JP2012022931A - Mold and pressure bonding method - Google Patents

Mold and pressure bonding method Download PDF

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JP2012022931A
JP2012022931A JP2010160695A JP2010160695A JP2012022931A JP 2012022931 A JP2012022931 A JP 2012022931A JP 2010160695 A JP2010160695 A JP 2010160695A JP 2010160695 A JP2010160695 A JP 2010160695A JP 2012022931 A JP2012022931 A JP 2012022931A
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mold
terminal forming
forming piece
terminal
crimping
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Hiroshi Morikawa
大史 森川
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a mold and a pressure bonding method capable of preventing a part of electric wires including a core wire (signal conductor), a shield line (shield conductor), and a sheath from between both ends of a terminal forming piece from being pinched by the terminal forming piece in caulking signal conductors of electric wires put on the terminal forming piece in such a way as to enclose them.SOLUTION: An upper mold 18 includes in-mold wall surfaces 18a to bend a terminal forming piece 12. The in-mold wall surfaces 18a expand in a tapered shape toward a lower mold 19 and an angle formed by two surfaces of the in-mold wall surfaces crossing at the deepest part is an obtuse angle.

Description

本発明は、同軸ケーブルなどの信号導体を有する電線に端子を圧着させる金型およびその金型を用いた圧着方法に関する。   The present invention relates to a mold for crimping a terminal to an electric wire having a signal conductor such as a coaxial cable, and a crimping method using the mold.

従来のシールド電線の端末接続構造として、内導体端子に接続される信号導体の周りに絶縁性の内被を介してシールド導体が被覆され、更にその外周を絶縁性の外被により被覆されたシールド電線の端末部に外導体端子が接続されたものが、特許文献1に開示されている。   As a conventional shielded wire terminal connection structure, a shield conductor is covered with an insulating jacket around the signal conductor connected to the inner conductor terminal, and the outer periphery is covered with an insulating jacket. Patent Document 1 discloses an outer conductor terminal connected to a terminal portion of an electric wire.

このシールド電線の端末接続構造は、外導体端子に前記シールド電線端子の剥き出しにされたシールド電線(導体)を挟着する一対の圧着片からなるワイヤバレルを持つ。このワイヤバレルの圧着片によるシールド電線の圧着工程は、次の通りである。   This shielded wire terminal connection structure has a wire barrel composed of a pair of crimping pieces for sandwiching the shielded wire (conductor) exposed from the shielded wire terminal to an outer conductor terminal. The crimping process of the shielded wire with the crimped piece of the wire barrel is as follows.

まず、図6(a)に示されるように、ワイヤバレル26とその上に載置されたシールド電線10の上方にはクリンパ40、そのワイヤバレル26の下方にはアンビル42が配置されている。圧着加工時には、ワイヤバレル26とその上に載置されたシールド電線10の上方からはワイヤバレル用のクリンパ40が下降し、最初にクリンパ40の窪みの浅い方の型内壁面76に、図中左側の圧着片30bが接触し、型内壁面76に沿って内側に屈曲し始める。更に、クリンパ40が下降を続け、クリンパ40の窪みの深い方の型内壁面80に右側の圧着片30aが接触し、この圧着片30aも左側の圧着片30bに同じく型内壁面80にそって内側に屈曲し始める。   First, as shown in FIG. 6A, a crimper 40 is disposed above the wire barrel 26 and the shielded electric wire 10 placed thereon, and an anvil 42 is disposed below the wire barrel 26. At the time of the crimping process, the wire barrel crimper 40 descends from above the wire barrel 26 and the shielded electric wire 10 placed thereon, and first, on the mold inner wall surface 76 of the shallower recess of the crimper 40 in the figure. The left pressure contact piece 30b comes into contact and begins to bend inward along the inner wall surface 76 of the mold. Further, the crimper 40 continues to descend, the right crimping piece 30a comes into contact with the deeper mold inner wall surface 80 of the crimper 40, and the crimping piece 30a is also along the inner mold wall surface 80 with the left crimping piece 30b. Begin to bend inward.

また、ワイヤバレル26の下に配置されたアンビル42は、クリンパ40との間で、このワイヤバレル26とその上に載置されたシールド電線10を挟み込む。そして図6(b)に示されるように圧着片30a,30bの先端がクリンパ40の中心軸付近の突出部78まで達し、シールド電線10を包み込む形となる。   Further, the anvil 42 disposed under the wire barrel 26 sandwiches the wire barrel 26 and the shielded electric wire 10 placed thereon with the crimper 40. Then, as shown in FIG. 6B, the tips of the crimping pieces 30 a and 30 b reach the projecting portion 78 near the center axis of the crimper 40 and wrap the shielded electric wire 10.

図6(c)に示すように、ワイヤバレル26側では先に屈曲を始めた左側の圧着片30bの先端は、クリンパ40の中心付近にある突出部78にガイドされて下方に導かれる。更に、遅れて屈曲し始めた右側の圧着片30aの先端は、左側の圧着片30bの上に重なるように屈曲する。更に前記クリンパ40は下降を続け、それぞれのクリンパ40の中心付近の突出部78まで達した圧着片30a、30bの先端が衝突することなく屈曲が進行する。   As shown in FIG. 6 (c), the tip of the left crimping piece 30 b that has begun to be bent first on the wire barrel 26 side is guided by a projecting portion 78 near the center of the crimper 40 and guided downward. Furthermore, the tip of the right crimping piece 30a that has begun to bend is bent so as to overlap the left crimping piece 30b. Furthermore, the crimper 40 continues to descend, and the bending progresses without the tips of the crimping pieces 30a and 30b reaching the projecting portion 78 near the center of each crimper 40 colliding.

ここで、ワイヤバレル26側ではクリンパ40の窪みの浅い方の型内壁面76に沿って屈曲された圧着片30bが反対側の圧着片30aの下に回り込む形となり、図6(c)および図6(d)に示されるように、図中右側の圧着片30aの先端は左側から屈曲してきた圧着片30bの先端とクリンパ40の突出部78に挟まれて押さえ込まれる。この時、圧着片30aの先端は図6(b)の矢印62で示す方向に押されることになる。   Here, on the wire barrel 26 side, the crimping piece 30b bent along the shallower mold inner wall surface 76 of the crimper 40 wraps around under the opposite crimping piece 30a, and FIG. 6 (c) and FIG. 6 (d), the tip of the crimping piece 30a on the right side in the drawing is sandwiched and pressed between the tip of the crimping piece 30b bent from the left side and the protruding portion 78 of the crimper 40. At this time, the tip of the crimping piece 30a is pushed in the direction indicated by the arrow 62 in FIG.

