JP2012040898A - Washing device of lighting fixture for vehicle - Google Patents

Washing device of lighting fixture for vehicle Download PDF

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JP2012040898A
JP2012040898A JP2010181495A JP2010181495A JP2012040898A JP 2012040898 A JP2012040898 A JP 2012040898A JP 2010181495 A JP2010181495 A JP 2010181495A JP 2010181495 A JP2010181495 A JP 2010181495A JP 2012040898 A JP2012040898 A JP 2012040898A
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nozzle
injection nozzle
nozzle holder
injection
cylindrical portion
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Hiroshi Sunaga
浩 須長
Go Asaba
剛 浅羽
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Stanley Electric Co Ltd
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Stanley Electric Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide the washing device of a lighting fixture for a vehicle capable of effectively washing a lighting fixture for a vehicle by heightening discharge pressure of a washing liquid from an injection nozzle and enhancing the light quantity recovery ratio of the lighting fixture for the vehicle after washing.SOLUTION: In the washing device of the lighting fixture for the vehicle including a cylinder to which the washing liquid is supplied, a piston slidably inserted in the cylinder, a valve case attached to the tip of the piston, a nozzle holder 17 supported by the valve case and the injection nozzle 4 fitted to and held by the outer periphery of a cylinder part 17b of the nozzle holder 17, and injecting the washing liquid from an injection port 18 formed in the injection nozzle 4 toward the lighting fixture for the vehicle, a distance L between the opening end of the cylinder part 17b of the nozzle holder 17 and the top surface of the injection nozzle 4 is set to be 1/2 times as long as the outside diameter D of the cylinder part 17b of the nozzle holder 17 or shorter (L/D≤1/2) and the opening area S1 of the injection port 18 of the injection nozzle 4 is set to be equal to or smaller than the flow passage cross section S2 of the cylinder part 17b of the nozzle holder 17 (S1/S2≤1).

Description

本発明は、ヘッドランプ等の車両用灯具に洗浄液を噴射してその表面を洗浄するための洗浄装置に関するものである。   The present invention relates to a cleaning apparatus for spraying a cleaning liquid onto a vehicle lamp such as a headlamp to clean the surface thereof.

車両の例えばヘッドランプの前面(レンズ面)が埃や泥等の付着によって汚れると光量不足を招く可能性があるため、必要に応じてヘッドランプに向かって洗浄液を噴射して該ヘッドランプの前面を洗浄するための洗浄装置がフロントバンパの裏側に設置されている。この洗浄装置は、洗浄液が供給されるシリンダと、該シリンダ内に摺動可能に嵌挿されたピストンと、該ピストンの先端に取り付けられたバルブケースと、該バルブケースに支持されたノズルホルダと、該ノズルホルダに嵌合保持された噴射ノズルを備えており、噴射ノズルから洗浄液が車両用灯具に向けて噴射される(例えば、特許文献1,2参照)。   For example, if the front surface (lens surface) of a vehicle becomes dirty due to adhesion of dust, mud, etc., the amount of light may be insufficient. Therefore, if necessary, the front surface of the headlamp may be sprayed with a cleaning liquid toward the headlamp. A cleaning device is installed on the back side of the front bumper. The cleaning device includes a cylinder to which cleaning liquid is supplied, a piston slidably fitted in the cylinder, a valve case attached to the tip of the piston, and a nozzle holder supported by the valve case. The spray nozzle is fitted and held in the nozzle holder, and the cleaning liquid is sprayed from the spray nozzle toward the vehicular lamp (for example, see Patent Documents 1 and 2).

斯かる洗浄装置においては、非洗浄時にはノズルがフロントバンパの裏側に格納されており、ヘッドランプを洗浄する際には洗浄液の圧力によって噴射ノズルがフロントバンパに形成された開口部から車両前方へと突出し、洗浄液の圧力が所定値以上に高くなると、チェックバルブが開いて洗浄液が噴射ノズルへと供給され、噴射ノズルに開口する噴射口から洗浄液がヘッドランプに向かって噴射され、ヘッドランプの前面に付着した埃や泥等が除去される。そして、ヘッドランプの洗浄が終了すると、噴射ノズルはリターンスプリング等の付勢手段によってフロントバンパの裏側の格納位置に戻されて格納される。   In such a cleaning apparatus, the nozzle is stored behind the front bumper when not cleaning, and when the headlamp is cleaned, the injection nozzle is moved forward from the opening formed in the front bumper by the pressure of the cleaning liquid. When the pressure of the cleaning liquid rises above the predetermined value, the check valve opens and the cleaning liquid is supplied to the injection nozzle, and the cleaning liquid is injected from the injection port that opens to the injection nozzle toward the headlamp, and is applied to the front surface of the headlamp. Adhered dust and mud are removed. When the cleaning of the headlamp is completed, the spray nozzle is returned to the storage position on the back side of the front bumper by an urging means such as a return spring and stored.

ここで、従来の洗浄装置の噴射ノズルの一例を図9及び図10に示す。   Here, an example of the injection nozzle of the conventional cleaning apparatus is shown in FIGS.

即ち、図9は従来の洗浄装置の噴射ノズル部分の平面図、図10は図9のC−C線断面図であり、図9に示すように、バルブケース107の先端部には角柱部107dが形成され、この角柱部107の左右には円筒部107eが角柱部107dに対して軸直角方向に形成されている。そして、左右の円筒部107eにはノズルホルダ117がそれぞれ圧入嵌合されており、各ノズルホルダ117の外端部には円筒部117bが垂直に形成されている。   That is, FIG. 9 is a plan view of an injection nozzle portion of a conventional cleaning device, and FIG. 10 is a cross-sectional view taken along the line C-C of FIG. 9. As shown in FIG. A cylindrical portion 107e is formed on the left and right sides of the prism portion 107 in a direction perpendicular to the axis with respect to the prism portion 107d. A nozzle holder 117 is press-fitted into the left and right cylindrical portions 107e, and a cylindrical portion 117b is formed vertically at the outer end of each nozzle holder 117.

