JP2012021199A - Method of recovering aluminum resource from packaging material waste - Google Patents

Method of recovering aluminum resource from packaging material waste Download PDF

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Publication number
JP2012021199A
JP2012021199A JP2010161294A JP2010161294A JP2012021199A JP 2012021199 A JP2012021199 A JP 2012021199A JP 2010161294 A JP2010161294 A JP 2010161294A JP 2010161294 A JP2010161294 A JP 2010161294A JP 2012021199 A JP2012021199 A JP 2012021199A
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Prior art keywords
aluminum
packaging material
material waste
resin film
recovering
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Japanese (ja)
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Nobuaki Mizuki
伸明 水木
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TONAMI TRANSP CO Ltd
TONAMI TRANSPORTATION CO Ltd
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TONAMI TRANSP CO Ltd
TONAMI TRANSPORTATION CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method of recovering aluminum efficiently as a resource from wastes of packaging material of a resin film deposited with aluminum.SOLUTION: Wastes of the packaging material of the resin film deposited with aluminum are recovered, and the recovered packaging material is subjected to a dry distillation treatment at a temperature within a range of 200-350°C, so that an aluminum component is collected as a residue to attain resource recovery.

Description

本発明は樹脂フィルム基材に薄いアルミの膜を形成した包装材廃棄物からアルミ資源を回収する方法に関する。   The present invention relates to a method for recovering aluminum resources from packaging material waste in which a thin aluminum film is formed on a resin film substrate.

アルミニウムを高真空状態で抵抗加熱や高周波加熱等により加熱蒸発させ、その蒸気をフィルム基材に付着したアルミ蒸着フィルムが広く採用されている。
アルミ蒸着フィルムは、キレイな金属光沢を有し、水蒸気、ガスのバリア性が高く、紫外線、可視光線、赤外線の殆どを遮断でき、折曲によってもピンホールが発生しにくい、静電気障害が減少する等の多くのメリットがあることから多くの包装材に使用されている。
An aluminum vapor deposition film in which aluminum is heated and evaporated in a high vacuum state by resistance heating or high-frequency heating and the vapor is adhered to a film substrate is widely used.
Aluminum vapor-deposited film has a beautiful metallic luster, high water vapor and gas barrier properties, can block most of ultraviolet rays, visible rays, and infrared rays, hardly generates pinholes even when bent, and reduces electrostatic damage. It is used for many packaging materials because it has many merits.

しかし、アルミ蒸着フィルムはフィルム基材の表面に1.0μm以下の薄いアルミ膜層を形成したものであり、これまで実用的なアルミの回収方法がなかった。
特許文献1には、木材パルプを原料とする原紙にアルミ蒸着したラベルをパルパーに投入し、界面活性剤を加えることでパルプを回収する技術を開示するが、アルミ分を回収できるものではない。
However, the aluminum vapor deposition film has a thin aluminum film layer of 1.0 μm or less formed on the surface of the film substrate, and there has been no practical aluminum recovery method so far.
Patent Document 1 discloses a technique for recovering pulp by adding a label obtained by depositing aluminum on a base paper made of wood pulp to a pulper and adding a surfactant, but it cannot recover the aluminum content.

特開平8−127988号公報JP-A-8-127888

本発明は、樹脂フィルムにアルミ蒸着した包装材の廃棄物からアルミを効率的に資源回収する方法の提供を目的とする。   An object of the present invention is to provide a method for efficiently recovering aluminum from waste of packaging material in which aluminum is deposited on a resin film.

本発明に係る包装材廃棄物からのアルミ資源回収方法は、樹脂フィルムにアルミ蒸着した包装材の廃棄物を回収し、当該回収した包装材を200〜350℃の範囲にて乾留処理してアルミ成分を残渣物として資源回収することを特徴とする。   The method for recovering aluminum resources from packaging material waste according to the present invention comprises collecting packaging material waste deposited on aluminum on a resin film, and subjecting the collected packaging material to a dry distillation treatment within a range of 200 to 350 ° C. It is characterized by recovering resources as a residue.

ここで包装材とは食品包装、医薬品包装に用いられる袋体のみならず、蓋、ラベル等、樹脂フィルム基材にアルミを蒸着させたものであって、商品の販売に伴って使用され、その後に廃棄物として回収されるものの全てが対象となる。   Here, the packaging material is not only a bag used for food packaging and pharmaceutical packaging, but also a lid, a label, etc., which is a resin film base material on which aluminum is vapor-deposited. All of the items collected as waste are eligible.

樹脂フィルムとしては材質に特に限定はないが、包装材として広く採用されているものにポリエチレン、ポリプロピレン、ナイロン、セロファン及びポリ塩化ビニルが例として挙げられる。
フィルム基材の厚みは10μm〜500μmの広範囲に適用できるが、溶融が容易である観点からは10μm〜100μmのレベルであり、アルミ蒸着の厚みは1.0μm以下、一般的には5〜200nmの範囲である。
従来、上記樹脂の分解温度は一般に400℃以上といわれていたが、本発明者らの研究によれば包装材のフィルム基材の厚みが薄く、200〜350℃で充分に熱分析することが明らかになり、低温であることからアルミの酸化分解が抑えられる。
There are no particular limitations on the material of the resin film, but polyethylene, polypropylene, nylon, cellophane, and polyvinyl chloride are examples of widely used packaging materials.
Although the thickness of the film substrate can be applied in a wide range of 10 μm to 500 μm, it is a level of 10 μm to 100 μm from the viewpoint of easy melting, and the thickness of aluminum vapor deposition is 1.0 μm or less, generally 5 to 200 nm. It is a range.
Conventionally, the decomposition temperature of the above resin was generally said to be 400 ° C. or higher, but according to the study by the present inventors, the thickness of the film base material of the packaging material is thin, and sufficient thermal analysis can be performed at 200 to 350 ° C. It becomes clear that the oxidative decomposition of aluminum is suppressed because of the low temperature.