クリンパ40は更に下降を続け、図6(d)に示すように、ワイヤバレル26側では、左側の圧着片30bの先端は右側の圧着片30aの下側に、右側の圧着片30aの先端は左側の圧着片30bの上側に左右両方から均等に重なり合ってオーバーラップしていき、最終的に図6(e)に示すように、左右均等に圧着片が屈曲し、シールド電線の中心と信号導体のずれのない良好な圧着状態のシールド電線の端末接続構造を得ることができる。   The crimper 40 continues to descend further, and as shown in FIG. 6D, on the wire barrel 26 side, the tip of the left crimping piece 30b is below the right crimping piece 30a, and the tip of the right crimping piece 30a is The upper side of the left crimping piece 30b is overlapped and overlapped evenly from both the left and right sides. Finally, as shown in FIG. Thus, it is possible to obtain a terminal connection structure of a shielded wire in a good crimped state without any deviation.

特開2006−147223号公報JP 2006-147223 A

上述した従来のシールド電線の端末接続構造は、解決すべき以下の問題を有している。
即ち、シールド電線10は、図6(a)に示すようなクリンパ40の下降時に発生する振動等により、ワイヤバレル26の正規の加締め位置になく、このワイヤバレル26との間に図7(a)に示すような間隙Hが生じることがある。この場合には、ワイヤバレル26の圧着片30a、30bの先端部が型内壁面76、80に、図7(a)に示すように干渉(接触)し始めるとき、ワイヤバレル26の底部(凹部)はシールド電線10との接触状態が得られない。このため、ワイヤバレル26はその底部である中央部を中心に自由に湾曲するように折り曲げられ、この折り曲げ部の曲率が極度に小さくなる。従って、この状態で前述のようにクリンパ40を下降し続けると、前記間隙Hを保持したまま各圧着片30a、30bがシールド電線10を包み込む際に、シールド電線10の一部(上部)が図7(b)に示すように、各圧着片30a、30b間に食み出した状態で挟み込まれてしまう。この結果、ワイヤバレル26によるシールド電線10の保持が不完全となり、シールド電線10がワイヤバレル26から抜け出すという不都合があった。同様の問題は、複数本の芯線からなる信号導体とこの信号導体に圧着保持される端子との間でも発生する。
The above-described conventional shield wire terminal connection structure has the following problems to be solved.
That is, the shielded electric wire 10 is not in the normal caulking position of the wire barrel 26 due to vibration generated when the crimper 40 is lowered as shown in FIG. A gap H as shown in a) may occur. In this case, when the tips of the crimping pieces 30a and 30b of the wire barrel 26 begin to interfere (contact) with the inner wall surfaces 76 and 80 of the mold as shown in FIG. ) Cannot be brought into contact with the shielded electric wire 10. For this reason, the wire barrel 26 is bent so as to be freely bent around the central portion which is the bottom thereof, and the curvature of the bent portion becomes extremely small. Accordingly, if the crimper 40 continues to descend in this state as described above, when the crimping pieces 30a and 30b wrap the shielded electric wire 10 while keeping the gap H, a part (upper part) of the shielded electric wire 10 is illustrated. As shown in FIG. 7 (b), it is sandwiched between the crimping pieces 30a and 30b. As a result, there is an inconvenience that the shielded electric wire 10 is not completely held by the wire barrel 26 and the shielded electric wire 10 comes out of the wire barrel 26. A similar problem occurs between a signal conductor composed of a plurality of core wires and a terminal held by crimping on the signal conductor.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、その端子形成片上に載せた電線の信号導体を包み込むように加締めるに際し、その端子形成片の両端部間から信号導体が食み出さないようにすることができる金型及び圧着方法を提供することにある。   The present invention has been made in view of the above-described circumstances, and its purpose is to provide a signal conductor from between both ends of the terminal forming piece when crimping so as to wrap the signal conductor of the electric wire placed on the terminal forming piece. It is an object of the present invention to provide a mold and a pressure bonding method that can prevent protrusion of the metal.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、その端子形成片上に載せた電線の信号導体を包み込むように加締めるに際し、その端子形成片の両端部間から芯線(信号導体)、シールド線(シールド導体)、外皮を含む電線の一部が端子形成片に挟み込まれることを防止できる金型及び圧着方法を提供することにある。   The present invention has been made in view of the above-described circumstances. The purpose of the present invention is to squeeze a signal conductor of an electric wire placed on the terminal forming piece so as to wrap the signal conductor between both ends of the terminal forming piece. It is an object of the present invention to provide a mold and a crimping method capable of preventing a part of an electric wire including a signal conductor), a shield wire (shield conductor), and an outer sheath from being sandwiched between terminal forming pieces.

前述した目的を達成するために、本発明に係る金型は、下記(1)を特徴としている。
(1) キャリアと、該キャリアの長手方向の複数箇所に連設された平板状の端子形成片と、を備えた連鎖端子の該端子形成片を電線の一部において露出した信号導体に圧着させるための上型及び下型を有する金型であって、
前記上型は、前記端子形成片を折り曲げる型内壁面を有し、
前記型内壁面は、前記下型に向かってテーパ状に拡開し、且つその最深部において交差する該型内壁面の2面がなす角度は鈍角である、
ことを特徴とする金型。
In order to achieve the above-described object, a mold according to the present invention is characterized by the following (1).
(1) Crimping the terminal forming piece of a chain terminal including a carrier and flat terminal forming pieces provided continuously at a plurality of positions in the longitudinal direction of the carrier to a signal conductor exposed in a part of the electric wire A mold having an upper mold and a lower mold for
The upper mold has a mold inner wall surface for bending the terminal forming piece,
The inner wall surface of the mold expands in a tapered shape toward the lower mold, and an angle formed by two surfaces of the inner wall surface of the mold that intersects at the deepest portion is an obtuse angle.
A mold characterized by that.