上記各ノズルホルダ117の円筒部117bには噴射ノズル104がそれぞれ圧入によって嵌合保持されるが、各噴射ノズル104は、図10に示すように、樹脂の金型成形によって頂部が塞がれた多角筒状(図示例では正八角筒状)に成形され、その上部外周の一部には周方向に長い噴射口118が形成されている。ここで、噴射ノズル104は、ノズルホルダ117への圧入方向の軸(垂直軸)を中心として水平に回動可能に保持され、該噴射ノズル104に形成された噴射口118の向きを変えることによって洗浄液の噴射方向が調整される。   The injection nozzle 104 is fitted and held in the cylindrical portion 117b of each nozzle holder 117 by press-fitting. The top of each injection nozzle 104 is blocked by resin molding as shown in FIG. It is formed in a polygonal cylinder (a regular octagonal cylinder in the illustrated example), and a jet port 118 that is long in the circumferential direction is formed in a part of the outer periphery of the upper part. Here, the injection nozzle 104 is held so as to be horizontally rotatable about an axis (vertical axis) in the press-fitting direction to the nozzle holder 117, and by changing the direction of the injection port 118 formed in the injection nozzle 104. The jet direction of the cleaning liquid is adjusted.

特開平11−123347号公報Japanese Patent Laid-Open No. 11-123347 特開2005−178568号公報JP 2005-178568 A

ところで、従来の洗浄装置においては、図10に示すように、ノズルホルダ117の円筒部117bの噴射ノズル104への嵌合代が比較的短く、該円筒部117bの上端面から噴射ノズル104の天面までの距離Lが比較的長い(距離Lの円筒部117bの外径Dに対する比率L/D=0.7程度)であったため、噴射ノズル104の天面で衝突した洗浄液が渦を形成し、その圧力損失が大きくなるために該洗浄液の吐出圧力が低下し、車両用灯具の洗浄が十分になされないために洗浄後の車両用灯具の光量回復率が低いという問題があった。   In the conventional cleaning apparatus, as shown in FIG. 10, the fitting margin of the cylindrical portion 117b of the nozzle holder 117 to the injection nozzle 104 is relatively short, and the top of the injection nozzle 104 is fixed from the upper end surface of the cylindrical portion 117b. Since the distance L to the surface is relatively long (ratio L / D = 0.7 about the distance L to the outer diameter D of the cylindrical portion 117b), the cleaning liquid colliding with the top surface of the injection nozzle 104 forms a vortex. Since the pressure loss is increased, the discharge pressure of the cleaning liquid is decreased, and the vehicle lamp is not sufficiently cleaned, so that the light quantity recovery rate of the vehicle lamp after cleaning is low.

又、噴射ノズル104の噴射口118の開口面積S1がノズルホルダ117の円筒部117bの流路断面積S2に対して比較的大きかった(例えば、S1/S2=2.4程度)ため、噴射口118での洗浄液の絞りによる吐出圧の上昇率が低く、車両用灯具の洗浄が十分になされず、同様に洗浄後の車両用灯具の光量回復率が低いという問題があった。   Further, since the opening area S1 of the injection port 118 of the injection nozzle 104 is relatively large with respect to the flow path cross-sectional area S2 of the cylindrical portion 117b of the nozzle holder 117 (for example, about S1 / S2 = 2.4), the injection port There is a problem that the rate of increase in discharge pressure due to the squeezing of the cleaning liquid at 118 is low, the vehicle lamp is not sufficiently cleaned, and the light quantity recovery rate of the vehicle lamp after cleaning is similarly low.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、噴射ノズルからの洗浄液の吐出圧を高めて車両用灯具の効果的に洗浄し、洗浄後の車両用灯具の光量回復率の向上を図ることができる車両用灯具の洗浄装置を提供することにある。   The present invention has been made in view of the above-mentioned problems, and its objective is to increase the discharge pressure of the cleaning liquid from the injection nozzle to effectively clean the vehicle lamp, and to recover the light quantity of the vehicle lamp after cleaning. An object of the present invention is to provide a vehicular lamp cleaning apparatus capable of improving the rate.

上記目的を達成するため、請求項1記載の発明は、洗浄液が供給されるシリンダと、該シリンダ内に摺動可能に嵌挿されたピストンと、該ピストンの先端に取り付けられたバルブケースと、該バルブケースに支持されたノズルホルダと、該ノズルホルダの円筒部外周に嵌合保持された噴射ノズルを備え、該噴射ノズルに形成された噴射口から洗浄液を車両用灯具に向けて噴射する車両用灯具の洗浄装置において、前記ノズルホルダの円筒部の開口端と前記噴射ノズルの天面との距離Lをノズルホルダの円筒部の外径Dの1/2以下(L/D≦1/2)に設定したことを特徴とする。   In order to achieve the above object, the invention according to claim 1 includes a cylinder to which cleaning liquid is supplied, a piston slidably fitted in the cylinder, a valve case attached to the tip of the piston, A vehicle that includes a nozzle holder supported by the valve case and an injection nozzle that is fitted and held on the outer periphery of the cylindrical portion of the nozzle holder, and injects a cleaning liquid from an injection port formed in the injection nozzle toward a vehicular lamp. In the cleaning device for a lamp, the distance L between the opening end of the cylindrical portion of the nozzle holder and the top surface of the injection nozzle is set to be equal to or less than ½ of the outer diameter D of the cylindrical portion of the nozzle holder (L / D ≦ 1/2 ).

請求項2記載の発明は、請求項1記載の発明において、前記噴射ノズルの噴射口の開口面積S1を前記ノズルホルダの円筒部の流路断面積S2以下(S1/S2≦1)に設定したことを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, the opening area S1 of the injection port of the injection nozzle is set to be equal to or smaller than the flow path cross-sectional area S2 of the cylindrical portion of the nozzle holder (S1 / S2 ≦ 1). It is characterized by that.

