JP2012040645A5 - Processing method and processing apparatus - Google Patents

Processing method and processing apparatus Download PDF

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JP2012040645A5
JP2012040645A5 JP2010184210A JP2010184210A JP2012040645A5 JP 2012040645 A5 JP2012040645 A5 JP 2012040645A5 JP 2010184210 A JP2010184210 A JP 2010184210A JP 2010184210 A JP2010184210 A JP 2010184210A JP 2012040645 A5 JP2012040645 A5 JP 2012040645A5
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本発明は、高い加工精度で形状加工等を行う加工方法及び加工装置に関するものである。 The present invention relates to a processing method and a processing apparatus that perform shape processing and the like with high processing accuracy.

本発明は、光学部品の金型等を精密に形状加工することのできる加工方法及び加工装置を提供することを目的とするものである。 An object of the present invention is to provide a processing method and a processing apparatus capable of precisely processing a mold or the like of an optical component.

本発明の加工方法は、複数の移動ステージを駆動し、加工工具を被加工物に対して走査させて前記被加工物を加工する加工方法において、前記複数の移動ステージのそれぞれの姿勢誤差を検出し、ステージの目標位置データと加工点の座標データから求めた前記各移動ステージの基準点に対する被加工物上の加工点の相対位置と、前記姿勢誤差とから、前記加工点の変位量を求め、前記ステージの目標位置データを前記加工点の変位量に基づいて補正し、前記補正したステージの目標位置データに基づいて前記複数の移動ステージを駆動して前記被加工物を加工することを特徴とする。
本発明の加工装置は、複数の移動ステージにより、加工工具を被加工物に対して走査させて加工する加工装置において、前記複数の移動ステージをそれぞれ駆動するステージ駆動手段と、前記複数の移動ステージのそれぞれの姿勢誤差を検出するステージ姿勢誤差検出手段と、ステージの目標位置データと加工点の座標データから、前記各移動ステージの基準点に対する被加工物上の加工点の相対位置を求め、前記求めた相対位置と前記姿勢誤差とから前記加工点の変位量を演算する手段と、を有し、前記ステージ駆動手段は、前記加工点の変位量に基づいて補正された前記移動ステージの目標位置データに基づいて前記複数の移動ステージを駆動することを特徴とする。
The machining method of the present invention detects a posture error of each of the plurality of movable stages in the machining method of driving the plurality of movable stages and causing the machining tool to scan the workpiece to process the workpiece. The displacement amount of the machining point is obtained from the relative position of the machining point on the workpiece with respect to the reference point of each moving stage obtained from the target position data of the stage and the coordinate data of the machining point, and the posture error. , Correcting the target position data of the stage based on the displacement amount of the processing point, and driving the plurality of moving stages based on the corrected target position data of the stage to process the workpiece. And
The processing apparatus of the present invention is a processing apparatus for processing a workpiece by scanning a workpiece with a plurality of moving stages, a stage driving means for driving each of the plurality of moving stages, and the plurality of moving stages. Me each a stage position error detecting means for detecting an attitude error of the coordinate data of the target position data and the processing point of the stage, the relative position of the machining point on the workpiece relative to the reference point of the movable stages determined, Means for calculating a displacement amount of the machining point from the obtained relative position and the attitude error, and the stage drive means corrects the target of the moving stage corrected based on the displacement amount of the machining point The plurality of moving stages are driven based on position data .

加工装置の加工データとして移動ステージの目標位置とともに加工点の座標を予め数値演算装置に与えて、移動ステージの移動時の姿勢誤差と加工点の座標とから姿勢誤差に対する変位量を求める。この際、予め登録されている加工点の座標に対し、移動ステージの姿勢変化で発生する直交3軸方向の変位だけを演算することで、計算負荷を小さくして、数値演算装置上でリアルタイムに計算することが可能となる。移動ステージの姿勢変化による加工点の変位量を直交3軸の位置ずれ成分のみで算出し、算出した加工点の変位量に基づいて補正された移動ステージの目標位置データに基づいて複数の移動ステージを駆動することで、加工精度を向上させることができる。 The processing point coordinates as well as the target position of the moving stage as processing data of the processing apparatus are given in advance to the numerical arithmetic unit, and the displacement amount with respect to the posture error is obtained from the posture error when the moving stage is moved and the coordinates of the processing point. At this time, the calculation load is reduced by calculating only the displacement in the three orthogonal directions generated by the change in the posture of the moving stage with respect to the coordinates of the machining points registered in advance, and in real time on the numerical calculation device. It becomes possible to calculate. A plurality of moving stages are calculated based on the target position data of the moving stage which is calculated based on the displacement amount of the three orthogonal axes only, and corrected based on the calculated moving amount of the processing point. By driving , machining accuracy can be improved.