上記(1)の構成の金型によれば、電線から露出する信号導体を包むように金型によって端子形成片を加締める当初においては、金型のテーパ面が端子形成片の両端部を下方へ押圧しながら、その両端部をこれらの互いに近づく方向へ押圧する。このため、端子形成片がU字状から円筒状(О字状)に変形していく過程で、このU字状の底となる部位にはこの底の曲率を拡大する方向の力が作用する。このため、信号導体はこの底部の上方に持ち上げられることはなく、底部上面に接するように位置することとなる。従って、金型によって端子形成片の両端部を閉じるように加締める際に、これらの両端部間に信号導体の一部が食み出して挟まれるようなことはなくなる。この結果、信号導体と端子形成片との結合が確実になるともに、これらの電気的接続も確実になる。   According to the mold having the configuration (1), at the beginning of crimping the terminal forming piece with the mold so as to wrap the signal conductor exposed from the electric wire, the taper surface of the mold has both ends of the terminal forming piece downward. While pressing, both end portions are pressed in a direction approaching each other. For this reason, in the process in which the terminal forming piece is deformed from the U shape to the cylindrical shape (O shape), a force in the direction of expanding the curvature of the bottom acts on the bottom portion of the U shape. . For this reason, the signal conductor is not lifted above the bottom, and is positioned so as to contact the top surface of the bottom. Therefore, when crimping so that both ends of the terminal forming piece are closed by the mold, a part of the signal conductor does not stick out between these both ends. As a result, the coupling between the signal conductor and the terminal forming piece is ensured, and the electrical connection between them is also ensured.

また、本発明に係る圧着方法は、下記(2)を特徴としている。
(2) キャリアと、該キャリアの長手方向の複数箇所に連設された平板状の端子形成片と、を備えた連鎖端子の該端子形成片を電線の一部において露出した信号導体に圧着させるための圧着方法であって、
両端部が他の部分よりも内側に折り曲げられた前記端子形成片を第1の金型のうちの下型に載置し、
前記第1の金型のうちの上型に前記端子形成片を折り曲げるために形成された、前記下型に向かってテーパ状に拡開し、且つその最深部において交差する2面がなす角度が鈍角である型内壁面によって、前記端子形成片の両端部を近づかせるように、該端子形成片を折り曲げる、
ことを特徴とする圧着方法。
The crimping method according to the present invention is characterized by the following (2).
(2) Crimping the terminal forming piece of the chain terminal including the carrier and the flat terminal forming piece provided continuously at a plurality of positions in the longitudinal direction of the carrier to the signal conductor exposed in a part of the electric wire A crimping method for
Place the terminal forming piece whose both ends are bent inward from the other part on the lower mold of the first mold,
An angle formed by two surfaces, which are formed to bend the terminal forming piece in the upper die of the first die and are tapered toward the lower die and intersect at the deepest part thereof. The terminal forming piece is bent so that both end portions of the terminal forming piece are brought close to each other by the inner wall surface of the mold having an obtuse angle.
A crimping method characterized by that.

上記(2)の構成の圧着方法によれば、電線から露出する信号導体を包むように金型によって端子形成片を加締める当初においては、金型のテーパ面が端子形成片の両端部を下方へ押圧しながら、その両端部をこれらの互いに近づく方向へ押圧する。このため、端子形成片がU字状から円筒状(О字状)に変形していく過程で、このU字状の底となる部位にはこの底の曲率を拡大する方向の力が作用する。このため、信号導体はこの底部の上方に持ち上げられることはなく、底部上面に接するように位置することとなる。従って、金型によって端子形成片の両端部を閉じるように加締める際に、これらの両端部間に信号導体の一部が食み出して挟まれるようなことはなくなる。この結果、信号導体と端子形成片との結合が確実になるともに、これらの電気的接続も確実になる。   According to the crimping method of the configuration of (2) above, at the beginning of crimping the terminal forming piece with the mold so as to wrap the signal conductor exposed from the electric wire, the taper surface of the mold lowers both ends of the terminal forming piece downward. While pressing, both end portions are pressed in a direction approaching each other. For this reason, in the process in which the terminal forming piece is deformed from the U shape to the cylindrical shape (O shape), a force in the direction of expanding the curvature of the bottom acts on the bottom portion of the U shape. . For this reason, the signal conductor is not lifted above the bottom, and is positioned so as to contact the top surface of the bottom. Therefore, when crimping so that both ends of the terminal forming piece are closed by the mold, a part of the signal conductor does not stick out between these both ends. As a result, the coupling between the signal conductor and the terminal forming piece is ensured, and the electrical connection between them is also ensured.

本発明によれば、端子形成片上に載せた電線の信号導体を包み込むように加締めるに際し、その端子形成片の両端部間から信号導体、シールド線(シールド導体)、外皮を含む電線の一部が食み出さないようにすることができる。   According to the present invention, when crimping so as to wrap the signal conductor of the electric wire placed on the terminal forming piece, a part of the electric wire including the signal conductor, the shield wire (shield conductor), and the outer skin from between both ends of the terminal forming piece Can keep out.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Further, details of the present invention will be further clarified by reading through the modes for carrying out the invention described below with reference to the accompanying drawings.

本発明の実施形態にかかる連鎖端子の加工工程を示す斜視図である。It is a perspective view which shows the manufacturing process of the chain terminal concerning embodiment of this invention. 図1に示した電線を端子形成片で加締め付けた状態の断面図である。It is sectional drawing of the state which crimped the electric wire shown in FIG. 1 with the terminal formation piece. 本発明の実施形態にかかる連鎖端子の加工工程を示す説明図である。It is explanatory drawing which shows the process process of the chain terminal concerning embodiment of this invention. 図3において電線を端子形成片で加締める加締め工程の詳細を示す説明図である。It is explanatory drawing which shows the detail of the crimping process which crimps an electric wire in FIG. 3 with a terminal formation piece. 図4に示す加締め工程に続いて実施される仕上げの加締め工程を示す説明図である。It is explanatory drawing which shows the caulking process of finishing implemented following the caulking process shown in FIG. 従来のシールド電線のワイヤバレルの圧着工程を示す説明図である。It is explanatory drawing which shows the crimping | compression-bonding process of the wire barrel of the conventional shielded electric wire. 従来のワイヤバレルの不適切な圧着変形過程を示す説明図である。It is explanatory drawing which shows the unsuitable crimping deformation process of the conventional wire barrel.