請求項1記載の発明によれば、ノズルホルダの円筒部の噴射ノズルへの嵌合代を従来よりも長くし、ノズルホルダの円筒部の開口端と噴射ノズルの天面との距離Lをノズルホルダの円筒部の外径Dの1/2以下(L/D≦1/2)に設定したため、ノズルホルダの円筒部の開口端と噴射ノズルの天面とが近づき、噴射ノズルの天面に衝突して流れの向きを変えた洗浄液がノズルホルダの円筒部の開口端面に再び衝突して渦の発生が抑制される。このため、洗浄液の噴射ノズル内での圧力損失が低く抑えられて吐出圧力の低下が防がれ、高圧の洗浄液の噴射によって車両用灯具の洗浄が十分になされ、洗浄後の車両用灯具の光量回復率が高く保たれる。   According to the first aspect of the present invention, the allowance for fitting the cylindrical portion of the nozzle holder to the injection nozzle is made longer than before, and the distance L between the opening end of the cylindrical portion of the nozzle holder and the top surface of the injection nozzle is set as the nozzle. Since it is set to 1/2 or less (L / D ≦ 1/2) of the outer diameter D of the cylindrical portion of the holder, the opening end of the cylindrical portion of the nozzle holder and the top surface of the injection nozzle come close to the top surface of the injection nozzle. The cleaning liquid that has collided and changed the flow direction collides with the opening end face of the cylindrical portion of the nozzle holder again, and the generation of vortices is suppressed. For this reason, the pressure loss in the spray nozzle of the cleaning liquid is kept low to prevent the discharge pressure from being lowered, and the vehicle lamp is sufficiently cleaned by the injection of the high-pressure cleaning liquid. The recovery rate is kept high.

請求項2記載の発明によれば、噴射ノズルの噴射口の開口面積S1を従来よりも絞ってノズルホルダの円筒部の流路断面積S2以下(S1/S2≦1)に設定したため、噴射口での洗浄液の絞りによる吐出圧の上昇率が高くなり、高圧の洗浄液の噴射によって車両用灯具の洗浄が十分になされ、洗浄後の車両用灯具の光量回復率が高く保たれる。   According to the second aspect of the present invention, since the opening area S1 of the injection nozzle of the injection nozzle is set to be smaller than the conventional one and set to the flow path sectional area S2 or less (S1 / S2 ≦ 1) of the cylindrical portion of the nozzle holder, In this case, the rate of increase in discharge pressure due to the squeezing of the cleaning liquid is increased, and the vehicle lamp is sufficiently cleaned by the injection of the high-pressure cleaning liquid, and the light quantity recovery rate of the vehicle lamp after cleaning is kept high.

本発明に係る洗浄装置の側面図である。It is a side view of the washing | cleaning apparatus which concerns on this invention. 本発明に係る洗浄装置の平面図である。It is a top view of the washing | cleaning apparatus which concerns on this invention. 本発明に係る洗浄装置の噴射ノズル部分の平面図である。It is a top view of the injection nozzle part of the washing | cleaning apparatus which concerns on this invention. 図3のA−A線断面図である。FIG. 4 is a sectional view taken along line AA in FIG. 3. 本発明に係る洗浄装置要部の分解斜視図である。It is a disassembled perspective view of the principal part of the washing | cleaning apparatus which concerns on this invention. 本発明に係る洗浄装置の噴射ノズル部分の正断面図である。It is a front sectional view of the spray nozzle portion of the cleaning device according to the present invention. (a),(b)は本発明に係る洗浄装置のチェックバルブ機構部及び噴射ノズル部分の平断面図である。(A), (b) is a plane sectional view of a check valve mechanism part and an injection nozzle part of a cleaning device concerning the present invention. 図7(a)のB−B線断面図である。It is the BB sectional view taken on the line of Fig.7 (a). 従来の洗浄装置の噴射ノズル部分の平面図である。It is a top view of the injection nozzle part of the conventional washing | cleaning apparatus. 図9のC−C線断面図である。It is CC sectional view taken on the line of FIG.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1は本発明に係る洗浄装置の側面図、図2は同洗浄装置の平面図、図3は同洗浄装置の噴射ノズル部分の平面図、図4は図3のA−A線断面図、図5は同洗浄装置要部の分解斜視図、図6は同洗浄装置の噴射ノズル部分の正断面図、図7(a),(b)は同洗浄装置のチェックバルブ機構部及び噴射ノズル部分の平断面図で、図8は図7(a)のB−B線断面図である。   1 is a side view of a cleaning apparatus according to the present invention, FIG. 2 is a plan view of the cleaning apparatus, FIG. 3 is a plan view of an injection nozzle portion of the cleaning apparatus, and FIG. 4 is a cross-sectional view taken along line AA in FIG. FIG. 5 is an exploded perspective view of the main part of the cleaning apparatus, FIG. 6 is a front sectional view of an injection nozzle part of the cleaning apparatus, and FIGS. 7A and 7B are a check valve mechanism part and an injection nozzle part of the cleaning apparatus. FIG. 8 is a cross-sectional view taken along the line BB of FIG.

本実施の形態に係る洗浄装置1は、車両の不図示のヘッドランプの前面(レンズ面)に向かって洗浄液を噴射して該前面を洗浄するための装置であって、不図示のフロントバンパの裏側に配置されている。尚、洗浄装置1は左右のヘッドランプに対してそれぞれ設置されているが、その構成及び作用は左右で同じであるため、以下、一方の洗浄装置1についてのみ説明する。   A cleaning device 1 according to the present embodiment is a device for spraying cleaning liquid toward a front surface (lens surface) of a headlamp (not shown) of a vehicle to clean the front surface, and includes a front bumper (not shown). Located on the back side. Although the cleaning device 1 is installed for each of the left and right headlamps, the configuration and operation thereof are the same for the left and right, and therefore only one cleaning device 1 will be described below.

図1及び図2に示す洗浄装置1は、円筒状のシリンダ2の内部に不図示のピストンを摺動可能に嵌挿し、該ピストンの先端部にチェックバルブ機構3を介して左右一対の噴射ノズル4を取り付けて構成されている。   A cleaning device 1 shown in FIGS. 1 and 2 has a piston (not shown) slidably inserted into a cylindrical cylinder 2 and a pair of left and right injection nozzles via a check valve mechanism 3 at the tip of the piston. 4 is attached.

