持手段
42c カムフォロア
44 溝カム
51a (容器間隔縮小変換装置の)容器保持手段
51c カムフォロア
54 スライダー
55 溝カム
Ha 高さ位置(下段)
Hb 高さ位置(上段)
P 容器
DESCRIPTION OF SYMBOLS 1 Upper and lower two-stage-type filling apparatus 2 Filler 3 Inlet star wheel apparatus 4 Container distribution apparatus 5 Container space | interval reduction conversion apparatus 6 Container supply means 7 Container discharge means 8 Container space expansion conversion apparatus 9 Container assembly apparatus 10 Star wheel apparatus 11 Cap tightening Equipment (container closure device)
12 Outlet star wheel device 21a, 21b (Filler) container holding means 22a, 22b Fill valve 29 Leak prevention guard 41a, 41b (Container distribution device) Container holding means 42c Cam follower 44 Groove cam 51a (Container interval reduction conversion device) Container holding means 51c Cam follower 54 Slider 55 Groove cam Ha Height position (lower stage)
Hb height position (top)
P container

Claims (13)

回転体と、該回転体の外周部に所定間隔で設けられ、前記回転体の回転の間に所定の充填区間で容器に液体を充填する複数の充填バルブと、前記回転体に前記充填バルブのそれぞれに対応して設けられた前記容器を保持する複数の容器保持手段と、該容器保持手段に空容器を供給する容器供給手段と、該容器保持手段から前記充填バルブにより充填された充填済容器を排出する容器排出手段とを上下2段に設けた回転式の上下2段充填装置において、前記上段の充填バルブ群と前記下段の充填バルブ群の配置を平面上で位置をずらした構成としたことを特徴とする上下2段充填装置。   A rotating body, a plurality of filling valves provided at a predetermined interval on an outer peripheral portion of the rotating body, and filling a container with a liquid in a predetermined filling section during the rotation of the rotating body; and A plurality of container holding means for holding the containers provided corresponding to each, a container supply means for supplying an empty container to the container holding means, and a filled container filled with the filling valve from the container holding means In the rotary upper and lower two-stage filling device provided with the container discharging means for discharging the upper and lower two stages, the arrangement of the upper filling valve group and the lower filling valve group is shifted on the plane. An upper and lower two-stage filling device. 請求項1に記載する上下2段充填装置において、前記上下2段の充填バルブの内上段の充填バルブの下部または側方近辺に、前記上段の充填バルブまたは容器から液体が漏れた場合に、漏れた液体が下段の充填バルブまたは容器を汚さないように漏れた液体を受ける漏れ防止ガードを設けるように構成したことを特徴とする上下2段充填装置。   2. The upper and lower two-stage filling apparatus according to claim 1, wherein when liquid leaks from the upper filling valve or the container in the lower part or the lateral vicinity of the upper upper filling valve of the upper and lower two-stage filling valves, An upper and lower two-stage filling device is provided with a leak prevention guard for receiving the leaked liquid so that the liquid does not contaminate the lower filling valve or the container. 請求項1または2に記載する上下2段充填装置において、上流から1列で搬送されてくる容器を、前記上下2段の容器供給手段に対応するように振分ける容器振分け装置を設ける構成としたことを特徴とする上下2段充填装置。   3. The upper and lower two-stage filling apparatus according to claim 1, wherein a container distributing device is provided that distributes the containers conveyed in a row from the upstream so as to correspond to the upper and lower two-stage container supply means. An upper and lower two-stage filling device. 請求項3に記載する上下2段充填装置において、前記容器振分け装置を、上流から搬送されてくる容器の内、先行の容器と後続の容器の何れか一方が前記上段の容器供給手段に、他方が前記下段の容器供給手段に対応するように交互に振分けられる構成としたことを特徴とする上下2段充填装置。   4. The upper and lower two-stage filling apparatus according to claim 3, wherein the container sorting apparatus is configured such that one of a preceding container and a succeeding container among the containers conveyed from upstream is the upper container supply means. Are arranged so as to alternately correspond to the lower container supply means. 請求項4に記載する上下2段充填装置において、前記容器振分け装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器供給手段に対応するように、他方が前記下段の容器供給手段に対応するように容器が振分けられる構成としたことを特徴とする上下2段充填装置。   5. The upper and lower two-stage filling device according to claim 4, wherein the container sorting device includes a plurality of container holding means provided on a rotating body at equal circumferential circumferences, which are alternately arranged for raising and lowering and for rotating. A structure in which containers are distributed so that one of the lifting and non-lifting means corresponds to the upper container supply means and the other corresponds to the lower container supply means as the body rotates. The upper and lower two-stage filling apparatus characterized by having performed. 請求項1から5のうちいずれか一項に記載する上下2段充填装置において、前記容器振分け装置から搬送されてきた容器の容器間隔を縮小変換する容器間隔縮小変換装置を前記上下2段の容器供給手段に対応して設けて、縮小された容器間隔で容器がそれぞれ前記上下2段の容器供給手段へ供給されるように構成したことを特徴とする上下2段充填装置。   The upper and lower two-stage filling device according to any one of claims 1 to 5, wherein a container interval reduction conversion device that reduces and converts a container interval of containers conveyed from the container distribution device is the upper and lower two-stage container. An upper and lower two-stage filling device provided corresponding to the supply means and configured to supply the containers to the upper and lower two-stage container supply means at reduced container intervals. 