以下、本発明の一実施の形態にかかる圧着方法を、図1から図5を参照して説明する。   Hereinafter, a crimping method according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5.

図1に示す本実施形態の連鎖端子は、キャリア11と、このキャリア11の長手方向の複数箇所に連設された平板上の端子形成片12とを、有する。端子形成片12は、プレス成形されることによって端子として形成され、そのプレス成形時に折り曲げられた端子形成片12内には電線13の信号導体14の先端部が収容されている。また、端子形成片12はキャリアツナギ15を介して前記キャリア11の長手方向の複数箇所に連設されている。   The chain terminal of the present embodiment shown in FIG. 1 has a carrier 11 and terminal-forming pieces 12 on a flat plate connected to a plurality of locations in the longitudinal direction of the carrier 11. The terminal forming piece 12 is formed as a terminal by press molding, and the tip end portion of the signal conductor 14 of the electric wire 13 is accommodated in the terminal forming piece 12 bent at the time of the press forming. Further, the terminal forming pieces 12 are continuously provided at a plurality of locations in the longitudinal direction of the carrier 11 through carrier tabs 15.

信号導体14は、複数本の芯線14aを束ねて形成されている。この信号導体14の先端部は、端子形成片12の中央に載置され、この載置部分において端子形成片12の左右の各端部が信号導体14に向って折り曲げられることにより端子形成片12に加締められる。   The signal conductor 14 is formed by bundling a plurality of core wires 14a. The front end portion of the signal conductor 14 is placed at the center of the terminal forming piece 12, and the left and right end portions of the terminal forming piece 12 are bent toward the signal conductor 14 at the placement portion. Clamped on.

この場合に、端子形成片12の各端部は、後述のような上型および下型間に介在されるように押圧されて、信号導体14の芯線14aどうしが略隙間が無くなるように圧縮される。これにより端子形成片12の両端部が、芯線14aが圧縮状態に保たれた信号導体14を加締めた状態となる。このため、信号導体14は、その各端部間から食み出すことはなく、折り曲げられた端子形成片12内に、図2に示すように保持される。なお、図2では、信号導体14の芯線14aが7本の場合を示してあるが、本発明はこの本数に限られるものではなく、1本の場合であっても本発明を適用することができる。   In this case, each end of the terminal forming piece 12 is pressed so as to be interposed between an upper mold and a lower mold as will be described later, and the core wires 14a of the signal conductor 14 are compressed so that there is substantially no gap. The Thereby, both ends of the terminal forming piece 12 are in a state where the signal conductor 14 in which the core wire 14a is kept in the compressed state is crimped. For this reason, the signal conductor 14 does not protrude from each end portion, and is held in the bent terminal forming piece 12 as shown in FIG. 2 shows the case where the number of the core wires 14a of the signal conductor 14 is seven, the present invention is not limited to this number, and the present invention can be applied even when there is only one. it can.

次に、図3を参照して、本発明の実施形態の連鎖端子が成形される過程を、その端子の形状の変化と併せて説明する。図3(a)〜(f)は、本発明の実施形態の連鎖端子がプレス成形される一連の工程を説明する図である。   Next, with reference to FIG. 3, the process in which the chain terminal of embodiment of this invention is shape | molded is demonstrated with the change of the shape of the terminal. 3A to 3F are diagrams illustrating a series of steps in which the chain terminal of the embodiment of the present invention is press-molded.

まず、平板状の金属板が第1のプレス切断用の金型ブロック上に配置され、プレスされることによって、図3(a)に示すように、帯形状のキャリア11と、該キャリア11の長手方向に延びる一端部に連設された矩形状の端子形成片12と、が形成される。このとき、端子形成片12は、後述するプレス成形によって電線13の信号導体14を包み込むことにより該信号導体と導通することになる端子形成片本体12aと、端子形成片本体12aとキャリア11を結ぶキャリアツナギ15と、端子形成片本体12aのキャリア11側とは反対側に臨む一端から延設された一対のコンタクト12bと、によって構成される。コンタクト12bは、先端に向かって先細になっており、後述の加締めによって切頭円錐状をなす。また、コンタクト12bは、端子形成片12が端子となった際に該端子の先端(相手方端子と接触する部位)を形成することになる。以後、キャリアツナギ15を介してキャリア11に連設されている端子形成片12において、コンタクト12b側を先端側、キャリア11に近い側を後端側、と称する。   First, as shown in FIG. 3A, a flat metal plate is placed on a first press-cutting die block and pressed, and as shown in FIG. A rectangular terminal forming piece 12 connected to one end extending in the longitudinal direction is formed. At this time, the terminal forming piece 12 connects the terminal forming piece main body 12a and the carrier 11 by enclosing the signal conductor 14 of the electric wire 13 by press molding, which will be described later. The carrier jumper 15 and a pair of contacts 12b extending from one end facing the side opposite to the carrier 11 side of the terminal forming piece main body 12a. The contact 12b is tapered toward the tip, and forms a truncated cone shape by caulking described later. Further, the contact 12b forms the tip of the terminal (the part that contacts the counterpart terminal) when the terminal forming piece 12 becomes a terminal. Hereinafter, in the terminal forming piece 12 connected to the carrier 11 via the carrier jumper 15, the contact 12b side is referred to as a front end side, and the side close to the carrier 11 is referred to as a rear end side.

その後、前記プレス切断用の第1の金型ブロックによってプレス切断された端子形成片12がプレス成形用の第2の金型ブロック上に配置され、プレスされる。図3(b)では、端子形成片12は、端子形成片本体12aのキャリアツナギ15を挟む両側および2つのコンタクト12bが、端子形成片本体12aのキャリアツナギ15に連設された中央に対して折り曲げられる。このとき、端子形成片12の断面は、端子形成片本体12aの中央を底辺としたとき、端子形成片本体12aの両側が該中央の両端からそれぞれ立設する略U字状に成形される。   Thereafter, the terminal forming piece 12 press-cut by the first die block for press cutting is placed on the second die block for press molding and pressed. In FIG. 3B, the terminal forming piece 12 has both sides sandwiching the carrier joint 15 of the terminal forming piece main body 12a and the center where the two contacts 12b are connected to the carrier joint 15 of the terminal forming piece main body 12a. It can be bent. At this time, the cross section of the terminal forming piece 12 is formed in a substantially U shape in which both sides of the terminal forming piece main body 12a are erected from both ends of the center when the center of the terminal forming piece main body 12a is the bottom.