上記シリンダ2は、不図示のウォッシャタンクから洗浄液の供給を受けるものであって、その後端にはプラグ5が設けられており、シリンダ2の内部はプラグ5に接続された不図示の配管を介してウォッシャタンクに連通している。そして、シリンダ2の前端部外周にはブラケット6が取り付けられており、洗浄装置1はブラケット6を介して不図示のフロントバンパの裏側に取り付けられている。尚、図示しないが、シリンダ2とその内部に摺動可能に嵌挿されたピストンとの間には、ピストンをシリンダ2内に引き込む方向に付勢する付勢手段としてのリターンスプリングが介装されている。   The cylinder 2 is supplied with cleaning liquid from a washer tank (not shown), and a plug 5 is provided at the rear end thereof. The inside of the cylinder 2 is connected to a pipe (not shown) connected to the plug 5. To the washer tank. A bracket 6 is attached to the outer periphery of the front end of the cylinder 2, and the cleaning device 1 is attached to the back side of a front bumper (not shown) via the bracket 6. Although not shown, a return spring is interposed between the cylinder 2 and a piston that is slidably inserted in the cylinder 2 as a biasing means that biases the piston in a direction in which the piston is pulled into the cylinder 2. ing.

次に、前記チェックバルブ機構3と噴射ノズル4の構成の詳細を図3〜図8に基づいて説明する。   Next, details of the configuration of the check valve mechanism 3 and the injection nozzle 4 will be described with reference to FIGS.

チェックバルブ機構3は、図5及び図7に示すように、バルブケース7の内部にバルブ8と、該バルブ8を摺動可能に保持するバルブガイド9と、バルブ8を閉じ方向に付勢するバネ10を収容して構成されており、全体の横断面形状が横方向に扁平な楕円状とされている。   As shown in FIGS. 5 and 7, the check valve mechanism 3 includes a valve 8 inside the valve case 7, a valve guide 9 that slidably holds the valve 8, and urges the valve 8 in the closing direction. The spring 10 is accommodated, and the entire cross-sectional shape is an elliptical shape that is flat in the horizontal direction.

上記バルブケース7は前後に2分割されたケース半体7A, 7B同士を結合一体化して構成されており、一方のケース半体7Aは、円筒部7aと扁平な楕円筒部7bとを組み合わせて構成されており、楕円筒部7bの全周4箇所には矩形状の係合孔11(図5には上の2つのみ図示)が形成され、楕円筒部7bの開口端面の一部(上部)にはV字状の嵌合溝12が形成されている。そして、図7に示すように、ケース半体7Aの円筒部7aと楕円筒部7bとを仕切る壁13の中心部には円筒状の弁座14が形成されている。   The valve case 7 is configured by joining and integrating case halves 7A and 7B which are divided into two parts in the front and rear, and one case half 7A is formed by combining a cylindrical portion 7a and a flat elliptic cylinder portion 7b. A rectangular engagement hole 11 (only the upper two are shown in FIG. 5) is formed at four positions on the entire circumference of the elliptic cylinder portion 7b, and a part of the opening end surface of the elliptic cylinder portion 7b ( A V-shaped fitting groove 12 is formed in the upper part). And as shown in FIG. 7, the cylindrical valve seat 14 is formed in the center part of the wall 13 which partitions off the cylindrical part 7a and the elliptical cylinder part 7b of case half 7A.

又、他方のケース半体7Bは、扁平な楕円筒部7cとその先端に連なる角柱部7dとで構成されており、楕円筒部7cは、外径が小さくて薄肉の小径部7c1と外径が大きくて厚肉の大径部7c2とで構成されている。そして、楕円筒部7cの小径部7c1の外周の4箇所(他方のケース半体7Aの楕円筒部7bに形成された係合孔11に対応する箇所)には係合爪15(図5には上の2つのみ図示)が突設されている。又、楕円筒部7cの大径部7c2の小径部7c1との境(段差部)の一部(他方のケース半体7Aの楕円筒部7bに形成された嵌合溝12に対応する部分)にはV字状の嵌合突起16が形成されている。   The other case half 7B is composed of a flat oval cylindrical portion 7c and a rectangular column portion 7d connected to the tip of the oval cylindrical portion 7c. The oval cylindrical portion 7c has a small outer diameter and a thin small diameter portion 7c1. And a thick large-diameter portion 7c2. The engagement claws 15 (shown in FIG. 5) are provided at four locations on the outer periphery of the small diameter portion 7c1 of the elliptic cylindrical portion 7c (locations corresponding to the engagement holes 11 formed in the elliptic cylindrical portion 7b of the other case half 7A). (Only the upper two are shown) project. Further, a part of the boundary (step part) between the large diameter part 7c2 and the small diameter part 7c1 of the elliptic cylinder part 7c (part corresponding to the fitting groove 12 formed in the elliptic cylinder part 7b of the other case half body 7A). A V-shaped fitting projection 16 is formed on the.

更に、ケース半体7Bの先端部に形成された角柱部7dの左右には円筒部7eが角柱部7dに対して軸直角方向に形成されており、これらの円筒部7eにはノズルホルダ17がそれぞれ圧入嵌合されている。ここで、図6に示すように、各ノズルホルダ17の基端部には球面状嵌合部17aが形成され、この球面状嵌合部17aが嵌合するバルブケース7の円筒部7eの内径部は凹球面状軸受7fが形成されており、この凹球面状軸受7fにノズルホルダ17の球面状嵌合部17aが圧入嵌合されることによってノズルホルダ17はバルブケース7に対して三次元方向(全方向)に回動可能に保持されている。   Further, cylindrical portions 7e are formed on the left and right sides of the prism portion 7d formed at the tip of the case half 7B, and the nozzle holder 17 is formed in these cylindrical portions 7e. Each is press-fitted. Here, as shown in FIG. 6, a spherical fitting portion 17a is formed at the base end portion of each nozzle holder 17, and the inner diameter of the cylindrical portion 7e of the valve case 7 to which the spherical fitting portion 17a is fitted. A concave spherical bearing 7f is formed in the portion, and the spherical holder 17a of the nozzle holder 17 is press-fitted into the concave spherical bearing 7f, so that the nozzle holder 17 is three-dimensional with respect to the valve case 7. It is held so as to be rotatable in the direction (all directions).