本発明において、乾留処理とは、自然発火を抑えた条件下で熱分解させることをいい、空気の流入を断った状態で加熱してもよく、酸素濃度約9%以下の貧酸素状態あるいは還元性ガス下の還元雰囲気で加熱すればよい。   In the present invention, dry distillation treatment refers to thermal decomposition under the condition of suppressing spontaneous ignition, and may be heated in a state where the inflow of air is cut off. What is necessary is just to heat in the reducing atmosphere under a property gas.

従来400℃以上に加熱するとアルミ薄膜が酸化されて金属アルミの回収が不可能であったのに対して、本発明にあっては200〜350℃の低温で乾留処理することで、金属アルミの回収が可能になる。   Conventionally, when heated to 400 ° C. or higher, the aluminum thin film is oxidized and it is impossible to recover the metal aluminum. Recovery becomes possible.

包装材廃棄物の乾留処理条件とアルミ資源回収結果を示す。The dry distillation treatment conditions and aluminum resource recovery results for packaging waste are shown.

菓子の包装袋(ポリエチレン,ポリプロピレン)を回収し、これをセラミックスのパイプに挿入した後に空気を断って図1の表に示した加熱温度で所定時間加熱処理した。
その時の残渣物の状況を目視評価した結果を図1の表に示す。
A confectionery packaging bag (polyethylene, polypropylene) was collected and inserted into a ceramic pipe, and then the air was cut off, followed by heat treatment for a predetermined time at the heating temperature shown in the table of FIG.
The result of visual evaluation of the state of the residue at that time is shown in the table of FIG.

その結果、200℃×60分の乾留処理では樹脂分が残ったが、200℃×120分では樹脂分の殆どが消滅していた。
また、250℃×90分,300℃×60分でも残渣物に金属光沢のアルミが認められるものの350℃×30分では金属アルミの残渣物がNO.4(300℃×60分)より少なくなり、400℃×30分では残渣物が殆ど認められなかったことから、金属アルミも酸化されたものと推定される。
このことから、加熱温度200℃では120分以上の加熱時間が必要であり、250℃〜350℃の範囲では30分〜90分の処理時間が乾留処理条件として好ましい。
As a result, the resin component remained in the dry distillation treatment at 200 ° C. × 60 minutes, but most of the resin component disappeared at 200 ° C. × 120 minutes.
Further, although metallic luster aluminum is observed in the residue even at 250 ° C. × 90 minutes and 300 ° C. × 60 minutes, the metal aluminum residue is NO. 4 (300 ° C. × 60 minutes), and almost no residue was observed at 400 ° C. × 30 minutes. Therefore, it is presumed that metal aluminum was also oxidized.
Therefore, a heating time of 120 minutes or more is required at a heating temperature of 200 ° C., and a processing time of 30 minutes to 90 minutes is preferable as a dry distillation treatment condition in the range of 250 ° C. to 350 ° C.

Claims (2)

樹脂フィルムにアルミ蒸着した包装材の廃棄物を回収し、
当該回収した包装材を200〜350℃の範囲にて乾留処理してアルミ成分を残渣物として資源回収することを特徴とする包装材廃棄物からのアルミ資源回収方法。
Collect the packaging material waste deposited on the resin film with aluminum,
A method of recovering aluminum resources from packaging material waste, characterized in that the recovered packaging material is subjected to dry distillation treatment in the range of 200 to 350 ° C. to recover resources as an aluminum component residue.
樹脂フィルムはポリエチレン、ポリプロピレン、ナイロン、セロファン及びポリ塩化ビニルのうちのいずれかであることを特徴とする請求項1記載のアルミ資源回収方法。   2. The aluminum resource recovery method according to claim 1, wherein the resin film is one of polyethylene, polypropylene, nylon, cellophane, and polyvinyl chloride.
JP2010161294A 2010-07-16 2010-07-16 Method of recovering aluminum resource from packaging material waste Pending JP2012021199A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014088489A (en) * 2012-10-30 2014-05-15 Tonami Transportation Co Ltd Useful resource recovery method from aluminum resin composite material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08267642A (en) * 1995-03-30 1996-10-15 Toyo Metaraijingu Kk Vapor deposited plastic film and its preparation
JP2003170150A (en) * 2001-12-11 2003-06-17 Seki Shoten:Kk Treatment of laminated body containing aluminum layer and resource recovering method
JP2004018099A (en) * 2002-06-20 2004-01-22 Dainippon Printing Co Ltd Paper container
JP2006204994A (en) * 2005-01-26 2006-08-10 Kobelco Eco-Solutions Co Ltd Laminating resin removal method from laminated aluminum chip or laminated aluminum can, and recycling method of laminated aluminum chip or laminated aluminum can

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08267642A (en) * 1995-03-30 1996-10-15 Toyo Metaraijingu Kk Vapor deposited plastic film and its preparation
JP2003170150A (en) * 2001-12-11 2003-06-17 Seki Shoten:Kk Treatment of laminated body containing aluminum layer and resource recovering method
JP2004018099A (en) * 2002-06-20 2004-01-22 Dainippon Printing Co Ltd Paper container
JP2006204994A (en) * 2005-01-26 2006-08-10 Kobelco Eco-Solutions Co Ltd Laminating resin removal method from laminated aluminum chip or laminated aluminum can, and recycling method of laminated aluminum chip or laminated aluminum can

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014088489A (en) * 2012-10-30 2014-05-15 Tonami Transportation Co Ltd Useful resource recovery method from aluminum resin composite material

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