さらに、この第2の金型ブロックによってプレス成形された端子形成片12がプレス成形用の第3の金型ブロック上に配置され、さらにプレスされる。図3(c)では、端子形成片12は、端子形成片本体12aの先端側の略半分が閉じられる。すなわち、端子形成片本体12aの両側の端部のうちの先端側の略半分を近づけるように、端子形成片本体12aがプレス成形される。他方、端子形成片本体12aの後端側の略半分は、図3(b)と同様、上方が開いた状態、つまり、端子形成片本体12aの両側が端子形成片本体12aの中央の両端からそれぞれ立設する略U字形状となっている。   Further, the terminal forming piece 12 press-molded by the second mold block is arranged on the third mold block for press molding and further pressed. In FIG.3 (c), the terminal formation piece 12 has the half of the front end side of the terminal formation piece main body 12a closed. That is, the terminal forming piece main body 12a is press-molded so that approximately half of the end portions on both sides of the terminal forming piece main body 12a are close to each other. On the other hand, almost half of the rear end side of the terminal forming piece main body 12a is in an open state, that is, both sides of the terminal forming piece main body 12a are from both ends of the center of the terminal forming piece main body 12a, as in FIG. Each has a substantially U shape.

さらに、図3(d)では、端子形成片本体12aの後端上に、電線13の一端において露出した信号導体14を配置する。このとき、端子形成片本体12aの後端側の略半分は、その上方が開いた状態にあるため、信号導体14を端子形成片本体12aの中央に配置することができる。   Furthermore, in FIG.3 (d), the signal conductor 14 exposed in the end of the electric wire 13 is arrange | positioned on the rear end of the terminal formation piece main body 12a. At this time, substantially half of the rear end side of the terminal forming piece main body 12a is in an open state above, so that the signal conductor 14 can be disposed at the center of the terminal forming piece main body 12a.

その後、信号導体14が第3の金型ブロックによってプレス成形され、端子形成片本体12aに載置された端子形成片12が、プレス成形用の第4の金型ブロック上に配置され、さらにプレスされる。図3(e)に示すように、端子形成片12は、電線13の信号導体14が配置された端子形成片本体12aの後端側の略半分が閉じられる。すなわち、端子形成片本体12a両端部の後端側の略半分を近づけるように、端子形成片本体12aが成形される。   Thereafter, the signal conductor 14 is press-molded by the third mold block, and the terminal-forming piece 12 placed on the terminal-forming piece main body 12a is disposed on the fourth mold block for press-molding, and further pressed. Is done. As shown in FIG. 3 (e), the terminal forming piece 12 is closed at substantially half of the rear end side of the terminal forming piece main body 12 a on which the signal conductor 14 of the electric wire 13 is arranged. That is, the terminal forming piece main body 12a is formed so that the substantially half of the rear end side of both end portions of the terminal forming piece main body 12a is brought closer.

端子形成片12は、上述した図3(a)〜(e)に示す工程を経て、電線13の信号導体14が端子形成片本体12aに接続されると同時に、端子の形状に形成される。その後、第4の金型ブロックによってプレス成形された端子形成片12がプレス切断用の第5の金型ブロック上に配置され、図3(f)に示すようにキャリア11におけるキャリアツナギ15の両側の部分が切断される。こうして、電線13の信号導体14に接続された状態の端子16が形成される。   The terminal forming piece 12 is formed in the shape of a terminal at the same time as the signal conductor 14 of the electric wire 13 is connected to the terminal forming piece main body 12a through the steps shown in FIGS. Thereafter, the terminal forming pieces 12 press-formed by the fourth die block are arranged on the fifth die block for press cutting, and both sides of the carrier jumper 15 in the carrier 11 as shown in FIG. Is cut off. Thus, the terminal 16 connected to the signal conductor 14 of the electric wire 13 is formed.

このように、本発明の実施形態の連鎖端子では、端子形成片12を端子の形状にプレス成形する工程と、端子と電線13の信号導体14を接続する工程と、を一連のプレス成形で行うことができる。すなわち、従来のように、プレス成形によって形成した端子を金型から取り出し、その端子をアンビルおよびクリンパを備える端子圧着装置に配置する必要がない。このため、端子が組み付けられた電線を生産する上で、その作業の効率化を図ることができる。   As described above, in the chain terminal according to the embodiment of the present invention, the step of pressing the terminal forming piece 12 into the shape of the terminal and the step of connecting the terminal and the signal conductor 14 of the electric wire 13 are performed by a series of press forming. be able to. That is, unlike the conventional case, it is not necessary to take out a terminal formed by press molding from a mold and place the terminal in a terminal crimping apparatus including an anvil and a crimper. For this reason, when producing the electric wire with which the terminal was assembled | attached, the efficiency of the operation | work can be aimed at.

ところで、上述した図3(d)の工程では、電線13の一端から露出する信号導体14が、端子形成片本体12a中央の左右両端からそれぞれ立設するU字形状部分に載置された後、図3(e)に示すように、その両端が閉じられる加締められる。そして、この両端が閉じられる過程で、芯線14aどうしが密に重なり合って信号導体14全体の外径寸法を縮小化するとともに、信号導体14が端子形成片本体12aの前記U字上部内に密着する。   By the way, in the process of FIG.3 (d) mentioned above, after the signal conductor 14 exposed from the end of the electric wire 13 is mounted in the U-shaped part each standingly arranged from the right-and-left both ends of the terminal formation piece main body 12a center, As shown in FIG. 3 (e), crimping is performed with both ends closed. In the process of closing both ends, the core wires 14a are closely overlapped to reduce the overall outer diameter of the signal conductor 14, and the signal conductor 14 is closely attached to the U-shaped upper portion of the terminal forming piece body 12a. .