又、図6に示すように、各ノズルホルダ17の外端部には円筒部17bが垂直に形成されており、この円筒部17bには噴射ノズル4が上方から圧入嵌合されるが、図4に示すように、噴射ノズル4の円孔状の嵌合孔4aの内周には嵌合凹部4bが形成されている。そして、各ノズルホルダ17の円筒部17bの外周には嵌合凸部17cが形成されており、噴射ノズル4の嵌合孔4aをノズルホルダ17の円筒部17bに上から嵌め込み、これを下方へ押圧すると、図4に示すようにノズルホルダ17の円筒部17bの外周に形成された嵌合凸部17cが噴射ノズル4の嵌合孔4aに形成された嵌合凹部4bに圧入嵌合するため、噴射ノズル4がノズルホルダ17に嵌合保持される。   Further, as shown in FIG. 6, a cylindrical portion 17b is formed vertically at the outer end portion of each nozzle holder 17, and the injection nozzle 4 is press-fitted into the cylindrical portion 17b from above. As shown in FIG. 4, a fitting recess 4 b is formed on the inner periphery of the circular fitting hole 4 a of the injection nozzle 4. And the fitting convex part 17c is formed in the outer periphery of the cylindrical part 17b of each nozzle holder 17, and the fitting hole 4a of the injection nozzle 4 is engage | inserted from the upper part to the cylindrical part 17b of the nozzle holder 17, and this is moved below. When pressed, the fitting convex portion 17c formed on the outer periphery of the cylindrical portion 17b of the nozzle holder 17 is press-fitted into the fitting concave portion 4b formed in the fitting hole 4a of the injection nozzle 4 as shown in FIG. The injection nozzle 4 is fitted and held in the nozzle holder 17.

ところで、各噴射ノズル4は、樹脂の金型成型によって図4に示すように頂部が塞がれた八角筒状に一体成型されており、その上部外周には横方向に細長いスリット状の噴射口18が形成されている。ここで、噴射口18は不図示のヘッドランプの前面に向けて斜め上方に開口しているが、本実施の形態では、図3〜図5に示すように、噴射ノズル4には、噴射口18の上縁と左右の側縁に沿う飛散防止リブ4cが一体に形成されている。   By the way, each injection nozzle 4 is integrally formed in an octagonal cylinder shape whose top is closed as shown in FIG. 4 by resin molding, and a slit-like injection port that is elongated in the lateral direction on the outer periphery of the upper part. 18 is formed. Here, the injection port 18 opens obliquely upward toward the front surface of the headlamp (not shown). In the present embodiment, the injection nozzle 4 includes an injection port as shown in FIGS. The anti-scattering rib 4c is integrally formed along the upper edge of 18 and the left and right side edges.

又、本実施の形態では、図3〜図6に示すように、各噴射ノズル4の頂部には八角筒状の補強リブ4Aがそれぞれ一体に立設されており、各補強リブ4Aには正八角形穴である嵌合穴4dが形成されている。ここで、噴射ノズル4は、ノズルホルダ17への圧入方向の軸(垂直軸)を中心として水平に回動可能に保持され、該噴射ノズル4に形成された噴射口18の向きを変えることによって洗浄液の噴射方向が調整される。   Further, in the present embodiment, as shown in FIGS. 3 to 6, octagonal cylindrical reinforcing ribs 4 </ b> A are erected integrally at the top of each injection nozzle 4, and each reinforcing rib 4 </ b> A has a regular octave. A fitting hole 4d which is a square hole is formed. Here, the injection nozzle 4 is held so as to be horizontally rotatable about an axis (vertical axis) in the press-fitting direction to the nozzle holder 17, and by changing the direction of the injection port 18 formed in the injection nozzle 4. The jet direction of the cleaning liquid is adjusted.

ここで、本実施の形態では、図4に示すように、ノズルホルダ17の円筒部17bの噴射ノズル4の嵌合孔4aへの嵌合代を従来よりも長くし、ノズルホルダ17の円筒部17bの開口端と噴射ノズル4の天面との距離Lをノズルホルダ17の円筒部17bの外径Dの1/2以下(L/D≦1/2)に設定している。   Here, in the present embodiment, as shown in FIG. 4, the fitting margin of the cylindrical portion 17 b of the nozzle holder 17 into the fitting hole 4 a of the injection nozzle 4 is made longer than before, and the cylindrical portion of the nozzle holder 17. The distance L between the opening end of 17 b and the top surface of the injection nozzle 4 is set to be ½ or less (L / D ≦ 1/2) of the outer diameter D of the cylindrical portion 17 b of the nozzle holder 17.

又、噴射ノズル4の噴射口18の開口面積S1を従来よりも絞ってノズルホルダ17の円筒部17bの流路断面積S2以下(S1/S2≦1)に設定している。   Further, the opening area S1 of the injection port 18 of the injection nozzle 4 is set to be smaller than the conventional one, and is set to be equal to or smaller than the flow path cross-sectional area S2 of the cylindrical portion 17b of the nozzle holder 17 (S1 / S2 ≦ 1).

而して、図5に示す一方のケース半体7Aの楕円筒部7bを他方のケース半体7Bの楕円筒部7cの小径部7c1の外周に嵌め込み、小径部7c1の外周に形成された前記係合爪15を楕円筒部7cに形成された前記係合孔11に係合させれば、ケース半体7B側の嵌合突起16がケース半体7A側の嵌合溝12に嵌合し、2つのケース半体7A,7B同士が位置決めされつつ結合されて1つの偏平な楕円筒状のバルブケース7が組み立てられる。   Thus, the elliptic cylinder portion 7b of one case half 7A shown in FIG. 5 is fitted into the outer periphery of the small diameter portion 7c1 of the elliptic cylinder portion 7c of the other case half body 7B, and is formed on the outer periphery of the small diameter portion 7c1. When the engaging claw 15 is engaged with the engaging hole 11 formed in the elliptical cylindrical portion 7c, the fitting protrusion 16 on the case half 7B side is fitted in the fitting groove 12 on the case half 7A side. The two case halves 7A and 7B are joined while being positioned to assemble one flat oval cylindrical valve case 7.

前記バルブ8は、図5に示すように、円板状の弁体8aと該弁体8aの中心から軸直角方向に一体に延びる弁軸8bとで構成されており、図7に示すように、弁体8aの弁座14に着座する部分にはリング状のシール部材19が組み付けられている。   As shown in FIG. 5, the valve 8 is composed of a disc-shaped valve body 8a and a valve shaft 8b extending integrally from the center of the valve body 8a in the direction perpendicular to the axis, as shown in FIG. A ring-shaped seal member 19 is assembled to a portion of the valve body 8a that is seated on the valve seat 14.