請求項6に記載する上下2段充填装置において、前記容器間隔縮小変換装置を、回転体の外周部に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を縮小変換するように構成したことを特徴とする上下2段充填装置。   The upper and lower two-stage filling device according to claim 6, wherein the container interval reduction conversion device is configured such that a plurality of container holding means provided on an outer peripheral portion of the rotating body can move forward and backward with respect to the rotation center of the rotating body. The container holding means is attached to the slider provided on the rotating body, and the container follower is rotated with the rotation of the rotating body so that the cam follower attached to the respective container holding means is engaged with a fixed cam. An upper and lower two-stage filling device characterized in that the interval is reduced and converted. 請求項1または2に記載する上下2段充填装置において、前記上下2段の容器排出手段から排出搬送されてきた容器を1段に集合する容器集合装置を設けるように構成したことを特徴とする上下2段充填装置。   The upper and lower two-stage filling apparatus according to claim 1 or 2, wherein a container collecting apparatus that collects the containers discharged and conveyed from the upper and lower two-stage container discharging means in one stage is provided. Upper and lower two-stage filling device. 請求項8に記載する上下2段充填装置において、前記容器集合装置を、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器が交互に集合され、前記上段の容器排出手段から搬送されてきた容器と、前記下段の容器排出手段から搬送されてきた容器の高さ位置を同じにして1段となるように構成されたことを特徴とする上下2段充填装置。   9. The upper and lower two-stage filling apparatus according to claim 8, wherein the container collecting device is configured such that a container conveyed from the upper container discharging means and a container conveyed from the lower container discharging means are alternately assembled. The upper and lower sides are configured so that the height of the container conveyed from the upper container discharging means and the height of the container conveyed from the lower container discharging means are the same. Two-stage filling device. 請求項9に記載する上下2段充填装置において、前記容器集合装置を、回転体に円周等分に設けた複数の容器保持手段が昇降用と非昇降用に交互に配置されて、前記回転体の回転に伴って、前記昇降用と非昇降用の何れか一方が前記上段の容器排出手段に対応するように、他方が前記下段の容器排出手段に対応するように構成したことを特徴とする上下2段充填装置。   10. The upper and lower two-stage filling device according to claim 9, wherein the container assembly device includes a plurality of container holding means provided on a rotating body at equal circumferential circumferences, which are alternately arranged for raising and lowering and for rotating the container. With the rotation of the body, one of the lifting and non-raising and lowering corresponds to the upper container discharging means, and the other corresponds to the lower container discharging means. Upper and lower two-stage filling device. 請求項8から10のうちいずれか一項に記載する上下2段充填装置において、前記容器集合装置の前工程に前記上下2段の容器排出手段から搬送されてきた容器の容器間隔を拡大変換する容器間隔拡大変換装置を、前記上下2段の容器排出手段に対応して設けるように構成したことを特徴とする上下2段充填装置。   The upper and lower two-stage filling apparatus according to any one of claims 8 to 10, wherein the container interval of the containers conveyed from the upper and lower two-stage container discharging means is enlarged and converted in a pre-process of the container assembly apparatus. An upper and lower two-stage filling apparatus characterized in that a container interval enlargement / conversion device is provided corresponding to the upper and lower two-stage container discharge means. 請求項11に記載する上下2段充填装置において、前記容器間隔拡大変換装置を、回転体に設けた複数の容器保持手段が回転体の回転中心に対してそれぞれ前後進できるように前記回転体に設けられたスライダーに取付けられるとともに、前記それぞれの容器保持手段に取付けられたカムフォロアが固定のカムと係合するようにして、前記容器保持手段が前記回転体の回転に伴って前記容器間隔を拡大変換するように構成したことを特徴とする上下2段充填装置。   12. The upper and lower two-stage filling device according to claim 11, wherein the container interval enlargement / conversion device is provided on the rotating body so that a plurality of container holding means provided on the rotating body can move forward and backward with respect to the rotation center of the rotating body. The container holding means expands the container interval with the rotation of the rotating body so that the cam followers attached to the provided sliders and the cam followers attached to the respective container holding means engage with fixed cams. An upper and lower two-stage filling apparatus characterized by being configured to convert. 請求項8に記載する上下2段充填装置において、前記容器集合装置の後工程に、1台のキャップ巻き締め等の容器口封栓装置を配置するように構成したことを特徴とする上下2段充填装置。   9. The upper and lower two-stage filling device according to claim 8, wherein a container mouth-sealing device such as one cap wrapping device is arranged in a subsequent step of the container assembly device. Filling equipment.
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CN106006515A (en) * 2016-06-30 2016-10-12 江苏新美星包装机械股份有限公司 Double-channel rotary filling device
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