図4(a)乃至図4(c)は、このような信号導体14に対する端子形成片本体12の加締め工程を更に具体的に示す図である。この加締め工程では、上型18および下型19が用いられる。上型18はこれの下面に下方に向かって逆V字形状に拡開する一対の型内壁面(テーパ面)18aを有する。これらの型内壁面18aを形成する逆V字形状の深さおよび幅は、加締め対象の端子形成片12のサイズや信号導体14の断面積等に応じて設計される。通常は、2つの型内壁面(テーパ面)18aが交差する交線(紙面に向う方向に延びている)Lを通る垂直面に対して対象形状、同一角度をなす。また、その逆V字形状の互いに対向する型内壁面18aどうしがなす角度は90度以上の鈍角に設定されている。こうすることで端子形成片12の両端部を加締める際に、型内壁面18aが下型19に支承された端子形成片12の各端部に対し、垂直下方(矢印P方向)への圧縮力と、その端子形成片12の各端部が向かい合う方向(矢印Q1、Q2方向)への付勢力を、同時に印加可能にしている。このとき、端子形成片12の両端部は、端子形成片12の他の部分よりも内側に折り曲げられた屈曲片12dとされている。このため、これらの屈曲片12dに型内壁面18aの加圧力が作用することで、端子形成片12の両端部が垂直下方および互いに向かい合う方向へスムースに折り曲げ可能になる。   FIG. 4A to FIG. 4C are diagrams more specifically showing the caulking process of the terminal forming piece body 12 with respect to the signal conductor 14 as described above. In this caulking step, the upper mold 18 and the lower mold 19 are used. The upper die 18 has a pair of inner wall surfaces (tapered surfaces) 18a that expand downward in an inverted V shape on the lower surface thereof. The depth and width of the inverted V shape forming these mold inner wall surfaces 18a are designed according to the size of the terminal forming piece 12 to be crimped, the cross-sectional area of the signal conductor 14, and the like. Usually, the target shape and the same angle are formed with respect to a vertical plane passing through an intersection line (extending in the direction toward the paper surface) L where the two inner wall surfaces (tapered surfaces) 18a intersect. The angle formed by the opposite V-shaped inner mold wall surfaces 18a is set to an obtuse angle of 90 degrees or more. In this way, when both ends of the terminal forming piece 12 are crimped, the inner wall surface 18a of the die is compressed vertically downward (in the direction of arrow P) with respect to each end of the terminal forming piece 12 supported by the lower die 19. The force and the urging force in the direction in which each end portion of the terminal forming piece 12 faces (directions of arrows Q1 and Q2) can be simultaneously applied. At this time, both end portions of the terminal forming piece 12 are bent pieces 12d that are bent inward with respect to other portions of the terminal forming piece 12. For this reason, the pressing force of the mold inner wall surface 18a acts on these bent pieces 12d, so that both end portions of the terminal forming piece 12 can be smoothly bent vertically downward and in a direction facing each other.

一方、下型19は上型18の垂直下方の位置に設置され、その上型18に対向する面側には、交線Lに対向する位置を中心として、一対の円弧状型内壁面19a、これらの円弧状型内壁面19aに連続する垂直面を形成する垂直型内壁面19bおよび各垂直型内壁面19bに連続し、水平底を形成する水平底型内壁面19cが形成されている。これらの円弧状型内壁面19a、垂直型内壁面19bよび水平底型内壁面19cは凹部Dを形成している。この凹部Dは、下型19上の中央位置に端子形成片12を位置ずれしないように支持する。このため、その端子形成片12にはその凹部D内に緩やかに嵌合する矩形断面形状部の凸部Eが一体に形成されている。   On the other hand, the lower mold 19 is installed at a position vertically below the upper mold 18, and a pair of arc-shaped inner walls 19 a are formed on the surface facing the upper mold 18 with the position facing the intersection line L as the center. A vertical inner wall surface 19b that forms a vertical surface continuous with the arc-shaped inner wall surface 19a and a horizontal bottom mold inner wall surface 19c that forms a horizontal bottom are formed continuously with each vertical inner wall surface 19b. These arc-shaped inner wall surface 19a, vertical inner wall surface 19b and horizontal bottom inner wall surface 19c form a recess D. The recess D supports the terminal forming piece 12 at a central position on the lower mold 19 so as not to be displaced. For this reason, the terminal forming piece 12 is integrally formed with a convex portion E having a rectangular cross-sectional shape portion that fits gently into the concave portion D.

このような金型(上型18および下型19)によって、次のように信号導体14に端子形成片12を圧着する。先ず、図4(a)に示すように、下型19上に、他の部分よりも内側に折り曲げられた屈曲片12dが形成された端子形成片12を載置する。このとき、端子形成片12の矩形断面形状の凸部Eが挿入され、下型19上で端子形成片12が位置ずれしないように支承される。そして、図3(d)に示すように、略U字状に折り曲げられた端子形成片12の中央部に電線13の信号導体14を載置した後、上型18が下降する。この上型18の下降につれて、この上型18の逆V字形状をなす各型内壁面18aが端子形成片12の左右の各端部に接し、更にこれらの各端部を下方に圧縮していく。この上型18による圧縮作動時には、矢印Pで示す方向の圧縮力に加え、端子形成片12の各端部が互いに対峙する方向Q1、Q2への挟圧力が、各型内壁面18aに接する端子形成片12の各端部にそれぞれ作用する。このため、上型18の下降によって、端子形成片12の各端部がその端子形成片12の中央部上に載置された前記電線13の信号導体14の全体を包むように加締めを開始する。この加締め開始時は、U字状に曲げられた端子形成片12の底部は幅狭であり、電線13の信号導体14は、端子形成片12の底面12cから浮上した状態となっている。   With such a mold (upper mold 18 and lower mold 19), the terminal forming piece 12 is crimped to the signal conductor 14 as follows. First, as shown in FIG. 4A, the terminal forming piece 12 in which a bent piece 12 d that is bent inward from other portions is formed on the lower mold 19. At this time, the convex portion E having the rectangular cross section of the terminal forming piece 12 is inserted and supported on the lower mold 19 so that the terminal forming piece 12 is not displaced. Then, as shown in FIG. 3 (d), after placing the signal conductor 14 of the electric wire 13 at the center of the terminal forming piece 12 bent into a substantially U shape, the upper mold 18 is lowered. As the upper die 18 descends, the inner wall surfaces 18a of the upper die 18 having an inverted V shape come into contact with the left and right end portions of the terminal forming piece 12, and further, these end portions are compressed downward. Go. At the time of the compression operation by the upper mold 18, in addition to the compression force in the direction indicated by the arrow P, the pinching force in the directions Q1 and Q2 where the end portions of the terminal forming pieces 12 face each other is a terminal in contact with each inner wall surface 18a. It acts on each end of the forming piece 12. For this reason, caulking is started so that each end portion of the terminal forming piece 12 wraps the entire signal conductor 14 of the electric wire 13 placed on the central portion of the terminal forming piece 12 by the lowering of the upper mold 18. . At the start of this caulking, the bottom of the terminal forming piece 12 bent into a U-shape is narrow, and the signal conductor 14 of the electric wire 13 is in a state of floating from the bottom surface 12 c of the terminal forming piece 12.