前記バルブガイド9は、小径の円筒部9Aとその先端に一体に形成された楕円板状のフランジ部9Bとで構成されており、図8に示すように、バルブガイド9のフランジ部9Bの円筒部9Aを境としてこれの左右には前記噴射ノズル4に連通する三日月状の開口部9aが形成されている。   The valve guide 9 is composed of a small-diameter cylindrical portion 9A and an elliptical plate-like flange portion 9B integrally formed at the tip thereof, and as shown in FIG. 8, the cylindrical portion of the flange portion 9B of the valve guide 9 A crescent-shaped opening 9a communicating with the injection nozzle 4 is formed on the left and right of the portion 9A.

そして、図7に示すように、バルブガイド9の円筒部9A内には前記バルブ8の三角柱状の弁軸8bが摺動可能に嵌合しており、従って、バルブ8はバルブケース7内の中心部に前後方向(図7の左右方向)に移動可能に支持されており、該バルブ8は、前記バネ10によって閉じ方向(弁座14に着座する方向)に付勢されている。ここで、バネ10は、バルブガイド9の円筒部9Aの外周に挿通され、バルブ8の弁体8aとバルブガイド9のフランジ部9B間に縮装されている。尚、バネ10のバネ定数は前記リターンスプリング(不図示)のバネ定数よりも大きく設定されている。   As shown in FIG. 7, the triangular prismatic valve shaft 8 b of the valve 8 is slidably fitted in the cylindrical portion 9 </ b> A of the valve guide 9. The central portion is supported so as to be movable in the front-rear direction (left-right direction in FIG. 7), and the valve 8 is urged by the spring 10 in the closing direction (direction in which the valve seat 14 is seated). Here, the spring 10 is inserted into the outer periphery of the cylindrical portion 9 </ b> A of the valve guide 9, and is contracted between the valve body 8 a of the valve 8 and the flange portion 9 </ b> B of the valve guide 9. The spring constant of the spring 10 is set larger than the spring constant of the return spring (not shown).

而して、バルブガイド9はスプリングガイドとしての機能も備えており、バルブケース7内においては、バルブガイド9は、図7に示すようにバネ10の反力によってバルブケース7内の壁に押圧されて位置が固定されている。   Thus, the valve guide 9 also has a function as a spring guide. In the valve case 7, the valve guide 9 is pressed against the wall in the valve case 7 by the reaction force of the spring 10 as shown in FIG. The position has been fixed.

以上のように構成された洗浄装置1において、ヘッドランプの洗浄が行われない場合には、不図示のピストンはリターンスプリングの付勢力によって図1及び図2に示すようにシリンダ2内に引き込まれており、このとき、チェックバルブ機構3のバルブ8は図7(a)に示すようにバネ10によって弁座14に押圧されて閉じ状態にある。又、噴射ノズル4は不図示のフロントバンパの裏側に格納されている。   In the cleaning apparatus 1 configured as described above, when the headlamp is not cleaned, a piston (not shown) is drawn into the cylinder 2 as shown in FIGS. 1 and 2 by the urging force of the return spring. At this time, the valve 8 of the check valve mechanism 3 is pressed against the valve seat 14 by the spring 10 as shown in FIG. The injection nozzle 4 is stored on the back side of a front bumper (not shown).

而して、洗浄装置1によってヘッドランプの洗浄を行う場合には、不図示のウォッシャタンクから不図示の配管を経て高圧の洗浄液が洗浄装置1のシリンダ2へと供給される。すると、不図示のピストンは洗浄液の圧力によってシリンダ2内を前方へと摺動し、その先端に設けられた噴射ノズル4をフロントバンパに形成された開口部(不図示)から車両前方へと押し出す。この場合、前述のようにバネ10のバネ定数はリターンスプリングのバネ定数よりも大きく設定されているため、チェックバルブ機構3のバルブ8は図7(a)に示すように閉じたままであって、洗浄液は噴射ノズル4には供給されない。   Thus, when the headlamp is cleaned by the cleaning device 1, a high-pressure cleaning liquid is supplied from a washer tank (not shown) to a cylinder 2 of the cleaning device 1 via a pipe (not shown). Then, the piston (not shown) slides forward in the cylinder 2 due to the pressure of the cleaning liquid, and pushes the injection nozzle 4 provided at the tip thereof from the opening (not shown) formed in the front bumper to the front of the vehicle. . In this case, since the spring constant of the spring 10 is set larger than the spring constant of the return spring as described above, the valve 8 of the check valve mechanism 3 remains closed as shown in FIG. The cleaning liquid is not supplied to the injection nozzle 4.

上述のようにピストンが洗浄液の圧力によって前進した後、洗浄液の圧力が所定値を超えて上昇し、チェックバルブ機構3のバルブ8に作用する洗浄液の圧力に基づく力がバネ10の付勢力よりも大きくなると、バルブ8はその弁体8aが図7(b)に示すようにバルブガイド9に沿って前方へと移動して弁座14から離れるため、該バルブ8が開状態となって洗浄液は図7(b)に矢印にて示すようにバルブケース7内を前方に向かって流れ、バルブガイド9のフランジ部9Bに形成された左右の開口部9aを通過して左右に分岐し、左右のノズルホルダ17から各噴射ノズル4へと供給される。そして、噴射ノズル4へと供給された洗浄液は、噴射口18(図4参照)からヘッドランプに向かって噴射され、ヘッドランプの前面に付着した埃や泥等を洗い流す。   As described above, after the piston moves forward due to the pressure of the cleaning liquid, the pressure of the cleaning liquid rises above a predetermined value, and the force based on the pressure of the cleaning liquid acting on the valve 8 of the check valve mechanism 3 is greater than the biasing force of the spring 10. When the valve 8 becomes larger, the valve body 8a moves forward along the valve guide 9 and moves away from the valve seat 14 as shown in FIG. 7 (b). As shown by the arrows in FIG. 7B, the valve case 7 flows forward, passes through the left and right openings 9a formed in the flange portion 9B of the valve guide 9, and branches left and right. It is supplied from the nozzle holder 17 to each injection nozzle 4. The cleaning liquid supplied to the jet nozzle 4 is jetted from the jet port 18 (see FIG. 4) toward the headlamp, and the dust, mud and the like adhering to the front face of the headlamp are washed away.