Claims (10)

複数の移動ステージを駆動し、加工工具を被加工物に対して走査させて前記被加工物を加工する加工方法において、  In a machining method of driving a plurality of moving stages and machining the workpiece by causing a machining tool to scan the workpiece,
前記複数の移動ステージのそれぞれの姿勢誤差を検出し、  Detecting each posture error of the plurality of moving stages;
ステージの目標位置データと加工点の座標データから求めた前記各移動ステージの基準点に対する被加工物上の加工点の相対位置と、前記姿勢誤差とから、前記加工点の変位量を求め、  From the relative position of the machining point on the workpiece relative to the reference point of each moving stage obtained from the target position data of the stage and the coordinate data of the machining point, and the attitude error, the displacement amount of the machining point is obtained,
前記ステージの目標位置データを前記加工点の変位量に基づいて補正し、前記補正したステージの目標位置データに基づいて前記複数の移動ステージを駆動して前記被加工物を加工することを特徴とする加工方法。  The target position data of the stage is corrected based on the displacement amount of the processing point, and the workpiece is processed by driving the plurality of moving stages based on the corrected target position data of the stage. Processing method to do.
前記ステージの目標位置データと前記加工点の座標データは、加工前に作成しておくことを特徴とする請求項1記載の加工方法。  2. The machining method according to claim 1, wherein the target position data of the stage and the coordinate data of the machining point are created before machining. 前記補正したステージの目標位置データは予め求めておくことを特徴とする請求項2記載の加工方法。  The processing method according to claim 2, wherein the corrected target position data of the stage is obtained in advance. 前記各移動ステージの基準点は、前記各移動ステージの重心位置であることを特徴とする請求項1乃至3いずれか一項記載の加工方法。  The processing method according to claim 1, wherein the reference point of each moving stage is a position of the center of gravity of each moving stage. 前記各移動ステージの重心位置の移動量をさらに検出し、前記移動量に基づいて前記ステージの目標位置データをさらに補正することを特徴とする請求項4記載の加工方法。  The processing method according to claim 4, further comprising detecting a moving amount of the center of gravity of each moving stage and further correcting the target position data of the stage based on the moving amount. 前記加工工具は、円盤状の形状であることを特徴とする請求項1乃至5いずれか一項記載の加工方法。  The processing method according to claim 1, wherein the processing tool has a disk shape. 複数の移動ステージにより、加工工具を被加工物に対して走査させて加工する加工装置において、
前記複数の移動ステージをそれぞれ駆動するステージ駆動手段と、
前記複数の移動ステージのそれぞれの姿勢誤差を検出するステージ姿勢誤差検出手段と、
ステージの目標位置データと加工点の座標データから、前記各移動ステージの基準点に対する被加工物上の加工点の相対位置を求め、前記求めた相対位置と前記姿勢誤差とから前記加工点の変位量を演算する手段と、を有し、
前記ステージ駆動手段は、前記加工点の変位量に基づいて補正された前記移動ステージの目標位置データに基づいて前記複数の移動ステージを駆動することを特徴とする加工装置。
In a processing apparatus that scans and processes a processing tool with respect to a workpiece by a plurality of moving stages,
Stage driving means for driving each of the plurality of moving stages;
Stage posture error detecting means for detecting posture errors of each of the plurality of moving stages;
From the coordinate data of the target position data and the processing point of the stage, the workpiece on the machining point of the relative positions determined Me respect to the reference point of the movable stages, the working point from the obtained relative position and the orientation error Means for calculating the amount of displacement,
The processing apparatus, wherein the stage driving unit drives the plurality of moving stages based on target position data of the moving stage corrected based on a displacement amount of the processing point.
前記各移動ステージの基準点は前記各移動ステージの重心位置であることを特徴とする請求項7記載の加工装置。  The processing apparatus according to claim 7, wherein the reference point of each moving stage is the position of the center of gravity of each moving stage. 前記各移動ステージの重心位置の移動量を検出する平行並進誤差検出手段をさらに有することを特徴とする請求項8記載の加工装置。  9. The processing apparatus according to claim 8, further comprising a parallel translation error detecting means for detecting a movement amount of the center of gravity position of each of the moving stages. 前記加工工具は、円盤状の形状であることを特徴とする請求項7乃至9いずれか一項記載の加工装置。  The processing apparatus according to claim 7, wherein the processing tool has a disk shape.
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