続いて、上型18を更に下降させると、この上型18の各型内壁面18aが端子形成片12の各端部を矢印P方向に圧縮するとともに、それらの端部が互いに対峙する矢印Q1、Q2方向へ押圧する。端子形成片12はこの矢印P方向への圧縮力およびQ1、Q2方向への挟圧力を受けて、矩形断面形状の凸部Eの両端部付近が、図4(b)に示すように変形していくとともに、その端子形成片12の両端部の端面が近づくように接近していく(図4(b)参照。)。そして、この端子形成片12の変形とともに、信号導体14の一部の芯線14aが端子形成片12の底面12c上に接するように押し下げられ、各信号導体14どうしも徐々に密接していく。これによって、芯線14aのいずれもがU字状の端子形成片12の内側に囲い込まれ、前記加締め工程中に端子形成片12の各端部から食み出すことがなくなる。   Subsequently, when the upper die 18 is further lowered, each inner wall surface 18a of the upper die 18 compresses each end portion of the terminal forming piece 12 in the direction of arrow P, and the arrows Q1 that these end portions face each other. , Press in the Q2 direction. The terminal forming piece 12 receives the compressive force in the direction of the arrow P and the clamping pressure in the directions of Q1 and Q2, and the vicinity of both ends of the convex portion E having a rectangular cross section is deformed as shown in FIG. At the same time, the end surfaces of the terminal forming pieces 12 approach each other so as to approach each other (see FIG. 4B). As the terminal forming piece 12 is deformed, a part of the core wire 14a of the signal conductor 14 is pushed down so as to be in contact with the bottom surface 12c of the terminal forming piece 12, and the signal conductors 14 are gradually brought into close contact with each other. As a result, any one of the core wires 14a is enclosed inside the U-shaped terminal forming piece 12, and does not protrude from each end of the terminal forming piece 12 during the caulking process.

更に、上型18を下降させると、各芯線14aどうしが更に強くかつ密に接触することとなる。従って、電線13の信号導体14は端子形成片12の各端部間から食み出すことなく、図4(c)に示すように端子形成片12内に完全に包まれるように収納された状態となる。   Furthermore, when the upper mold | type 18 is lowered | hung, each core wire 14a will contact more strongly and closely. Therefore, the signal conductor 14 of the electric wire 13 is stored so as to be completely wrapped in the terminal forming piece 12 as shown in FIG. 4C without protruding from between the respective ends of the terminal forming piece 12. It becomes.

次に、前述のようにして信号導体14を加締めた端子形成片12を、上型18を上昇させることで下型から分離して、図5に示すような別設の仕上げ用の金型21を用いて略円形断面となるように、更に強く加締め込む。図5に示す金型21は、上型22および下型23から構成され、上型22の下面には下向き型内壁面22aが形成され、下型23の上面にはこの下向き型内壁面22aと同形、同サイズの上向き型内壁面23aが形成されている(仕上げ用の金型21によるプレス成形も、図3(e)の第4の金型ブロックによるプレス成形に含まれる。)。これらの下向き型内壁面22aおよび上向き型内壁面23aは互いに上下方向に対向する位置に向けられている。   Next, the terminal forming piece 12 with the signal conductor 14 crimped as described above is separated from the lower mold by raising the upper mold 18, and a separate finishing mold as shown in FIG. 21 is used to tighten more firmly so as to have a substantially circular cross section. A mold 21 shown in FIG. 5 is composed of an upper mold 22 and a lower mold 23, a lower mold inner wall surface 22 a is formed on the lower surface of the upper mold 22, and the lower mold inner wall surface 22 a is formed on the upper surface of the lower mold 23. An upward mold inner wall surface 23a having the same shape and the same size is formed (the press molding by the finishing mold 21 is also included in the press molding by the fourth mold block in FIG. 3 (e)). The downward mold inner wall surface 22a and the upward mold inner wall surface 23a are directed to positions facing each other in the vertical direction.

そこで、かかる下型23の上向き型内壁面23aに図4に示した下型19から取り外した信号導体14を加締めた端子形成片12を、図5(a)に示すように設置した後、上型22を下降させてその端子形成片12を下向き型内壁面22aによって下型23方向へ押圧する。これによって、端子形成片12は下向き型内壁面22aおよび上向き型内壁面23aの形態に沿って断面形状が図5(b)に示すように円形に変形することとなる。   Therefore, after the terminal forming piece 12 in which the signal conductor 14 removed from the lower mold 19 shown in FIG. 4 is crimped on the upward inner wall surface 23a of the lower mold 23 is installed as shown in FIG. 5 (a), The upper die 22 is lowered and the terminal forming piece 12 is pressed toward the lower die 23 by the downward die inner wall surface 22a. As a result, the terminal forming piece 12 is deformed into a circular shape as shown in FIG. 5B along the shape of the downward mold inner wall surface 22a and the upward mold inner wall surface 23a.

こうして、上型22および下型23によって形成された信号導体14および端子形成片12は、図1に示すように断面形状が円形で、芯線14aどうしが端子形成片12とともにこれの内部に密着された端子が形成される。また、このようにして得られた端子では、前述のような加締め加工時に電線13の食み出しがないので、所期の機械的強度および電気的接続を実現可能になる。   Thus, the signal conductor 14 and the terminal forming piece 12 formed by the upper mold 22 and the lower mold 23 have a circular cross-sectional shape as shown in FIG. 1, and the core wires 14a are brought into close contact with the terminal forming piece 12 and the inside thereof. Terminals are formed. Moreover, in the terminal obtained in this way, since the electric wire 13 does not protrude during the caulking process as described above, it is possible to realize the desired mechanical strength and electrical connection.