而して、以上のようにしてヘッドランプの洗浄が終了すると、不図示のピストンがリターンスプリングによってシリンダ2内に引き込まれるため、噴射ノズル4はフロントバンパの裏側の格納位置に戻され、チェックバルブ機構3のバルブ8は図7(a)に示すように再び閉じられる。   Thus, when the cleaning of the headlamp is completed as described above, a piston (not shown) is drawn into the cylinder 2 by the return spring, so that the injection nozzle 4 is returned to the retracted position on the back side of the front bumper, and the check valve The valve 8 of the mechanism 3 is closed again as shown in FIG.

以上において、本実施の形態では、図4に示すように、ノズルホルダ17の円筒部17bの噴射ノズル4の嵌合孔4aへの嵌合代を従来よりも長くし、ノズルホルダ17の円筒部17bの開口端と噴射ノズル4の天面との距離Lをノズルホルダ17の円筒部17bの外径Dの1/2以下(L/D≦1/2)に設定したため、ノズルホルダ17の円筒部17bの開口端と噴射ノズル4の天面とが近づき、噴射ノズル4の天面に衝突して流れの向きを変えた洗浄液がノズルホルダ17の円筒部17bの開口端面に再び衝突して渦の発生が抑制される。このため、洗浄液の噴射ノズル4内での圧力損失が低く抑えられて吐出圧力の低下が防がれ、高圧の洗浄液の噴射によってヘッドランプの洗浄が十分になされ、洗浄後のヘッドランプの光量回復率が高く保たれる。   As described above, in the present embodiment, as shown in FIG. 4, the fitting portion of the cylindrical portion 17 b of the nozzle holder 17 into the fitting hole 4 a of the injection nozzle 4 is made longer than the conventional one, and the cylindrical portion of the nozzle holder 17. Since the distance L between the opening end of 17b and the top surface of the injection nozzle 4 is set to 1/2 or less (L / D ≦ 1/2) of the outer diameter D of the cylindrical portion 17b of the nozzle holder 17, the cylinder of the nozzle holder 17 The opening end of the portion 17b and the top surface of the injection nozzle 4 approach each other, and the cleaning liquid that collides with the top surface of the injection nozzle 4 and changes the flow direction collides again with the opening end surface of the cylindrical portion 17b of the nozzle holder 17 and swirls. Is suppressed. For this reason, the pressure loss of the cleaning liquid in the injection nozzle 4 is kept low to prevent the discharge pressure from being lowered, and the headlamp is sufficiently cleaned by the injection of the high-pressure cleaning liquid, and the light quantity of the headlamp after cleaning is recovered. The rate is kept high.

又、本実施の形態では、噴射ノズル4の噴射口18の開口面積S1を従来よりも絞ってノズルホルダ17の円筒部17bの流路断面積S2以下(S1/S2≦1)に設定したため、噴射口18での洗浄液の絞りによる吐出圧の上昇率が高くなり、高圧の洗浄液の噴射によってヘッドランプの洗浄が十分になされ、洗浄後のヘッドランプの光量回復率が高く保たれる。   In the present embodiment, since the opening area S1 of the injection port 18 of the injection nozzle 4 is set to be smaller than the conventional one and set to the flow path cross-sectional area S2 of the cylindrical portion 17b of the nozzle holder 17 (S1 / S2 ≦ 1), The rate of increase of the discharge pressure due to the squeezing of the cleaning liquid at the ejection port 18 becomes high, and the headlamp is sufficiently cleaned by the injection of the high-pressure cleaning liquid, and the light quantity recovery rate of the headlamp after cleaning is kept high.

ここで、本発明に係る洗浄装置1と従来の洗浄装置におけるL/DとS1/S2及び洗浄後の光量回復率との比較を下表に示す。

Figure 2012040898
上記結果から明らかなように、本発明によれば、洗浄後のヘッドランプの光量回復率の向上を図ることができる。 Here, the following table shows a comparison of L / D, S1 / S2, and the light quantity recovery rate after cleaning in the cleaning device 1 according to the present invention and the conventional cleaning device.
Figure 2012040898
As is apparent from the above results, according to the present invention, it is possible to improve the light quantity recovery rate of the headlamp after cleaning.

その他、本実施の形態では、各噴射ノズル4の頂部にリング状の補強リブ4Aをそれぞれ一体に突設したため、各噴射ノズル4の頂部の剛性が補強リブ4Aによって高められ、噴射ノズル4をその頂部を押圧してノズルホルダ17に圧入する際に該噴射ノズル4の頂部の変形が防がれ、噴射ノズル4に形成された噴射口18の開口面積が変化しないために該噴射口18からの洗浄液の噴射が安定的になされる。   In addition, in the present embodiment, since the ring-shaped reinforcing rib 4A is integrally projected at the top of each injection nozzle 4, the rigidity of the top of each injection nozzle 4 is enhanced by the reinforcing rib 4A, and the injection nozzle 4 is When the top portion is pressed and press-fitted into the nozzle holder 17, the top portion of the injection nozzle 4 is prevented from being deformed, and the opening area of the injection port 18 formed in the injection nozzle 4 does not change. The cleaning liquid is stably sprayed.

又、本実施の形態では、噴射ノズル4を回して噴射口18からの洗浄液の噴射方向を車種毎に調整する場合、該噴射ノズル4の頂部に突設された補強用リブ4Aの嵌合穴4dにレンチ等の不図示の工具の先端を嵌め込んでこれを回せば、ノズルホルダ17に圧入されている噴射ノズル4を小さな力で簡単に回すことができ、洗浄液の噴射方向の車種毎の調整を作業性良く効率的に行うことができる。   Further, in the present embodiment, when adjusting the jet direction of the cleaning liquid from the jet port 18 for each vehicle type by turning the jet nozzle 4, the fitting hole of the reinforcing rib 4 </ b> A protruding from the top of the jet nozzle 4 is provided. By inserting a tip of a tool (not shown) such as a wrench into 4d and turning it, the injection nozzle 4 press-fitted into the nozzle holder 17 can be easily rotated with a small force, Adjustment can be performed efficiently with good workability.