以上のように、本実施形態の金型及び圧着方法によれば、逆V字形状に拡開する一対の型内壁面(テーパ面)18aのなす角度が鈍角に設定されている上型18によって加締めている。これにより、電線から露出する信号導体を包むように金型によって端子形成片を加締める当初においては、金型のテーパ面が端子形成片の両端部を下方へ押圧しながら、その両端部をこれらの互いに近づく方向へ押圧する。このため、端子形成片がU字状から円筒状(О字状)に変形していく過程で、このU字状の底となる部位にはこの底の曲率を拡大する方向の力が作用する。このため、信号導体はこの底部の上方に持ち上げられることはなく、底部上面に接するように位置することとなる。従って、金型によって端子形成片の両端部を閉じるように加締める際に、これらの両端部間に信号導体の芯線14a、シールド線(シールド導体)、外皮を含む電線13の一部が食み出して挟まれるようなことはなくなる。この結果、信号導体と端子形成片との結合が確実になるともに、これらの電気的接続も確実になる。このことは、他の部分よりも内側に折り曲げられた屈曲片12dが端子形成片12に形成されていることによって、一層顕著になる。   As described above, according to the mold and the pressure bonding method of the present embodiment, the upper mold 18 in which the angle formed by the pair of mold inner wall surfaces (tapered surfaces) 18a expanding in an inverted V shape is set to an obtuse angle. It is crimped. Thereby, at the beginning of crimping the terminal forming piece by the mold so as to wrap the signal conductor exposed from the electric wire, both ends of the terminal forming piece are pressed while the taper surface of the mold presses the both ends of the terminal forming piece downward. Press in directions toward each other. For this reason, in the process in which the terminal forming piece is deformed from the U shape to the cylindrical shape (O shape), a force in the direction of expanding the curvature of the bottom acts on the bottom portion of the U shape. . For this reason, the signal conductor is not lifted above the bottom, and is positioned so as to contact the top surface of the bottom. Therefore, when crimping so as to close both ends of the terminal forming piece with a mold, a part of the electric wire 13 including the core wire 14a of the signal conductor, the shield wire (shield conductor), and the outer skin is eaten between the both ends. There is no such thing as getting stuck. As a result, the coupling between the signal conductor and the terminal forming piece is ensured, and the electrical connection between them is also ensured. This becomes more prominent when the terminal-forming piece 12 is formed with the bent piece 12d bent inward than the other portions.

11 キャリア
12 端子形成片
12a 端子形成片本体
12b コンタクト
12c 底面
12d 屈曲片
13 電線
14 信号導体
15 キャリアツナギ
16 端子
18 上型
18a 型内壁面
19 下型
19a 円弧状型内壁面
19b 垂直型内壁面
19c 水平底型内壁面
21 金型
22 上型
22a 下向き型内壁面
23 下型
23a 上向き型内壁面
D 凹部
E 凸部
DESCRIPTION OF SYMBOLS 11 Carrier 12 Terminal formation piece 12a Terminal formation piece main body 12b Contact 12c Bottom surface 12d Bending piece 13 Electric wire 14 Signal conductor 15 Carrier jumper 16 Terminal 18 Upper mold | type 18a Inner wall surface 19 Lower mold | type 19a Arc-shaped inner wall surface 19b Vertical inner wall surface 19c Horizontal bottom mold inner wall 21 Mold 22 Upper mold 22a Downward mold inner wall 23 Lower mold
23a Upward inner wall
D Concave part E Convex part

Claims (2)

キャリアと、該キャリアの長手方向の複数箇所に連設された平板状の端子形成片と、を備えた連鎖端子の該端子形成片を電線の一部において露出した信号導体に圧着させるための上型及び下型を有する金型であって、
前記上型は、前記端子形成片を折り曲げる型内壁面を有し、
前記型内壁面は、前記下型に向かってテーパ状に拡開し、且つその最深部において交差する該型内壁面の2面がなす角度は鈍角である、
ことを特徴とする金型。
An upper portion for crimping the terminal forming piece of the chain terminal provided with a carrier and flat terminal forming pieces provided at a plurality of positions in the longitudinal direction of the carrier to the signal conductor exposed at a part of the electric wire. A mold having a mold and a lower mold,
The upper mold has a mold inner wall surface for bending the terminal forming piece,
The inner wall surface of the mold expands in a tapered shape toward the lower mold, and an angle formed by two surfaces of the inner wall surface of the mold that intersects at the deepest portion is an obtuse angle.
A mold characterized by that.
キャリアと、該キャリアの長手方向の複数箇所に連設された平板状の端子形成片と、を備えた連鎖端子の該端子形成片を電線の一部において露出した信号導体に圧着させるための圧着方法であって、
両端部が他の部分よりも内側に折り曲げられた前記端子形成片を第1の金型のうちの下型に載置し、
前記第1の金型のうちの上型に前記端子形成片を折り曲げるために形成された、前記下型に向かってテーパ状に拡開し、且つその最深部において交差する2面がなす角度が鈍角である型内壁面によって、前記端子形成片の両端部を近づかせるように、該端子形成片を折り曲げる、
ことを特徴とする圧着方法。
Crimping for crimping the terminal forming piece of the chain terminal provided with a carrier and flat terminal forming pieces provided continuously at a plurality of positions in the longitudinal direction of the carrier to the signal conductor exposed in a part of the electric wire A method,
Place the terminal forming piece whose both ends are bent inward from the other part on the lower mold of the first mold,
An angle formed by two surfaces, which are formed to bend the terminal forming piece in the upper die of the first die and are tapered toward the lower die and intersect at the deepest part thereof. The terminal forming piece is bent so that both end portions of the terminal forming piece are brought close to each other by the inner wall surface of the mold having an obtuse angle.
A crimping method characterized by that.
JP2010160695A 2010-07-15 2010-07-15 Mold and pressure bonding method Pending JP2012022931A (en)

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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013220438A (en) * 2012-04-16 2013-10-28 Asmo Co Ltd Caulking characteristic estimation device and terminal forming method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013220438A (en) * 2012-04-16 2013-10-28 Asmo Co Ltd Caulking characteristic estimation device and terminal forming method

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