尚、以上は本発明をヘッドランプの洗浄に供される洗浄装置に適用した形態について説明したが、本発明は、ヘッドランプ以外の他の任意の車両用灯具の洗浄に供される洗浄装置に対しても同様に適用可能であることは勿論である。   In the above, the embodiment in which the present invention is applied to a cleaning device used for cleaning a headlamp has been described. However, the present invention is applied to a cleaning device used for cleaning any other vehicular lamp. Of course, the present invention can be similarly applied.

1 洗浄装置
2 シリンダ
3 チェックバルブ機構
4 噴射ノズル
4A 噴射ノズルの補強リブ
4a 噴射ノズルの嵌合孔
4b 噴射ノズルの嵌合凹部
4c 噴射ノズルの飛散防止リブ
4d 補強リブの嵌合穴
5 プラグ
6 ブラケット
7 バルブケース
7A,7B ケース半体
7a ケース半体の円筒部
7b,7c ケース半体の楕円筒部
7c1 楕円筒部の小径部
7c2 楕円筒部の大径部
7d ケース半体の角柱部
7e 角柱部の円筒部
7f 円筒部の凹球面状軸受
8 バルブ
8a 弁体
8b 弁軸
9 バルブガイド
9A バルブガイドの円筒部
9B バルブガイドのフランジ部
9a フランジ部の開口部
10 バネ
11 係合孔
12 嵌合溝
13 バルブケース内の壁
14 弁座
15 係合爪
16 嵌合突起
17 ノズルホルダ
17a ノズルホルダの球面状嵌合部
17b ノズルホルダの円筒部
17c ノズルホルダの嵌合凸部
18 噴射口
19 シール部材
D ノズルホルダの円筒部の外径
L ノズルホルダの円筒部の開口端と噴射ノズルの天面との距離
S1 噴射ノズルの噴射口の開口面積
S2 ノズルホルダの円筒部の流路断面積
DESCRIPTION OF SYMBOLS 1 Cleaning apparatus 2 Cylinder 3 Check valve mechanism 4 Injection nozzle 4A Reinforcement rib of injection nozzle 4a Injection nozzle fitting hole 4b Injection nozzle fitting recess 4c Injection nozzle scattering prevention rib 4d Reinforcement rib fitting hole 5 Plug 6 Bracket 7 Valve case 7A, 7B Case half 7a Cylindrical portion of case half 7b, 7c Elliptical cylindrical portion of case half 7c1 Small diameter portion of elliptic cylindrical portion 7c2 Large diameter portion of elliptic cylindrical portion 7d Square column portion of case half 7e Square column Cylindrical concave portion 7f Cylindrical concave spherical bearing 8 Valve 8a Valve body 8b Valve shaft 9 Valve guide 9A Valve guide cylindrical portion 9B Valve guide flange portion 9a Flange portion opening portion 10 Spring 11 Engagement hole 12 Fitting Groove 13 Wall in valve case 14 Valve seat 15 Engaging claw 16 Engaging projection 17 Nozzle holder 17a Spherical shape of nozzle holder Joint portion 17b Cylindrical portion of nozzle holder 17c Fitting convex portion of nozzle holder 18 Injection port 19 Seal member D Outer diameter of cylindrical portion of nozzle holder L Distance between opening end of cylindrical portion of nozzle holder and top surface of injection nozzle S1 Opening area of the injection port of the injection nozzle S2 Channel cross-sectional area of the cylindrical part of the nozzle holder

Claims (2)

洗浄液が供給されるシリンダと、該シリンダ内に摺動可能に嵌挿されたピストンと、該ピストンの先端に取り付けられたバルブケースと、該バルブケースに支持されたノズルホルダと、該ノズルホルダの円筒部外周に嵌合保持された噴射ノズルを備え、該噴射ノズルに形成された噴射口から洗浄液を車両用灯具に向けて噴射する車両用灯具の洗浄装置において、
前記ノズルホルダの円筒部の開口端と前記噴射ノズルの天面との距離Lをノズルホルダの円筒部の外径Dの1/2以下(L/D≦1/2)に設定したことを特徴とする車両用灯具の洗浄装置。
A cylinder to which cleaning liquid is supplied; a piston slidably fitted in the cylinder; a valve case attached to the tip of the piston; a nozzle holder supported by the valve case; In a vehicular lamp cleaning apparatus that includes an injection nozzle fitted and held on the outer periphery of a cylindrical portion, and that injects a cleaning liquid from an injection port formed in the injection nozzle toward the vehicular lamp.
The distance L between the opening end of the cylindrical portion of the nozzle holder and the top surface of the injection nozzle is set to be ½ or less (L / D ≦ 1/2) of the outer diameter D of the cylindrical portion of the nozzle holder. A vehicular lamp cleaning device.
前記噴射ノズルの噴射口の開口面積S1を前記ノズルホルダの円筒部の流路断面積S2以下(S1/S2≦1)に設定したことを特徴とする請求項1記載の車両用灯具の洗浄装置。
2. The vehicular lamp cleaning device according to claim 1, wherein an opening area S1 of the injection port of the injection nozzle is set to be equal to or smaller than a flow path cross-sectional area S2 of the cylindrical portion of the nozzle holder (S1 / S2 ≦ 1). .
JP2010181495A 2010-08-16 2010-08-16 Washing device of lighting fixture for vehicle Pending JP2012040898A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104870271A (en) * 2012-12-26 2015-08-26 株式会社小糸制作所 Washing device for vehicle
CN107804285A (en) * 2017-11-06 2018-03-16 杜德玲 A kind of bath of glass suitable for offroad vehicle stores guider and offroad vehicle

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5330084A (en) * 1976-08-31 1978-03-20 Sugita Kougiyou Kk Press machine
JP2006056366A (en) * 2004-08-19 2006-03-02 Koito Mfg Co Ltd Washing device of lighting fixture for vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5330084A (en) * 1976-08-31 1978-03-20 Sugita Kougiyou Kk Press machine
JP2006056366A (en) * 2004-08-19 2006-03-02 Koito Mfg Co Ltd Washing device of lighting fixture for vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104870271A (en) * 2012-12-26 2015-08-26 株式会社小糸制作所 Washing device for vehicle
CN107804285A (en) * 2017-11-06 2018-03-16 杜德玲 A kind of bath of glass suitable for offroad vehicle stores guider and offroad vehicle

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